EMI Material
EMI Material
Absolute instrument
An absolute instrument determines the magnitude of the quantity to be measured in terms of
the instrument parameter. This instrument is really used, because each time the value of the
measuring quantities varies. So we have to calculate the magnitude of the measuring quantity,
analytically which is time consuming. These types of instruments are suitable for laboratory
use.
Example: Tangent galvanometer.
Secondary instrument
This instrument determines the value of the quantity to be measured directly. Generally these
instruments are calibrated by comparing with another standard secondary instrument.
Examples of such instruments are voltmeter, ammeter and wattmeter etc. Practically
secondary instruments are suitable for measurement.
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Fig 1.2
If two soft iron pieces are place near a current carrying coil there will be a force of repulsion
between the two soft iron pieces. This principle is utilized in the moving iron repulsion type
instrument.
Fig 1.3
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Fig1.4
b. Controlling force
To make the measurement indicated by the pointer definite (constant) a force is necessary
which will be acting in the opposite direction to the deflecting force. This force is known as
controllingforce. A system which produces this force is known as a controlled system. When
the external signal to be measured by the instrument is removed, the pointer should return
back to the zero position. This is possibly due to the controlling force and the pointer will be
indicating a steady value when the deflecting torque is equal to controlling torque.
Td = Tc _____ (1.1)
When a current is supply, the pointer deflects due to rotation of the spindle. While spindle is
rotate, the spring attached with the spindle will oppose the movements of the pointer. The
torque produced by the spring is directly proportional to the pointer deflectionq .
TC α θ________________(1.2)
The deflecting torque produced Td proportional to ‘I’. WhenTC = Td , the pointer will come
to a steady position. Therefore
θ α I_________________ (1.3)
Since, θ and I are directly proportional to the scale of such instrument which uses spring
controlled is uniform.
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Fig 1.5
C.Damping force
The deflection torque and controlling torque produced by systems are electro mechanical.
Due to inertia produced by this system, the pointer oscillates about it final steady position
before coming to rest. The time required to take the measurement is more. To damp out the
oscillation is quickly, a damping force is necessary. This force is produced by different
systems.
(a) Air friction damping
(b) Fluid friction damping
(c) Eddy current damping
If the pointer oscillates in anticlockwise direction the piston moves away and the pressure of
the air inside cylinder gets reduced. The external pressure is more than that of the internal
pressure.
Therefore the piston moves down wards. The pointer tends to move in clock wise direction.
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Fig 1.6
Fig1.6(Disc Type)
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An aluminum circular disc is fixed to the spindle (Fig. 1.6). This disc is made to move in the
magnetic field produced by a permanent magnet.
When the disc oscillates it cuts the magnetic flux produced by damping magnet. An emf is
induced in the circular disc by faradays law. Eddy currents are established in the disc since it
has several closed paths. By Lenz’s law, the current carrying disc produced a force in a
direction opposite to oscillating force. The damping force can be varied by varying the
projection of the magnet over the circular disc.
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fig 1.7
Principle of operation
When D.C. supply is given to the moving coil, D.C. current flows through it. When the
current carrying coil is kept in the magnetic field, it experiences a force. This force produces
a torque and the former rotates. The pointer is attached with the spindle. When the former
rotates, the pointer moves over the calibrated scale. When the polarity is reversed a torque is
produced in the opposite direction. The mechanical stopper does not allow the deflection in
the opposite direction. Therefore the polarity should be maintained with PMMC instrument.
If A.C. is supplied, a reversing torque is produced. This cannot produce a continuous
deflection.
Therefore this instrument cannot be used in A.C.
Torque developed by PMMC
Let Td =deflecting torque, TC = controlling torque,θ = angle of deflection,K=spring constant
b=width of the coil, l=height of the coil or length of coil, N=No. of turns, I=current
B=Flux density, A=area of the coil
The force produced in the coil is given by
F = BIL sinθ ______ (1.4)
When
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θ = 90°
Fig. 1.8
Let Rm =Resistance of meter, Rsh=Resistance of shunt, Im = Current through meter
Ish =current through shunt, I= current to be measure
Vm =Vsh ___________(1.10)
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ImRm = I shRsh
Shunt resistance is made of manganin. This has least thermoelectric emf. The change is
resistance, due to change in temperature is negligible.
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Fig1.10
There is change in inductance since the position of moving iron change w.r.t the fixed
electromagnets.
Let the new inductance value be ‘L+dL’. The current change by ‘di’ is dt seconds.
Let the emf induced in the coil be ‘e’ volt.
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Eqn (1.24) gives the energy is used in to two forms. Part of energy is stored in the inductance.
Remaining energy is converted in to mechanical energy which produces deflection.
Fig 1.11
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fig1.12
Difference between attraction and repulsion type instrument
An attraction type instrument will usually have a lower inductance, compare to repulsion type
instrument. But in other hand, repulsion type instruments are more suitable for economical
production in manufacture and nearly uniform scale is more easily obtained. They are therefore much
more common than attraction type.
Errors in PMMC
The permanent magnet produced error due to ageing effect. By heat treatment, this error
can be eliminated.
The spring produces error due to ageing effect. By heat treating the spring the error can
be eliminated.
When the temperature changes, the resistance of the coil vary and the spring also
produces error in deflection. This error can be minimized by using a spring whose
temperature co-efficient is very low.
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Characteristics of meter
It is also called ohms/volt rating of the instrument. Larger the sensitivity of an instrument,
more accurate is the instrument. It is measured in Ω/volt. When the sensitivity is high, the
impedance of meter is high. Hence it draws less current and loading affect is negligible. It is
also defend as one over full scale deflection current.
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Ayrton Shunt
Fig1.22
Ayrton shunt is also called universal shunt. Ayrton shunt has more sections of resistance.
Taps are brought out from various points of the resistor. The variable points in the o/p can be
connected to any position. Various meters require different types of shunts. The Aryton shunt
is used in the lab, so that any value of resistance between minimum and maximum specified
can be used. It eliminates the possibility of having the meter in the circuit without a shunt.
Multi range D.C. voltmeter
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We can obtain different Voltage ranges by connecting different value of multiplier resistor in
series with the meter. The number of these resistors is equal to the number of ranges required.
