Magna-Clave

Use & Care Manual

 TABLE OF CONTENTS

Visual Index........................................................................................................................................................... 3
Section I - Familiarization.................................................................................................................................... 4
I. Safety Features....................................................................................................................................... 4
A. Door Clamp Ring..................................................................................................................... 4
B. Open Door Button.................................................................................................................... 4
C. Door Handle............................................................................................................................. 4
D. Relay Control........................................................................................................................... 4
II. Physical Characteristics......................................................................................................................... 5
A. Exterior.................................................................................................................................... 5
B. Interior...................................................................................................................................... 5
C. Installation Requirements......................................................................................................... 5
III. Electrical Requirements........................................................................................................................ 6
IV.Controls and Indicators......................................................................................................................... 6
A. Indicator Lights........................................................................................................................ 6
B. Gauges.................................................................................................................................... 6
C. Control Knobs.......................................................................................................................... 7
D. Audible Signal.......................................................................................................................... 7
E. Water Reservoir........................................................................................................................ 7
F. Stand........................................................................................................................................ 7
Section 2 - Preparation for Sterilization.............................................................................................................. 8
I. Handling and Cleaning of Instruments.................................................................................................... 8
A. Handling................................................................................................................................... 8
B. Cleaning................................................................................................................................... 9
II. Preparation Guide for Carbon Steel Instruments...................................................................................9
A. Handling................................................................................................................................... 9
B. Cleaning................................................................................................................................... 9
C. Sterilization Preparation........................................................................................................... 9
D. Instrument Wrapping................................................................................................................ 9
III. Tray Preparation and Loading................................................................................................................ 9
A. General Guidelines for Tray Preparation..................................................................................9
B. Unwrapped Trays.................................................................................................................... 10
C. Wrapped Trays and Instruments............................................................................................ 11
D. Packs..................................................................................................................................... 12
Section 3 - Operation.......................................................................................................................................... 15
I. General.................................................................................................................................................. 15
II. Operating Procedures for Normal Sterilization.....................................................................................15
A. Unlock Door............................................................................................................................ 15
B. Fill........................................................................................................................................... 15
C. Load........................................................................................................................................ 15
D.Lock Door................................................................................................................................ 16
E. Set Time Control..................................................................................................................... 16
F. Set Temperature………………………………………………………………………………………….16
G. Vent........................................................................................................................................ 16
H. Unlock Door............................................................................................................................ 16
I. Drying....................................................................................................................................... 16

A. Preparation and Sterilization.................................................................................................. 17

B. Vent........................................................................................................................................ 17
C. Cool Down............................................................................................................................. 17
D. Unlock Door........................................................................................................................... 17
E. Drying..................................................................................................................................... 17

2
 TABLE OF CONTENTS

Section 4- Care and Maintenance...................................................................................................................... 18

I. Preventive Maintenance Schedule........................................................................................................ 19
II. Cleaning............................................................................................................................................... 19
A. Cleaning Procedure................................................................................................................ 19
B. Draining Reservoir.................................................................................................................. 19
C. Cleaning Fill Filter.................................................................................................................. 19
D. Cleaning Exterior Surface...................................................................................................... 19
III. Sterilization Assurance........................................................................................................................ 20
A. Clinical Record Keeping......................................................................................................... 20
B. Techniques............................................................................................................................. 20

IV.Optional Accessories........................................................................................................................... 20
A. Trays...................................................................................................................................... 20
B. Temperature Recorder............................................................................................................ 20
V.Inspection............................................................................................................................................. 20
A. General................................................................................................................................... 20
B. Inspecting the Chamber......................................................................................................... 20
C. Door Interlock Check............................................................................................................. 20
VI.Product Disposal................................................................................................................................. 20
Glossary............................................................................................................................................................... 20
Autoclavable Conversion Scale.......................................................................................................................... 22

VISUAL INDEX

3
 SECTION 1
FAMILIARIZATION
SAFETY FEATURES
The Magna-Clave design offers several safety
features for your protection.
A. Door Clamp Ring TO OPEN PUSH
BUTTON FIRMLY WHEN
A patented door clamp ring provides maximum DOOR LIGHT IS ON
safety by locking the entire rim of door. When
activated by the door handle, the door clamp
ring expands in diameter, allowing the door to OPEN
open. DOOR
BUTTON
B. Open Door Button
The open door button energizes the door interlock
solenoid. It must be depressed before moving the
door handle up into the open position. The button
is operative only when the Open Door light is
illumi- nated.
C. Door Handle
When door handle is in down position, the door is
locked and the rim is completely sealed. When
door handle is in up position, the door clamp ring
is expanded. To open door, move door handle to DOOR
upward position by the following method: CLAMP
· Ensure that Power On light is illuminated RING
· Open Door light must be illuminated
· Depress Open Door button

