GPS 150 Installation Manual
GPS 150 Installation Manual
INSTALLATION MANUAL
This publication is the proprietary property of Garmin International Inc. It may not
be reproduced or transmitted in any form whether printed or electronic, without the
expressed written consent of Garmin International.
REVISION RECORD
2470 Rev. H, 15 Oct 1993 Remove Warning Low from Pin-out; improve
Super Flag description; add rack dimension
3777 Rev. K,30 Dec 1994 Add additional fuel flow options; remove old
antenna options; add GA56 antennas
1.1 INTRODUCTION
1.2 TECHNICAL CHARACTERISTICS
1.2.1 PHYSICAL CHARACTERISTICS
1.2.2 OPERATIONAL CHARACTERISTICS
1.2.3 INTERFACES
FIGURE
1-1 PINOUT DEFINITION
1-2 INTERCONNECT SCHEMATIC
2-1 ANTENNA INSTALLATION CONSIDERATIONS
2-2 GPS INSTALLATION CONSIDERATIONS
3-1 STUD MOUNT GA 56 INSTALLATION
3-2 FLANGE MOUNT GA 56 INSTALLATION
3-3 COAX CABLE INSTALLATION
3-4 AVIATION RACK DIMENSIONS
3-5 AVIATION RACK INSTALLATION
1.1 INTRODUCTION
This manual describes the physical, mechanical, and electrical characteristics and
the installation requirements for the GPS 150 Aviation Kit.
After installation of the GPS 150 system, FAA Form 337 must be completed by an
appropriately certificated agency to return the aircraft to service.
The GPS 150 offers the versatility of fixed installation in a panel mounted aviation rack
as well as complete portability.
1 . 2 . 1 PHYSICAL CHARACTERISTICS
1 . 2 . 3 INTERFACES
The GPS 150 provides interfaces to various general aviation instruments. Figure 1-
1 defines the function of each pin on the 37 pin DSUB connector located at the back
of the rack. Figure 1-2 depicts the interconnects between the rack and other
instruments. The following interfaces are provided.
RS232 chan 2 output data: Output capable of driving real-time plotting interface
(Pin 19) on GARMIN PC software or NMEA 0183 version 2.0
compatible mapping device. Conforms to the EIA
specification RS-232C.
RS232 chan 1 input data: Input capable of receiving serial altitude data from
(Pin 17) either an ICARUS Instruments 3000, Shadin Company
(formerly Rosetta MicroAvionics) 8800T, 9000T, or
9200T series altitude serializer/encoder, Shadin
91204XT/91053XT Series Fuel management system,
Arnav FC-10/FT-10 fuel computer/totalizer,
Electronics International FP-5L fuel flow system, or
Shadin 962801 Fuel/Airdata Computer. Conforms to
the EIA specification RS-232C.
ARINC 429 Output A & B: Output capable of interfacing with any device that has
(Pins 15 and 16) an input conforming to the GAMA ARINC 429
specification.
NAV Super Flag Output: Output capable of driving positive logic NAV Super
(Pin 10) Flag by sourcing up to 500mA for flag out of view (NAV
valid).
Careful planning and consideration of the suggestions in this section are required to
achieve the desired performance and reliability from the GPS 150.
2 . 1 . 1 SATELLITE VISIBILITY
The GPS 150 GA 56 Antenna must be mounted on top of the aircraft. For best
performance select a location with an unobstructed view of the sky above the aircraft
when in level flight. Figure 2-1 illustrates a typical antenna installation.
1) As far from the main rotor hub as possible. This reduces the percentage of time
the blade blocks the antenna.
2) As far below the blade surface as possible if installing the antenna under the blade.
This reduces signal distortion caused by the blades.
2 . 1 . 2 NOISE SOURCES
The antenna should be located at least 3 ft from transmitting antennas such as VHF
Comm, HF transmitter, DME, Transponder, and Radar. Cabling for the GPS 150
should not be routed near components or cabling which are sources of electrical noise.
