Panasonic AC Servo Driver Technical Reference
Panasonic AC Servo Driver Technical Reference
Panasonic AC Servo Driver Technical Reference
SR-DSV09521
MESSRS.
TECHNICAL REFERENCE
MODEL
Product name: AC Servo Driver
Product number: MINAS A4
(Limited Model for Pulse Input Use)
Issued on October 7, 2005
(Revised on )
Received by:
Date:
Dept.
Checked Checked Designed
manager
No. SR-DSV09521
REVISIONS
Date Page Sym REVISION Signed
Contents
1. Model Designation Code ...................................................................................................................................... 1
2. Outer dimensions .................................................................................................................................................. 1
3. Appearance and Part Names ................................................................................................................................. 2
4. Configuration of Connectors and Terminal Block
4-1 Power Connectors X1 , X2 , and Terminal Block.................................................................................. 5
4-2 Encoder Connector X6 .......................................................................................................................... 6
4-3 Interface Connector X5 ......................................................................................................................... 7
4-4 RS232C Communication Connector X4 ............................................................................................. 18
4-5 RS485 Communication Connector X3 ................................................................................................ 18
4-6 External Code Connector X7 .............................................................................................................. 18
5. Wiring
5-1 Cable Specifications and Maximum Cable Length .................................................................................... 19
5-2 I/O Connector, Encoder Connector and External Scale Connector ............................................................ 19
5-3 Precautions for Wiring................................................................................................................................ 20
6. Parameters .......................................................................................................................................................... 34
7. Operation Timing
7-1 Operation Timing after Power-ON ............................................................................................................. 49
7-2 Servo-ON/OFF Operation Timing during Motor Stop (Servo Lock) ....................................................... 50
7-3 Servo-ON/OFF Operation Timing during Motor Run................................................................................ 50
7-4 Operation timing chart at the time of errors (alarm) (with the Servo-ON command activated)................. 51
7-5 Operation timing chart at the time of the clearance of an alarm (with the Servo-ON
command activated) ................................................................................................................................... 52
8. Functions
8-1 Protective Functions ................................................................................................................................... 53
8-2 Trial Run..................................................................................................................................................... 58
8-3 Automatic Offset Adjustment..................................................................................................................... 58
8-4 Warning function........................................................................................................................................ 58
8-5 Software limit function............................................................................................................................... 59
9. Operations
9-1 Front Panel Key Operations and Display ................................................................................................... 61
11. Tuning
11-1 Real time Auto Gain Tuning....................................................................................................................... 86
11-2 Normal Mode Auto Gain Tuning................................................................................................................ 90
11-3 Fit Gain Function ....................................................................................................................................... 93
11-4 Disabling of Auto Tuning Function............................................................................................................ 96
11-5 Gain Auto Setting Function ........................................................................................................................ 97
11-6 Manual Gain Tuning................................................................................................................................... 97
14. SEMI Compliance with F47 momentary power failure standard .................................................................. 117
1 2 3 4 5 6 7 8 9 10 11 12
M A D D T 1 2 0 5 0 0 3
2. Outer dimensions
Refer to "Delivery Specifications" (SR-DSV09520).
Attention
For the purpose of this specification, the direction of motor revolution is defined as CW for clockwise
motion and CCW for anti-clockwise motion in relation to the end of the load-side axis.
A4 Series Type A, B
G: signal ground
Front panel
Regenerative discharge
resistor connection terminal X2 Motor output
(RB3 is unused.)
Motor connection
terminal
A4 Series Type C, D
Name Label
ID: Rotary Switch
G: signal ground
Front panel
Regenerative discharge
resistor connection terminal X2 Motor output
(RB3 is unused.)
Motor connection
terminal
A4 Series Type E, F
G: signal ground
X3: RS485 Interface Connection
★
X7: External scale connection
Front panel
Regenerative discharge
resistor connection terminal
(Normally, B1 and B2 are
short-circuited.)
Motor connection
terminal
Earth Terminal
Terminal
Connectors Name Description
Block
+10%
4 L1 Main power 100 V Single-phase 100 to 115 V , 50/60 Hz input
-15%
supply input
terminal +10%
3 L3 200 V Single-phase 200 to 240 V , 50/60 Hz input
-15%
X1
+10%
2 L1C Control power 100 V Single-phase 100 to 115 V , 50/60 Hz input
-15%
supply input
terminal +10%
1 L2C 200 V Single-phase 200 to 240 V , 50/60 Hz input
-15%
Normally,RB3 and RB2 need not to be short-circuited,
6 RB1
Regenerative since Type A & B are only intended to connect an external regenerative
discharge discharge resistor. If the circuit trips due to the regenerative discharge resistor
5 RB3 resistor overload protection error (No.18), connect an external regenerative discharge
connection resistor between RB1 and RB2. When an external regenerative discharge
X2 terminal resister is used, parameter No.6C (External regenerative resistor set up)
4 RB2
(the parameter number shall be hereinafter referred to as Pr.) to other than 0.
3 U
Motor connection Connect each phase of the motor winding.
2 V
terminal U: U phase V: V phase W: W phase
1 W
Ground
Connected to the motor's earth terminal for grounding.
terminal
Terminal
Connectors Name Description
Block
+10%
5 L1 100 V Single-phase 100 to 115 V , 50/60 Hz input
Main power -15%
supply input +10%
4 L2 Single-phase/3-phase 240 to 300 V , 50/60 Hz input
terminal 200 V -15%
X1 3 L3 Single-phase input should be connected to the L1 and L3 terminals.
+10%
2 L1C Control power 100 V Single-phase 100 to 115 V , 50/60 Hz input
-15%
supply input
terminal +10%
1 L2C 200 V Single-phase 200 to 240 V , 50/60 Hz input
-15%
Normally, short-circuit RB3 and RB2.
6 RB1
Regenerative If the circuit trips due to the regenerative discharge resistor overload protection
discharge error (No. 18), open RB3 and RB2, and connect an external
5 RB3 resistor regenerative discharge resistor (prepared by the user) between RB1 and RB2.
connection When an external regenerative discharge resister is used,
X2
terminal parameter No.6C (External regenerative resistor set up)
4 RB2 ( the parameter number shall be hereinafter referred to as Pr.) to other than 0.
3 U Motor connection Connect each phase of the motor winding.
2 V terminal U: U phase V: V phase W: W phase
1 W
Ground
Connected to the motor's earth terminal for grounding.
terminal
Terminal
Connectors Name Description
Block
1 L1 Main power
+10%
2 L2 supply input 3-phase 200 to 230V , 50/60 Hz input
-15%
3 L3 terminal
4 r Control power
+10%
supply input Single-phase 200 to 230 V -15%
, 50/60 Hz input
5 t
terminal
Normally, short-circuit B2 and B1.
Terminal Block
6 P If the circuit trips due to the regenerative discharge resistor overload protection
Regenerative
error (No. 18), open B2 and B1, and connect an external
discharge
regenerative discharge resistor (prepared by the user) between P and B2.
7 B1 resistor
When an external regenerative discharge resister is used,
connection
parameter No.6C (External regenerative resistor set up)
terminal
8 B2 ( the parameter number shall be hereinafter referred to as Pr.) to
other than 0.
9 U
Motor connection Connect each phase of the motor winding.
10 V
terminal U: U phase V: V phase W: W phase
11 W
Ground
Connected to the motor's earth terminal for grounding.
terminal
- Pr.03 (torque limit selection) and Pr.30 (2nd gain action set up) are
used to change the function.
Connection
Pr. 03 Pr. 30 Function
to COM-
Speed loop: PI (proportional/integral)
Opened
0 action
Gain switching Connected Speed loop: P (proportional) action
input GAIN When Pr. 31, Pr. 36 is set to "2":
1st gain selection
0-2 Opened
or 27 (Pr. 10, 11, 12, 13, 14) i-1
1 2nd gain selection
Connected
Torque limit TL-SEL (Pr. 18, 19, 1A, 1B, 1C)
switching input When Pr. 31, Pr. 36 is not set to "2":
Disabled
- Torque limit switching input is on.
- Pr.5E (1st torque limit) becomes enabled when this
3 ×
input is open, and Pr.5F (2nd torque limit) becomes
enabled when the input is connected to COM-.
- For details of the 2nd gain switching function, refer to Section 11.
- Connecting this signal to COM - at 120 ms or longer intervals cancels
the alarm condition.
Alarm clear input A-CLR 31 - The deviation counter is cleared when the alarm is cleared. i-1
- Some alarms cannot be cancelled with this input. For details, refer to
Section 8.
Function varies depending on the control mode.
- The input of internal command speed selection 3
(INTSPD3) is on.
- The internal speed can be set at 8 different speeds in
Speed control combination with INH/INTSPD1 input and
CL/INTSPD2 input. For details, refer to the internal
Command scaling
speed selection.
switching input Torque control - Disabled
DIV
- Numerator of the command pulse ratio can be
or switched.
28 - By connecting with "COM-", the command division i-1
gradual increase numerator is switched from Pr.48 (1st
Input of internal Position control numerator of command pulse ratio) to Pr.49 (2nd
INTSPD3
command speed numerator of command pulse ratio).
selection 3 As for selecting the command division
- Gradual increase 2, refer to Selecting numerator of
command pulse ratio.
<Caution>
Do not input any command pulse for 10 ms before/after switching.
- Position control
X5
Pin 28: Command pulse ratio setup
DIV
Multiplier of numerator of
Numerator of 1st command pulse ratio (Pr. 48) × 2 command pulse ratio (Pr. 4A) or Encoder resolution *
Opened Denominator of command pulse ratio (Pr. 4B) Number of command pulses per revolution (Pr.4B)
*Automatically set by setting Pr.48 to 0.
Multiplier of numerator of
Short- Numerator of 2nd command pulse ratio (Pr. 49) × 2 command pulse ratio (Pr. 4A) or Encoder resolution *
circuited Denominator of command pulse ratio (Pr. 4B) Number of command pulses per revolution (Pr.4B)
*Automatically set by setting Pr.49 to 0.
Do not set Pr.05 4th internal speed Do not set Pr.05 4th internal speed
Short-circuited Short-circuited Opened
to “0”. (Pr. 56) to “2”. (Pr.56)
1st internal speed 5th internal speed
Opened Opened Short-circuited
(Pr.53) (Pr.74)
2nd internal speed 6th internal speed
Short-circuited Opened Short-circuited
(Pr.54) (Pr.75)
3rd internal speed 7th internal speed
Opened Short-circuited Short-circuited
(Pr.55) (Pr.76)
4th internal speed 8th internal speed
Short-circuited Short-circuited Short-circuited
(Pr.56) (Pr.77)
The most suitable interface can be chosen from 2 different interfaces in the specification of a command pulse.
t1 t1 t1 t1
Phase A
“0” 2-phase pulse with PULS
or 90° phase difference
(Phase A + Phase B)
“2” SIGN Phase B
t1 t1 t1 t1
Phase B precedes Phase A by 90°. Phase B delays from Phase A by 90°.
PULS
CW pulse train + t3 t2 t2
“0” “1” CCW pulse train
SIGN
t2 t2
t1 t1 t1 t1
“0” Phase A
2-phase pulse with PULS
or 90° phase difference
(Phase A + Phase B)
“2” SIGN Phase B
t1 t1 t1 t1
Phase B delays from Phase A by 90°. Phase B precedes Phase A by 90°.
PULS
CW pulse train + t2 t2 t3
“1” “1” CCW pulse train
SIGN
t2 t2
OZ+ 23 - Ground of line driver of the output circuit is connected to signal ground
Z-phase output (GND); not insulated.
OZ- 24 - The maximum output frequency is 4 Mpps (after being multiplied by 4).
A A
B B
Z Synchronized
同期 Z Out of synchronization
非同期
Note) In the case of 5-core 2500P/r incremental encoder, the pulse position may be displaced until the first
phase Z is output. When using phase Z as a control signal, use the second signal or others available
thereafter.
Meaning of
Pr.07 Function
signal
- Voltage proportional to the rotation speed
of the motor is output with polarity.