WARNING: Do not attempt to move door

handle upward until:
· Open Door light is illuminated
· Pressure gauge indicates ‘0’
· Function is in Vent or Fill position
D. Relay Control
The relay controls supply power to the main heaters only when proper start up procedures have been
followed. It senses when the “Door Open” light is on and power is made available to the main heaters for
normal operation.
· Overheat protector: If unit trips the overheat protector, the main heater is removed by relay controls
and cannot be restored without going through the start-up procedure. This insures when the
sterilization cycle is interrupted by an out of water condition or similar failure, the Magnaclave will
remain off until the operator restarts the cycle.
· Main Heater: The timer activates the relay controls at the end of the cycle. Power is removed from
the main heaters and the buzzer notifies the operator that the sterilization cycle is completed. The
buzzer will continue to sound until the operator turns unit to vent. With the heater power removed the
Magnaclave will start cooling down. For proper drying of the contents, the unit should be vented
within 15 minutes of the completion of the cycle.
· Fail Safe Operation: In the event of a power failure, the power to the main heaters is removed by
the relay control if there is an interruption to the incoming power. The heater will remain off until
operator restarts the unit.
 SECTION 1
FAMILIARIZATION

34½" 28"
(87.6 cm) (71.1 cm) II. PHYSICAL CHARACTERISTICS

Exterior:
The overall dimensions are 28" (71.1 cm) wide X 34
1/2” (87.6 cm) deep X 53" (134.6 cm) high (with
stand), 23' (58.4 cm) high (without stand).
23"
(58.4 cm) Interior:
The overall chamber shall measure
30" (76.2 cm) deep X 16” (40.6 cm) diameter.

30" Installation Requirements:

A space 46" (116.8 cm) wide X 541/2”
(86.2 cm) (138.4 cm) deep X 65" (165.1 cm) high (with stand),
35” (88.9 cm) high (without stand) should be
provided to properly operate and maintain the
sterilizer.

Top can be removed by

6 upper screws

Either side
panel can
be removed
with 6 screws

Outlet can
be rotated
90° in any
direction

Optional Path
Overfill hose
for Drain
can be passed
Tube
through the
hole in back of stand
into a bucket
or a sink outside of unit.
Ill. ELECTRICAL REQUIREMENTS

The Magnaclave is available in 208 VAC at 24 amps or 220/240 Vac, 50 or 60 hz. at 21 amps.
This unit must be installed in accordance to your local electrical codes. An outlet box is provided on the
back of the unit for the electrical connections and requires a dedicated 30 amp circuit. This unit may be
permanently connected to an electrical panel with 30 amp breakers (recommended 10 AWG wire) or by
connecting a 30 amp power cord to the outlet box. If the Magnaclave is wired using a 30 amp power cord,
the receptacle for the power cord should be accessible. The green wire in the outlet box is for the protective
earth ground, care should be taken when wiring the Magnaclave to verify that green ground wire is
connected to the electrical system’s ground.

IV. CONTROLS AND INDICATORS

A. Indicator Lights CONTROL KNOBS

1. Power On - The Power On light indicates that electri-
INDICATOR
cal power is being supplied to the autoclave. It is LIGHTS TEMPERATURE
illumi- nated when the Function control is in the Fill, GAUGE
Sterilize or Vent position. When the Power On light
is illumi- nated, the wall heaters of the autoclave are
energized to maintain a warm, standby condition.
2. Heat On - The Heat On light indicates that electrical PRESSURE
GAUGE
power is being supplied to the main heating elements
which generate steam inside the boiler. When the
Func- tion control is in the Sterilize position and the TEMPERATURE
door handle in the down position (door locked), the CONTROL
Heat On light will be illuminated and the main heating
elements are ener- gized. The light remains
illuminated until the steam tem- perature inside the
chamber reaches the setting on the Temperature
control. The main heating elements will cycle off-and-
on to maintain the desired temperature.
3. Sterile - The Sterile light is illuminated when: the
Func- tion control is in the Sterile position, the
desired tem- perature is reached and the Time
control indicates “0.’ At the beginning of the cycle, the
Time control should be set at the desired time for FUNCTION
sterilization. When the Time control turns to “0,” the CONTROL
Sterile light illuminates and the buzzer or chime
sounds to indicate the end of the sterilization cycle.
DOOR
*Determined by manufacturing date of unit. TIME HANDLE
CONTROL
4. Open Door - The Open Door light is illuminated
when the Function control is in the Vent or Fill
position and pressure in the chamber is low enough
to allow the door to be safely opened.
CAUTION: The door cannot be opened and no attempt should be made to operate the door handle until
the
Open Door button is depressed.
B. Gauges
1. Temperature Gauge - The Temperature gauge measures the steam temperature in the discharge
line from the chamber. It is marked with a green area from 250’F to 270’F to indicate normal
sterilizing tem- peratures.
2. Pressure Gauge - The Pressure gauge measures pressure within the chamber. It is marked with a
green area between 15 and 31 PSI (pounds per square inch).
1. Temperature Control - Temperature and pressure inside the chamber are controlled by the Temperature
control. It may be set from approximately 240cF to 270"F. Markings on the control indicate approximate
settings. For a more precise setting, refer to Section 3.