The resistance R1,R2,R3 and R4 is connected in series to obtained the ranges V1,V2,V3 and
V4
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POWER MEASUREMENTS
INTRODUCTION
Electric power is the rate of doing work. It is expressed in Watts. The higher units of
power used in practice include kilowatts, megawatts, etc. PWatts = VI COS φ , i.e., a power
of one watt is said to be expended when a source of one volt passes a current of one ampere
through a load resistance/ impedance of one ohm at unity power factor.
The power measurements are made with the help of a wattmeter. Wattmeter is an indicating
deflecting type of instrument used in laboratories for measurement of power in various
ranges. A wattmeter consists of two coils as shown in the schematic representative
figure1.3.1
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The wattmeter can be a UPF meter or LPF meter depending on the type of the load connected in
the measuring circuit. For power measurements in AC circuits, the wattmeter is widely adopted.
In principle and construction, it is a combination of those applicable for an ammeter and a
voltmeter.
The electrical power can be of three forms:
Real power or simply, the power is the power consumed by the resistive loads on the system.
It is expressed in watts (W). This is also referred as true power, absolute power, average
power, or wattage.
Reactive power is the power consumed by the reactive loads on the system. It is expressed in
reactive volt-amperes (VAr).
Apparent power is the vector sum of the above two power components. It is expressed in
volt-amperes (VA).
Thus, it is observed from the power triangle shown in figure 1.3.2, that more is the deviation
of power factor from its unity value, more is the deviation of real power from the apparent
power. Also, we have
VA2 = W2 + VAr2
And power factor, cos ϕ = ( Watts / VA )
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The fixed coils are wound with heavy wire of minimum number of turns. The fixed coils
embrace the moving coil. Spring control is used for movement and damping is by air. The
deflecting torque is proportional to the product of the currents in the two coils. Theses watt
meters can be used for both DC and AC measurements. Since the deflection is proportional to
the average power and the spring control torque is proportional to the deflection, the scale is
uniform. The meter is free from waveform errors. However, they are more expensive.
3.2.2. Expression for the deflection torque:
Let iC, iP : Current in the fixed and moving coils respectively, M : Mutual inductance
between the two coils, θ : Steady final deflection of the instrument, K: Spring constant,
V, I : RMS values of voltage and current in the measuring circuit and RP : Pressure coil
resistance.
Instantaneous voltage across pressure coil, v = √2 V sin wt
Instantaneous current in the pressure coil, i P = √2 V/RP sin wt = √2 IP sin wt
Instantaneous current in the current coil, i C = √2 I sin (wt-ϕ)
Instantaneous torque is given by: T i = iC iP ( d M / d θ )
= [ √2 I sin (wt-ϕ) ] [ √2 IP sin wt ] ( d M / d θ )
Since the controlling torque, Tc=Kθ, we have at balance of the moving pointer, Td=Tc, so
that, θ = [ V I cos ϕ / ( K RP ) ] ( d M / d θ )
= ( K’ d M / d θ ) P________ (1.3.5)
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Where K’ = K RP and P is the power consumption. Thus the deflection of the wattmeter is
found to be the direct indication of the power being consumed in the load circuit.
• Errors are introduced due to pressure coil inductance (which is large at LPF) Thus, in a LPF
wattmeter, special features are incorporated in a general electro-dynamometer wattmeter circuit
to make it suitable for use in LPF circuits as under:
(a) Pressure coil current:
The pressure coil circuit is designed to have a low value of resistance so that the current through
the pressure coil is increased to provide an increased operating torque.
(b) Compensation for pressure coil current:
On account of low power factor, the power is small and the current is high. In this context, there
are two possible connections of the potential coil of a wattmeter as shown in figure1.3.4. The
connection (a) can not be used, since owing to the high load current, there would be a high power
loss in the current coil and hence the wattmeter reading would be with a large error. If the
connection (b) is used, then the power loss in the pressure coil circuit is also included in the meter
readings.
Fig 1.3.4
Thus it is necessary to compensate for the pressure coil current in a low power factor wattmeter.
For this, a compensating coil is used in the instrument to compensate for the power loss in the
pressure coil circuit as shown in figure 3.5.
(c) Compensation for pressure coil inductance:
At low power factor, the error caused by the pressure coil inductance is very large. Hence, this
has to be compensated, by connecting a capacitor C across a portion of the
series resistance in the pressure coil circuit as shown in figure 3.5.
(d) Realizing a small control torque:
Low power factor wattmeters are designed to have a very small control torque so that they can
provide full scale deflection (f.s.d.) for power factor values as low as 10%. Thus, the complete
circuit of a low power factor wattmeter is as shown in figure 3.5.
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Fic 1.3.5
The current coil of the wattmeter is inserted in one line and the potential coil is connected across
the other two lines. Thus, the voltage applied to the voltage coil is V RB= VR-VB, where, VR and
VB are the phase voltage values of lines R and B respectively, as illustrated by the phasor diagram
of figure 1.3.7.
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figure 1.3.7
Fig 1.3.8
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Where Ø is the lagging PF angle of the load. It is to be noted that the equations (3.11) and (3.12)
get exchanged if the load is considered to be of leading PF.
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UNIT OF MEASUREMENT
The most common unit of measurement on the electricity meter is the kilowatt hour, which is
equal to the amount of energy used by a load of one kilowattover a period of one hour, or
3,600,000 joules. Some electricity companies use the SI megajoule instead.
Demand is normally measured in watts, but averaged over a period, most often a quarter or half
hour.
Reactive power is measured in "Volt-amperes reactive", (varh) in kilovar-hours. By convention, a
"lagging" or inductive load, such as a motor, will have positive reactive power. A "leading", or
capacitive load, will have negative reactive powerVolt-amperes measures all power passed
through a distribution network, including reactive and actual. This is equal to the product of root-
mean-square volts and amperes.
Distortion of the electric current by loads is measured in several ways. Power factor is the ratio of
resistive (or real power) to volt-amperes. A capacitive load has a leading power factor, and an
inductive load has a lagging power factor. A purely resistive load (such as a filament lamp, heater
or kettle) exhibits a power factor of 1. Current harmonics are a measure of distortion of the wave
form. For example, electronic loads such as computer power supplies draw their current at the
voltage peak to fill their internal storage elements. This can lead to a significant voltage drop near
the supply voltage peak which shows as a flattening of the voltage waveform. This flattening
causes odd harmonics which are not permissible if they exceed specific limits, as they are not
only wasteful, but may interfere with the operation of other equipment. Harmonic emissions are
mandated by law in EU and other countries to fall within specified limits.
