Imp001921 NPG Code of Practice On Fusing
Imp001921 NPG Code of Practice On Fusing
2. Scope
This document applies to:
The protection by fuses of High Voltage (HV) overhead lines, HV to LV distribution transformers and Low Voltage
(LV) circuits;
The LV and HV systems of Northern Powergrid Northeast and Northern Powergrid Yorkshire;
All HV or LV distribution system development including, new connections, system reinforcement and asset
replacement;
Situations where the fuse or Auto Sectionalising Links (ASL) needs to be installed or replaced.
This document describes the application and selection of fuses, and it should be read in conjunction with the
following Codes of Practice:
IMP/001/911, Code of Practice for Economic Development of the LV System; and
IMP/001/912, Code of Practice for Economic Development of the HV System.
1. Purpose ........................................................................................................................................................ 1
2. Scope ............................................................................................................................................................ 1
2.1. Table of contents ................................................................................................................................................. 2
2.2. List of Tables ........................................................................................................................................................ 4
3. Policy ............................................................................................................................................................ 6
3.1. HV Fuses ............................................................................................................................................................... 6
3.1.1. Protection of Distribution Transformers .............................................................................................................. 6
3.1.2. Transformers Protected By HV Drop Out Expulsion Fuses (DOEF) ...................................................................... 7
3.1.3. Automatic Sectionalising Links (ASL) .................................................................................................................... 9
3.2. LV Fuses................................................................................................................................................................ 9
3.2.1. LV Substation Fuse ............................................................................................................................................. 10
3.2.2. LV Earth loop Impedance (ELI) ........................................................................................................................... 11
3.2.3. Positioning of Section Fuses ............................................................................................................................... 11
3.2.4. Discrimination Between Fuse in Series .............................................................................................................. 12
3.2.5. Low Voltage Domestic Fuse-Links ...................................................................................................................... 12
3.2.6. Low Voltage Street Lighting Fuse-Links .............................................................................................................. 12
4. References .................................................................................................................................................. 19
4.1. External documentation .................................................................................................................................... 19
4.2. Internal documentation ..................................................................................................................................... 19
4.3. Amendments from previous version ................................................................................................................. 19
5. Definitions .................................................................................................................................................. 20
5.1. Glossary .............................................................................................................................................................. 20
5.2. Description ......................................................................................................................................................... 20
Appendix 6: Fuse Elements for 11kV and 20kV Fuse Units ............................................................................................. 33
Appendix 12: Fuse Rating for Overcurrent Protection on GM Network Transformer with TLF Fuse-Links (Legacy) ........ 40
23
Appendix 13: Network Transformers Controlled By Switch Fuses (Legacy) ................................................................. 48
23
Appendix 14: HV Fuse-Links for Network Transformers with Maximum LV Distributor Fuse Rating (Legacy) .............. 49
23
Appendix 15: Time Limit Fuses (Legacy) ...................................................................................................................... 52
23
Table 35: 300kVA Transformer Time Fuse Overcurrent (Legacy) ...................................................................................... 47
23
Table 36: HV Fuse-Links for 20kV Transformers (Legacy) ................................................................................................. 49
23
Table 37: HV Fuse-Links for 11kV Transformers (Legacy) ................................................................................................. 50
23 24
Table 38: HV Fuse-Links for 5kV - 6.6kV Transformers (Legacy) .................................................................................... 51
23
Table 39: Tin Overcurrent Time Fuses (Legacy) ................................................................................................................. 52
23
Table 40: Switchgear and Cowan Overcurrent Time Fuses (Legacy) ................................................................................ 52
3. Policy
This section provides the maximum ratings of various fuse types and states the principles governing the selection of
fuse ratings. For information relating to the availability of fuse type and their corresponding commodity code, refer
to Appendix 1.
3.1. HV Fuses
HV fuses are a cost effective way of protecting overhead lines, cables and transformers. Pole Mounted (PM)
transformers can be protected by HV Expulsion fuses when it is either fed from both underground and overhead
network. Ground Mounted (GM) distribution transformers can be protected by means of:
HV circuit breakers with TLF fuses or
PM HV expulsion fuses
HV Switch fuse and Fused End Box are the legacy type (no longer used in current design) of HV protection used on
the GM distribution transformers where HV switch fuse protection is discussed on the Appendix 13.
Automatic Sectionalising Links can be used in conjunction with pole mounted auto recloser (PMAR) for transient
fault segregation and protection of HV overhead lines.
3.1.1. Protection of Distribution Transformers
Where the HV fuse is used it is required to protect the distribution transformer and the connection between the
transformer LV terminals and the LV substation fuses. The HV protection must have a sufficient time delay to
allow for protective discrimination with LV substation fuses for faults on the LV circuit. In the case of PM
1
substations where the LV conductors and fuses are arranged in accordance with modern practice , it is not
considered essential that the HV fuses protecting the transformer should operate for all LV faults. Under these
conditions, considerations of HV/LV discrimination should determine the current rating of the HV fuse, subject
to a minimum value depending on the type of fuse. This minimum current rating has been selected in order to
reduce the possibility of premature failure of fuse elements. The HV/LV fuse selection theory is outlined in the
Appendix 2. PM fuses controlling a ground mounted (GM) substation must be selected to operate for three
2
phase faults in the transformer LV terminal zone within 1 sec .
Time limit fuses (TLF) are utilised in conjunction with circuit breaker type ring main units to provide a cost
effective and reliable method of providing fault protection for a three phase on standard three phase
3
transformers in the range of 315kVA to 1500kVA . The time limit fuse link is shunted with a trip coil which is fed
from the protection current transformer. In the event of a fault, the fuse ruptures and the fault current is
diverted through trip coils, which in turn trip the circuit breaker. It should be noted that the TLF protection
system is not a device for limiting overload levels of individual transformers as such it should be used for fault
protection only.
TLF fuses for HV transformer protection are specified in accordance with ENATS 12-6. The maximum overcurrent
TLF fuse/CT combinations to be employed on HV circuit breakers for transformers of standard ratings and
voltages are given in Table 2. TLF fuse ratings will clear phase to phase and phase to earth faults within the LV
1
This refers to the use of double insulated transformer LV tails that provide a more robust form of protection as opposed
to some legacy single insulated variants. With double insulated LV tails, each layer provides a separate function of
electrical and mechanical protection thus reducing the risk of faults in the LV Zone. It could also be said that overall fault
risk close in to the transformer LV zone would be protected still further by the use of ABC LV network conductors as
opposed to legacy open wire network conductors.
2
Clearance time of 1sec for three phase faults is reasoned in ACE Report, No.86
3
Three phase 1600kVA distribution transformer will be protected by relays.
4
terminal zone in less than 5sec and will discriminate with the respective LV distribution fuses up to the rating
shown in Table 2. The TLFs legacy table of O.551 for different CT ratios, system voltage and transformer rating
are provided on the Table 28 to Table 35 of Appendix 12 as information for existing sites. The use of TLF fuse
ratings in excess of those provided in Table 2 for new sites and Table 28 to Table 35 for existing sites is not
permitted as this may result in the LV terminal zone being unprotected. Care must also be given to ensure that
the use of LV substation fuses rated in excess of those given in the tables mentioned above will also result in a
failure of HV/LV discrimination.
For modern switchgear with limited CT ratio options, separate ratings for non-rewirable cartridge type TLF fuses
are provided in Table 2. Separate current ratings are given in Table 39 and Table 40 of Appendix 15 for the two
types of TLF fuses in use i.e. the non-rewirable cartridge type time fuses designed in accordance with ENATS 12-
6 and provided for switchgear, e.g. GEC Type XF or the re-wirable pure tin time fuses of twisted wire
construction, e.g. Reyrolle pattern, with which many older circuit breakers are equipped. Table 39 gives the size
of pure tin fuse wire used in rewirable type time fuses and Table 40 gives the ratings of Switchgear and Cowans
(GEC Switchgear Ltd) time fuses equivalent to the tin time fuses given in Table 28 to Table 35.
