5490065B05, VDR F1S1 Installation Manual

VDR F1, S-VDR S1
Voyage Data Recorder

Installation Manual
5490065-00B05
Consilium Marine & Safety AB
Fire & Gas Marine Division
Phone: +46 31 710 77 00
Fax: +46 31 710 78 00
E-mail: Service: [email protected]
Spares: [email protected]

Navigation Division
Phone: +46 8 563 05 100
Fax: +46 8 563 05 199
E-mail: Service, APT: [email protected]
Spares: [email protected]

Transport Division
Phone: +46 31 710 77 00
Fax: +46 31 710 78 00
E-mail: Service, Spares: [email protected]
The contents of this document are subject to revision without

prior notice due to continued progress in methodology, design and
manufacturing. Consilium assumes no legal responsibility for any error
or damage resulting from the usage of this document.
November 2012
Document No.: 5410065-00A04
Part no: 5490065-00B
© 2009-2012, Consilium AB
Installation Manual Consilium VDR F1, S-VDR S1
Table of contents
1 About this Manual..................................................................................................4
1.1 General ...........................................................................................................4
1.2 Symbols Used in the Manual .........................................................................4
2 General Description ...............................................................................................5
2.1 System Description ........................................................................................5
2.2 System function .............................................................................................6
3 Wiring principle .....................................................................................................7
3.1 Required cable dimensions and standards .....................................................7
3.2 Termination of cables ....................................................................................9
3.2.1 Network connectors ...............................................................................9
3.2.2 Shields ..................................................................................................10
3.2.3 Grounding ............................................................................................11
4 Control Units ........................................................................................................12
4.1 Main Unit (MU) ...........................................................................................12
4.2 Selecting location .........................................................................................13
4.3 Mechanical installation ................................................................................13
4.4 Dimensions ..................................................................................................13
4.5 Electrical installation ...................................................................................14
4.5.1 Quick guide ..........................................................................................14
4.5.2 Placement of modules inside MU ........................................................15
4.5.2.1 Power module inside MU ................................................................15
4.5.2.2 AIS and GPS in Control module in MU ..........................................17
4.6 Remote Control Unit (RCU) (CM4.3 and RM4.3) ......................................18
4.6.1 Selecting location .................................................................................18
4.6.2 Dimensions ..........................................................................................18
4.6.3 Mechanical installation of CM4.3........................................................18
4.6.4 Mechanical installation of RM4.3........................................................19
4.6.5 Electrical installation of Remote Control Unit ....................................19
4.6.5.1 Remote Control Unit CM4.3............................................................20
4.6.5.2 Remote Control Unit RM4.3............................................................21
5 Audio Units ..........................................................................................................22
5.1 Audio Mixer Unit (AMU) ............................................................................22
5.1.2 Mechanical installation ........................................................................23
5.1.3 Dimensions ..........................................................................................23
5.1.4 Electrical installation ...........................................................................23
5.1.4.1 Power and network connection ........................................................23
5.1.4.2 Microphones and VHF .....................................................................24
5.1.4.2.1 Microphones ..............................................................................25
5.1.4.2.2 Selecting location .......................................................................25
5.1.4.2.3 Dimensions ................................................................................26
5.1.4.2.4 Mechanical installation ..............................................................26
5.1.4.2.5 Electrical installation .................................................................27
6 Video Units ..........................................................................................................28
6.1 Video Grabber Unit (VGU) .........................................................................28
6.1.3 Dimensions ..........................................................................................28
5410065-00A04 1
Consilium VDR F1, S-VDR S1 Installation Manual
6.1.5 Power and network connection ............................................................30

7 Storage units.........................................................................................................31
7.1 Fixed and float free capsules........................................................................31
7.3 Dimensions ..................................................................................................32
7.4 Fixed capsule PROCAP and PROCAP S ....................................................33
7.4.1 Mechanical installation of PROCAP/PROCAP S ...............................33
7.4.1.1 Mounting of pedestal .......................................................................34
7.4.1.2 Mounting the PROCAP/PROCAP S capsule ..................................35
7.5 How to change IP address on a PDU ....................................................................36
8 Electrical installation ...........................................................................................37
8.1 Connect Capsule to the system control ........................................................38
8.1.1 Shields ..................................................................................................40
8.2 L3 HVR and SVR capsule ...........................................................................42
8.2.1 Mechanical installation of L3 HVR and SVR .....................................42
8.2.1.1 Mounting the mounting base/pedestal .............................................42
8.2.1.2 Mounting the L3 capsule .................................................................43
8.2.2 Electrical installation of L3 capsules ...................................................44
8.3 Tron (Jotron) capsule ...................................................................................45
8.3.1 Mechanical installation of capsule Tron (Jotron) ................................45
8.3.1.1 Bracket for Tron (Jotron) .................................................................45
8.3.1.2 Junction box Tron (Jotron)...............................................................46
8.3.2 Electrical installation of capsule Tron (Jotron) ....................................46
8.4 Capsule check procedures ............................................................................47
8.5 Portable Black Box (PBB) ...........................................................................48
8.5.3 Dimensions ..........................................................................................49
8.6 USB memory stick .......................................................................................49
9 Signal Converter ..................................................................................................50
9.2 Mechanical mounting...................................................................................50
9.3 Dimensions ..................................................................................................50
9.4 Included modules .........................................................................................50
9.4.1 Sixnet ...................................................................................................50
9.4.2 “DAU” .................................................................................................51
9.4.3 Cabinets................................................................................................51
9.4.3.1 Medium cabinet Sixnet ....................................................................51
9.4.3.2 Small cabinet Sixnet ........................................................................51
9.4.3.3 Cabinet “DAU” ................................................................................51
9.5 Electrical installation ...................................................................................52
9.5.1 Sixnet Power Supply (24 V) module ...................................................52
9.5.2 Ethernet Gateway .................................................................................53
9.5.3 Expander module .................................................................................53
9.5.4 +/- 10 VDC module .............................................................................54
9.5.5 +/- 10 VDC / 4-20 mA module ............................................................54
9.5.6 4-20 mA module ..................................................................................54
9.5.7 24 VDC, 8 and 16ch module...............................................................55
10 Pre-setup procedures ........................................................................................56
2 5410065-00A04
11 Technical specifications ...................................................................................57
Revisions:
Date Version Issue by Description
2012-05-02 A04 AOS/SGu Added PDU IP address section 7.5 / editorial.
5410065-00A04 3
1 About this Manual
1.1 General
The Installation Manual is intended for an authorized installation company. It contains
general information for installation of hardware and wiring of the system components. It
also contains notes on installation practice. Using the wrong cable may harm the long-
term stability of the installation, introduce noise on the data and sound channels, and in
serious cases, void the warranty.
Note!
• This Installation Manual is covering the mechanical and electrical installation
of the Main Unit before turning the power on.
• Please check that correct installation instructions are used,
corresponding to delivered type of product.
• It is necessary to follow the instructions in this and other mentioned documents
for guarantee claims.
Danger!
Hazardous voltage!
Do not remove covers! Only authorized personnel are allowed to do so.
1.2 Symbols Used in the Manual
Danger!
Risk of serious or fatal injury to the user and/or severe damage to the product if the
instructions are not followed.
Warning!
Risk of personal injury and/or damage to the product if the instructions are not followed.
Caution!
! Risk of minor or moderate personal injury. Risk of equipment damage, loss of data,
extra work or unexpected results if the instructions are not followed.
Note!
To alert about important facts and conditions.
Information
To direct to specific instructions such as where to find additional
information and to tell how to perform a certain operation in an easier way.
4 5410065-00A04
2 General Description
2.1 System Description

The VDR is designed to meet the performance and technical requirements stated in
IEC 60945, IMO Resolution A.861(20), MSC.214(81), A.694(17), and IEC 61996-1
for VDR and IMO MSC.163(78), MSC.214(81), IEC 61996-2 for S-VDR and
RUSSIAN MARITIME REGISTER OF SHIPPING - RULES FOR TECHNICAL SUPERVISION
DURING CONSTRUCTION OF SHIPS AND MANUFACURE OF MATERIALS AND
PRODUCTS FOR SHIPS, Volume 2, Part IV, ND No. 2-020101-040-E.
The Consilium VDR is a distributed system that consists of a number of units

connected to each other through Ethernet. There are three categories in a VDR
system; input units, control units and storage units.
A typical VDR system contains of a number of input units, control unit, one remote
control unit placed on or in the vicinity of the bridge and one or several storage units.
Control units Input units Storage units
Microphones/Audio Mixer Unit Fixed capsule
Main Unit
Video Grabber Unit
Remote Control Unit Floatfree capsule
External PC Signal Converter PBB – Harddisk

(not included in system or in delivery) (optional) (optional)
Units in a Consilium VDR system
5410065-00A04 5
The VDR automatically records and stores data on the FRM (Final Recording
Medium) inside the capsule. The stored data contains information from:
• Video signals – radar

• Audio signals - microphones and VHF radios
• Analogue signals - controls, meters and gauges
• On/Off signals - indication, alarm/warning lamps
The data is stored for a minimum of 12 hours on the capsule according to regulations,
and is then replaced by new data.
The Portable Black Box (PBB) stores all collected data from the VDR and has
about 100 times larger storage capacity than the capsule, but is unprotected in
case of an accident.
2.2 System function

