2015 Parts Catalog
2015 Parts Catalog
2015 Parts Catalog
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Item # Description TITANIUM TITANIUM TITANIUM 7300™ TITANIUM 9400™ TITANIUM 9400i™
1600™ 1600i™
ANALOG DIGITAL ANALOG DIGITAL ANALOG DIGITAL
1 Helmet shell, Titanium (QR) 243 530 245 820 243 530 258 601 243 530 258 601 245 820 245 820 9400i™ 9400™ 7300™ 1600i™ 1600™
Inside lens cover #256 177 #256 176 #256 175 #255 519 #245 799
2 235 628 235 628 - - - - - -
(5 1/4 x 4 1/2 in) (5-pkg)
Inside lens cover 16
16
- - 770 237 770 237 - - - -
(4 1/4 x 2 in) (5-pkg)
Inside lens cover - - - - 216 327 216 327 216 327 216 327
(4 1/4 x 2 1/2 in) (5-pkg)
3 Auto-darkening lens assembly - - 245 816 256 358 245 817 256 359 245 817 256 360 8 11
1
14
14
Filter plate 235 630 235 630 - - - - - - 13
13
8
3b Gasket, Lens assembly (QR) 245 813 245 813 245 814 241 977 241 977 241 977 241 977 241 977 22
33
Front lens cover 3b
5 216 326 216 326 216 326 216 326 216 326 216 326 216 326 216 326 3b
12
10
(4 11/16 x 5 5/8 in) (5-pkg) 6 55
TITANIUM
9
1600i and 9400i™
9
6 Front lens holder, Titanium 243 396 245 815 243 396 243 396 243 396 243 396 245 815 245 815 10
12 Battery tray, kit (left/right) - - 216 339 216 339 216 339 216 339 216 339 216 339 TITANIUM 881600™, 7300 and 9400™
11
11
Battery, lithium CR2450 (not shown) - - 217 043 217 043 (2) 217 043 (2) 217 043 (2) 217 043 (2) 217 043 (2)
13 Lens, Grinding Shield (Clear) - 245 818 - - - - 245 818 245 818 8 88 11
11
14 Clips, Retaining Grinding Shield - 245 819 - - - - 245 819 245 819
8 10
10
9 9
Lens Tear-Off, Grind Shield
17 - 254 278 - - - - 254 278 254 278 10
(Clear) (not shown) 9
ALL TITANIUM SERIES™ MODELS
18 Kit, Weld Shield Hinge - 269 929 - - - - 269 929 269 929
33
8 11
9 10
10
3a Gasket, auto-darkening lens assy 234 758 234 758 3a
3a 10 9
3b Gasket, Lens assembly (QR) 241 977 241 977 8 55 9 10
44 9
4 Gasket, front lens 216 337 216 337
11
5 Front lens cover (4 11/16 x 5 5/8 in) (5-pkg) 216 326 216 326 10
9
Digital Elite™
6 Front lens holder, Black, flat 241 978 241 978 10
2
7 Frame, lens holding 216 335 234 759 9
3 881 11
11
2
8 Ratchet headgear assembly (includes #9 & #10) 770 246 256 174 4 88 1 11
11
66 3b 33 5 3
5
5 5
3b
12 Battery tray, kit (left/right) 216 339 216 339 9 Elite Analog (QR) Series
Battery, lithium CR2450 (not shown) 217 043 (2) 217 043 (2)
2
3 1
4 fax orders 1-800-637-2315 5
4 3
2
1
6 4
5
6
WELDING PROTECTION
Digital Performance Series
™
16
16 8
88 11
2
11
8 3 1
8
14
1 4 10
13
13
14
6 5 10
10 9
9
22 10 10
33 Classic VSi™
3b
3b 9
5
5 12 9
6
MP-10 Series
™ 2
3 1
4
5
6
Item # Description MP-10 Series
1 Helmet shell, Black 216 331
Helmet shell, Inferno 223 454
2 Inside lens cover (5 1/4 x 4 1/2 in) (5-pkg) 235 628 8 11
3a
3a 9
55 10
44 9 10
10
9
11
10
9
MP-10™
2
3 1
4
6 fax orders 1-800-637-2315 6
5 2
3 1
4
WELDING PROTECTION
Bulk Cover Lenses
Part # Description Quantity
216326B Front: Elite, Titanium, MP-10 50 pkg.
216327B Inside: Elite, Titanium, 9400i 50 pkg.
231921B Front: Performance 50 pkg.
770237B Inside: Performance 50 pkg.
231411B Front: Pro-Hobby, Classic 50 pkg.
Weld-Mask
™
CoolBelt
™
2
Service Parts/Consumables 1
4
13 24
26 16
17 14
18
15
19
26
21 20
22 Head Seal
23
5
26
PAPR Service Parts/Consumables
PAPR w/ Titanium 9400 Helmet
6 7 8 9
Headw/
PAPR Seal
PAPR w/ Titanium PAPR w/ PAPR w/
Titanium 9400 (New Titanium Titanium 9400i PAPR w/
Item # Description 5
9400™ Headgear) 9400i™ (New Headgear) Hard Hat 11
259 385
(w/9400 Helmet)
261 659
247 533 (w/9400i
2
PAPR (Complete System w/ Helmet) 262 615* 264 879 247 531 264 877 Helmet)
PAPR (Complete System w/out Auto- 247 534
Darkening Lens) 262 616* 264 882 247 532 264 878 - 3
PAPR (Complete System w/out Helmet) - - 259 386
Helmet Assy. 245 217
1 (Shell, Headgear and Headseal) 262 623* 264 883 247 471 264 884 -
Helmet Assy. w/ New Headgear
(Hard Hat, Headgear and Headseal) - - - - 259 387
2
2 Headgear (Includes:) 223 430 256 174 247 472 256 174 -
Fabric Headband 770 249 770 249 770 249 770 249 -
Adjustment angle/stop hardware kit 3
3 (w/O-rings) 770 248 256 178 770 248 256 178 -
Replacement O-rings for kit 770248
(5 pack) 079 975 - 079 975 - -
4 Headgear (Hard Hat) - - - - 259 388
5 Headseal 247 470 265 629 247 473 265 628 259 389
243 396 (9400)
6 Lens holder, Front 243 396 243 369 245 815 245 815 245 815 (9400i)
7 Outside Cover Lens (4-11/16 x 5-5/8) 216 326 216 326 216 326 216 326 216 326w PAPR w/ Titanium 9400i Helmet
8 Frame/Gasket, ADF lens holding 241 977 241 977 241 977 241 977 241 977
Auto-Darkening Lens Assembly (Titanium) 256 360 10
9 (Infotrak) 256 359* 256 359* 256 360 256 360 256 359*
10 Battery tray kit (left/right) 216 339 216 339 216 339 216 339 216 339
Battery, Lens (Lithium CR2450) 217 043 (2) 217 043 (2) 217 043 (2) 217 043 (2) 217 043 (2) 12
11 Inside Cover Lens (4-1/4 x 2-1/2) (5 pack) 216 327 216 327 216 327 216 327 216 327 2
12 Lens, Grinding Shield (Titanium 9400i) - - 245 818 245 818 - 1 2 11 3
9
Tear-away, Grinding Shield - - 254 278 254 278 - 8
Clip, Retaining Grinding shield (left/right) - - 245 819 245 819 - 7
6
Kit, Weld Shield Hinge - - 269 929 269 929 -
13 Shoulder Straps 235 680 235 680 235 680 235 680 235 680
3
14 Belt 235 679 235 679 235 679 235 679 235 679
15 Belt Pad 239 636 239 636 239 636 239 636 239 636
16 Flowmeter 245 219 245 219 245 219 245 219 260 890
17 Breathing Tube Assembly 245 218 245 218 247 474 245 218 259 392
w/ New Headgear
18 Breathing Tube Cover, Flame-resistant 245 367 245 367 239 571 245 367 239 571
O-ring, Breathing Tube 237 452 237 452 237 452 237 452 259 394 2
19 Blower Assembly 235 672 235 672 235 672 235 672 235 672
Kit, Battery Contact 269 930 269 930 269 930 269 930 269 930 3
20 Filter, Particulate (HEPA) (2 pack) 235 673-2 235 673-2 235 673-2 235 673-2 235 673-2
Filter, Particulate (HEPA) (6 pack) 235 673-6 235 673-6 235 673-6 235 673-6 235 673-6
Filter, Particulate (HEPA) (36 pack) 235 673-36 235 673-36 235 673-36 235 673-36 235 673-36
21 Filter, prefilter (foam) 235 674 235 674 235 674 235 674 235 674
22 Spark Guard 235 676 235 676 235 676 235 676 235 676
23 Filter Cover 235 677 235 677 235 677 235 677 235 677
24 Tool Bag 228 028 228 028 228 028 228 028 228 028
PAPR w/Hard Hat
25 Battery, Blower 244 131 244 131 244 131 244 131 244 131
26 Charger 244 132 244 132 244 132 244 132 244 132
29
27 Belt Extension 244 151 244 151 244 151 244 151 244 151
28 Hard Hat (for PAPR) - - - - 259 460
29 Slotted Hard Hat Adapter
PAPR w/ Titanium
-
9400 Helmet
- - - 259 637
Lens, Clear (Hard Hat Headseal)
6 7 8- 9 - - - 259 390
Button, Replacement External Grind - 256 179 - - 256 179 28
* Indicates part number features external grind control button.
4
11
Optional Gun: M-25 Gun, Part Number 169 599, 15ft. 250A at 100% Duty Cycle, Wire Size (.035-.045in)
1 169 715 Nozzle, slip type, .500 (12.7 mm) orf flush 1 1 (2 per pkg)
226 190 Nozzle, slip type, flux cored 1 1
2 087 299 Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 1 (10 per pkg)
000 067 Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 1 (10 per pkg)
000 068 Tip, contact scr, .035 (0.9 mm) wire x 1.125 1 1 (10 per pkg)
000 069 Tip, contact scr, .045 (1.2 mm) wire x 1.125 1 1 (10 per pkg)
3 169 716 Adapter, contact tip 1 1 (2 per pkg)
4 170 470 Ring, retaining 1 1
5 169 718 Tube, head 1 1
6 169 738 Nut, locking handle 1 2
7 169 719 Nut, jam (gun end) 1 1
8 169 737 Handle 1 2
9 169 741 (N/A) Strain Relief, cable — 2
10 227 800 Cord Assembly 1 1
11 209 495 Connector, feeder—M‑10 (includes) 1 —
11 209 486 Connector, feeder—M‑15 (includes) — 1
12 079 974 O‑Ring, .500 ID x .103CS rbr 2 2
13 194 010 Kit, liner monocoil 1 1
.023/.025 (0.6 mm) wire x 15 ft (includes)
13 194 011 Kit, liner monocoil 1 1
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)
14 079 975 O‑Ring, .187 ID x .103CS rbr 1 1
15 227 798 Switch, Red trigger 1 1
16 079 878 Housing Plug and Pins 1 —
079 531 Connector, circ cpc clamp str rlf 1 —
17 169 736 Terminal Block — 1
Model Stock # Length Rating and Duty Cycle (CO2 ) 1 Wire Size
M‑100 248 282 10 ft (3 m) 100 A at 100% Duty Cycle .030 – .035 in
220 6062 (0.8 – 0.9 mm)
M‑150 249 039 10 ft (3 m) 150 A at 100% Duty Cycle .030 – .035 in
249 040 12 ft (3.7 m) (0.8 – 0.9 mm)
249 041 15 ft (4.6 m)
M‑25 169 594 10 ft (3 m) 250 A at 100% Duty Cycle .030 – .035 in
169 596 12 ft (3.7 m) (0.8 – 0.9 mm)
194 8053 12 ft (3.7 m)
169 598 15 ft (4.6 m)
169 599 15 ft (4.6 m) 250 A at 100% Duty Cycle .035 – .045 in
(0.9 – 1.2 mm)
1
60% with mixed gases 2#220 606 is an M‑100 gun with friction terminals for the Miller Cricket.®
3
#194 805 is an M‑25 gun with friction lugs for the Hobart Beta‑MIG 2510.
