Heat Transfer Analysis 9.12

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Heat Transfer Oil

Analysis
WearCheck’s heat transfer oil test kit has been designed to enhance efficiency in thermal transfer machinery. Degraded or
contaminated oil can cause reduced system efficiencies due to damaged pumps or fouled heat exchangers. Compromised oil
can become a fire or explosion risk, it is therefore vital that heat transfer oils be tested regularly.

Heat transfer oil analysis targets key areas of the oil’s performance, The heat transfer oil test kit is convenient, cost-efficient and uniquely
contamination and degradation. For instance, oxidation of the oil will available from WearCheck on the African continent.
result in elevated acid levels as well as an increased viscosity, and the by-
products of this oxidation will lead to deposits in the system resulting in
lower thermal efficiencies. Oxidation can be caused by excessive operating
temperatures and/or the presence of metallic catalysts such as iron or
copper, and over-extended fluid service.

A second area of concern is thermal cracking. Here the oil’s chemical


backbone is broken up into smaller, more volatile components. A significant
variance between the closed cup and open cup flash point indicates a
buildup of these volatile fractions which pose real fire and explosion risks.
Thermal cracking can also manifest itself with decreased kinematic viscosity.

By providing a comprehensive test profile, not only the problem, but also
the root of the problem, can be discovered.

Heat Transfer Oil Tests Typical


Test Test Method Applications
• Viscosity at 40°C ASTM D7279 • Tank heating
• Viscosity at 100°C ASTM D7279 • Suction heating
• Viscosity Index ASTM D2270 • Reactor vessel heating
• Density at 20°C ASTM D4052 • Process reboilers
• Total Acid Number ASTM D974 • Platen or Press heating
• Moisture (ppm) ASTM D6304 • Ovens and fryers
• Flash Point PMCC ASTM D93 • Natural gas heating
• Flash point COC ASTM D92 • Jacketed vessel heating
• Fire Point COC ASTM D92 • Indirect steam generators
• Conradson Carbon Residue ASTM D189 • In line liquid heating
• Pentane Insolubles ASTM D4055 • In line gas heating
• Elemental concentration (Al, Cr, Cu, Fe, Ba, Ca, P, Zn, Na, Si) ASTM D5185* • Heated moulds or dies
• Particle Count (4, 6,14,20,25,50,75, 100 micron & ISO code) ISO 4406:99 • Crude oil heating
* Based on but not exactly according to the method • Calendar roll heating
• Building heaters
Head Office Branches • Autoclaves
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e [email protected] Middelburg +27 (0) 13 246 2966

The leaders in Oil & Fuel Analysis www.wearcheck.co.za

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