ELECTRIC BASIC COURSE

BASIC TRAINING COURSE

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 ELECTRIC BASIC COURSE

BASIC TRAINING COURSE

1. MACHINE LAY OUT 6. ALARM
2. THE CONNECTION IN MACHINE 1) ALARM
3. LADDER 7. HARDWARE
1) ADDRESS IN LADDER 1) VOLTAGE
F,G,X,Y,R,A,D,K,T,C 2) POWER LINE
2) MONITORING LADDER 2) CONTROL LINE
3) INPUT & OUTPUT LADDER 3) NC SIDE – CONTROL BOX
4. DGN 4) NC SIDE – OP BOX
1) PMC DGN MONITORING 5) NC SIDE – DRIVE & REACTER
2) NC DGN MONITORING 6) NC SIDE – I/O MODULE
5. PARAMETER 7) NC SIDE – OPERATION PANEL I/O MODULE
1) PARAMETER SETTING CONDITION 8) NC SIDE – NC UNIT
2) PMC PARAMETER 6) MACHINE SIDE – OPTION PARAMETER
① TIMER SETTING 8) MACHINE SIDE – CONTROL TRANSFORMER
② D-DATA SETTING 9) MACHINE SIDE – DC24V POWER SUPPLY
③ KEEP RELAY SETTING 10) MACHINE SIDE - CIRCUIT PROTECTER
④ COUNTER SETTING 11) MACHINE SIDE - RECTIFIER
⑤ OUTPUT TO MEMORY CARD 12) MACHINE SIDE - CIRCUIT BREAKER
3) NC PARAMETER 13) MACHINE SIDE - MAGNETIC CONTACTER
① SETTING 14) MACHINE SIDE - MINI RELAY
② OUTPUT TO MEMORY CARD 15) MACHINE SIDE - UNIT RELAY
③ OUTPUT TO MEMORY CARD (ALL I/O) 16) MACHINE SIDE - DOOSAN SERVO DRIVE
17) MACHINE SIDE - SENSOR & SWITCH

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 ELECTRIC BASIC COURSE

BASIC TRAINING COURSE

6. OPERATION
1) AUTO
CYCLE START, FEED HOLD
G-CODE, M-CODE, S-CODE, T-CODE
SINGLE BLOCK, OPTIONAL STOP, OPTIONAL BLOCK SKIP, DRY RUN
2) MANUAL
AXIS (JOG, HANDLE, REF.RETURN, OVERRIDE)
SPINDLE (JOG, JOGGGING, SPINDLE SELECTION, OVERRIDE)
TURRET

7. LADDER SAMPLE
1) CHUCKING CONTROL
2) AIR BLOW

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MACHINE LAY OUT ELECTRIC BASIC COURSE

BASIC TURNING CENTER

X-axis
X-axis

TURRET
Z-axis

Spindle -> Rotation

Z-axis

CHUCK
CHUCK

BASIC TURNNING CENTER OPERAITON

- One spindle
- 2-axis (X-axis, Z-axis)
The part of the chuck is machined during spindle is rotating and turret is moving along the plane of X and Z axis by tool of turret.

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 MACHINE LAY OUT ELECTRIC BASIC COURSE

X-axis
X-axis Y-axis X-axis

TURRET
TURRET Z-axis TURRET Z-axis
Z-axis

Spindle Spindle <-> C-axis Spindle <-> C-axis

CHUCK

STANDARD MACHINE M --- With Milling & C-axis MY --- With Milling and Y-axis
- Main spindle - Main spindle + Revolving spindle for Milling - Main spindle + Revolving spindle for Milling
- 2-axis (X-axis, Z-axis) - 2-axis (X-axis, Z-axis) + C-axis - 2-axis (X-axis, Z-axis) + C-axis + Y-axis

Y-axis X-axis Y-axis X-axis

UPPER
TURRET Z-axis Z-axis
TURRET

Main Spindle <-> C-axis Sub Spindle <-> C-axis Left Spindle <-> C-axis Right Spindle <-> C-axis

B-axis B-axis
LOWER
TURRET TT --- Multi machining

MS, MSY --- With Milling + Sun spindle / + Y-axis -Left spindle + Rev.spindle for Milling

- Main spindle + Revolving spindle for Milling + Sub spindle Z-axis -Right spindle+Rev.spindle for Milling

- 2-axis (X-axis, Z-axis) + C-axis + Y-axis + B-axis -Upper : X1, Z1, C1, Y, B-axis
X-axis -Lower : X2, Z2, C2-axis

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MACHINE LAY OUT ELECTRIC BASIC COURSE

Y-axis
MX --- Multi machining
-UPPER side
Left spindle + Milling spindle
X1, Z1, C1, B, Y–axis

-LOWER side
Right spindle + Revolving spindle for milling\
X2, Z2, C2, A -axis

X2-axis

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MACHINE LAY OUT ELECTRIC BASIC COURSE

NC Numerical Control

CNC Computer Numerical Control with micro processor like computer

PLC Programmable Logic Control

PMC Programmable Machine Control (named by FANUC)

LADDER Tool for Logic design in PMC (Figure is similar to ladder)

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THE CONNECTION IN MACHINE ELECTRIC BASIC COURSE

NC unit

NC S/W Operation I/O module Machine I/O module

LADDER
F input X input

LINK

G output Y output

DRIVE OPERATION RELAY MAGNETIC SOLENOID

PANEL CONTACTER

HYDRAULIC COOLANT LUB

MOTOR
FOOT SWITCH PROXIMITY SAFTY SWITCH
SWITCH

SPINDLE
SERVO

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THE CONNECTION IN MACHINE ELECTRIC BASIC COURSE

NC UNIT
FEEDBACK
POWER DRIVE POSITION
R A F ORDER CODER
PMC NC or
SOFTWARE FEED
SPINDLE DRIVE SPINDLE MOTOR BZ SENSOR
G SOFTWARE BACK
LADDER ORDER
SERVO DRIVE SERVO MOTOR ENCODER
FEED
T D K C BACK

FEEDBACK
PMC
PARAMETER
NC
TIMER
PARAMETER
KEEP RELAY
D-DATA
Y X

ORDER
Y -.- SOLENOID CYLINDER
Address in Ladder
ORDER MAGNETIC 3 PH
Y -.- RELAY
INPUT CONTACTER MOTOR
& ORDER
Y -.- LAMP SOLENOID CYLINDER
OUTPUT
MODULE
X -.- SENSOR
FEED
BACK
X -.- OPERATION SWITCH
ORDER

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THE CONNECTION IN MACHINE >>> PMC ELECTRIC BASIC COURSE

1) PMC software (LADDER)