The time limit fuse ratings shown in the Table 28 to Table 35 are suitable for positions on the system where the
HV fault level exceeds 40MVA. Below this level, however, the specified settings may not permit the clearance of
some LV phase to phase faults, when standard two pole overcurrent and earth fault protection is used on the
HV circuit breaker. Northern Powergrid protection staff should be consulted regarding the rating of overcurrent
TLF fuses to be used whenever the HV fault level is less than 40MVA or whenever transformers or CTs having
ratings not included in this document are to be employed.
3.1.2. Transformers Protected By HV Drop Out Expulsion Fuses (DOEF)
Pole mounted drop out expulsion fuses (DOEF) are used to protect HV overhead line circuits as well as PM and
GM distribution transformers whilst also providing a means of isolation for operational purposes. DOEFs consist
of back portion/fuse mount which is mounted onto the pole which can accommodate either fuse tubes
containing fuse-links, solid links or automatic sectionalising links (ASLs). When choosing a fuse-link or ASL, it is
important that the fuse be properly coordinated with other protective devices located upstream and
downstream.
HV expulsion fuses can be used to protect the spur, small section conductors on spurs and tee connection to
substations. Refer to the tables on the Economic Development of HV policy IMP/001/912 which shows the
appropriate protection and/or isolation to be used for the HV systems in the two license areas. Existing sites
fitted with solid links shall be reviewed when work is carried out at the site to determine if any particular site
specific risks warrant local protection with Drop Out Expulsion Fuse (DOEF) rather than protection via remote
group fuse/solid links. Where multiple existing PM transformers are connected via solid jumper connections
onto a group protected tee, it shall always be possible to achieve HV isolation to any individual PM transformer
without the need to cut jumpers. In most cases, this may require the installation of local HV isolation via the
installation of fuse mounts fitted with solid links.
Expulsion fuse-links are housed within the fuse carriers/tubes which are installed into the fixed contacts of the
DOEF back potion/fuse mount using insulated rods from the ground level. DOEF are designed such that
rupturing of the fuse link inside the tube will cause the upper contact of the unit to disengage from the upper
fixed contact of the fuse mount. This then allows the fuse carrier to pivot under the influence of gravity, to a
horizontal axis on the lower fixed contact of the fuse mount, and come to rest hanging vertically from the lower
fixed contact of the fuse mount. The current design of expulsion fuse-links are required to be interchangeable
with legacy manufacturers DOEF mounts hence now referred to as a Universal fuse-links. The fuse link has a tail
at each end when installed in porcelain J&P fuse tubes, with one end being removable when fitted within a
Linegear or Pfisterer composite tube. On these units, the fuse link is attached via a ¼” UNF screw thread at one
4
ENATS 12-6 provides 5sec as the maximum operating time of TLF fuse-links for phase to neutral fault in secondary
terminal zone.
end and tail at the other to an arc shorting rod. Table 4 provides the recommended rating and stock commodity
code of fuse-Links to be employed in the range of PM transformers.
Where distribution networks have expulsion fuse-links in series on the same HV circuit, upstream and
downstream expulsion fuse-links needs to be coordinated otherwise they will potentially operate at the same
time. The time-current characteristics of expulsion fuse-links are “Type T” which complies with ANSI C 37-42
requirement for slow-blowing T characteristics. The time current characteristics curve of the fuses showing the
pre-arcing time and prospective current shall be within ±20% as per BS 2692-2:1956. These are applicable
providing the HV fault level is not less than 20MVA. For pole mounted substations a minimum fuse size of 25A
has been selected on the assumption that normal construction will be such as to minimise the risk of faults
developing between transformer LV terminal and the HV fuse.
Expulsion fuses shall be selected to ensure the discrimination with LV fuses for the most onerous LV fault
condition. In the case of GM transformer, the HV fuse rating has been selected using similar criteria to those in
ENATS 12-8, the exception being that the allowable clearance time for three phase LV terminal zone faults has
been set at 1.0 second in ENATS 12-8. This is necessary in order to achieve co-ordination with a reasonable size
LV fuse and can be justified on the basis of the less steep characteristic compared to the ENATS 12-8 fuses. This
characteristic will ensure that reasonable clearance times are achieved for phase to earth terminal zone faults
and other faults which may be of a more restricted value. Where the fault level is less than 20MVA, a lower fuse
than shown in the Table 4 may be required. In this instance, the fuse size should be chosen to give a clearance
time of less than 3 seconds for a three phase fault on the LV busbars. The fault current should be calculated
using the true HV source impedance assuming an X/R ratio of 1.0 and the transformer impedance. The current
calculated should be further reduced by a factor of 0.6 to cater for arc impedance. In all instances and
particularly where the HV fault level is less than 20MVA, the LV cable between the transformer and the LV board
should be kept to a minimum and providing its length is less than 10m its impedance can be neglected.
Where protection is adopted for OH line spur with expulsion fuses in accordance with IMP/001/912, the rating
of the group fuse should be determined by adding together the rated full load current of the individual
transformers, taking care to allocate the currents to the appropriate phase where single phase transformers are
connected to three phase lines. The highest of the resulting phase currents is then divided by a factor of 1.5 to
take account of the diversity of the feeder load. Table 4 should be used to ensure that the group fuse selected is
not less than the rating required for the largest transformer in the group. The maximum rating of fuses used on
the overhead system will normally be less than 50A. The same method is utilised to determine the sectionaliser
rating and expulsion fuses for the protection of small conductor sections on spurs which is covered on the
Appendix 5.
Where triggered spark gaps (TSG) are designed into an overhead network to create a co-ordinated protection
policy, then in accordance with IMP/007/011, upstream HV fuses shall be removed and replaced with ASLs as
operation of a TSG creates a temporary earth fault on the system which may result in incorrect operation of a
standard fuse-link. The HV fuse cannot be replaced with ASL only if the small section conductor is protected
from fuse. Table 4 provides fuse ratings for pole mounted transformers up to 315kVA however it is not possible
to protect the standard LV cable for transformer sizes above 333kVA at 11kV and 500kVA at 20kV. The larger
transformers also increase the risk of ferroresonance which can occur under light load conditions during faults,
switching or hot line working when the transformers may be fed via one or two phases only. The probability of
the phenomena occurring is greatly increased by the presence of cable between the fuse and the transformer.
For these reasons the protection of these large transformers by overhead fuses should be avoided where
possible, air break switch disconnector (ABSD) or pole mounted reclosers being acceptable alternatives.
3.2. LV Fuses
LV networks are protected mechanically by construction and installation as well as electrically by fuses generally to
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BS HD 60269-2:2013, BS 88-2:2013 or LV circuit breaker .
Northern Powergrid has a policy for mechanical protection, through construction and installation that will avoid
danger so long as the asset remains undisturbed. However the ESQC regulations require Northern Powergrid to:
prevent danger, so far as is reasonably practicable; and
ensure that no current (including earth faults) flows which the network cannot carry without danger, i.e. to
protect the asset.
Taking actions to prevent danger must pass the ‘reasonably practicable’ test (see appendix 3), i.e. not present a cost
that is grossly disproportionate to the benefits. It is therefore reasonable to set a standard for applying fusing that
balances flexibility in design and operation which takes into account the policy for mechanical protection based on
the construction and installation of equipment.
5
ASLs are sometimes referred as “smart fuses” are in fact not fuses in the senses of operating through fusion of metallic
elements. ASLs are a self-contained HV circuit opening device used in drop-out expulsion fuse mounts. The ASL
differentiates between the transient and permanent faults greatly reducing the number of transient faults on the
overhead line network.
6
For an individual customer, LV CBs are used only at the point of connection and not to control circuits.
Effective utilisation of cables and transformers requires that 400A fuses be used in the majority of situations,
leading to a standard of clearing faults at the end of services in 60sec or, if systems are laid out in the absence of
detailed knowledge of services, clearing faults at the end of the main in 30sec.
