Compact Display: Edition April 2005 Rev.2.0

User’s manual
COMPACT
DISPLAY
Edition
Edition April
April 2005
2005 rev.2.0
rev.2.0
SME company info:
Address: Via della Tecnica, n° 40 Z.I.

36071, Arzignano (VI) ITALY
Phone number: 0039-0444-470511
Fax number: 0039-0444-451803
e-mail: [email protected]
[email protected]
web site www.grupposme.com
2
OVERVIEW
This manual illustrates the structure and operation of COMPACT DISPLAY (Fig. 1) engi-
neered by SME, divided in four parts, as follows :
LIST of CONTENTS
Chapter 1: ALL INFORMATION GIVEN BY THE DISPLAY page 4

1.1 DISPLAY SEGMENTS: description page 4
1.2 LED INDICATORS: description page 9
Chapter 2: DISPLAY KEYS UTILIZATION page 10
Chapter 3: PROGRAMMABLE PARAMETERS page 12

3.1 ADJUSTABLE PARAMETERS: calibration procedure page 12
3.2 ADJUSTABLE PARAMETERS: description page 17
3.3 ADJUSTABLE PARAMETERS: limits page 21
3.4 ADJUSTABLE PARAMETERS: notable parameters page 32
Chapter 4: DIAGNOSTIC MODE page 33
Fig. 1: COMPACT display engineered by SME
3
Chapter 1: ALL INFORMATION GIVEN BY THE DISPLAY
1.1 DISPLAY SEGMENTS: description
The display gives the following information about the operating state of the system:
Lift truck speed (expressed in kmh or mph)
Handbrake active, indicated by the warning symbol
Safety contact open, indicated both by EE blinking message visualized in time-

meter area and by relative symbol .
With any directional switch active and safety contact still open, lift truck can’t be moved, even
after seat switch is closed; in such a case, after safety contact is closed, the symbol disap-
pears. EE code disappears only after active directional switch is turned off.
Time meter or, otherwise, odometer or weight present

on the forks, expressed in kg.
Steering angle
Maintenance time expiry, indicated by warning symbol
Slow speed operation, indicated by
Lift truck speed level, range from 0 (NO speed)

to 9 (MAXIMUM speed) segment, as in symbol
Battery level, indicated by a 9 segments symbol.

Display signals with alarm code 12 the fact battery is completely discharged .
4
In following Table 1, you can read the relation between battery charge level and number of visu-
alized bars; refer to table second column in case of a generic system, to third column in case of a
36V system , to fourth in case of a 48V system and to fifth column in case of an 80V system. .
Table 1 Relation between battery charge level and number of visualized bars
BATTERY CHARGE LEVEL BATTERY VOLTAGE [ V ]

DISPLAY INDICATION Case of a generic system Case of a 36V system
No segments Discharged battery Voltage < 34.5 V
1 flashing segment 10 % 34.5 V ÷ 35.1 V
1 segment 20 % 35.1 V ÷ 35.5 V
2 segments 30 % 35.5 V ÷ 35.9 V

3 segments 40 % 35.9 V ÷ 36.2 V
4 segments 50 % 36.2 V ÷ 36.5 V
5 segments 60 % 36.5 V ÷ 36.8 V
6 segments 70 % 36.8 V ÷ 37.1 V
7 segments 80 % 37.1 V ÷ 37.4 V
8 segments 90 % 37.4 V ÷ 37.6 V
9 segments Full charged battery Voltage > 37.6 V
BATTERY VOLTAGE [ V ] BATTERY VOLTAGE [ V ]

DISPLAY INDICATION Case of a 48V system Case of an 80V system
No segments Voltage < 45.6 V Voltage < 73 V
1 flashing segment 45.6 V ÷ 46.4 V 73 V ÷ 74.7 V
1 segment 46.4 V ÷ 47 V 74.7 V ÷ ?????V

2 segments 47 V ÷ 47.6 V 76.2 V ÷ 77.5 V
3 segments 47.6 V ÷ 48.2 V 77.5 V ÷ 78.8 V
4 segments 48.2 V ÷ 48.7 V 78.8 V ÷ 79.9 V
5 segments 48.7 V ÷ 49.2 V 79.9 V ÷ 81 V
6 segments 49.2 V ÷ 49.7 V 81 V ÷ 81.9 V
7 segments 49.7 V ÷ 50.1 V 81.9 V ÷ 82.8 V
8 segments 50.1 V ÷ 50.4 V 82.8 V ÷ 83.6 V
9 segments Voltage > 50.4 V Voltage > 83.6 V
5
Lift truck operation mode
Pressing E-S-H button, you can set energetic operating mode for your system.
The function is enabled using EYE software menu named Calibration – ESH
to select desired operating mode.
In particular you can choose between E-S-H or PROGRAMMABLE WORKING :
- Pressing E-S-H (economic, standard, high) button, you change energetic mode and update
related parameters with a value, corresponding to selected operating mode, that operator
can’t modify.
Notice: This function can be enabled also via display, using calibration parameter 98.
- Pressing PROGRAMMABLE WORKING you can manage 3 further options (limit 1, limit 2, and
limit 3).
You can set parameters value, that are expressed in per cent of high energetic mode; chang-
ing active limitation (among L1, L2 or L3), related per cent data are used to calculate actual
parameters value.
Notice: Percent values can be modified only with EYE Calibration – E-S-H menu.
Notice: Pressing PROGRAMMABLE WORKING you can manage economic, standard or high
operating mode too.