2. Function Control - All operations of the Magna-Clave are controlled by the Function control as follows:

a. Power Off - All power is turned off; door cannot be opened.

b. Fill- Water from reservoir is allowed to enter chamber; wall heating elements are energized.

c. Sterilize - Power is supplied to all heating elements as required; door cannot be opened.

d. Vent - Unused water and steam in chamber are returned to reservoir after sterilizing cycle is complete.
The door can be opened when the pressure decreases to a safe level and the Open Door light is
illuminated. The wall heaters remain energized. This reduces pressure build up time for successive
sterilizing cycles and promotes drying of the sterilized material.

3. Time Control - The Time control is manually set at the beginning of each sterilizing cycle. Timing
begins when the preset temperature is reached and time control counts down to “0.’

NOTE: Do not set the time control for an interval of less than five minutes.

D. Audible Signal

1. Buzzer - When the Time control returns to “0”, a buzzer will sound to indicate the end of the cycle. The
buzzer sounds continuously until the Function control is turned to Vent. The Time control must be set
at the beginning of each sterilizing cycle. If it is not set, the buzzer will indicate end of sterilizing cycle
when the preset temperature is reached, and the sterilizing cycle will not be complete. Once buzzer
sounds the main heater will turn off.

E. Water Reservoir Water Reservoir

1. The water reservoir provides an ample water supply for

cooling discharged steam and water. The reservoir
should be filled with distilled or demineralized water to
prevent corrosion. It should be filled until water appears
in bottom of reservoir cup. An overflow tube supplied
with the unit, is attached to the backside of the unit.
The drain hose attaches to the brass fitting beneath the
autoclave to facilitate proper drainage and cleaning.
For installation information, refer to 094075, Installation
of the Magna-Clave.

Stand
The Magna-Clave stand provides a convenient storage com- partment to house trays or supplies.

7
 SECTION 2
PREPARATIONS FOR STERILIZATION

I HANDLING AND CLEANING OF INSTRUMENTS

NOTE: Instruments must be thoroughly cleaned prior to placement in the sterilizer.
A. Handling
1. Wear heavy rubber gloves while handling instruments. Clean gloved hands with a germicidal
cleaner (iodophor surgical scrub). Wash gloved hands well when instruments handling is
complete.
2. Transport soiled instruments on a tray to the cleanup area. Protect your hands from contact with
soiled instruments to prevent any serious infection.
3. Sort out any nonsurgical devices or other instruments that cannot withstand immersion without
rusting. Refer to Table 2—1.

Table 2-1 ITEMS RECOMMENDED FOR STEAM STERILIZATION

Straight stainless steel instruments

Surgical stainless steel hinged instruments.
Air powered instruments made for autoclaving e.g. hand pieces).
Heat resistant plastic items
Rubber gloves
Rubber tubing
Glass slabs, beakers and stones.
Gauze

NOTE: The Magnaclave is not designed for sterilizing fluids in containers.