Where point demands above 139kVA are connected, the cut-out fuse will be greater than 200A. This will not
discriminate effectively with a 400A fuse at the substation. Therefore, point demands above 139kVA should be
connected to discrete feeders, and the following fusing adopted to provide discrimination:
Table 1: Fusing and Capacity Values for Greater Than 139kVA
Distribution capacity Cut-out fuse Substation fuse Maximum loop impedance to cut-out
(kVA) (A) (A) (ohms)
139 200 400 0.21
173 250 500 0.16
218 315 500 0.16
276 400 500 0.16
Guidance above applies to ground-mounted transformers from 200kVA upwards and pole-mounted transformers
from 100 to 315kVA. Rural systems fed from transformers of 50kVA or less shall be controlled by 160A fuses, as:
anything larger would be superfluous, as the transformer capability would be no more than 100A continuous;
and
anything smaller would not discriminate with domestic 80A cut-out fuses.
The one exception to the 60sec rule is for eaves mains (under-eaves wiring). As these assets are installed on
buildings, and there is greater potential for inadvertent contact, best practice is to apply the 5sec rule in BS7671 in
most cases this can be achieved by installing a 200A fuse (in a wall box).
3.2.1. LV Substation Fuse
LV fuse provides a protection against both overload and fault current (short-circuit current). LV fuse sizes
specified on this document provides protection of LV circuits and discrimination with HV fuses. LV fuse-link
selection for fuse boards, feeder pillars, cabinets and pole mounted cut outs must be selected with the name
plate rating of the transformer and the outgoing LV circuit protected.
A LV substation fuse must carry maximum anticipated load current without deterioration and must operate
under short circuit conditions to prevent further damage being caused to the cable or overhead line by
excessive temperature or mechanical stress; ideally it ought to be capable of carrying without deterioration the
intermittent overload capacity of the circuit. The maximum ratings of the fuse-links for the short circuit
protection of the more common sizes of low voltage cables and overhead line conductors are specified in Table
10 and Table 11. Their selections have been based on the considerations detailed above.
As per BS HD 60269-2:2013IEC 60269-2:2013, the time current characteristics of the LV fuses shall be within
±10% in terms of current. The time-current characteristics of LV fuses in Appendix 8 provide the data for the
magnitude of the fault current required for fault clearance. The magnitude of the fault current (single phase
faults) which effectively depends upon the earth loop impedance is the crucial factor in achieving the
disconnection time. Table 6 summarise the fault current magnitudes required to disconnect/clear the fault for
different clearance times.
Reference to the time/current characteristics of the fuse under consideration will show whether the calculated
phase to neutral fault current will cause operation in less than 30sec.
2 2
Table 9 provides the maximum equivalent length of 95mm WNE and 300mm WNE cable for which the
corresponding fuse should operate in 30sec (Refer Table 6).
A LV substation fuse should also discriminate with the HV transformer protection. For TLF fuses, the maximum
rating of LV substation fuse which should be used in conjunction with the HV protection settings for the
standard sizes of network transformers is provided in Table 2, and for expulsion fuses in Table 4.
The maximum LV fuse rating for 6kV network can be found in Table 28 to Table 35. The substation fuse rating
should be selected to ensure that it will operate within 30sec when carrying the fault current resulting from a
phase to neutral short circuit at the remote end of the LV main. When this last requirement precludes the use of
a fuse based on circuit rating, consideration of the maximum anticipated load current may permit the use of a
lower rated fuse. If a 30sec operating time cannot be met by the use of a lower rated fuse then section fuses or
an alternative system design becomes necessary. The maximum fuse sizes provided in Table 10 and Table 11
should always be used with discretion. For example in those cases where a short length of relatively large cross
section cable leaving a substation is jointed to a smaller cross section cable, then the rating of the substation
fuse should be related to the rating of the smaller cable or to the prospective phase to neutral fault current,
whichever is the limiting condition.
7
“J” type fuse-links can be installed on the distribution boards, feeder pillars, link boxes, pole mounted cutouts
and heavy duty service intakes. The standardized current ratings of fuse-links with centres at 82mm (JPU) and
92mm (JSU) are 80A, 100A, 160A, 200A, 250A, 315A, 355A and 400A, 500A and 630A.
Fuses currently being supplied are Type “J” conforming to above mentioned standards and having time/current
characteristics which comply with ENATS 12-8. The maximum fuse ratings given in Table 3And Table 28 to Table
35 are based on Lawson fuses and do not necessarily apply to similarly rated fuses of other manufacturer.
8
Bidoyng (smart LV fuse) from Kelvatek are generally only used for intermittent fault management on the LV
network. A Bidoyng unit comprises two LV fuses in parallel with a maximum fuse size of 400A JPU fuse-links due
to the rating of the equipment itself.
3.2.2. LV Earth loop Impedance (ELI)
The earth loop impedance (ELI) is the impedance of the earth fault current loop starting and ending at the point
of earth fault. The value of earth loop impedance determines the ability of fuses to operate effectively such that
they can protect the network and should be included during the design stage for new connection or expansion
of the network. The measured value of ELI will change depending on the earthing system, network
configuration, network alteration and fault repair.
Phase to neutral loop resistance on new systems shall not exceed 250mΩ including the transformer, main and
service, in accordance with Engineering Recommendation P5. LV mains cables laid in advance of providing
services should be designed to a maximum of 200mΩ through the transformer and main which is outlined on
the code of practice for the Economic Development of LV System. Table 7 provides the maximum earth loop
impedance values at the end of the single phase services. Table 8 provides the maximum ELI values for different
type of fuse-links both at the end of the services and the mains. The clearance time to determine the ELI is
based on 60sec for LV services and 30sec for LV mains and is explained on the Appendix 3. The fault current or
the fusing current determines the operating time of a fuse and 230V should be used as supply source voltage.
For LV mains controlled by 315A fuses, the maximum cumulative phase to neutral loop impedance must not
exceed 242mΩ at the end of the mains. The phase to neutral loop impedance at the service position must not
exceed 280mΩ.
3.2.3. Positioning of Section Fuses
The first section fuse on the LV circuit should be installed at a suitable position where a phase to neutral fault
will cause the substation fuse to operate in not more than 30sec at the end of the main and within 60sec at the
end of the services (subject to loading). The rating of the section fuse will be determined by the maximum
anticipated load current at that position. When the zone protected by the first section fuse is inadequate to
cover the whole of the distributor, further section fuses become necessary.
7
J type LV fuse is described as “Fuse system I, gU fuse-links with wedge tightening contacts”.
8
Bidyong is a single shot-recloser designed to remove intermittent faults from the Low voltage network.
On overhead LV network, one set of 200A section fuses shall be provided in series with the substation fuse.
Eaves mains (surface wiring) shall be protected by 200A fuses; any upstream section fuses shall be deemed to
satisfy this requirement.
On underground LV network, section fuse can be inserted on the Link Box to fuse down a small section mains
cable to meet the fusing needs either with 200A or 160A only. A fuse of higher rating is not allowed to be
utilised on the link boxes due to the heat generated by the LV fuses within the link boxes. Both 2 way and 4 way
link boxes can be fused; the incoming side shall be installed with solid links whereas fuses will be installed on the
outgoing side where ever necessary.
The fused link boxes cannot be used for interconnection. Link Boxes if required to provide an interconnection
shall be provided with solid links; interconnection is not permitted between three phase and split phase
networks due to different voltage level and phase angle shift. Where a 2 way link box is used to provide an
embedded network in accordance with IMP/001/010 (arrangement 3.4 of Appendix 3), the use of a 300A or
9
400A fuse will be permitted until the arrangement uses a LV feeder pillar rather than a link box is available .
3.2.4. Discrimination Between Fuse in Series
Where section fuses are used to provide protection on different segments of the same LV feeder, discrimination
between the fuse-links can be checked by ensuring that the time/current characteristics do not overlap at any
point. Due allowance should be made for ±10% tolerance with respect to the current. The LV fuses in series can
2
most conveniently be graded using their I t characteristic which is provided on the Figure 4. To grade
2
successfully the total operating time I t of the downstream fuse must not exceed the pre-arcing time of the
10
upstream fuse. LV fuse-links discriminate in a ratio of 1.6:1 . Therefore to achieve a discrimination or
selectivity, the upstream fuse-link must have a current rating of at least 1.6 times or higher current rating of the
downstream minor fuse-links e.g. if a 315A fuse is used on the LV fuse board then the next minor fuse that could
discriminate would be 200A. For networks feeding domestic supplies with a service fuse of 60/80/100A then the
minimum section fuse should be 160A. It should be possible, in general, to protect any LV circuits by a sequence
of section fuses with the ratings 160A and 200A.