NC UNIT
Ladder control the followings with M-code, T-code, S-code,
R A F and manual operation switch
PMC NC
SOFTWARE G SOFTWARE ▶ Hydraulic and Air Cylinder
LADDER ▶ 3PH Motor like the Hydraulic, Coolant, Lubrication
▶ Turret, APC, ATC, etc..
▶ Spindle, Axis
T D K C
▶ Single block. Machine lock, Optional stop,
Optional block skip, program restart, etc..
PMC 2) PMC parameter (TIMER, KEEP RELAY, D-DATA,COUNT)
PARAMETER NC
TIMER PARAMETER ▶ Timer
KEEP RELAY : Set the operation time of each unit like the
Y X
D-DATA Chuck, Lub.motor, etc..
Setting value is transferred to the ladder by T address
▶ Keep Relay
: Set the function of each unit like the
Y -.- “to be or not to be”, “use or not use”.
Address in Ladder
Setting value is transferred to the ladder by K address
INPUT Y -.- ▶ D-data
&
OUTPUT
: Set the calculating data each unit like the
MODULE Y -.- “spindle rpm data”, “Torque limit value” etc..
Setting value is transferred to the ladder by D-address
X -.-
▶ Counter
: Set the counting data each unit like the

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 THE CONNECTION IN MACHINE >>> NC ELECTRIC BASIC COURSE

NC UNIT
FEEDBACK
POWER DRIVE POSITION
R A F ORDER CODER
PMC NC SPINDLE DRIVE SPINDLE MOTOR
or
SOFTWARE FEED BZ SENSOR
LADDER
G SOFTWARE BACK
ORDER
SERVO DRIVE SERVO MOTOR ENCODER
FEED
T D K C BACK

FEEDBACK

PMC
PARAMETER NC
TIMER
KEEP RELAY
PARAMETER
D-DATA

Address in Ladder

3) NC software 4) NC parameter

NC software control the followings with G-code, M-code, The followings is set at the NC parameter because of
S-code, T-code, Axis-code and operation button, etc.. various spindle and servo motor, function, specification.

▶ Spindle ▶ Spindle specification

▶ Axis ▶ Axis specification
▶ Machining cutting cycle and auto operation ▶ Machining cutting Cycle specification
▶ Operation condition

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THE CONNECTION IN MACHINE >>> INPUT & OUTPUT MODULE ELECTRIC BASIC COURSE

NC UNIT 4) INPUT & OUTPUT MODULE

There are input and output module.

R A F The state of the sensor or switch is transferred to LADDER
PMC NC through input module.
SOFTWARE SOFTWARE Solenoid and relay is turned on through output module.
G
LADDER
The followings are turned on or off through input or out
module
T D K C
▶ Hydraulic and Air Cylinder
▶ 3PH Motor like the Hydraulic, Coolant, Lubrication
▶ Turret, APC, ATC, etc..
PMC ▶ Other option unit.
PARAMETER NC
TIMER PARAMETER
KEEP RELAY
D-DATA X

Y
ORDER
Y -.- SOLENOID CYLINDER
Address in Ladder
ORDER MAGNETIC 3 PH
Y -.- RELAY
INPUT CONTACTER MOTOR
& ORDER
Y -.- LAMP SOLENOID CYLINDER
OUTPUT
MODULE
X -.- SENSOR
FEED
BACK
X -.-
ORDER
OPERATION SWITCH

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 LADDER ELECTRIC BASIC COURSE

Basically, you can see the ladder diagram on the screen. The ON / OFF state of signals is displayed, too.
If there are something wrong in the machine, sometimes it’s need to check ladder. It’s easy to fix the problem.
The followings are explained at this chapter..

- Address in ladder “PMC RUN” Ladder active state

CONTAT
- Monitoring ladder “PMC STOP” Ladder non-active state ▶ A Contact
- Back or loading ladder If the address is “ON”, the contact is active

Active
Non-active

▶ B Contact
1 If the address is “OFF”, the contact is active.
Active
Non-active
NET NUMBER

▶ Coil (A)
When the connected contact is active, the
coil is active. The address is tuned on
Active
2 Non-active
Coil (B)
3
When the any connected contact is non-
active, the coil is active. The address is
tuned on

▶ FUNCTION

When it’s need to calculate data, function

block is used. Each function has a code.
like 24 of TMRB function.

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LADDER >>> ADDRESS ELECTRIC BASIC COURSE

If X0.0 is “ON”, the contact is active

When all connected contacts is active

If X0.1 is “ON”, the contact is active, Y0.0 is turned on

If X0.2 is “OFF”, the contact is active.

If Y0.1 is “OFF”, the contact is active.

If Y0.2 is “ON”, the contact is active.

IF X0.0 is on & X0.1 is on & X0.2 is off

Y0.0 is turned on

IF Y0.0 is on & Y0.1 is off &

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 LADDER >>> ADDRESS ELECTRIC BASIC COURSE

1) ADDRESS IN LADDER
There is used many address in ladder diagram. It’s words of machine language for conversation each other
There is a rule and group. There is a only “1” or “0”, other words “on” or “off:

BIT

ADDRESS X -- . 7 6 5 4 3 2 1 0 BYTE, too Signal from sensor or switch (X0.0, X8.4, X10, etc.)

Y -- . 7 6 5 4 3 2 1 0 BYTE, too Signal to relay or solenoid (Y0.0, Y1.0, Y2, etc.)

F -- . 7 6 5 4 3 2 1 0 BYTE, too Signal from NC state (F0.0, F1.0, F64, etc.)

G -- . 7 6 5 4 3 2 1 0 BYTE, too Signal to NC operation (G0.0, G1.0,G12, etc.)

R -- . 7 6 5 4 3 2 1 0 BYTE, too Internal Register (R0.0, R1.0, R350, etc.)

A -- . 7 6 5 4 3 2 1 0 BYTE, too Alarm message (A0.0, A1.0, A10, etc.)

K -- . 7 6 5 4 3 2 1 0 BYTE, too Keep relay (K0.0, K1.0, K10, etc.)

D -- . NO BIT Only BYTE Data (D400, D408, etc.)

T -- . NO BIT Only BYTE Timer (T1, T2, etc.)

C -- . NO BIT Only BYTE Counter (C1, C2, etc.)

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 LADDER >>> ADDRESS >>> X, Y ELECTRIC BASIC COURSE

① X, Y
Basically, X, Y signal is connected to electrical part like sensor, switch, lamp, solenoid, relay by input / output module
The sensor or switch state is transferred to the ladder and active signals is transferred from ladder to solenoid or lamp.
BIT

X -- . 7 6 5 4 3 2 1 0 BYTE, too LADDER <- SESNOR, SWITCH (X0.0, X8.4, X10, etc.)
ADDRESS
Y -- . 7 6 5 4 3 2 1 0 BYTE, too LADDER -> SOLENOID, RELAY (Y0.0, Y1.0, Y2, etc.)