The daily user communication with the VDR is via the Remote Control unit placed at
the conning navigation workstation on the bridge. There is no display or buttons on the
other units. However, a portable PC/laptop can be connected to the VDR for authorized
communication e.g. service, Annual Performance Tests (APT) and Investigative
Authority downloading of data.
The capsule data can be downloaded to an external laptop computer or, by optional
installation, to a PBB or a permanently network connected external PC on board the
vessel. A copy of the capsule data is also stored on the USB memory stick, which is
placed in the locked Main Unit (MU). The USB memory stick can be used as a transfer
memory of data from the VDR.
Replay of data can be performed on an external PC equipped with an Ethernet or USB

data input, installed with Consilium Player software.
The main memory of the VDR is called Final Recording Medium (FRM) and is located
inside the capsule. The capsule is located on external deck in the vicinity of the bridge.
The FRM is storing data during 12 hours and then starts to erase the oldest information
minute by minute.
The MU may as an option be equipped with additionally one Ethernet switch and one
or two NMEA units. It is also possible to add one extra Video Grabber Unit to the
system.
6 5410065-00A04
3 Wiring principle
Warning!
Make sure that the all cables are approved for marine standard.
All cables must be properly ID-marked (numbered) in both ends.
Not following instructions will void guarantee claims.
3.1 Required cable dimensions and standards
Signal cables
1. Conductor (stranded copper)
2. Insulation (plastic)
3. Pair screen
4. Armour/shield (copper wire
braid)
Alternative 1:
 2x2x0.75 mm²
 Armoured and pair screened instrumentation and communication cable 250 V.
 Marine approved, shielded, flame-retardant, halogen free, low smoke emission.
Alternative 2:
Marine approved network cable. See next page.
DC power cables
3. Bedding (filler tape)
4 3 2 1 4. Armour/shield (copper wire
braid)
 2x0.75 mm²
 Armoured control and instrumentation cable 250 V.
 Marine approved, shielded, flame-retardant, halogen free, low smoke emission.
AC power cables

3. Bedding (filler tape)
braid)
• 3Gx1.5 mm²
• Armoured power and control cable 0,6/1 kV
• Marine approved, shielded, flame-retardant, halogen free, low smoke emission.
5410065-00A04 7
Serial cable for Signal converter”DAU”

3 3. Pair screen
2 1 4. Armour/shield (copper wire
braid)
Alternative 1:
• Armoured and pair screened instrumentation and communication cable 250 V
• Flame-retardant, halogen free, low smoke emission
• 1x2x0.5 mm²
Alternative 2:
Marine approved network cable. See below.
Network cables
• Marine approved TP cable min type CAT-5E
• Stranded wires
• AWG 23-24
• Shielded, flame-retardant, halogen free, low smoke emission.
1. Conductor (stranded
copper)
braid)
1 2
8 5410065-00A04
3.2 Termination of cables

All signal cables must be connected carefully and by using described method depending
on type of connection block terminal. Same principles can be used on power cables.
1. Where the connection block terminals are of press-type we recommend using

bare wires as below. For cables < 0.25 mm² - use end-caps.
2. Where the connection block terminals are of screw-type we recommend to press

end-caps on the bare wire ends as below.
3.2.1 Network connectors

All network connectors shall be of shielded type. Always assemble according to
correct instructions and use correct special tool.
Warning!
The colour order and correct tool is very important for correct function.
1. Orange/White
2. Orange
3. Green/ White
4. Blue
5. Blue/White
6. Green
7. Brown/White
8. Brown
TP cable, colour order, shielded RJ45 connector and tool
5410065-00A04 9
3.2.2 Shields
All shields shall be terminated in the connect plates in Main Unit. If risk for short
circuiting, use a slip-on plastic tube or shrink tubing. The screen is not meant to carry
any current signal, it is only a screen.
Strap the cables according to picture below.
Network cables:
• Peel off an open area on cables and strap on first connect plate (prevents
harmful bending)
Power cables:
• Peel cables and strap shield on connect plate
Shielding in Main Unit
10 5410065-00A04
3.2.3 Grounding
Use a 6 mm2 ground cable and mount it in the ground bolt of the unit. Find a relevant
ground spot for the other end.
Units to be grounded:
• Main Unit
• Audio Mixer Unit
• Video Grabber Unit
• Signal Converter cabinet
• Fixed capsule L3 - in bolts
• Remote Control Unit RM4.3 – in cable shields
See drawings for correct grounding.
When the AMU and the VGU are placed closer than 1 metre from Main unit and all
shields are properly installed, the grounding wire is less important.
5410065-00A04 11
4 Control Units
Control units are those units who controls and/or communicates with the system or
parts of the system.
The Consilium VDR system holds different control devices for different purposes:
˘ Main Unit (Central incl. Control module)

˘ Remote Control Unit (Backup/Alarm/Warning display unit)
˘ PC (laptop)
4.1 Main Unit (MU)

The Main Unit is a locked cabinet consisting of batteries and modules for Power
supply, NMEA, Control, Ethernet switch, USB memory stick and power and battery
ON/OFF breakers.
Batteries
Ethernet
switch(es)
NMEA
module(s)
Power
USB module
memory
stick
Control
module
Power
supervisor
modules Connect Battery Power
plates ON/OFF ON/OFF
VDR Main unit
12 5410065-00A04
The core of a VDR system is the Central unit.

It has a Power supply which provides 24 VDC Ethernet
with battery backup power to the other units. switch
U Control Power Power

The Central has a Control module with a display fail supply
used for internal service and an Ethernet switch S
Battery
to where all other units are connected. B backup
4.2 Selecting location

The Main Unit shall be placed indoors in the vicinity of the bridge e. g the equipment
room.
The location must have or be:
 Easy accessed by OW for collecting and changing the removable memory.
 Space enough to give sufficient space and accessibility for service and APT of
the unit.
 Protected from weather and shall offer air circulation a stable temperature
within temperature requirements.
 Not expose the unit to excessive vibration levels.
 Far from electrical installations giving excessive electric and/or magnetic
fields.
And also:
 The cabinet bottom shall be placed approximately 1.2 m from the floor where
practical.
 The MU cabinet shall be vertically mounted in a location where necessary
cabling from bridge equipment can be brought to the unit.
 Close to suitable sturdy ground (within 300 mm from Main Unit grounding
point)
 Check compass safety distance (see Technical Specifications)
4.3 Mechanical installation

The MU cabinet shall be bolted to the wall using four M8 bolts and washers. Optimal
distance from the cabinet bottom to the floor is 1.2 m to obtain sufficient working
height and space below for connected cables (min 250 mm). It is also important to
leave enough clearance in front of the MU to allow door opening and above MU to
allow battery change. See drawing.
4.4 Dimensions
The dimensions for the unit are about (H×W×D) 583×440×177 mm (excl. brackets).
Weight = 19 ,,,,kg. See drawing in for correct dimensions.
5410065-00A04 13
4.5 Electrical installation

The system voltage is nominal +28 VDC instead of +24 VDC. This higher voltage is
needed to have an efficient charging and supervision of the batteries.
The MU shall be grounded with supplied ground cable or equal. The external units’
cable shields shall be tied to the connect plates in the bottom of the cabinet. See
chapter Shields above.
Note!
Check the system voltage with the potentiometer on the Power Supply module.
Correct voltage after complete installation is +28 +/- 0.5 VDC. See more information
below.
All termination is also described in the drawings.
4.5.1 Quick guide

Connections to be made inside Main Unit (see drawings for more info)
Instrument Module A (+) B (-) C Comment
AIS Control 6 7 8 HS NMEA
GPS Control 17 18 NMEA
Unit Power Module + - Comment
VGU1 Power I/O 7+ 7-
VGU2 Power I/O 1+ 1- Optional
RCU Power I/O 5+ 5-
See below
AMU Power I/O 6+ 6-
See below
Capsule1 Power I/O 8+ 8-
See below
Capsule 2 Power I/O 2+ 2- Optional
Signal Converter Power External + - 24VDC, 5A
Unit Network Module Marking Comment
VGU1 Network Eth switch See drawing
VGU2 Network Eth switch See drawing Optional
RCU Network Eth switch See drawing
AMU Network Eth switch See drawing
Capsule1 Network Eth switch See drawing
Capsule 2 Network Eth switch See drawing Optional
Signal Conv Network Eth switch See drawing Optional
Sixnet
Signal Conv Network NMEA See drawing Use a separate
DAU module
PBB Eth switch See drawing Optional
All cables shall be thread through cable outlet, shielded and tied in the connect plates
in the bottom of the cabinet.
Danger!
In order to shut off the correct outputs in I/O module, in case of power failure, it is
important to terminate according to drawings.
14 5410065-00A04
4.5.2 Placement of modules inside MU
Control M2.2 Charger M I/O M 700 NMEA M 6 IN PSU
Placement of modules inside MU Battery ON/OFF Power ON/OFF
Danger!
Hazardous voltage!
Do not remove covers! Only authorized personnel are allowed to do so.
4.5.2.1 Power module inside MU

The Power module is placed on the right side in the cabinet. To the left are a fused
Power breaker and a fused Battery breaker.
The power cable (100-230 VAC) shall come from the vessels Emergency Power
supply and be terminated in the Power breaker according to below. It is important to
leave the cable outer sheath all the way up to the Power breaker to minimize EMI.
Signal Slot/marking Cable

L L 3Gx1.5 mm²
N N
PE PE
Shielding shall be made by peeling off an open area on the cable. The open area shall
then be tied to the connect plate (see next page).
5410065-00A04 15
Shield
L N PE tied to
connect
plate
Cable from vessel’s Emergency
Power cable inside MU Power supply with cable outer sheath
Note!
Use a potentiometer to verify system voltage after complete installation. Correct
system voltage is +28 +/- 0.5 VDC.
Potentiometer for
adjusting system power
Power module with potentiometer
If the ships emergency power is lost the VDR will be powered from the batteries for 2
hours of audio recording and will be shut off after these two hours to avoid over-
writing the data in the capsule. The fused battery breaker turns off the battery
connection.
Danger!
The fused Battery and Power ON/OFF breaker shall only be used by authorized
persons. The recording process to the final recording medium in the capsule shall not
be interrupted for more than 10 min during the saving process.
16 5410065-00A04
Recording may be terminated under the following circumstances:

a) during essential maintenance purposes whilst the vessel is in port;
b) when the vessel is laid up;
c) upon request by an investigation authority, for example after the vessel had
been involved in a marine incident.
Lift up both breakers to turn