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remaining constant for accurate measurement of energy usage, which was not a likely
circumstance with most supplies.
Some meters measured only the length of time for which charge flowed, with no measurement of
the magnitude of voltage or current being made. These were only suited for constant-load
applications.
The relationship between magnetic field strength (H) and magnetic flux density (B) is not linear
in such materials. If the relationship between the two is plotted for increasing levels of field
strength, it will follow a curve up to a point where further increases in magnetic field strength
will result in no further change in flux density. This condition is called magnetic saturation.
If the magnetic field is now reduced linearly, the plotted relationship will follow a different curve
back towards zero field strength at which point it will be offset from the original curve by an
amount called the remanent flux density or remanence.
If this relationship is plotted for all strengths of applied magnetic field the result is a sort of S-
shaped loop. The 'thickness' of the middle bit of the S describes the amount of hysteresis, related
to the coercivity of the material.
Its practical effects might be, for example, to cause a relay to be slow to release due to the
remaining magnetic field continuing to attract the armature when the applied electric current to
the operating coil is removed.
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This curve for a particular material influences the design of a magnetic circuit
This is also a very important effect in magnetic tape and other magnetic storage media like hard
disks. In these materials it would seem obvious to have one polarity represent a bit, say north for
1 and south for 0. However, to change the storage from one to the other, the hysteresis effect
requires the knowledge of what was already there, because the needed field will be different in
each case. In order to avoid this problem, recording systems first overdrive the entire system into
a known state using a process known asbias. Analog magnetic recording also uses this technique.
Different materials require different biasing, which is why there is a selector switch for this on the
front of most cassette recorders.
In order to minimize this effect and the energy losses associated with it, ferromagnetic substances
with low coercivity and low hysteresis loss are used, likepermalloy.
In many applications small hysteresis loops are driven around points in the B-H plane. Loops
near the origin have a higher μ. The smaller loops the more they have a soft magnetic (lengthy)
shape. As a special case, a damped AC field demagnetizes any material.
Magnetic field hysteresis loss causes heating. This effect is used in induction cooking, where an
alternating magnetic field causes a ferrite container to heat directly rather than being heated by an
external heat-source.
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Imagine a row of progressively-sized tuning forks arranged side-by-side. They are all
mounted on a common base, and that base is vibrated at the frequency of the measured AC
voltage (or current) by means of an electromagnet. Whichever tuning fork is closest in
resonant frequency to the frequency of that vibration will tend to shake the most (or the
loudest). If the forks' tines were flimsy enough, we could see the relative motion of each by
the length of the blur we would see as we inspected each one from an end-view perspective. Well,
make a collection of “tuning forks” out of a strip of sheet metal cut in a pattern akin to a rake, and
you have the vibrating reed frequency meter: (Figure below)
The user of this meter views the ends of all those unequal length reeds as they are collectively
shaken at the frequency of the applied AC voltage to the coil. The one closest in resonant
frequency to the applied AC will vibrate the most, looking something like Figure below.
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Vibrating reed meters, obviously, are not precision instruments, but they are very simple and
therefore easy to manufacture to be rugged. They are often found on small engine-driven
generator sets for the purpose of setting engine speed so that the frequency is somewhat close to
60 (50 in Europe) Hertz.
While reed-type meters are imprecise, their operational principle is not. In lieu of mechanical
resonance, we may substitute electrical resonance and design a frequency meter using an inductor
and capacitor in the form of a tank circuit (parallel inductor and capacitor). See Figure below.
One or both components are made adjustable, and a meter is placed in the circuit to indicate
maximum amplitude of voltage across the two components. The adjustment knob(s) are
calibrated to show resonant frequency for any given setting, and the frequency is read from them
after the device has been adjusted for maximum indication on the meter. Essentially, this is a
tunable filter circuit which is adjusted and then read in a manner similar to a bridge circuit (which
must be balanced for a “null” condition and then read).
Resonant frequency meter “peaks” as L-C resonant frequency is tuned to test frequency.
This technique is a popular one for amateur radio operators (or at least it was before the advent of
inexpensive digital frequency instruments calledcounters), especially because it doesn't require
direct connection to the circuit. So long as the inductor and/or capacitor can intercept enough
stray field (magnetic or electric, respectively) from the circuit under test to cause the meter to
indicate, it will work.
In frequency as in other types of electrical measurement, the most accurate means of
measurement are usually those where an unknown quantity is compared against a known
standard, the basic instrument doing nothing more than indicating when the two quantities are
equal to each other. This is the basic principle behind the DC (Wheatstone) bridge circuit and it is
a sound metrological principle applied throughout the sciences. If we have access to an accurate
frequency standard (a source of AC voltage holding very precisely to a single frequency), then
measurement of any unknown frequency by comparison should be relatively easy.
For that frequency standard, we turn our attention back to the tuning fork, or at least a more
modern variation of it called the quartz crystal. Quartz is a naturally occurring mineral possessing
a very interesting property called piezoelectricity. Piezoelectric materials produce a voltage
across their length when physically stressed, and will physically deform when an external voltage
is applied across their lengths. This deformation is very, very slight in most cases, but it does
exist.
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Quartz rock is elastic (springy) within that small range of bending which an external voltage would
produce, which means that it will have a mechanical resonant frequency of its own capable of being
manifested as an electrical voltage signal. In other words, if a chip of quartz is struck, it will “ring”
with its own unique frequency determined by the length of the chip, and that resonant oscillation will
produce an equivalent voltage across multiple points of the quartz chip which can be tapped into by
wires fixed to the surface of the chip. In reciprocal manner, the quartz chip will tend to vibrate most
when it is “excited” by an applied AC voltage at precisely the right frequency, just like the reeds on a
vibrating-reed frequency meter.
Chips of quartz rock can be precisely cut for desired resonant frequencies, and that chip mounted
securely inside a protective shell with wires extending for connection to an external electric
circuit. When packaged as such, the resulting device is simply called a crystal (or sometimes
“xtal”). The schematic symbol is shown in Figure below.