Notice: COMPACT display shows different symbols in function of selected energetic mode:
- E-S-H management disabled: no symbol visualised.
- E-S-H management enabled: active mode is indicated by symbol

- PROGRAMMABLE WORKING management enabled: in case you have chosen
one of L1, L2 or L3 operating modes, and lift truck is stopped, one of the seg-
ments of speed indicator symbol blinks to show selected energetic mode (see
Table 2 )
- Otherwise symbol indicates, as usual, selected operating mode
DISPLAY VISUALISATION OPERATING

(from symbol left side) MODE
1st segment L1 (Limit 1)
Table 2 : selected energetic mode
5th segment L2 (Limit 2)
9th segment L3 (Limit 3)
6
Notice: as usual, if lift truck is moving, symbol indicates speed level.
Notice: if active mode is one of L1, L2 or L3 limitations and you change operating mode (from
PROGRAMMABLE WORKING to E-S-H), software automatically sets operating mode to
economic one.
Alarm message, indicated by an alpha-numerical code in the display area where

usually lift truck speed appears.
See Table 3 for the meaning of alarm codes.
Over-temperature alarm , indicated by the warning light
Hour meter separation point , usually blinking, stops in following cases:

- Seat switch open.
- Serial communication between display and control unit not active
- Main breaker open
Some alphanumeric codes, are visible for

SYSTEM IN USE CODE
3 seconds, when you turn your lift truck on.
4 wheels truck C0
They appear where usually is visualized speed
3 wheels truck C1
indicator symbol; those codes help operator to
identify system in use (see Table 4 ). Table 4
Where usually is visualized hour meter, on left

side appears battery voltage in V DC, and on
right side, maximum weight industrial truck can

lift, expressed in quintals.
7
ALARM ALARM DESCRIPTION ALARM ALARM DESCRIPTION
CODE CODE
F Wrong eeprom + watch dog timer E4 Drive right motor overtemperature
F0 Maximum battery voltage E5 Drive left motor overtemperature
F1 Minimum battery voltage E6 Pump motor overtemperature
F2 Pedal trimmer fault EE Wrong start
F3 Drive right module desat/overcurrent EL Low battery voltage
F4 Drive left module desat/overcurrent EE

flashing Seat switch opened
F5 Pump module Desat/overcurrent
A Alarm on pre-charge circuit of internal
F6 Drive right motor current offset
capacitors
F7 Drive left motor current offset
AL Key retention
F8 Pump motor current offset
17 Main breaker fault
F9 Steer sensor fault
40 Lift pressure sensor fault
FA 5V encoders not ok 60 Battery / inverter mismatch
Fc Drive right motor Encoder 77 Wrong right traction motor thermal probe
Fd Left right motor Encoder
78 Wrong left traction motor thermal probe
FE 24V out not ok
79 Wrong pump motor thermal probe
FH 12V out not ok 80 Wrong right traction module thermal probe
FL Pump inputs on at start 81 Wrong left traction module thermal probe
E1 Drive right module overtemperature 82 Wrong pump module thermal probe
E2 Drive left module overtemperature 83 CRC fault
E3 Pump module overtemperature 84 Bank CRC restored
91 Steering sensor fault
Table 3 : Meaning of alarm codes.
8
1.2 LED INDICATORS: description
On left side, COMPACT display has four LED indicators which, when switched on,
give information as follows:
Alarm message; red colour LED
Message of lamps; green colour LED
Indicator lights activated; green colour LED
Low oil level of the brakes; red colour LED
Notice: Alarm LED is managed as follows:
- Display normally working: LED lights up briefly switching on /off your system
- Display not communicating with control board: after 3 seconds from the moment
in which the communication stops, alarm LED brightens
- Display board microprocessor not working: alarm LED brightens.
9
Chapter 2: DISPLAY KEYS UTILIZATION
As you can see in Fig.1, on right side of display front there are four keys: E-S-H, UP
(TURTLE), DOWN and ENTER.
The function of each of them is described as follows:
ENTER key
1. When you switch your device on, this key, pressed for 3 consecutive seconds,
allows entering both to parameter calibration and to diagnostic mode.

2. During usual operations, this key, pressed for 3 consecutive s, allows you to
access merely to diagnostic mode.
Remember that if the display is operating in diagnostic mode during typical opera-
tions, you can exit this procedure pressing once ENTER key.
Moreover, ENTER key is used to confirm the new value of the parameter in calibration
procedure.
UP key
1. Pressing of this key, in calibration and diagnostic mode, you increase the num-
ber of the parameter displayed.

2. In calibration phase, you increase the numeric value of the parameter displayed.
TURTLE key
Remember that pressing this key you can toggle between slow running and normal
working condition (if the lift truck is already in speed limitation mode).
DOWN key
1. Pressing of this key, in calibration and diagnostic mode, you decrease the num-
ber of the parameter displayed.