OFF system and Battery Power
Battery and Power switches turned OFF
Note!
It is good practice to switch off battery power before switching off the main power
and turn on main power before turning on the battery power. This will minimize the
load on the batteries.
4.5.2.2 AIS and GPS in Control module in MU

The Control module has two NMEA inputs, one NMEA for the Main GPS to ensure
good time synchronization and one High speed NMEA input used for the AIS.
Instrument A (+) B (-) C

AIS 6 7 8
GPS 17 18 GPS
17, 18
AIS
6, 7, 8
AIS and GPS termination in Control module inside MU
5410065-00A04 17
4.6 Remote Control Unit (RCU) (CM4.3 and RM4.3)

The Remote Control Unit presents information from the VDR on a display. The unit
contains six buttons to be used by crew. Two versions of the unit exist today, CM4.3
and RM4.3. The CM4.3 version will expire.
Remote control units CM4.3 and RM4.3
4.6.1 Selecting location

The Remote Control shall be placed easily accessible for the Officer on Watch
(OOW) at the position from where the vessel normally is navigated. That can be in or
adjacent to the bridge alarm panel, if any.
4.6.2 Dimensions
The dimensions for the CM4.3 unit are approximately (H×W×D) 144×288×54 mm
(excl. connector). The dimensions for the RM4.3 unit are approximately (H×W×D)
144×144×54 mm (excl. connector).
See drawing for correct measurements.
4.6.3 Mechanical installation of CM4.3

The unit must be opened and mounted with bolts in the housing part.
Mechanical mounting of RCU CM4.3
18 5410065-00A04
4.6.4 Mechanical installation of RM4.3

Remote Control Unit RM4.3 is intended for panel mounting, using panel cutout as in
picture below. See drawing for correct measurements.
4.6.5 Electrical installation of Remote Control Unit

The RCU shall be powered from the I/O module inside Main Unit.
The loose end of the supplied network cable shall be connected in the Remote Control
Unit and the connector end shall be connected in Ethernet switch in MU according to
table below:
Type Signal Colour Module No/slot Cable

in MU
Power 24 V I/O 5+ 2x0.75 mm² Attend to correct
0V 5- slot in I/O module
Network Rx- Green Ethernet See CAT-5E
Rx+ Green/white switch drawing S/FTP
Tx- Orange
Tx+ Orange/white
5410065-00A04 19
4.6.5.1 Remote Control Unit CM4.3

The RCU CM4.3 must be opened to be connected. See picture below for explanation.
Network to front
cable and connector
Do NOT remove
Power Network
24V 0V
Power to front cable and connector
Tx+ Tx- Rx+ Rx-
Network to front connector
Electrical installation of CM4.3
Note!
Do not remove power flat cable from RCU front. Use backside connector if separating
front from back.
20 5410065-00A04
4.6.5.2 Remote Control Unit RM4.3

Open the front for electrical installation (see table/picture below).
Note!
Connect the ground bolt in the box interior to sturdy ground.
Network
GND Rx+ Rx- Tx+ Tx-
6 7 8 9 10
Power
1 2 3 4 5
- - - 0V +24V
Use cable shoes to attach cable screen in ground bolt in RCU box according to below.
Metal cover
5410065-00A04 21
5 Audio Units
An Audio unit receives audio signals from e.g. microphones and VHF radios.
5.1 Audio Mixer Unit (AMU)

The Audio Mixer Unit has inputs for 8 microphone and 2 VHF radios.
The AMU uses compression technique to reduce the size of the recorded audio.
Headphone output
Input select button
Network
VHF 2 input
VHF 1 input
Power
1-8 microphone inputs
Outside and inside view of AMU
22 5410065-00A04

The AMU shall be easily accessible for service. Do not place the AMU behind roof
plates or consoles.
5.1.2 Mechanical installation

Mount the AMU on a wall with four M8 bolts and washers.
5.1.3 Dimensions
The dimensions for the unit are about (H×W×D) 295×258×49 mm. Weight = 2.5 kg.
See drawing in for correct dimensions.
5.1.4 Electrical installation

The AMU shall be grounded with a ground cable or equal. The cable shields shall be
connected to the soft conductive sealing. See below.
Ground bolt
Cable shields connected to

the soft conductive sealing
5.1.4.1 Power and network connection

The loose ends of the supplied TP cable shall be terminated in the AMU according to
below. The connector end shall be connected in the Ethernet switch. The AMU shall
be powered from I/O module in MU. See below. See drawings.
Type Signal Colour Module No/ Cable

in MU slot
Power 24 V I/O 6+ 2x0.75 mm² Attend to
0V 6- correct slot in
I/O module
Rx+ Green/white switch drawing S/FTP
Tx- Orange
Tx+ Orange/white
5410065-00A04 23
Rx-
Rx+
Tx-
Tx+
0V
+24V
Power and network termination inside AMU
5.1.4.2 Microphones and VHF

For connecting 1-8 microphones use Mic 1-8. For connecting 1-2 VHF use VHF 1
and VHF 2, see picture below. See Connection Drawings in the back.
Mic 1-8
J1
J2
J3
J4
J5
In1 +
In1 -
GND
In2 +
In2 -
Microphones and VHF inside AMU
24 5410065-00A04
5.1.4.2.1 Microphones
The microphones are constructed for recess mounting in any flat panel; bulkhead or
ceiling. Optional bulkhead mounting is used when mounted on outside bridge wings
or where it is not practical to have a panel mounted microphone.
Microphone AM1
5.1.4.2.2 Selecting location

Microphone locations should be carefully chosen to optimize recording of all vital
voice communication at the bridge work stations as well as any other communication
from VHF/PA/intercom systems or audible alarm systems. Bridge work stations can
be:
 Centre conning line
 Bridge wing(s)
 Main Radar
 Chart table
 Helmsman
 Communication
In general one microphone shall be placed 0.5-1.5 m in front of each person sitting or
standing at a work station. The number of microphones needed depends on the bridge
layout. When two of the working stations are very close to each other they can be
covered by one microphone. Most bridges can be covered by using four to six
microphones.
Note!
Carefully avoid microphone mounting close to fans, electrical motors, ventilation
in/outlets etc. generating sounds and vibrations when the vessel is in operation.
5410065-00A04 25
5.1.4.2.3 Dimensions
The dimensions for the Microphones are about (H×W×D) 140×50×30 mm without
housing and about 170×50×50 mm with housing. Weight = 0.5 kg. See drawing in
Drawings for correct measurements.
5.1.4.2.4 Mechanical installation

The microphones are constructed for recess mounting in any flat panel; bulkhead or
ceiling, but optional bulkhead mounting is used when mounted on outside bridge
wings or where it is not practical to have a panel mounted microphone.
Panel mounting
1. Drill the holes in the panel/ceiling according to the drawing.
2. Mount the microphone with the two screws M5x30, o-rings on the front side
and nuts on the backside (2x each, supplied). Make sure to leave 40 mm
clearance from the backside of the microphone.
Bulkhead mounting
1. Mount the microphone into the housing using the two supplied M5x30 bolts.
Drill the holes i.e. in the bridge wings according to the drawing.
2. Use the four M5 bolts to attach the housing.
26 5410065-00A04
5.1.4.2.5 Electrical installation

It is possible to use five wires of a LAN cable with stranded wires or a two paired
cable with separate inner shield to connect each microphone to the AMU. Use the pair
screens for J3 connector in the microphone and the other end in J3 in the AMU.
The interface can accommodate any reasonably wire length (300 m) on a ship.
The microphone unit has push-press terminals on the circuit board on the back and is
sealed with the protective back cover, housing. The cable screen shall be terminated in
the cable gland in the microphone housing and the other end in the cable inlet in the
AMU.
In the AMU audio signals from eight ordinary acoustic-tested microphones (MIC1-
MIC8) and two VHF stations (VHF1 and VHF2) can be terminated.
Mic term AMU connector, slot Comment

J1 MIC 1, J1 – MIC 8, J1 Microphone output plus
J2 MIC 1, J2 – MIC 8, J2 Microphone output minus
J3 MIC 1, J3 – MIC 8, J3 The pair screens
(connected in both ends)
J4 MIC 1, J4 – MIC 8, J4 Acoustic test plus
J5 MIC 1, J5 – MIC 8, J5 Acoustic test minus
J3 – The pair
screens
Microphone termination
1. Connect the cables for each microphone according to the table above.
2. Note!
Make sure to connect the pair screens in the microphone and in the AMU.
3. Terminate the shield in microphone housing cable gland in the cable gland in
the AMU.
4. Tie the cable according to figure above.
5410065-00A04 27
6 Video Units
A Video unit is a unit that receives video signals from e.g. radar.
6.1 Video Grabber Unit (VGU)

The Video Grabber Unit has 2 channels with connectors of BNC type. The unit
records and compresses the images using JPEG compression. The VDR system can
have up to two Video Grabber Units or four video inputs.
Power Network
VMU, outside and inside view

The VGU shall be easily accessible for service. Do not place the VGU behind roof
plates or consoles.

