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01 Introduction To Precision Eng

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201 views21 pages

01 Introduction To Precision Eng

Uploaded by

Deepan Raj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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INTRODUCTION TO

PRECISION ENGINEERING
KIG4031 Precision Engineering

Ir. Dr. MOHD FAIZUL MOHD SABRI


Associate Professor
[email protected]

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What is Precision Engineering?

• Precision Engineering is defined as painstaking


attention to detail and requires knowledgeof A wide
variety of measurement, fabrication, and control
issues.
• Increasing the precision (the accuracy and
repeatability) of a mechanism or process is critical to
our country's competitive position in the world of high
technology.

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What is Precision Engineering?

• The Precision Engineering focuses on many areas


• Research
• Design
• Development
• Manufacture and measurement of high accuracy
components and systems
• precision controls, metrology, interferometry, materials, materials
processing, nanotechnology, optical fabrication, precision optics,
precision replication, scanning microscopes, semiconductor
processing, standards and ultra-precision machining.

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What is Precision Engineering?

• The precision engineering toolbox includes


• Design methodology
• Error budgeting
• Uncertainty analysis
• Metrology
• Calibration / error compensation
• Precision controls and actuators and sensors

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Why Precision Engineering?

• Improve product performance


• Accuracy
• Reliability
• Improved life
• Safety
• Increase Manufacturability
• Automatic assembly
• Lower costs
• Circuit integration
• Advance Science and Technology

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Precision Engineering

• Design and Production systems


• Lifecycle engineering, Product & process modeling, Design
theory, CAD/CAM/CAE, Rapid prototyping, Automated &
intelligent systems, Production management, MES, CIM,
etc.
• Precision Machining
• Cutting, Abrasive machining, Planarization (CMP etc),
Micromachining, EDM, Energy beam machining, Injection
molding, Deposition (PVD, CVD), Nanomachining, etc.
• Mechatronics
• Micromachines, Intelligent robots, Information instruments,
Precision positioning, Machine tool & tooling, Intelligent
control, Mechanism & mechanical elements, etc.

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Precision Engineering

• Metrology
• Image processing, Optronics, 3D shape measurement,
Surface & roughness measurement, Intelligent data
analysis, SPM, In-process measurement, Surface and
Microform Metrology, Nanoscale Metrology, etc.
• Humans and Environment
• Human engineering, Welfare engineering, Biomedical
precision engineering, Biomedical measurement,
Environmental machine & eco-machining, Amusement
machine, Techno-history, Human skill, etc.

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Precision Engineering

• It includes the analysis and design of components as


well as machines and instruments.
• The analysis of components includes modeling,
simulation and prototype behavior. Elements of
research are:
• Structural loop components
• Bearing behavior
• Driving system
• Guiding elements
• Probing systems

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Precision Engineering

• Important research activities are:


• Structural loop design including materials
• Thermal loop design
• Static behavior analysis (FEM)
• Dynamic analysis and simulation of machine elements and
electro-mechanical servo systems
• Design and validation of precision machinery prototypes
(such as: single point diamond turning machines, high
precision measuring machines and high precision probing
sytems)

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SCALE OF THINGS

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ACCURACY AND PRECISION

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ACCURACY AND PRECISION

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THE NEED FOR HAVING A HIGH PRECISION

1. Create a highly precise movement


2. Reduce the dispersion of the product’s or part’s function
3. Eliminate fitting and promote assembly especially automatic assembly
4. Reduce the initial cost
5. Reduce the running cost
6. Extend the life span
7. Enable the design safety factor to be lowered
8. Improve interchangeability of components so that corresponding parts
made by other factories or firms can be used in their place
9. Improve quality control through higher machine accuracy capabilities and
hence reduce scrap, rework, and conventional inspection
10. Achieve a greater wear/fatigue life of components
11. Make functions independent of one another
12. Achieve greater miniaturization and packing densities
13. Achieve further advances in technology and the underlying sciences
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Achieved machining accuracy

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Machining accuracy

Taniguchi has classified machining accuracy into four


categories:
1. Normal machining
2. Precision machining
3. High-precision machining, and
4. Ultra-precision machining

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Question?

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