Crystal or Xtal
The “capacitance” and “inductance” shown in series are merely electrical equivalents of the quartz's
mechanical resonance properties: they do not exist as discrete components within the crystal. The
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capacitance shown in parallel due to the wire connections across the dielectric (insulating) quartz
body is real, and it has an effect on the resonant response of the whole system. A full discussion on
crystal dynamics is not necessary here, but what needs to be understood about crystals is this resonant
circuit equivalence and how it can be exploited within an oscillator circuit to achieve an output
voltage with a stable, known frequency.
Crystals, as resonant elements, typically have much higher “Q” (quality) values than tank circuits
built from inductors and capacitors, principally due to the relative absence of stray resistance, making
their resonant frequencies very definite and precise. Because the resonant frequency is solely
dependent on the physical properties of quartz (a very stable substance, mechanically), the resonant
frequency variation over time with a quartz crystal is very, very low. This is how quartz movement
watches obtain their high accuracy: by means of an electronic oscillator stabilized by the resonant
action of a quartz crystal.
For laboratory applications, though, even greater frequency stability may be desired. To achieve
this, the crystal in question may be placed in a temperature stabilized environment
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Fig 1. indicates the current measurement by a C.T. The current being measured passes through
the primary winding and the secondary winding is connected to an ammeter. The C.T. steps down
the current to the level of ammeter.
Fig 2. shows the connection of P.T. for voltage measurement. The primary winding is connected
to the voltage being measured and the secondary winding to a voltmeter. The P.T. steps down the
voltage to the level of voltmeter.
Merits of Instrument Transformers:
1. Instruments of moderate size are used for metering i.e. 5A for current and 100 to 120 volts for
voltage measurements.
2. Instrument and meters can be standardized so that there is saving in costs. Replacement of
damaged instruments is easy.
3. Single range instruments can be used to cover large current or voltage ranges, when used with
suitable multi range instrument transformers.
4. The metering circuit is isolated from the high voltage power circuits. Hence isolation is not a
problem and the safety is assured for the operators
5. There is low power consumption in metering circuit.
6. Several instruments can be operated from a single instrument
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Nominal Ratio: It is the ratio of rated primary winding current (voltage) to the rated
secondary winding current (voltage).
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Construction of CT
Construction of Current Transformer:
Current transformers are constructed in various ways. In one method there are two separate
windings on a magnetic steel core. The primary winding consists of a few turns of heavy wire
capable of carrying the full load current while the secondary winding consist of many turns of
smaller wire with a current carrying capacity of between 5/20 amperes, dependent on the design.
This is called the wound type due to its wound primary coil.
Wound Type
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Phasor Diagram
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Rotational velocity
The main application of rotational velocity transducers is in speed control systems.
They also provide the usual means of measuring translational velocities, which are
transformed into rotational motions for measurement purposes by suitable gearing.
Many different instruments and techniques are available for measuring rotational
velocity as presented below.
Digital tachometers
Digital tachometers, or to give them their proper title, digital tachometric generators,
are usually non-contact instruments that sense the passage of equally spaced marks
on the surface of a rotating disc or shaft. Measurement resolution is governed by the
number of marks around the circumference. Various types of sensor are used, such as
optical, inductive and magnetic ones. As each mark is sensed, a pulse is generated
and input to an electronic pulse counter. Usually, velocity is calculated in terms of
the pulse count in unit time, which of course only yields information about the mean
velocity. If the velocity is changing, instantaneous velocity can be calculated at each
instant of time that an output pulse occurs, using the scheme shown in Figure 2.2.4.
In this circuit, the pulses from the transducer gate the train of pulses from a 1MHz
clock into a counter. Control logic resets the counter and updates the digital output
value after receipt of each pulse from the transducer. The measurement resolution of
this system is highest when the speed of rotation is low.
Optical sensing
Digital tachometers with optical sensors are often known as optical tachometers.
Optical pulses can be generated by one of the two alternative photoelectric techniques
illustrated in Figure 2.2.5. In Figure 2.2.5 (a), the pulses are produced as the windows
in a slotted disc pass in sequence between a light source and a detector. The alternative
form, Figure 2.2.5 (b), has both light source and detector mounted on the same side
of a reflective disc which has black sectors painted onto it at regular angular intervals.
Light sources are normally either lasers or LEDs, with photodiodes and phototransistors
being used as detectors. Optical tachometers yield better accuracy than other forms
of digital tachometer but are not as reliable because dust and dirt can block light paths.
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is the fluid density. To avoid confusion, CV is often known as the dynamic viscosity, to
distinguish it from KV. CV is measured in units of poise or Ns/m2 and KV is measured
in units of stokes or m2/s.
Viscosity was originally defined by Newton, who assumed that it was constant with
respect to shear rate. However, it has since been shown that the viscosity of many fluids
varies significantly at high shear rates and the viscosity of some varies even at low shear
rates. The worst non-Newtonian characteristics tend to occur with emulsions,pastes and
slurries. For non-Newtonian fluids, subdivision into further classes can also be made
according to the manner in which the viscosity varies with shear rate, as shown in Figure 2.3.
The relationship between the input variables and output measurement for instruments
that measure viscosity normally assumes that the measured fluid has Newtonian
characteristics.
For non-Newtonian fluids, a correction must be made for shear rate variations
(see Miller, 1975a). If such a correction is not made, the measurement obtained is
known as the apparent viscosity, and this can differ from the true viscosity by a large
factor. The true viscosity is often called the absolute viscosity to avoid ambiguity.
Viscosity also varies with fluid temperature and density.
Instruments for measuring viscosity work on one of three physical principles:
Rate of flow of the liquid through a tube
Rate of fall of a body through the liquid
Viscous friction force exerted on a rotating body.
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-------2.3
where R is the radius (m) of the tube, L is its length (m), P is the pressure difference
(N/m2) across the ends and V is the volume of liquid flowing in time T (m3/s).
For non-Newtonian fluids, corrections must be made for shear rate variations (Miller,
1975a). For any given viscometer, R, L and V are constant and equation (2.3) can be
written as:
CV = KPT
where K is known as the viscometer constant.