Mount the VGU on a wall with four M8 bolts and washers.
6.1.3 Dimensions
The dimensions for the unit are about (H×W×D) 156×280×147 mm. Weight = 1.4 kg.
See drawing for correct dimensions.
28 5410065-00A04

The VGU shall be grounded with supplied ground cable or equal. The cable shields
shall be terminated in the cable glands.
Shields connected i cable clamps
Secured cables
The VGU has 2 video input channels. Two lines of 5 BNC sockets each facing down,
one line for each video channel to be connected.
See drawings for correct termination.
H-synch
Channel 2 V-synch
Blue
Channel 1 Green
Red
Network outlet
Power outlet
VMU, outside view, channels and BNC connectors
5410065-00A04 29
6.1.5 Power and network connection

Type Signal Colour Module No/ Cable
in MU slot
VGU 1 24 V I/O 7+ 2x0.75 Attend to
Power 0V 7- mm² correct slot in
I/O module
VGU 2 24 V I/O 1+ 2x0.75 Attend to
Power mm² correct slot in
0V 1-
I/O module
VGU 1 Rx+ Green/white switch drawing S/FTP
and Tx- Orange
VGU 2 Tx+ Orange/white
+24V, 0V Tx+, Tx-, Rx+, Rx-
VMU, power and network connection
30 5410065-00A04
7 Storage units
Storage units are those units who stores recorded data and allow retrieval of the data.
The Consilium VDR system holds different storage devices for different purposes:
˘ Fixed and float free capsules

˘ Portable Black Box
˘ USB memory stick
7.1 Fixed and float free capsules

The VDR can be equipped with a fixed capsule or a fixed capsule in combination with
a float free version. The float free version is intended for S-VDR installations.
A junction box (JB) can be included in or be optional to the capsule. The JB can be
used for field wiring terminations between the local area network (LAN) and power
cables from the VDR system and the interconnecting cables provided with the
capsule. A JB can be rated for exterior or interior installation.
Danger!
Minimum requirement for an exterior junction box is classification of at least IP66.
Fixed capsule, L3 HVR/SVR, PROCAP and float free Tron (Jotron)
5410065-00A04 31

The capsule shall be sited in the vicinity of the bridge on the external deck area of the
vessel so as to maximize the probability of its survival and recovery following an
incident. The capsule shall be positioned clear of rigging and other potential
obstructions and as near the centerline of the ship as practicably possible.
Criteria to be considered when assessing the optimum position shall include but not be
limited to the following:
1. Separation from fuel or potential fire sources,

2. Separation from probable sources of mechanical damage,
3. Operational environments for continued serviceability,
4. Accessibility for routine maintenance,
5. Facilitation of underwater removal and retrieval by both divers and ROVs.
There shall be a clear unobstructed space in the vicinity of the capsule to allow
a ROV or diver to work.
6. In case of a float-free configuration, minimization of risk of obstruction after
release.
7. To avoid water to activate the beacon in heavy weather or rain, the capsule
shall be mounted on a pedestal or other surface 100-400 mm above the deck
area near the capsule location.
8. Check compass safety distance (see technical specifications).
Danger!
Also consider that the cables to the capsule must be run such that they are protected
from wear and tear from weather, ice as well as other probable damage. Short
exposure and if possible covered cables on open deck is recommended. Halogen free
cables must be protected from UV radiation.
The junction box should be installed close to the Main Unit.
7.3 Dimensions
 PROCAP: H=387 mm Ø=200 mm. Weight = Approx. 20.5 kg
 L3 HVR: H=200 mm, Ø=178 mm. Weight = 8.7 kg
 L3 SVR: H=197 mm, Ø=178 mm. Weight = 8.1 kg.
 Tron (Jotron): Capsule and bracket: L=695 mm, W=226 mm
See drawing for correct dimensions.
32 5410065-00A04
7.4 Fixed capsule PROCAP and PROCAP S

Note!
See PROCAP manual delivered with the capsule for complete information
The capsules have a storage capacity of 4 or 8 GB. The storage time of 4 GB memory
is minimum 12h for regulatory recordings. The fixed capsule has an exceptional
protection against fire and requirements on mechanical penetration resistance.
PROCAP capsule
7.4.1 Mechanical installation of PROCAP/PROCAP S

The PROCAP capsules are delivered with a mounting screw kit, a pre-terminated 20
m UV-resistant cable connected to the capsule, including power and communication
wires. The cable shall be terminated in a junction box (JB). The JB has pre-terminated
cables for power and network. The cable lengths allow a maximum distance of 1.5 m
between the JB and the Main Unit.
Minimum cable bend radius is 80 mm during installation and 41 mm for fastened

cable.
Use cable clamps and eventually UV resistant cable ties to attach the cable to the
pedestal and to the deck. Make sure that the cable is clamped tight to the surface
without bends.
Note!
Avoid cutting the cable. Coil 1 metre close to the capsule and coil the rest of the cable
close to the junction box
Danger!
The UV-resistant insulation contains Halogen.
The cable is prepared with a white wire between the orange cable and the black
insulation. Rip off the black UV-resistant insulation for the indoor part of the cable.
5410065-00A04 33
Wire to rip off the UV-

resistant isolation
The capsule shall be bolted to a mounting base/pedestal like shown below, lifting it
100 – 400 mm over the deck.
Compass safe distance for the capsule is 0.15 m but recommended distance is 1 metre.
Example of mounting base for capsule
7.4.1.1 Mounting of pedestal

 The pedestal should be welded to the deck.
 Mounting holes for the capsule shall be drilled according to the diagram in the
pedestal drawing.
34 5410065-00A04
7.4.1.2 Mounting the PROCAP/PROCAP S capsule

1. Line up the four mounting holes (3). Make sure that the cable outlet is facing
the stern of the vessel.
2. Mount the capsule base to the mounting base/pedestal with four stainless
steel Allen screws, M10x40 mm (8 mm key size), lockwashers and nuts.
1. Capsule
Cable outlet 3. Four

facing stern mountingholes
of the vessel
2. Pedestal
PROCAP mounting
5410065-00A04 35
7.5 How to change IP address on a PDU

In case of a retrofit or a repair of an existing VDR M4 system the IP address of the
PDU capsule has to be changed. Text in bold is user input.
The steps are as follows:
1. Make sure that your Laptop IP address is set to 192.168.5.222

(This is described in the Investigative Authority Guide Appendix 4.1).
2. Open a HyperTerminal or PuTTy and establish a telnet connection to the PDU

on IP address 192.168.5.250
3. Login with: root and password: gentoo
4. After the login is completed write pdcconf <cr> and select 4 (Change IP address).
5. Enter new IP address 10.2.1.100 and <cr>
6. The PDU IP address is now changed to the new settings.
7. To verify the new settings the laptop IP address must be changed to 10.2.1.222
8. The new IP address is either verified using ping 10.2.1.100 or by a telnet

connection to the new IP address.
36 5410065-00A04
8 Electrical installation
Indoors
Coil the rest

of the cable
To system
Sturdy ground
Coil 1 metre
Outdoor cable with Indoor cable without black
black UV insulation UV insulation (orange)
The PROCAP capsule is delivered with a 20 m combined power-supply and network

cable, pre-terminated in the capsule.
The cable shall be terminated in a junction box (JB), mounted maximum 1.5 m from
Main Unit.

cable.
Installation procedure:
Outdoor part of the capsule cable:

1. The capsule must be mounted to the pedestal/deck.
2. Use cable clamps and eventually UV resistant cable ties to attach the cable
to the pedestal and to the deck. Make sure that the cable is clamped tight to
the surface without bends.
Indoor part of the capsule cable:
3. Warning!
The UV-resistant isolation contains Halogen. Therefore the cable is
prepared with a white wire between the orange and black isolation for
ripping the black UV-resistant isolation off.
5410065-00A04 37
Wire to rip off the

Transparent wire protection tube
UV-resistant
isolation
Note!
Avoid cutting the cable. Coil 1 m of the cable and attach to the pedestal (for future
capsule replacement). Coil the other end of the cable close to the junction box.
8.1 Connect Capsule to the system control

The capsule is delivered with a 20 m combined power supply- and network cable.
The cable has a black UV-resistant insulation containing Halogen. The cable
underneath the insulation is orange.
Cable type is S-FTP, 4-pair, CAT6, AWG 24.
cable.
Outdoor part of the capsule cable:
 The capsule must be mounted to the pedestal/deck.
 Coil 1 m of the cable and attach to the pedestal (for future capsule
replacement). Coil the other end of the cable close to the junction box.
 Use cable clamps on the cable ends and eventually UV resistant cable ties
to attach the cable to the pedestal and to the deck. Make sure that the cable
is clamped tight to the surface without bends.
Note!
Use end caps for the multi-cable to adapt the size of the cable to the spring loaded
terminals.
Indoor part of the capsule cable:

 Rip off the black UV-resistant insulation. Wire to rip off the black
The cable is orange underneath. UV-resistant insulation
UV-resistant insulation
on top of orange cable
Warning!
The UV-resistant insulation contains Halogen. Therefore the cable is prepared with a
white wire between the orange and black insulation for ripping the black UV-resistant
insulation off for indoor part of cable.
38 5410065-00A04
 Mount the Junction box to sturdy ground with the mounting screws or
with a minimum 6 mm² ground cable. Remove the paint at the mounting
screw first.
 Connect the multi cable to the Junction box according to the table below.
Connector Cable Marking Function

24V Brown and brown/white BR and BR/WH Power +24V
0V Blue and Blue/white BL and BL/WH Power 0V
Rx- Orange OR Ethernet Rx-
Rx+ Orange/white OR/WH Ethernet Rx+
Tx- Green GR Ethernet Tx-
Tx+ Green/white GR/WH Ethernet Tx+
Inside the Junction box

