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    When It'S A Question of Safety

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    Indranil Sarkar

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    © All Rights Reserved
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    When It'S A Question of Safety

    Uploaded by

    Indranil Sarkar
    63 views3 pages

    Original Title

    MiningHoseBrochure_2

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    © © All Rights Reserved

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    © All Rights Reserved
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    63 views3 pages

    When It'S A Question of Safety

    Uploaded by

    Indranil Sarkar

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    WHEN IT'S A QUESTION

    OF SAFETY

    YOU CAN TRUST


    GATES

    First company in India to be accorded DGMS approval for Double wire braided
    hose 4 & 6 Spiral Hose for underground machineries used in Coal Mines
    MINING HOSE Coal Power/Longwall Mine Hose CPS-
    Exceeds BCS 174 : 1992 Performance Coal Power - 4- and 6- Spiral Wire
    Meets Flame Resistance Acceptance Designation "U.S. MSHA 2G" Meets Performance Requirement of SAE 100 R13
    Meets Flame Resistance Acceptance Designation “U.S. MSHA 2G”

    Exceeds 2,00,000 (Two Lakh) Exceeds 1 Million


    Impulse Cycles under Impulse Cycle under
    Mining Hose
    MSed MSed CPS
    BCS 174 : 1992 condition SAE 100 R13 Test
    when tested at DGrov
    conditions when DGrov
    App App
    DRDO, R&Di, Dighi, tested at DRDO,
    Ministry of Defence Lab. R&Di, Dighi, Ministry
    of Defence,Test Lab. Gates Proprietary Hose
    Revolutionary design tailored
    to markets served Revolutionary design tailored
    to markets served
    Recommended for Recommended for :
    High pressure hydraulic lines in longwall mining equipment and roof-support High Pressure lines in longwall mining equipment and roof-support system;
    systems/petroleum based or water emulsion fluids. petroleum- based or water emulsion fluids.
    Tube Tube
    Black, oil-resistant synthetic rubber (Nitrile) Black, oil-resistant synthetic rubber. (Neoprene)
    Reinforcement
    Reinforcement
    Two braids of high tensile steel wire.
    Four layers of alternated, spiraled High tensile steel wire over a layer of fabric on
    Cover 3/4” and 1” size; six layers of alternated spiraled, high tensile steel wire over a
    Black, Oil and abrasion and flame resistant synthetic rubber (Modified Nitrile) layer of fabric on 1¼”, 1 ½” and 2” sizes.
    Temperature Range Cover
    - 40ºC to + 100ºC Black, oil and abrasion resistant Synthetic rubber (Neoprene). Yellow layline
    stripe. Also available with abrasion resistant MegTuff® cover.
    Working Pressure Minimum Minimum
    Description Hose I.D. Hose O.D. Burst Bend Temperature Range
    Dynamic Static Pressure Radius
    -40ºC + 121ºC
    Inch mm Inch mm psi bar psi bar psi bar Inch mm

    DN6 Mining Hose ¼ 6.3 0.67 17.0 6,525# 450 11,050†* 761 26,100 1800 4.0 101
    3
    DN10 Mining Hose /8 9.5 0.85 21.5 5,500# 380 9,525†* 656 22,000 1520 5.1 130
    Rated Working Pressure Minimum Minimum
    ½ 12.7 26.5 362 441 21,000 1448 6.0 152 Description Hose I.D. Hose O.D. Burst Bend
    DN12 Mining Hose 1.04 5,250# 6,400†
    Dynamic Static Pressure Radius
    DN20 Mining Hose ¾ 19.8 1.33 33.7 4,000# 276 4,950† 341 16,000 1104 9.1 230 Inch mm Inch mm psi bar psi bar psi bar Inch mm
    DN25 Mining Hose 1 25.3 1.60 40.7 3,125# 215 3,775† 260 12,500 861 12.0 305 12 CPS ¾ 19.05 1.27 32.3 5,000# 345 6,700† 462 20,000 1379 9.5 241

    DN32 Mining Hose 1¼ 32.0 1.87 47.5 2,500# 172 2,900† 200 10,000 689 15.1 381 16 CPS 1 25.40 1.53 38.9 5,000# 345 6,000† 414 20,000 1379 12.0 305