BYTE

DC24V A switch 1) Switch A is connected to X0.0

1 X0.0 2) Switch B is connected to X0,1
DC24V B switch
X0.0 X0.1 Y0.0
X0.1
OV

1) Switch A is pressed.
2 DC24V A switch
X0.0
X0.0 X0.1 Y0.0 2) X0.0 is turned on “1” -> transferred to ladder.
DC24V B switch Y0.0 If X0.0 is “on” and X0.1 is “off””, turn on Y0.0 3) X0.0 contact is active.
X0.1 or Y0.01 keep “on” until X0.1 is turned on. 4) Y0.0 is turned on, finally in ladder
OV X0.0 X0.1 Y0.0
5) The promised contact of Y0.0 is turned on.
Y0.0 Y0.0 6) The solenoid is turned on by output module
OV DC24V
C solenoid 7) Y0.0 keep “on” although X0.0 is “Off”

1) Switch B is pressed.
3 DC24V A switch
X0.0 X0.0 X0.1 Y0.0 2) X0.1 is turned on “1” -> transferred to ladder.
DC24V B switch 3) X0.1 contact is not active.
Y0.0
X0.1 4) Y0.0 is turned off, finally in ladder
OV Y0.0
X0.0 X0.1 5) The promised contact of Y0.0 is turned off.
Y0.0 Y0.0 6) The solenoid is turned off by output module
OV DC24V
C solenoid 7) Y0.0 keep “off” although X0.1 is “Off”

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 LADDER >>> ADDRESS >>> F,G ELECTRIC BASIC COURSE

② F,G
Basically, G, F signal is connected to NC software internally.
The NC, spindle, servo state is transferred to the ladder. and active signals is transferred from ladder to solenoid or lamp.
The each F & G address meaning is fix by FANUC. DOOSAN use the address according the object with the address mapping
BIT

ADDRESS F -- . 7 6 5 4 3 2 1 0 BYTE, too LADDER <- NC software (F0.0, F8.4, F10, etc.)

G -- . 7 6 5 4 3 2 1 0 BYTE, too LADDER -> NC software (G0.0, G1.0, G2, etc.)

BYTE
If switch B is pressed, G70.6
This switch keep “on” is turned on. This I is
until it’s pressed. transferred to NC. Finally
If switch B is pressed,
the contact is active spindle start rotation
If it’s pressed, X0.1 is
turned off Spindle rotation
Spindle
stop
Switch A is “ON” normally.
DC24V A switch If it is not pressed, the G70.6 is turned on
X0.1 contact is active
DC24V B switch

X0.0 If switch A is pressed, G70.6

DC24V C switch is turned off. This signal is
X0.2 transferred to NC. Finally
OV spindle stop
If F45,1 is turned off,
the contact is active Spindle rotation
Lamp D Spindle
Y0.0 stop
OV DC24V G70.6 is
F45,1 is signals from NC. turned off
When spindle is running,
F45.1 is turned off. When spindle is running, Y0.0
is turned on. The connected
LAMP is turned on, finally

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LADDER >>> ADDRESS >>> F, G ELECTRIC BASIC COURSE

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LADDER >>> ADDRESS >>> R ELECTRIC BASIC COURSE

③R
Basically, R address is used as the followings. Sometimes R-address is used to calculate the data as the rpm, position, etc..

R0.0 is turned on, when spindle keep stop.

Spindle stop condition

G70.6 : Spindle forward rotation command signal

G70.5 : Spindle reverse rotation command signal
F45.1 : Spindle stop state signal

If Y0.1 must be turned on for spindle stop, there are two way as the 1 or 2.
The way 1 is more simple that way 2. R0.0 can be used at other place with spindle stop state meaning.
If the used contact is increased, more time is required for executing ladder.

1 Better than way “2”

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LADDER >>> ADDRESS >>> A ELECTRIC BASIC COURSE

④A
Basically, A-address is used to display PMC alarm message.
PMC alarm message is entered in the ladder edit program, F-LADDER as the followings.

Spindle stop condition

Turn on something that is connected Y0.1

When X0.5 is turned on during spindle is stop.

Normal condition

R451.3 is active, when X0.5 is active during

spindle is running.
This means X0.5 was issued abnormally.
Abnormal condition
Alarm

When R451.3 is active, A1.3 is turned on.

If A1.3 is active, the above alarm message
will be displayed on the screen.

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LADDER >>> ADDRESS >>> K ELECTRIC BASIC COURSE

⑤ K (KEEP RELAY)
Basically, K-address is used to keep state or decide to do or not to do any function

R, Y-address doesn’t keep the current state after turn power off and then on.
1
K address keep the state without NC power. K address is turned off by only the command.

Y0.1 keep “on” state. But Y0.1 is turned off,

after the NC power is turned off and then on.

Y0.1 keep “on” state although NC power

Keep Y0.1 state until X0.6 is issued. is turned off and on

2 K address is able to set by operator. When the operator want to select the operation condition, K-address is used.
Refer to PMC parameter setting method for setting.

SPINDLE STOP CONDITION

When K0.0 is set to “0”, R0.0 must be active to turn on Y0.1

When K0.0 is set to “1”, Y0.1 is turned on without spindle

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LADDER >>> ADDRESS >>> D ELECTRIC BASIC COURSE

⑥ D (DATA)
Basically, D-address is used to transfer data to PMC as the following
- Spindle rotation rpm data with air blow.
- Spindle clamp rpm data
- Spindle head tool no.
- Waiting pot tool no.
- Torque limit skip
- Axis moving feedrate when Q-setter moves down.
The above value is set according to the parameter sheet. Refer PMC setting method for setting.
And D-address is used for save some value in LADDER, too.

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LADDER >>> ADDRESS >>> T ELECTRIC BASIC COURSE

⑦ T (Timer)
Timer No. and ACT condition is defined at ladder. T-address has only time value of each timer No. There are two kinds of timer.

- Changeable timer : Time is set at the PMC parameter. - Non -changeable timer : Time is set at the LADDER.
Setting time is transferred to LADDER. The following FUNCTION BOX counts time and the connected coil is
The following FUNCTION BOX counts time and the connected coil is turned on after pass setting time.
turned on after pass setting time. T-ADDRESS is not used in NON-changeable timer.
Timer No.01 = T0, T1 address is used for counting,
Timer No.02 = T2, T3 address is used for counting,
;

ACT condition
If X10.1 is turned on,
TIMER NO.
counting starts

After setting time pass,

R200.0 is turned on

TIMER NO. Setting time Setting

After setting time pass, is counted time
ACT condition
R200.0 is turned on
If X10.1 is turned on,
counting starts

Setting time Setting time

TM01(R200.0) TMRB01(R100.0)

ACT (X10.1) ACT (X10.0)

If ACT condition is deactivated before setting time is not passed, The coil is not turned on. When ACT condition is active, again,
timer counts from beginning.