See next page for cable instruction with correct lengths of the cable parts.
Network part of the multicable
Note!
Avoid cutting the cable. If necessary, use end caps and make the bare cable lengths
and the shielding area as drawing above. Tighten the cable glands.
 Connect the Network cable from the junction box to the system network
connector (RJ45 female).
 Connect the Power cable from the junction box to a battery backup source.
See power consumption in Technical specifications.
5410065-00A04 39
8.1.1 Shields
The shields shall be terminated at the system control and in the cable glands in the
junction box. If risk for short circuiting, use a slip-on plastic tube or shrink tubing.
The screen is not meant to carry any current signal, it is only a screen.
Warning!
Be careful if removing the cable from the cable gland. It is easy to damage the
shielding springs inside the cable gland.
Shielding springs in cable gland
Cable clamps in junction box
Terminate the cables according to the pictures below.
Clamp the shields
System Control
Junction box Capsule
Power supply
Power/Network
Network
For grounding peel off an open area on the cable close to the system control and strap
the cable to sturdy ground.
Warning!
The capsule can be damaged if the shields not are terminated. Not following these
instructions will void guarantee claims.
40 5410065-00A04
 Connect the Ethernet cable from the JB to the Ethernet switch in VDR Main
Unit.
 Connect the Power cable from the JB to the I/O 700 module in VDR Main
Unit. See pictures below.
Ethernet
switch
I/O 700 module and Ethernet switch in VDR main unit
Warning!
The capsule can be damaged if the shields not are terminated. Not following these
instructions will void guarantee claims.
5410065-00A04 41
8.2 L3 HVR and SVR capsule

The capsules have a storage capacity of 4 or 8 GB. The storage time is minimum 12h.
The fixed capsule has an exceptional protection against fire and for the full VDR also
requirements on mechanical penetration resistance.
L3 SVR capsule
8.2.1 Mechanical installation of L3 HVR and SVR

The capsules HVR and SVR are delivered with lock washers, 3 m power-supply cable
and 3 m Ethernet CAT-5E cable, both pre-terminated in the capsule. Both cables shall
be terminated in a junction box, mounted protected under deck.
Warning!
Minimum requirement for an exterior junction box is classification of at least IP66.
The capsule shall be bolted to a mounting base/pedestal like shown below, lifting it
200-400 mm over the deck.
Example of mounting base for capsule
8.2.1.1 Mounting the mounting base/pedestal

 The mounting base should be welded to the deck for attaining a good
grounding.
 Mounting holes for the capsule shall be drilled according to the diagram in the
pedestal drawing.
See drawings for mounting-holes.
42 5410065-00A04
8.2.1.2 Mounting the L3 capsule

1. Remove paint around holes on mounting brackets.
2. Apply Silicone sealant around mounting holes on capsule and on mounting
brackets.
3. Mount the capsule base to the mounting base/pedestal with three stainless steel
M12 bolts, A4 lockwashers, A4 nuts (see fig above).
4. Compass safety distance for the capsule is 1 meter.
Grounding technique for capsule L3 HVR/SVR. (See drawings).
For detailed installations see Electrical installation below.
Danger!
It is the installer’s responsibility to ensure that the capsule housing is properly
grounded to the mounting base and that the mounting base is properly grounded to the
hull. This is done around the three mounting bolts by the mounting surface of the
mounting base, so that the stainless external lock washers contact the mounting base
metal, while the other side of the lock washers contacts the metal of the capsule
mounting boss. Silicone sealant is applied to all the bared metal before assembling
and tightening.
5410065-00A04 43
8.2.2 Electrical installation of L3 capsules

The capsules HVR and SVR are delivered with 3m power-supply
cable and 3m Ethernet CAT-5E cable, both pre-terminated in the
capsule. Both cables shall be terminated in a Junction box, mounted
protected under deck.
Identification of the cable wires as follows.
Power wiring HVR/SVR 02:
Power wiring HVR/SVR 03:
Ethernet wiring:
Danger!
It is the installer’s responsibility to ensure that the capsule housing is properly
grounded to the mounting base and that the mounting base is properly grounded to the
hull. This is done around the three mounting bolts by the mounting surface of the
mounting base, so that the stainless external lock washers contact the mounting base
metal, while the other side of the lock washers contacts the metal of the capsule
mounting boss. Silicone sealant is applied to all the bared metal before assembling
and tightening.
Grounding (part) for capsule L3, HVR/SVR
44 5410065-00A04
8.3 Tron (Jotron) capsule

The Tron (Jotron) capsule is a float free capsule that has a storage capacity of 4 or 8
GB. The storage time is minimum 12h. The capsule has a release mechanism that
automatically releases the capsule from the bracket in contact with water and
automatically starts to transmit a radio signal to simplify retrieval.
Tron (Jotron) float free capsule Bracket Tron (Jotron)
8.3.1 Mechanical installation of capsule Tron (Jotron)

The Tron (Jotron) capsule is delivered with a 2.5 metres cable attached to the Float
Free Bracket, containing both power supply wiring and Ethernet data wiring. This
wire shall be terminated in a Junction box (JB). The JB shall be mounted protected
and is recommended to be placed in an interior space under deck.
8.3.1.1 Bracket for Tron (Jotron)

The Tron (Jotron) S-VDR capsule is attached to the vessel by a special Float Free
Bracket (FBR-3) equipped with a Hydrostatic Release Mechanism.
Mounting the Bracket:

1. Bolt the Bracket to a bulkhead or to other vertical surface, using M10 bolts in
the four mounting holes. See drawing in Appendix.
2. Place the lower part of the Capsule on the grip in the bracket and then push the
Capsule into the bracket.
Compass safe distance for the capsule is 1 metre
5410065-00A04 45
8.3.1.2 Junction box Tron (Jotron)

The junction box for Jotron Tron S-VDR capsule is recommended to be mounted in
an interior space within the length of the cable attached to the bracket.
Mounting junction box Tron (Jotron) capsule:
1. Drill the two mounting holes according to the drawing.
2. Use two M4 bolts for mounting.
8.3.2 Electrical installation of capsule Tron (Jotron)

The Jotron Tron capsule is delivered with a 2.5 metres cable attached to the
Float Free Bracket, containing both power supply wiring and Ethernet data
wiring. This wire shall be terminated in a Junction box (JB), mounted
protected preferably under deck.
Identification of the cable wires as follows:
Pin No Wire color bracket and JB Wire color capsule Function

1 Blue White Ethernet Tx +
2 Green Red Ethernet Tx -
3 Brown Green Ethernet Rx +
4 Yellow Brown Ethernet Rx -
5 Pink Yellow + Supply
6 Grey Black GND
 The cable from the Capsule/Float Free Bracket shall be terminated to the
sockets marked “CAPSULE” in the junction box (JB).
 The Ethernet-data (CAT-5E) cable to the Main Unit shall be terminated to the
sockets marked “LAN” in the JB.
 The power-supply cable to the Main Unit shall be terminated to the sockets
marked “POWER” in the JB.
 To ensure proper grounding use the three enclosed cable shoes to connect the
braids of the LAN, CAPSULE and POWER cables on the PCB inside the JB.
See picture below.
46 5410065-00A04
Fuses for +DC

supply and
Grounding for GND
LAN braid
Grounding for Grounding for

CAPSULE braid POWER braid
Junction box termination sockets for capsule Tron (Jotron)
Note!
When installation of the JB is complete:
 Place the bag with the silica gel in the JB
 Peel off the paper and fix the anticorrosion tape inside the lid
8.4 Capsule check procedures

This paragraph provides information concerning the preparative checks and
procedures to be done as a completion of the electrical installation before supplying
the VDR with power and before performing the System Set up Procedure:
Note!
Powering the VDR is not included in the procedures.
A. Secure the cables between the capsule and the JB to the deck.
B. Visually inspect all connectors to ensure they are fully seated.
C. Visually inspect all glands for tightness.
D. Visually inspect welds and mounting bolts.
E. Visually inspect for integrity of wire seals and safety wire.
F. Visually confirm all of the wiring in the JB is correct.
G. Close the JB and check JB lid screws for tightness.
5410065-00A04 47
8.5 Portable Black Box (PBB)

The PBB is an optional storage unit that has a very high storage capacity, roughly a
couple of week’s data. The PBB is a standalone unit without special protection of the
data.
Portable Black Box Package

The PBB shall be placed easily accessible for the Officer on Watch at the position
from where the vessel normally is navigated.
 The PBB shall be vertically mounted in the supplied bracket and safely
secured with the strap preventing it from falling down from its placement
 The location must provide sufficient space and accessibility for service of the
unit
 The location shall be indoor and dry, protected from weather and shall offer a
stable temperature
 The location shall not expose the unit to excessive vibration levels
 Do not place the unit in direct sunlight or near chemicals
 Do not block or cover the ventilation openings on the side covers
 Allow sufficient air circulation for the product

The PBB will be delivered as a package consisting of a power cord with net-adapter
placed and strapped in a bracket. Six screws are supplied for mounting. The bracket
shall be mounted on any flat vertical panel using the six mounting holes in the bracket
without removing the PBB from the bracket. See picture below.
Note!
The PBB shall be standing vertically in the bracket and the bracket shall be mounted.
48 5410065-00A04
6 mounting holes in bracket
Hooks for straps
PBB package frontside view PBB package side view
Mount the bracket package:

 Mount the bracket with six M4 bolts on a vertical surface.
Remove the PBB from the bracket:

1. Unhook the strap on the front side.
2. Unplug the LAN and the DC12V cables (see electrical installation below).
3. Lift out the PBB from the bracket.
Replace the PBB in the bracket:

1. Place the PBB tight to the front side of the bracket.
2. Pull the strap around the PBB and hook it into the hole on the front side.
3. Plug in the LAN and the DC12 V cables (see electrical installation below).
8.5.3 Dimensions
The dimensions for the PBB (including bracket) are about (H×W×D) 230×270×110
mm. See drawing for correct dimensions.