1 169 724 Nozzle, slip type, .500 (12.7 mm) orf .125 recess 1
169 7251 Nozzle, slip type, .625 (15.9 mm) orf .125 recess 1
200 258 Nozzle, slip type, .500 (12.7 mm) orf flush 1
169 7262 Nozzle, slip type, .625 (15.9 mm) orf flush 1
169 727 Nozzle, slip type, .625 (15.9 mm) orf .125 stickout 1
2 087 299 Tip, contact scr, .023 (0.6 mm) wire x 1.125 1 (10 per pkg)
000 067 Tip, contact scr, .030 (0.8 mm) wire x 1.125 1 (10 per pkg)
000 068 Tip, contact scr, .035 (0.9 mm) wire x 1.125 1 (10 per pkg)
000 069 Tip, contact scr, .045 (1.2 mm) wire x 1.125 1 (10 per pkg)
172 0341 Tip, contact scr 3/64 (1.19 mm) wire x 1.125 1 (10 per pkg)
3 169 728 Adapter, contact tip 1 (2 per pkg)
4 169 729 Adapter, nozzle 1 (2 per pkg)
5 170 468 O‑Ring 1 (10 per pkg)
6 169 730 Washer, shock 1
7 169 731 Tube, head 1
8 169 738 Nut, locking handle 2
9 169 732 Nut, jam 1
10 169 737 Handle, front 1
11 227 799 Handle, rear 1
12 227 800 Cord, trigger assembly 1
13 209 495 Connector, feeder (includes) 1
14 079 974 O‑Ring, .500 ID x .103CS rbr 2
15 194 010 Kit, liner monocoil 1
.023/.025 (0.6 mm) wire x 15 ft (includes)
15 194 011 Kit, liner monocoil 1
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)
15 194 012 Kit, liner monocoil 1
.035 – .045 (0.9 – 1.2 mm) wire x 15 ft (includes)
15 194 0141 Kit, liner monocoil 1
3/64 (1.19 mm) aluminum wire x 15 ft (includes)
16 079 975 O‑Ring, .187 ID x .103CS rbr 1
17 227 798 Switch, trigger 1
18 2520033 Cable strain relief 2 & 3 1
19 2280056 Screw 1
20 169 746 Terminal 1
Included with #172 136 Kit, Aluminum Conversion .047 in (1.2 mm)
1
Roughneck Consumables
® MULTI-TURN
VALUE MULTI-TURN DIFFUSERS
FASTIP CONTACT TIPS
Note: Standard gun components are in blue type. .023–5/64" WIRE
FLUSH
(#199 622)
SCREW ON NOZZLES
SLIP ON COPPER
TAPERED NOZZLES SLIP ON
TAPERED TAPERED TAPERED
FASTIP CONTACT TIPS DIFFUSERS INSULATOR
.023–1/16" WIRE
1/2" ORIFICE
(#209 033)
1/8" RECESS (#209 047)
(#D218)
3/8" ORIFICE
(#209 034)
14
15
16
22
21
17
AMP
18
19
20
RD
T-045 T-035 T-052 2
DS-
2 Centerfire Contact Tip
1
5
3 D-1 DS-1 Centerfire Gas Diffuser
4 4423R 4323R Insulator Cap
4
5 QT3-45 Neck
6 QJL-3545 QJL-116 Jump Liner
7 4213B Stay-Tite™ End Fitting
8 4305 Stay-Tite™ Cone Nut 7
13
NS 49911 (N/A) Conduit Clamp (2 Req'd) 11 9 10
NS 49391 (N/A) Jacket Clamp (2 Req'd) 6
9 1880155 Handle Kit, Standard
10 5662 Trigger, Standard
12
11 4207 Post Fastener (1 Req'd) 8
12 2030004 1 (N/A) Post Fastener, Short (4 Req'd)
13 4209 Handle Screw (5 Req'd)
14 2660001 Terminal, Quick Disconnect (2 Req'd)
15 25200741 (N/A) Handle Spring
16 4101 (N/A) Straight Rear Strain Relief 9
17 414-4001 (N/A) Adaptor Block
18 22001371 (N/A) Miller Power Pin Assembly
15 14
19 L3A-15 L3A-15 L4A-15 Liner
20 214-1161 (N/A) Power Pin Tip
21 414-400-201 (N/A) Power Pin Insulator
22 416-151 (N/A) Rear Terminal Housing
23 411-3M1 (N/A) Screw, Trigger Housing (2 Req'd)
24 16200041 (N/A) Cover, Rear Screw (2 Req'd)
25 419-4 Trigger Control Plug Assembly
1
Part is only availabe through Benard 1-855-MIGWELD (644-9353).
16
19
20
21
Part #
Item # Q4015AE8EMC Description Quantity 3
1 N-5818C Centerfire Nozzle
2 T-045 Centerfire Contact Tip
5
3 D-1 Centerfire Gas Diffuser
4 4423R Insulator Cap
5 QT3-45 Neck 4
6 QJL-3545 Jump Liner
7 4313B Stay-Tite™ End Fitting 7 12
8 1540003 Stay-Tite™ Cone Nut 6 9 9 10
NS 4992 Conduit Clamp (2 Req'd)
11
NS 4939 Jacket Clamp (2 Req'd)
9 1880198 Handle Kit, Standard
10 5662 Trigger, Standard 8
11 4207 Post Fastener (1 Req'd)
12 4209 Handle Screw (5 Req'd)
13 2660001 Terminal, Quick Disconnect (2 Req'd)
9
14 2520042 Handle Spring
15 1680088 End Fitting, Rear
14
16 412-1 Switch Connector (2 Req'd) 13
17 2520041 Spring, Strain Relief
18 410 Straight Rear Strain Relief
19 414-400 Adaptor Block
20 2200137 Power Pin
21 414-400-20 Power Pin Insulator
22 L3A-15 Liner
23 416-5 Terminal Housing
24 411-3M Screw, Trigger Housing (2 Req'd)
25 1620004 Screw, Cover Rear Housing (2 Req'd)
26 419-4 Trigger Control Plug Assembly 8
16
27 214-332 Power Pin Tip
15
17
22 26
Part# 3
Item # Q5015GI8LMC Description
1 N-5814C Centerfire Nozzle 2
2 T-094 Centerfire Contact Tip 5
3 D-1 Centerfire Gas Diffuser 4
4 4323R Insulator Cap
5 QT5-60 Neck
6 1680050 Stay-Tite™ End Fitting
7 1540004 Stay-Tite™ Cone Nut
NS 4993 Conduit Clamp (2 Req'd)
NS 4944 Jacket Clamp (2 Req'd)
8 1880220* Handle Kit, Standard 11
9 177488 Trigger, Standard 7 6
10 9
10 177272 Nut, Square (4 Req'd)
11 203296-005 Screw (4 Req'd)
12 177271 Contact Pin (2 Req'd)
13 616-70 Straight Rear Strain Relief
14 414-400 Adaptor Block
15 2200137 Miller Power Pin Assembly
16 L7A-15 Liner
17 214-332 Power Pin Tip
18 414-400-20 Power Pin Insulator
8
19 416-15 Rear Terminal Housing 12
20 411-3M Screw, Trigger Housing (2 Req'd)
21 1620004 Cover, Rear Screw (2 Req'd)
22 419-4 Trigger Control Plug
*1880220 Handle Kit includes halves, screws and nuts
14 21
15
22
16
17
18
Small Centerfire ™
Gas Diffusers and Nozzles NS-5800C (5/8" I.D.,(5/8"
NS-5800C Flush, Copper)
I.D., Flush, Copper)
Small Centerfire ™
Gas Diffusers and Nozzles NS-5818C (5/8" I.D.,(5/8"
1/8" I.D.,
Rec.,1/8"
Copper)
1.50 1.50
NS-5818C Rec., Copper) [38.1 mm] [38.1 mm]
NS-5800B (5/8" I.D., Flush, Brass)
NS-5800B (5/8" I.D., Flush, Brass)
NS-5818B (5/8" I.D.,(5/8"
NS-5818B 1/8" I.D.,
Rec.,1/8"
Brass)
Rec., Brass)
'T' Series'T'
TipSeries Tip
'T' Series Tip
'T' Series Tip NS-1218C (1/2" I.D.,(1/2"
NS-1218C 1/8" I.D.,
Rec.,1/8"
Copper)
Rec., Copper)
-see chart-see chart T-023 .023" (.6 .023"
T-023 mm) (.6 mm)
NS-1200B (1/2" I.D.,(1/2"
NS-1200B Flush, Brass)
I.D., Flush, Brass)
T-030 .030" (.8 .030"
T-030 mm) (.8 mm)
NS-1218B (1/2" I.D.,(1/2"
NS-1218B 1/8" I.D.,
Rec.,1/8"
Brass)
Rec., Brass) T-035 .035" (.9 .035"
T-035 mm) (.9 mm)
T-039 .039" (1.0.039"
T-039 mm)(1.0 mm)
T-045 .045" (1.2.045"
T-045 mm)(1.2 mm)
T-052 .052" (1.4.052"
T-052 mm)(1.4 mm)
7010024 7010024NS-FLX Self-Shielded Conversion Kit T-062 1/16" (1.6 mm)(1.6 mm)
NS-FLX Self-Shielded Conversion Kit T-062 1/16"
Insulator Insulator
(Includes(Includes
tip holdertip
and both and
holder insulators)
both insulators) T-072 .072" (1.8.072"
T-072 mm)(1.8 mm)
7010046 7010046 T-078 5/64" (2.05/64"
T-078 mm)(2.0 mm)
DS-1 DS-1 Tip HolderTip Holder
4323R 4323R T-094 3/32" (2.43/32"
T-094 mm)(2.4 mm)
T-109 7/64" (2.87/64"
T-109 mm)(2.8 mm)
7010059 7010059
T-125 1/8" (3.21/8"
T-125 mm)(3.2 mm)
Insulator Insulator
NST-3800B (3/8" I.D.,(3/8"
NST-3800B Flush, Brass)
I.D., Flush, Brass)
NST-3818B (3/8" I.D.,(3/8"
NST-3818B 1/8" I.D.,
Rec.,1/8"
Brass)
Rec., Brass)
'TT' Series'TT'
TipSeries Tip NST-38XTB (3/8" I.D.,(3/8"
NST-38XTB 1/8" I.D.,
Extension, Brass) Brass)
1/8" Extension,
-see chart-see chart
Large Centerfire™
Gas Diffusers
Large Centerfire™ and Nozzles
Gas Diffusers and Nozzles N-3400CN-3400C
(3/4" I.D.,(3/4"
Flush, Copper)
I.D., Flush, Copper) 2.00 2.00
N-3418CN-3418C
(3/4" I.D.,(3/4"
1/8" I.D.,
Rec.,1/8"
Copper)
Rec., Copper) [50.8 mm] [50.8 mm]
N-3414CN-3414C
(3/4" I.D.,(3/4"
1/4" I.D.,
Rec.,1/4"
Copper)
Rec., Copper)
N-3418BN-3418B
(3/4" I.D.,(3/4"
1/8" I.D.,
Rec.,1/8"
Brass)
Rec., Brass)
N-3414BN-3414B
(3/4" I.D.,(3/4"
1/4" I.D.,
Rec.,1/4"
Brass)
Rec., Brass) 'TT' Series Tip
'TT' Series Tip
TT-023 .023" (.6 .023"
TT-023 mm) (.6 mm)
'T' Series Tip
'T' Series Tip N-5800CN-5800C
(5/8" I.D.,(5/8"
Flush, Copper)
I.D., Flush, Copper) TT-030 .030" (.8 .030"
TT-030 mm) (.8 mm)
-see chart-see chart N-5818CN-5818C
(5/8" I.D.,(5/8"
1/8" I.D.,
Rec.,1/8"
Copper)
Rec., Copper) TT-035 .035" (.9 .035"
TT-035 mm) (.9 mm)
N-5814CN-5814C
(5/8" I.D.,(5/8"
1/4" I.D.,
Rec.,1/4"
Copper)
Rec., Copper) TT-039 .039" (1.0.039"
TT-039 mm)(1.0 mm)
N-5818BN-5818B
(5/8" I.D.,(5/8"
1/8" I.D.,
Rec.,1/8"
Brass)
Rec., Brass) TT-045 .045" (1.2.045"
TT-045 mm)(1.2 mm)
N-5814BN-5814B
(5/8" I.D.,(5/8"
1/4" I.D.,
Rec.,1/4"
Brass)
Rec., Brass) TT-052 .052" (1.4.052"
TT-052 mm)(1.4 mm)
D-1 D-1 TT-062 1/16" (1.61/16"
TT-062 mm)(1.6 mm)
10012 10012
NT-3800C (3/8" I.D.,(3/8"
NT-3800C Flush, Copper)
I.D., Flush, Copper)
'TT' Series'TT'
TipSeries Tip
-see chart-see chart
MA
DE
IN
NST A.
U.S.
3
6 QT2-60 Neck 8
7
7 1840057-1 Q-Neck Cover
18
8 1840031 Q-Neck Insulator, Rear
9 QJL-3545 Jump Liner AMP
10 4207 Nut 11
17
11 4209 Screw
12 1780062 Handle Half, Upper 9 10
Pipeworx
1
MA
Service Parts/Consumables
DE
3
IN
U.S.A
.
.035
2 21
6 QT2-60 Neck 8
14 2030029 Nut
203296-005
11
15 Screw 10
14 14
16 177272 Nut 12
MAD
E IN
3
1 NS-5818C Centerfire Nozzle
U.S.
A.
2 T-045 Centerfire Contact Tip
.035
21
NA
3 D-1 Centerfire Gas Diffuser 2
D R
D-1
5
4 4423R Insulator Cap
5 1840057-2 Q-Nut Insulator, Front 4
20
6 QT2-60 Neck
7 1840057-1 Q-Neck Cover
8 1840031 Q-Neck Insulator, Rear
9 QJL-3545 Jump Liner 6
10 1880198 Handle Kit (Includes handle and items # 13, 14, 15, 16) 7 7
19
11 5662 Trigger
12 2660001 Terminal 8
18
13 4209 Screw
14 4207 Nut AMP 16
24 L3B-15 Liner 11
13
Service Parts/Consumables
1
2
18
Part #
Item # S2515TE5EM Description 3
17
18
22
21
23
24
19
20
27 30
24 28
Consumables
Model Part # Length Weight Rating and Duty Cycle Wire Size Contact Tips
FC‑1260 195 732 10 ft (3 m) 8.5 lb (3 kg) 350 A at 1/16 – 3/32 in (25 per package) FC‑1260 FC‑1150
195 729 15 ft (4.6 m) 11 lb (5 kg) 60% Duty Cycle (1.6 – 2.4 mm) 1 .035 in (0.9 mm) #209 248 2 —
FC‑1260 90˚ 237 410 10 ft (3 m) 8.5 lb (3 kg) 350 A at 1/16 – 3/32 in .045 in (1.2 mm) #198 784 2 —
213 439 15 ft (4.6 m) 11 lb (5 kg) 60% Duty Cycle (1.6 – 2.4 mm) 1 1/16 in (1.6 mm) #198 785 —
FC‑1260LM 194 912 10 ft (3 m) 8.5 lb (3 kg) 350 A at 1/16 – 3/32 in .068 – .072 in (1.7 – 1.8 mm) #198 786 —
194 911 15 ft (4.6 m) 11 lb (5 kg) 60% Duty Cycle (1.6 – 2.4 mm) 1 5/64 in (2.0 mm) #198 788 —
FC‑1150 194 864 10 ft (3 m) 9.5 lb (4.3 kg) 450 A at 3/32 – 1/8 in 3/32 in (2.4 mm) #198 790 #201 256
194 863 15 ft (4.6 m) 12 lb (5.4 kg) 60% Duty Cycle (2.4 – 3.2 mm) 7/64 in (2.8 mm) — #201 257
.120 in (3.0 mm) — #201 258
.035 and .045 in (0.9 and 1.2 mm) are available via optional Conversion Kit #199 178.
1
1/8 in (3.2 mm) — #201 259
Insulated Thread Protector
(5 per package) #198 800 3 —
Nozzles
Insulated Flush #198 801 #201 261
Insulated 2 in (51 mm) Stickout #198 802 —
Insulated 2‑3/4 in (70 mm)
Stickout #198 803 #201 262 3
Replacement Liners
1/16 – 3/32 in (1.6 – 2.4 mm) #195 731 —
for Cable
1/16 – 3/32 in (1.6 – 2.4 mm) #198 791 —
for Gooseneck (Short)
1/16 – 3/32 in (1.6 – 2.4 mm) #198 792 —
for Gooseneck (Medium)
1/16 – 3/32 in (1.6 – 2.4 mm) #198 793 —
for Gooseneck (Long)
.045 in (1.2 mm) Conversion #199 178 —
for Cable and Gooseneck
3/32 – 1/8 in (2.4 – 3.2 mm) — #201 246
for Cable
3/32 – 1/8 in (2.4 – 3.2 mm) — #201 260
for Gooseneck
Use .045 in Conversion Kit #199 178.
2
Standard
3
1
Part is only availabe through Bernard 1-855-MIGWELD (644-9353).
1
2
3
7
Part # Part #
Item # H‑9A* H‑9B Description Quantity 9
6
195 157R — H‑9A Gun 8 ft (2.4 m),
100 A, .030–.035 (0.8–0.9 mm)
— 195 157R H‑9B Gun 8 ft (2.4 m), 6
100 A, .030–.035 (0.8–0.9 mm)
1 169 715 169 715 Nozzle, slip type .500 (12.7 mm) orf flush 1 (2 per pkg)
226 190 226 190 Nozzle, slip type flux cored 1 (1 per pkg) 8
2 087 2991 087 2991 Tip, contact scr .023 (0.6 mm) wire x 1.125 1 (10 per pkg)
000 067 000 067 Tip, contact scr .030 (0.8 mm) wire x 1.125 1 (10 per pkg)
000 068 000 0681 Tip, contact scr .035 (0.9 mm) wire x 1.125 1 (10 per pkg)
3 169 716 169 716 Adapter, contact tip 1 (2 per pkg) H-9A Gun
4 170 470 — Ring, retaining 1
5 210 969 (N/A) 226 079 Tube, head 1
6 210 970 210 970 Kit, liner, monocoil 1
.023 – .035 (0.6 – 0.9 mm) wire x 8 ft
7 211 450 (N/A) 226 080 Handle Assembly 1
8 — 226 010 Nut, liner retainer 2
9 — 225 410 Switch, trigger 1
1
Optional
*H9B replaces H9A
H‑14
Item #
Service Parts/Consumables
Part # Description Quantity
1 2 3 4 5
H100S2-10
1
2 3
4
5
Service Parts/Consumables
Item # Part # Description Quantity 6
Optional
1
#245 927
9
6
243 864 H100L4-10 Gun 10 ft (3 m), 1
100 A, .030–.035 (0.8–0.9 mm)
1 169 715 Nozzle, slip type, .500 orf flush 1 7 7
13
9 079 878 Housing plug & pins 1
10 242 833 Connector, feeder 1
11 079 974 O-ring, .500 ID x .103CS rbr 2
12 194 0101 Liner, monocoil .023/.025 wire x 15 ft (consisting of) 1
194 0111 Liner, monocoil .030/.035 wire x 15 ft (consisting of) 1
194 0121 Liner, monocoil .035/.045 wire x 15 ft (consisting of) 1 11
Optional
1
H200L4-15
1
2
3
Figure 5-1.
4 H100L4-10 Gun
Service Parts/Consumables 5
6
7
Item # Part # Description Quantity
239 173 H200L4-10 Gun 15 ft (4.6 m), 1
200 A, .030–.035 (0.8–0.9 mm)
1 200 258 Nozzle, slip type, .500 orf flush 1
169 7241 Nozzle, slip type, .500 orf .125 recess 1
8
169 7251 Nozzle, slip type, .625 orf .125 recess 1
9
169 7261 Nozzle, slip type, .625 orf flush 1
169 7271 Nozzle, slip type, .625 orf .125 stitch out 1
2 087 2991 Tip, contact scr .023 wire x 1.125 1
000 0671 Tip, contact scr .030 wire x 1.125 1
000 0681 Tip, contact scr .035 wire x 1.125 1
000 0691 Tip, contact scr .045 wire x 1.125 1
3 169 728 Adapter, contact tip 1
4 169 729 Adapter, nozzle w/retaining ring 1
5 170 468 O-Ring 1
6 169 730 Washer, shock 1
7 242 585 Tube head assembly 1 16
11
Optional
1
MM 120/150 KB100704 116 830 252 676 218 422 072 623 097 922 495 429 005 656 090 087 072 817 —
MM 130 XP KH418495 111 997 252 676 218 421 186 207 097 922 495 428 005 656 186 212 See Manual 250 658
MM 135 LB204281 196 575 — 218 421 See Manual 171 007 196 063 409953-001 202 708 — 202 663
MM 140/ LG320643 196 575 — 218 421 207 415 171 007 196 063 409953-001 202 708 — 202 663
140 with
Auto-Set™
MM 175 LB204053 196 574 — 218 422 See Manual 207 078 196 064 409953-001 202 708 — 202 663
MM 180 LG320643 196 574 — 218 422 207 415 207 078 196 064 409953-001 202 708 — 202 663
MM 185 KG171523 124 511 See Manual 222 837 035 897 171 007 123 468 005 656 See Manual 072 817 153 197
MM 200 HK240615 See Manual See Manual See Manual 030 943 171 007 081 373 081 372 — See Manual 049 280
MM 210 LC218652 124 511 196 600 See Manual See Manual See Manual 188 706 148 809 202 888 — 192 373
MM 211 LJ330001N 196 575 — 232 516 207 415 207 078 See Manual See Manual 202 708 — 202 663
MM 212 LH131786B 124 511 196 600 246 753 228 104 207 077 188 706 148 809 233 009 — —
MM 212 LJ180754B 124 511 — 246 753 238 100 238 122 188 706 148 809 233 009 — —
w/Auto-Set™
MM 250 KB054828 250 006 — 222 837 035 897 171 007 148 808 148 809 See Manual 006 393 035 897
MM 250MP KB054828 250 006 — 222 837 — — 148 808 148 809 See Manual 006 393 —
MM 250X w/o KJ081597 250 006 — 222 837 035 897 171 007 188 706 148 809 227 117 006 393 035 897
meters
MM 250X w/ KK227730 250 006 — 222 837 See Manual 171 007 188 706 148 809 227 117 006 393 See Manual
meters
MM 251 LB170597 250 006 — See Manual See Manual See Manual 188 706 148 809 227 117 052 964 See Manual
MM 252 LG290851B 250 006 — 246 753 — 218 764 188 706 148 809 225 341 — —
MM 300 w/o KH457123 244 920 — 222 837 035 897 171 007 148 808 148 809 227 117 — 035 897
meters
MM 300 KK310628 244 920 — 222 837 035 897 171 007 148 808 148 809 227 117 — 035 897
w/meters
MM 350/350P LC447907 See Manual 248 620 See Manual — — 213 043 — 223 541 106 462 —
MM DVI™ LE204883 219 552 196 600 216 396 198 087 207 077 188 706 148 809 202 888 072 817 153 197
MM DVI-2™ LH021271B 219 552 196 600 246 753 198 087 207 077 188 706 148 809 230 496 — 192 373
MM Passport LE444123 — — 220 011 — 174 992 234 728 — 202 708 — —
MM Passport LH380053N — — 220 011 — 174 992 234 728 — 202 708 — —
Plus
MM Pulser LA259996 250 006 196 600 218 494 035 897 171 007 188 706 148 809 227 117 — 192 373
MM Reach LK220947N — — 244 300 — 238 873 — — 223 541 — —
Vintage KF806591 250 006 See Manual 218 421 035 897 171 007 See Manual See Manual See Manual 080 388 153 197
9 8 7 3
4
2
6
5
10
1 2 3 4 5
6 9
7
12 11 10 9 8 7 6 5 4 2 1
12 11 10 9 8 7 6 5
2 1
4
Service Parts/Consumables
Part # Part #
Item # XR-15/30 Spoolmatic 1,2,3 Description Quantity
1 112 704 058 678 Adapter, contact tube 1
2 112 885 (N/A) 009 541 Adapter, barrel 1
3 602 172 — Screw, set stl sch 10-32 x .187 cup point 1
— 604 771 Screw, set stl sch 10-32 x .125 cup point 4
4 112 708 — Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 4.125 1
112 707 — Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 4.125 1
— 058 681 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 5.187 1
— 058 682 Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 5.187 1
5 058 685 058 685 Nut, jam nozzle extension 1
6 058 676 058 676 Nut, brs cprsn .438-20 1
7 050 638 050 638 Tube, cont sl .030 (0.8 mm) wire x 4.000 1 (5 per pkg)
094 259 094 259 Tube, cont sl .035 (0.9 mm) wire x 4.000 1 (5 per pkg)
094 260 094 260 Tube, cont sl .047 (1.2 mm) wire x 4.000 1 (5 per pkg)
050 637 050 637 Tube, cont sl 1/16 (1.6 mm) wire x 4.000 1 (5 per pkg)
8 156 821 156 821 Extension, barrel 2.875 lg 1
9 144 862 144 862 Extension, nozzle 1
10 050 622 050 622 Nozzle, 5/8 orf (15.9 mm) x 1-5/8 lg 1 (2 per pkg)
11 050 115 050 115 Nozzle, 1/2 orf (12.7 mm) x 1-5/8 lg 1 (2 per pkg)
12 050 116 050 116 Nozzle, 13/16 (20.6 mm) orf x 1-5/8 lg 1 (2 per pkg)
13 009 925 (N/A) 009 925 (N/A) Nozzle, spot outside corner .937 ID x 2.375 1
14 000 443 000 443 Nozzle, spot inside corner 1
15 004 466 004 466 Nozzle, spot flat, 1-3/8 orf (35 mm) 1
16 000 442 (N/A) 000 442 (N/A) Nozzle, spot flat, 15/16 orf (24 mm) 1
050 960 050 960 Wrench 1
053 131 053 131 Drive Roll, V-knurl .030–1/16 (0.8–1.6 mm) 1
194 405 1 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 715) 15 ft
194 4101 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 716) 30 ft
191 065 — Replacement Liner, gun feed cable .187 OD x .110 ID 32 ft
191 066 — Replacement Liner, gun feed cable .187 OD x .110 ID 50 ft
197 440 — Replacement Liner, bulk gun feed cable .187 OD x .110 ID 500 ft
191 061 — Replacement Tubing, gun liner carrier 15 ft
191 062 — Replacement Tubing, gun liner carrier 30 ft
191 063 — Replacement Tubing, gun liner carrier 50 ft
156 486 (N/A) — Conversion Kit, converts XRs with 4" contact tubes to 1-7/16" tubes 1
Updates XRs from one-piece conduit (#112 715 or #112 716) to new style configuration that features replaceable feed cable liners and improved feedability.
1
1. Head Tube Liner (See chart below) 1 1. Contact Tip (See chart below)
2. O-Ring .614 ID #134 800 12. Barrel Extension (Air-cooled) #156 821
3. O-Ring .176 ID #164 485 13. Nozzle Extension (Air-cooled) #144 862
4. Barrel Adapter (Air-cooled) #164 423 14. Nozzle (Standard) #050 622
5. Set Screw #602 172 Wrench (Not shown) #136 821
6. Jam Nut (Air-cooled) #058 685 Note: To use new FasTip tips, use Gas Diffuser
7. Head Tube (Air-cooled) #164 422 #209 875, Head Tube Liner #212 523, and Insulator
8. Set Screw (Air-cooled) #604 612 Contact Tip Adapter #185 097.
9. Contact Tip Adapter #164 421 Note: For optional nozzles see page 41.
10. Collet Nut #136 748
Gun Head
Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D. Tube Liner
.030 in (0.8 mm) .041 in (1.0 mm) #135 428 .036 in (1.0 mm) #135 427 #136 682
.035 in (0.9 mm) .052 in (1.3 mm) #135 430 .041 in (1.0 mm) #147 314 #136 682
.047 in (1.2 mm) .061 in (1.5 mm) #135 424 .052 in (1.0 mm) #135 429 #136 683
.062 in (1.6 mm) .081 in (2.1 mm) #135 425 .073 in (1.0 mm) #135 426 #136 683
For guns between LC259177 and LE239243, call Miller parts for information.
Spoolmatic effective with serial number
LE239243
XR effective with serial number LE033395
1 2 3 4 5 6 7 8 9
12 13 14 15 (Old Style)
8
9 10 11
17 19 18
16 (Includes item 18)
12 14 15
Item # Part # (Old Style) Part # (New Style) Description Kit Quantity
8 136 821 — Wrench (standard length), nut tip contact 1
9 — See page 47 Nozzle 1
10 144 862 144 862 Extension Nozzle 1
11 130 632 130 632 Insulator, ring 1
12 — See page 47 Contact Tip 1
13 136 748 — Nut, compression 1
14 136 431 — Adapter, contact tube 1
— 209 875 Diffuser, FasTip slotted 1
15 153 667 153 667 Clamp, Sst bundle dia 2.00 x .18 wide x 7.90 lg 1 (Old Style) / 2 (New Style)
16 140 665 212 679 (N/A) Tube, head flexible (includes) 1
17 134 800 134 800 O-Ring, .614 ID x .070CS 2
18 131 171 (N/A) 131 171 (N/A) Tubing, npm convoluted 7.100 lg x .740 ID cuffs 1
19 138 255 222 853 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 11.625 lg, black 1
132 682 222 854 Liner, teflon .047 – .062 (1.2 – 1.6 mm) wire x 11.625 lg, yellow 1
— 212 401 Liner, phos bronze .030 – 1/16 (0.8 – 1.6 mm) wire x 11.249 1
20 — 134 799 O-Ring, .176 ID x .070CS 1
21 — 212 680 (N/A) Flex torch (inside tubing) 1
Item # Part # (Old Style) Part # (New Style) Description Kit Quantity
147 174 300 161 Kit, SXA Curved Nozzle 50 Degree, Machine Sales Item
1 005 417 005 417 Nut, retaining ring 1
2 005 432 005 432 Nozzle, curve with collar 2
3 148 158 148 158 Insulator, nozzle 2
4 148 155 148 155 Tip, cont sl .030 – .035 (0.8 – 0.9 mm) wire curved 2
148 154 (N/A) 148 154 Tip, cont sl 3/64 (1.19 mm) wire curved 2
148 156 148 156 Tip, cont sl 1/16 (1.6 mm) wire curved 2
5 — 136 748 Nut, compression 1
6 — 185 110 Adapter, quick-change contact tip 1
7 — 193 794 Kit, nozzle adapter 1
8 148 151 148 151 Wrench (short length), nut retaining tip contact 1
— 222 462 Kit, 50 degree head tube (air-cooled), Machine Sales Item 1
— 222 464 Kit, 50 degree head tube (water-cooled), Machine Sales Item 1
1. Head Tube Liner (See chart below) 7. Gas Diffuser #185 110
2. Liner O-Ring #164 485 8. Collet Nut #136 748
3. Head Tube O-Ring #191 191 9. Contact Tip (See chart below)
4. Head Tube (Air-cooled) 10. Adapter Jam Nut #185 102
(Not available — must update to new style 11. Nozzle Adapter #185 105
with Assembly Kit #231 525 shown below.) 12. Nozzle (Standard) #185 100
5. Lock Nut #185 111 Wrench (Not shown) #136 821
6. Insulator #185 097 Note: For optional nozzles see page 41.
XR -Edge
™
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.