3.2.5. Low Voltage Domestic Fuse-Links
Fuse-links shall be suitable for use in cut-outs designed to provide power supplies to commercial or domestic
premises with loads up to 100A per phase complying with the design requirements of NPS/001/017 and typical
design requirement of BS HD 60269-3:2010+A1:2013, BS 88-3:2010 , Figure 303. Table 17 provides the list of
domestic fuse-links.
3.2.6. Low Voltage Street Lighting Fuse-Links
Fuse-links shall be suitable for use in cut-outs designed to accommodate standardised fuses systems with offset
tag contacts based on a 38mm fixing centres and a max current rating of up to 25A. Table 18 provides the list of
Street Lighting fuse-links.
9
The intention is to provide a supply to an embedded network via a LV feeder pillar (with one incoming and one
outgoing connection) which can accommodate up to a 500A fuse. Such a LV feeder pillar is not available yet but should
be available in quarter 2 2018. Until then, the link boxes with solid links or fuses should be utilised in accordance with
IMP/001/010.
10
Beama, “Guide to Low-Voltage Switch and Fusegear Devices,” BEAMA Ltd, London, 2016
Table 2: Fuse Rating for Overcurrent Protection on GM Network Transformer with Time Limit Fuses
Voltage CT Ratio 1250kVA Transformer 1000kVA Transformer
TLF Fuse TLF Commodity Max 415V TLF Fuse TLF Commodity Max 415V
Rating Code Fuse Rating Rating Code Fuse Rating
a
20kV 40/5 - 10A 289088 630A
a
70/5 7.5A 289073 630A - - -
11kV 50/5 - - - -
a a
100/5 12.5A 289092 630A 10A 289088 630A
Table 3: Fuse Rating for Earth Fault Protection on GM Circuit Breaker with HV Time Limit Fuses
Voltage CT Ratio Transformer kVA Rating TLF Fuse Rating Commodity Code
Any Voltage Any CT Ratio All Sizes 3A 289054
Note:
a) The TLF fuse for earth fault protection shall be provided with the ratings in all cases irrespective of the transformer
ratings and HV voltage levels.
11
Refer: IMP/001/911: Code of Practice for the Economic Development of the LV System
Table 4: Expulsions Fuse-Link Ratings for Various 11kV and 20kV Pole Mounted Transformers
PM Transformer
Transformer Rating to be protected
Universal Expulsion HV Fuse LV Fuse
Voltage Phases kVA Amps Fuse Size Commodity Code Fuse Size Commodity Code
b
50 2.6 25A 245018 100A 280721
b
100 5.3 25A 245018 200A 280774
3 Phase b
200 10.5 25A 245018 400A 280666
C b
315 16.5 25A 245018 400A 280666
b
Split Phase 50 4.6 25A 245018 160A 280740
b
11kV (1 Phase 100 9.1 25A 245018 315A 280632
b
3 Wire) 200 18.2 25A 245060 400A 280666
b
25 2.3 25A 245018 200A 280774
Single Phase b
50 4.5 25A 245018 200A 280774
(1 Phase b
100 9.1 25A 245018 400A 280666
2 Wire) b
200 18.2 25A 245018 400A 280666
b
50 1.4 25A 245018 100A 280721
b
100 2.9 25A 245018 200A 280774
3 Phase b
200 5.8 25A 245018 400A 280666
C b
315 9.1 25A 245018 400A 280666
b
Split Phase 50 2.5 25A 245018 160A 280740
b
20kV (1 Phase 100 5 25A 245018 315A 280632
b
3 Wire) 200 10 25A 245018 400A 280666
b
25 1.3 25A 245018 200A 280774
Single Phase b
50 2.5 25A 245018 315A 280632
(1 Phase b
100 5.0 25A 245018 400A 280666
2 Wire) b
200 10.0 25A 245018 400A 280666
Note:
a) This table provides the maximum distributor LV fuse rating for HV/LV discrimination other than mentioned above.
The maximum allowed fuse size for use on the pole mounted LV system is 400A as the JPU fuse (PM LV fuse) carrier
fixed contacts are rated at 400A.
b) As there are different practices across the two business licenses in relation to fusing of pole mounted and inverted
pole mounted transformers. Please refer to Table 2 and Table 3 of IMP/001/912 which outlines the protection
requirements in the Northern Powergrid Northeast and Northern Powergrid Yorkshire.
c) Refer to drawing 1091471503 sheet 3 (also provided on Appendix 6) for details on modifying the universal fuse
elements to fit into historical legacy fuse carriers.
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Table 5: List of Auto Sectionaliser Links
Sectionaliser Continuous Rating Sectionaliser Counts
Commodity
Rating Minimum actuating currents Number of Colour
Colour Scheme Number
(A) based on a 1.6 ratio Counts Scheme
15A Purple 24 2 No Band 246839
15A Purple 24 3 Green 247297
25A Red 40 2 No Band 246824
25A Red 40 3 Green 247140
35A Brown 56 2 No Band 247263
35A Brown 56 3 Green 247314
50A Green 80 2 No Band 247441
50A Green 80 3 Green 247511
70A No Colour 112 2 No Band 247315
70A No Colour 112 3 Green 247516
100A White 160 2 No Band 247317
100A White 160 3 Green 247318
Note:
a) The ASLs in this table can be applied to both 11kV and 20kV systems.
Table 6: Time Current-Characteristics for J Type Electricity Supply Distribution Fuse-Links, System I (LAWSON Fuses)
LV Fuse Fusing Current in Amp
Rating Hours Minutes Seconds
A 6 3 100 50 1 30 20 10 5 3 1 0.5
100 140 142 145 157 266 300 320 360 410 455 570 620
160 216 218 226 238 395 443 470 536 613 690 867 1000
200 280 284 290 300 503 565 600 690 795 895 1107 1300
250 346 348 359 380 645 722 780 885 1030 1250 1410 1640
315 434 436 460 495 820 950 1010 1150 1340 1450 1900 2170
355 500 502 521 550 950 1084 1155 1300 1520 1600 2125 2480
400 560 563 580 600 1080 1200 1290 1472 1700 1950 2400 2900
500 720 725 740 790 1400 1565 1710 2000 2300 2600 3150 4000
630 900 905 910 995 1950 2260 2400 2900 3200 3850 4800 5500
Note:
a) The fusing current at different clearance time is obtained from Time/Current characteristic Lawson J type fuse-links.
b) Time/Current Characteristics of J type fuse-links are faster in operation in comparison to the Time/Current
characteristics for the Industrial Range of fuse-links.
c) Lawson J Type 400/415V electricity supply distribution fuse-links has the time/current characteristics according to
the time-current zones of BS 88-2:2010 ad IEC60269-2: 2013-07 standards given in the figures 901, 902, 903 and 904.
12
Refer NPS/001/032: Technical Specification for 11 & 20kV Pole Mounted Auto Sectionalising Links
13
Table 7: Maximum Earth Loop Impedance Values at the End of Single-Phase Services
Service Type Connection to New Circuits Connection to Existing Circuits
(mΩ) (mΩ)
CNE Service
250 400
Phase-neutral and Phase-earth loop impedance
SNE Service
- 400
Phase-neutral loop impedance
SNE Service
- 800
Phase-earth loop impedance
Note:
a) Phase to neutral Loop impedance and phase to earth loop impedance will differ for CNE and SNE networks.
b) Phase to neutral loop impedance on a new system shall not exceed 250mΩ including the transformer, main and
service. This also includes the extension of existing systems.
c) The loop impedance values may need to be reduced to meet the fusing requirement for a specific part of the LV
system.
Table 9: Maximum Length of WNE Cable for Fusing In 30 Seconds for Different LV Fuse Rating
LV Fuse Fusing Current in 2 2 2
95mm Al PILC cable 95mm WNE cable 300mm WNE cable
Rating 30 seconds
(Meter) (Meter) (Meter)
(A) (A)
100 300 948 915 1636
160 443 642 619 1107
200 565 503 486 868
250 722 394 380 679
13
Refer IMP/001/911 Code of Practice for the Economic Development of the LV System.