    DN40 Mining Hose 1½ 38.0 2.16 54.0 2,118# 146 2,541† 175 8,472 584 18.0 450 20 CPS 1¼ 31.75 1.97 50.0 5,000# 345 6,000† 414 20,000 1379 16.5 419

    2 24 CPS 1½ 38.10 2.28 57.9 5,000# 345 6,000† 414 20,000 1379 20.0 508
    Dn50 Mining Hose 51.0 2.40 67.0 1625# 112 1,900† 131 6,500 448 24.0 600
    32 CPS 2 50.80 2.81 71.4 5,000# 345 6,000† 414 20,000 1379 25.0 635
    # BCS 174: 1992 qualification requires 100,000 Impulse Cycles at 133% of the dynamic working pressure at
    550 Fluid Temp AT 35 + 5 cycle per minute.
    *Meets BCS 174:1992 Powered Roof Support Leg yield circuit specification. SAE 100 R13 qualification requires 500000 (half of 1 Million) Impulse Cycle at 120% of the

    †Static working pressure means very little pressure surging. BCS 174 : 1992 says that the internal hydraulic circuit dynamic working pressure at 121 degree Fluid Temp.
    of Roof Support Systems represents an almost steady state condition with little or no dynamic loading, and hoses # Meets or Exceeds the DIN (Deutsche Industries Norm) 20023/Jan.1985 dynamic working pressure.
    consequently will tolerate higher ratings. Determined by EN 853-2SN, it is the allowable working pressure under †Where pressure surges are minimal, e.g. Power Roof support applications.
    static load approximates a 1:2.5 ratio to Burst Pressure. This is based on the EN Specification burst pressures and
    not the higher. Gates minimum Burst Pressure is listed in the table above. Gates minimum Burst Pressure listed in
    the table above is in line with BCS 174-1992 specification.
    WORLD CLASS FEATURES
    ! Approved by Director General of Mines Safety (DGMS), Gates hoses are being supplied to
    prestigious customers viz. Subsidiary companies of Coal India Ltd. and Singareni Collieries as
    well as OEMs like Eimco Elecon amongst others.
    ! Complete solutions for hydraulic systems, specially designed for underground machinery and
    equipment used in mines.
    ! Made to withstand tough and tortuous Indian mining conditions.
    ! Extra tough cover to protect from external abrasion and accidental damages.
    ! Highly flexible design prevents twisting, kinking and vibration.
    ! High Safety Factor, Ozone & Weather resistant.
    ! Available with staple lock couplings for quick replacement in the event of a hose failure -
    meaning minimal downtime.
    ! Regardless of underground or surface mining applications all Gates hydraulic hoses are flame
    resistant meeting Flame Resistance Acceptance Designation “U.S. MSHA 2G”.
    ! Thin Cover Mining Hoses manufactured with the latest technology are also available for easy
    crimping without skiving.
    ! GATES MINING HOSE : DGMS approved, the only double wire braided Mining Hose that
    exceeded 2 Lakh impulse life cycle when tested under BCS 174: 1992 condition at DRDO, R&Di,
    Ministry of Defence Test Lab at Dighi which is DGMS approved Test lab also, whereas specification
    is 1 lakh Impulse Cycle.
    ! GATES CPS HOSE : DGMS approved the only 4 & 6 spiral hose that exceeded 1 Million (10 lakh)
    Impulse Life Cycle under SAE 100 R13 condition when tested at DRDO, R&Di, Ministry of Defence
    Test Lab at Dighi which is DGMS approved Test lab also, whereas specification is 5 lakh Impulse
    Cycle.

    The World's Most Trusted Name in Hose and Connectors

    Gates India Pvt. Ltd.


    Ambala-Chandigarh Highway, Lalru - 140 501 (Punjab)
    Tel : 01762-506888, 506889, 506631,506632 Fax : 01762-506833
    E-mail : [email protected], website : www.gatesind.com
    Customer Care : Tel : 01762-506886, 93560 69105, 93560 69106

    081/November' 07
    Printed in India
    Sales & Service
    Ahmedabad Bangalore Hyderabad Kolkata Mumbai New Delhi
    Mobile 99795-41028 99808-06613 99630-11126 98306-94824 98210-43574 98110-06873
    Tele-fax 079-26872470 044-23761962 040-27222986 033-25349920 022-55980388 0120-3945186

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