Motor rotation
0-4 +: rotate in CCW direction
Speed monitor speed
SP 43 -: rotate in CW direction Ao-1
Signal output - Scaling can be set via a value of Pr.07.
- Voltage proportional to the rotation
speed of the motor is output with
polarity.
5-9 Command speed +: rotate in CCW direction
-: rotate in CW direction
- Scaling can be set via a value of Pr.07.
Meaning of
Pr.08 Function
signal
- Voltage proportional to the torque generated by
the motor or position deviation is output with
polarity.
0, 11, Torque
+: torque is generated in CCW direction.
12 command
-: torque is generated in CW direction.
- The value of Pr.08 can be used to set the
scaling.
Torque monitor - Voltage proportional to the number of position
IM 42 deviation pulses is output with polarity. Ao-1
Signal output
+: position command is in CCW direction of
Position
1-5 the motor position.
deviation
-: position command is in CW direction of the
motor position.
- Scaling can be set via a value of Pr.08.
6 – 10 Full-closed
Do not set Pr.08 to 6-10.
★ deviation
Others
i–1 o–1
4.7K
7 R +
VDC VDC 50 mA or less
12-24V 12-24V -
Or
+: Pins 37, 35, 39 and 11 −: Pins 36, 34, 38 and 10
NOTE) To activate the relay directly, connect a diode
VDC
in parallel with the relay, in the direction shown
12-24V 7 above.
4.7K
o–2
Ai – 1 R +
VDC 50 mA or less
±10V MAX
20K 12-24V 41
SPR/TRQR
14 -
+
GND +: Pins 40 and 12
15
NOTE) To activate the relay directly, connect a diode in
parallel with the relay, in the direction shown
above.
Ai – 2 Ao – 1
±10V MAX
-
10K
+
1K -
+
3.83K
GND GND
17 25
Di – 1 Do – 1
AM26LS31or equivalent
<Line driver> 3.5 +
H/L
H/L
220
4.6 −
PULS
GND SIGN GND
13 13
Di – 2
AM26C32 相当品
AN26C32 or equivalent
2K 43K
H/L 44 H/L
46
220
2K
45
PULS
47
Twisted ツイストペア
pair cable 43K SIGN
GND
13
5. Wiring
5-1 Cables Specifications and Maximum Cable Length
Maximum
Name Code Specifications
cable length
Conforms to "Specifications by Model" on
Main power supply L1, L2, L3 -----
separate sheets.
Control power supply L1C, L2C/r, t ----- HVSF 0.75mm2
Conforms to "Specifications by Model" on
Motor connection cable U, V, W 20 m
separate sheets. (NOTE)
Conforms to "Specifications by Model" on
Ground cable 1m
separate sheets.
Encoder connection cable X6 20 m
Shielded twisted pair cable
Core wire: 0.18 mm2 or more
I/O cable X5 3m
NOTE) To use the connector (172167-1 or 172159-1) manufactured by Tyco Electronics AMP as a motor
intermediate connector, the maximum cable size is 1.3 mm2.
55100 – 0600
X6 Connector or
55100 – 0670
Type A to Type B
MC
Surge absorber
Noise filter
NFB MC L
X1
L1
Single-phase 主電源power
Main
L3
supply
L1C
L2C Control
制御電源
power supply
External regenerative
discharge resistor
X2
RB1
RB3
Red 1 1 RB2
White U
2 2 Motor
モータ接続
V
Black 3 3 connections
W
Green 4 4
172159-1
Manufactured by Tyco
Electronics AMP
172167-1
Manufactured by Tyco
Electronics AMP
ALM X5
37
ALM+
DC12 - 24V(±10%)
36 ALM-
Type C to Type D
Noise filter
L1
3-phase L2 Main power
L3 supply
L1C
Control power
L2C
supply
External regenerative
外付回生抵抗
discharge resistor
通常接続
Normally connected
X2
RB1
RB3
Red 1 1 RB2
White 2 2
U
Black V Motor
3 3 W connections
Green 4 4
172159-1
Manufactured by Tyco
Electronics AMP
172167-1
Manufactured by Tyco
Electronics AMP
ALM
X5
37
ALM+
DC12 - 24V(±10%)
36 ALM-
* To use with servo motor other than MSMD, MAMA and MQMA refer to the table below.
モータ部
Motor connectors
G H A A B C
D A
F I B D E F
C B
E D C G H I
JL04V-2E20-4PE-B
JL04HV-2E22-22PE-B JL04V-2E20-18PE-B JL04V-2E24-11PE-B
Type E to Type F
NFB MC L
L1
Main power
Noise
filter
3-phase L2 supply
L3
r Control
t power
supply
Normally connected P
External regenerative
B1
discharge resistor
B2
Red U
White V
Motor
connect-
Black
W ions
Green
ALM
37
ALM+
VDC
12∼24V 36
ALM-
C B
E D C G H I
JL04V-2E20-4PE-B
JL04HV-2E22-22PE-B JL04V-2E20-18PE-B JL04V-2E24-11PE-B
PIN
PIN 用途
Usage PIN
PIN 用途
Usage PIN
PIN 用途
Usage
AA U相
U-phase G G ブレーキ
Brake A
A ブレーキ
Brake
BB V相
V-phase H H ブレーキ
Brake B
B ブレーキ
Brake
CC W相
W-phase A A NC
NC C
C NC
NC
DD アース
Ground F F U相
U-phase D
D U相
U-phase
II V相
V-phase E
E V相
V-phase
B B W相
W-phase F
F W相
W-phase
E E アース
Ground G
G アース
Ground
D D アース
Ground H
H アース
Ground
C C NC
NC I
I NC
NC
1) When using the servo driver in type C and D by using a single phase power input, connect it with L1 and L3
of the main power input terminal. Do not make any connection with L2 terminal.
2) To connect a cable to each terminal on the terminal block, be sure to use crimp terminals with insulation
shield.
3) The terminal block cover is screw-mounted. To connect cables to the terminal block, remove the screws,
and open the cover.
4) If an external regenerative discharge resistor is not used, short-circuit the RB2 (B1) and RB3 (B2) terminals.
If the circuit trips due to the regenerative discharge resistor overload protection error (Err. 18), an external
regenerative discharge resistor must be connected. To connect an external regenerative discharge resistor,
remove the cable between the RB2 (B1) and RB3 (B2) terminals, and connect an external regenerative
discharge resistor between the RB1 (P) and RB2 (B2) terminals. Normally with A4 Series Type A and Type
B, RB3 and RB2 need not to be short-circuited, since Type A and Type B are only intended to connect an
external regenerative discharge resistor. However, if the circuit trips due to the above error, connect an
external regenerative discharge resistor between RB1 and RB2. To use an external regenerative discharge
resistor, set the Pr.6C(External regenerative resistor set up) to other than 0.
5) A voltage indicated on the identification plate should be applied to the power supply.
6) Do not connect the power supply input terminals (L1, L2 and L3) and the motor output terminals (U, V and
W) in reverse.
7) Do not ground or short-circuit the motor output terminals (U, V and W).
8) Never touch the power connectors X1 , X2 and terminal block, because a high voltage is applied to
these connectors. Otherwise, you may get an electric shock.
9) Suitable for use on a circuit capable delivering no more than 5000A rms symmetrical amperes, 240 volts
maximum for models of 750W or more, when protected by a circuit breaker with a maximum rating of 20A.
10) The AC servo motor's rotating direction cannot be changed by exchanging its three phases like induction
motors. Be sure to match the servo driver's motor output terminals (U, V and W) with its cable colors (or
pin numbers, if cannon plugs are provided).
11) Connect the motor's ground terminal with the servo driver's ground terminal securely to provide one-point
grounding together with the noise filer's ground terminal. Also, the machine body must be grounded.
Ensure Class 3 grounding (ground resistance: 100Ω or less). (To avoid electrolytic corrosion, make sure
that aluminum and copper are not in contact with each other.)
12) To prevent noise interference, insert a surge absorber circuit into the electromagnetic contactor, relay
contacts, coils and brake wiring of the motor with brake located around the servo driver.
13) Be sure to provide a non-fuse breaker to interrupt the power outside the servo driver in emergency.
If an earth leakage breaker is used, select a breaker that withstands microwave noise.
14) To reduce a noise voltage on each terminal, provide a noise filter.
15) The brake power supply for the motor with brake should be prepared by the user.
16) After completion of the wiring, apply a voltage to the power supply.
(*) As for external regenerative resist, it is recommended to use the following resist.
Input power voltage
Single-phase 200 V
type Single-phase 100V
/three-phase 200 V
A DV0P4280 DV0P4281
B DV0P4283 DV0P4281
C DV0P4282 DV0P4283
D DV0P424
DV0P4284:2(parallel)
E ―― or
DV0P4285
F DV0P4285:2(parallel)
For safety reasons, the external regenerative resistor has a built-in temperature fuse and a thermal protector.
The built-in temperature fuse may be disconnected depending on heat dissipation conditions, range of use
temperatures, supply voltage, and load variations. Please set the driver on the machine and be sure to check
the operations in the bad conditions (high power supply voltage, high load inertia, or short slowdown time)
that it is easy to regenerate so that the surface temperature of the regenrative resistor becomes 100℃ or less.
Compose such a power supply as to turn the power off when the thermal protector is off.
Wiring procedure
1. Unsheathe the cable to be used.
8 - 9 mm
2. Plug the cable in the connector. To plug the cable, the following two methods are available:
(a) Insert the cable by using the supplied operation lever.
(b) Insert the cable by using either a flat-blade screwdriver (blade tip width: 3.0 - 3.5 mm) or the
dedicated screwdriver (210-120J, 210-350/01, 270-258J, manufactured by WAGO JAPAN).
(a) When using the operation lever
1) Push the operation lever 2) While pressing the operation 3) Releasing the lever
located in the upper lever, insert the cable into the completes the cable
operation slot with your cable insertion hole (round connection.
finger to lower the hole) until it reaches the
spring. innermost of the hole.
(b) When using a screwdriver (II)
* The cable can be disconnected from the connector in the same manner as the above procedure.
CAUTION
- Unsheathe the cable exactly by the specified length.
- Before connecting a cable into the connector, remove the connector from the servo driver.
- Only one cable can be inserted into one insertion hole of the connector.
- Be careful of injury when using a screw driver.
Control input
COM+
7
4.7k
INH
33
4.7k
CL
30
4.7k
SRV-ON
29
4.7k
GAIN
27
4.7k
DIV
28
4.7k
VDC ZEROSPD
26
12-24V
4.7k
C-MODE
32
4.7k
A-CLR
31
4.7k
CCWL
9
4.7k
CWL
8
Servo driver side
CN X5
Control output
4) Be careful of the polarity of the control signal power supply. Connecting the power supply with
reverse polarities will damage the servo driver. (See the figure above).
5) To activate the relay directly with each output signal, be sure to connect a diode in parallel with the
relay, in the direction shown below. If the diode is not connected or connected in the reverse direction,
the servo driver will be damaged.
6) If each output signal is received by a logic circuit such as a gate, pay attention to prevent noise
interference.
7) Make sure that the current of each output signal does not exceed 50 mA.
CN X5
43K 43K
H/L PULSH1 2K H/L
44
PULS
220
PULSH2
45
2K
SIGNH1 2K
46
SIGN
220
SIGNH2
47
2K
43K 43K
ツイストペア
Twisted pair cable
13
サーボアンプ側
Servo driver side
The pulse train command input is applicable to both the line driver interface and the open-collector
interface. However, we recommend that the input signal should be connected to the line driver
interface, to increase the signal transmission reliability.
Note that the cable connections to the servo driver are different depending on whether the line driver or
open-collector interface is used.