Falling body viscometer
The falling body viscometer is particularly recommended for the measurement of high
viscosity fluids. It can give measurement uncertainty levels down to ±1%. It involves
measuring the time taken for a spherical body to fall a given distance through the
liquid. The viscosity for Newtonian fluids is then given by Stoke’s formula as (in units
of poise):
where R is the radius (m) of the sphere, g is the acceleration due to gravity (m/s2), ρs
and ρl are the specific gravities (g/m3) of the sphere and liquid respectively and V is
the velocity (m/s) of the sphere.
For non-Newtonian fluids, correction for the variation in shear rate is very difficult.
Rotational viscometers
Rotational viscometers are relatively easy to use but their measurement inaccuracy
is at least ±10%. All types have some form of element rotating inside the liquid
at a constant rate. One common version has two coaxial cylinders with the fluid to
be measured contained between them. One cylinder is driven at a constant angular
velocity by a motor and the other is suspended by torsion wire. After the driven
cylinder starts from rest, the suspended cylinder rotates until an equilibrium position
is reached where the force due to the torsion wire is just balanced by the viscous force
transmitted through the liquid. The viscosity (in poise) for Newtonian fluids is then
given by:
where G is the couple (Nm) formed by the force exerted by the torsion wire and its
deflection, R1 and R2 are the radii (m) of the inner and outer cylinders, h is the length
of the cylinder (m) and ω is the angular velocity (rad/s) of the rotating cylinder. Again,
corrections have to be made for non-Newtonian fluids.
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Moisture measurement
There are many industrial requirements for the measurement of the moisture content.
This can be required in solids, liquids or gases. The physical properties and storage
stability of most solid materials is affected by their water content. There is also a
statutory requirement to limit the moisture content in the case of many materials sold
by weight. In consequence, the requirement for moisture measurement pervades a
large number of industries involved in the manufacture of foodstuffs, pharmaceuticals,
cement, plastics, textiles and paper.
Measurement of the water content in liquids is commonly needed for fiscal purposes,
but is also often necessary to satisfy statutory requirements. The petrochemical industry
has wide-ranging needs for moisture measurement in oil etc. The food industry also
needs to measure the water content of products such as beer and milk.
In the case of moisture in gases, the most common measurement is the amount of
moisture in air. This is usually known as the humidity level. Humidity measurement
and control is an essential requirement in many buildings, greenhouses and vehicles.
As there are several ways in which humidity can be defined, three separate terms
have evolved so that ambiguity can be avoided. Absolute humidity is the mass of water
in a unit volume of moist air; specific humidity is the mass of water in a unit mass of
moist air; relative humidity is the ratio of the actual water vapour pressure in air to the
saturation vapour pressure, usually expressed as a percentage.
Industrial moisture measurement techniques
Industrial methods for measuring moisture are based on the variation of some physical
property of the material with moisture content. Many different properties can be used
and therefore the range of available techniques, as listed below, is large.
Electrical methods
Measuring the amount of absorption of microwave energy beamed through the material
is the most common technique for measuring moisture content and is described in
detail in Anderson (1989), and Thompson (1989). Microwaves at wavelengths between
1mm and 1m are absorbed to a much greater extent by water than most other materials.
Wavelengths of 30mm or 100mm are commonly used because ‘off-the-shelf’ equipment
to produce these is readily available from instrument suppliers. The technique
is suitable for moisture measurement in solids, liquids and gases at moisture-content
levels up to 45% and measurement uncertainties down to š0.3% are possible.
The capacitance moisture meter uses the principle that the dielectric constant of
materials varies according to their water content. Capacitance measurement is therefore
related to moisture content. The instrument is useful for measuring moisturecontent
levels up to 30% in both solids and liquids, and measurement uncertainty
down to š0.3% has been claimed for the technique (Slight, 1989). Drawbacks of
the technique include (a) limited measurement resolution owing to the difficulty in
measuring small changes in a relatively large standing capacitance value and (b) difficulty
when the sample has a high electrical conductivity. An alternative capacitance
charge transfer technique has been reported (Gimson, 1989) that overcomes these problems
by measuring the charge carrying capacity of the material. In this technique, wet
and dry samples of the material are charged to a fixed voltage and then simultaneously
discharged into charge-measuring circuits.
The electrical conductivity of most materials varies with moisture content and this
therefore provides another means of measurement. Techniques using electrical conductivity
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variation are cheap and can measure moisture levels up to 25%. However, the
presence of other conductive substances in the material such as salts or acids affects
the measurement.
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DC Bridge
Wheatstone’s bridge
This bridge circuit has four resistive arms: arm-AB and arm-BC the ration arms with resistances
R1 and R2, arm-AD with the unknown resistance R 3 and arm CD with a standard known variable
resistance R4, as shown in figure-1 below. The supply is fed across the arm-AC and the arm-BD
contains a galvanometer used as a detector connected across it.
The bridge is said to be balanced when the galvanometer current is zero. This is called
as the position of null reading in the galvanometer, which is used here as a null detector
of the bridge under the balanced conditions. Thus under the balance conditions of the
bridge, we have,
The I2R loss occurring in the resistors of each arm might tend to increase the
temperature, which in turn can result in a change in the resistance value, different
from the normal value.
(iii) Errors due to the effect of the connecting wires and lead resistors: the connecting
lead wire resistance will affect the value of the unknown resistance, especially when it
is a
low resistance value. Thus, the connecting lead wire resistances have to be accounted
for while measuring a low resistance.
(iv) Contact resistance errors: The contact resistance of the leads also affects the value
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of the measurand resistance, just as in point (iii) above. This resistance value depends
on the cleanliness of the contact surfaces and the pressure applied to the circuit.
Limitations of WS bridge
The WS bridge method is used for measurement of resistances that are numerically in
the range of a few ohms to several kilo-ohms. The upper limit is set by the reduction in
sensitivity to unbalance caused by the high resistances, as per the equation (7).