2 . 1 . 3 ELECTRICAL BONDING
2 . 1 . 4 ANTENNA LIMITATIONS
On many panel-mounted aircraft the VHF COMM radiates strong harmonics from the
unit and the antenna. If the antenna is found to be the problem, a 1.57542 GHz notch
filter (GPN 330-00067-00) may be installed in the VHF COMM coax, as close to the
COMM as possible. If the box is found to be radiating, the following can be done:
1) Place the antenna as far from the VHF COMM unit and antenna as
possible.
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2) Replace or clean VHF COMM rack connector to assure good coax ground.
3) Place a grounding brace between the GPS 150, VHF COMM, and ground.
2 . 2 . 1 ACCESSIBILITY
Plan a location which gives the pilot complete and comfortable access to the entire
keypad and which is plainly visible from the pilot’s perspective. Check that there is
adequate depth for the rack in the instrument panel. A location away from heating
vents or other sources of heat generation is optimal. Figure 2-2 illustrates a typical
aviation rack installation.
Cooling air is not required for the GPS 150, however as with any electronic equipment,
reduced operating temperature can contribute to increased reliability. Additionally,
location of the GPS 150 in a stack of other power dissipating equipment can produce
unacceptably high ambient air temperatures around the unit. A 5/8 inch diameter
air fitting is provided on the rear of the mounting rack for the purpose of admitting
cooling air under such conditions.
2.5 ANNUNCIATORS
If the installation includes any electrical interface with other flight instruments, an
annunciator may be required. Refer to current FAA directives.
Pressure altitude input from an external source may benefit GPS 150 system
performance during times of minimal satellite coverage or poor satellite geometry.
Provisions for RS-232 compatible serial altitude input are described in the Interfaces
section (Section 1.2.3) of this manual.
The mounting rack is required for approved installations. The following hardware is required for installation of
the mounting rack, but is not provided:
Cable and two BNC connectors are required to make the antenna cable, or it can be fabricated by the installer
from materials meeting the requirements of paragraph 2.3.
MISCELLANEOUS OPTIONS
190-00048-00 GPS 150 PILOT'S GUIDE
190-00048-01 GPS 150 QUICK REFERENCE GUIDE
330-00067-00 GPS 1.57542 GHZ NOTCH FILTER
362-00010-00 WALL CHARGER - 110/220VAC
The GA 56 Antenna outline and footprint dimensions are shown in Figures 3-1 and
3-2.
A. Using the backing plate as a template, mark the location of the mounting holes and
the through hole for coax cable. Drill or punch the holes.
B . The antenna installation must provide adequate support for the antenna considering
a maximum drag load of 5 lbs. for the GA 56 antennas (at subsonic speed). Install
a doubler plate to reinforce thin skinned aircraft. Observe guidelines for
acceptable installation practices as outlined in AC 43.13-2A.
C . Seal the antenna and gasket to the fuselage using a good quality electrical grade
sealant. Use caution to insure that the antenna connector is not contaminated
A. Route the coax cable to the rack location keeping in mind the recommendations
of Section 2. Secure the cable in accordance with good aviation practice.
B. Trim the coaxial cable to the desired length and install the BNC connector (330-
00087-00) per the cabling instructions on Figure 3-3. If the connector is provided
by the installer, follow the connector manufacturer's instructions for cable
preparation.
C . Contacts for the 37-pin connector must be crimped into the individual wires of the
aircraft wiring harness. The following table lists recommended crimp tools:
Non- GARMIN part numbers shown are not maintained by GARMIN and consequently
are subject to change without notice.
A. Figure 3-4 shows outline dimensions for the aviation rack. Install the rack in a
rectangular 6.320" x 2.000" hole in the instrument panel. Exercise caution when
installing the rack into the instrument panel. The rack is designed to facilitate
removal of the GPS 150 for portable use. Deformation of the rack may make it
difficult to install and remove the GPS 150.