Note:
a) The maximum length of the cable mentioned above is based on the loop impedance of the cable only and does not
include the impedance of the transformer.
b) The cable length mentioned above does not include the cable loading hence it is required to check the loading to
install the appropriate fuse size and determine the maximum cable length based on statutory voltage limits.
c) The above calculation is based at 230V.
14
The value is only a copper equivalent not the actual size.
15
Table 11: Fuse-Link Ratings for LV Underground Cable
PILC Cable Consac XLPE Cable 400V Fuse-Link
Copper Aluminium Aluminium Waveform (JSU Type)
Type Type Type Type Type Rating Commodity
2 2 2 2 2
(in ) (in ) (mm ) (mm ) (mm ) (A) Code
0.06 0.06 - - - 200 280825
0.06 0.1 70 70 - 250 280384
0.1 0.15 95 95 95 315 280844
- 0.2 120 - - 355 280399
0.15 - - - - 400 280863
- 0.25 - - -
500 280878
0.2 0.3 185 185 185
0.25 0.4 240 240 -
630 280952
0.3 0.5 300 300 300
Note:
a) The fuse-link current ratings are to cater for the highest ratings expected of a cable installed in optimum conditions
and operating low ambient temperatures. In practice, in order to cover average conditions, fuse-link ratings lower
than those shown may be used. The fuse-link must be of such a rating as to ensure that it will operate satisfactorily
for a short circuit at the furthest point in the distributor.
b) A fuse-link of lower rating than indicated may also be used if the cable is installed for voltage drop conditions rather
than for current carrying capacity.
c) A fuse-link should not be used continuously above its rated current because the excessive temperature rise
encountered under this condition may lead to deterioration causing premature operation or permanent change in its
operating characteristic.
d) Where the fuse will not operate within 30sec for faults at the remote end of the distributor, the use of a fuse of
lower rating, when load permits, may obviate the need for a section fuse.
15
This table is prepared referring to ENATS 12-8: The Application of Fuse links to 11kV/400V and 6.6kV/400V
Underground Distribution Networks.
4. References
IMP/001/011 Code of Practice for Guidance on the Selection of Overhead Line Ratings. V4.0 Dec 2017
IMP/001/911 Code of Practice for the Economic Development of the LV System. V4.0 Feb 2017
IMP/001/912 IMP/001/912: Code of Practice for the Economic Development of the HV V3.0 Feb 2017
System, 2017.
NPS/001/004 Technical Specification for 11kV, 20kV and 33kV Pole Mounted Expulsion V4.1 Jul 2016
Switch, Fuse Tube and Solid Link.
IMP/001/013 Code of Practice for Underground Cable Ratings and Parameters. V2.0 Mar 2017
NPS/001/017 Technical Specification for Low Voltage and High Voltage Current Limiting V7.0 Jul 2017
Fuse Links.
NPS/001/032 Technical Specification for 11 & 20kV Pole Mounted Auto Sectionalising V2.0 Sep 2015
Links.
NPS/003/034 Technical Specification for Pole-Mounted Distribution Transformers. V3.0 Sept 2016
NPS/003/011 Technical Specification for 11kV and 20kV Ground-Mounted Distribution V6.0 Aug 2016
Transformers.
NPS/002/006 Technical Specification for Service Cutouts, Terminal Blocks, Meter Tail V3.0 Jul 2013
Protectors and Pole Mounted Fuse Units.
OPS/103/005 OPS/103/005: Code of Practice of Standard Fuse Data V1.0 Feb 2000
O.551 Protection of Network Transformers And Low Voltage Distributors. V1.0 1996
5. Definitions
5.1. Glossary
Reference Title
ABSD Air Break Switch Disconnector
ASL Automatic Sectionalising Link
DOEF Drop Out Expulsion Fuse-Link
ELI Earth Loop Impedance
ENATS Energy Networks Association Technical Specification
FLC Full Load Current
GM Ground Mounted
HV High Voltage
LV Low Voltage
NPg Northern Powergrid
OH Overhead
PM Pole Mounted
PMAR Pole Mounted Auto Recloser
TLF Time Limit Fuse
UG Underground
5.2. Description
Reference Title
Arcing Time This is defined as the period between the instant of arc appearance following melting of fuse
element and its total extinction (zero current). Arcing time is dependent from the voltage.
Breaking Capacity/ A fuse must be able to open the circuit under a short circuit condition without endangering its
Interrupting surroundings. The breaking capacity or interrupting rating of a protective device is the
Capacity maximum available current, at rated voltage, that the device can safely operate or interrupt a
fault current without rupturing. The breaking capacity or interrupting rating of a fuse must be
equal to or greater than the available short circuit current of the circuit. All utility fuses have at
least 80kA breaking capacity.
Continuous Current Continuous current values that are shown on the fuse represent the level of current the fuse
Carrying Capacity can carry continuously without deterioration and without exceeding the temperature rise
limits. An application that exposes the fuse to a current slightly above its continuous rating but
below its minimum interrupting rating, may damage the fuse due to excessive heat.
Cut-off Curve showing the cut-off current as a function of prospective current. Cut-off current is the
Characteristic (Peak maximum instantaneous value of current let-through by the fuse during one half cycle of
Current) operation under the most onerous conditions of power factor and asymmetry. Note
10
prospective current is expressed in kA (r.m.s) whereas cut-off current is in peak kA . See
Appendix 10.
Clearing Time / The total interval between the fault inception and final opening of a circuit at a rated voltage
10
Operating time / by a protective device. Clearing time is the total of the melting and the arcing time .
Disconnection Time
Drop-out Expulsion An expulsion fuse in accordance with the latest version of BS 2692 Part 2 in which the fuse
Fuse (DOEF) carrier automatically drops into a position providing an isolating distance after the fuse has
operated and can be operated as a disconnector by means of a portable operating rod.
Earth Loop The impedance of the earth fault current loop starting and ending at the point of earth fault.
Impedance (ELI) This impedance is denoted by the symbol Zs.
Expulsion Fuse A vented fuse in which the expulsion effect of gasses produced by the arc and lining of the fuse
16
holder, either alone or aided by a spring, extinguishes the arc results in current interruption .
Fuse An overcurrent protective device with a fuse-link that operates and opens the circuit when
fault current exceeds a fusing current for a sufficient time.
Fusebank A combination of fuse holders mounted onto a rear fixing rail and having their incoming
10
terminals connected by a common LV busbar .
Fuseboard A combination of fusebank or fusebank mounted in an enclosure together with ancillary
10
equipment (earth/neutral bars) protecting a number of individual circuits .
Fuse Element A calibrated conductor inside a fuse which melts when the fuse operates i.e. when the fuse is
subjected to excessive current. The fuse-link may comprise several fuse elements. Fuse
element is enclosed by the fuse body and may be surrounded by an arc quenching medium
such as silica sand.
Fuse-Link The part of the fuse including the fuse element intended to be replaced after the fuse has
operated.
Fuse Carrier The movable part of a fuse designed to carry a fuse link.
Fusing Current Value of current specified as that which cause operation of the fuse link within a specified
time.
Fuse Rating (A) A value of current that the fuse-link can carry continuously without deterioration under
specified conditions.
2
I t Characteristics A curve or chart showing values of pre-arcing and operating let through energy as a function of
2
current and voltage. I t is proportional to energy and measured in amperes-squared-second
2
A S. Refer Appendix 9.
2 2
I t Rating (A S) A measure of heat energy developed within a circuit during the fuse’s melting or arcing. The
2
melting, arcing, or clearing integral of a fuse, termed I t is the thermal energy required to melt,
2
arc or clear a specific current. The sum of melting and arcing I t is generally stated as total
2 2 2 2 2
clearing I t. It can be expressed as melting I t, arcing I t or the sum of them, clearing I t. I t
characteristics is called as Let-through characteristics which is a curve or chart showing values
10
of ‘pre-arcing’ and ‘operating’ let through energy as a function of current and voltage .