Sensitivity of WS bridge
In a WS bridge PQRS as in figure 2, with the resistance S in an arm changed to S+ S, the bridge
becomes unbalanced to the extent of the resistance change thus brought about. This is also
referred as the unbalanced operation of the WS bridge. Under such circumstances, with Sv as the
voltage sensitivity of the galvanometer, we have,
Thus, the WS bridge sensitivity is high when (R/S)=1. It decreases as the ratio (R/S) becomes
either larger or smaller than unity value. This also causes a reduction in accuracy with which the
bridge is balanced
AC BRIDGES
General form of A.C. bridge
AC bridge are similar to D.C. bridge in topology(way of connecting).It consists of four arm
AB,BC,CD and DA .Generally the impedance to be measured is connected between ‘A’ and
‘B’.A detector is connected between ‘B’ and ’D’. The detector is used as null deflection
instrument.Some of the arms are variable element. By varying these elements, the potential
values at ‘B’ and ‘D’ can be made equal. This is called balancing of the bridge.
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At balance condition,
Voltage drop across ‘AB’=voltage drop across ‘AD’.
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From equation -2.1, it can be seen that, equation -2.4 and equation-2.5 are equal.
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Types of detector
The following types of instruments are used as detector in A.C. bridge.
• Vibration galvanometer
• Head phones (speaker)
• Tuned amplifier
Vibration galvanometer
Between the point ‘B’ and ‘D’ a vibration galvanometer is connected to indicate the bridge
balance condition. This A.C. galvanometer which works on the principle of resonance. The
A.C. galvanometer shows a dot, if the bridge is unbalanced.
Head phones
Two speakers are connected in parallel in this system. If the bridge is unbalanced, the
speaker produced more sound energy. If the bridge is balanced, the speaker do not produced
any sound energy.
Tuned amplifier
If the bridge is unbalanced the output of tuned amplifier is high. If the bridge is balanced,
output of amplifier is zero.
Measurements of inductance
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Advantages
Expression for R1 and L1 are simple.
Equations area simple
They do not depend on the frequency (as w is cancelled)
R1 and L1 are independent of each other.
Disadvantages
Variable inductor is costly.
Variable inductor is bulky..
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Advantages
Equation of L1 and R1 are simple.
They are independent of frequency.
They are independent of each other.
Standard capacitor is much smaller in size than standard inductor.
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Disadvantages
Standard variable capacitance is costly.
It can be used for measurements of Q-factor in the ranges of 1 to 10.
It cannot be used for measurements of choke with Q-factors more than 10.
We know that Q =wC4R4
For measuring chokes with higher value of Q-factor, the value of C4 and R4 should be
higher. Higher values of standard resistance are very expensive. Therefore this bridge cannot
be used for higher value of Q-factor measurements.
Hay’s bridge
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Substituting the value of R1 fro eqn. 2.14 into eqn. 2.15, we have,
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Advantages
Fixed capacitor is cheaper than variable capacitor.
This bridge is best suitable for measuring high value of Q-factor.
Disadvantages
Equations of L1and R1 are complicated.
Measurements of R1 and L1 require the value of frequency.
This bridge cannot be used for measuring low Q- factor.
Anderson Bridge:
In the Anderson Bridge the unknown inductance is measured in terms of a known
capacitance and resistance.
this method is capable of precise measurements of inductance over a wide range of
values from a few micro-henrys to several henrys and is the best bridge method
Wien’s Bridge
Applications :
– Frequency measureent
– Notch filter
– Frequency-determining element
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Schering Bridge
The Schering bridge, one of the most important bridges, is used extensively for the
measurement of capacitors.
Schering bridge for measurement of capacitance
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Wagner earthing consists of ‘R’ and ‘C’ in series. The stray capacitance at node ‘B’ and ‘D’ are
CB, CD respectively. These Stray capacitances produced error in the measurements of ‘L’ and
‘C’. These error will predominant at high frequency. The error due to this capacitance can be
eliminated using wagner earthing arm.
Close the change over switch to the position (1) and obtained balanced. Now change the
switch to position (2) and obtained balance. This process has to repeat until balance is achieved
in both the position. In this condition the potential difference across each capacitor is zero.
Current drawn by this is zero. Therefore they do not have any effect on the measurements.
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A circuit providing an output based on the difference between two inputs (times a
scale factor) is shown in Fig. 15.28. A potentiometer is provided to permit adjusting
the scale factor of the circuit. While three op-amps are used, a single-quad op-amp IC
is all that is necessary (other than the resistor components). The output voltage can be
shown to be
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V to I and I to V converters
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Connecting digital circuitry to sensor devices is simple if the sensor devices are
inherently digital themselves. Switches, relays, and encoders are easily interfaced with
gate circuits due to the on/off nature of their signals. However, when analog devices are
involved, interfacing becomes much more complex. What is needed is a way to
electronically translate analog signals into digital (binary) quantities, and visa- versa. An
analog-to-digital converter, or ADC, performs the former task while a digital-to-analog
converter, or DAC, performs the latter.
An ADC inputs an analog electrical signal such as voltage or current and outputs a binary
number. In block diagram form, it can be represented as such:
A DAC, on the other hand, inputs a binary number and outputs an analog voltage or
current signal. In block diagram form, it looks like this:
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Together, they are often used in digital systems to provide complete interface with analog
sensors and output devices for control systems such as those used in automotive engine
controls:
It is much easier to convert a digital signal into an analog signal than it is to do the
reverse. Therefore, we will begin with DAC circuitry and then move to ADC circuitry.
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For a simple inverting summer circuit, all resistors must be of equal value. If any of the
input resistors were different, the input voltages would have different degrees of effect on
the output, and the output voltage would not be a true sum. Let's consider, however,
intentionally setting the input resistors at different values. Suppose we were to set the
input resistor values at multiple powers of two: R, 2R, and 4R, instead of all the same
value R:
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Starting from V1 and going through V3, this would give each input voltage exactly half
the effect on the output as the voltage before it. In other words, input voltage V1 has a 1:1
effect on the output voltage (gain of 1), while input voltage V2 has half that much effect
on the output (a gain of 1/2), and V3 half of that (a gain of 1/4). These ratios are were not
arbitrarily chosen: they are the same ratios corresponding to place weights in the binary
numeration system. If we drive the inputs of this circuit with digital gates so that each
input is either 0 volts or full supply voltage, the output voltage will be an analog
representation of the binary value of these three bits.