2. In calibration phase, you decrease the numeric value of the parameter displayed.
3. Pressing this key (for1 second), you can visualize time meter or, otherwise,
odometer or, in case of calibrated lift sensor, weight present on the forks
10
E-S-H key
1. With this key, you can modify the device operating condition, in a circular
sequence, as described in Table 5.
2. In calibration phase, you can use this key to adjust initial variation (see
Table 8 ) relative to displayed parameter.
WORKING CONDITION
CURRENT WORKING CONDITION
AFTER THE KEY PRESSURE
Economic (E) Standard (S)
Standard (S) High (H)
High (H) Limitation 1 (L1)
Limitation 1 (L1) Limitation 2 (L2)
Limitation 2 (L2) Limitation 3 (L3)
Limitation 3 (L3) Economic (E)
Table 5
Notice: You can modify system operating modes only after enabling their man-
agement with EYE applicative software or with display using calibration
parameter 98 (in such a case you can select only among economic,
standard or high mode);

Notice: Pressing this key when you are in diagnostic mode, you can see a circu-
lar list of 10 latest alarms.
11
Chapter 3: PROGRAMMABLE PARAMETERS
This chapter describes the way to adjust the main operating parameters of the system.
You inhibit the access to this menu with EYE submenu named “Lift truck setup”.
3.1 ADJUSTABLE PARAMETERS: calibration procedure

To calibrate your parameters, read following instructions:
To enter calibration mode:
1. Switching on your system and pressing ENTER key (for 3 seconds) appears a nu-
meric code identifying control unit software release.
2. Press UP key: the entry to the chosen calibration mode is indicated by “C”; this sym-
bol persists until the first parameter will be selected.
Notice: If calibration procedure is not enabled using EYE “Lift truck setup” menu, UP key
pressure has no effect.
Notice: You can exit this operating mode only switching off your system.
To execute the calibration:
1. Select parameter 10 using UP and DOWN keys, and confirm your choice pressing
ENTER key.
2. Use UP and DOWN keys to set at 4 the value of this parameter, and confirm with
ENTER key.
3. Repeat the above operations to fix parameter 17 value at 6
Notice: it doesn’t matter if you first modify parameter 10 and then 17, or vice versa.
Only after this procedure, it’s possible to modify parameters value.

See Table 6 for the list of all adjustable parameters and relative initial available variations.
12
To change the value of other parameters:
1. Select the parameter to change, using UP or DOWN key; press ENTER to confirm.
2. Now adjust the value of the selected parameter with UP and DOWN keys; confirm
your choice typing ENTER key.
Notice: The parameter number appears on the display area usually reserved to lift truck
speed and alarm codes, and its value is shown in the time-meter area.
Moreover, appear a number of segments proportional to the parameter value.
Notice: If you see that the numeric data have been modified in the time meter area, it
means that the value of the chosen parameter has really been updated into control
board memory.
Notice: Once entered in calibration mode, pressing E-S-H key, you can adjust initial
variation relative to each parameter of Table 6.
PARAMETER PARAMETER INITIAL

PARAMETER DESCRIPTION
ORDER NUMBER VARIATION
1 5 Deceleration steering ramp 1 [rpm / s] 100
2 6 Deceleration steering ramp 2 [rpm / s] 1
3 9 Battery reset value [V·10] 1
4 10 First parameter for calibration enable 1
5 11 Seat switch delay [s] 1
6 12 Chat time [s] 1
7 13 Hydro time [s] 1
8 14 Maintenance time inserting enable [digit] 1
9 17 Second parameter for calibration enable 1
Table 6: List of adjustable parameters (from 5th to 17th )
13
PARAMETER NAME
10 18 Steering sensor value with the wheels turned on the right [mV] 1000
11 19 Steering sensor value with the wheels turned on the left [mV] 1000
12 20 Steering sensor value with the wheels on straight position [mV] 1000
13 23 Accelerator pedal minimum value [mV] 100
14 24 Accelerator pedal maximum value [mV] 1000
15 26 Stop on slop timer [s] 1
16 27 Lift priority for speed reference [digit] 1
17 32 Lift sensor maximum value [mV] 1000
18 33 Lift sensor minimum value [mV] 1000
19 34 Lift sensor middle value [mV] 1000
20 36 Weight of the load on the forks [kg] 1000
21 37 No load pressure [bar · 10] 100
22 38 Load pressure [bar · 10] 100
23 39 Limitation temperature [° C / ° F] 1
24 41 Drive maximum current [%] 10
25 42 Forward maximum speed [rpm] 100
26 43 Reverse maximum speed [rpm] 100
27 44 Drive Limitation max speed [rpm] 100
28 46 High lift switch 1 drive max speed [rpm] 100
29 47 Steer limitation drive max speed [rpm] 100
30 48 Drive acceleration ramp [rpm/s] 100
31 49 Drive inversion ramp [rpm/s] 100
32 50 Drive release ramp [rpm/s] 100
14
PARAMETER NAME
33 51 Pedal brake ramp [rpm/s] 100
34 52 Creep speed [rpm/s] 100
35 53 Diameter of drive tyres [mm] 10
36 54 High lift switch 2 drive max speed [rpm] 100
37 59 Partial release ramp [rpm/s] 10
38 61 Lift max current [%] 10
39 62 Auxiliary max current [%] 10
40 63 Lift max speed [rpm] 100
41 64 Tilt speed [rpm] 100
42 65 Lateral shift speed [rpm] 100
43 66 Auxiliary 2 function speed [rpm] 100
44 67 Auxiliary 3 function speed [rpm] 100
45 68 Lift min speed [rpm] 100
46 69 High lift 1 switch lift max speed [rpm] 100
47 70 Hydro speed [rpm] 10
48 71 Hydro idle speed [rpm] 10
49 72 Pump accelerator ramp [rpm/s] 1000
50 73 Pump deceleration ramp [rpm/s] 1000
51 74 High lift 2 switch lift max speed [rpm] 100
52 75 High lift 1 switch tilt max speed [rpm] 100
53 76 High lift 2 switch tilt max speed [rpm] 100
54 77 High lift 1 switch side shift max speed [rpm] 100
Table 6: List of adjustable parameters (from 51st to 77th )
15
PARAMETER NAME
55 78 High lift 2 switch side shift max speed [rpm] 100
56 79 High lift 1 switch auxiliary 2 function max speed [rpm] 100
60 94 Slow speed [digit] 1
61 95 British unit [digit] 1
62 96 Display brightness 1
63 97 E-S-H enable [digit] 1
Time meter (par. 98 = 0) / odometer (par. 98 = 1) /