1. Connect the PBB adapter into “DC in 12 V” port and plug the power cord into
power source (90-230 VAC).
2. Use a Cat 5e cable and RJ45 shielded connector and plug one end into the
PBB LAN port and the other end into the Ethernet switch in MU.
3. Wind the cables around the cable bearers on PBB bracket to eliminate strain.
8.6 USB memory stick

The USB memory stick is a storage unit placed inside Main Unit. The stick has a
storage capacity of 4 or 8 GB, always the same as the capsule storage capacity. It is
used for incident backup or for transferring data between the VDR and e.g. a PC
(laptop).
5410065-00A04 49
9 Signal Converter
A signal converter is an optional I/O unit or optional I/O modules converting digital
and/or analogue signals into NMEA signals. The DIN rail modules can be ordered
separate or placed in a cabinet in different combinations.
Signal converter modules (Sixnet and ”DAU”)

Separate modules shall be placed in the vicinity of the Main Unit. When modules are
placed in a cabinet the cabinet shall be placed in the vicinity of the bridge e. g the
equipment room.
9.2 Mechanical mounting

Separate Sixnet modules shall be placed on DIN rail. The DIN rails shall be mounted.
Optimal distance from the cabinet bottom to the floor is 1.2 m to obtain sufficient
working height and space below for connected cables (min 300 mm). It is also
important to leave enough clearance in front of the cabinet to allow door opening. See
drawing.
9.3 Dimensions
See separate drawings.
9.4 Included modules

9.4.1 Sixnet
 Medium cabinet (60x80x25)
 Small cabinet (60x60x21)
 Power Supply (24 V) module
 Ethernet Gateway
 Expander module
 +/- 10 VDC module
 +/- 10 VDC, 4-20 mA
 4-20 mA module
 24 VDC, 16ch module
 24 VDC, 8ch module
For detailed information see Sixtrak and Ethertrak manuals.
50 5410065-00A04
9.4.2 “DAU”
 Module cabinet
 Central module
 DC digital module (Dry Contact module)
 4-20 mA module
 +/-10 V module
For more info see separate DAU manual in Appendix.
9.4.3 Cabinets
9.4.3.1 Medium cabinet Sixnet

The medium cabinet can hold 12 modules and the dimensions are approximately
(H×W×D) 80×60×25 mm. The cabinet shall be grounded. See drawing for correct
dimensions.
9.4.3.2 Small cabinet Sixnet

The small cabinet can hold 9 modules and have the dimensions are approximately
(H×W×D) 60×60×21 mm. The cabinet shall be grounded. See drawing for correct
dimensions.
9.4.3.3 Cabinet “DAU”

The DAU cabinet has a backplane and can hold 6 modules.
5410065-00A04 51
9.5 Electrical installation

Power the Signal Converter system from the vessel Emergency Power source.
For “DAU” system serial communication, use a serial cable (1x2x0.5 mm2) and
terminate in one separate NMEA module in Main unit.
For network connection in Sixnet systems use a LAN cable and connect in Ethernet
switch in Main Unit.
Note!
For “DAU” modules see DAU manual in Appendix.
9.5.1 Sixnet Power Supply (24 V) module

The signal converter modules accept 24 VDC power from power supply below or
from a user DC power source of 10 to 30 VDC (I/O modules) or 18 to 30 VDC (I/O
Expander and I/O Concentrator). The power supply operates on 90 to 260 VAC (47 to
63 Hz.).
52 5410065-00A04
9.5.2 Ethernet Gateway

One gateway is always necessary for a signal converter system. One gateway can
master up to 20 I/O modules.
Ethernet Gateways. Drawing and photo. On top ET-GT-ST-2 and photo below ET-GT-ST-3
9.5.3 Expander module

The Expander module is used for expanding the system. The module can supply
power to up to 20 I/O modules.
5410065-00A04 53
9.5.4 +/- 10 VDC module

Module ST-AI-10V-08F is a voltage analogue input module has eight channels that
accept high level voltage signals from a wide variety of field devices. Two screw
terminals are provided for each input channel. The return screw terminals are bussed
internally. The module supports voltage signals from +/- 1 V to +/-10 V.
9.5.5 +/- 10VDC / 4-20mA module

The module is used as an instrumentation input module. It has eight isolated,
individual differential inputs. With an input select switch it is possible to change
between 4-20mA or +/-10VDC.
9.5.6 4-20 mA module

Module ST-AI-20M-08F is a 4-20 mA analogue input module with eight channels
that accepts 4-20 mA signals from self-powered or loop powered devices. Two screw
54 5410065-00A04
terminals are provided for each input channel. The return screw terminals are tied
through movable jumpers to +24 VDC or to instrumentation ground.
9.5.7 24VDC, 8 and 16ch module

ST-DI-024-16H is a high density discrete module with 16 channels (IN1-16) that
accepts inputs from 10-32 VDC.
 Connect input signals to terminals 1-16.

 Connect user GND from DC power source to terminal 18.
 Externally distribute the (+) DC power to your field devices.
5410065-00A04 55
10 Pre-setup procedures
This paragraph provides information concerning the preparative checks and
procedures to be done as a completion of the electrical installation before supplying
the S-VDR/VDR with power and before performing the System Set up Procedure:
Note!
Powering the S-VDR/VDR is not included in the Pre-Set up Procedure.
 Use a vacuum cleaner and carefully remove any possible particles from the
cabinet(s)
 Carry out a visual inspection of the installed components and cables referring
to the layouts of the unit and to the interconnection drawings
 Check that cable terminations have a firm grip of the cable wires
 Check that cable glands have a firm grip around the cables
 Check that cables are tied to cable mounting studs and neatly stowed into
cable channels
 Check for proper cable bends to assure a proper amount of slack
 Check that ground connections are duly tightened as well as terminal
connections on the terminal boards
 Carefully check the main power voltage
56 5410065-00A04
11 Technical specifications
VDR System performance data
VDR (Full VDR) According to IMO Resolution A.861(20), MSC.214(81), IEC
60945, IEC 61996-1 and A.694 (17) and RUSSIAN MARITIME
REGISTER OF SHIPPING - RULES FOR TECHNICAL
SUPERVISION DURING CONSTRUCTION OF SHIPS AND
MANUFACURE OF MATERIALS AND PRODUCTS FOR SHIPS,
Volume 2, Part IV, ND No. 2-020101-040-E.
S-VDR According to IMO MSC.163(78), MSC.214(81), IEC 60945 and
IEC 61996-2 and RUSSIAN MARITIME REGISTER OF SHIPPING -
RULES FOR TECHNICAL SUPERVISION DURING CONSTRUCTION
OF SHIPS AND MANUFACURE OF MATERIALS AND PRODUCTS
FOR SHIPS, Volume 2, Part IV, ND No. 2-020101-040-E.
Main Unit (MU)
Mechanical specification
Height 583 mm
Width 440 mm
Depth 177 mm
Weight 19 kg
Compass safe distance 0.7 m
Electrical specification
System Voltage 100 - 230 VAC
Power Consumption < 120 W
Power failure 2 hours of continuous recording
Service connection Ethernet, RJ45
Recording period 12 hours recorded period, stored securely
Data export features Data output for industrial USB memory
NMEA 0183 INPUT 19 channels IEC 61162-1
1 channel according to IEC 61162-2 (high-speed)
NMEA 0183 OUTPUT 1 channel, IEC 61162-1
Service Connection 100Base-TX (IEEE 802.3)
Communication interface 100Base-TX (IEEE 802.3)
Environmental specification
Environmental conditions IEC 60945 protected equipment
Enclosure material Steel
Enclosure protection For indoor use only
Audio Mixer Unit (AMU)
Height 295 mm
Width 258 mm
Depth 48 mm
Weight 2.5 kg
5410065-00A04 57
VHF inputs 2 channels