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 LADDER >>> ADDRESS >>> C ELECTRIC BASIC COURSE

⑧ C (COUNTER)
“ON / OFF” time is counted by counter C-address.
COUNTER NO.0 : C0,C1 -> Address for PRESET / C2,C3 -> Address for CURRENT
COUNTER NO.1 : C4,C5 -> Address for PRESET / C6,C7 -> Address for CURRENT
;

FOR EXAMPLE >>>> COUNTER NO.1, PRESET : 20

If X10.2 is “0” -> counting begins from “1” or to “1” (0~PRESET)

PRESET value can be set PMC parameter or LADDER.
If X10.2 is “1” -> counting begins from “0” or to “0” (1~PRESET)

COUNTER NO.

If X10.3 is “0” -> Up counter begins from “0” or “1”

If X10.3 is “1” -> Down counter begins from 20

If X10,5 is turned on and off for 20 times. R150.0 is turned on.

If 10.4 is turned on, current is set to “0” and R150.0 is turned off

X10.2
X10.3
1 2 3 4 20
X10.5 ---

R150.0

X10.4

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LADDER >>> MONITORING ELECTRIC BASIC COURSE

LADDER MONITORING SCREEN

Press button.

1 2

PMC PMCLAD

3 4

ZOOM

▶ If you pressed “ZOOM” button, PASSWORD may be requested. At that time type “0” and press “INPUT”

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LADDER >>> MONITORING >>> SETTING ELECTRIC BASIC COURSE

LADDER MONITORING SCREEN SETTING

Press button.

CONTACT ADDRESS COIL ADDRESS

COIL COMMENT
CONTACT SYMBOL COIL SYMBOL

FUNCTION

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LADDER >>> MONITORING >>> SEARCHING ELECTRIC BASIC COURSE

SEARCHING ADDRESS

1 2 3
SESRCH or W-SRCH

SEARCH TYPE ADDRESS

1 Press SEARCH
2 TYPE address or symbol at command line
3 Press SEARCH or W-SRCH. The searching address will be displayed every pressing “SEARCH”.
SEARCH is menu for all contact and coil. W-SRCH is menu for only coil

▶ The each contact or coil have address and symbol. You can search the contact or coil with address or symbol

ADDRESS

COMMENT

SYMBOL

▶ G or X address can not be searched with “W-SRCH”.

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LADDER >>> MONITORING >>> DETAIL ELECTRIC BASIC COURSE

SEARCHING MENU DETAIL

If the “SEARCH” is pressed, the following SOFT switch will be displayed.

TOPBTM : If you want to see the top or the bottom of ladder, press.
SEARCH : If you want to search any address that is used in ladder,
SEARCH ▶ Type address or symbol at command line and then press the button.
▶ The cursor is located at the address
▶ The next used place will be displayed every pressing.
W-SRCH : If you want to search any output address be used in ladder
▶ Type address or symbol at command line and then press the button

TYPE ADDRESS ▶ The cursor is located at the address

F-SRCH : If you want to any function block be used in ladder,
▶ The function block have special code like 24 of TMRB function block.
▶ Type code of function block and then press the button
SEARCH
▶ The cursor is located at the function block
▶ The next used place will be displayed every pressing
PICKUP : If you want to see interesting parts after pick it up without flow order.
▶ Select the some any nets by pressing the button
▶ The selected net is marked by circle point at the front of net.
▶ Return the first monitoring screen and then press “SWITCH” button.
▶ The only selected net is displayed at the screen
▶ When “SWITCH” button is pressed, again, original screen will be displayed.
PREV : Before page will be displayed.
NEXT : Next page will be displayed.

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LADDER >>> DOWN LOAD ELECTRIC BASIC COURSE

DOWN LOAD LADDER

1) Insert MEMORY CARD to slot on the side of LCD
2) Press EMGERENCY STOP button.

3) Press button.

4 5 6
M-CARD

WRITE

LADDER

EXEC
PMC I/O

7) PMC-SB.000 file is saved to MEMORY card.

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LADDER >>>UP LOAD 1 ELECTRIC BASIC COURSE

UP LOAD LADDER
1) Insert MEMORY
CARD to slot on the side of LCD
2) Press EMGERENCY STOP button.

3) Press button.

4 5 6

PMCPRM SETTING
PMC

8) Press button.

PROGRAMMER ENABLE
-> “1”

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LADDER >>> UP LOAD 2 ELECTRIC BASIC COURSE

9 10 11

STOP YES I/O

12 13 14

TYPE @ and then file name

DEVICCE = M-CARD FUNCTION -> READ
EXEC

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LADDER >>> UP LOAD 3 ELECTRIC BASIC COURSE

15 16 17
3

"COMPLETE" DEVICCE > F-ROM FUNCTION -> WRITE

18 19 Turn off power and then on.

"COMPLETE"

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LADDER >>> LADDER DRAWING ELECTRIC BASIC COURSE

LADDER DRAWING >>> TITLE

There are some information about ladder as the followings
- VERSION, DESIGN DATE, MODIFICATION COMMENT, etc.

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LADDER >>> LADDER DRAWING ELECTRIC BASIC COURSE

LADDER DRAWING

LADDE DRAWING NO.

Coil and contact can be searched

as the following.
NET NUMBER

1. Check net number of contact.

There is a net number at the
bottom of contact.
NET NUMBER OF COIL
The coil is at that net number.

2. Search net number on left side.

SEARCH 3. At the net number, the coil of

NET NUMBER
searching contact can be
searched.

●
●
●

Net number that

“HPOK” is used

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DGN >>> PMC ELECTRIC BASIC COURSE

CHECK PMC DGN (LADDER VERSION CHECK)

Press button.

1 2 3

PMC DGN STATUS

PMC

Ladder version can be checked at No.3

4 5

TYPE ADDRESS
I : ON
SEARCH
· : OFF

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DGN >>> NC ELECTRIC BASIC COURSE

CHECK NC DGN
In DGN, Servo, Spindle, NC state can be monitoring
- Motor Temperature
- Servo motor or spindle motor Speed
- Servo Position
- Synchro error
- Servo alarm state

Press button.

1 2 3

NO.SEARCH
DGNOS TYPE NO

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PARAMETER >>> PARAMETER SETTING CONDITION ELECTRIC BASIC COURSE

PARAMETER SETTING

5 6

3
6

4 4

1 Turn key of
3 Press
“PROGRAM PROTECT”
switch as the following 4 Press several times, until “SETTING” screen is displayed.