Pre-arcing Time / The interval of time between the beginning of a current large enough to cause a break in the
10
Melting Time fuse element and the instant when arc is initiated . Pre-arcing time is independent from the
network voltage.
Prospective Short Possible short circuit currents which would have existed when there was no short circuit
Circuit Current limitation device.
Slow Blow Fuse A fuse with a built-in delay that allows temporary and harmless inrush currents to pass
without opening, but is designed to open on sustained overloads and short circuits.
Time-Current A curve providing the pre-arcing or operating time as a function of prospective current. The
Characteristic time current characteristics have a basic tolerance of ±10% in terms of current (Refer
Appendix 7).
Time Limit Fuse Time limit fuse are utilised in conjunction with circuit breaker type ring main units which
(TLF) provides a cost effective method of providing fault protection for overcurrent and earth faults
to a transformer of 1500kVA or less. The time limit fuse-link is shunted with a trip coil which is
fed from the protection current transformer. In the event of a fault, the fuse ruptures and the
fault current is diverted through trip coils, which trip the circuit breaker. It should be noted
that the TLF protection system is not a device for limiting overload levels of individual
transformers.
16
Cooper Bussmann, “Fuseology Medium Voltage Fuses,” Cooper Bussmann, 2005.
I sign to confirm that I have completed and checked this document and I am satisfied with its content and submit it for
approval and authorisation.
Sign Date
Andrew Leggett CDS Administrator Andrew Leggett 10/04/2018
6.2. Author
I sign to confirm that I have completed and checked this document and I am satisfied with its content and submit it for
approval and authorisation.
Review Period - This document should be reviewed within the following time period.
Standard CDS review of 3 years Non Standard Review Period & Reason
Yes Period: n/a Reason: n/a
Should this document be displayed on the Northern Powergrid external website? Yes
Sign Date
Anuj Chhettri Smartgrid Development Engineer Anuj Chhettri 20/04/2018
I sign to confirm that I am satisfied with all aspects of the content and preparation of this document and submit it for
approval and authorisation.
Sign Date
Jim Paine Technical Policy Manager Jim Paine 20/04/2018
Sign Date
Mark Nicholson Head of Smart Grid Implementation Mark Nicholson 16/04/2018
17
This section has been obtained from the NPS/001/017 – Technical Specification for Low Voltage and High Voltage Current Limiting
Fuse-Links.
18
JF types fuses are used in legacy Yorkshire, LV pole mounted fuse holders.
Table 21: Chemical Actuator (for Cooper Bussmann Automatic Sectionalisers Link)
System Voltage (kV) Supplier Reference Commodity Code
11 E2906 102988
19
Refer ENATS 12-6: Time fuse-links for use with current transformer releases on circuit-breakers.
20
Worst case fault for split phase transformer and single phase on the HV winding will be two phase fault.
But due to the 2:1:1 split current condition on the phases the effective turn’s ratio
44
Turns Ratio = = 22
2
For three phase transformers, LV current values are divided by 22 to convert to HV current.
For a split phase 11,000/250-0-250V Ii0 distribution transformer, the turn’s ratio would normally be:-
𝐻𝑉 𝑃ℎase Voltage 11000
Turns Ratio = = = 22
𝐿𝑉 𝑃ℎ𝑎𝑠𝑒 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 500
For split phase transformers, LV current values are divided by 22 to convert to HV current.
For a single phase 11,000/250V Ii0 distribution transformer, the turn’s ratio would normally be:-
𝐻𝑉 𝑃ℎase Voltage 11000
Turns Ratio = = = 44
𝐿𝑉 𝑃ℎ𝑎𝑠𝑒 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 250
For split phase transformers, LV current values are divided by 44 to convert to HV current.
For three phase 20,000/433V Dyn11, split phase 20,000/250-0-250V Ii0 and single phase 20,000/250V Ii0 distribution
transformer, the effective turn’s ratio would be 40, 40And 80 respectively which could be utilised to convert to HV
current.
When comparing fuse operating times for discrimination purposes, it is important to take account of the permitted
tolerance on the published time/current characteristics which is ±10% of current for HV and LV fuses at any
operating time.
In addition at high values of current, allowance should be made for the arcing time of the LV fuse, which represents
a significant part of the total operating time. This is not normally shown on the published fuse characteristics. Arcing
time is variable, but in the case of Lawson Type 'J' fuses it can be assumed that it is negligible at an operating time of
1second and that its effect at an operating time of 0.01 second is equivalent to an increase of approximately 30% on
the pre arcing current value shown on the time/current characteristic.
21
Refer NPS/001/004: Technical Specification for 11kV, 20kV and 33kV Pole Mounted Expulsion Switch, Fuse Tube and
Solid Link.
22
Refer ACE Report 75: Report on the Characteristics and Performance of Fuses for use on 11kV Overhead Lines.
23
Figure 1: Typical Operation of ASL (Sequence showing 2 shot device)
Where auto sectionalising links are proposed in areas where the fault level is in excess of the conductor rating then
consideration should be given to altering the protection on the source HV circuit breaker from IDMT to instantaneous.
The operation of ASL in typical distribution network is illustrated in Figure 1 above.
23
The figure 1 above is extracted from Cooper Bussmann, “Fuseology Medium Voltage Fuses”, 2005And book from A. W.
a. G. Newbery, Electric Fuses, London: The institution of Engineering and Technology, 2008.
Example
Full load current (FLC) of spur = 40A
Diversified current = FLC/1.5 40/1.5 = 26.6A
Minimum Actuating Current 26.6 x 2 = 53.3A
Next highest auto sectionalising links actuating current is 56A (Refer Table 25 below)
Auto sectionalising links must be specified based on continuous rating therefore a 35A rated unit is required
(Refer Table below).
Table 25: Table showing ASL continuous current ratings and associated actuating currents
Auto Sectionalising Link continuous current rating Typical minimum actuating currents based on a 1.6x ratio
15A 24A
25A 40A
35A 56A
50A 80A
70A 112A
100A 160A
200A 320A
b
5 0.5 25A 245018 - - 100A -
1 Phase b
15 1.4 25A 245018 - - 160A -
2 Wire
25 2.3 Refer Table 4 Refer Table 4 - - Refer Table 4
Note:
a) This table provides the maximum distributor LV fuse rating for HV/LV discrimination other than mentioned below.
11
The maximum permitted fuse size for the ground mounted LV system is 500A less than the 630A LV fuse which
would be permissible for grading with the HV. The maximum permitted fuse size on the pole mounted LV system is
400A as JPU fuse (PM LV fuse) are restricted to the 400A rated fixed contacts.
b) As there are different practices across the two business licenses for fusing pole mounted and inverted pole mounted
transformer. Please refer to Table 2 and Table 3 of IMP/001/912 which outlines the protection requirements in the
Northern Powergrid Northeast and Northern Powergrid Yorkshire.
c) Any new ground mounted transformer installed should be protected from ring main unit (if previously protected
from expulsion fuses). This also applies to split phase ground mounted transformers.
d) Refer to drawing 1091471503 sheet 3 for details on modifying the universal fuse elements to fit into historical legacy
fuse carriers.
Table 27: Expulsions Fuse-Link Ratings for Various Pole Mounted Transformers
Universal Expulsion HV Fuse LV Fuse
Transformer Rating to be
PM GM PM GM
protected
Transformer Transformer Transformer Transformer
Voltage Phases kVA A Fuse Size Commodity Code Fuse SizeCommodity Code Fuse Size Fuse Size
b
25 0.7 25A 245018 - - 100A -
50 1.4 Refer Table 4 Refer Table 4 - - Refer Table 4 -
b
75 2.2 25A 245018 - - 160A -
100 2.9 Refer Table 4 Refer Table 4 6A 245037 Refer Table 4 160A
b
150 4.3 25A 245018 10A 245037 315A 315A
3 Phase 200 5.8 Refer Table 4 Refer Table 4 10A 245037 Refer Table 4 315A
b
300 8.7 25A 245018 15A 245056 400A 400A
C
315 9.1 Refer Table 4 Ref Table 4 15A 245056 Refer Table 4 400A
C
500 14.5 - - 25A 245018 - 500A
C
800 23.2 - - 40A 245060 - 500A
C a
1000 29 - - 40A 245060 - 630A
b
5 0.3 25A 245018 - - 100A -
1 Phase b
15 0.8 25A 245018 - - 160A -
2 Wire
25 1.3 Refer Table 4 Refer Table 4 - - Refer Table 4 -
Note:
a) This table provides the maximum distributor LV fuse rating for HV/LV discrimination other than mentioned below.