SIGN1
5
SIGN
SIGN2
6
220
ツイストペア
Twisted pair cable
13
サーボアンプ側
Servo driver side
CN X5
• Open-collector interface
Vp-1.5
R+220 ≈10mA
3 PULS
L/H
R
ON/OFF
4 220
Vp
12∼24V 5 SIGN
R
6 L/H
ON/OFF 220
13
サーボアンプ側
Servo driver side
CN X5
1 PULS
2.2k L/H
4
ON/OFF 220
Vp
24V 2 SIGN
2.2k
6 L/H
ON/OFF 220
13
NOTE) Precautions for connecting command pulse input to the open-collector interface
Scaling circuit
OB+
48
OB B
OB-
49
OZ+
23
OZ Z
OZ-
24
46
47
GND
25
Twisted pair cable
CZ
19
NOTE)
1) Only the Z-phase signal will be output through the line driver interface, and also output from Pin 19
(CZ) of the open-collector interface. To use the CZ signal, pay attention to prevent noise interference.
2) To receive output pulses, use the line receiver (AM26C32 or equivalent). To do so, provide a proper
termination resistor (approx. 330Ω) between the line receiver's input terminals.
3) Note that the logic of the Z-phase signal of the line driver output (OZ) is reverse to that of the
open-collector output (CZ).
4) Set the maximum output frequency to 4Mpps or less (after being multiplied by 4).
White 7 1 +5V
Regulator
E5V
Black 8 2 0V
E0V
3
4
1 電池
Battery
Red 5 PS
Pink 2 6 PS
Light blue 4
Purple 5
Yellow/Green 3
Twisted pair
172169-1 172161-1 cable
Manufactured by Tyco Manufactured by Tyco
Electronics AMP Electronics AMP
Servo motor
Intermediate cable
Motor side Servo driver side
Connect the absolute encoder battery (Recommended item: 3.6V ER6V made by Toshiba Battery) between
1P and 2P of the relay connector. Users shall prepare the battery holder and the cables shown in the
connection chart.
H 1 +5V
Regulator
E5V
G 2 0V
E0V
3
4
T 電池
Battery
5
PS
S 6 PS
K
L
J
Servo motor
Intermediate cable
Motor side Servo driver side
Connect the absolute encoder battery (recommended item: 3.6V ER6V made by Toshiba Battery) between T
and S of Cannon plug.
Users shall prepare the battery holder and connection cables.
1 +5V
Regulator
E5V
2 0V
E0V
White
4 3
Black 5 4
5 PS
Light blue 6 PS
2
Purple 3
6
Servo motor
Intermediate cable
Motor side Servo driver side
Servo motor
Intermediate cable
Motor side Servo driver side
The data read by the absolute encoder include the single-revolution data that indicate the motor position per
revolution, and the multi-revolution data that indicate a pulse count per revolution. Since the
multi-revolution data are electrically counted, they will be backed up with a battery.
Leave the control power supply on during battery replacement.
1) The battery's service life will be reduced depending on the ambient condition. We recommend that the
battery should be replaced annually.
2) Since the voltage delay phenomenon occurs with the lithium battery due to the minimum transient
voltage, a temporary voltage drop may occur when the battery starts discharging. Therefore, the
battery must be refreshed before use.
<Caution>
[1] Air transportation
It is necessary to file an application for air transportation of dangerous items. (UN package is required
in both passenger planes and cargo planes).
Transport companies are requested to submit necessary documents (parameter sheet, MSDS, etc.) for
air transportation of dangerous materials. These documents should be requested from the dealer.
[2] UN package
Inquire at a transport company for detailed information.
[3] When disposing of a removed battery unit, make sure to insulate its terminal with a tape, etc. and follow
the ordinance by local governments.
6. Parameters
Parameter Related Setting
Parameter Name Function/Description
No. control mode range
Defines the RSW (ID) value on the front panel at power-on of the control power
00
Axis address All 0 - 15 supply. This value is used as the axis address for serial communication.
*
The set value of this parameter has no influence on the servo operation.
In the initial condition after turning ON the control power, the following data
displayed on the 7-segment LED can be selected.
0: Positional deviation
1: Motor revolving speed
2: Torque output
3: Control mode
4: I/O signal status
5: Error cause/record
6: Software version
LED display at 7: Warning
01 0 – 12
power up All 8: Regenerative load ratio
* 15,17
★ 9: Overload load ratio
10: Inertia ratio
11: Feedback pulse total
12: Command pulse total
13: You cannot set.
14: You cannot set.
15: Motor auto recognition
16: You cannot set.
17: Causes of no revolution
Refer to sect.9-12 for detailed information of the display.
Select the control mode of the servo driver.
Altered data is enabled when the control power is turned ON.
Pr.02
setting Control mode Code
02 Control mode value
All 0-1 0 Position control P
* ★
1 Speed control S
2-6 You cannot set. -
Note 1) As for item having parameter No. marked with (*), altered data is enabled after resetting of the
control power.
Note 2) As for item having parameter No. marked with (RT), data is altered automatically during executing
real time auto gain tuning. When altering data manually, set Pr.21 (real time auto tuning set up) to
0 to disable the real time auto gain tuning, and then enter new data.
Defines whether to enable or disable the CW/CCW overtravel input inhibit (X5 CWL: Pin 8,
CCWL: Pin 9).
0: In the case of the overtravel input inhibit, will become the sequence set by Pr.66 (Error
04 Overtravel response at overtravel limit).
All 0-2
* input nhibit 1: The overtravel input inhibit is disabled.
2: When the connection of either CW or CCW input inhibit with COM- becomes open, Err38
(overtravel input inhibit protection) occurs.
The changes become enabled when the control power is turned on.
Select the speed command for the speed control mode.
Internal/ 0: You cannot set.
external speed 1: Speed setting (1st to 4th speed) (Pr. 53 to Pr. 56)
05 switching S 1,3
2: You cannot set.
★ 3: Setting of 1st through eighth speed (Pr.53 to 56 and Pr.74 to 77)
To use this parameter, refer to Section 4.
Select the function of the speed zero clamp input (X5 ZEROSPD: Pin 26).
0: Inactivated
ZEROSPD 1: Speed zero clamp
06 S 0-2
input selection 2: Speed command code
Refer to the item 4 before use.
In torque control, the set value 2 means no activation.
Select the output of the analog speed monitor (X5 SP: Pin 43, Front panel).
Speed monitor The value given in ( ) indicates the monitor value at approx. 6 V.
07 All 0-9
(SP) selection 0 to 4: Actual motor speed (0:47, 1:188, 2:750, 3:3000, 4:12000[r/min])
5 to 9: Command speed (5:47, 6:188, 7:750, 8:3000, 9:12000[r/min])
Select the output of the analog torque monitor (X5 IM: Pin 42, Front panel).
Torque monitor The value given in ( ) indicates the monitor value at approx. 3 V.
(IM) selection 0 – 5,11, 0: Torque command (100[%])
08 All
12 1 to 5: Position deviation (1:31, 2:125, 3:500, 4:2000, 5:8000[pulse])
★
6 to 10: You cannot set.
11: Torque command (200[%]) 12: Torque command (400%)
Select the output of the torque limit control signal (X5 TLC: Pin 40).
TLC output 0: Torque limit control 1: Zero speed detection
selection 2: Any warning 3: Regenerative discharge overload warning
09 All 0 – 6,8
4: Overload warning 5: Battery warning
★
6: Fan lock warning 7: You cannot set.
8: Speed conformance output
Select the output of the zero speed detection signal (X5 ZSP: Pin 12).
ZSP output 0: Torque limit control 1: Zero speed detection
selection 2: Any warning 3: Over regenerative discharge warning
0A All 0 – 6,8
4: Overload warning 5: Battery warning
★
6: Fan lock warning 7: You cannot set.
8: Speed conformance output
Select how to use the absolute encoder.
0B Absolute 0: Used as absolute encoder 1: Used as incremental encoder
All 0-2
* encoder set up 2: Used as absolute encoder regardless of overcount error
A change of this parameter becomes enabled at power-on of the control power supply.
Defines the RS232C communication speed.
0: 2400[bps] 1: 4800[bps] 2: 9600[bps]
0C Baud rate of
All 0 - 5 3: 19200[bps] 4: 38400[bps] 5: 57600[bps]
* RS232C
The baud rate error is ±0.5%.
A change of this parameter becomes enabled at power-on of the control power supply.
Defines the RS485 communication speed.
0: 2400[bps] 1: 4800[bps] 2: 9600[bps]
0D Baud rate of
All 0 - 5 3: 19200[bps] 4: 38400[bps] 5: 57600[bps]
* RS485
The baud rate error is ±0.5%.
A change of this parameter becomes enabled at power-on of the control power supply.
Limiting the front panel operation to the monitor mode may prevent an operation error
such as the unexpected change of parameters, etc.
0: All enabled. 1: Limited to monitor mode
0E Front panel
All 0 - 1 Even if this parameter is 1, parameter changes made by the communication function is
* lock set up
enabled.
To reset this parameter to 0, use PANATERM or the console.
The changes become enabled when the control power is turned on.
For manufacturer
0F
use
Feed forward Defines the time constant of the primary delay filter for speed feed forward.
16
filter time P 0 - 6400 The unit is [10µs].
(RT)
constant
For
17 manufacturer
use
Set up this parameter only when the gain switching function is used for the optimum
18 2nd position tuning.
P 0 - 3000
(RT) loop gain Defines the second position loop gain in the position control mode.
The unit is [1/s]. To use this parameter, refer to Section 11-6.
Set up this parameter only when the gain switching function is used for the optimum
19 2nd velocity tuning.
All 1 – 3500
(RT) loop gain When Pr. 20 (Inertia ratio) is properly set up, the unit of this parameter is [Hz].
To use this parameter, refer to Section 11-6.
Set up this parameter only when the gain switching function is used for the optimum
tuning.
2nd velocity
1A The unit is [ms].
loop integration All 1 - 1000
(RT) When using it in the vertical axis, set it to 999 to retain the integrated value.
time constant
To disable the integral action, set this parameter to "1000".
To use this parameter, refer to Section 11-6.
Set up this parameter only when the gain switching function is used for the optimum
tuning.
1B 2nd speed
All 0 - 5 Increasing the parameter setting reduces the motor noise.
(RT) detection filter
To use this parameter, refer to Section 11-6.
When the momentary speed observer is enabled (Pr.27 = 1), this parameter is disabled.
Set up this parameter only when the gain switching function is used for the optimum
tuning.
1C 2nd torque filter
All 0 - 2500 This parameter defines the time constant of the primary delay filter for torque command.
(RT) time constant
The unit is [10µs].
To use this parameter, refer to Section 11-6.
Notch frequency of the 1st resonance-suppress notch filter is set. Unit: [Hz].
It is used so as to coincide with the resonance frequency of the equipment.
1st notch 100 -
1D All 100 - 1499: Filter enabled 1500: Filter disabled
frequency 1500
Note) This parameter may be altered depending on the setting of the adaptive filter.
When a combination with applied filter is adopted, use the 2nd notch filter.
Notch width of the 1st resonance suppress notch filter is selected. The larger value
1st notch width provides the wider notch width.
1E All 0-4
selection Note) This parameter may be altered depending on the setting of the adaptive filter.
When a combination with adaptive filter is adopted, use the 2nd notch filter.
For
1F manufacturer
use
Defines the machine stiffness during execution of real-time auto tuning. Increasing
Machine
the set value provides higher response. If the parameter value is rapidly changed, the
22 stiffness at auto All 0 - 15
gain significantly changes, applying a shock to the machine. Be sure to set a small
tuning
value first, and increase it gradually, while monitoring the operating condition.
Set the operation of the adaptive filter.
Adaptive filter
23 P, S 0-2 0: Disabled 1: Enabled 2: Retaining (the adaptive filter frequency when the set value is
mode
changed to 2 is retained.)
To switch vibration suppression filters, select its switching method.
0: No switching (1st and 2nd filters are both enabled.)
1: Choose either 1st or 2nd filter by using the vibration-suppression control switching
Vibration input (VS-SEL).
suppression When VS-SEL is open: choose 1st vibration suppression frequency (Pr.2B, Pr.2C).
24 P 0-2
filter switching When VS-SEL is short-circuited, choose 2nd vibration suppression frequency (Pr.2D,
selection Pr.2E).
2: May be switched in commanded directions.