64 98 1
weight of the load on the forks (par. 98 = 2) on display
65 99 Maintenance time [h] 1000
16
3.2 ADJUSTABLE PARAMETERS: description
In following Table 7 is shown the meaning of each adjustable parameters, divided by functional
groups.
DRIVE MOTOR
PARAMETER NAME PARAMETER DESCRIPTION
Drive acceleration ramp Lift truck acceleration with accelerator pedal pressed
Drive release ramp Lift truck deceleration with accelerator pedal released
Drive inversion ramp Lift truck deceleration in inversion
Pedal brake ramp Lift truck deceleration with pedal brake pressed
Drive limitation maximum speed Maximum lift truck speed with speed limitation (turtle active)
Maximum forward lift truck speed with no speed limitation

Forward maximum speed
(no alarms present and turtle not active)
Maximum reverse lift truck speed with no speed limitation

Reverse limitation speed
(no alarms present and turtle not active)
If the truck speed is greater then this threshold, the speed reference becomes
Creep speed
a parabolic function of the accelerator potentiometer voltage.
Maximum speed reference in the angle in which the internal wheel is

Steer limitation maximum speed
mechanically still.
Drive motors maximum current (expressed in per cent of high energetic mode
Drive maximum current
value)
Parameter that softens the drive inversion ramp if the traction motors are
Partial release ramp
working with low rpm
If this parameter is set to 1, it is possible to change the value of the power

E-S-H enable
mode with the display
If parameter is set to1, speed limitation is active; otherwise lift truck speed is
Slow speed
managed as usual.
Table 7: Description of adjustable parameters relative to drive motor
17
DRIVE MOTOR

If parameter is set to 1, values are expressed in british unit, otherwise
British unit
in international ones.
If parameter value is 0, display shows the hour meter.

Time meter / odometer / weight of the
If parameter is set to 1, odometer indication appears .
load on the forks on display
If parameter value is 2, display shows weight on the forks .
High lift switch 1 drive maximum speed Max.lift truck speed when the forks are above the1st critical height
High lift switch 2 drive maximum speed Max. lift truck speed when the forks are above the 2nd critical height
Diameter of drive tyres This parameter gives drive tyres diameter measure (expressed in mm)
If a motor temperature is above this value, acceleration, inversion, re-

Limitation temperature lease ramps and max torque are reduced in function of temperature
value .
Maintenance time inserting enable If parameter is set to 1 program service function is enabled
Table 7: Description of adjustable parameters relative to drive motor
TIMERS
Seat switch delay Time interval between seat switch opening and drive and pump motors stopping
Time interval when pump motor works (with hydro speed) after the end of a com-
Hydro time
mand
Time delay between last command given to a drive or pump motor and chat mode
Chat time
signalling
Stop on slope time If operator stops on slop, after this time interval lift truck begins to slowly move
Table 7: Description of adjustable parameters relative to timers
18
BATTERY
Battery reset value Minimum battery voltage necessary to reset battery discharged voltage alarm
Table 7: List of adjustable parameters relative to battery
SENSORS AND POTENTIOMETERS
Accelerator pedal minimum value Accelerator sensor voltage with pedal released
Accelerator pedal maximum value Accelerator sensor voltage with pedal completely pressed
Lift sensor minimum value Lift sensor voltage with lift lever released
Lift lever potentiometer voltage to which the lifting becomes proportional

Lift sensor middle value
to the shift of the lever
Lift sensor maximum value Lift sensor voltage with lift lever completely pressed
Steering sensor minimum value Steering sensor voltage with wheels turned on left
Steering sensor middle value Steering voltage with wheels straight ahead
Steering sensor maximum value Steering sensor voltage with wheels turned on right
This parameter is used to calibrate lift sensor to calculate the weight of

Weight of the load on the forks [kg]
load present on forks

No load pressure [bar · 10]