If we chart the output volt ages for all eight combinations of binary bits (000 through 111)
input to this circuit, we will get the following progression of voltages:
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Note that with each step in the binary count sequence, there results a 1.25 volt change in
the output. This circuit is very easy to simulate using SPICE. In the following simulation,
I set up the DAC circuit with a binary input of 110 (note the first node numbers for
resistors R1, R2, and R3: a node number of "1" connects it to the positive side of a 5 volt
battery, and a node number of "0" connects it to ground). The output voltage appears on
node 6 in the simulation:
We can adjust resistors values in this circuit to obtain output voltages directly
corresponding to the binary input. For example, by making the feedback resistor 800 O
instead of 1 kO, the DAC will output -1 volt for the binary input 001, -4 volts for the
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binary input 100, -7 volts for the binary input 111, and so on.
If we wish to expand the resolution of this DAC (add more bits to the input), all we need
to do is add more input resistors, holding to the same power-of-two sequence of values:
It should be noted that all logic gates must output exactly the same voltages when in the
"high" state. If one gate is outputting +5.02 volts for a "high" while another is outputting
only +4.86 volts, the analog output of the DAC will be adversely affected. Likewise, all
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"low" voltage levels should be identical between gates, ideally 0.00 volts exactly. It is
recommended that CMOS output gates are used, and that input/feedback resistor values
are chosen so as to minimize the amount of current each gate has to source or sink.
Digital ramp ADC
Also known as the stairstep-ramp, or simply counter A/D converter, this is also fairly
easy to understand but unfortunately suffers from several limitations.
The basic idea is to connect the output of a free-running binary counter to the input of a
DAC, then compare the analog output of the DAC with the analog input signal to be
digitized and use the comparator's output to tell the counter when to stop counting and
reset. The following schematic shows the basic idea:
As the counter counts up with each clock pulse, the DAC outputs a slightly higher (more
positive) voltage. This voltage is compared against the input voltage by the comparator.
If the input voltage is greater than the DAC output, the comparator's output will be high
and the counter will continue counting normally. Eventually, though, the DAC output
will exceed the input voltage, causing the comparator's output to go low. This will cause
two things to happen: first, the high-to- low transition of the comparator's output will
cause the shift register to "load" whatever binary count is being output by the counter,
thus updating the ADC circuit's output; secondly, the counter will receive a low signal on
the active- low LOAD input, causing it to reset to 00000000 on the next clock pulse.
The effect of this circuit is to produce a DAC output that ramps up to whatever level the
analog input signal is at, output the binary number corresponding to that level, and start
over again. Plotted over time, it looks like this:
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CHAPTER 4 Potentiometers
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4.4. Applications
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Fig 5.1
The magnetic coating is a thin layer of iron oxide(Fe2°3) particles, and the core is made of
laminated steel alloys. The core assembly carrying the winding is called a tape recording
head.With current (1) flowing in the coil, a magnetic flux will bridge cross the non-magnetic
gap, thus magnetizing the iron oxide particles as they pass the gap. Because the magnetic
coating is purposely selected for its high remanence, the iron particles will remain
magnetized in the direction of tape travel with the magnitude of flux impressed upon the tape
as it moves in front of the non-magnetic gap. Hence, a recording of the applied signal will
have been realized. When the same tape is passed through the front gap of a similar playback
head, it will cause variations in the reluctance of the winding, and thereby inducing a voltage
which ideally is required to be a faithful reproduction of the recorded signal. A functional
diagram of a complete magnetic tape-recorder is shown .in Fig. 5.1. While two different
heads are needed for accurate instrumentation recording and reproduction, only one
combined head is used for coarse instrumentation works as well as for audio recordings. With
one head, one needs only to switch from a record to reproduce (playback) mode. At the same
time the direction of tape travel has accordingly to is set by the sense of rotation of the motor
moving the tape transport.
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Fig 5.2
Four factors contribute to the accuracy of magnetic tape recording, particularly for
instrumentation and data processing purposes. These are: (1) the magnetization
characteristics of the magnetic recording medium, (2) the tape speed, (3) the bandwidth of the
recorded signal, and (4) the gap width. All these factors are considered together to minimize
errors and distortions.
This error voltage is amplified by an amplifier of gain KA, and the amplifier output
voltage VA is input to a d.c. motor which drives the pen. The angular rotation θ of the
motor is converted into the vertical displacement y of the pen by a pulley system.
The pen writes on a chart which is driven at a constant speed along the x-direction,
i.e. the x position of the pen is proportional to time. The motor angular position θ
is sensed by a displacement sensor, often a potentiometer, to provide the feedback
voltage VF, thus closing the loop. An increase in input voltage VIN will cause error
e to increase in the short term, causing VA, θ and y to increase. This causes a
corresponding increase in VF which reduces e; the system settles out with the pen at
a new position y such that VF is as close as possible to VIN.
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If the amplifier gain is large, so that KAKMKD _ 1, then y/VIN ≈ KP/KD. This means
that the overall sensitivity is largely independent of KA and KM so that, for example,
any changes in KM due to non-linearity have negligible effect.
A typical analogue chart recorder has a displacement span y of 100 mm and an
input range of 0 to 10 V or 4 to 20 mA d.c. The pen positioning accuracy is ±0.2%,
the input impedance 250 kΩ and the response time less than 2.0 s for 100% step change.
Figure 5.3(c) shows a block diagram of an open-loop digital chart recorder. Here
the input voltage VIN is amplified if necessary and the resulting voltage VA input
to an analogue-to-digital converter (ADC). The parallel digital output signal from
the ADC is input to a digital stepper motor which moves the pen in the vertical
y-direction. A typical recorder has a recording width (span of y) of 100 mm and an
input range of 0 to 10 V d.c. The ADC has a resolution of 14 1–2 bits; the final motor
output displacement has 105 steps, giving a pen positioning resolution of 0.1 mV. Input
resistance is 100 kΩ, electrical measurement error within 0.4% and pen positioning
error within 0.35%.
Several measured variables can be recorded using multi-channel recorders.
There are two main types. In continuous or line recorders there is a separate motor
and pen for each variable and the measured values are recorded as a continuous trace.