In the direction of CCW: choose 1st vibration suppression frequency (Pr.2B, Pr.2C).
In the direction of CW: choose 2nd vibration suppression frequency (Pr.2D, Pr.2E).
Defines the operation pattern of the normal mode auto tuning.
Set value Number of Revolving direction
revolutions
0 CCW → CW
1 2[revolution] CW → CCW
Normal auto 2 CCW → CCW
25 tuning motion All 0-7 3 CW → CW
setup 4 CCW → CW
5 1[revolution] CW → CCW
6 CCW → CCW
7 CW → CW
Example) Setting this parameter to "0" provides two CCW revolutions and two CW revolutions.
Defines the value of allowable over-rotation against the position command pulse in
the full-closed control mode.
Software
26 P 0 - 1000 The unit is [0.1 rev].
limit set up
when the set value is 0, the software limit error becomes invalid.
For details, refer to 8-5.
The improvement of precision in speed detection by using the momentary speed
observer enables successful combination of the high response and the reduction of
vibrations at the time of stopping.
0: Momentary speed observer disabled.
27 Velocity
P, S 0-1 1: Momentary speed observer enabled.
(RT) observer
It is required to set Pr.20 inertia ratio to as precise as possible value before use.
For details, refer to the item 11-6.
When the momentary speed observer is enabled, the 1st speed detection filter (Pr.13) and the
2nd speed detection filter (Pr.1B) are disabled.
For manufacturer
3A
use
For manufacturer
3B
use
For manufacturer
3C
use
For manufacturer
3E
use
For manufacturer
3F
use
Related
Parameter Parameter Setting
control Function/Description
No. Name range
mode
Decides whether using the input dedicated to the line driver for the input of a command
pulse.
40 Command pulse 0: Photo coupler input (X5 PULS1: Pin 3, PULS2: Pin 4, SIGN1: Pin 5 and SIGN2: Pin 6)
P 0-1
* input selection 1: Input dedicated to line driver (X5 PULSH1: Pin 44, PULSH2: Pin 45, SIGNH1: Pin 46
and SIGNH2: Pin 47)
The change becomes enabled when power is turned on.
Defines a revolving direction and input mode for the command pulse.
Pr.41
Pr.42
(command
(command
pulse direction Command Signal
pulse input CCW command CW command
of rotation set pulse mode name
mode)
up)
set value
set value
90°phase
difference
“0” Dual phase PULS A相
Phase A
or pulse
“2” (Phase A SIGN
and phase B相
Phase B
B) Phase B runs behind phase A
Phase B runs ahead of phase A by 90
by 90 degrees.
Command pulse degrees.
41
direction of P 0-1
*
rotation set up CW pulse
train PULS
“0” “1” +
CCW pulse SIGN
train
90°phase
difference A相
Phase A
“0” Dual phase PULS
or pulse
“2” (Phase A SIGN Phase
B相 B
and phase
B) Phase B runs ahead of phase A by 90 Phase B runs behind phase A
degrees. B相はA相より90°遅れ B相はA相より90°進み
by 90 degrees.
CW pulse
train PULS
“1” “1” +
CCW pulse SIGN
train
42 Command pulse
P 0-3
* input mode
The change becomes enabled when the control power is turned on.
Note)
- The encoder resolution is 131072[P/r] in the case of 17-bit absolute encoder, and
10000[P/r] in the case of 2500 P/r 5-core incremental encoder.
- The pulse output resolution per revolution cannot exceed the resolution of an encoder.
(In the case of the above setting, the pulse output resolution per revolution is same as
the resolution of an encoder.)
- Phase Z is output once every motor revolution.
When pulse output resolution per revolution calculated by the above expression is
multiples of 4, phase Z is output in synchronization with phase A. Otherwise, as it is
output based on the resolution of an encoder, phase Z is not synchronized with phase A
and its width becomes narrower than that of phase A.
A A
B B
Z Z
Synchronized Out of synchronization
Denominator of ■ In the case of the output of external scale pulses (When the control mode is F and Pr.46
45 is 2 or 3),
output pulse All 0 - 32767
*
ratio
Pr.45=0: No division
Pr.45≠0: the travel distance per output pulse is divided at any ratio according to the
following expression.
Note)
- The travel distance per external scale pulse is 0.05[μm] for AT500 series, and 0.5[μ
m] for ST771 series.
- The setting of Pr44>Pr.45 is disabled.
(In the case of the above setting, there is no division.)
- Phase Z is output in synchronization with phase A only when having crossed the
absolute position 0 of an external scale after the control power of the driver has been
turned on.
Thereafter, it is output at the intervals of phase A output pulses, which are set by Pr.47
(Z-phase of external scale set up).
Related
Parameter Parameter Setting
control Function/Description
No. Name range
mode
Defines the phase B logic and output source of the pulse output (X5 OB+: Pin 48 and
OB+: Pin 49).
0: phase B output logic not inversed. 1: phase B output logic inversed (encoder).
2: phase B output logic not inversed. 3: phase B output logic inversed (external scale and
full-closed only).
The positioning of phase B with regard to phase A can be inversed by inversing the phase
B pulse logic by using this parameter.
* The output source of Pr.46=2, 3 is enabled at the time of full-closed control only.
The change becomes enabled when the control power is turned on.
For Do not change it from shipment setting.
47 manufacturer
0
* use
★
Related
Parameter Parameter Setting
control Function/Description
No. Name range
mode
1st numerator - Defines the division gradual increase ratio to command pulses.
48 of command P 0 - 10000 - The division gradual increase ratio is set according to the following expression.
pulse ratio
Multiplier of numerator
2nd numerator of command pulse ratio
(Pr.4A)
49 of command P 0 - 10000 Numerator of command pulse ratio (Pr.48, Pr.49) × 2
pulse ratio Denominator of command pulse ratio (Pr.4B)
Multiplier of Or
numerator of Encoder resolution
4A P 0 - 17 The number of command pulses per revolution (Pr.4B)
command pulse
ratio
In the case of Numerator=0: The numerator ((Pr.48, Pr.49) × 2 Pr.4A) equals the encoder
resolution, and Pr.4B can be used to set the number of
pulses per revolution.
In the case of Numerator≠0: The division gradual increase is performed according to
the above expression. Therefore, the number of command
pulses per revolution is as shown in the following
expression.
Denominator of Number of
Pr.4B
4B command pulse P 1 - 10000 command pulse per = Encoder resolution ×
ratio (Pr.48, Pr.49) × 2Pr.4A
revolution
Note)
- The maximum limit of the calculated value of the actual numerator ((Pr.48, Pr.49) ×
2Pr.4A) is 4194304 / (Pr.4D set value + 1).
Refer to the item 4-3 and the “Command pulse division gradual increase function” stated
below before use.
Select the primary delay filter for command pulse.
Increasing the set value further smoothes the command pulse, but delays the response to
4C Smoothing filter P 0-7
the command pulse.
0: Filter disabled, 1 to 7: Filter enabled
Select the FIR filter for command pulse.
4D
FIR filter set up P 0 - 31 The filter is a moving average filter (the number of averaging: Set value + 1).
*
The change is enabled when the control power is turned on.
Defines the function of the counter clear input (X5 CL: Pin 30).
0: Clears the deviation counter and full-closed deviation counter in the level mode
Counter clear (short-circuited for 100 µs or more).
4E P 0-2
input 1: Clears the deviation counter and full-closed deviation counter at the rising edge (open
→ short-circuited for 100 µs or more).
2: Disabled.
For
4F manufacturer
use
S-shaped Defines the time of the sigmoid curve to be added to acceleration/ deceleration in the
5A acceleration/ S 0 - 500 speed control mode.
deceleration time The unit is [2 ms].
For manufacturer Do not change it from shipment setting.
5B use 0
★
For manufacturer Do not change it from shipment setting.
5C use 100
★
For manufacturer Do not change it from shipment setting.
5D use 0
★
Defines the 1st limit value of the motor output torque.
5E 1st torque limit All 0 - 500 The unit is [%].
For the selection of the torque limit, refer to Pr.03 (torque limit selection).
Defines the 2nd limit value of the motor output torque.
5F 2nd torque limit P,S 0 - 500 The unit is [%].
For the selection of the torque limit, refer to Pr.03 (torque limit selection).
When the set value is 2, the torque limit during the deceleration operation is the set
value of Pr.6E (emergency stop torque set up).
The change is enabled when the control power is turned on.
- Purpose of use
1) To define the motor revolution and movement per the unit input command pulse.
2) To increase the apparent command pulse frequency with the × m multiplication function, in a
case where a required motor speed cannot be obtained because the host device's pulse oscillation
capacity (allowable maximum output frequency) is limited.
- Note that the upper limit of the actual numerator calculation is 4194304/(Pr.4D+1). If the calculated
value exceeds this limit, it becomes invalid, and the actual numerator is set to the upper limit value.
Select the numerator of the first or second command pulse ratio with the command pulse scale
switching input. For details, refer to Selecting numerator of command pulse ratio in Sec. 4-3 .
<Example of setting>
- When encoder’s resolution (10000 or 217 =131072) is F [pulse] and command input to move
distance corresponding to one revolution is f [pulse], Pr.48/Pr.49 numerator of command pulse ratio,
Pr.4A multiplier of numerator of command pulse ratio and Pr.4B denominator of command pulse
ratio must be set to fulfill the formula below.
- When Pr.48 and Pr.49 is set to 0, (Pr.48 and Pr.49) × 2(Pr.4A) is automatically set to the encoder
resolution.
7. Operation Timing
7-1 Operation Timing after Power-ON
OFF ON
Control power supply
(L1C, L2C)
Approx.100 to 300 ms
Activated
Internal control
power supply Approx. 2 s
Approx. 1.5 s
ON
(Initialize) *3
reset
Microcomputer
0 s or more
OFF ON
Main power supply *2
(L1, L2, L3)
10 ms or more
S-RDY output
(X5 Pins 35 and 34) OFF ON
10 ms or more
*2
0 s or more
Servo-ON input
OFF
(X5 Pin 29) ON
Approx. 2ms
Dynamic brake
engaged released
Approx. 40 ms
Motor energized
Not energized Energized
BRK-OFF output
(X5 Pins 10 and 11)
No command input
Position/ Speed command
- The above chart shows the timing from AC power-ON to command input.
- Activate the Servo-ON signal and external command input according to the above timing chart.
*1. During this period, the SRV-ON signal is mechanically input, but not accepted actually.
*2. The S-RDY output turns ON when the microcomputer's initialization is completed, and the main power
supply is activated.
*3 After internal control power supply is activated, protective functions start operation approx. 1.5 s
after the microcomputer's initialization starts. Design the I/O signal connected with the driver
(especially CW/CCW overtravel inhibit input that can trigger protective functions)
is set before protective functions starts operation.
Brake release output Brake engaged Brake released (ON) Brake engaged
(BRK-OFF) (OFF) (OFF)
Servo-ON input
(SRV-ON) OFF ON OFF
*4 Approx.
1 to 5 ms
Dynamic brake *3
Engaged *3 Released Engaged
Motor energized
Not energized Energized Not energized
Approx. 40 ms
Approx. 2 ms
Pr. 6B set value
Brake release output
(BRK-OFF) Brake engaged Brake released (ON) Brake engaged
(OFF) (OFF)
*1
t1 The time
Motor speed
Motor rpm defined by Pr.
Approx. 30 r/min 6B is reached
Approx. 30 r/min
Pr. 6B set earlier.
Motor speed
value
Servo enabled Brake released
(ON) Brake engaged
(OFF)
The Servo-ON input does not
*1
become active until the motor speed t1
falls below approx. 30 r/min. Motor speed The motor
Approx. 30 r/min speed falls
below 30 r/min
earlier.
*1. "t1" is the time defined by Pr. 6B or the time required to decrease the motor speed to approx. 30 r/min,
whichever is earlier.
*2. Even if the SRV-ON signal turns ON again during motor deceleration, the SRV-ON input does not
become active until the motor stops.