Load pressure [bar · 10]
Table 7: Description of adjustable parameters relative to sensors and potentiometers
19
PUMP MOTOR
PARAMETER PARAMETER DESCRIPTION
Minimum lift speed Minimum lift speed
Maximum lift speed Maximum lift speed
Tilt speed Pump motor speed with speed function active
Lateral shift (AUX 1 function) speed Pump motor speed with lateral shift function (1st auxiliary) active
AUX 2 function speed Pump motor speed with 2nd auxiliary function active
AUX 3 function speed Pump motor speed with 3rd auxiliary function active
Pump acceleration ramp Lift acceleration
Pump deceleration ramp Pump motor deceleration after the end of a command
Hydro speed Pump motor speed when steering
Pump motor speed with direction command lever not in neutral, accel-
Hydro idle speed
erator pressed and no pump command active
Lift maximum current Pump motor maximum current with lift function active
Auxiliary maximum current Pump motor maximum current with lift lever released
High lift switch 1 lift maximum speed Max. lift speed when the forks are above the1st critical height
High lift switch 2 lift maximum speed Max. lift speed when the forks are above the 2nd critical height
High lift switch 1 tilt maximum speed Max. tilt speed when the forks are above the1st critical height
High lift switch 2 tilt maximum speed Max. tilt speed when the forks are above the 2nd critical height
High lift switch 1 AUX1 function max. speed Max. side shift speed when the forks are above the1st critical height
High lift switch 2 AUX1 function max. speed Max. side shift speed when the forks are above the 2nd critical height
High lift switch1 AUX2 function max .speed AUX2 function speed when the forks are above the 1st critical height
High lift switch 2 AUX2 function max. speed AUX2 function speed when the forks are above the 2nd critical height
High lift switch1 AUX3 function max. speed AUX3 function speed when the forks are above the 1st critical height
High lift switch 2 AUX3 function max. speed AUX3 function speed when the forks are above the 2nd critical height
In case of simultaneous activation of lift and any other pump function

Lift priority for speed reference if parameter is set to 1, pump motor works at auxiliary function speed;
if parameter value is set to 0, pump motor works at lift speed
Table 7: Description of adjustable parameters relative to pump motor
20
3.3 ADJUSTABLE PARAMETERS: limits
In following tables are listed maximum, minimum, default programmable values, and relative
measure unit too for all adjustable parameters.
In particulars see Table 8 for two drive motors, 80V system, Table 9 for two drive motors, 48V
system and Table 10 for two drive motors, 36V system.
Limit values of adjustable parameters

Two drive motors, 80V system
DRIVE MOTOR
PARAMETER UNIT MINIMUM MAXIMUM DEFAULT
Drive acceleration ramp rpm/s 400 2000 1100

Drive release ramp rpm/s 400 2000 1000
Drive inversion ramp rpm/s 400 2000 1300
Pedal brake ramp rpm/s 400 2000 1200
Drive limitation maximum speed rpm 500 3500 2000
Forward maximum speed rpm 1000 4500 4500
Reverse maximum speed rpm 1000 4500 4500
Creep speed rpm 100 2000 300
Steer limitation maximum speed rpm 400 4500 1500
Drive maximum current % 20 100 100
Partial release ramp rpm/s 10 500 50
High lift switch 1 drive maximum speed rpm 0 4500 1000
High lift switch 2 drive maximum speed rpm 0 4500 1000
Diameter of drive tyres mm 400 700 558
Limitation temperature °C / °F 50 155 100
Deceleration steering ramp 1 rpm/s 0 5000 800
Deceleration steering ramp 2 rpm/s 0 10 6
Table 8: Limits of adjustable parameters relative to drive motor
21
BATTERY

Battery reset value V 74.7 82.8 76.2
Table 8: Limits of adjustable parameters relative to battery

Accelerator pedal minimum value mV 200 4500 1000
Accelerator pedal maximum value mV 3000 12000 5000
Lift sensor minimum value mV 0 12000 1000
Lift sensor maximum value mV 3000 12000 11500
Lift sensor middle value mV
1000 12000 2750
Steering sensor minimum value mV 500 11500 1200
Steering sensor maximum value mV 500 11500 10300
Steering sensor middle value mV 500 11500 6300
No load pressure bar·10 0 2200 0
Load pressure bar·10 0 2200 0
Weight of the load on the forks Kg 0 20000 0
Table 8: Limits of adjustable parameters relative to sensors and potentiometers
TIMERS

Seat switch delay s 1 9 3
Hydro time s 10 20 10
Chat time s 3 9 6
Stop on slope time s 1 10 5
Table 8: Limits of adjustable parameters relative to timers
22
PUMP MOTOR
Minimum lift speed rpm

500 1500 700
Maximum lift speed rpm 1500 4500 2950
Tilt speed rpm 500 2000 900
Lateral shift (AUX 1 function) speed rpm 500 2800 900
AUX 2 function speed rpm
500 2800 900
AUX 3 function speed rpm 500 2800 900
Pump acceleration ramp rpm/s 1000 10000 7000
Pump deceleration ramp rpm/s 1000 10000 7000
Hydro speed rpm 400 800 500
Hydro idle speed rpm 200 500 300
Lift maximum current % 20 100 100
Auxiliary maximum current % 10 100 65
High lift switch 1 lift maximum speed rpm 0 3500 1500
High lift switch 1 tilt maximum speed rpm 0 2000 500
High lift switch 1 AUX1 function maximum speed rpm
0 2800 500
High lift switch 2 AUX1 function maximum speed rpm 0 2800 500
0 2800 500
0 2800 500
0 2800 500
Table 8: Limits of adjustable parameters relative to pump motor
23
DRIVE MOTOR
Drive acceleration ramp rpm/s