5 Move the cursor to “PARAMETER WRITE”

2 Change operation mode to MDI mode.
6 Type “1” then press button

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PARAMETER >>> PMC PARAMETER ELECTRIC BASIC COURSE

PMC PARAMETER
There are followings in PMC parameter.

- TIMER : Setting value is transferred to ladder by T-address

- COUNTER : Setting value is transferred to ladder by C address

- KEEPRL : Setting value is transferred to ladder by K address

- DATA : Setting value is transferred to ladder by D-address

The above setting value is used in LADDER.

Press button. 2
3

PMCPRM

PMC

TIMER D-DATA

COUNER KEEP RELAY

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PARAMETER >>> PMC PARAMETER >>> TIMER ELECTRIC BASIC COURSE

TIMER
The setting unit is msec (0.001 sec)
No.1 ~ 8 : 48msec (timer calculation unit)
No.9 ~ 250 : 8msec (timer calculation unit)

MOVE CUSOR to the No. and TYPE “setting value” then press “INPUT” button.
Each number meaning is explained at the parameter sheet

1.Move the cursor

2.Type “setting value”
3.Press “INPUT’

The setting value is transferred to ladder.

If setting time passed, the connected coil is turned on

39
PARAMETER >>> PMC PARAMETER >>> D-DATA ELECTRIC BASIC COURSE

D-DATA
Each number meaning is explained at the parameter sheet.

1. Press “G.DATA” and then detail D-address is displayed.

2. MOVE CURSOR to the Number and TYPE “setting value” then press “INPUT” button.
3. Press “PAGE UP” or “PAGE DOWN” for searching other number.

1 2

1.Move the cursor

2.Type “setting value”
3.Press “INPUT’

The setting value is transferred to ladder.

The transferred data is used for calculating of speed, position, torque value, etc..
Sometimes D-data value is set in ladder. At this case, It’s not need to set in parameter

40
 PARAMETER >>> PMC PARAMETER >>> KEEP RELAY ELECTRIC BASIC COURSE

KEEP RELAY
Each number meaning is explained at the parameter sheet.

1. MOVE CUSOR to the Number and bit and TYPE “0” or “1” then press “INPUT” button.
2. Press “PAGE UP” or “PAGE DOWN” for searching other number.

1.Move the cursor

2.Type “1” or “0”
3.Press “INPUT’

The setting value is transferred to ladder.

According to setting “1” or “0”, the function is to be or not to be.
Sometimes Keep relay is used keep the state. At this case, It’s not need to set in parameter

41
 PARAMETER >>> PMC PARAMETER >>> COUNTER ELECTRIC BASIC COURSE

COUNTER
Each number meaning is explained at the parameter sheet.

1. MOVE CUSOR to the Number and TYPE “setting value” then press “INPUT” button.
3. Press “PAGE UP” or “PAGE DOWN” for searching other number.

PRESET : Max value that is counted

CURRENT : Current counting value

The setting value is transferred to ladder.

Sometimes PRESET is set in ladder, It’s not need to set in parameter.

42
 PARAMETER >>> PMC PARAMETER >>> IN / OUT WITH MENORY CARD ELECTRIC BASIC COURSE

PMC PARAMETER OUT WITH MEMORY CARD

1. INSERT MEMORY CARD TO NC SLOT.

2. Press button.

3 4 5
M-CARD

WRITE

PARAM

EXEC
PMC I/O

6) PMC-SB.PRM file is saved to MEMORY card.

43
 PARAMETER >>> NC PARAMETER SETTING ELECTRIC BASIC COURSE

NC PARAMETER SETTING
Each Machine is composed of different something as the following
- NC FUNCTION
- SPINDLE & SERVO MOTOR
- AXIS SETTING, AXIS STROKE etc..
The above difference is set at NC parameter.

Press button.

1 2 3

NO.SEARCH
PARAM TYPE NO.

Press

MOVE CRRSOR TYPE VALUE

44
 PARAMETER >>> NC PARAMETER OUT ELECTRIC BASIC COURSE

NC PARAMETER OUT WITH MEMORY CARD (PARAMETER SCREEN)

1. INSERT MEMORY CARD TO NC SLOT.

2. Press button. 3. Press button.

1 2

(OPRT) +
I/O CHANEL -> 4

PUNCH ALL EXEC

NON-O : Out parameters that is set

45
 PARAMETER >>> NC PARAMETER OUT ELECTRIC BASIC COURSE

NC PARAMETER OUT WITH MEMORY CARD (ALL I/O)

1. Insert MEMORY CARD to NC SLOT and change operation mode to EDIT mode . 2. Press button.

Find ALL IO ALL IO PARAM

Press button.

OPRT PUNCH EXEC

46
 ALARM >>> LIST ELECTRIC BASIC COURSE

ALARM LIST
If there are something wrong in the machine, alarm message will be displayed on the screen and machine stop running or keep running with alarm
1) NC alarm or PMC alarm
PMC alarm is made in ladder diagram by DOOSAN. Other alarms are made in NC software by FANUC
2) Machine state
After alarm occurs, machine enter to the following state according alarm level
- Emergency stop : When alarm occurs, machine is not ready.
- Feed hold : When alarm occurs, machine auto running immediately stop and can not be started until alarm is reset.
- Single block : When alarm occurs, machine auto running is stop after executing block is finished and can not be started until alarm is reset.
- Message : When alarm occurs, only message is displayed and machine auto running can be executed.

ALARM NO. MEANING CHECK POINT MANUAL

NO.0 ~ NO.299 P/S ALARM Machining program. BY FANUC
NO.300 ~ NO.329 ABSOLUTE PULSE CODER ALARM Servo encoder or connection
NO.400 ~ NO.499 SERVO ALARM Servo drive, motor, parameter or connection
NO.500 ~ NO.599 OVERTRAVEL ALARM Machine axis position or parameter
NO.600 ~ NO.699 SERVO ALARM Servo drive, motor, parameter or connection
NO.700 ~ NO.704 OVERHEAT ALARM Cooling system or cutting condition
NO.740 ~ NO.742 RIGID TAPPING ALARM Cutting condition or parameter
NO.749 ~ NO.788 SERIAL SPINDLE ALARM Spindle drive, motor, parameter or connection
NO.900 ~ NO.976 SYSTEM ALARM NC unit
NO.3001 ~ NO.3200 MACRO ALARM Macro program or command
NO.4500 ~ NO.4705 P/S ALARM Machining program.
NO.5000 ~ NO.5455 P/S ALARM Check message and then modify machining program.
NO.7n01 ~ NO.7n98 SERIAL SPINDLE ALARM Spindle drive, motor, parameter or connection
NO.9001 ~ NO.9122 SERIAL SPINDLE ALARM Spindle drive, motor, parameter or connection
NO.2000 ~ NO.2999 PMC ALARM There are something wrong at the machine or operation. BY DOOSAN

47
 ALARM >>> HISTORY ELECTRIC BASIC COURSE

ALARM HISTORY
1. Press button.