B. Install the rack in the aircraft panel using four #6-32 countersunk screws and four
self-locking nuts. The screws are inserted from the inside through the holes in
the sides of the rack (see Figure 3-5).
The GPS 150 is installed in the rack by sliding it straight in until about 1 inch short
of the final position. A 3/32 inch hex drive tool is then inserted into the access hole
at the bottom of the unit face. Rotate the hex tool clockwise while pressing on the
left side of the Bezel until the unit is firmly seated in the rack. It may be necessary
to insert the hex drive tool into the access hole and rotate the mechanism 90° counter-
clockwise to insure correct position prior to placing the unit in the rack.
To remove the unit from the rack, insert the hex drive tool into the access hole on the
unit face and rotate counter-clockwise until the unit is forced out about 3/4 inch and
can be freely pulled from the rack.
Be sure not to over tighten the unit into the rack. The application of hex drive tool
torque exceeding 15 in*lbs can damage the locking mechanism.
3.6 PLACARD
After completing the installation, a placard stating that the GPS 150 is limited to VFR
use must be installed on the panel in clear view of the pilot. The placard may be
Garmin p/n 161-00024-00 as supplied with the unit, or a suitable equivalent.
The GPS 150 ground test procedure incorporates a series of four (4) display pages to
test CDI/flag, OBI, annunciator, and power functions of the unit. These pages can
be selected by ensuring the flashing cursor is off and rotating the outer knob either
direction. To change data on the displayed test page, depress the CRSR key and the
cursor will begin flashing on the first selectable field on the page. The inner knob will
change data on the selected field. The ENT key or the outer knob will advance to the
next field on the page. Pressing the CRSR key again will stop the current field from
flashing, allowing the outer knob to select the next test page (see Chapter 2 of the GPS
150 Pilot's Guide for more information on page and data selection).
CDI
Full scale left Ensure the CDI is deflected full scale left (5 dots)
Full scale right Ensure the CDI is deflected full scale right (5 dots)
Centered Ensure the CDI is centered
Maximum scale left Ensure the CDI is deflected beyond full scale left
Maximum scale right Ensure the CDI is deflected beyond full scale right
TO/FROM/FLAG
TO Ensure TO flag is visible
FROM Ensure FROM flag is visible
FLAG Ensure TO and FROM are NOT visible
CDI FLAG
IN VIEW Ensure CDI flag is in view
OUT OF VIEW Ensure CDI flag is out of view
SUPERFLAG
IN VIEW Ensure superflag is in view
OUT OF VIEW Ensure superflag is out of view
Select the OBI Test Page by removing the cursor from the CDI Test Page and turning
the outer knob one detent to the right. Using the controls on the GPS 150 front panel,
make the selections indicated below and verify the interfaces as appropriate:
OBI Data
VALID Ensure that the OBI indicates the proper value
INVALID Ensure the OBI is invalid
OBI Value Ensure that the OBI displays the value entered when
the VALID option is selected
Select the Annunciator Test Page by removing the cursor from the OBI Test Page and
turning the outer knob one detent to the right. Using the controls on the GPS 150 front
panel, make the selections indicated below and verify the interfaces as appropriate:
Panel
OFF Ensure no panel annunciators are illuminated
ON Ensure all panel annunciators are illuminated
Msg
OFF Ensure the Message Annunciator is OFF
ON Ensure the Message Annunciator is ON
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Arrival
OFF Ensure the Arrival Annunciator is OFF
ON Ensure the Arrival Annunciator is ON
Select the Power Test Page by removing the cursor from the Annunciator Test Page and
turning the outer knob one detent to the right. Verify the following status is displayed:
Note: Depending on the power source for the unit (aircraft, wall charger, or internal
battery) and the status of battery charging, the top line may read: “Battery
power”, “charger power”, “external power”.