11
The maximum permitted fuse size for the ground mounted LV system is 500A less than the 630A LV fuse which
would be permissible for grading with the HV. The maximum permitted fuse size on the pole mounted LV system is
400A as JPU fuse (PM LV fuse) are restricted to the 400A rated fixed contacts.
b) As there are different practices across the two business licenses for fusing pole mounted and inverted pole mounted
transformer. Please refer to Table 2 and Table 3 of IMP/001/912 which outlines the protection requirements in the
Northern Powergrid Northeast and Northern Powergrid Yorkshire.
c) Any new ground mounted transformer to be installed should be protected from ring main unit (if previously
protected from expulsion fuses). This also applies to split phase ground mounted transformers.
d) Refer to drawing 1091471503 sheet 3 for details on modifying the universal fuse elements to fit into historical legacy
fuse carriers.
Note:
a) This table provides the maximum distributor LV fuse rating for HV/LV discrimination. The maximum allowed fuse size
11
to utilise on the LV system is 500A whereas 630A LV fuse mentioned on the table above is the maximum
permissible LV fuse for grading with HV system.
b) The ratings shown for tin fuses are not applicable to fuses to ENATS 12-6.
c) Time fuse to ENATS 12-6 refers to the cartridge type time fuse, e.g. English Electric Type XF.
d) Time fuse type "Tin" refers to the time fuse of pure tin twisted wire construction, e.g. Reyrolle pattern.
e) For three phase transformers connected single phase use the CT ratio and fuse size recommended for the three
phase transformer rating.
24
Refer legacy document O.551: Protection of Network Transformers And Low Voltage Distributors.
24
Table 29: 1250kVA Transformer Time Fuse Overcurrent (Legacy)
1250kVA TRANSFORMER
Note:
a) This table provides the maximum distributor LV fuse rating for HV/LV discrimination. The maximum allowed fuse size
11
to utilise on the LV system is 500A whereas 630A LV fuse mentioned on the table above is the maximum
permissible LV fuse for grading with HV system.
b) The ratings shown for tin fuses are not applicable to fuses to ENATS 12-6.
c) Time fuse to EA Technical Specification 12-6 refers to the cartridge type time fuse, e.g. English Electric Type XF.
d) Time fuse type "Tin" refers to the time fuse of pure tin twisted wire construction, e.g. Reyrolle pattern.
e) For three phase transformers connected single phase use the CT ratio and fuse size recommended for the three
phase transformer rating.
24
Table 30: 1000kVA Transformer Time Fuse Overcurrent (Legacy)
1000kVA TRANSFORMER
Note:
a) This table provides the maximum distributor LV fuse rating for HV/LV discrimination. The maximum allowed fuse size
11
to utilise on the LV system is 500A whereas 630A LV fuse mentioned on the table above is the maximum
permissible LV fuse for grading with HV system.
b) The ratings shown for tin fuses are not applicable to fuses to ENATS 12-6.
c) Time fuse to EA Technical Specification 12-6 refers to the cartridge type time fuse, e.g. English Electric Type XF.
d) Time fuse type "Tin" refers to the time fuse of pure tin twisted wire construction, e.g. Reyrolle pattern.
e) For three phase transformers connected single phase use the CT ratio and fuse size recommended for the three
phase transformer rating.
24
Table 31: 800kVA Transformer Time Fuse Overcurrent (Legacy)
800kVA TRANSFORMER
Note:
a) This table provides the maximum distributor LV fuse rating for HV/LV discrimination. The maximum allowed fuse size
11
to utilise on the LV system is 500A whereas 630A LV fuse mentioned on the table above is the maximum
permissible LV fuse for grading with HV system.
b) The ratings shown for tin fuses are not applicable to fuses to ENATS 12-6.
c) Time fuse to EA Technical Specification 12-6 refers to the cartridge type time fuse, e.g. English Electric Type XF.
d) Time fuse type "Tin" refers to the time fuse of pure tin twisted wire construction, e.g. Reyrolle pattern.
e) For three phase transformers connected single phase use the CT ratio and fuse size recommended for the three
phase transformer rating.
24
Table 32: 750kVA Transformer Time Fuse Overcurrent (Legacy)
750kVA TRANSFORMER
Note:
a) This table provides the maximum distributor LV fuse rating for HV/LV discrimination. The maximum allowed fuse size
11
to utilise on the LV system is 500A whereas 630A LV fuse mentioned on the table above is the maximum
permissible LV fuse for grading with HV system.
b) The ratings shown for tin fuses are not applicable to fuses to ENATS 12-6.
c) Time fuse to EA Technical Specification 12-6 refers to the cartridge type time fuse, e.g. English Electric Type XF.
d) Time fuse type "Tin" refers to the time fuse of pure tin twisted wire construction, e.g. Reyrolle pattern.
e) For three phase transformers connected single phase use the CT ratio and fuse size recommended for the three
phase transformer rating.
24
Table 33: 500kVA Transformer Time Fuse Overcurrent (Legacy)
500kVA TRANSFORMER
Note:
a) This table provides the maximum distributor LV fuse rating for HV/LV discrimination. The maximum allowed fuse size
11
to utilise on the LV system is 500A whereas 630A LV fuse mentioned on the table above is the maximum
permissible LV fuse for grading with HV system.
b) The ratings shown for tin fuses are not applicable to fuses to ENATS 12-6.
c) Time fuse to EA Technical Specification 12-6 refers to the cartridge type time fuse, e.g. English Electric Type XF.
d) Time fuse type "Tin" refers to the time fuse of pure tin twisted wire construction, e.g. Reyrolle pattern.
e) For three phase transformers connected single phase use the CT ratio and fuse size recommended for the three
phase transformer rating.
24
Table 34: 315kVA Transformer Time Fuse Overcurrent (Legacy)
315kVA TRANSFORMER
Note:
a) The ratings shown for tin fuses are not applicable to fuses to ENATS 12-6.
b) Time fuse to EA Technical Specification 12-6 refers to the cartridge type time fuse, e.g. English Electric Type XF.
c) Time fuse type "Tin" refers to the time fuse of pure tin twisted wire construction, e.g. Reyrolle pattern.
d) For three phase transformers connected single phase use the CT ratio and fuse size recommended for the three
phase transformer rating.
24
Table 35: 300kVA Transformer Time Fuse Overcurrent (Legacy)
300kVA TRANSFORMER
Note:
a) The ratings shown for tin fuses are not applicable to fuses to ENATS 12-6.
b) Time fuse to EA Technical Specification 12-6 refers to the cartridge type time fuse, e.g. English Electric Type XF.
c) Time fuse type "Tin" refers to the time fuse of pure tin twisted wire construction, e.g. Reyrolle pattern.
d) For three phase transformers connected single phase use the CT ratio and fuse size recommended for the three
phase transformer rating.
13.2. There are legacy substations which are still protected by HV switch fuses (cartridge type) both fuses in oil and air
apart from the new substation which are protected by HV TLF fuses in conjunction with circuit breaker.
13.3. ENATS 12-8 Issue 3 "The application of fuse-links to 11kV/415V and 6.6kV/415V distribution networks” relates
to co-ordination between 11kV and 415V fuse-links and specifies for both types standard envelopes within
which time current curves must lie. 11kV fuse-links complying with ENATS 12-8 were previously marked by the
manufacturer with a reference indicating the rated voltage (inkV), whether for use in air (AIR) or oil (OIL) and
the size of transformer for which it is suitable (e.g. 3 for 300kVA). Thus a fuse bearing the reference 11OIL5 is an
11kV fuse for use in oil and suitable for the control of a 500kVA transformer.