Press “ALARM” Press “MSG” Press “MSGHIS”

NC alarm on screen PMC alarm on screen Former PMC alarm on screen (Max 8 alarms)
Press “PAGE DOWN” or “PAGE UP”

Press “HISTRY” Press “OPRT”

Former NC alarm on screen (Max 10 pages) Clear former alarms

Press “PAGE DOWN” or “PAGE UP”

48
 HARDWARE >>> VOLTAGE ELECTRIC BASIC COURSE

H/W
There is a tank with water
Pressure and Load
If pressure is bigger than load, broken
If pressure is proper, working
If pressure is smaller than load, nor working
SMALL
PRESSURE
Pressure and Pipe
BIG
PRESSURE If PIPE is too thick than pressure, not working
If PIPE is proper than pressure, working
If PIPE is too thin than pressure, broken

PROPER

MIDIUM
PRESSURE

Break and Burst

PROPER

PROPER

49
HARDWARE >>> VOLTAGE ELECTRIC BASIC COURSE

H/W Transformer change

Voltage and Load
VOLTAGE is electrical pressure. voltage to other level. If the voltage is bigger than load, load wail be broken
If the voltage is proper, working
TRANSFORMER If the voltage is smaller than load, not working

Voltage and Cable

SMALL
If the cable is thicker than VOLTAGE, over spec
VOLTAGE
BIG If the cable is proper, working
VOLTAGE
If the cable is thinner than VOLTAGE, cable will be
broken
PROPER
or not working.

Connecting Connecting Connecting Connecting

No +V and –V +V and –V +V and –V +V and –V
connecting with big load with load with small load without load
MIDIUM
VOLTAGE + VOLTAGE

BROK
EN
BROK
EN

SHORT
PROPER PROPER
working
Not Not Not SPAR
working working working K
+ VOLTAGE - VOLTAGE

220V --L1, --L2, --L3 / --E1, –E2, --E3 - VOLTAGE

110V L110 / SL110 / C110 L000 BROK The followings are used for protecting circuit from broken.
EN
- FUES, CIRCUIT BREAKER, CIRCUIT PROTECTER
24V L+ / SL+ / 1L+ / 2L+ M / SM / 1M / 2M

50
 HARDWARE >>> POWER LINE ELECTRIC BASIC COURSE

POWER LINE Q1 : MAIN CIRCUIT BREAKER

Q1 TM1 L11 KM10 PS11 SP11 SV11
When there are some overload at that machine, be cut
380V
QF-- : CIRCUIT PROTECTER
~ 440V
When there are some overload at control power, be cut

Q11 QM31 KM31 M31 QM-- : MOTOR CIRCUIT BREAKER

When there are some overload in motor, be cut

220V KM-- : MOTOR MAGNETIC CONTACTER

QM41 KM41 M41
110V Supply the power to motor or cut the power
24V
TM1 : OPTION TRANSFORMER
QM51 KM51 M42 Change main power to 220V

TM21 : CONTROL TRANSFORMER

Make control power as the 110V and 24V from 220V
Q12 TM21 TC21 QF--
1L+
DC24V ( POWER OF NC, INPUT/OUT MODULE, SENSOR,
1M
SWITCH)
VC-- QF--
L+
M DC24V ( POWER OF RELAY, LED )
TC21 : DC24V POWER SUPPLY
Make DC 24V from AC110V VC-- QF--
SL+
VC-- : RETICIFIER SM DC24V ( POWER OF SOLENOID )
Make DC voltage from AC voltage
L110
M31 : HYD. MOTOR QF--
L000 A110V ( POWER OF MAGNETIC COIL )
M41 : COOLANT MOTOR
M51 : LUB. MOTOR

51
HARDWARE >>> CONTROL LINE ELECTRIC BASIC COURSE

CONTROL LINE
NC UNIT
Optical cable
DC24V
General
cable

I/O LINK
Servo Motor 1 Servo Motor 2
Spindle Motor
I/O
MODULE
0V SWITCH

X
DC24V

SWITCH

AC110V 0V
MAGNETIC COOLANT
AC 220V CONTACTER MOTOR

Y AC110V

MAGNETIC
CONTACTER
COIL MOTOR

DC24V 0V
RELAY HYD. SOLENOID

RELAY COIL
Y DC0V
DC24V

DC24V DC24V SOLENOID COIL

DC24V DC0V AIR SOLENOID

Y DC24V SOLENOID COIL

52
HARDWARE >>> NC SIDE ELECTRIC BASIC COURSE

NC SIDE>>> CONTROL BOX

CONTROL BOX
FANUC SPINDLE & SERVO DRIVE FANUC REACTER

DRIVE supply power and control motor. REACTER stabilize power

MACHINE I/O MODULE

I/O MODULE transfer signals between

NC (LADDER) and machine parts

53
HARDWARE >>> NC SIDE ELECTRIC BASIC COURSE

NC SIDE >>> OP BOX

BACK SIDE OF OFERATION PANEL NC UNIT (18iTB)

NC control and support machine

OPERATION PANEL I/O

OPERATION PANEL I/O transfer signals

NC and operation switch or LED.

54
HARDWARE >>> NC SIDE >>> DRIVE & REACTER ELECTRIC BASIC COURSE

NC SIDE >>> DRIVE & REACTER

KM10 L11 PS11 SP11 SV11
KM10 : MAGNETIC CONTACTER
220V OPTICAL CABLE (servo)
POWER NC FOR CUT & CONNECT POWER
GENERAL CABLE (spindle) L11 : AC REACTER

AC110V PS11 : POWER SUPPLAY DRIVE

AC 0V SP11 : SPINDLE DRIVE

After try machine ready, SV11 : SERVO DRIVE

If no alarm, the contact is closed
SERVO MOTOR
and then KM10 contact is closed POWER LINE
and then 220V power is supplied FEED BACK AND CONTROL LINE

SPINDLE MOTOR SERVO MOTOR

FANUC REACTER FANUC SPINDLE & SERVO DRIVE

REACTER stabilize power line DRIVE supply power and control motor.