Normally up to four pens are possible and in order for each pen to travel the full chart
width and cross each other they must be offset from each other horizontally. Since
horizontal displacement x is proportional to time, this can be done by creating a small
time shift between the traces. In the multi-point type there is a single motor and
pen which is switched sequentially between the input signals. The first variable is
switched in and a dot printed on the chart, then the second and a dot printed, and
so on for all the variables, returning to the first to repeat the process. The trace for
each variable is therefore a series of dots in a given colour. Figure 5.3(d) is a
continuous chart record of several variables.
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Figure 5.3
Chart recorders:
(a) Schematic of analogue recorder (b) Block diagram of analogue recorder
(c) Block diagram of digital recorder (d) Chart record of measured variables.
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Fig5.4 Raster display and character generation using 7×5 dot matrix
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LED Dispaly
When a semiconductor diode is forward biased, as shown in Figure 5.4(a), a current
iF flows, which depends exponentially on the forward voltage VF:
Fig:LED characteristics and circuits(a) Forward Biased (b)V/I Characteristics of LED (C)
Luminous intensity /Current
Light-emitting diodes have the special property that when forward biased they emit
electromagnetic radiation over a certain band of wavelengths. Two commonly used
LED materials are gallium arsenide phosphide (GaAsP), which emits red light,
and gallium phosphide (GaP), which emits green or yellow light. In both cases the
luminous intensity IV of the diode light source increases with current iF; for GaAsP
diodes the relationship is approximately linear (Figure 11.6(c)). The light emitted by
a GaAsP (red) diode is distributed over a narrow band of wavelengths centred on
0.655 μm. Figure 11.6(d) shows the relationship between relative luminous intensity
and wavelength λ. Similarly the light emitted by a GaP (green) diode is distributed
over a narrow band of wavelengths centred on 0.560 μm. The human eye is far more
sensitive to green light than red, so a green LED of low radiant power may appear
as bright as a red LED of much higher radiant power. The response of LEDs to step
changes in iF is extremely fast; turn-on and turn-off times of 10 ns are typical.
When switched ‘on’, a typical GaAsP diode requires a forward current iF of
around 20 mA corresponding to a luminous intensity Iν of 4.0 mcd (millicandela),
and a forward voltage VF of 2.2 V. When used as a display pixel the diode should be
switched ‘on’ by a logic signal in the ‘l’ state, and switched ‘off’ when the signal
is in the ‘0’ state. Figure 11.6(e) shows a simple circuit for achieving this, using a
series resistor R of 140 Ω. For a ‘1’ input, VS ≈ 5 V, iF = (5 − 2.2)/140 = 20 mA and
the diode is ‘on’. For a ‘0’ input, VS ≈ 0 V, iF is negligible and the diode is ‘off ’.
Alternatively a 20 mA constant current source may be switched in and out by the logic
signal.
A seven-segment LED display device consists of eight individuals LEDs, one
for each segment and one for the decimal point. There are two possible methods of
interconnection, common anode or common cathode (Figure 11.6(f)).
Using the above data, the power consumption of an individual pixel is 2.2 . 20 .
10−3 W, i.e. 44 mW; the total power consumption of the seven-segment display is
therefore around 320 mW. This high power consumption means that LEDs are only
suitable for character displays and are unsuitable for graphics displays.
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Electrical measurements and Instrumentation IV(ECE)
Figure :LED characteristics and circuits: (d) Relative intensity wavelength (GaAsP)
(e) Series resistor (f ) Interconnection methods.
LCD Display
Liquid crystal displays (LCDs) do not emit light but use light incident on them from
external sources. Consequently LCDs use significantly less power (microwatts) than
LEDs (milliwatts). Liquid crystals flow under shear forces as in normal liquids but
have some of the properties of solids. In nematic liquid crystals individual molecules
have a rod-like shape. As the orientation of the molecules changes so there is a corresponding
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Electrical measurements and Instrumentation IV(ECE)
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Electrical measurements and Instrumentation IV(ECE)
the upper electrode and the x polarising filter. However, in order to produce large area
displays with sufficient brightness and contrast ratio to be read clearly at low ambient
lighting levels
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Electrical measurements and Instrumentation IV(ECE)
These are used to display the numerals 0 to 9, the letters of the alphabet A to Z in
either upper or lower case format, and a few other symbols such as punctuation marks.
Displays showing alphabetical and numerical information are often referred to as
alphanumeric.
Figure5.5 shows two character formats in widespread use: seven-segment and
7 . 5 dot-matrix. Figure 5.5(a) shows seven segments a to g arranged in a figureof-
eight configuration and the corresponding character set. This is limited to the ten
numerals and nine upper case letters. The 7 × 5 dot-matrix format enables a far larger
set of typically 192 characters to be obtained; this includes all the numerals, upper
and lower case letters (Figure 5.5(b)), together with Greek letters and other symbols.
A 9 × 7 dot-matrix format gives a better representation of lower case letters.
Each character format is an array of segments or dots; these elements are referred
to as pixels. To display a character each pixel must be separately switched ‘on’ and
‘off’ independently of the other pixels. When a pixel is switched on, either it is a source
emitting light or it is modulating light from other sources. When a pixel is switched
off it is either not emitting light or not modulating light. As an example, suppose we
wish to display the numerals 0 to 9 using the seven-segment format (Figure 5.6).
Each of the pixels abcdefg can be switched individually on or off using a seven-digit
parallel binary code where a ‘1’ corresponds to ‘on’ and a ‘0’ to ‘off’. Figure 5.6
shows the seven-segment codes corresponding to the numerals 0 to 9. A sevensegment
decoder is used to convert the input parallel digital signal, usually in binary
coded decimal (b.c.d.) or ASCII format, into seven-segment code. Figure 5.6 show
the table to convert the DCBA code, representing one decade of 8421 b.c.d., to the
seven-segment abcdefg code. Decoders are also used to convert input data in
parallel b.c.d. or ASCII format into 7 . 5 or 9 . 7 format for dot-matrix displays; the
logic is normally implemented using a read only memory (ROM).
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Electrical measurements and Instrumentation IV(ECE)
Figure 5.5 Character formats for displays: (a) Seven-segment character format
(b) 7 ×5 dot-matrix character format
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Electrical measurements and Instrumentation IV(ECE)
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Electrical measurements and Instrumentation IV(ECE)
Reference Books:
2. Golding E.W., and Widdis F.C., “Electrical Measurements and measuring Instruments”,V
Edition, Wheeler Publications.
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