Audio channels Up to 8 microphones with self-test
Video Grabber Unit (VGU)
Height 156 mm
Width 280 mm
Depth 147 mm
Weight 1.4 kg
Radar inputs Display up to 1920x1200@60 resolution.
Can be configured for a capture interval as short as 5 s
Remote Control Unit (RCU) (CM4.3 and RM4.3)
CM4.3 RM4.3
Height 144 mm 144 mm
Width 288 mm 144 mm
Depth 54 mm 74 mm
Weight Approx 0.5 kg
Display 4.3’’, 480x272 pixels, TFT
Compass safe distance CM4.3 1.2 m 0.6 m
Enclosure material EPDM
Microphone (type AM1)
Height 144 mm, with housing: 168 mm
Width 48 mm, with housing: 48 mm
Depth 30 mm, with housing: 51 mm
Weight 0.2 kg, with housing 0.53 kg
58 5410065-00A04
Enclosure material Aluminum
Enclosure protection IP66 in housing
Colour Black
Fixed Capsule PROCAP, PROCAP S
Dimensions H=387 mm, Ø=220 mm
Dimensions mounting base W=320 mm
Dimensions junction box 202 x 55 x 121 mm
Weight Approx. 20.5 kg
Memory type Solid state
Recording capacity 4GB (minimum 12h), 8GB
Computer Interface Ethernet
Underwater Acoustic Beacon Novega, SAE AS 8045 compliant, supplied with unit
Compass safe distance 0.15 m but recommended 1m
Supply Voltage 20-28 VDC
Power Consumption Max 5W
Material Stainless Steel
Colour Bright Orange
Regulatory specifications IEC 61996, 60945, IMO A.861(20)
Penetration 250 kg/100 mm probe at 3 m
Fire protection 50000 BTU/sq foot/hour for 10 hours at 260°C,
60 minutes at 1100°C
Impact 50 g, 11 ms and half sine shock
Deep-sea Immersion 6000 m depth
Fixed Capsule L3 HVR/SVR
Dimensions HVR H=200 mm, Ø=178 mm
Dimensions SVR H=197 mm, Ø=178 mm
Dimensions mounting base W=201 mm
Weight HVR 8.7 kg
Weight SVR 8.1 kg
Recording capacity 4GB (minimum 12h)
Computer Interface Ethernet
Underwater Acoustic Beacon SAE AS 8045 compliant, supplied with unit
Compass safe distance 1m
Supply Voltage 24 VDC, ± 20%
Power Consumption 5 W, max at 24 VDC
5410065-00A04 59
Material Steel
Colour HVR Fluorescent Orange
Colour SVR Fluorescent Orange, White
Penetration HVR 250 kg/100 mm probe at 3m
Fire protection 50000 BTU/sq foot/hour for 10 hours at 260°C,
60 minutes at 1100°C
Impact 50 g, 11 ms and half sine shock
Deep-sea Immersion 6000 m depth
Float Free Capsule Tron (Jotron) (S-VDR)
Dimensions capsule H=570 mm, Ø=188 mm
Dimensions bracket H=695 mm, D=112 mm,W=166 mm
Dimensions capsule + bracket L=695 mm, W=226 mm
Dimensions junction box H=82 mm,110 mm incl. cable glands
D=57.5 mm, W=127 mm
Weight Approx. 3.5 kg, capsule + bracket 4.6 kg
Storage media 4GB flash disc (standard)
Computer Interface Ethernet 10BaseT (10Mbit)
Release mechanism Hydrostatic Hammar H20
Cable length 2.5 m
Compass safe distance 1m
External Supply Voltage 10-30 VDC
Current Consumption 0.25 A at 24 VDC
Material Polycarbonate with 10% glass fiber
Colour Fluorescent International Orange
Temperature range -20°C to +55°C (operating), -40°C to +70°C (storage)
Deep-Sea Immersion 10 m at 5 min
Portable Black Box (PBB)
Dimensions PBB H=160 mm, D=218 mm, W= 63mm without bracket
Weight Approx. 3.5 kg, capsule + bracket 4.6 kg
Max capacity 500GB
LAN port RJ45 (preferably a shielded connector),
10/100/1000Mbps
Software Consilium
60 5410065-00A04
External supply voltage 90-230 VAC, 50-60 Hz
Internal supply voltage 12 VDC
Continuous power Up to 18 W
Agency certification FCC Class B, CE Class B, BSMI Class C
Temperature range 10 to 35° C (operating), -10 to 70° C (storage)
Signal Converter Sixnet
Height See drawings
Width See drawings
Depth See drawings
Modules 4 - 20 mA module
4 - 20 mA / +/- 10 VDC
Ethernet Gateway
+/- 10 VDC
Power Supply (24 V) module
24 VDC 16ch module
24 VDC 8ch module
Expander module
Signal Converter DAU – see drawings
Height See drawings
Width See drawings
Depth See drawings
Modules 4 - 20 mA module
+/- 10 VDC module
DC Digital module
Central module
5410065-00A04 61
Intentionally blank
éConsilium S-VDR/VDR
M4
Data Acquisition Unit
Installation Guide
Document No. 709845
© Consilium Navigation AB • P.O. Box 5021 • SE-131 05 NACKA • SWEDEN

Phone +46-(0)8-563 051 00 • Fax +46-(0)8-563 051 99 • E-mail:
[email protected]
çConsilium Data Acquisition Unit Installation Guide Doc No. 709845A1
Notes and Updates

Revisions:
Date Version Issued by Description
2007-09-24 A0 ES Created from 709233A1
2008-11-25 A1 ES Corrections, new email
Where to call in case of problems or faults

Consilium Navigation maintains a call center service at:
Call: +46 8 563 051 00, ask for Project Department Consilium Navigation
Fax: +46 8 563 051 99
Email: [email protected]
The Call Center is open during office hours, 08.00 – 16.30, UTC+1.
Please note: Email is the preferred method of communication. Please state the fault or
problem as fully as possible, mentioning all details that could be relevant for solving the
problem.
Note:
• A Technical Specification with facts of the different units in S-VDR/VDR can be
found in the Technical Manual
• A general System Description including explanation of the function of the

S-VDR/VDR units and how they are connected to each other can be found in the
Technical Manual
• This Installation Guide is covering the mechanical and electrical installation of

the Data Acquisition Unit before turning the power on
• PLEASE CHECK THAT CORRECT INSTALLATION INSTRUCTIONS ARE

USED, CORRESPONDING TO DELIVERED TYPE OF PRODUCT
• It is necessary to follow the instructions in this and other mentioned documents

for guarantee claims
2 (18)
Table of Contents
1 Mechanical Installation ...................................................................................................... 4
1.1 Selection Location...................................................................................................... 4
1.2 Installation materials .................................................................................................. 4
1.2.1 The DAU Components Diagram........................................................................ 4
1.2.2 Installation materials .......................................................................................... 5
1.3 Mounting procedure ................................................................................................... 5
1.3.1 Installation Preparation ...................................................................................... 5
1.3.2 Installation method ............................................................................................. 5
2 Electrical installation.......................................................................................................... 7
2.1 Connection Preparation .............................................................................................. 7
2.2 Cable entry ................................................................................................................. 8
2.3 Wiring......................................................................................................................... 9
2.4 Grounding................................................................................................................... 9
2.5 Connect the cable ..................................................................................................... 10
2.6 Fixing ....................................................................................................................... 10
3 Acquisition modules......................................................................................................... 11
3.1 Location and connection .......................................................................................... 15
3.1.1 Remove an acquisition module from the DAU ................................................ 15
3.1.2 Settings ............................................................................................................. 16
3.1.3 How to replace an acquisition module ............................................................. 17
3 (18)
1 Mechanical Installation
1.1 Selection Location
The mounting location shall fulfill the following conditions:
z Refer to “DAU installation diagram, for the mechanical dimension drawing.
z The location needs to provide adequate space for cabling.
z Cables between the DAU and the VDR should be kept as short as possible.
z The location shall not expose the unit to excessive vibration.
z The location must be far from electrical equipment, e.g. radar transceiver and radio
communication equipment, etc., emitting excessive electric and/or magnetic field.
z The location must be easily accessible even with the front door opened, for operation,
maintenance and installation work, etc.
z The grounding cable shall be kept as short as possible.
z The location shall be protected from weather and offer a stable temperature.
1.2 Installation materials
1.2.1 The DAU Components Diagram
1 3 4 5
Fig 1-1 Acquisition Unit Components Diagram
4 (18)
Components List:
Index Name Qty
1 Data Acquisition Unit 1
2 Lock 2
3 Inner hexagon head bolt 4
4 Anti-loosing washer 4
5 Flat washer 4
1.2.2 Installation materials
Component Fix Power Supply Box

Index Name Picture Description Qty Remarks
1 Inner hexagon M8×40 4 Mounting bracket
head bolt
2 Flat washer Ø8 4 Mounting bracket
3 Locking washer Ø8 4 Mounting bracket
4 Crimp-on-plug OT1.5-4 15 Ground
5 Crimp-on-plug H0.5-14 500 Terminals
For Crimp-on-plug, different types may be chosen according to the diameter size of the cable,
for example H1.0××, H1.5××
1.3 Mounting procedure
1.3.1 Installation Preparation

Before mounting the DAU, drill the appropriate mounting holes on the chosen location. Then
fix the mounting bracket to the bulkhead. Mechanical mounting according to: “Data
Acquisition Unit Installation Drawing”.
1.3.2 Installation method
Erect the DAU box, and the plane which contact ground like the below figure. Please take
care the device and prevent it from damage. Fig 1-2.
5 (18)
Fig 1-2
z Ensure that the back of the DAU is fixed on the mounting wall; and the mounting holes
align with the ones in the mounting bracket. Then attaches the hex bolts, locking washers,
flat washers to the mounting holes, and loosely screw the bolts into the mounting bracket.
z Tighten the screws.
z Connect ground. Use a wire (ship/yard supply) binding to the install bolt and compact it
using its nut.
After mounting, the DAU looks like the figure below:
Connect ground
Fig 1-3 DAU mounted
6 (18)
2 Electrical installation
2.1 Connection Preparation
Before connecting, please refer to the VDR drawings issued by Consilium or shipyard
containing the VDR system cable diagram. The following are the methods of connection.
Check the cable gland distribution at the bottom before connecting.
Caution: Before system installation and power connection, external power supply must
be turned off.
Z1 Z2 Z3 Z4
Z5 Z6 Z7 Z8
Fig 1-4 Data Acquisition Unit Gland Distribution
There two kinds of cable glands at the bottom of the DAU unit. They have the same
structure, but different diameter size.
HEX NUT
HEX NUT
HERMETIC RUB
HERMETIC RUBBER
GLAND BODY GLAND BODY
LOCKSHEATH LOCKSHEATH
LOCKNUT LOCKNUT
CABLE
Fig 1-5 Structure of the gland
7 (18)
Gland Tutorial:
z Remove the nut from the gland, and run the cable through locknut, pressurized lock
sheath, gland body, the motherboard of the box, hermetic rubber, hex nut, one by one.
z Put the locknut into the gland body, and screw the nut.
Warning: Unless specially requested, the DAU is supplied with two kinds of glands, see
table below.
Model Cable size applied Number supplied