55
 HARDWARE >>> NC SIDE >>> I/O MODULE ELECTRIC BASIC COURSE

NC SIDE >>> I/O MODULE

BASE 10 SLOT or 5 SLOT

I/O MODULE transfer signals between MOUNTING DISMOUNTING

NC (LADDER) and machine parts

1. BASE 10 SLOT
INTERFACE MODULE I/O MODULE
A03B-0819-J001

2. INTERFACE MODULE
A03B-0819-J011

3. I/O MODULE LINK CABLE

INPUT (AID16D, 16 POINT) : A03B-0819-J104 (NC & OTHER I/O)

INPUT (AID32E, 32 POINT) : A03B-0819-J105

OUTPUT (AOR16G, 16 POINT) : A03B-0819-J161 DC24V POWER
OUTPUT (AOD32D, 32 POINT) : A03B-0819-J156

Generally, 16 point module is connected terminal

and 32 point is connected connecter type. Power is supplied and
signal is linked. Terminal block is removable

56
HARDWARE >>> NC SIDE >>> OPERATION I/O MUDULE ELECTRIC BASIC COURSE

NC SIDE >>> OPERATION PANEL I/O MODULE

OPERATION PANEL I/O Operation I/O is connected to operation panel switch or lamp etc.
MPG is connected to this I/O, too.
Generally. A02B-2002-0520 1EA and A02B-2002-0521 1EA must be used.
According machine model, A02B-2002-051 is used one more.

OPERATION
PANEL

57
HARDWARE >>> NC SIDE >>> NC UNIT ELECTRIC BASIC COURSE

NC SIDE >>> NC UNIT

1L+, 1M
NC UNIT (18iTB)

NC control and support machine

OPTICAL
CABLE

58
 HARDWARE >>> MACHINE SIDE >>> OPTION TRANSFORMER ELECTRIC BASIC COURSE

MACHINE H/W >>> OPTION TRANSFORMER

The machine should have 200V or 220V 3 phase to main power.
OPTION TRANSFORMER can converter AC 380, 415V or 440V to AC 200V or AC 220V. If there are not 200V or 220V in the install area.

MAIN CIRCUIT OPTION CONTROL

BREAKER TRANSFORMER BOX
If 380V, be connected
AC 380V
or 415V AC
or 440V 380V
If 200V is required,
AC
If 415V, be connected be connected
200V
AC
415V

If 220V is required,
AC be connected
If 440V, be connected 220V

AC
440V

59
 HARDWARE >>> MACHINE SIDE >>> CONTROL TRANSFORMER ELECTRIC BASIC COURSE

MACHINE H/W >>> CONTROL TRANSFORMER AC 220V like 23L3, 23L1 EARTH

--L3 --L1
* Note1)

INPUT
0V 200V 220V PE

AC110V AC100V AC100V AC 28V AC 12V

0V 110V 0V 100B 0V 100A 0V 28V 0V 12V

12V
CONTROL TRANSFORMER converter L000 110V N0B 100B OAV 100AV NOV 28V OV

AC 200 or 220V into AC110V, AC28V,

QF--
AC12V etc.. QF-- DC 24V DC 90V DC 24V DC 24V
POWER RECTIFIER RECTIFIER RECTIFIER
SUPPLY
L110 L12
The converted power is connected each DC24V DC90V DC24V DC24V
electrical parts through CIRCUIT PROTECT
+24S WORK
1M P24V MOV 90BV M +24V SM
V ROOM
LIGHT
MAGNETIC
CONTACTER QF-- QF-- QF-- QF--
COIL
PSM CONTROL 1L+ 90V L+ SL+
CIRCUIT

NC POWER MOTOR RELAY SOLENPOID

SERVICE BREAKE
OUTLET SENSOR RELEASE
SWITCH

* Note1 ) If the main power voltage is AC 200V, the power must be connected to 200V instead of 220V

60
HARDWARE >>> MACHINE SIDE >>> DC24V POWER SUPPLY ELECTRIC BASIC COURSE

MACHINE H/W >>> DC24V POWER SUPPLY

CIRCUIT
PROTECTER

╋ P24V 1L+
DC24V
━ 1M

CONTROL
FG PEFG EARTH TRANSFORMER

L L NOB NOB
AC100V
N N 100B NOB

DC24V POWER SUPPLY converter

AC voltage into DC24V.

61
HARDWARE >>> MACHINE SIDE >>> CIRCUIT PROTECTER ELECTRIC BASIC COURSE

MACHINE H/W >>> CIRCUIT PROTECTER

MAIN
CIRCUIT CONTROL TRANNSFORMER
BREAKER

DC24V
DC24V DC24V DC90V
POWER
Rectifier Rectifier Rectifier
SUPPLY

1L1 1L3 P24V 110V 12V +24V +24SV 90BV

on

QF10 QF21 QF23 QF25 QF26 QF27 QF81

CIRCUIT PROTECTER detect “SHORT” or overload,
over current between +voltage and –voltage and cut the
connection (1PHASE) 22E1 22E3 1L+ L110 L12 L+ SL+ 90V

If CIRCUIT PROTECTER is released, the power line

must be checked. AC220V DC24V AC110V AC12V DC24V DC24V DC90V
1P

1L+
I/O MODULE These are aux. contact for
detecting of the state of
CIRCUIT PROTECTER.
X--.- If CIRCUIT PROTECTER
is released. Aux contact
CIRCUIT PROTECTER type is decided as the following is released, too.
- DC or AC ? The connected input
address is turned off.
- How much detecting CAPACITY ? Finally It’s alarm.
- 1PH or 2PH ?

62
 HARDWARE >>> MACHINE SIDE >>> RECTIFIER ELECTRIC BASIC COURSE

MACHINE H/W >>> RECTIFIER

+24V ╋ DC :+24V, +24SV, 90BV

M ━ DC : M, SM, MOV

NOV
28V

RECTIFIER converter AC voltage to Dc voltage.

AC : 28V, N0V / 100AV, OAV / 100B, NOB
AC 28V -> DC24V
AV100V -> DC90V
━ DC :
M, SM,
AC MOV AC

╋ DC :+24V, +24SV, 90BV

63
 HARDWARE >>> MACHINE SIDE >>> CIRCUIT BREAKER ELECTRIC BASIC COURSE

MACHINE H/W >>> CIRCUIT BREAKER

AC 200~220V
CIRCUIT BREAKER detect the
overload or over current of power line L1 L2 L3
and cut the connection at the
detecting of overload for protect the
circuit. ON MAIN CIRCUIT
BREAKER 1

1L1 1L2 1L3

CIRCUIT BREAKER type

- CAPACITY CIRCUIT CIRCUIT
ON BREAKER 11 BREAKER 12
Main Circuit Breaker has fixed
capacity. Other Circuit Breaker can
be arranged between the constant
range.
22L1 22L2 22L3

CIRCUIT CIRCUIT
BREAKER 31 BREAKER 41

ON 1K 2K 3K 11K 12K 13K

Finally this power is connected to 3ph motor like

HYD, COOLANT, LUB pump motor through
magnetic contactor

64
 HARDWARE >>> MACHINE SIDE >>> CIRCUIT BREAKER ELECTRIC BASIC COURSE

MACHINE H/W >>> CIRCUIT BREAKER

I/O MODULE
1L+
AC 200~220V
X--.-

1L1 3L2 5L3

23 24 13 14

Detect current
can be set ON Check the on / off state of
between circuit breaker
constant range Finally state is passed to
I/O MODUE.
If off, be alarm.