13.4. The present referencing convention is A for air fuses, O for oil fuses followed by number 1, 2, 3, 4 or 5
representing transformer ratings of 200, 315, 500, 800 and 1000kVA respectively. Current ratings only are given
on fuses for transformers above 1000kVA as these falls outside the scope of ENATS 12-8.
13.5. NPg uses HV fuses complying with ENATS 12-8 for 6kV, 11kV and 20kV transformers, as indicated in Table 37
which additionally shows the maximum rating of 415V fuse which will discriminate with HV fuses.
13.6. The same fuses will also be used to protect 5kV - 6.6kV transformers whenever possible. Table 38 specifies
suitable fuse ratings for transformers up to 800kVA. As no ENATS 12-8 fuse is suitable for use with a 300/315kVA
transformer, fuses of appropriate current rating are specified.
13.7. Table 36 gives suitable current ratings of 20kV fuse-links selected from the range offered by NPg three principal
suppliers. As the physical dimensions of 20kV and some 11kV fuse-links are identical, links for use on the 20kV
system are marked 24kV in red on the barrel of the fuse, in addition to the normal type and rating particulars
which are stamped on the metal end cap. The packaging of these fuses is also clearly marked "24kV fuse". Fuses
without these markings should not be used in 20kV ring main units.
13.8. The fuse ratings specified in Table 36, Table 37 and Table 38 will operate for faults in the transformer LV
terminal zone. The use of HV fuse ratings in excess of those given in the tables is not permitted as this may
result in the LV terminal zone being inadequately protected.
13.9. NPg protection staff should be consulted regarding the rating of fuses to be used for transformers with ratings
or voltages not included in the tables. An Appendix 2 notes on "Selection of HV Fuse-Links with HV/LV
discrimination" outlines the principles to be employed.
13.10. Fuses now in use on the HV system should not be changed solely in order to bring ratings into conformity with
this Instruction. However, after operation of one or more fuses of a set, irrespective of whether in accordance
with this instruction, the complete set of fuses should be replaced by fuses complying with the instruction.
Appendix 14: HV Fuse-Links for Network Transformers with Maximum LV Distributor Fuse Rating (Legacy)24
24
Table 36: HV Fuse-Links for 20kV Transformers (Legacy)
TRANSFORMER RATING 1600kVA 1250kVA 1000kVA 750/800kVA 500kVA 300/315kVA 200kVA
Fuse Type Fuse in Oil Fuse in Oil Fuse in Oil Fuse in Oil Fuse in Oil Fuse in Oil Fuse in Oil
Stock Catalogue No 287843 287843 287843 287843 287839 287824 280011
Brush (Hawker) Type OEGMA OEGMA OEGMA OEGMA OEGMA OEGMA OEGMA
HV Fusegear Rating 50A 50A 50A 50A 31.5A 20A 10A
Max 433 V Fuse for Discrimination 600A 600A 600A 500A 500A 315A 200A
Note:
a) The maximum LV fuse size mentioned on the table above is for discrimination purpose only. The maximum allowed LV fuse is limited to 500A due to current carrying of
2
rating of 300mm WNE cable.
b) For three phase transformers connected single phase use the fuse recommended for the three phase transformer rating.
24 25
Table 37: HV Fuse-Links for 11kV Transformers (Legacy)
TRANSFORMER RATING 1600kVA 1250kVA 1000kVA 750/800kVA 500kVA 300/315kVA 200kVA 100kVA
Fuse Type Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse
in Oil in Air in Oil in Air in Oil in Air in Oil in Air in Oil in Air in Oil in Air in Oil in Air in Oil in Air
Stock Catalogue No 361524 361717 361789 361721 287805 287665 287788 287627 287716 287631 287699 287608 288009 287595 287970 361793
ENATS 12-8 Ref 05 A5 04 A4 03 A3 02 A2 01 A1
Pre 1986 ENATS Ref 11 11 11 11 11 11 11 11 11 11
OIL 10 AIR 10 OIL 8 AIR 8 OIL 5 AIR 5 OIL 3 AIR 3 OIL 2 AIR 2
Brush (Hawker) Type OLGMA AKGHD OHGHD AKGHD OHGMA BFGHD OHGMA BFGHD OEFMA BDGHC OEFMA BDGHC OEFMA BDGHC
HV Fusegear Rating 125A 125A 100A 112 A 90A 100A 80A 71A 50A 45A 31.5A 31.5A 20A 20A
Max 433 V Fuse for Discrimination 600A 600A 600A 600A 600A 600A 600A 600A 400A 500A 315A 315A 200A 200A
B & S HV Fuses Type OSGRN OSGRN SRGRN OQGRN SRGRN OQGRN SRGSC OQFRN SOGSC OQFRN SOGSC OQFRN SOGSC OQFRN SOGSC
Rating 125A 100A 100A 90A 90A 80A 71A 56 A 45A 40A 31.5A 20A 20A 10A 10A
Max 433 V Fuse for Discrimination 600A 600A 600A 600A 600A 600A 600A 500A 500A 400A 315A 200A 200A 60A 60A
GEC HV Type KEMXO KEMXO K16EAX KEMXO K16EAX KEMXO K16EAX KEBXO K16EAX KEBXO K16EAX KEBXO K16EAX KEBXO
Fusegear Rating 120A 100A 100A 90A 85A 80A 70A 50A 45A 40A 30A 25A 25A 16A
Max 433 V Fuse for Discrimination 600A 600A 600A 600A 600A 600A 600A 500A 500A 400A 315A 200A 200A 100A
Note:
a) The maximum LV fuse size mentioned on the table above is for discrimination purpose only. The maximum allowed LV fuse is limited to 500A due to current carrying of
2
rating of 300mm WNE cable.
b) For three phase transformers connected single phase use the fuse recommended for the three phase transformer rating.
25
Refer ENATS 12-8: The Application of Fuse links to 11kV/400V and 6.6kV/400V Underground Distribution Networks.
24 25
Table 38: HV Fuse-Links for 5kV - 6.6kV Transformers (Legacy)
TRANSFORMER RATING 750/800kVA 500kVA 300/315kVA 200kVA
Fuse Type Fuse in Oil Fuse in Air Fuse in Oil Fuse in Air Fuse in Oil Fuse in Air Fuse in Oil Fuse in Air
Stock Catalogue Number 287805 287665 287805 287665 288013 287612 287699 287608
ENATS 12-8 Ref 05 A5 05 A5 - - 02 A2
Pre 1986 ENATS Ref 11OIL10 11AIR10 11OIL10 11AIR10 - - 11OIL3 11AIR3
Brush (Hawker) Type OHGMA BFGHD OHGMA BFGHD OHGMA BGDHC OEFMA BDGHC
HV Fusegear Rating 90A 100A 90A 100A 71A 50A 31.5A 31.5A
Max 433 V fuse rating for discrimination 400A 500A 400A 500A 315A 315A 200A 200A
B & S HV Fuses Type OQGRN SRGSC OQGRN SRGSC OQGRN SOGSC OQFRN SOGSC
Rating 90A 90A 90A 90A 63A 50A 40A 31.5A
Max 433 V fuse rating for discrimination 400A 500A 400A 500A 315A 400A 200A 200A
GEC HV Fusegear Type KEMXO K16EAX KEMXO K16EAX KEMXO K16EAX KEMXO K16EAX
Rating 90A 70A 90A 50A 63A 30A 40A 30A
Max 433 V fuse rating for discrimination 400A 400A 400A 400A 315A 200A 200A 200A
Note:
a) For three phase transformers connected single phase use the fuse recommended for the three phase transformer rating.
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Table 40: Switchgear and Cowan Overcurrent Time Fuses (Legacy)
Reyrolle or YSE Switchgear and Cowans Ltd
Rating Rating Colour Colour Number
3A 2.5A Natural D99.00.5009
5A 5A Black D99.00.582
7.5A 7.5A White D99.00.583
10A 7.5A White D99.00.583
12.5A 12.5A Brown D99.00.584
Note:
a) When Switchgear and Cowan time limit fuses are not available it is possible to utilise the equivalent YSE fuses by
adjustment of the fuse clips.