*3. For the operation of the dynamic brake in the Servo-OFF status, refer to the description on Pr. 69
(sequence at Servo-OFF) in Chapter 6 "Parameters".
*4 The Servo-ON input does not become active until the motor speed falls below approx. 30 r/min.
*5 As for the current-carrying status of a motor during the deceleration operation at servo-off, also refer to
the instructions (6. parameters) of Pr.69 (sequence at Servo-OFF).
7-4. Operation timing chart at the time of errors (alarm) (with the Servo-ON command activated)
*2
Dynamic brake Released Operation
t1*1
Motor speed
Approx. 30r/min When coming down to
a speed of 30r/min or
less quickly
*1. t1 will be the set value of Pr.6B or the time required for the motor revolution speed to come down to
30r/min or less, whichever comes earlier.
*2. As for the operation of the dynamic brake when an alarm is raised, refer to the description of Pr.68 (error
response action).
7-5. Operation timing chart at the time of the clearance of an alarm (with the Servo-ON command activated)
120ms or more
About
Dynamic brake Operation 2ms Release
8. Functions
8-1 Protective Functions
This servo driver incorporates various protective functions. When any of the protective functions is activated,
the servo driver turns OFF the alarm output signal (ALM) to trip. The 7-segment LEDs on the front panel
indicates the relevant error code No.
Protective Error
Cause Countermeasure
function code No.
The voltage between the P and N terminals of the control Measure the voltages between the connectors (L1C and
power supply converter is lower than the specified value. L2C), and between the terminal blocks (r and t).
1) The power supply voltage is too low. Instantaneous 1) Increase the power supply voltage. Replace the
Control power
11 power failure occurred. power supply.
undervoltage
2) Power supply capacity is too low. The power supply 2) Increase the power supply capacity.
voltage dropped due to the in-rush current at power-on.
3) The servo driver (circuit) is defective. 3) Replace the defective driver with a new servo driver.
The power supply voltage is higher than the allowable Measure the voltages between the connectors (L1, L2,
input voltage range. L3). Apply a proper voltage to the power supply.
The voltage between the P and N terminals of the Remove the advancing capacitor.
converter is higher than the specified value. The power
supply voltage is too high. A voltage rise attributable to
an advancing capacitor or UPS (uninterruptible power
supply) occurred.
Overvoltage 12 1) The regenerative discharge resistor is disconnected. 1) Measure the resistance of the external resistor between the
P and B terminals of the servo driver by using a tester. If
the reading is "∞", the external resistor is disconnected.
Replace the external resistor.
2) The external regenerative discharge resistor is not 2) Replace the external regenerative discharge resistor
suitable, disabling regenerative energy absorption. with a resistor providing the specified resistance value
and W value.
3) The servo driver (circuit) is defective. 3) Replace the defective servo driver with a new one.
When Pr.65 (Undervoltage error response at main Measure the voltages between the connectors (L1, L2 and
power-off) is 1, momentary power failure occurred L3).
between L1 and L3 at least for the duration set by Pr. 6D 1) Increase the power supply voltage. Replace the
(main power-off detection time), or the P-N voltage of the power supply. After removing the cause of the
main power converter dropped down to the specified electromagnetic relay trip in the main power supply,
value or less during the servo-on. turn ON the power supply again.
1) The power supply voltage is too low. Instantaneous 2) Check the set value of Pr.6D (main power off detection
Main power
13 power failure occurred. time). Set each power phase correctly.
undervoltage
2) Occurrence of momentary power failure 3) Increase the power supply capacity. For the power
3) Power supply capacity is too low. The power supply supply capacity, refer to "Servo Driver and Compatible
voltage dropped due to the in-rush current at Peripheral Equipment List".
power-on. 4) Properly connect each phase (L1, L2 and L3) of the power
4) Missing phase: The servo driver intended for 3-phase supply. To use a single-phase 100 V and single-phase
input was driven by a single-phase power supply. 200 V power supply, connect it between L1 and L3.
5) The servo driver (circuit) is defective. 5) Replace the defective servo driver with a new one.
The current flowing into the converter is higher than the
specified value.
1) The servo driver is defective. (The internal circuit, 1) Disconnect the motor cables, and activate the
IGBT or other part is defective.) Servo-On signal. If this error occurs immediately
after that, replace the servo driver with a new one (that
works normally).
2) The motor cables (U, V and W) are short-circuited. 2) Check the connector leads to make sure that the motor
cables (U, V and W) are not short-circuited. Connect
the motor cables properly.
3) The motor cables (U, V and W) are grounded. 3) Check the insulation resistance between the motor
cables (U, V and W) and the ground cable. In case of
insulation failure, replace the motor.
Overcurrent and 14 4) The motor has burned out. 4) Check the balance of the resistance between the motor
ground fault * cables. If the resistance values are unbalanced,
replace the motor.
5) Motor cable contact failure 5) Check the motor connectors (U, V and W) for a
disconnected pin. If a connector pin is loose or
disconnected, fix it securely.
6) The relay for the dynamic brake was melted and stuck 6) Replace the servo driver. Do not start or stop the
due to frequent Servo-ON/OFF. motor by using the Servo-ON/OFF signal.
7) The motor is not compatible with the servo driver. 7) Check the servo driver's part number (capacity)
indicated on the identification plate, and replace the
motor with a motor compatible with the servo driver.
8) Activate the pulse input after waiting for at least 100
8) The pulse input was activated simultaneously with, or ms after Servo-ON.
earlier than Servo-ON.
Protective Error
Cause Countermeasure
function code No.
The temperature of the servo driver's radiator or power
elements is higher than the specified value.
1) The servo driver's ambient temperature is higher than 1) Improve the servo driver's ambient temperature and
Motor and/or 15
the specified value. cooling conditions.
Drive overtemp. *
2) The servo driver is overloaded. 2) Increase the capacity of the servo driver and the
motor. Prolong the acceleration/deceleration time.
Reduce the load.
When the actual value of the torque command exceeds the Check the PANATERM graphic waveform screen for
overload level set by Pr.72 (Overload level), the overload oscillation or surging of the torque (current) waveform.
protection is activated according to time characteristics. Check the overload warning indication and load ratio on
the PANATERM screen.
1) Since the motor was kept running for a long period 1) Increase the capacity of the servo driver and the
under heavy load, the effective torque exceeded the motor. Prolong the acceleration/deceleration time.
rated torque. Reduce the load.
2) Improper gain adjustment raised oscillation or hunting. 2) Re-adjust the gain.
Motor vibration or abnormal sound occurred. The
setting of Pr. 20 (Inertia ratio) is improper.
3) The motor cables are improperly connected or 3) Connect the motor cables according to the wiring
disconnected. diagram.
4) The machine was hit against an object, or became 4) Remove tangles from the machine. Reduce the load.
heavy in operation. The machine is entangled.
5) The electromagnetic brake remains ON. 5) Measure the voltage between the brake terminals.
Overload 16 Open the brake terminals.
6) In wiring of several motors, some motor cables were 6) Connect the motor and encoder cables to the proper
connected to improper axes. axes.
■ There is the overload protection time – limiting characteristics at the end of this clause.
The regenerative energy is higher than the capacity of the Check the regenerative discharge resistor's load ratio on
regenerative discharge resistor. the PANATERM monitor screen. The regenerative
discharge resistor is not applicable to continuous
regenerative braking.
1) The converter voltage was raised by the regenerative 1) Check the operation pattern (on the speed monitor).
energy generated during deceleration because of large Check the regenerative discharge resistor's load ratio
load inertia, and the voltage further increased because and overload warning indication. Increase the
the regenerative discharge resistor could not capacity of the motor and the servo driver. Prolong
insufficiently absorb the regenerative energy. the deceleration time. Use an external regenerative
discharge resistor.
Regenerative 2) Because of a high motor speed, the regenerative 2) Check the operation pattern (on the speed monitor).
18 energy cannot be absorbed within the specified Check the regenerative discharge resistor's load ratio
resistor
* deceleration time. and overload warning indication. Increase the
overload
capacity of the motor and the servo driver. Prolong
the deceleration time. Lower the motor rpm. Use
an external regenerative discharge resistor.
3) The duty ratio of the external resistor is limited to 10%. 3) Set Pr. 6C to "2".
<NOTE> To set Pr. 6C to "2", be sure to provide an external protection device such as a thermal fuse.
If the protective function is removed, the regenerative discharge resistor may overheat, resulting in
motor burnout.
Protective Error
Cause Countermeasure
function code No.
Because of an interruption of the communication between Connect the encoder cable according to the wiring
Encoder
21 the encoder and the servo driver, the encoder cable diagram. Correct the wiring of the encoder connector
communication
* disconnection detecting function was activated. pins. Take note that the encoder cable shall be connected
error
to X6.
Data cannot be sent from the encoder, mainly because of a • Make sure that the encoder power supply voltage is 5
data error due to noise. The encoder cable is connected, VDC ±5% (4.75 to 5.25 V). When using a long
Encoder but the communication data are defective. encoder cable, particular attention is required.
23
communication • If the motor cable and encoder cable are bundled
*
data error together, separate them.
• Connect the shield cable to the FG terminals. (See the
encoder connection diagram.)
The position deviation pulse count is larger than the
setting of Pr. 70 (Position deviation error level).
1) The motor does not run according to the command 1) Make sure that the motor runs according to the
pulse. command pulse. Check the torque monitor to make
sure that the output torque is not saturated. Adjust
Position the gain. Set Pr.5E (1st torque limit) and Pr.5F (2nd
24
deviation error torque limit) to the maximum value. Connect the
encoder cable according to the wiring diagram.
Prolong the acceleration/deceleration time. Reduce
the load, and lower the speed.
2) The setting of Pr. 70 (Position deviation error level) is 2) Increase the setting of Pr. 70.
too low.
The speed of motor revolutions exceeded the set value of • Do not apply an excessive speed command.
Pr.73 (Overspeed level). • Check the command pulse input frequency and scale
ratio.
Overspeed 26 • If overshoot occurred due to improper gain adjustment,
adjust the gain properly.
• Connect the encoder cable according to the wiring
diagram.
The scale ratio defined by Pr. 48 to Pr. 4B (numerators and • Check the settings of Pr. 48 to Pr. 4B.
denominators of the first and second command pulse • Set their scale ratios so that the command pulse
Command
27 ratios) are improper. frequencies after the pulse scaling become the
scaling error
maximum input pulses of not more than 2Mpps and
500kpps in the input section of the deviation counter.
The deviation counter's reading is higher than 227 • Make sure that the motor runs according to the
(134217728). command pulse.
• Check the torque monitor to make sure that the output
Deviation torque is not saturated.
counter 29 • Adjust the gain.
overflow • Set Pr.5E (1st torque limit) and Pr.5F (2nd torque limit)
to the maximum value.
• Connect the encoder cable according to the wiring
diagram.
The motor operation exceeds the motor operational range (1)Check the gain (the balance between the position loop
Set in Pr.26(Software limit set up) for the position gain) and the inertia ratio.
Software limit
34 command range. (2)Increase the set value in Pr.26.
error
(1)The gain is not appropriate. Set Pr.26 to “0” in order to disable the protection
(2)The value set in Pr.26 is too small. function.
External scale The value set in Pr.02 is “6”. Set Pr.02 to “0” or “1”.
35
communication
*
error ★
When data were read from the EEPROM at power-on, the • Define all parameters again.
data stored in the parameter memory area had been • If this error repeatedly occurs, the servo driver may be
EEPROM 36
broken. defective. Replace the servo driver. Return the
parameter error *
defective driver to the distributor, and ask them for
inspection (repair).
When data were read from the EEPROM at power-on, the The servo driver may be defective. Replace the servo
EEPROM check 37
EEPROM writing check data had been broken. driver. Return the defective driver to the distributor,
code error *
and ask them for inspection (repair).
When Pr.04 (overtravel input inhibit) was 0, the • Check the switches, cables and power supply connected
Overtravel connections of both CW and CCW overtravel inhibit to the CW and CCW overtravel inputs. In particular,
inhibit input 38 inputs (CWL 8-pin/CCW 9-pin) with COM- were opened. check the control signal power supply (12 to 24 VDC)
error When Pr.04 was 2, either CW or CCW overtravel inhibit to make sure that the signal turns ON without delay.
input connection with COM- was opened.