2T1 4T2 6T3

Finally this power is connected to 3ph motor like

HYD, COOLANT, LUB pump motor through
magnetic contactor.

65
 HARDWARE >>> MACHINE SIDE >>> MAGNETIC CONTACTER ELECTRIC BASIC COURSE

MACHINE H/W >>> MAGNETIC CONTACTER I/O MODULE

AC 200~220V 1L+ L110

Magnetic contactor L1 L2 L3
control the power of AC 200~220V Y--.-
motor (supply or not)
MAIN CIRCUIT
BREAKER 1
Magnetic contactor is
closed by ladder.
There are the coil for 1L1 1L2 1L3
close or open. The 1L1 3L2 5L3 13 A1
coil power used
CIRCUIT
AC110V
BREAKER 11
COIL

22L1 22L2 22L3 2T1 4T2 6T3 14 A2

CIRCUIT
BREAKER 51
L000

1K 2K 3K
I/O MODULE
MAGNETIC CONTACTER type
Operation Procedure
- Motor Capacity X--.-
1. Y--.- is turned on in ladder
MAGNETIC 1M
- Coil operation voltage
CONTACTER 2. AC 110V is connected to Y--.- terminal in I/O module
51
3. The coil of magnetic contactor is magnetized.
4. The contacts of magnetic contactor are closed.
U51 V51 W51
5. AC 220V is passed to the motor.

PUMP MOTOR

66
HARDWARE >>> MACHINE SIDE >>> RELAY ELECTRIC BASIC COURSE

MACHINE H/W >>> MINI RELAY

SOCKET I/O MODULE
Mini relay is composed of “SOCKET” and “RELAY”
8 7 6 5
These can be split. L+
RELAY
4 3 2 1 Y--.-
Y--.-

4 8 3 7 2 6 1 5
14

14 13

COIL If the coil is turned on

12 11 10 9
13
5 & 9 is closed (Normal open)

12 11 10 9 1 & 9 is opened (Normal close)

6 & 10 is closed (Normal open)

2 & 10 is opened (Normal close)

M
Operation Procedure
7 & 11 is closed (Normal open)
1. Y--.- is turned on in ladder 3 & 11 is opened (Normal close)
2. DC24V is connected to Y--.- terminal in I/O module
3. The coil of relay is magnetized. 8 & 12 is closed (Normal open)
4 & 12 is opened (Normal close)
4. The each contacts of relay are closed or opened.

MINI RELAY type

- Contact capacity
- Coil operation voltage (DC24V or AC110V)

67
HARDWARE >>> MACHINE SIDE >>> RELAY ELECTRIC BASIC COURSE

MACHINE H/W >>> UNIT RELAY

SOCKET UNIT relay is composed of “SOCKET” and 4 “RELAY”
4 3 2 1 These can be split.
RELAY

8 7 6 5 I/O MODULE I/O MODULE I/O MODULE I/O MODULE

Y--.- Y--.- Y--.- Y--.-

1L+ 1L+ 1L+ 1L+

1M 1M 1M 1M

12 11 10 9 8 4 7 3 6 2 5 1

COIL COIL COIL COIL

16 15 14 13

16 12 15 11 14 10 13 9

Operation Procedure MINI RELAY type

1. Y--.- is turned on in ladder - Contact capacity
2. DC24V is connected to Y--.- terminal in I/O module - Coil operation voltage : DC24V
3. The coil of relay is magnetized.
4. The contact of relay are closed

68
HARDWARE >>> MACHINE SIDE >>> DOOSAN SERVO DRIVE ELECTRIC BASIC COURSE

MACHINE H/W >>> DOOSAN SERVO DRIVE

SIGNAL TO SERVO DRIVE SIGNAL FROM SERVO DRIVE
1) SVON : Ready servo 1) ALM : Alarm state
2) JOG+/JOG- : Fix index direction 2) SVRDY : Servo is ready
3) STOP : Immediately stop 3) VPF : Position completion
4) START : Start index after ready servo 4) POSO0~POSO6 : Current tool No. (binary data)
5) POSI0 ~ POSI6 : Command tool No. (binary data)

OUTPUT INTPUT
I/O MODULE
----- -----
Y--.- Y--.- X--.- X--.-
----- -----

POWER
The servo drive is for control turret indexing or magazine. FEED
BACK

COMMAND NC LADDER TURRET

SERVO

T-CODE DATA TOOL NO. INDEX

START

FINISH CLAMP STOP

& NO.
CHECK

AC 200V ~ 220V

69
HARDWARE >>> MACHINE SIDE >>> SENSOR & SWITCH ELECTRIC BASIC COURSE

MACHINE H/W >>> SENSOR & SWITCH

PROXIMITY SWITCH
I/O MODULE
SWITCH TYPE
INPUT
BROWN
1L+ - PNP TYPE
- WITH / WITHOUT CONNECTER
- NORMAL OPEN/ CLOSE
SX--
BLACK
X--.-
- TURRET CLAMP
BLUE - CHUCK CLAMP / UNCLAMP
1M
- DOOR OPEN (AUTO DOOR)
- TAIL STOCK QUILL ADVANCE / RETRACT

LEAD SWITCH RED

1L+ SWITCH TYPE
- PNP TYPE

BLACK - WITH / WITHOUT CONNECTER

SX-- X--.- - NORMAL OPEN/ CLOSE

- AIR CYLINDER POSITION DETECT

FOOT SWITCH

1L+ SWITCH TYPE

- SINGLE / DOUBLE

SF-- X--.- - If pressing, the contact is closed

- TO CLAMP or UNCLAMP CHUCK

70
HARDWARE >>> MACHINE SIDE >>> SENSOR & SWITCH ELECTRIC BASIC COURSE

MACHINE H/W >>> SENSOR & SWITCH

SAFTY SWITCH
SWITCH TYPE
- WITH or WITHOUT LOCKING FUNCTION
- WITH or WITHOUT LOCKING RELEASE KEY

TO LOCK FRONT DOOR FOR MACHINING

71
HARDWARE >>> DRAWING ELECTRIC BASIC COURSE

H/W DRAWING
1. Check the following ELECTRICAL DIAGRAM LIST.
2. Check the drawing NO. or sheet NO.
2. Search the drawing according to the No.

SHEET NO.

MODIFICAITON COMMENT DRAWING NO. MODIFICATION VERSION

72
HARDWARE >>> DRAWING ELECTRIC BASIC COURSE

H/W DRAWING

73
HARDWARE >>> DRAWING ELECTRIC BASIC COURSE

H/W DRAWING

74