XR -Edge FasTip
™ ™
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.
New Style XR -Edge and XR /Spoolmatic FasTip Consumables Note: Standard gun
™ ™ ® ™
1
Can use with water-cooled guns, Nozzle Adapter Kit #193 794 required.
5 6 7 8 9
4
3 #231 519 Air-Cooled Assembly Kit #231 518* Air-Cooled Assembly Kit
Short Barrel, 4 in (102 mm) Long Barrel, 6 in (152 mm)
1. Head Tube Liner (See chart below) 6. Insulating Jacket, short #227 159
1
2. Head Tube O-Rings #230 969 Insulating Jacket, long #229 673
3. Lock Nut #227 168 7. Gas Diffuser #229 670
4. Insulator Ring Rear #227 416 8. FasTip™ Contact Tip (See chart below)
5. Head Tube Short #227 158 9. Nozzle (Standard) #198 855
Head Tube Long #229 672 Note: For optional consumables see page 41.
XR -Aluma-Pro
™
™
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.
Air-Cooled Air/Water
Head Tube Cooled Head
Liner Short Tube Liner
Wire Diameter Drive Idler Inlet Barrel, Long Barrel,
Steel / Aluminum FasTip Contact Tip I.D. Rolls Rolls Guides 4 in (102 mm) 6 in (152 mm) Cable Liners
.035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm) #206 186 #227 434 #227 439 #227 408 #227 161 #229 674 #229 887 15 ft (4.6 m)
.040 in (1.0 mm) / .035 in (0.9 mm) .047 in (1.2 mm) #206 187 #227 434 #227 439 #227 408 #227 161 #229 674 #229 891 25 ft (7.6 m)
.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #227 434 #227 439 #227 408 #230 239 #229 431 #232 321 35 ft (10.6 m)
.052 in (1.3 mm) / .047 in (1.2 mm) .061 in (1.5 mm) #206 189 #227 434 #227 439 #227 408 #230 239 #229 431 #233 999 Long*
.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #227 434 #230 710 #230 711 #230 239 #229 431 #233 998 Short*
*Optional phos bronze liners.
XR-Aluma-Pro Plus
3 4 5 6 7 8
2
#246 301 Air-Cooled Assembly Kit, Long Barrel
1
XR -Aluma-Pro Plus
™
™
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.
For parts and support on the XR Python please contact MK Products at 949-863-1234
XR -Aluma-Pro Lite
™
™
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.
45 Degree/4 Inch (Air-Cooled) #255 037 45 Degree/4 Inch (Water-Cooled) #255 338 45 Degree/6 Inch (Air-Cooled) #255 040
45 Degree/6 Inch Heavy-Duty (Water-Cooled) #258 293 45 Degree/6 Inch (Water-Cooled) #231 517 45 Degree/10 Inch Tight ACS (Air-Cooled) #258 295
60 Degree/4 Inch (Air-Cooled) #231 519 60 Degree/4 Inch (Water-Cooled) #255 038 60 Degree/6 Inch (Air-Cooled) #231 518
60 Degree/6 Inch (Water-Cooled) #255 041 60 Degree/6 Inch Heavy-Duty 180 Degree/4 Inch (Air-Cooled) #255 716
(Water-Cooled) #258 294
180 Degree/4 Inch (Water-Cooled) #255 717 180 Degree/6 Inch (Air-Cooled) #258 476 180 Degree/6 Inch (Water-Cooled) #258 477
180 Degree/8 Inch (Air-Cooled) #255 042 180 Degree/8 Inch (Water-Cooled) #255 043 45 Degree/6 Inch with Centerfire™
(Water-Cooled) #246 205
60 Degree/6 Inch with Centerfire™ 180 Degree/4 Inch with Centerfire™ 180 Degree/4 Inch with Centerfire™
(Air-Cooled) #246 301 (Air-Cooled) #258 474 (Water-Cooled) #258 475
3
7
XR -Pistol Pro
™
Air-cooled parts breakdown and gun shown.
Consumables Consult owner’s manual for water-cooled parts and consumables.
4
XR-Pistol Pro Plus
3
1
7
8
6
22/32/52 Series, SuitCase 8/12RC & 8/12VS, Reach Feeders (2 Drive Roll)
™
22/24 Series & SuitCase Feeders Nylon Wire Guides (For Feeding Aluminum Wire)
Note: Each drive roll kit contains 2 Drive Rolls and an Inlet Guide.
Wire Diameter Inlet Guide #
Note: U-Groove drive rolls are recommended when feeding aluminum wire.
.047 in (1.2 mm) 151 203
1/16 in (1.6 mm) 151 205
3/32 in (2.4 mm) 194 264
Intermediate Guide
4 Roll Kit
Inlet Guide
Note: Each drive roll kit contains 4 Drive Rolls, an Inlet Guide,
Wire Diameter Inlet Guide # Intermediate Guide # and an Intermediate Guide.
.035 – .047 in (0.9–1.2 mm) 058 854 058 853 Note: U-Groove drive rolls are recommended when feeding
1/16 in (1.6 mm) 058 836 058 837 aluminum wire.
.023 – .052 in (0.6–1.3 mm) 221 912 233 843
Drive Rolls 62 series feeders, Pipe Pro 12 RC (2 roll kits), 64, 74 series feeder, Pipe Pro Single, Pipe Pro
Single DX, Pipe Pro Dual DX, Pipe Worx 400 and all Axcess Feeders (4 roll kit)
Wire Diameter Drive Rolls Wire Guide
Fraction Decimal Metric Type 2 Roll Kit # 4 Roll Kit # Individual Part # Inlet # Intermediate # Antiwear #
.023 – .025 in .023 – .025 in 0.6 mm V-Grooved 151 030 151 024 087 130 150 993 149 518 045 233
.030 in .030 in 0.8 mm V-Grooved — 151 025 053 695 150 993 149 518 045 233
.035 in .035 in 0.9 mm V-Grooved 151 032 151 026 053 700 150 993 149 518 045 233
.035 and 3/64 in .035/.045 in 0.9/1.2 mm V-Grooved 190 3001 209 5331 189 2851 150 994 149 519 045 233
.040 in .040 in 1.0 mm V-Grooved — 161 190 053 696 150 993 149 518 045 233
3/64 in .045 in 1.2 mm V-Grooved 151 033 151 027 053 697 150 994 149 519 045 233
.052 in .052 in 1.3 mm V-Grooved 151 034 151 028 053 698 150 994 149 519 045 233
1/16 in .062 in 1.6 mm V-Grooved — 151 029 053 699 150 995 149 520 045 233
.035 in .035 in 0.9 mm U-Grooved 151 044 151 036 072 000 150 993 149 518 045 233
.035 and 3/64 in .035/.045 in 1.9/1.2 mm U-Grooved — 244 293 232 826 221 912 242 417 (.035)
205 936 (3/64)
3/64 in .045 in 1.2 mm U-Grooved 151 045 151 037 053 701 150 994 149 519 045 233
.047 in .047 in 1.2 mm U-Grooved — 243 234 053 701 221 912 205 936
.052 in .052 in 1.3 mm U-Grooved — — 053 702 150 994 149 519 045 233
1/16 in .062 in 1.6 mm U-Grooved 151 047 151 039 053 706 150 995 149 520 045 233
5/64 in .079 in 2.0 mm U-Grooved — — 053 704 150 995 149 520 045 233
3/32 in .094 in 2.4 mm U-Grooved — 151 041 053 703 150 996 149 521 045 233
7/64 in .110 in 2.8 mm U-Grooved — — 053 705 150 996 149 521 045 233
1/8 in .126 in 3.2 mm U-Grooved — — 053 707 150 997 149 522 045 233
.035 in .035 in 0.9 mm V-Knurled 151 061 151 052 132 958 150 993 149 518 045 233
3/64 in .045 in 1.2 mm V-Knurled 151 062 151 053 132 957 150 994 149 519 045 233
.052 in .052 in 1.3 mm V-Knurled — 151 054 132 956 150 994 149 519 045 233
1/16 in .062 in 1.6 mm V-Knurled 151 064 151 055 132 955 150 995 149 520 045 233
.068 – .072 in .068 – .072 in 1.8 mm V-Knurled 151 065 151 056 132 959 150 995 149 520 045 233
5/64 in .079 in 2.0 mm V-Knurled 151 066 151 057 132 960 150 995 149 520 045 233
3/32 in .094 in 2.4 mm V-Knurled 151 067 151 058 132 961 150 996 149 521 045 233
7/64 in .110 in 2.8 mm V-Knurled — 151 059 132 962 150 996 149 521 045 233
1/8 in .126 in 3.2 mm V-Knurled — 151 060 132 963 150 997 149 522 045 233
3/64 in .045 in 1.2 mm U-Cogged — 151 070 083 489 150 994 149 519 045 233
.052 in .052 in 1.3 mm U-Cogged — — 083 490 150 994 149 519 045 233
1/16 in .062 in 1.6 mm U-Cogged — 151 072 053 708 150 995 149 520 045 233
5/64 in .079 in 2.0 mm U-Cogged — — 053 710 150 995 149 520 045 233
3/32 in .094 in 2.4 mm U-Cogged — — 053 709 150 996 149 521 045 233
7/64 in .110 in 2.8 mm U-Cogged — — 053 711 150 996 149 521 045 233
1/8 in .126 in 3.2 mm U-Cogged — — 053 712 150 997 149 522 045 233
Dual-size reversible V-groove drive roll (one .035 and one .045 in groove)
1
Optional.
2
Optional.
1
2
Item # Part # Description
301 141 Short, 11.3 in. (288 mm) 1200 Amp torch for 1/16–5/32in. (1.6–4.0mm) wire
6
1 266 660 Torch body
2 266 662 Power source connector
3 266 665 Screw, HSHC, M6x30 10
5
4 266 663 Torch body insulator
5 266 666 Wire feeder connector
6 264 5801 Nut 3
7 264 5811 Wire liner, 286 mm 7
8 264 5861 Flux nozzle, D.26
1
9 266 667 Clamp, D.40
10 266 668 Nut, M5 X 5
11 264 590 2 Tip, contact single wire 1/16 in. (1.6 mm) CuCrZr 4
10
11 264 5912 Tip, contact single wire 5/64 in. (2.0 mm) CuCrZr
11 264 5871 Tip, contact single wire 3/32 in. (2.4 mm) CuCrZr
11 264 593 2 Tip, contact single wire 1/8 in. (3.2 mm) CuCrZr 6 11
11 264 5942 Tip, contact single wire 5/32 in. (4.0 mm) CuCrZr
12 264 5891 Flux conveyor
9
Recommended spare part.
1 8
Optional.
2
12
11 264 5881 Tip, Contact Twin Wire 3/32 in. (2.4 mm )CuCrZr
9
12 264 5891 Flux Conveyor
13 266 670 Alignment Plate
Optional.
2
12
13
12
1
Requires Retrofit Kit #172 155 2Requires Retrofit Kit #172 156 (N/A) 3Requires Remote Pendant Control #180 605
4
Requires Remote Pendant Control #195 513 5Requires Retrofit Kit #172 157 (N/A).
Please order replacement torches through Miller Service Parts. Telephone: 1-866-931-9730 Fax: 1-800-637-2315
263 310
Shield Sense
XT60M Torch
263 310
Shield Sense
(4) tips #196 926, (4) electrodes #196 925, (1) o-ring #196 935, and (1) silicone grease #252 951.
For a listing of original torch applications and replacements: see pages 55–57
(5) electrodes #176 655, (1) swirl ring #202 809, (1) o-ring #169 232, and (1) silicone grease #252 951.
(1) extended tip #192 052, (1) extended electrode #192 048, (1) gouge shield #192 203, (1) gouge tip #204 332,
(1) o-ring #169 232, (1) silicone grease #252 951, (1) swirl ring #192 049 and (1) retaining cup #192 050.
For a listing of original torch applications and replacements: see pages 55– 57
users are encouraged to update their existing ICE-50C Cutting Tips and Swirl Ring with the ICE-55C components.
(The ICE-55C Tips must be used in conjunction with the ICE-55C Swirl Ring.)
For a listing of original torch applications and replacements: see pages 55– 57
24
Sense Tab
226 763
Sense Tab
(4) tips #192 051, (4) electrodes #192 047, (2) extended tips #192 056, (2) extended electrodes #192 048,
(1) gouge shield #192 203, (1) gouge tip #192 204, (3) o-rings #169 232, and (1) silicone grease #252 951.
For a listing of original torch applications and replacements: see pages 55– 57
25
226
Sense763
Tab
Sense Tab
For a listing of original torch applications and replacements: see pages 55– 57
ICE-60T Torch
1 215 477 Torch, main body 1
2 185 833 Switch assembly (includes) 1
3 190 220 Spring 1
4 215 592 Push button switch 1
5 215 594 Handle assembly 1
6 234 170 Leads, 20 ft 1
234 171 Leads, 50 ft 1
252 951 Grease, silicon 1
7 215 478 Switch Cup, Sensor 1
ICE-60TM Torch
1 215 607 Sleeve, torch position 1
2 234 172 Torch Lead, 25 ft (7.6 m) 1
234 173 (N/A) Torch Lead, 50 ft (15.2 m) 1
3 215 599 Torch sleeve 1
4 215 598 Torch, main body 1 ICE-60T Torch
5 215 478 Switch Cup, Sensor
6 234 829 Kit, ICE-60T/TM QD w/wing head fastener 1
7 215 606 Clip, retaining 1
8 195 513 Remote pendant control 1 3
220 240 Cable, remote control trigger 25 ft (7.6 m) 1
220 241 Cable, remote voltage sense 26.5 ft (8 m) 1 4
Consumables 5
9 212 735 O-ring 1 (5 per pkg)
10 212 734 Swirl ring 1
7
11 212 724 Electrode 1 (5 per pkg)
12 219 676 Standard 60A tip 1 (5 per pkg)
13 212 725 Standard 40A tip 1 (5 per pkg)
14 212 733 Retaining cup 1
1
15 212 730 Drag shield 1
16 212 732 Shield 1 8
For a listing of original torch applications and replacements: see pages 55– 57 6
ICE-60TM Torch
ICE-60TM Torch
22
16 14
Consumables for
ICE-60T/ICE-60TM and
Kit 239 086
226 763
Sense Tab
For a listing of original torch applications and replacements: see pages 55– 57
26
226
Sense763
Tab
Sense Tab
For a listing of original torch applications and replacements: see pages 55– 57
ICE-80CM Torch 11
31
Consumables for
ICE-80C and ICE-80CM Torches
226 763
Sense Tab
(1) retaining cup #212 733, (3) tips #212 726, (6) electrodes #212 724,
(2) extended tips #212 728, (1) gouge shield #212 731, (1) gouge tip #212 727,
(3) o-rings #212 735, and (1) silicon grease #252 951.
For a listing of original torch applications and replacements: see pages 55– 57
(1) retaining cup #212 733, (3) tips #212 726, (6) electrodes #212 724,
(2) extended tips #212 728, (1) gouge shield #212 731, (1) gouge tip #212 727,
(3) o-rings #212 735, and (1) silicon grease #252 951.
For a listing of original torch applications and replacements: see pages 55– 57
22
Consumables for
ICE-80CXM and ICE-80TM Torches
226 763
Sense Tab
(1) 100 A retaining cup #219 684, (3) 100 A tips #219 679, (6) 100 A electrodes #219 678,
(2) 100 A extended tips #219 683, (1) gouge shield #212 731, (1) 100 A gouge tip #219 681,
(3) o-rings #212 735, and (1) silicon grease #252 951.
For a listing of original torch applications and replacements: see pages 55– 57 25
Consumables for
ICE-100T and ICE-100TM Torches 226 763
Sense Tab
For a listing of original torch applications and replacements: see pages 55– 57 35
Consumables for
ICE-102 and ICE-102M Torches
226 763
Sense Tab
For a listing of original torch applications and replacements: see pages 55– 57
6
For a listing of original torch applications and replacements: see pages 55– 57
Hose Adaptors
Stock No. Type Male Thread Female Thread 14389
14389 (B to A) Oxygen 3/8 in-24 RH 9/16 in-18 RH
14390 (B to A) Fuel Gas 3/8 in-24 RH 9/16 in-18 RH
NOTE: “B” Regulators fitting to “A” hose fitting.
15001-30 15775-10
Important Note: The Grade “R” hose is for use with acetylene only as specified by the RMA-CGA Hose
Standard. “T” Grade hose must be used with all other gases.
Connections
Stock No. Length To Regulator To A/C Unit Use with Regulators I.D. Size
RL260 6 ft (1.8 m) 7/16 in-20 7/16 in-20 30-450-580 depress to 1/4 in (6 mm)
RH Internal RH w/core open Schraeder Valve
#14779-4-10 “A” & “B” Fitting Twin Hose 3/8 in and 9/16 in female connections.
14779-4-10
WARNING: Do not exceed the maximum working pressures (regulator setting) listed for the hoses during
welding and cutting operations.
Oxygen ...........................................................................................150 PSIG Maximum
Acetylene ........................................................................................15 PSIG Maximum
Propane, Propylene & all other Fuel Gases .....................................40 PSIG Maximum
RL921 12-1/2 ft 3/16 in 2-3/4 R13D (Oxygen) R13D (Oxygen) DG, MW, CW, 3/16 in (5 mm)
(3.8 m) (5mm) (1.2 kg) R14D (Fuel) R14D (Fuel) SC
RL935 20 ft 3/16 in 4 (1.8 kg) 9/16 in-18 (“B”) 9/16 in-18 (“B”)
(6.1 m) (5mm)
RA921 12-1/2 ft 3/16 in 2-1/2 R13D (Oxygen) R13 (Oxygen) AW1
(3.8 m) (5 mm) (1.1 kg) R14D (Fuel) R14 (Fuel)
9/16 in-18 (“B”) 3/8 in-24 (“A”)
TRL1131
Two-In-One “T” Grade Hose use with fuel gases (LP or Acetylene Gas)
Weight Connections Use with
Stock No. Length Diameter (lbs & kg) To Regulator To Torches Torch Series I.D. Size
TRL1131 20 ft 1/4 in 6-1/2 R11 (Oxygen) R11 (Oxygen) DG, SC, SW, 1/4 in (6 mm)
(6.1 m) (6 mm) (2.9 kg) R12 (Fuel) R12 (Fuel) CW, MW,
9/16 in-18(“B”) 9/16 in-18 (“B”) AW10
Torch Head
Replacement Nut
(Tip Nut)
Service Parts/Consumables
Jewelry Repair & Manufacture, Hobby & Crafts, Metal Sculpture, Glass Blowing,
Plumbing, Electronics & Repair
23-1001D Works with any fuel gas and oxygen.
Includes 11-1101C torch, #3-7 curved tips, 8’
(2.4m) hoses and instruction manual. Packaged
in display box as shown (“B “ hose connections
fuel 9/16”-18-LH, Oxygen 9/16”-18-RH).
239-047B with BRITISH hose connections (Fuel
G-3/8”-19 LH, Oxygen G 3/8”-19 RH). Tips included
#3-7. Replacement British hose 8 ft. #13254-6-8.
239-048A with EUROPEAN hose connections (Fuel
G-3/8”-19 LH, Oxygen G ¼”-19 RH). Tips included
#3-7. Replacement European hose 8 ft. #13254-7-8.
23-1013A with AUSTRALIAN hose connections (Fuel
5/8”-18-LH, Oxygen 5/8”-18 RH). Replacement
23-1001D Australian hose 8 ft. #13254-5-8.
23-1014 Hoses may be connected to any standard oxy-fuel
regulators (no adaptors required).
Service Parts/Consumables
The Little Torch™ has unmatched flexibility - it can be used It’s the complete works in a handy self-contained lightweight
with several fuels including acetylene, hydrogen, propane, unit. These highly portable kits come complete with everything
propylene, or natural gas. It produces a perfectly controlled, you need for your soldering or brazing operations. Kits include
completely stable flame hot enough to melt commercially tanks, regulators, safety check valves, five tips, torch and hoses OR
weldable metals, glass and even ceramics. It may also be all in a handy carrying case. Oxygen and acetylene cylinders
used with special heating tips to melt up to 3 oz. of gold can be refilled at most welding supply stores (disposable LP
or silver. Excellent for soldering platinum. tanks are not included). Kits weight less than 32 lbs.
Service Parts/Consumables
Approximate flame
sizes at neutral mixture
(oxygen/acetylene)
Heating Tips
Flame Gas Pressure (PSI) Gas Consumption (CFH)
Average Acetylene 13-662
Stock No. Fuel BTU/hr Oxygen Fuel Length Fuel Oxygen Melts up to 3 oz. Gold or Silver
Note: Heating tips not for use with disposable oxygen tanks.
Refridgeration Outfits/Airconditioning
23-5005A
Adapts to A or B Style S6 14711
Regulator Connections Single Flame Tip Heating Tip
T7 C2
Twin Flame Tip "C" Style Tip
23-5004A
Quickbraze Tip Data Chart
® Caddy Kit Tips supplied
braze up to 1-5/8” (41mm)
Gas Pressure (PSI) Gas Consumption (CFH) diameter pipe fits 10 cu.ft.
Stock No. Oxygen Fuel Fuel Oxygen BTU Output/Hr Brazing Capacity Copper Pipe No. Flames “MC” acetylene and 20 cu.
S4 8 8 0.8 0.6 1,120 1/4"-3/8" 1 Ft. “R” oxygen tanks.
S6 8 8 3.2 3.4 7,360 1/2"-3/4" 1
T7 8 8 9.8 7.6 12,200 5/8"-1-3/8" 2
C2* 7 5 6.4 7.2 12,350 1/2"1-1/8" 5
14711* 12 10 14.7 9.7 13,760 1/2"-1-5/8" 4
Kit Stock No. Torch Assembly Single Flame Tips Twin Flame Tip "C" Style Tip Heating Tip Regulators Accessories
23-5004A 11-1114 S6 T7 C2 14711 30-20-540 Cylinder Caddy Carrier, Striker,
"B" -9/16" 30-15-200 Check Values & Operations Manual
Hose Fittings (tanks not included)
23-5005A 11-1116 None "A" to "B" Hose Adaptors & Operations
"A" -3/8" Manual (hose may be attached to "A"
Hose Fittings or "B" Regulator Fittings
Note: All outfits include complete instruction and operation manual. Outfits with regulators, include reverse flow safety check valves.
Brazes solenoid and expansion Twin flame tips solder coil Twin flame “C “ style tips quickly Revolutionary patented “C” style Accumulators can be brazed
valves so quickly that heat is return bends quickly and braze reversing valves without tips provide 100% flame wrap for extremely fast by simply laying
unable to transfer to internal evenly; concentrated heat burning internal components. fast, efficient, even heating. Heat is the patented “C” style tip near
parts, protecting them from will not heat and loosen confined to the joint area protecting the joint.
damage and eliminating the surrounding joints. surroundings from burning. “C”
need for messy and costly style tips also assure even heat on
heat sink materials. the blind side of the braze joint.
Handi-Heet soldering tips have Smith’s famous Slip-in design. Seats perfectly by hand… no wrench
needed! “O” ring provides tight gas seal and allows operator to rotate tip to any position. All tips
and torch body are nickel plated. Sturdy single stage regulator provides steady and sensitive gas
regulation for maximum torch performance.
NE835A
Silver SmithTM
Designed for jewelers, silver smiths and hobbyists (excellent choice for light brazing and soldering).
Air-fuel torches deliver the ultimate in quality and flame control. The all metal torch provides strength
and long life, while precision jeweled orifice tips produce a soft, consistent flame. The Silver Smith™
torch system is designed to work with air and acetylene gas.
Feature Benefits
• Nickel plated brass handle for strength and long service
• Heavy duty industrial regulators for added safety and service
• Synthetic sapphire orifices provide consistent accurate flames control,
and are easily replaced if obstructed.
Bobcat™ 250 EFI Kohler Command ECH730 246 115 066 698 230 016 230 017 067 007(2) GP 58
(Rear Engine)
Bobcat™ 250 EFI Kohler Command ECH730 246 115 066 698 230 016 230 017 067 007(2) GP 58
(Front Engine)
Bobcat™ 225 Kohler Command CH238 230 015 066 698 230 016 230 017 067 007(2) GP 58
Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
Robin EH 64/65 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58
Bobcat™ 225D/225D Plus Deutz/Rugg. MD-151 — 066 702 066 843 066 842 — (See note4)
Bobcat™ 225G/225G Plus Onan Performer P-216 137 046 065 251 064 617 065 653 065 709(2) (See note5)
Bobcat™ 225G Plus Kohler Command CH18 180 096 066 698 067 272 067 273 067 007(2) GP 58
Bobcat™ 225 NT Kohler Command CH18/CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
Onan Performer P-216 137 046 065 251 064 617 065 653 065 709(2) GP 58
Bobcat™ 250 Kohler Command CH23 9 230 015 066 698 230 016 230 017 067 007(2) GP 58
Kohler Command CH20/CH730 180 096 066 698 067 272 067 273 067 007(2) GP 58
Robin EH 64/65 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58
Bobcat™ 250 NT Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
Onan Performer P-220 137 046 065 251 064 617 065 653 065 709(2) GP 58
Onan Performer OHV220/Robin 199 062 198 754 198 755 With Air Filter 198 777(2) GP 58
Bobcat™ 250 D NT Kubota D722FB-25 206 421 187 443 187 441 — — GP 58
Bobcat™ 250 Diesel Kubota D722FB-25 206 421 187 443 187 441 — — GP 58
Bobcat™ 250 Diesel Kubota D722 259 935 187 443 258 349 — — GP 58
(MD210321R)
Bobcat™ 3 Phase Kohler Command CH23/CH680 230 015 066 698 230 016 230 017 067007(2) GP 58
(Rear Engine)
Bobcat™ 3 Phase Kohler Command CH730 230 015 066 698 230 016 230 017 067007(2) GP 58
(Front Engine)
Bobcat™ 3 Phase Kohler Command CH2310 230 015 066 698 230 016 230 017 067 007(2) GP 58
Kohler Command CH20/CH730 180 096 066 698 067 272 067 273 067 007(2) GP 58
Miller Legend® Onan Performer P-218 137 046 065 251 064 617 065 653 065 709(2) GP 586
Miller Legend® NT Onan Performer P-218 137 046 065 251 064 617 065 653 065 709(2) GP 58
Miller Legend® 301 G/302 Kohler Command CH23 230 015 066 698 230 016 230 017 067 007(2) GP 58
Kohler Command CH20 180 096 066 698 067 272 067 273 067 007(2) GP 58
More Portable Engine Drives on pages 82 and 83.
1
Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283. 3
Prior to JB482410 = U1. 8
Effective with LG070820.
2
Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353.
4
D=GP 24; DPlus=GP 58. 9
Effective with LG071468.
Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.
5
G=GP U1; GPlus=GP 58. 10
Effective with LG073969.
6
Prior to KF959177=24. 11
Effective with LG074229.
7
250=GP 24; 251=GP 58.
Bobcat™ 250 EFI Kohler ECH730 246 110 190 248 220 711* 190 249 189 477(2) 245 396
(Rear Engine) 246 112
Bobcat™ 250 EFI Kohler Command CH730LP 246 110 — 220 711 — 189 477(2) 249 741
(Front Engine) 246 112
Bobcat™ 225 Kohler Command CH23 215 984 190 248 220 711 190 249 189 477(2) 228 681
Kohler Command CH20 215 984 190 248 220 711 190 249 189 477(2) 228 681
Robin EH 64/65 215 984 198 756 220 711 198 778 217 441(2) 228 680
Bobcat™ 225D/225D Plus Deutz/Rugg. MD-151 066 893 — 220 711 — — —
Bobcat™ 225G/225G Plus Onan Performer P-216 066 113 (See note1) 220 711 064 846 065 313(2) 107 297/164 353 (Plus)
Bobcat™ 225G Plus Kohler Command CH18 215 984 190 248 220 711 190 249 189 477(2) 173 065
Bobcat™ 225 NT Kohler Command CH18/CH20 215 984 190 248 220 711 190 249 189 477(2) 183 435
Onan Performer P-216 066 113 067 283 220 711 064 846 065 313(2) 183 434
Bobcat™ 250 Kohler Command CH23 215 984 190 248 220 711 190 249 189 477(2) 228 681
Kohler Command CH20/CH730 215 984 190 248 220 711 190 249 189 477(2) 228 681
Robin EH 64/65 215 984 198 756 220 711 198 778 217 441(2) 228 680
Bobcat™ 250 NT Kohler Command CH20 215 984 190 248 220 711 190 249 189 477(2) 183 435
Onan Performer P-220 066 113 067 283 220 711 064 846 065 313(2) 183 434
Onan Performer OHV220/Robin 237 857 198 756 220 711 198 778 065 313(2) 204 841
Bobcat™ 250 D NT Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428
Bobcat™ 250 Diesel Kubota D722FB-25 187 442 — 220 711 187 821 189 766 187 428
Bobcat™ 250 Diesel Kubota D722 213 858 — 220 711 — 192 517 257 880
(MD210321R) 259 934
Bobcat™ 3 Phase Kohler Command CH23/CH680 215 984 190 248 220 711 190 249 189 477(2) (See note3)
(Rear Engine)
Bobcat™ 3 Phase Kohler Command ECH730 215 984 — 220 711* — 189 477(2) 249 313
(Front Engine)
Bobcat™ 3 Phase Kohler Command CH23 215 984 190 248 220 711 190 249 189 477(2) 228 681
Kohler Command CH20/CH730 215 984 190 248 220 711 190 249 189 477(2) 228 681
Miller Legend® Onan Performer P-218 066 113 065 629 220 711 064 846 065 313(2) (See note2)
Miller Legend® NT Onan Performer P-218 066 113 067 283 220 711 064 846 065 313(2) 183 434
Miller Legend® 301 G/302 Kohler Command CH23 215 984 190 248 220 711 190 249 189 477(2) 207 458
Kohler Command CH20 215 984 190 248 220 711 190 249 189 477(2) 207 458
More Portable Engine Drives on pages 82 and 83.
1
Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283. *Gas tanks are EPA compliant starting 2012 week 10 (March 5, 2012).
2
Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353. Contact Factory Service Department to ensure correct fuel cap is ordered.
3
Prior to serial number MD210321R use #187 428. Effective with serial number MD210321R use #257 881.
Note: Number in (parenthesis) following the order number denotes quantity needed of
particular component.
*Brush holder only — must order quantity of three brushes (#190 823) separately with part #189 142
6 in 12 in 18 in
Tongs (152 mm) (305 mm) (457 mm) Tips
Standard Standard Flat
040 197 040 198 040 199 040 211 040 212
MO Offset MO Offset
040 200 040 201 040 202 040 215
Standard 90˚
4 - 1/4in 6 - 1/4in
(108mm) (159mm) No. 1 MT 040 218 040 219 040 220 040 223
No. 2 MT — — 041 001 040 308
Standard 45˚
4 - 1/4in 6 - 1/4in No. 1 MT — 041 004 041 005 (N/A) 040 851
(108mm) (159mm)
No. 2 MT — — 040 296 040 225
TT-6W
7 - 1/1in
(190mm) No. 2 MT — — 041 838 040 308
TT-9W
9 in
(229mm) No. 2 MT — — 041 840 040 308
No. 1 Pointed
071 465 071 466 Top
4 - 1/4 in (108 mm) SW-12 — —
(N/A) Flat Threaded
071 467 Bottom
194 722 / 194 723 195 378 / 195 379 105 Z57 45V62 129 527
50 mm Dinse-style gas thru 50 mm Dinse-style for Power cable adapter for Power cable adapter for 50 mm Dinse-style for two-piece
for one-piece air-cooled torch. one-piece air-cooled torch. one-piece A-150 torch. one-piece A-200 torch. cable air-cooled torch.
Service Parts/Consumables
Formerly WP-9 Series Additional
Additional Torch Models
Torch Models
Extension Kit
#EK-2-25-R 25 ft (7.6 m), Rubber
Consumables
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
3 Collet Body 13N25 13N26 13N27 13N28 13N29
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina — 13N08 13N09 13N10 13N11 13N12 13N13 — —
* Lava — 13N14 13N15 13N16 13N17 13N18 13N19 — —
* Long Lava 796F70 796F71 796F72 796F73 — — — — —
* X-Long Lava 796F74 796F75 796F76 796F77 — — — — —
Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
5 Gas Lens 45V41 45V42 45V43 45V44 45V45
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
6 Alumina Gas Lens — 53N58 53N59 53N60 53N61 53N61S — — —
Large Diameter Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
7 Insulator (required) 54N63-20 54N63-20 54N63-20 54N63-20 54N63-20
8 Collet 13N20L 13N21L 13N22L 13N23L 13N24L
9 Large Diameter Gas Lens 45V0204S 45V0204S 45V116S 45V64S 995795S
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4)Short
10 Large Dia. Gas Lens — — — 57N75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Back Caps
11 Short 41V33 12 Medium 41V35 13 Long 41V24
*Not shown.
Service Parts/Consumables
Formerly WP-17 Series Additional Torch Models
A-150 Valve
A-150 Flex A-150 Flex Valve A-150 PSH A-150 Valve PSH
(WP-17F) (WP-17V)
(WP-17FV)
(WP-17-Positive (WP-17V-Positive
Stop Handle) Stop Handle)
Extension Kit
#EK-2-25-R 25 ft (7.6 m), Rubber
5 8
1
2 2 2
11 15
3 6 9 12 12
13 16
4 7 10 14 17 18 19 20
Consumables
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 18CG 18CG 18CG 18CG 18CG
2 Collet 10N21 10N22 10N23 10N24 10N25
3 Collet Body 10N29 10N30 10N31 10N32 10N28
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina 10N50 10N49 10N48 10N47 10N46 10N45 10N44 —
* Long Alumina — 10N49L 10N48L 10N47L — — — —
* Lava 105Z43 105Z42 105Z44 105Z45 08N78 08N79 08N80 —
* Long Lava 12N03 105Z60 12N02 105Z61 — — — —
Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
5 Insulator (required) 54N01 54N01 54N01 54N01 54N01
2 Collet 10N21 10N22 10N23 10N24 10N25
6 Gas Lens 45V29 45V24 45V25 45V26 45V27
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
7 Alumina Gas Lens 54N18 54N17 54N16 54N15 54N14 — — 54N19
* Long Gas Lens — 54N17L 54N16L 54N15 — — — —
Large Diameter Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
8 Insulator (required) 54N63 54N63 54N63 54N63 54N63
2 Collet 10N21 10N22 10N23 10N24 10N25
9 Large Diameter Gas Lens 45V0204 45V0204 45V116 45V64 995795
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
10 Large Dia. Gas Lens — — 57N 75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Stubby Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
11 Insulator (required) 18CG20 18CG20 18CG20 18CG20 18CG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
13 Stubby Collet Body 17CB20 17CB20 17CB20 17CB20 17CB20
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
14 Stubby Alumina 13N08 13N09 13N10 13N11 13N12 13N13 — —
Stubby Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
15 Insulator (required) 17GLG20 17GLG20 17GLG20 17GLG20 17GLG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
16 Stubby Gas Lens — 17GL040 17GL116 17GL332 17GL18
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
17 Alumina Gas Lens 53N58 53N59 53N60 53N61 53N61S — — —
Back Caps
18 Short 57Y04 19 Medium 300M 20 Long 57Y02
*Not shown.
Service Parts/Consumables
Formerly WP-26 Series Additional Torch
Additional Models
Torch Models
Extension Kit
#EK325R 25 ft (7.6 m), Rubber
5 8
1
2 2 2
11 15
3 6 9 12 12
13 16
4 7 10 14 17 18 19 20
Consumables
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
1 Insulator (required) 18CG 18CG 18CG 18CG 18CG 18CG
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
3 Collet Body 10N29 10N30 10N31 10N32 10N33 406488
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina 10N50 10N49 10N48 10N47 10N46 10N45 10N44 —
* Long Alumina — 10N49L 10N48L 10N47L — — — —
* Lava 105Z43 105Z42 105Z44 105Z45 08N78 08N79 08N80 —
* Long Lava 12N03 105Z60 12N02 105Z61 — — — —
Gas Lens 10N25
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
5 Insulator (required) 54N01 54N01 54N01 54N01 54N01 54N01
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
6 Gas Lens 45V29 45V24 45V25 45V26 45V27 45V28
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
7 Alumina Gas Lens 54N18 54N17 54N16 54N15 54N14 — — 54N19
* Long Gas Lens — 54N17L 54N16L 54N15 — — — —
Large Diameter Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
8 Insulator (required) 54N63 54N63 54N63 54N63 54N63 54N63
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
9 Large Diameter Gas Lens 45V0204 45V0204 45V116 45V64 995795 45V63
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
10 Large Dia. Gas Lens — — 57N 75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Stubby Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
11 Insulator (required) 18CG20 18CG20 18CG20 18CG20 18CG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
13 Stubby Collet Body 17CB20 17CB20 17CB20 17CB20 17CB20
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
14 Stubby Alumina 13N08 13N09 13N10 13N11 13N12 13N13 — —
Stubby Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
15 Insulator (required) 17GLG20 17GLG20 17GLG20 17GLG20 17GLG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
16 Stubby Gas Lens — 17GL040 17GL118 17GL332 17GL18
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
17 Alumina Gas Lens 53N58 53N59 53N60 53N61 53N61S — — —
Back Caps
18 Short 57Y04 19 Medium 300M 20 Long 57Y02
*Not shown.
Service Parts/Consumables
Formerly WP-20 Series
W-250
(WP-20)
W-250 Valve
(WP-20V)
W-250 Valve
(WP-20V)
Cable Covers
#WC-3-10 10 ft (3 m)
#WC-3-22 22 ft (6.7 m)
Consumables
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
3 Collet Body 13N25 13N26 13N27 13N28 13N29
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina — 13N08 13N09 13N10 13N11 13N12 13N13 — —
* Lava — 13N14 13N15 13N16 13N17 13N18 13N19 — —
* Long Lava 796F70 796F71 796F72 796F73 — — — — —
* X-Long Lava 796F74 796F75 796F76 796F77 — — — — —
Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
5 Gas Lens 45V41 45V42 45V43 45V44 45V45
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
6 Alumina Gas Lens — 53N58 53N59 53N60 53N61 53N61S — — —
Large Diameter Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
7 Insulator (required) 54N63-20 54N63-20 54N63-20 54N63-20 54N63-20
8 Collet 13N20L 13N21L 13N22L 13N23L 13N24L
9 Large Diameter Gas Lens 45V0204S 45V0204S 45V116S 45V64S 995795S
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4)Short
10 Large Dia. Gas Lens — — — 57N75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Back Caps
11 Short 41V33 12 Medium 41V35 13 Long 41V24
*Not shown.
Service Parts/Consumables
Formerly WP-280
Extension Kit
#EK-1-25-R 25 ft (7.6 m), rubber
8
1 1
2 2
9
3 5
4 6 10 11 12 13
Non-Gas Lens
Electrode Size — inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
3 Collet Body 13N25 13N26 13N27 13N28 13N29
Nozzle Size — size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Sho
4 Alumina — — 13N08 13N09 13N10 13N11 13N12 13N13 —
* Lava — — 13N14 13N15 13N16 13N17 13N18 13N19 —
* Long Lava 796F70 796F71 796F72 796F73 — — — — —
* X-Long Lava 796F74 796F75 796F76 796F77 — — — — —
Gas Lens
Electrode Size — inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
5 Gas Lens 45V41 45V42 45V43 45V44 45V45
Nozzle Size — size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Sho
6 Alumina Gas Lens 54N18 54N17 54N16 54N15 54N14 — — 54N19
Large Diameter Gas Lens — 54N17L 54N16L 54N15L — — — —
Electrode Size — inch (mm)
7 Insulator (required) 54N63-20 54N63-20 54N63-20 54N63-20 54N63-20
8 Collet 13N20L 13N21L 13N22L 13N23L 13N24L
9 Large Diameter Gas Lens 45V0204S 45V0204S 45V116S 45V64S 995795S
Nozzle Size — size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Sho
10 Large Dia. Gas Lens — — — 57N75 — 57N74 53N88 53N87 53N
* Large Dia. Gas Lens-L — — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Back Caps
11 Short 41V33 12 Medium 41V35 13 Long 41V24
*Not shown.
Service Parts/Consumables
Formerly CS310
W-310
(CS310A)
Extension Kit
#EK-1-25-R 25 ft (7.6 m), Rubber
Consumables
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
3 Collet Body 13N25 13N26 13N27 13N28 13N29
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina — 13N08 13N09 13N10 13N11 13N12 13N13 — —
* Lava — 13N14 13N15 13N16 13N17 13N18 13N19 — —
* Long Lava 796F70 796F71 796F72 796F73 — — — — —
* X-Long Lava 796F74 796F75 796F76 796F77 — — — — —
Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
5 Gas Lens 45V41 45V42 45V43 45V44 45V45
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
6 Alumina Gas Lens — 53N58 53N59 53N60 53N61 53N61S — — —
Large Diameter Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
7 Insulator (required) 54N63-20 54N63-20 54N63-20 54N63-20 54N63-20
8 Collet 13N20L 13N21L 13N22L 13N23L 13N24L
9 Large Diameter Gas Lens 45V0204S 45V0204S 45V116S 45V64S 995795S
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
10 Large Dia. Gas Lens — — — 57N75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Back Caps
11 Short CS110-BCS 12 Medium 41V35 13 Long 41V24
*Not shown.
Service Parts/Consumables
Formerly WP-18 Series
W-350
(WP-18)
W-350 Valve
(WP-18V)
Extension Kit
#EK-1-25-R 25 ft (7.6 m), Rubber
5 8
1
2 2 2
11 15
3 6 9 12 12
13 16
4 7 10 14 17 18 19 20
Consumables
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
1 Insulator (required) 18CG 18CG 18CG 18CG 18CG 18CG
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
3 Collet Body 10N29 10N30 10N31 10N32 10N28 406488
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina 10N50 10N49 10N48 10N47 10N46 10N45 10N44 —
* Long Alumina — 10N49L 10N48L 10N47L — — — —
* Lava 105Z43 105Z42 105Z44 105Z45 08N78 08N79 08N80 —
* Long Lava 12N03 105Z60 12N02 105Z61 — — — —
Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
5 Insulator (required) 54N01 54N01 54N01 54N01 54N01 54N01
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
6 Gas Lens 45V29 45V24 45V25 45V26 45V27 45V28
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
7 Alumina Gas Lens 54N18 54N17 54N16 54N15 54N14 — — 54N19
* Long Gas Lens — 54N17L 54N16L 54N15 — — — —
Large Diameter Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
8 Insulator (required) 54N63 54N63 54N63 54N63 54N63 54N63
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
9 Large Diameter Gas Lens 45V0204 45V0204 45V116 45V64 995795 45V63
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
10 Large Dia. Gas Lens — — 57N 75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Stubby Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
11 Insulator (required) 18CG20 18CG20 18CG20 18CG20 18CG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
13 Stubby Body Collet 17CB20 17CB20 17CB20 17CB20 17CB20
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
14 Stubby Alumina 13N08 13N09 13N10 13N11 13N12 13N13 — —
Stubby Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
15 Insulator (required) 17GLG20 17GLG20 17GLG20 17GLG20 17GLG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
16 Stubby Gas Lens — 17GL040 17GL118 17GL332 17GL18
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
17 Alumina Gas Lens 53N58 53N59 53N60 53N61 53N61S — — —
Back Caps
18 Short 57Y04 19 Medium 300M 20 Long 57Y02
*Not shown.
Service Parts/Consumables
Extension Kit
#EK-1-25-R 25 ft (7.6 m), rubberr
8
1 1
2 2
9
3 5
4 6 10 11 12 13
Non-Gas Lens
Electrode Size — inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
3 Collet Body 13N25 13N26 13N27 13N28 13N29
Nozzle Size — size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Sho
4 Alumina — — 13N08 13N09 13N10 13N11 13N12 13N13 —
* Lava — — 13N14 13N15 13N16 13N17 13N18 13N19 —
* Long Lava 796F70 796F71 796F72 796F73 — — — — —
* X-Long Lava 796F74 796F75 796F76 796F77 — — — — —
Gas Lens
Electrode Size — inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
5 Gas Lens 45V41 45V42 45V43 45V44 45V45
Nozzle Size — size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Sho
6 Alumina Gas Lens 54N18 54N17 54N16 54N15 54N14 — — 54N19
Large Diameter Gas Lens — 54N17L 54N16L 54N15L — — — —
Electrode Size — inch (mm)
7 Insulator (required) 54N63-20 54N63-20 54N63-20 54N63-20 54N63-20
8 Collet 13N20L 13N21L 13N22L 13N23L 13N24L
9 Large Diameter Gas Lens 45V0204S 45V0204S 45V116S 45V64S 995795S
Nozzle Size — size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Sho
10 Large Dia. Gas Lens — — — 57N75 — 57N74 53N88 53N87 53N
* Large Dia. Gas Lens-L — — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Back Caps
11 Short 41V33 12 Medium 41V35 13 Long 41V24
*Not shown.
Service Parts/Consumables
Formerly CS410
W-410
(CS410A)
Cable Covers
#WC-3-22 22 ft (6.7 m)
5 8
1
2 2 2
11 15
3 6 9 12 12
13 16
4 7 10 14 17 18 19 20
Consumables
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
1 Insulator (required) 18CG 18CG 18CG 18CG 18CG 18CG
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
3 Collet Body 10N29 10N30 10N31 10N32 10N28 406488
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina 10N50 10N49 10N48 10N47 10N46 10N45 10N44 —
* Long Alumina — 10N49L 10N48L 10N47L — — — —
* Lava 105Z43 105Z42 105Z44 105Z45 08N78 08N79 08N80 —
* Long Lava 12N03 105Z60 12N02 105Z61 — — — —
Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
5 Insulator (required) 54N01 54N01 54N01 54N01 54N01 54N01
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
6 Gas Lens 45V29 45V24 45V25 45V26 45V27 45V28
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
7 Alumina Gas Lens 54N18 54N17 54N16 54N15 54N14 — — 54N19
* Long Gas Lens — 54N17L 54N16L 54N15L — — — —
Large Diameter Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
8 Insulator (required) 54N63 54N63 54N63 54N63 54N63 54N63
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
9 Large Diameter Gas Lens 45V0204 45V0204 45V116 45V64 995795 45V63
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
10 Large Dia. Gas Lens — — 57N 75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Stubby Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
11 Insulator (required) 18CG20 18CG20 18CG20 18CG20 18CG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
13 Stubby Body Collet 17CB20 17CB20 17CB20 17CB20 17CB20
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
14 Stubby Alumina 13N08 13N09 13N10 13N11 13N12 13N13 — —
Stubby Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
15 Insulator (required) 17GLG20 17GLG20 17GLG20 17GLG20 17GLG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
16 Stubby Gas Lens — 17GL040 17GL116 17GL332 17GL18
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
17 Alumina Gas Lens 53N58 53N59 53N60 53N61 53N61S — — —
Back Caps
18 Short 57Y04 19 Medium 300M 20 Long 57Y02
*Not shown.
Service Parts/Consumables
Type
Water-Cooled
Rated Output
DC: 225 A, AC: 160 A
Duty Cycle
100%
Electrode Range
.020-5/32 in (0.5-4.0 mm)
W-225 Modular
(WP-225)
Torch Heads
2 2
9
3 5
4 6 10 11 12 13
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
3 Collet Body 13N25 13N26 13N27 13N28 13N29
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina — 13N08 13N09 13N10 13N11 10N12 10N13 — —
* Lava — 13N14 13N15 13N16 13N17 13N18 13N19 — —
* Long Lava 796F70 796F71 796F72 796F73 — — — — —
* X-Long Lava 796F74 796F75 796F76 796F77 — — — — —
Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
1 Insulator (required) 598882 598882 598882 598882 598882
2 Collet 13N20 13N21 13N22 13N23 13N24
5 Gas Lens 45V41 45V42 45V43 45V44 45V45
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
6 Alumina Gas Lens — 53N58 53N59 53N60 53N61 53N61S — — —
Large Diameter Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
7 Insulator (required) 54N63-20 54N63-20 54N63-20 54N63-20 54N63-20
8 Collet 13N20L 13N21L 13N22L 13N23L 13N24L
9 Large Diameter Gas Lens 45V0204S 45V0204S 45V116S 45V64S 995795S
Nozzle Size - size # (inch) 3 (3/16) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
10 Large Dia. Gas Lens — — — 57N75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Back Caps
11 Short 41V33 12 Medium 41V35 13 Long 41V24
*Not shown.
6
4 5 9
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4)
1 Insulator (required) 53N22 53N22 53N22 53N22
2 Collet 53N15 53N16 53N14 24C332
3 Collet Body 53N17 53N18 53N19 24CB332
Nozzle Size - size # (inch) .165 4 (1/4) 5 (5/16) 6 (3/8)
4 Alumina — A53N24 A53N25 A53N27 3
* Lava 53N23 53N24 53N25 53N27
* Long Lava — 53N28 — 53N26
Collet Body Wrench
5 53N20
Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4)
6 Insulator (required) 53N66 53N66 53N66 53N66
7 Collet 53N62 53N63 53N64 24GLC332
8 Gas Lens 45V41 45V42 45V43 45V44
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2)
9 Alumina Gas Lens 53N58 53N59 53N60 53N61 53N61S
*Not shown.
5 8
1
2 2 2
11 15
3 6 9 12 12
13 16
4 7 10 14 17 18 19 20
Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
1 Insulator (required) 18CG 18CG 18CG 18CG 18CG 18CG
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
3 Collet Body 10N29 10N30 10N31 10N32 10N33 406488
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
4 Alumina 10N50 10N49 10N48 10N47 10N46 10N45 10N44 —
* Long Alumina — 10N49L 10N48L 10N47L — — — —
* Lava 105Z43 105Z42 105Z44 105Z45 08N78 08N79 08N80 —
* Long Lava 12N03 105Z60 12N02 105Z61 — — — —
Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
5 Insulator (required) 54N01 54N01 54N01 54N01 54N01 54N01
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
6 Gas Lens 45V29 45V24 45V25 45V26 45V27 45V28
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
7 Alumina Gas Lens 54N18 54N17 54N16 54N15 54N14 — — 54N19
* Long Gas Lens — 54N17L 54N16L 54N15 — — — —
Large Diameter Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
8 Insulator (required) 54N63 54N63 54N63 54N63 54N63 54N63
2 Collet 10N21 10N22 10N23 10N24 10N25 54N20
9 Large Diameter Gas Lens 45V0204 45V0204 45V116 45V64 995795 45V63
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
10 Large Dia. Gas Lens — — 57N 75 — 57N74 53N88 53N87 53N89
* Large Dia. Gas Lens-L — — 57N75L — 57N74L 53N88L 53N87L —
* Large Dia. Gas Lens-XL — — 57N75XL — 57N74XL 53N88XL 53N87XL —
* Large Dia. Gas Lens-XXL — — 57N75XXL — 57N74XXL 53N88XXL 53N87XXL —
Stubby Non-Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
11 Insulator (required) 18CG20 18CG20 18CG20 18CG20 18CG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
13 Stubby Body Collet 17CB20 17CB20 17CB20 17CB20 17CB20
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
14 Stubby Alumina 13N08 13N09 13N10 13N11 13N12 13N13 — —
Stubby Gas Lens
Electrode Size - inch (mm) .020 (0.5) .040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2)
15 Insulator (required) 17GLG20 17GLG20 17GLG20 17GLG20 17GLG20
12 Stubby Collet — 10N22S 10N23S 10N24S 10N25S
16 Stubby Gas Lens — 17GL040 17GL118 17GL332 17GL18
Nozzle Size - size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short
17 Alumina Gas Lens 53N58 53N59 53N60 53N61 53N61S — — —
Back Caps
18 Short 57Y04 19 Medium 300M 20 Long 57Y02
*Not shown.
Dykem® Brite-Mark® is a general purpose permanent marker ideal for making clear, bold markings on almost any
surface (i.e. metal, rubber, plastic, glass, concrete, leather, stone, wood, vinyl, and more). Its quick drying, oil-based
paint withstands indoor and outdoor conditions without fading, chipping, or losing its opacity. Dykem Brite-Mark can
be used to permanently identify inventory, assemblies, tools, finished products, or work-in-progress while resisting
most work related abuses or compounds.
Dykem® TexPen® is one of the most rugged markers you’ll ever use. It can easily write through oil, grease, and even
underwater. The Dykem TexPen features a stainless-steel ball tip so you’ll never have to worry about the tip wearing
out before the paint is gone, even if you’re writing on rough concrete or rusty metal. The thick, bold paint markings
withstand extreme weather conditions without losing legibility or brightness. TexPen®
(#3, Medium)
SCRUBS
®
Welpers ®
The original patented multipurpose MIG tool that does it all. Welpers® perform eight different tasks saving time and
increasing productivity! It’s a must have tool for every welder, now available in the smaller more convenient YS20 #YS50
version, ideal for the growing population of light-duty 150 amp and below MIG welding guns.
#221 777 Kit (consists of) #217 292 Kit (consists of) #222 857 Kit (consists of)
Panel- Cord- Cord- #189 238 Receptacle #190 294 Connector #207 194 Connector
Mounted Mounted Mounted #134 733 (N/A) Sockets #134 731 Pins (Qty 10) #079 534 Sockets (Qty 10)
Male Female Male (Qty 10) #134 732 Pins (Qty 10) #141 685 Sockets (Qty 10)
#076 624 #073 686 #073 688 #079 739 Clamp #079 739 Clamp
(N/A) (N/A) #143 922 Clamp #143 922 Clamp
Note: Pins are the solderable type and are pre-inserted into the receptacle
Strain relief clamp #039 828 needs to be ordered separately w/cord-mounted connections
11-Pin Amphenol Metal Connectors
5-Pin Amphenol Metal Connectors Panel-
Mounted
Cord-
Mounted
Cord-
Mounted
Panel- Cord- Cord- Female Male Female
Mounted Mounted Mounted #073 515 #073 517 (N/A) #073 516 (N/A)
Female Male Female (N/A)
#035 523 #039 273 #052 654 Note: Pins are the solderable type and are pre-inserted into the receptacle.
Strain relief clamp #039 734 needs to be ordered separately w/cord-mounted connections.
Note: Pins are the solderable type and are pre-inserted into the receptacle.
Strain relief clamp #039 685 needs to be ordered separately w/cord-mounted connections.
