Hydraulic Mining Excavators

CAMP/ SIL – Electric System CAT-6060FS AC

Servo Controller – Operation Manual

Sebastian Fillinger - 2014

Servo Controller Service Training

The following pages describe the interconnection inside the servo controller via software.

It is represented in so called functional modules:

And module:
The output is “high” if input 1 is “high” and input 2 is “high”

Input 1
Output
Input 2 &

Or module:
The output is “high” if input 1 is “high” or input 2 is “high”

Input 1
OR Output
Input 2

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Servo Controller Service Training

Time delay module (turn on time delayed):

The output is “high” if input 1 is “high” for at least 15s

15s
Delay
Input 1 Output

Time delay module (turn off time delayed):

The output is “high” when input 1 is “high” and turns off after 15s time delay

15s
Delay
Input 1 Output

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Servo Controller Service Training

Negation module:
The incoming signal will be swapped from “high” to “low” or from “low” to “high”
The output is “high” if input 1 is “low”/ The output is “low” if input 1 is “high”

Input 1 1 Output

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 Travel Brake Service Training

-2S4 Switch travel brake

1
-2Y161 Servo valve

-2S6 Emergency lowering

1

&
-2Y141 Switch-on Valve
Travel brake released
-2B504 Ladder up

-2B191 Tank lift up

&
-2B591 Tank lift up
OR
-2S5 Swing and travel stop override

5
Switch-on Valve Servo Pressure Service Training

-2S1 Switch Servo

-2S31 Seat Contact &

Motor running

-2Y101 Valve Emergency Lowering

OR -2Y161 Switch-on Valve
Servo Pressure

-2S1 Switch Servo

-2S5 Swing and travel stop override

2s
Delay
&
Motor running

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Switch-on Valve Emergency Lowering Service Training

-2S31 Seat contact

-2S1 Switch servo

Motor running

&
-2Y101 Switch-on Valve
1 Emergency Lowering

-2S6 Switch emergency lowering

RH joystick in X+ direction

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Track Tension Service Training

Foot Pedal inactive

Foot Pedal active (min. 1 Side)

15s
Delay
& 2s
Delay
5s
Delay

OR
-2B504 Ladder up -2Y144 Switch-on valve
1
Track tension
-2S32 Switch track tension

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Travel Stage 2 Service Training

-2S4 Switch Travel Brake

1
-2S1 Switch Servo

-2S31 Seat Contact

-2S2 Switch Travel Stage 2

Motor running
& -2Y143 Switch-on valve
Foot Pedal active (min. 1 Side) Travel stage 2

-2B504 Ladder up

-2B191 Tank lift up

&
-2B591 Tank lift up OR
-2S5 Swing and travel stop override

9
Swing Brake Service Training

-2S3 Switch swing brake

1
-2S31 Seat contact

-2Y161 Servo valve

Min. 20 bar at -2B121 pressure sensor for min 500ms

Min. 15 bar at -2B117 pressure sensor for min. 500ms

& -2Y131 Switch-on valve
Swing brake released
Min. 15 bar at -2B118 pressure sensor for min. 500ms

Min. 20 bar at -2B122 pressure sensor for min. 500ms (supply SB-valve)

-2B504 Ladder up

-2B191 Tank lift up

&
-2B591 Tank lift up OR
-2S5 Swing and travel stop override
10
Travel Pressure Booster Service Training

Joysticks active (pump requirement)

1
2s
Foot Pedal active Delay

-2S1 Switch Servo

-2S31 Seat Contact

-2S4 Switch Travel Brake

1 & -2Y142 Switch-on Valve
Motor running Travel Pressure Booster

-2B504 Ladder up

-2B191 Tank lift up

&
-2B591 Tank lift up OR
-2S5 Swing and travel stop override

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Overview Servo Block Controlling Service Training

Acceleration
0 - 100%

Signal via safety Harness

CAN-Bus
X2
Joysticks and
foot pedals Servo controller

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Overview Servo Block Controlling Service Training

Acceleration
0 - 100%
X2

Prop. Valve Current

70mA (basis current)
Harness – 650mA (max. current)
Signal via safety
CAN-Bus

Joysticks and
foot pedals Servo controller

Please Note: Proportional Valves for Swing functions are supplied with max. Switch-on Valve Prop. Valve
720mA
(-2Y231 / -2Y232)
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Overview Servo Block Service Training

-2Y161
Switch-on Valve 1 2 3 4 5 6 7 8
Bucket BH fill Bucket BH empty Mono BH lower Float Valve Mono Mono BH hoist Stick BH in Swing right BH Swing left BH
Servo on Bucket LS fill curl in Bucket LS (curl out) Boom LS lower Float Valve Boom Boom LS hoist Stick LS in Swing right LS Swing left LS
Piston Side BH Rod Side BH Rod Side BH Float Valve BH Piston Side BH Piston Side BH Bal. Valve BH Y1 Bal. Valve BH Y2
Piston Side LS Rod Side LS Rod Side LS Float Valve LS Piston Side LS Rod Side LS Bal. Valve LS Y1 Bal. Valve LS Y2
-2Y211 -2Y213 -2Y201 -2Y202 -2Y203 -2Y204 -2Y232 -2Y231

1 2 3 4 5 6 7 8
BH no Function BH no Function Travel right backw. Travel right for. Travel left backw. Travel left for. BH no Function Stick BH out
Lip Door LS open Lip Door LS close Travel right backw. Travel right for. Travel left backw. Travel left for. Stick LS Float Valve Stick LS out
BH no Function BH no Function Travel Valve Travel Valve Travel Valve Travel Valve BH no Function Rod Side BH
Rod Side LS Piston Side LS Travel Valve Travel Valve Travel Valve Travel Valve Float Valve LS Piston Side LS.
-2Y216 -2Y217 -2Y244 -2Y243 -2Y242 -2Y241 -2Y205 -2Y206

-2Y144
Switch-on Valve
Track Tension

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Questions? Service Training

Questions are free of charge!!!

15
Notes: Service Training

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