Protective Error
Cause Countermeasure
function code No.
The encoder power supply turned OFF. After connecting the battery, clear the absolute encoder.
Absolute
40 (See Section 10-1-4)
encoder system
* The alarm cannot be cleared unless the absolute encoder is
down error
cleared.
Absolute The count value on the encoder's multi-revolution counter • Set up Pr. 0B (Absolute encoder set up) properly.
41
encoder counter exceeded the specified value. • Adjust the setting of movement from the origin so that
*
overflow the number of pulses does not exceed 32767.
The revolution of the encoder with only the battery power • Check the power supply voltage in the encoder side
Absolute supply exceeded the specified value. (5 V ± 5%).
42
encoder • Check the X6 connector for abnormal connection.
*
overspeed The alarm cannot be cleared unless the absolute encoder is
cleared.
Absolute The encoder detected an error of the single-revolution Replace the motor.
encoder 44 counter.
single-rotation *
counter error
Absolute The encoder detected an error of the multi-revolution Replace the motor.
encoder 45 counter.
multi-rotation *
counter error
Absolute At power-ON, the encoder's revolution exceeded the Inactivate the motor at power-ON.
encoder status 47 specified value.
error
Encoder 48 Lack of the encoder Z-phase pulse was detected. The Replace the motor.
Z-phase error * encoder is defective.
Encoder The logic of the encoder CS signal is abnormal. The Replace the motor.
49
communication encoder is defective.
*
signal error
CCWTL input The value set in Pr.03 is “0”. Set Pr.03 to “1” - “3”.
overvoltage 65
★
CWTL input The value set in Pr.03 is “0”. Set Pr.03 to “1” - “3”.
overvoltage 66
★
Motor auto The motor is not compatible with the servo driver. Replace the motor with a compatible motor.
95
recognition
*
error
The control circuit malfunctioned due to excessive noise. •Turn OFF the power supply once, and then turn it ON
The servo driver's self-diagnosis function was activated again.
Other due to an internal error. •If the error persists and the error code is retained, the
Other errors numbers servo driver may be defective. Stop using the machine,
* and replace the motor and the servo driver. Return the
defective driver to the distributor, and ask them for
inspection (repair).
- To clear the protective functions, activate the alarm clear input (X5 A-CLR: Pin 31), or operate the front panel.
(For the alarm clear procedure using the front panel, refer to Section 9-1-8 "Alarm clear".)
- The protective functions applicable to the error code numbers marked with * cannot be cleared by the alarm
clearance input. Turn the control power off and reset it after removing the cause of an error.
- Once the overload (error code no.16) is activated, it takes about 10 seconds for clearance.
- If the servo driver's internal control circuit malfunctions due to excessive noise, the following error display may
appear.
If this error display appears, turn OFF the power supply immediately.
- The alarms for the control power undervoltage (error code No. 11), main power undervoltage (error code No.
13), EEPROM parameter error (error code No. 36), EEPROM check code error (error code No. 37), overtravel
inhibit input error (error code No. 38) and motor auto recognition error (error code No. 95) will not be stored in
the alarm history.
Time
時間[s](s) Overload Protection Tine limiting
オーバーロード保護時限特性 characteristic
(モータタイプ (Motor type : M□MA)
M□MA)
100
MAMA 100W
MQMA 100W∼400W
MAMA 200W∼750W
MSMA 1kW∼5kW
MDMA 1kW∼5kW
MHMA 1kW∼5kW
MFMA 400W∼4.5kW
10 MGMA 900W∼4.5kW
0.1
100115 150 200 250 300 350 400 450 500
トルク[%]
Torque (%)
Time (s)
時間[s]
Overload Protection Tine limiting
オーバーロード保護時限特性 characteristic
(モータタイプ (Motor type : M□MD)
M□MD)
100
MSMD 50W
MSMD 100W(100V)
MSMD 100W(200V)
MSMD 200W
MSMD 400W
10 MSMD 750W
0.1
100 115 150 200 250 300 350 400 450 500
Torque (%)
トルク[%]
Set value of
X5 TLC: Pin 40 Output X5 ZSP: Pin 12 Output
Pr. 09/Pr. 0A
0 Torque limit control output
- If the regenerative overload or overload warning is output, take an appropriate action according to Section 8-1.
- If the battery warning is output, replace the absolute encoder battery according to Section 10-3. After
replacing the battery, perform the servo driver alarm clear procedure to clear the battery warning.
(2) Scope
This function can operate under the following conditions:
(3) Cautions
- This function is not a protection against the abnormal position command.
- When this software limit protection is activated, the motor decelerates and stops according to Pr.68
(Sequence at alarm).
The work (load) may collide to the machine end and be damaged depending on the load during this
deceleration, hence set up the range of Pr.26 including the deceleration movement.
- This software limit protection will be invalidated during the trial run and frequency characteristics
functioning of the PANATERM.
motor motor
load
Pr.26 Pr.26
Motor movable
Err34 occurrence range range Err34 occurrence range
motor load
motor
Position command
Pr.26 Input range Pr.26
motor load
motor
Position command
Pr.26 Input range Pr.26
(5) Condition under which the position command input range is cleared
The position command input range will be 0-cleared under the following conditions.
- When the power is turned on.
- While the position deviation is being cleared (Deviation counter clear is valid, Pr.66 (Sequence at
overtravel inhibition) is 2 and overtravel inhibition input is valid).
- At the starting and the finishing of the normal auto-gain tuning.
9. Operations
9-1 Front Panel Key Operations and Display
9-1-1 Configuration of the operation and display panel
NOTE) The above five modes provide "selection display" and "execution display" individually.
For details on these displays, refer to Section 9-1-3.
After power-ON, any of the following execution displays appears in the monitor mode,
according to the setting of Pr. 01 (LED initial condition).
. Invalid ★
. Invalid ★
. Invalid ★
Pressing the key shifts the display in the direction indicated by arrow.
Pressing the key shifts the display in the opposite direction.
To next page
MODE key
Parameter setup mode [Selection display] Parameter setup mode [Execution display]
MODE key
EEPROM write mode [Selection display] EEPROM write mode [Execution display]
Writing is completed.
MODE key
Auto gain tuning mode [Selection display] Auto gain tuning mode [Execution display]
MODE key
To next page
Auxiliary function mode [Selection display] Auxiliary function mode [Execution display]
SET key
Invalid ★
Clear the error of an external . (Clear the error of an external scale.)
scale. 9-1-8 (5)
MODE key
Data
Position error (Pulse count accumulated in the error counter) Limit to ±99999.
- Polarity (+): CCW torque (viewed from the axis end)
(−): CW torque (viewed from the axis end)
Torque output
- Polarity (+): CCW, (−): CW
History 13
• Causes of up to 14 errors in the past (including the current error) can be seen.
NOTE 2) During occurrence of an error to be stored in the history, the current error and History 0 indicate the
same error code No.
Indicates the ratio (%) of the regenerative load to the regenerative overload
protection alarm level.
Indicates the ratio (%) of the actual load to the rated load.
(10) Indicates feedback pulse total, command pulse total and external scale feedback pulse total.
Indicates the total pulse count after power-on of the control power supply. The pulse count overflows as
shown below.
0 0 0
(When the control power is turned on)
CW CCW
The data of feedback total, command pulse total, and external scale feedback pulse total can be cleared to zero
at the same time by continuously pressing on any pulse total display screen for 3 seconds.
This function cannot be used to clear each datum of PANATERM and console.
[Process indication]
Keep pressing ,
and the mark “•” shifts
as shown in the right
drawing.
.
Note 1) As the accumulation of command pulses are not processed when the command pulse input inhibit is
enabled, the normal mode automatic gain tuning is on, or the measurement function of the
PANATERM frequency characteristics is used, the number of actual pulse inputs and the indicated
value of the command pulse total are different.
Speed control
Related
Number Item control Contents
mode
An alarm is raised.
Flashing Alarm raised All
Warning is raised.
Any cause of no revolution cannot be detected.
0 No cause All
Normally revolving.
Main power turned
1 All The main power of an driver has not been turned on.
off
SRV-ON input not
2 All The Servo-ON input has not been connected to COM-.
turned on
With Pr.04 set to 0 (overtravel input inhibit enabled),
• the CCW overtravel inhibit input (CCWL) is open, and the speed
Overtravel inhibit
3 All command has been set to the CCW direction.
input enabled
• the CW overtravel inhibit input (CWL) is open, and the speed
command has been set to the CW direction.
The set value of the torque limit for either Pr.5E (1st torque limit) or
Torque limit setup
4 All Pr.5F (2nd torque limit), whichever is enabled, is not more than 5% of the
too small
rated value.
With Pr.03 set to 0 (analog torque limit input allowed),
• the CCW analog torque limit input (CCWTL) has negative voltage, and
Analog torque limit
5 P, S the speed command has been set to the CCW direction.
enabled
• the analog torque limit input (CWTL) has positive voltage, and the
speed command has been set to the CW direction.
6 INH input enabled P With Pr.43 (command pulse inhibit input enabled) set to 0, INH is open.
• The command pulse has not been input correctly.
Frequency of
• Not correctly connected to the input selected by Pr.40.
7 command pulse P
• The input mode selected by Pr.41 or Pr.42 is not correct.
input too low
And the position command per control cycle is not more than 1 pulse.
With Pr.4E set to 0 (clear deviation counter by level), the deviation
8 CL input enabled P
counter clearance input (CL) has been connected to COM-.
ZEROSPD input With Pr.06 set to 1(zero speed clamp enabled), the zero speed clamp input
9 S
enabled (ZEROSPD) is open.
External speed
10 S Pr.05 is set to 0 or 2.
command too small
Internal speed With the internal speed command selected, the internal speed command
11 S
command 0 has been set to a value of not more than 30[r/min].
Although the causes 1 thru 13 are met, the motor only revolves at
20[r/min] or less.
14 Other causes All
(Too small commanded value, too heavy load, locking, crashing,
driver/motor failure, etc.)
Parameter value
• Define the parameter value by pressing the or key (Pressing the key increases the set
value, and pressing the key decreases it.)
• Every time the key is pressed, the blinking decimal point shifts to the higher-order digit. The digit
with the blinking decimal point can be changed.
NOTE) When a parameter value is changed, the updated setting will be immediately reflected on the control.
The parameters that have significant influence on the motor's operating condition must not be
changed gradually. Do not change the parameter value by a large step.
Writing starts.
Writing ends.
• If you change the setting of the parameter that will become enabled after reset, " "
will be displayed after completion of the writing. In this case, turn OFF the control power supply once,
and reset it.
NOTE 1) When a writing error occurs, re-write the same data into the EEPROM. If the same writing error
occurs repeatedly, the servo driver may be defective.
NOTE 2) Do not turn OFF the power supply while writing data into the EEPROM. Otherwise, incorrect
data may be written into the EEPROM. If this trouble occurs, re-set up all parameters, and
perform re-writing after checking the parameter settings thoroughly.
9-1-7 Details of the execution display in the auto gain tuning mode
(1) Normal mode auto gain tuning
Regarding whether this function is available or not, refer to "Specifications by Model" on separate sheets.
NOTE 1) For details of the auto gain tuning function, refer to Section 11.
In particular, before using the auto gain tuning function, read the scope of application and
precautions.
NOTE 2) In the normal mode auto gain tuning mode, the driver moves motor automatically according to the
specific pattern. This motion pattern can be changed with Pr.25 (normal auto tuning motion set
up). Care shall be taken to carry out normal mode auto gain tuning after the load is shifted to the
position where the load does not interfere the motion in the pattern without fail.
NOTE 3) Vibrations may occur after tuning depending on a load. Make sure to pay attention to the safety
when using the protective functions, such as Pr.70 (position deviation error level), Pr.73 (overspeed
level), etc.