9-Pin Amp Plastic Connectors 14-Pin Amphenol Plastic Connectors (Size 17)
Panel- Cord- Cord- Panel- Cord- Cord-
Mounted Mounted Mounted Mounted Mounted Mounted
Male Female Male Female Male Female
#170 646 Receptacle (N/A) #048 380 Kit (consists of) #048 306 Kit (consists of) #047 637 Kit (consists of) #047 636 Kit (consists of) #071 892 Kit (consists of)
#079 535 Pins (Qty 5) #079 705 Connector #079 707 Connector #048 286 Receptacle #048 287 Connector #045 349 Connector
#079 534 Sockets (Qty 10) #079 535 Pins (Qty 10) #079 534 Sockets (Qty 15) #079 535 Pins (Qty 15) #079 534 Sockets (Qty 15)
Note: Strain relief clamp #079 706 needs to be ordered separately with cord-mounted connections. Note: Strain relief clamp #079 739 needs to be ordered separately with cord-mounted connections.
Note: Pins are the solderable type and are pre-inserted into the receptacle.
Strain relief clamp #073 296 needs to be ordered separately w/cord-mounted connections.
15A, 125V
Panel-Mounted Female Cord-Mounted Male Cord-Mounted Female
Connector Bodies, Plugs and Receptacles #035 493 (N/A) #032 898 #035 243 (N/A)
15A, 125V
Panel-
Mounted
Female
#604 176
15A, 125V 15A, 125V 15A, 125V 20A, 125V 20A, 125V
Cord-Mounted Male Cord-Mounted Female Panel-Mounted Female Cord-Mounted Male Cord-Mounted Female
#073 690 #124 150 #032 897 #605 797 #080 280 (N/A)
15A, 250V
Panel-
Mounted
Female
#604 103
15A, 250V 20A, 250V 50A, 125/250V
Cord-Mounted Male Cord-Mounted Female Panel-Mounted Female Cord-Mounted Male
#025 234 #603 029 (N/A) #039 607 #119 172
20A, 250V 20A, 250V 20A, 250V 50A, 125/250V 50A, 125/250V
Panel-Mounted Male Cord-Mounted Female Cord-Mounted Male Flanged-Mounted Female Cord-Mounted Female
#141 840 #039 635 #039 618 #164 704 #182 954
#117 512 (N/A)
Miller Receptacles/Connectors
Item # Part # Description Color Cable Capacity 7
Receptacles
5 039 801 Receptacle, Insulated (Female) Black —
039 800 Receptacle, Insulated (Female) Red —
057 608 Receptacle, Insulated (Female) Yellow —
Plugs
6 039 901 Plug, Insulated (Male) Black No. 1 – 4
039 608 Plug, Insulated (Male) Red No. 1 – 4 15
039 878 Plug, Insulated (Male) Yellow No. 1 – 4 13
Connectors
12
7 039 6112 Connector, Insulated (Female) Black No. 1 – 4
10
For In-Line Connections (Quick-Connect).
2
Tweco Series
5
Item # Part # Part # Part # Part # Description
208 967 202 813 129 525 186 092 Receptacle Assembly (Female) 1
2
1 208 968 (N/A) — — 202 811 Receptacle, Brass with O-ring (Female)
(consists of items 2 and 3) 3
2 185 711 (N/A) 202 553 210 752 (N/A) 202 554 (N/A) Receptacle, Brass (Female) #208 967 10
3 185 710 — — 185 710 O-Ring, 0.296 ID x 0.139 H Silicone 9
4 186 228 186 228 — 186 228 O-Ring, 0.739 ID x 0.070 H 4 7
5 185 712 185 712 208 760 (N/A) 185 712 Insulator, bulkhead front 6
6 185 718 185 718 — 185 718 O-Ring, 0.989 ID x 0.070 H
7 185 713 185 713 208 430 (N/A) 185 713 Insulator, bulkhead rear 5
8 — — 229 338 — Washer, domed load 2
.812 ID x 1.450 OD x .070 THK
9 185 714 185 714 — 185 714 Tooth washer, 1 mm intern
10 185 717 185 717 185 717 185 717 Nut, M20-1.5 1.00 Hex .19 H BRS locking #202 813 11
11 — — 229 333 — Screw, M10-1.5x 20 Hex HD-PLN 8.8
PLD SEMS 4 9
Dinse Twistlock Receptacles/Connectors
TM
8
Item # Part # Series Description Cable Capacity/Thread Size
7
Receptacles
12 127 837 25 Receptacle, Insulated (Female) — 5
13 143 419 50 Receptacle, Insulated (Male) — 2
14 208 698 25 Receptacle, Brass Power Pos. (Female) —
10
15 208 699 25 Receptacle, — #129 525 9
Brass Power/Gas Neg. (Female)
with O-Ring #188 380 (.174 ID x .103 H) 7
Connectors 6
16 127 835 25 Connector, Insulated (Female) No. 3 – No. 4 5
129 526 50 Connector, Insulated (Female) No. 2 – 1/0 (35 – 50 mm)
136 600 70 Connector, Insulated (Female) No. 1/0 – 3/0 (50 – 70 mm) 1
138 180 95 Connector, Insulated (Female) No. 3/0 – 4/0 (70 – 95 mm) 2
17 127 836 25 Connector, Insulated (Male) No. 3 – No. 4 3
129 527 50 Connector, Insulated (Male) No. 2 – 1/0 (35 – 50 mm) #186 092
134 460 70 Connector, Insulated (Male) No. 1/0 – 3/0 (50 – 70 mm)
241 354 95 Connector, Insulated (Male) No. 3/0 – 4/0 (70 – 95 mm) 4
18 195 234 25 Connector, Insulated (Male) Flow-Thru 3/8-24R
19 194 722 50 Connector, Insulated (Male) 3/8-24R 12 14 15
Flow-Thru 125/150 A
194 723 50 Connector, Insulated (Male)
Flow-Thru 200 A
7/8-14R Dinse 50/70 Series
Adapters
20 232 728 50/70 Adapter, Threaded Stud to Dinse (stud hole dia. 1/2 in)
16 17
21 145 739 Sleeve, clamping
Spectrum Connectors
Item # Part # Description
263 801 Connector, TW LK Insulated Male (Tweco-Lenco Type) SK 10-25 18
Features include:
n Ergonomic — High lever design for n High-impact, high-temperature fiberglass
greater grip and hand clearance tip insulators
n Lightweight and easy-to-use n Professional series features high copper alloy #PA532,
n Fully insulated, high-strength springs for tongs, utility series features brass tongs #PA316,
excellent gripping power n Holders supplied with allen wrench and #PA732
n Heavy-duty, shock-proof nylon handle cable connections ferrule assuring efficient
n Grooved jaw design insures firm connections
electrode grip
#PA14HD
Work Clamps
Amperage Electrode Cable
Part # Capacity Capacity* Capacity Length Weight
EG200 200 1-1/2" (40 mm) No. 6–4 (10–16 mm) 7" (175 mm) 7 oz (199 g) #EG500
EG300 300 2" (50 mm) No. 2–1 (25–35 mm) 8" (200 mm) 14 oz (390 g)
EG500 500 2" (50 mm) No. 1/0–4/0 (50–105 10" (245 mm) 17 oz (490 g)
mm)
PGC200 200 1" (25 mm) No. 1–1/0 (35–50 mm) 6" (150 mm) 16 oz (445 g)
PGC300 300 1-1/2" (40 mm) No. 1/0–3/0 (50–95 8" (200 mm) 25 oz (715 g)
#PGC300
mm)
MGC300 300 — No. 1–1/0 (35–50 mm) — 21 oz (600 g)
203 988 180 1-1/2" (40 mm) 2" (25 mm) 7" (175 mm) 9 oz (255 g)
213 619 300 2" (50 mm) 1/0 (50 mm) 8" (200 mm) 13 oz (368 g)
010 368 200 1-1/2" (40 mm) No. 4 6" 5 oz (142 g)
233 452 300 2" (50 mm) No. 4–2 8" 10 oz (290 g)
240 697 200 2" (50 mm) No. 6 6-1/4" 6 oz (168 g)
*Jaw Distance #MGC300
#203 988
Miller/Hobart
Replacement Labels 9.500"
Nothing completes the repair and repaint of a machine like the addition of the original equipment
factory fresh decals. Above is a complete list of the wide variety of sizes available in both the
horizontal and vertical formats. For the availability of complete machine decal kits, please contact
Miller Service Parts at 1-866-931-9730.
#180 732
#254 140
LIMITED WARRANTY − Subject to the terms and conditions below, MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND
retail purchaser that new Miller equipment sold after the effective date EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.
of this limited warranty is free of defects in material and workmanship In the event of a warranty claim covered by this warranty, the exclusive
at EXPRESSLY IN OR IMPLIED, INCLUDING THE WARRANTIES OF remedies shall be, at Miller’s option: (1) repair; or (2) replacement;
MERCHANTABILITY AND FITNESS. or, where authorized in writing by Miller in appropriate cases, (3) the
Within the warranty periods listed below, Miller will repair or replace any reasonable cost of repair or replacement at an authorized Miller service
warranted parts or components that fail due to such defects in material or station; or (4) payment of or credit for the purchase price (less reasonable
workmanship. Miller must be notified in writing within thirty (30) days of depreciation based upon actual use) upon return of the goods at
such defect or failure, at which time Miller will provide instructions on the customer’s risk and expense. Miller’s option of repair or replacement will
warranty claim procedures to be followed. be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized
Miller shall honor warranty claims on warranted equipment listed below in service facility as determined by Miller. Therefore no compensation or
the event of such a failure within the warranty time periods. All warranty reimbursement for transportation costs of any kind will be allowed.
time periods start on the delivery date of the equipment to the original TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN
end-user purchaser, after the equipment is shipped to a North American ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE
distributor or eighteen months after the equipment is shipped to an LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL
International distributor. DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT,
1. 3 Years — Parts and Labor TORT OR ANY OTHER LEGAL THEORY.
* Auto-Darkening Helmet Lenses (Except Classic Series) (No Labor) ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED
2. 2 Years — Parts and Labor WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND
* Auto-Darkening Helmet Lenses − Classic Series Only (No Labor) ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL
THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
3. 1 Year — Parts and Labor Unless Specified
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
* CoolBelt and CoolBand Blower Unit (No Labor)
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
* ICE/XT Plasma Cutting Torches (No Labor) FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
* PAPR Blower Unit (No Labor) FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.
4. 6 Months — Parts Some states in the U.S.A. do not allow limitations of how long an
* Batteries implied warranty lasts, or the exclusion of incidental, indirect, special or
* Bernard Guns (No Labor) consequential damages, so the above limitation or exclusion may not apply
to you. This warranty provides specific legal rights, and other rights may be
5. 90 Days — Parts
available, but may vary from state to state.
* M-Guns
In Canada, legislation in some provinces provides for certain additional
* MIG Guns and Subarc (SAW) Guns
warranties or remedies other than as stated herein, and to the extent that
* Replacement Parts (No labor) they may not be waived, the limitations and exclusions set out above may
* Roughneck Guns not apply. This Limited Warranty provides specific legal rights, and other
rights may be available, but may vary from province to province.
their Miller equipment. It even lets your customers select their desired consumables 35 Spool Guns
and print the page to bring into the store and hand to your sales people. Check it out Miller Spool Gun Parts/Consumables. . . . . . . . . . . . . . . . . 35
at http://www.millerwelds.com/parts/. This is just another way Miller is trying to make 46 Drive Rolls
your job easier! Miller Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . . . 46
Hobart Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . . 50
51
Extranet https://partners.itwwelds.com Submerged Arc
Torch Parts/Consumables. . . . . . . . . . . . . . . . . . . . . . . . . . 51
The Distributor Extranet, located at
55 Plasma Cutting
https://partners.itwwelds.com, is a secure, private Plasma Torches/Machine Reference. . . . . . . . . . . . . . . . . . 55
website that offers personalized information to Miller XT Torch Parts/Consumables. . . . . . . . . . . . . . . . . . . . . . . 57
distributors. It gives distributors the ability to check ICE Torch Parts/Consumables. . . . . . . . . . . . . . . . . . . . . . . 60
HP Torch Parts/Consumables. . . . . . . . . . . . . . . . . . . . . . . 72
order status, track shipments, or check price and
availability, whenever it is convenient — 24 hours 51 Gas Equipment
Hose Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
a day, 7 days a week. It also provides access to product Pressure Gauges & Filters. . . . . . . . . . . . . . . . . . . . . . . . . . 73
Specification Sheets, new product information, and Gas Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
gives you the ability to order Spec Sheets and sales Repair Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Smith Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
tools online.
83 Engine Drives
Because much of what you’ll find at this site applies Portable Engine Drive Service Parts. . . . . . . . . . . . . . . . . . 83
specifically to your company, a username and password Portable Engine Drive Tune-Up Components . . . . . . . . . . . 84
Industrial Engine Drive Tune-Up Kit Components. . . . . . . . 88
are required to gain access. Controlled access to this Industrial Engine Drive Service Parts . . . . . . . . . . . . . . . . . 90
information is very important for Miller and the distributor, which is why a formal
91 Spot Welders
“enrollment process” is required. Tongs and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
93 TIG Torches
On-Line Enrollment Process TIG Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Weldcraft TIG Torch Parts/Consumables . . . . . . . . . . . . . . 94
Distributor management visit https://partners.itwwelds.com and click on “Register now,”
115 Welding Related Products
and you will be able to establish a Web Access Coordinator (WAC) for your business. When Paint/Scrubs/Welpers. . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
approved, the WAC will have the ability to enable access for all other employees within
116 Service Parts
the distributorship that you wish to have access. Connectors/Plugs/Receptacles. . . . . . . . . . . . . . . . . . . . . 116
Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Electrode Holders/Work Clamps. . . . . . . . . . . . . . . . . . . . 120
On-Line Service Parts Ordering Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Once you’re business is enrolled on the Extranet, you’ll have the added convenience of Power Terminal Parts/Receptacles and Plugs. . . . . . . . . . 122
True Blue Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
placing your Miller Service Parts orders online. Contact your Web Access Coordinator
to enable this feature. Then you’ll be able to link to it from the “Sales Navigation.”
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