400 2000 1100
Drive release ramp rpm/s
400 2000 900
Drive inversion ramp rpm/s
400 2000 1300
Pedal brake ramp rpm/s
400 2000 1200
Drive limitation maximum speed rpm
500 3500 2000
Forward maximum speed rpm
1000 4500 4500
Reverse maximum speed rpm
1000 4500 4500
Creep speed rpm
100 2000 300
Steer limitation maximum speed rpm
400 2000 1500
Drive maximum current %
20 100 100
Partial release ramp rpm/s
10 500 50
High lift switch 1 drive maximum speed rpm
0 4500 1000
0 4500 1000
Diameter of drive tyres mm
300 700 451
Limitation temperature °C / °F
50 155 100
Deceleration steering ramp 1 rpm/s
0 5000 800
0 10 6
Table 9: Limits of adjustable parameters relative to drive motor
BATTERY
Battery reset value V 46 49.5 47
Table 9: Limits of adjustable parameters relative to battery
24

Accelerator pedal maximum value mV 3000 12000 5000
Lift sensor minimum value mV
0 12000 1000
Lift sensor maximum value mV
3000 12000 11500
1000 12000 2750
Steering sensor minimum value mV
500 11500 1200
Steering sensor maximum value mV
500 11500 10300
Steering sensor middle value mV 500 11500 6300
No load pressure bar·10
0 2200 0
Load pressure bar·10
0 2200 0
Weight of the load on the forks Kg
0 20000 0
Table 9: Limits of adjustable parameters relative to sensors and potentiometers
TIMERS

Chat time s 3 9 6
Stop on slope time s
1 10 5
25
PUMP MOTOR

Minimum lift speed rpm 500 1500 700
0 2800 500
0 2800 500
0 2800 500
0 2800 500
Table 9: Limits of adjustable parameters relative to pump motor
26
DRIVE MOTOR
Drive acceleration ramp rpm/s

400 2000 1100
Drive release ramp rpm/s
400 2000 900
Drive inversion ramp rpm/s
400 2000 1300
Pedal brake ramp rpm/s
400 2000 1200
Drive limitation maximum speed rpm
500 3500 2000
Forward maximum speed rpm
1000 4500 4500
Reverse maximum speed rpm
1000 4500 4500
Creep speed rpm
100 2000 300
Steer limitation maximum speed rpm
400 2000 1200
Drive maximum current %
20 100 100
Partial release ramp rpm/s
10 500 50
0 4500 1000
0 4500 1000
Diameter of drive tyres mm
300 700 451
Limitation temperature °C / °F
50 155 100
0 5000 800
0 10 6
Table 10 : Limits of adjustable parameters relative to drive motor
BATTERY

Battery reset value V 34.4 37.3 35.6
Table 10 : Limits of adjustable parameters relative to battery

27

Accelerator pedal maximum value mV
3000 12000 5000
Lift sensor minimum value mV
0 12000 1000
Lift sensor maximum value mV
3000 12000 11500
1000 12000 2750
Steering sensor minimum value mV
500 11500 1200
Steering sensor maximum value mV
500 11500 10300
Steering sensor middle value mV
500 11500 6300
No load pressure bar·10
0 2200 0
Load pressure bar·10
0 2200 0
Weight of the load on the forks Kg
0 20000 0
Table 10 : Limits of adjustable parameters relative to sensors and potentiometers
TIMERS

Chat time s 3 9 6
Stop on slope time s
1 10 5
28
PUMP MOTOR
Minimum lift speed rpm

500 1500 700
AUX 2 function speed rpm
500 2800 900
0 2800 500
0 2800 500
0 2800 500
0 2800 500
Table 10 : Limits of adjustable parameters relative to pump motor
29
It is also possible to update all the parameters with their default values.
As for the procedure explained before, use UP, DOWN and ENTER keys to set parameter10
value to 5 and parameter 17 value to 2. Once more, the order you adopt to change the two
parameters is not important.

The loading of default data is indicated by the symbols d S (default set);
Notice: All parameters whose value is related to selected energetic operating mode
(economic, standard, high, limitation 1, limitation 2, limitation 3) are updated with de-
fault values corresponding to the active one.

Pressing E-S-H key on display (unless you are operating in diagnostic or calibration
mode), and selecting a different working mode, you immediately change the value of
all parameters related.

Such parameters for a two motor system ( as well as their default values ) are listed in
Table 11 for an 80V system, Table 12 for a 48V system and Table 13 for a 36V system.
Default values for ESH operating mode

PARAMETER UNIT ECONOMIC MODE STANDARD MODE HIGH MODE
Maximum drive current %

62 76 100
Maximum forward speed rpm 3000 3500 4500
Maximum reverse speed rpm 3000 3500 4500
Table 11
30
Maximum drive current % 62 76 100

Table 12
Maximum drive current %

62 76 100
Table 13
Notice: Once default data have been loaded, if you further need to modify parameters value, you
have to switch your system off, before entering calibration mode again.
Notice: Parameter 99 appears only if maintenance time management is enabled via EYE softyware,
using relative PROGRAM SERVICE menu, or via Compact display calibration parameter 14.
31
3.4 ADJUSTABLE PARAMETERS: notable parameters
In particular you can calibrate those parameters:
STEERING SENSOR (parameter 10): enter diagnostic mode to visualize steering sensor voltage.
Minimum value calibration: turn wheels completely on left and read sensor voltage value
from display; enter calibration mode and set parameter 19 to the value measured.
Maximum value calibration: turn wheels completely on right and read sensor voltage
value from display; enter calibration mode and set parameter 18 to the value measured.
Central value calibration: put wheels straight and read sensor voltage value from display;
enter calibration mode and set parameter 20 to the value measured.
ACCELERATOR SENSOR (parameter 8): enter diagnostic mode to visualize speed sensor voltage.
Minimum value calibration: read from display sensor voltage corresponding to start switch
closure (when all segments dedicated to speed level visualisation are active); enter cali-
bration mode and set parameter 23 to the value measured.