[Selection display]
[Execution display]
• Press the key to show the execution display .
To execute the auto gain tuning function, inhibit a command input first, and then activate the SER-ON
signal. Then, keep pressing the key until the display is switched to .
Motor starts.
End
Tuning is completed. Error occurred.
NOTE) A tuning error occurs in the following cases during the tuning operation.
1) During the tuning operation: - When an error occurs
- When the servo is turned off
- When the deviation counter is cleared
- When the main power is turned off
- When the overtravel inhibit is enabled
2) When the output torque has been saturated due to excessive inertia, load, etc., and the tuning
cannot be conducted due to vibrations, etc.
When a tuning error occurs, each gain returns to the value, which was available before tuning. Except at the time
of an error, since no trip occurs and, depending on a load, vibrations may happen even without any tuning error
(without indication), make sure to pay attention to the safety.
[6][5][4][3][2][1]
- Position the decimal point to [1], [2] or [4] using the key. The fit gain function can be started or real
time auto gain tuning/adaptive filter can be altered or stored using the ▲ ▼ keys.
- Meaning of the display
[1]Setting of the real time auto gain tuning stiffness/fit gain starting up
Display Meaning Extension function
is valid: Press ▼ for about 3 seconds, and the present set value is written into EEPROM.
[Selection display]
[Execution display]
• Press the key to show the execution display .
To execute the alarm clear function, keep pressing the key until the display is switched to
.
End
[Selection display]
[Execution display]
• Press the key to show the execution display .
To execute the motor trial run, keep pressing the key until the display is switched to
.
Preparatory step 1 .
(Servo-ON)
Preparatory step 2
.
• After Servo-ON, pressing the key runs the motor CCW, and pressing the key runs the motor
CW at a speed defined by Pr. 3D (JOG speed).
NOTE 1) Before starting a trial run, be sure to remove a load from the motor, and disconnect the X5 connector.
NOTE 2) To execute a trial run, reset Pr. 10 (1st position loop gain) and Pr. 11 (1st velocity loop gain) to the
initial values to avoid troubles such as oscillation.
NOTE 3) Set the torque limit selection (Pr.03) to 1, the overtravel input inhibit (Pr.04) to 1 and the ZEROSPD
input selection (Pr.06) to 0.
NOTE 4) When the SRV-ON becomes enabled during the trial run, the indication turns out to be
. , the trial run is discontinued and the normal operation by an external
command begins.
This function is used to clear the absolute encoder's multi-revolution data and error data.
[Selection display]
[Execution display]
• Press the key to show the execution display .
To execute the motor trial run, keep pressing the key until the display is switched to
.
Keep pressing the
key for approx. 5 seconds.
A bar is added as shown
on the right.
Absolute encoder
clear starts.
End
Absolute encoder clear Error
Error occurred.
occurred.
(When an incompatible encoder is
connected.)
Host controller
上位コントローラ Servo
サーボアンプdriver
X4 SN751701 or
RS232C インターフェイス
RS232C interface SN751701 相当品
equivalent
5
TXD RXD
3
RXD TXD
4
GND GND
X5
位置決め
Positioning
controller
コントローラ X6
Relay
中継コネクタ
connector Motor
モータ
Battery
バッテリ
With the RS232C interface, a multi-axis absolute system (with up to 16 axes) can be configured.
X3 ADM485 or
RS485 interface equivalent
7
TXD RS485+
8
RXD RS485-
4
GND GND
X4
7 RS485+
8
RS485-
4 GND
Positioning
controller
X5
X6
Positioning
controller Motor
Battery
To use the RS485 interface, set RSW (ID) on the servo driver front panel to "1" to "F".
-1 0 01 12
Multi-revolution
data
Direction of motor
revolution CW CCW
RS485
Baud rate 2400, 4800, 9600, 19200, 38400, 57600 bps
Data length 8 bits
Parity None
Start bit 1 bit
Stop bit 1 bit
The baud rate is defined by Pr. 0D (baud rate of RS485 ).
Transmission
starts
05h
Transmission
04h N
Reception
Data Y
transmission
request to
servo 00h Transmission
amplifier 01h Transmission *1 The data marked with * 1 and * 2 are defined by
D2h Transmission setting RSW (ID) on the servo driver front panel.
2Dh Transmission *2
Transmission
ends
* To avoid any operation error due to incidental noises, etc., it is recommended to repeat the above
communication at least twice, and to make sure of the conformance of absolute data.
RS485
Transmission
starts
*1
81h Transmission
05h Transmission
*1
81h Reception N
04h Reception
Data Y
transmission
request to
servo 00h Transmission The data marked with * 1, * 2 and * 3 are defined by
amplifier 01h Transmission *2 setting RSW (ID) on the servo driver front panel.
D2h Transmission
2Dh Transmission *3
RSW(ID) Data *1 Data *2 Data *3
0 The RS485 interface cannot be used.
1 81h 01h 2Dh
06h N 2 82h 02h 2Ch
Reception
3 83h 03h 2Bh
Y
4 84h 04h 2Ah
5 85h 05h 29h
80h Reception N 6 86h 06h 28h
05h Reception 7 87h 07h 27h
8 88h 08h 26h
Y
Absolute data
9 89h 09h 25h
reception from 80h Transmission A 8Ah 0Ah 24h
servo amplifier 04h Transmission B 8Bh 0Bh 23h
C 8Ch 0Ch 22h
D 8Dh 0Dh 21h
E 8Eh 0Eh 20h
Receiving
absolute data F 8Fh 0Fh 1Fh
(15 characters)
06h 15h
Transmission Transmission
Transmission
ends
* To avoid any operation error due to incidental noises, etc., it is recommended to repeat the above
communication at least twice, and to make sure of the conformance of absolute data.
11. Tuning
(1) Outline
Gain tuning of the MINAS-A4 series is performed as shown in the flow char below.
Tuning start
Is auto tuning
executed? No
Yes
Refer to Sect.11-4
Are conditions in
Gain auto setting
Sect.11-3 satisfied?
function
Refer to Sect.11-3
Fit gain
function
Is operation OK?
No
Yes
Is operation OK?
No
Yes
Refer to Sect.11-6
Write to EEPROM
(3) Caution
- Under the following conditions, the real time auto gain tuning may not function properly.
In such case, use the normal mode auto gain tuning or manual gain tuning.
Conditions under which the real time auto gain tuning is prevented from functioning
- When the load inertia is smaller/larger than the rotor inertia
Load inertia (less than 3 times; or 20 times or more)
- When the load inertia fluctuates
- When the machine stiffness is extremely low
Load
- When any unsecured part resides in such as backlash, etc.
- In case of a continuous low speed operation under 100 [r/min].
- In case of soft acceleration/deceleration not more than 2000 [r/min] per 1 [s].
- When conditions such as the speed of 100 [r/min] or more speed and the acceleration of
Operation pattern
2000 [r/min] or more per second does not continue for 50 [ms] or more.
- When acceleration/deceleration torque is smaller than unbalanced load/viscous
friction torque.
When the changing degree of the load inertia is too large, set Pr.21 to 3 or 6.
When using it in the vertical axis, use 4 thru 6.
When any influence of resonance is considered, make Pr.23 (adaptive filter mode) enabled.
[3] Set up Pr.22 (Machine stiffness at auto tuning) to 0 or a lower value.
[4] Turn the servo ON to operate the machine ordinarily.
[5] To increase the response performance, gradually increase Pr.22 (Machine stiffness at auto
tuning). When any noise or vibration is found, decrease the Pr.22 to a lower value soon.
[6] To store the result, write the data into the EEPROM.
The following parameters are also set up to the following fixed values automatically.
Parameter No. Name Set value
Pr.15 Velocity feed forward 300
Pr.16 Feed forward filter time constant 50
Pr.27 Velocity observer 0
Pr.30 2ndgain action set up 1
Pr.31 1st control switching mode 10 *1
Pr.32 1st control switching delay time 30
Pr.33 1st control switching level 50
Pr.34 1st control switching hysteresis 33
Pr.35 Position loop gain switching time 20
Pr.36 2nd control switching mode 0
*1) The set value will become 10 in the case of the position control and full-closed control, and 0 in the case of the
speed control and torque control.
When Pr.2F (adaptive filter frequency) is 4 or less, the adaptive filter becomes disabled.
When Pr.2F (adaptive filter frequency) is 4 or less, the adaptive filter may be disabled even if Pr.23 is set to a
value other than 0.
Refer to the nullification of adaptive filters shown in the item (3) of 16-4.
(7) Caution 2
[1] Immediately after the first turning the servo ON at start up, or when Pr.22 (Machine stiffness at
auto tuning) is stated up, sometimes a noise or vibration may be generated until the load inertia is
determined or the adaptive filter is stabilized. But, when the machine gets stabilized soon, there
is no problem. But, when such problem as vibration or noise continues during a period of 3
reciprocal operations, etc. occurs frequently, take the following measures.
1) Write the parameter of normal operation into the EEPROM.
2) Decrease the Pr.22 (Machine stiffness at auto tuning).
3) Set Pr.23 (adaptive filter mode) to 0, and make the adaptive filter disabled.
4) Set up the notch filter manually.
[2] After a noise or vibration has occurred, Pr.20 (Inertia ratio) and/or Pr.2F (Adaptive filter
frequency) may have been changed into an extreme value. In such a case also, take the above
measures.
[3] In the results of the real time auto gain tuning, Pr.20 (Inertia ratio) and Pr.2F (Adaptive filter
frequency) are written into the EEPROM every 30 minutes. And auto tuning is carried out
using the data as the initial value when power is on again.
[4] When the real time auto gain tuning is set to “Enabled”, Pr.27 (velocity observer) becomes disabled (0)
automatically.
[5] An adaptive filter is normally disabled at the time of torque control. However, when Pr.02 (control
mode) is 4 or 5 and the torque control is selected, the adaptive filter frequency in the control mode
before switching is retained.
(1) Outline
The motor is operated using a command pattern, which is automatically generated by the
driver to estimate the load inertia based on the required torque, and proper gain is set up
automatically.
Gain auto
setting Torque Motor
Internal position current
Position/speed command Current
command generation Motor
control control
Motor torque
Motor
speed
Encoder
Servo driver
Note) Set the torque limit selection (Pr.03) to 1 and the overtravel input inhibit setup (Pr.04) also to 1.
No operation at any other set value.
(3) Cautions
- Under the following conditions, normal mode auto gain tuning may not function normally.
In such case, set up the data in manual gain tuning mode.
Conditions under which normal mode auto gain tuning is prevented from functioning.
- Load inertia is smaller/larger than the rotor inertia
Load inertia (Less than 3 times, or 20 times or more)
- Load inertia fluctuates
- Extremely low machine stiffness
Load
- Unsecured part such as backlash etc resides in
- When an error, Servo-OFF or deviation counter clear has occurred during auto gain tuning
operation, it results in a tuning error.
- Even when the auto gain tuning has carried out, when it has failed in estimating the load
inertia value, the gain value is not changed and the previous data remains as it was.
- Motor output torque during auto gain tuning operation is permitted up to the maximum
output torque that has been set up by Pr.5E (1st torque limit), and CW/CCW overtravel
inhibit input is ignored.
Be very careful of the safety. IF vibration occurs, turn OFF the power or the servo
promptly, and return the gain to the set value before shipment with the parameter.
The following parameters are also set up to the following fixed values automatically.
Parameter No. Name Set value
Pr.15 Velocity feed forward 300
Pr.16 Feed forward filter time constant 50
Pr.27 Velocity observer 0
Pr.30 2nd gain action set up 1
Pr.31 1st control switching mode 10 *1
Pr.32 1st control switching delay time 30
Pr.33 1st control switching level 50
Pr.34 1st control switching hysteresis 33
Pr.35 Position loop gain switching time 20
Pr.36 2nd control switching mode 0
*1) The set value will become 10 in the case of the position control, and 0 in the case of the internal speed control.