(cable diameter）
TJM16 14 - 16 4
TJM22 20- 22 4
Cables go through the glands and then connected according to the terminal definition in
“VDR SYSTEM CABLE DIAGRAM”, insert the terminal in to the phoenix socket, in order
to connect with the acquisition module.
2.2 Cable entry

Run the cable through the gland into the DAU according to below picture:
GLAND
CABLE
Fig1-6 Run the cable through the gland
8 (18)
2.3 Wiring
Cable termination:
Fig 1-7 Cable preparation
1. Firstly, remove about 20 cm of the plastic sheath, in order to expose the screen layer.
2. Cut off the screen, leaving about 5 cm.
3. Strip off 10mm of sheath on each core and fit crimp-on plugs to each conductor.
4. Insert the cable core into the phoenix socket.
2.4 Grounding
Use ring terminals for connection to the grounding board at the end of NSIU framework.
( Fig 1-8 )
NSIU FRAMEWORK
GROUNDING BOARD
Fig 1-8
9 (18)
2.5 Connect the cable

Connect the phoenix terminals with the phoenix socket of the acquisition module Fig1-9.
PHOENIX TERMINAL
Fig 1- 9
2.6 Fixing
Fix the cable using the provided locations; make sure that the terminal is properly connected,
after that you should adjust the location of the cable, fix the cable using the clamp. Screw the
gland head to fix the nut (Fig 1-10).
CABLE FIXING LOCATIONS
CLAMP
Fig 1-10
10 (18)
3 Acquisition modules
There are several different acquisition input modules available, for example:
• Analog Voltage Module, fig 2-1
• Analog Current Module, fig 2-2
• Dry Contact Digital Module, fig 2-3
One Central Module is required for communication with the acquisition modules, power
supply and NMEA output, shown in fig 2-4.
1. Analog Voltage Module:
Fig 2-1 Analog Voltage Module

Input range: -10V~+10V
Input signal number: 4
Input Impedance: >100kΩ
Resolution: 12 bit
Bipolar Offset @ +25°C: <5 bit
Isolation voltage:
Input-Output: 500VDC
Channel-Channel: 500VDC
Output precision: 0.5%
Power Consumption: 330mA +5V
50mA +12V/+15V
50mA -12V/-15V
Working Temperature: -20 ~ +70℃

Storage Temperature: -40 ～ +85℃
Note: Output Value (X) and Input Voltage (Y, unit: V) formula:
Y = (X-2048) / 2048×10；When Y=0V, X=2048
11 (18)
Terminals definition:
1 2 3 4 5 6 7 8
CH1+ CH1- NC NC CH2+ CH2- NC NC
9 10 11 12 13 14 15 16
CH3+ CH3- NC NC CH4+ CH4- NC NC
Note: CHx+: Positive signal input for channel x.

CHx-: Negative signal input for channel x.
NC: No connection.
2. Analog Current Module
Fig 2-2 Analog Current Module

Input range: 4 ~ +20mA
Input signal number: 4
Input Impedance: 100Ω
Resolution : 12 bit
Bipolar Offset @ +25°C: <5 bit
Isolation voltage:
Channel-Channel: 500VDC
Output precision: 0.5%
Power: 330mA +5V
50mA +12V/+15V
50mA -12V/-15V
Working Temperature: -20 ~ +70°C
Storage Temperature: -40 +85°C
12 (18)
Note: (1) Output Value (X) and Input Voltage (Y, unit: mA) formula:
Y = (X-2048) / 2048×10 When Y=0mA, X=2048.
(2) The terminals definition same as for Analog Voltage Module.
3. Dry Contact Module
Fig 2-3 Dry Contact Module

Channels: 16
Input Impedance: 150kΩ
Isolation voltage:
Output precision: No Error
Power: +5V 15mA
+24V 30mA (16 channels are 0)
+24V 90mA (16 channels are 1)
Working Temperature: -20 ~ +70°C
Storage Temperature: -40 +85°C
1 2 3 4 5 6 7 8 9
GND D15 D14 D13 D12 D11 D10 D9 D8
10 11 12 13 14 15 16 17 18
D7 D6 D5 D4 D3 D2 D2 D0 GND
Note:
1. GND is input signal common reference.
2. Dx: Digital input number.
13 (18)
Central Module:
Fig 2-4 Central Module
Power Supply: +24V (18~36V)

Output Power: +5V/4A, +12V/+15V/0.6A, -12V/-15V/0.6A
Input data protocol: RS-485, baud rate is 57,600bps
Output data protocol: RS-485, baud rate is 19,200bps
The output is a standard IEC 61162-1 sentence.

$VRXDR,type,data,unit,id,....*hh<CR><LF>
Type filed: S = switch open/closed
G = generic
Unit field is null.
ID field is constructed by the module address and channel number in module with 4 bytes.
Example sentence:
$VRXDR,G,2046,,0601,G,2054,,0602,G,2049,,0603,G,2049,,0704*4D
1 2 3 4 5 6 7 8
24V+ 24V- +15/12V -15/-12V VCC GND B A
Note:
1. Only one Central Modules can be connected.
2. All module addresses must be individual otherwise the internal communication
will fail because more then one module will transmit data at the same time.
3. All acquisition modules can be configured by the onboard DIP switch.
14 (18)
4. The DIP switch in the Central Module is for configuring the number of
acquisition modules the controller manages.
If you need another kind of acquisition modules to be replaced, please contact us.
When you change the position or replace an acquisition module, you should set its address
correctly and plug-in the DAU box, nothing else is not needed.
3.1 Location and connection

Acquisition Modules connect their input signals with phoenix plugs to sockets on the PCB
board.
Fig 2-3 Acquisition modules installation location
3.1.1 Remove an acquisition module from the DAU
Procedure:
z Turn off the DAU power source.
z Please refer to the installation drawings in order to confirm the mounting location of the
acquisition module(s) (to be replaced) in the NSIU framework
z Loosen the fixed cable.
z Disconnect the phoenix plug from the acquisition module.
z Loosen and the two mounting bolts of the acquisition module
z Refer to (Fig 2-5). Remove the acquisition module
15 (18)
Fig 2-5
3.1.2 Settings
The following method is suitable for configuring the address of an acquisition module.
On the acquisition module, there is a six bit DIP switch, which is used for setting the
physical address of the acquisition module. The preset address of the spare acquisition
module must most likely be changed before mounting. Set the address by selecting location
for every bit with hand or screwdriver, note that the address must be the same as the module
to be replaced, i.e. the status of two option switches must be identical.
Fig 2-6 Address Setting Switch（Analog Voltage Module）
Note: Same procedure for Analog Current Module.
16 (18)
Fig 2-7 Address Setting Switch（Dry Contact Module）
3.1.3 How to replace an acquisition module

After the address has been configured, it may be mounted. Following procedure should be
followed:
z Push the acquisition module into the socket on the motherboard along the rails. Note the
direction of the module’s components side, and ensure that the connection between the
plug on the module and the socket on the motherboard is reliable and tight.
z Fix the acquisition module to the NSIU by screwing the two mounting bolts into the
module’s bracket and the framework.
z Insert the disconnected Phoenix plug into the socket on the acquisition module. Ensure
they are connected tight and reliable.
z Fix the front cover to the NSIU frame
z Power on the DAU and verify the functionality from the VDR or other means.
17 (18)
18 (18)

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What is the purpose of the document?

What is the purpose of the document?

What are the main components of the system described?

What are the main components of the system described?

VDR F1, S-VDR S1

Voyage Data Recorder

Consilium Marine & Safety AB

Consilium Marine & Safety AB

The contents of this document are subject to revision without

6.1.5 Power and network connection ............................................................30

11 Technical specifications ...................................................................................57

1 About this Manual

1.2 Symbols Used in the Manual

2.1 System Description

The Consilium VDR is a distributed system that consists of a number of units

Control units Input units Storage units

Microphones/Audio Mixer Unit Fixed capsule

Video Grabber Unit

Remote Control Unit Floatfree capsule

External PC Signal Converter PBB – Harddisk

Units in a Consilium VDR system

• Video signals – radar

2.2 System function

Replay of data can be performed on an external PC equipped with an Ethernet or USB

3.1 Required cable dimensions and standards

1. Conductor (stranded copper)

Serial cable for Signal converter”DAU”

1. Conductor (stranded copper)

3.2 Termination of cables

1. Where the connection block terminals are of press-type we recommend using

2. Where the connection block terminals are of screw-type we recommend to press

3.2.1 Network connectors

TP cable, colour order, shielded RJ45 connector and tool

Strap the cables according to picture below.

Shielding in Main Unit

See drawings for correct grounding.

˘ Main Unit (Central incl. Control module)

4.1 Main Unit (MU)

VDR Main unit

The core of a VDR system is the Central unit.

U Control Power Power

4.2 Selecting location

4.3 Mechanical installation

4.5 Electrical installation

All termination is also described in the drawings.

4.5.1 Quick guide

4.5.2 Placement of modules inside MU

Control M2.2 Charger M I/O M 700 NMEA M 6 IN PSU

Placement of modules inside MU Battery ON/OFF Power ON/OFF

4.5.2.1 Power module inside MU

Signal Slot/marking Cable

Power module with potentiometer

Recording may be terminated under the following circumstances:

Lift up both breakers to turn

Battery and Power switches turned OFF

4.5.2.2 AIS and GPS in Control module in MU

Instrument A (+) B (-) C

4.6 Remote Control Unit (RCU) (CM4.3 and RM4.3)

Remote control units CM4.3 and RM4.3