Maximum value calibration: read sensor voltage value from display, with pedal com-
pletely pressed; enter calibration mode and set parameter 24 to the value measured.
LIFT LEVER SENSOR (parameter 3): enter diagnostic mode to visualize lift lever voltage.
Minimum value calibration: read from display sensor voltage with lift lever released; en-
ter calibration mode and set parameter 33 to the value read.
Maximum value calibration: read from display sensor voltage with lift lever completely
pressed; enter calibration mode and set parameter 32 to the value measured.
Central value calibration: enter calibration mode and modify parameter 34.
WEIGHT SENSOR (parameter 14): enter diagnostic mode to visualize lift pressure .
No load pressure calibration: hoist the forks till 50 cm height; after 5 s set parameter 37
to the value of the pressure.
Load pressure calibration: put on the forks a known value load, hoist the forks till 50 cm
height and, after 5 s, set parameter 38 to the value of the pressure.
Weight on the forks calibration: fix parameter 36 to the value of the weight on the forks.
32
Chapter 4: DIAGNOSTIC MODE
Diagnostic operating mode enables you to test main analogical and digital signals managed by
your system.
Operator can enter diagnostic mode executing following procedures:

if you are switching on your lift truck:
1. Press ENTER key (for 3 consecutive s) until appears a numeric code identifying control
unit software release
2. Press DOWN key to enter diagnostic mode; the symbol “d” is visualized and it persists
until the first parameter has been selected.

if you are working as usual with your lift truck:
1. Press ENTER key (for 3 consecutive s) until symbol “d” appears; it will persist as long as
the first parameter has been selected.
After diagnostic mode has been enabled, you can choose the parameter to be analysed:
1. Use UP key to increase parameter number
2. Use DOWN key to decrease parameter number
In following Table 14 ( for BX / BT systems) and Table 15 ( for BCSC systems) are listed ac-
cessible parameters with their respective displaying order and measure unit.
Selected parameter is visualized as follows:
- parameter number (flashing) appears in the area dedicated to speed / alarm signals
- parameter actual value is displayed in the area reserved to the time meter.
In particular, if the selected parameter is:

Analogue input: COMPACT display shows its value, in the unit of Table 14 or Table 15.
If the selected parameter is a temperature, also thermal alarm symbol is

visualized.
Digital input: if the command activated by the operator corresponds to the parameter selected,
the value of the quantity is visualized.

Other way the symbol e (error) appears, except in following case:
1. Seat switch active, for any selected digital input.
2. If you select a parameter relative to one of the high switches, and the
other high switch is active
33
Pressing E-S-H key when you are in diagnostic mode, you can see a circular list of10 lat-
est alarms , together with alarm time.
Alarm code appears where usually is visualized speed, alarm time is shown in time meter
field.
Using UP and DOWN key you can scroll the list of memorized alarms; pressing again E-S-H
key you return to diagnostic mode.
In case of thermal alarm , symbol is visualized.
To exit diagnostic mode, type ENTER key again.
Notice: If an alarm occurs when diagnostic mode is enabled, and the system is working as usual,
display returns automatically to its typical visualization mode.
However you can enter diagnostic mode again, pressing ENTER key (for 3 consecutive s),
until the last parameter displayed before exiting is visualized.
34
Accessible parameters for BX / BT systems
PARAMETER NUMBER PARAMETER DESCRIPTION
1 Right traction motor speed [rpm]

2 Right traction motor speed reference [rpm]
3 Left traction motor speed [rpm]
4 Left traction motor speed reference [rpm]
5 Lift voltage [mV]
6 Battery voltage [V·10]
7 Right traction motor power module temperature [ºC / ºF]
8 Pump motor power module temperature [ºC / ºF]
9 Pump motor speed [rpm]
10 Pump motor speed reference [rpm]
11 Accelerator potentiometer voltage [mV]
12 Accelerator second potentiometer voltage [mV]
13 Steering sensor voltage [mV]
14 Left traction motor power module temperature [ºC / ºF]
15 Right traction motor phase current U [A rms]
16 Right traction motor phase current V [A rms]
17 Right traction motor phase current W [A rms]
18 Left traction motor phase current U [A rms]
19 Left traction motor phase current V [A rms]
20 Left traction motor phase current W [A rms]
21 Pump motor phase current U [A rms]
22 Pump motor phase current V [A rms]
23 Pump motor phase current W [A rms]
24 Right traction motor temperature [ºC / ºF]
25 Left traction motor temperature [ºC / ºF]
26 Pump motor temperature [ºC / ºF]
27 Seat switch hour meter [h]
Table 14: List of accessible parameters in diagnostic mode for BX / BT systems (from 1st to 27th)
35
28 Drive motor hour meter [h]
29 Pump motor hour meter [h]
30 Seat switch[digit]
31 Park brake switch [digit]
32 Start switch [digit]
33 Reverse traction direction switch [digit]