Position command
(Trapezoid speed waveform Position Torque Motor
reciprocate command) + deviation Position/speed Adaptive
command
Current
current
control filter control Motor
Servo driver
(3) Cautions
- In addition to the cautions, the real time auto gain tuning operation may not function normally
under the following conditions. In such a case, use the ordinary real time auto gain tuning.
Conditions under which the fit gain function is prevented from functioning
- First position command is too short like less than 2 rotations.
- When the positioning does not complete until the next position command starts after
Operation pattern
a position command has completed.
- Acceleration/deceleration is too sharp like 30000 [r/min] or more per 1 [s].
Opti.
accel/decel
Command waveform
ON 50 [ms] or more
Positioning completion
OFF 0 [S] or more
(5) Cautions 2
[1] Although there may be a case that some noise or vibration is generated during the fit gain
operation, ordinarily, since the gain is reduced automatically, there is no problem.
However, if the noise or vibration continues, press any key on the front panel to terminate
the fit gain operation.
The following parameters are also set up to the following fixed values automatically.
Parameter No. Name Set value
Pr.15 Velocity feed forward 300
Pr.16 Feed forward filter time constant 50
Pr.27 Velocity observer 0
Pr.30 2nd gain action set-up 1
Pr.31 1st control switching mode 10
Pr.32 1st control switching delay time 30
Pr.33 1st control switching level 50
Pr.34 1st control switching hysteresis 33
Pr.35 Position loop gain switching time 20
Pr.36 2nd control switching mode 0
(2) Caution
Before disabling the auto tuning function, terminate the operation.
(2) Caution
Before executing the gain auto setting function, terminate the operation.
The following parameters are also set up to the following fixed values automatically.
Parameter No. Name Set value
Pr.15 Velocity feed forward 300
Pr.16 Feed forward filter time constant 50
Pr.27 Velocity observer 0
Pr.30 2nd gain action set-up 1
Pr.31 1st control switching mode 10
Pr.32 1st control switching delay time 30
Pr.33 1st control switching level 50
Pr.34 1st control switching hysteresis 33
Pr.35 Position loop gain switching time 20
Pr.36 2nd control switching mode 0
Outline
MINAS-A4 series provides the above described auto gain tuning function. However, there may
be a case that fine tuning is required when it is failed to obtain a desired gain after carrying out
the auto gain tuning due to the load conditions etc.; or in a case that the optimum response
performance or stability is required in accordance with the respective loads, and so on.
In this section, the steps of manual gain tuning will be described on each control mode and
function.
Actual speed
monitor
Division
Speed detection
Numerator
Pr.44 Serial
communication
Encoder receive data
Feedback pulse Denominator
Pr.45 processing
OA/OB/OZ
Selection
Pr.46
Command Torque
speed monitor command
monitor
Command
selection
Accel./decel. limit + Speed control Notch filter Torque filter
Division
Speed detection
Serial
Numerator Pr.44 communication
Feedback pulse Encoder data
Denominator Pr.45 receive
OA/OB/OZ processing
Selectio Pr.46
(1) Outline
By carrying out the gain switching via internal data or external signal, the following effects
are obtained.
- During a stop, gain of the (servo lock) is decreased to suppress the vibration.
- During a stop, gain of the (setting) is increased to shorten the setting time.
- Gain during operation is increased to increase the command follow-up performance.
- Gain can be switched via external signal in accordance with the equipment, etc.
Set
Setting parameter Contents
value
Pr.30 (2nd gain action set up) 1 Uses the 2nd gain.
Pr.31 (1st control switching mode) 7 Switched to the 2nd gain by position command input.
Switched to the 1st gain after the command pulse OFF
Pr. 32 (1st control switching delay time) 12
status continues for 2 ms (command pulse "0" for 166µs).
Defines ramp response of 1 ms (calculated by (5 + 1) x 166
Pr. 35 (Position loop gain switching
5 µs), when the position loop gain is switched from low gain
time)
to high gain.
Pr. 10 (1st position loop gain)
Pr. 11 (1st velocity loop gain)
Pr. 12 (1st velocity loop integration time
- Defines the gain for the stop status.
constant)
Pr. 13 (1st speed detection filter)
Pr. 14 (1st torque filter time constant)
Pr. 18 (2nd position loop gain)
Pr. 19 (2nd velocity loop gain)
Pr. 1A (2nd velocity loop integration
- Defines the gain for the driven status.
time constant)
Pr. 1B (2nd speed detection filter)
Pr. 1C (2nd torque filter time constant)
[1] Set up the gain switching conditions with the following parameters.
Pr. 31 (1st control switching mode)
A B
High
Pr. 31
Position control set value
Position 7
command
Position 6
error
ON OFF ON
In-position 8
Speed
5 5
command
Change of speed
4
command
0,3 0,3,4
1 1
2 2
[2] Define the switching level and hysteresis according to the switching condition.
Hysteresis
Switching level
The parameters used to define the switching level and hysteresis vary depending on the control mode.
The unit of the parameter settings varies depending on the switching condition.
Switching condition
Unit of Pr.33, and Pr.34, 38 settings
(Pr. 31)
0 Fixed to 1st gain
1 Fixed to 2nd gain
Need not to be defined.
Gain switching input
2
(X5 GAIN: Pin 27)
[0.05%/166µs]
Change of torque command:
3 200 (when 10% torque fluctuation in 166µs is defined as the switching
Large
condition)
Change of speed command:
4 [10(r/min)/s]
Large *1
5 Speed command [r/min]
6 Position deviation value *2 [pulse] (Encoder resolution)
Position command input
7 Command pulse in 166µs: 1 or more
*2
The value on the position deviation counter is higher than the Pr. 60
8 Not in position *2
(In-position range) setting.
9 Speed *2 [r/min]
Switching to the 2nd gain with Position command input.
Position command input + Switching to the 1st gain after the command pulse OFF status
10
Speed *2 continues for Pr.32[x 166µs] and the speed becomes Pr.33 -
Pr.34[r/min] or less.
*1 In the case of the position control, the 1st gain is fixed.
*2 In the case of the speed control, the 1st gain is fixed.
High gain
Low gain
High gain
Low gain
166µs
(1) Outline
Instantaneous speed observer is a function in which the speed detection accuracy is
increased by estimating motor speed using a load model to increase the response
performance and to reduce the vibration after a stop.
Servo driver
(3) Cautions
- Under the following conditions, the function may not work normally, or the intended
effect may not be obtained.
Conditions under which the effect of the velocity observer is prevented
- Compared to the inertia load including the motor and load as a unit, error is too
different from that of the actual equipment .
- Example) A large resonance point resides in the frequency zone of 300 [Hz] or
Load less; A non-linear factor such as large backlash etc. resides in, and so
on.
- Load inertia changes
- An external disturbance torque of large high frequency component is applied
Other - Positioning setting range is too narrow.
(1) Outline
A function to reduce vibrations by removing vibration frequency elements from a command
when the front end of equipment vibrates.
Vibration is measured by
displacement sensor.
Torque
Position command Motor
command Vibration current
suppression Position/ speed Current
filter control control Motor Load
Motor
position
Encoder
Servo driver
(3) Caution
Make sure to stop the operation before the change of parameters and switching in VS-SEL.
- Under the following conditions, the function may not work normally, or the intended effect
may not be obtained.
Conditions that the effect of vibration suppression control is inhibited
・When vibrations are raised due to causes other than a command (external force, etc.)
Load ・When the ratio between the resonance frequency and anti-resonance frequency is great.
・When the resonance frequency is out of the range from 10.0 to 200.0 [Hz].
Position deviation
Command
speed
Vibration frequency
is calculated
Vibration suppression
Vibration suppression filter setting is too large
filter setting is optimum.
Torque saturation
Torque command
2nd frequency
Pr.2D
Position control
+ Speed control Notch filter Torque filter
2nd filter Pr.2E
Pulse ratio Primary delay + + + 1st ratio Pr.11
1st smoothing 1st Pr.10
1st time
numerator Pr.48 1st
1st frequency Pr.1D constant Pr.14 Motor
− 2nd Pr.18 − integration Pr.12
2nd 2nd time
numerator Pr.49 Selection Pr.4C 2nd ratio
1st width Pr.1E constant Pr.1C
Pr.19
Multiplier of 2nd frequency
numerator Pr.4A 2nd
Pr.28 1st limit Pr.5E
integration Pr.1A
Denominator Pr.4B Position
2nd width Pr.29 2nd limit Pr.5F
Inertia ratio Pr.20
deviation monitor
2nd depth Pr.2A
Command Speed
detection filter Adaptation Pr.2F
speed monitor
1st Pr.13
Encoder
2nd Pr.1B
Actual speed
monitor
Division
Speed detection
Serial
Numerator Pr.44 communication
Feedback
pulse Encoder receive data
Denominator Pr.45
OA/OB/OZ processing
Selectio Pr.46
Division
Speed detection
Serial
Numerator Pr.44
Feedback communication
pulse Encoder receive data
Denominator Pr.45
OA/OB/OZ processing
Selection Pr.46
Control panel
Controller
Insulated
interface power
supply CN-X5
Noise filter
Noise filter for AC servo for signal line
signal line driver AC servo
Power supply motor
L1
Circuit Noise filter
L2 U
breaker
L3 V
W
M
L1C(r)
L2C(t) RE
Surge
absorber
CN-X4
Protective earth
(1) Use the power supply in an environment corresponding to Overvoltage Category II prescribed in
IEC60664-1.
(2) For the interface, use a 12 to 24 VDC insulated power supply conforming to the CE Marking or EN
standard (EN60950).
Be sure to connect a circuit breaker conforming to the IEC and UL standards (LISTED / mark applied)
between the power supply and the noise filter.
Driver voltage
Option item number specification Manufacturer item number Application Manufacturer name
DV0P4170 100V,200V single-phase SUP-EK5-ER-6 Type A & B Okaya Electric Industries Co., Ltd.
Driver voltage
Option item number specification Manufacturer item number Application Manufacturer name
Driver voltage
Option item number specification Manufacturer item number Application Manufacturer name
DV0P3410 200V 3-phase 3SUP-HL50-ER-6B Type F Okaya Electric Industries Co., Ltd.
Option item number Driver voltage Manufacturer item number Manufacturer name
specification
200V 3-phase Okaya Electric Industries Co., Ltd.
Circuit diagram
Option item number Driver voltage Manufacturer item number Manufacturer name
specification
100V, 200V single-phase Okaya Electric Industries Co., Ltd.
Circuit diagram
Mass: 62.8g
13-2-7 Grounding
(1) To prevent an electric shock, be sure to connect the servo driver's protective earth terminal ( ) with
the control panel's protective earth terminal (PE).
(2) The servo driver provides two protective earth terminals. Do not connect these terminals together.
●Choose 200V single-phase/three phase compatible specification depending on a power source to be used.
●Manufacturer of circuit breaker and electromagnetic contactor : Matsushita Electric Works Co., Ltd.
To comply with EC Directive, make sure to connect an IEC and UL(with a listed mark) compatible circuit
breaker between the power source and a noise filter.
●As for the details of a noise filter, refer to page 133.
<Attention>
・Select a circuit breaker and noise filter compatible with power capacity (considering a load condition).
・Terminal block and earth terminal
As for wiring, use copper conductor cables with not less than 60-degree C temperature rating.
Protective earth terminals shall be M4 for type A through type D and M5 for type E and type F.
If the screw tightning torque exceeds the maximum limit(M4:1.2N・m, M5:2.0N・m), the terminal block may be
damaged.
・For the outputs of 50W through 2.0kW, use earth cables of more than 2.0mm2 (AWG 14).
For the outputs of 2.5kW through 4.0kW, use earth cables of more than 3.5mm2 (AWG 11).
For the outputs of 4.5kW through 5.0kW, use earth cables of more than 5.3mm2 (AWG 10).
・As type A through type D uses supplied exclusive connectors, make sure that the length of the peeled portion of a
cable is within the range of 8 through 9mm.
・The screw tightning torque of the interface connector (CN X5) must be 0.3 through 0.35N・m.
If the screw tightning torque exceeds the maximum limit 0.35 N・m, the connector of the driver may be
damaged.