Turn the GPS 150 off in preparation for a signal acquisition test.
The following tests assume that the aircraft is outside the hangar facility and well away
from buildings or other obstructions that might interfere with satellite signal
reception. With power applied to the aviation rack, turn the GPS 150 on. The Self Test
Page will be displayed followed by the Data Base Page. Upon approval of the Data Base
Page, the Satellite Status Page will be displayed. If unable to acquire satellites,
relocate the aircraft away from obstructions which might be shading reception. If the
situation does not improve, check the antenna installation.
Once GPS position information is available, use the DIRECT key to activate the
navigation function to a nearby NAVAID, intersection, or airport. Ensure the ARGUS,
STORMSCOPE, EFIS, fuel management system or other mapping device is receiving
data from the GPS 150 and is functioning properly (see Chapter 5 of the GPS 150 Pilot's
Guide for more information on the Direct function).
OK
Antenna must be on
top of aircraft.
FIG 2-1
ANTENNA INSTALLATION CONSIDERATIONS
FIG 2-2
GPS INSTALLATION CONSIDERATIONS
1.0 INTRODUCTION
This appendix provides airframe specific information which is necessary to install the
GARMIN GPS 150 navigation system in the Beech Bonanza Model V35B in accordance
with STC SA00066WI. See Appendix C for copy of STC. When so installed, the GPS
150 system is approved for use as a supplementary navigation system under Visual
Flight Rules (VFR) only. A functional block diagram of the system is shown in Figure
A-1.
2.1 ANTENNA
The GPS 150 antenna is to be installed on top of the cabin on the aircraft centerline
at fuselage station 130. Figure A-2 illustrates the proper antenna positioning. Refer
to section 2.1 of the Installation Manual for general antenna mounting requirements.
The GPS 150 aviation rack is to be installed in the instrument panel radio rack as
shown in figure A-3. The controls and display of the GPS 150 must be readily visible
to the pilot when seated at the controls.
To install the aviation rack, position it in the instrument panel in the desired position,
assuring that the front is not twisted out of square. Match drill the flanges on the radio
rack to the installation holes on the GPS 150 aviation rack. Using 4 each #6-32 screws
and self locking nuts, attach the aviation rack to the aircraft panel. For additional
information, refer to the Installation Manual.
2.3 WIRING
Fabricate an appropriate cable to connect the GPS 150 aviation rack to 28VDC power,
a message annunciator, a remote switch (for selecting between GPS and standard
navigation equipment), a transfer switch with integral white, illuminated annunciators
with black markings (to control and indicate the status of the remote switch). Wiring
connections are to be made in accordance with Figure A-4. Breaker locations are to
be as shown in Figure A-3. Route and connect the wiring in accordance with Advisory
Circular AC-43.13-2A. After the wiring installation is complete, carefully check the
operation of all flight controls throughout their range to assure that no operational
interference exists.
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2.4 PLACARDS
After completion of the GPS 150 system installation, affix a durable placard on the
instrument panel in the location shown in Figure A-3 which states “GPS limited to VFR
use only". GARMIN placard p/n 161-00024-00 or an appropriate equivalent should
be used for this purpose.
After installation, a new weight and balance must be computed to show the GPS 150
components. The aircraft should then be returned to service by completion of FAA
form 337 by an appropriately certificated person.
Maintenance of the GPS 150 is on condition only. Periodic maintenance of the GPS
150 is not required.
Garmin panel mount GPS radios have previously been shipped with stamped crimp type
contacts. All products are now being shipped with machined mil-spec contacts with
color-coded barrels. The following figures can be used to identify which type contact you
have:
When working with the stamped crimp type contacts, the following tools should be used:
Part numbers shown are not maintained by Garmin and consequently are subject to
change without notice.
$Y.LW,QVWDOO0DQXDO
5HY4
3DJH
APPENDIX C STC PERMISSION