34 Forward traction direction switch [digit]
35 Pedal brake switch [digit]
36 3 / 4 wheels selection switch [digit]
37 Side shift switch [digit]
38 Auxiliary 2 function switch [digit]
40 High lift switch 1 [digit]
41 Tilt switch [digit]
42 High lift switch 2 [digit]
43 Main breaker command [digit]
44 5V out [digit]
45 12V out [mV]
46 24V out [digit]
47 Buzzer command [digit]
48 Fans command [digit]
49 Lift pressure [bar · 10]
50 Pressure sensor voltage [mV]
51 Weight of the load on the forks [kg]
Table 14: List of accessible parameters in diagnostic mode for BX / BT systems (from 29th to 51st)
36
Accessible parameters for BCSC systems
1 Right traction motor speed [rpm]
2 Right traction motor speed reference [rpm]
3 Lift voltage [mV]

4 Battery voltage [V·10]
5 Right traction motor power module temperature [ºC / °F]
6 Pump motor power module temperature [ºC / °F]
7 Pump motor speed [rpm]
8 Pump motor speed reference [rpm]
9 Accelerator potentiometer voltage [mV]
10 Accelerator second potentiometer voltage [mV]
11 Steering sensor voltage [mV]
12 Right traction motor phase current U [A rms]
13 Right traction motor phase current V [A rms]
14 Right traction motor phase current W [A rms]
15 Pump motor phase current U [A rms]
16 Pump motor phase current V [A rms]
17 Pump motor phase current W [A rms]
18 Right traction motor temperature [ºC / °F]
19 Pump motor temperature [ºC / °F]
20 Seat switch hour meter [h]
21 Drive motor hour meter [h]
22 Pump motor hour meter [h]
23 Seat switch[digit]
24 Park brake switch [digit]
25 Start switch [digit]
26 Reverse traction direction switch [digit]
27 Forward traction direction switch [digit]
Table 15: List of accessible parameters in diagnostic mode for BCSC systems (from 1st to 27h)
37
28 Pedal brake switch [digit]

29 Side shift switch [digit]
32 High lift1 switch [digit]
33 Tilt switch [digit]
34 High lift 2 switch [digit]
35 Main breaker command [digit]
36 5V out [digit]
37 12V out [mV]
38 24V out [digit]
39 Buzzer command [digit]
40 Fans command [digit]
41 Lift pressure [bar · 10]
42 Pressure sensor voltage [mV]
43 Weight of the load on the forks [kg]
Table 15 : List of accessible parameters in diagnostic mode for BCSC systems (from 28th to 43rd)
38

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User’s manual

Address: Via della Tecnica, n° 40 Z.I.

Phone number: 0039-0444-470511

Fax number: 0039-0444-451803

web site www.grupposme.com

Chapter 1: ALL INFORMATION GIVEN BY THE DISPLAY page 4

1.2 LED INDICATORS: description page 9

Chapter 2: DISPLAY KEYS UTILIZATION page 10

Chapter 3: PROGRAMMABLE PARAMETERS page 12

3.2 ADJUSTABLE PARAMETERS: description page 17

3.3 ADJUSTABLE PARAMETERS: limits page 21

3.4 ADJUSTABLE PARAMETERS: notable parameters page 32

Chapter 4: DIAGNOSTIC MODE page 33

Fig. 1: COMPACT display engineered by SME

1.1 DISPLAY SEGMENTS: description

Lift truck speed (expressed in kmh or mph)

Handbrake active, indicated by the warning symbol

Safety contact open, indicated both by EE blinking message visualized in time-

Time meter or, otherwise, odometer or weight present

Maintenance time expiry, indicated by warning symbol

Slow speed operation, indicated by

Lift truck speed level, range from 0 (NO speed)

Battery level, indicated by a 9 segments symbol.

BATTERY CHARGE LEVEL BATTERY VOLTAGE [ V ]

1 flashing segment 10 % 34.5 V ÷ 35.1 V

1 segment 20 % 35.1 V ÷ 35.5 V

2 segments 30 % 35.5 V ÷ 35.9 V

BATTERY VOLTAGE [ V ] BATTERY VOLTAGE [ V ]

1 flashing segment 45.6 V ÷ 46.4 V 73 V ÷ 74.7 V

1 segment 46.4 V ÷ 47 V 74.7 V ÷ ?????V

In particular you can choose between E-S-H or PROGRAMMABLE WORKING :

operating mode too.

- E-S-H management enabled: active mode is indicated by symbol

- Otherwise symbol indicates, as usual, selected operating mode

DISPLAY VISUALISATION OPERATING

Alarm message, indicated by an alpha-numerical code in the display area where

Over-temperature alarm , indicated by the warning light

Hour meter separation point , usually blinking, stops in following cases:

Some alphanumeric codes, are visible for

identify system in use (see Table 4 ). Table 4

Where usually is visualized hour meter, on left

right side, maximum weight industrial truck can

F0 Maximum battery voltage E5 Drive left motor overtemperature

F1 Minimum battery voltage E6 Pump motor overtemperature

F2 Pedal trimmer fault EE Wrong start

F3 Drive right module desat/overcurrent EL Low battery voltage

F4 Drive left module desat/overcurrent EE

E1 Drive right module overtemperature 82 Wrong pump module thermal probe

E2 Drive left module overtemperature 83 CRC fault

E3 Pump module overtemperature 84 Bank CRC restored

91 Steering sensor fault

Table 3 : Meaning of alarm codes.

give information as follows:

Alarm message; red colour LED

Message of lamps; green colour LED

Indicator lights activated; green colour LED

Low oil level of the brakes; red colour LED

Notice: Alarm LED is managed as follows: