Airtech
Airtech
Airtech
LTD.
DHARWAD
EXECUTIVE
SUMMARY
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AIRTECH PVT.
LTD.
DHARWAD
EXECUTIVE SUMMARY
INTRODUCTION:
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METHODOLOGY:
Types of Data:
• Primary Data
Primary data is collected from all heads of the department by face
to face interaction.
• Secondary Data
The secondary data is collected through by internet, company
profile and industry analysis.
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COMPANY
PROFILE
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COMPANY PROFILE
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provide the cost effective customized solutions to some of the most complex
work holding requirements. They have also developed a range of the
matching cylinders.
Airtech adopt a system of continuous checks and inspections right from
raw material to finished products, to ensure a consistently superior product.
Research & Development has been yet another area of focus at AIR
TECH PRIVATE LIMITED a modem CAD (Computer Aided Design)
centre manned by qualified personnel has not only seen the introduction of
new products but improvement on existing range, based on the continuous
feed back from the customer. This dedication has ensured that APL [Airtech
Private Limited] always stays a step ahead.
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SECTOR DETAILS
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Automotive Sector:
Indian automotive industry continued with its momentum of steadfast
performance in output, clocking a growth. Growth was skewed with most
key segments in the auto sector witnessing high turnover and a few growths
in previous years.
High growth was evident in all segments of the capital goods industry.
Segments such as diesel engines, earthmoving & construction equipment,
industrial furnace, pumps, transformers, textile machinery and tractors had a
high growth.
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Mission:
• Build an organization that installs in every employee a sense of
dedication, true camaraderie and a feeling of one family.
• Make working in Airtech a passion rather than a duty.
• To be a social responsible, environment friendly organization that
cares.
• For the society and environment it belongs to.
Objectives:
• To serve the engineering industries.
• To earn profit.
• To give customer satisfaction.
• To supply quality goods.
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QUALITY POLICY
• Dynamic leadership.
• Expert engineers for expert work.
• Customer contribution and care.
• Leading manufacturer of chucks.
• Continuous interaction with the customers.
• Provision of work holding solution.
At AIR TECH, they try their best to ensure that no product leaves the
plant unless it is thoroughly tested and certified by a team of quality
specialists, because they know that these work holdings work under severe
and exacting conditions.
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INFRASTRUCTURE FACILITIES:
About Skin from Dharwad on national highway, AIRTECH is situated.
The plant is 60 acres which provides good & sufficient facilities to the
employees such as:
Good ventilation.
Polycentric control & good electricity facility. ~ Rest rooms for
workers.
Canteen facility.
Wide packing area.
Good transportation facility.
Free medical facility & visiting doctors.
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PRODUCT PROFILE:
1. Chucks
2. Cylinders
3. Chuck jaws.
1. Chucks:
In simple words chuck is defined as rotating work holding device. It is
one of the important accessory component in lathe, grinding, milling
machines etc.. the wedge design of the chuck has a self locking features that
prevent the accidents and it does not loose its gripping power even at cutting
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loads with high repeatability. It is fitted to the spindle for holding the jobs of
different shapes and size.
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2. Cylinders
These are used for operating power operated chucks, cylinders activate
the chucks via the draw bar passing through the spindle bore, cylinders
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Some cylinders are specially design for high speed CNC bar and
chucking lathes, they are also used in figure chucks, clap application and
special chucks.
1. Chuck jaws
APL manufactures standard, soft, hard and special chuck jaws. All
soft jaws are made of high carbon steel. They hard revisable jaws are made
of case hardened steel special jaws are offered to customers specifications or
to suit customer's components.
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WH WC WHCB
CC QCJ BFC
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110,125,160,200,250,305,400,530,
Closed centre WC
610
Power chuck
WH- This wedge type chuck is actuated by rear mounted hydraulic cylinder
via a draw bar passing through the machine spindle bore.
WC- This chuck is similar to the chuck but does not have through.
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CUSTOMERS
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Government organizations
• Railways.
• Defence.
• Power supply plant.
Other users
Small scale industries in and around HUBLI, DHARW AD.
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COMPETITORS INFORMATION
APL offers not only standard work holding but also total solutions in
work holding. In fact, this is why the APL' s customers are spanning various
sectors like auto components manufacturers, ordinance factories, railways
and machine tool manufacturers.
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INDIAN COMPETITORS.
Gundy Machine Tools Ltd, Chennai (GMT)
GMT was the first company, which started its manufacturing
power chucks in India in the year 1950 with technical knowledge from
BERG Germany.
They are sti111eading the market with 44% market share. OEM
prefers their chucks because of,
1. Superior quality product.
2. Marketing set up is sound.
3. They have various sales and service staff/office in Delhi, Mumbai,
Chennai, Bangalore and many more tire one cities.
Their prices are 10-15% more than APL but 20-305 lower than imported
chucks. Their production capacity is high hence it helps them to meet the
market demand.
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MNC'S COMPITATORS:
• ROHM, Germany.
• SMW - Auto block.
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• Kitagawa-Japan.
• ITW USA & India (Hyderabad).
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DEPARTMENTAL STUDIES
• PLANNING AND PURCHASE DEPARTMENT.
• PRODUCTION DEPARTMENT.
• QUALITY CONTROL DEPARTMENT.
• MARKETING DEPARTMENT.
• FINANCE DEPARTMENT.
• ADMINISTRATION AND HR DEPARTMENT.
PLANNING DEPARTMENT:
The company gets the orders from various suppliers as well as from
perspective customers, after seeing to its terms and cost aspects planning
department issues acceptance order. But for certain specialized tool some
parts of product that can not be carried out in the company then planning
department will out source such activity. After it comes from outsourced
agency department
is responsible for the proper execution of purchase orders once accepted.
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Product specification
Production Outsourcing
PURCHASE DEPARTMENT :
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Suppliers
APL gets raw material from the following suppliers. They are:
1) Hi-tech forge, Bangalore.
2) Rukmani forge, Bangalore
3) Sona steel, Mumbai.
PRODUCTION DEPARTMENT:
Production plant is quite big and clean in which workers can work
without any problem of dust and foul and production process will be
conducted in shift basis. There are two shifts for workers in production plant
each shift of 8 hours.
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1) Raw Materials:
The raw materials will be taken from Bombay, Bangalore & Belgaum.
This consists of basic material which is raw in stake like carbon steel, rough
forged steel and alloy steel etc.
2) Turning Process:
First operation in the production is turning process. In this the work
operation held in a lathe and rotated while the cutting tool or cutter removes
the metal from the work piece.
3) Milling Process:
Next operation, a hole is produced at the work piece before forcing a
rotating cutter known as drill bit through the work piece.
In boring operation an existing drilled hole is enlarged by using a
cutter known as boring bit. Remaining is the finishing of drilled hole to an
accurate size using fluted tool called as reamer.
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4) Grinding process:
Phase Grinding
Surface Grinding
Slot Grinding
External Grinding
Internal Grinding
5) Heat Treatment.
It’s a process of heating & cooling of metal or alloys in order to obtain
certain desired properties such as hardness, toughness and strength.
6) Inspection:
Components are then sent to inspection where tolerance & size of
each component is checked. When these are approved components are sent
to serration process.
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7) Serration:
It is the process where teethe or hard surface of jaws for firm grip. The serration
can be used to move the haws to hold war pieces of different size.
Raw Materials
Turning Process
Milling Process
Grinding Process
Heat Treatment
Inspection
Serration
Cleaning
Etching
Assembly
Testing
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8) Cleaning:
Components are cleaned with oil, which also prevents rusting before it
is taken to the further process.
9) Etching:
For each & every product a number is given, the trade mark of APL is
printed on the product.
10) Assembly:
This involves joining of different components or parts produced
during the production process in order to complete a single finished product.
11) Testing:
Finished assembled products are tested for maximum speed and
maximum gripping force and maximum diameter it can be hold
12) Packing & dispatch:
A wooden box & thermocol is used for packing. Care is taken in such
a way that there such not be any chance of damage while transporting the
goods.
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Engineer
Supervisor
Workers
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MARKETING PROCESS:
Marketing is a process by which companies create value for customers
and build strong customer relationship in order to capture value from
customers in return.
MARKETING MANAGER
REPRESENTATIVES DEALERS
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Orders from and sales from is issued and sent to the head office and
factory in time.
Conducting marketing development activity.
This department is lead by Mr. Vinay Kumar Rai, who manages the
marketing and sales activities of the organization, today the change is
occurring at acceleration rate, the situation will not remains same always to
cope with, today the APL is not only introducing new products but also
improvement on the existing range based on the continuous feed back from
the customers.
Marketing is the link between the producer and customers. All efforts
made to produce will simply go waste unless there is proper channel to
market the product.
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FINANCE DEPARTMENT
FINANCE MANAGER
ACCOUNTANT
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1. Strategy:
This is an ideal route that the organization has chosen for its future growth, a
plan in an organization formulated to gain the competitive advantage.
2. System:
The company has a unique integrated system in all the departments.
The execution of order is followed by top-to-bottom. This includes
formal and informal procedure including the innovation system,
compensation system, management information system and capital
allocation system, which governs every day's activities.
3. Style:
The leadership approach of top management and the organization's
overall operating approach, also the way in which the employees present
themselves to out side world, suppliers and clients. The decision making is
participative in nature where all the middle level and lower level
management is aloud to suggest the idea in the decision making process.
4. Staff:
The organization's human resource refers to how people are trained,
developed, specialized, integrated, motivated and how their career is
managed.
The APL has effective staff of participative in nature with positive attitude
towards organizational goal and also performing efficiently with effective
results in achieving organizational goal.
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5. Skill:
What the company does best, the distinctive capabilities and
competencies that resides in the organization. APL' s process of training the
employees is on the job training. Whereas off the job training, which is
theoretical in nature & provides over all design of the job. The company is
fully equipped with skilled faculty to train employees. Her the training
period is for one year.
Skills include:
Communication skills
Presentation skills
Listening skills
Technical skills
Managerial skills
6. Shared value:
Originally called super ordinate goals, the guiding concepts and
principles of organization value and aspiration often unwritten that go
behind the conventional statement of corporate objective the fundamental
ideas around which a business is. This thing influence's a group of people to
work together for a common goal.
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Sales turnover
Financial year
(Rs. In lakhs)
2004-2005 455
2005-2006 635
2006-2007 562
2007-2008 1300
2008-2009 764
2009-2010 687
1400
1200
1000
800
400
200
0
2003- 2004- 2005- 2006- 2007- 2008-
2004 2005 2006 2007 2008 2009
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SWOT ANALYSIS
Strength:
⇒ APL has very good image in the eyes of
their customers since they produce the chucks as per the prescribed
specification by customers. Even the prompt payments to their
vendors/suppliers make them different from others.
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Weakness:
• Labor turnover is one of the major problems of APL. They are
paying very less salary to operational level of employees; another
reason is that they themselves don't want to continue with the old
temporary operational level of employees. The candidate whom they
feel capable of doing proper work, to such candidates they offer
permanent employment.
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Opportunities:
Company can expand its business to large extent since
they are unable to meet market demand, reliable quality, and good
customer relationship.
Threats:
More than 300 chuck-manufacturing companies are present in
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PROJECT
OVERVIEW
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MARKETING MANAGEMENT
Introduction:
Market is a place where the sellers and buyers assemble to exchange
their products for money and vice-versa. Marketing is very much integral to
market. Production precedes marketing.
Meaning:
Market is the set of actual and potential buyers of a product or service.
Marketing is the performance of those business activities that direct the flow
of goods and services from producer to consumer or users. Marketing is
managing profitable customer relationship.
Definitions:
Marketing is defined by the American Marketing Association [AMA]
as "the activity, set of institutions, and processes for creating,
communicating, delivering, and exchanging offerings that have value for
customers, clients, partners, and society at large."
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MARKETING MANAGER
REPRESENTATIVES DEALERS
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This department is lead by Mr. Vinay Kumar Rai, who manages the
marketing and sales activities of the organization, today the change is
occurring at acceleration rate, the situation will not remains same always to
cope with, today the APL is not only introducing new products but also
improvement on the existing range based on the continuous feed back from
the customers.
Marketing is the link between the producer and customers. All efforts
made to produce will simply go waste unless there is proper channel to
market the product.
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MARKETING MIX:
The marketing mix is the set of controllable tactical marketing toolsproduct,
price, place and promotion, which the firm blends to produce the response, it
wants in the target market.
Elements of the marketing mix are often referred to as 'the four Ps':
PRODUCT.
PRICE.
PLACE.
PROMOTION.
PRODUCT:
Product means the goods and services combination the company
offers to the. Target market. The product consists of polices and procedures
relating to be offered and services to be rendered. It also includes research
and development programs and the new product policy.
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1. Chucks:
In simple words chuck is defined as rotating work holding device. It is
one of the important accessory component in lathe, grinding, milling
machines etc... the wedge design of the chuck has a self locking features that
prevent the accidents and it does not loose its gripping power even at cutting
loads with high repeatability. It is fitted to the spindle for holding the jobs of
different shapes and size.
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.2. Cylinders
These are used for operating power operated chucks, cylinders
activate the chucks via the draw bar passing through the spindle bore,
cylinders should provide the correct operating forced to match the chuck.
Some cylinders are specially design for high speed CNC bar and chucking
lathes, they are also used in figure chucks, clap application and special
chucks.
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PRODUCT QUALITY
At AIR TECH, they try their best to ensure that no product leaves the
plant unless it is thoroughly tested and certified by a team of quality
specialists, because they know that these work holdings work under severe
and exacting conditions.
• Dynamic leadership.
• Expert engineers for expert work.
• Customer contribution and care.
• Leading manufacturer of chucks.
• Continuous interaction with the customers.
• Provision of work holding solution.
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BRANDING:
The word 'branding' has its origin to the word 'brand'. A brand is a
name, word, symbol or mark used to identify a product and to differentiate it
from the competitive product.
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PACKAGING:
Packaging is considered as an important element of product mix.
Some marketers even consider it as a 'fifth P' along with product, price,
place, and promotion. Packaging has been variously defined. One of the
most quoted definition is "packaging is the art, science and technology of
preparing goods for transport and sale.
Functions:
Packaging should perform the following five functions.
1) Production: packaging should protect the product from damages in the
primarily designed.
4) Convenience: This is the fourth function of packaging. The package
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PLACE:
Place includes company activities that make the product available to
the target consumers. Place represents the location where a product can be
purchased. It is often referred to as the distribution channel. This element
includes policies and procedures relating to the channels to be used between
the plant and the consumer, the degree of selectivity among wholesalers and
retailers and attempt to co-operation of trade.
DISTRIBUTION CHANNELS:
Production is for consumption. Having produced the products, these
need to be made available to the final users of the product. A proper
distribution channel should be selected to reach the customers.
According to American Marketing Association:
"A channel of distribution or marketing channel is the structure of
intra company organization units and extra-company agents and dealers,
wholesaler and retail, through which a commodity, product or service is
marketed"
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DIRECT SELLING:
This method is also referred to as producer to consumer channel.
Under this channel, the producer of goods attempts to make a direct contact
with the ultimate user of goods.
The advantages of direct selling method:
1) Close relationship to the consumers makes the producer constantly
aware of changes and other consumer needs.
2) Profit does not go to the middle-men.
3) Goods get to the consumer more quickly because they do not have the
travel through intermediaries or middle-men.
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• HAL Banglore.
3. Government organizations
• Railways.
• Defence.
• Power supply plant.
4. Other users
Small scale industries in and around HUBLI, DHARWAD.
TRANSPORTATION:
APL will transport the goods to the end users through the couriers and
the transportation charge will be breed by the company itself.
STORAGE:
The APL has a huge layout and the raw materials are kept outside
or in open space because they need fresh air. They cannot be kept in
closed rooms. The APL is not having any storage room, they keep the
raw material like carbon steel and rough forged steel outside only.
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PRICE:
The price is the amount a customer pays for the product. It is
determined by a number of factors including market share, competition,
material costs, product identity and the customer's perceived value of the
product. The business may increase or decrease the price of product if other
stores have the same product.
In APL the price of the product is different from one product to
another, because they fix the price on the size of the product means the
dimensions of the product like Hollow chucks having dimension 130,110,
etc. the price of the chucks starts from Rs.20,000/- on wards.
The price of the chucks & cylinders are flexible. Because the price
level is depends on the dimensions of the product.
The APL will give discount to the dealers from 10 to 15% of the sales
price & give allowances to the representatives as a commission from 2 to 3%
of sales.
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PROMOTION:
Promotion means activities that communicates the merits of the
product and pursued target customers to buy it. This element includes
special selling plans or devices directed at or through the trade, from of
devices for consumer promotions and trade promotions. Promotion is more
than just advertising or personnel selling.
Promotion is more than just advertising or personnel selling. The
marketing manager can use publicity, public relations, and various other
forms of promotion. But most important, the marketing manager must
develop a blend of all the possible promotional ingredients in order to
accomplish his objectives.
Promotion Methods
It will be useful to classify promotional methods in three categories as
personal selling, mass selling and sales promotion.
1. PERSONAL SELLING:
Personal selling involves direct face to face relationships between
sellers and potential customers.
The APL has the fixed and regular customer and its promotion method
is personal selling.
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2. MASS SELLING:
Mass selling seeks to communicate ideas or information to large
numbers of customers at the same time. Advertising is the main form of
mass selling. Advertising is any paid from of promotion of ideas, goods or
services, by an identified sponsor. It involves the use of such media as the
following:
• Magazines and newspapers,
• Outdoor posters, signs, skywriting etc.,
• Radio and television
• Catalogs, directories and references
• Direct Mail, E-Mail
The APL uses only one media i.e. advertisement that to only in
technical magazines & automation magazines.
3. SALES PROMOTION:
Sales promotion activities can make both personnel and mass selling
more effective by coordinating both effects. Sales promotion men may
design and arrange for the distribution of catalogs and directory references.
The APL has the different types of catalogs which contains
information about over all organization & information about products.
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In this Airtech Pvt. Ltd. Company as, I have analyzed there is no such
big problem in the marketing department. Then also they are facing some
problems like:
1. Pricing and delivery problem.
2. Service problem.
3. Stocks.
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2. Service problem:
All the customers of APL are away from the manufacturing concern, so
the APL is facing the problem of giving the services to the customers. As the
APL wants to render the service to the customers, but the customers are far
away from the company, then also the APL will render the services but not
in a proper way. This is another problem faced by the marketing department.
3. Stocks:
APL will have the problem of stocks. Some times the customer without
giving the order to produce asks the products, at that time if the APL has that
much of product then they will deliver them, if they didn't have much
product to deliver then it is facing the problem.
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FINDINGS
• Airtech Pvt Ltd, is not having any branches. Means it is not having
any different outlet location to meet out the demand & to capture the
market of whole India
• Airtech Pvt Ltd. has not yet obtained ISO [Indian Standard
organization] certification for their products.
• Airtech Pvt Ltd. is having the only few marketing strategies are
advertisement in technical magazines
• Airtech Pvt. Ltd uses only one type of distribution channel known as
direct selling and it is also called as zero level distribution.
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SUGGESTIONS
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CONCLUSION
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CONCLUSION
After doing the analysis I also came to know that the Airtech products
are acquiring more importance in the market. The only thing is that they
have to improve in services and deliveries as well as to provide more
advertisements regarding existing and new products. And they are
maintaining the quality of products in a good manner.
APL will become one of the best engineering companies in the India
and world even though having tuff competition from Multi National
Companies.
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ANNEXURE
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QUESTIONARIES
2. Which type of distribution channel will you prefer for your products?
a) Zero level Distribution b) One level Distribution
c) Two level Distribution
5. If yes, then how much percent will u provide discount to the dealers?
a) 10% b) 15% c) 4% d) 10% to 15 %
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ll. If No, then on what basis do you manufacture chucks? a) On the Basis of
Manager's specification.
b) On the basis of customer specification.
c) On the basis of Production Manager's specifications.
d) None of the above.
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BIBILOGRAPHY
• Company catalogs and broaches.
• www.airtechindia.com
• Industry Journals & Magazines.
• Books:
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THANK YOU
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