NOTE: Check manufacturer’s recommendations for individual items before autoclaving.
B. Cleaning
Items must be completely cleaned before sterilizing. Processing instruments with debris or blood
contamina- tion may result in staining and/or damage to instruments or sterilizer.
1. Rinse instruments with hard stream of water immediately after use to remove debris. Handle
soiled instruments following procedure outlined in Section 2-1-A.
2. Wash instruments in an ultrasonic cleaner for five to 10 minutes immersed in a fresh solution of
deter- gent and distilled or demineralized water or a germicide solution. Follow manufacturer’s
recommended procedures. Clean all instruments in an open position.
NOTE: For best results, use a detergent specifically designed for use in an ultrasonic cleaner with a
neutral ph (7).
(Health Sonics, Pleasanton, CA; L&R, Kearny, NJ, or comparable brand). A Germicide, 2%
glutaralde- hyde or equivalent may also be used. Be sure to follow manufacturer’s instructions for
mixing and use. Otherwise, unsatisfactory results and/or damage may occur. Discard and replace
ultrasonic cleaning solution daily.
3. After cleaning, rinse instruments very thoroughly for 30 seconds in tap water. Then perform a final
rinse with distilled or demineralized water after the 30 second rinse to remove impurities found in
most tap water. Inspect instruments to ensure removal of all debris. Repeat cycle as necessary.
NOTE: To prevent staining, instruments should be rinsed with demineralized (distilled) water and
dried. After rinsing in tap water in areas with hard water (water with a high mineral/salt content), dry
the instru- ments. (Drying should not be a substitute for rinsing.) When autoclaving instruments which
are not stainless steel, use a corrosion inhibitor pre-dip for two or three minutes. (This may be 2%
solution of sodium nitrite in distilled water.) Allow the pre-dip to dry on the instruments without wiping.
4. Follow the recommendations by the instrument manufacturer on the use of lubricating products
after instruments have been ultrasonically cleaned.
 B. Cleaning
5. With the increasing concern for asepsis, offices are using more disinfectants and instrument soaks.
If any of the disinfectants are introduced into the autoclave during the cycle (either directly or by
incom- plete rinsing after soaks), corrosion of the stainless steel chamber, instruments and trays or
baskets may occur. There are several chemicals commonly used as disinfectants which may break
down under temperature and pressure to cause corrosion to the stainless steel trays and
instruments, even in a properly passivated 304 stainless steel chamber. These chemicals include:
:> Any disinfectant containing Zephiran Chloride (Benzalkonium Chloride), a quaternary ammonium
compound. (A number of practices still use quaternary ammonium com pounds, although this is no
longer recommended by professional organizations.)
:> Any Amine based disinfectant containing quaternary amine hydrochlorides.
:> Any disinfectants containing sulfite products.
:> Any disinfectants containing phenolic products. Some disinfectants commonly used in practices
containing phenols are:
:> Any disinfectants containing active hydrogen halide group.
:> Sporicidin@, Lysol@, and Omni II@.
II. SPECIAL PREPARATION GUIDE FOR CARBON STEEL INSTRUMENTS
A. Handling
1. Handle and thoroughly clean instruments as outlined above. (Refer to Section 2-1.)
B. Cleaning
1. Prepare a 2% solution of sodium nitrite (one tablespoon per quart of water). Immerse instruments
in the solution and allow them to remain for three minutes.
C. Sterilization Preparation
1. Remove instruments and prepare for sterilization. (Refer to Section 2-Ill.) Do not rinse or wipe
instru- ments prior to sterilization.
NOTE: Do not place carbon steel instruments directly on the MagnaClave’s stainless steel tray. Before
placing instruments on the tray, line the tray with a towel or paper wrap.
D. Instrument Wrapping
1. Instruments which will be wrapped for sterilization should be packaged in a material which
promotes drying.
NOTE: Instruments in packages may not dry well and may require use of an atmosphere
reducer (Vapor Phase, Lorvic Corporation, St. Louis, MO,) for best drying results.
III. TRAY PREPARATION AND LOADING
A. General Guidelines for Tray Preparations

• An internal process indicator strip should be in- • Place all sharps (scissors, knives, skin hooks) so
cluded with each sterilizer load to verify gross they do not touch during autoclaving. Cotton or
heat penetration. gauze may be used to isolate and protect the
• A biological spore test indicator should be used sharp edges and the smaller instruments.
weekly in a representative sterilizer load for • Do not place metal instruments, other than
ster- ilization assurance. stainless steel, directly on stainless steel autoclave
• Date packages and re-sterilize after one trays. The trays should be lined with thin cloth or
month, or according to packaging paper liners.
manufacturers’ speci- fications. • Any item which might hold water should be placed
• Sterilization indicators/monitors should be so the water will drain out.
placed in the front bottom area of the sterilizer. • Use small packs to separate larger ones. See
• DO NOT mix or cause contact of dissimilar instruc- tions for preparing wrapped trays.
met- als (i.e. metals such as carbon steel and • Never stack trays on top of one another. At least
stain- less steel) during sterilization or storage. one inch should separate trays.
• Make sure that all instruments are sterilized in • Wrapped trays and packs must not touch the sides
an open position. (Refer to AORN guidelines.) of the sterilizer.
• Do not overload trays. Overloading may cause

9
 steril- ization failure.

10
 SECTION 2
PREPARATIONS FOR STERILIZATION

B. Unwrapped Trays
These trays are prepared for sterilization of nonsurgical instruments and canisters to prevent
transmitting infectious disease. Always include a process or spore test indicator with every sterilizer

load.
1. Loose Instruments
a. Distribute a single layer of instruments in
the bottom of a perforated tray. Instru-
ments made of metal other than
stainless steel should not contact the
stainless steel autoclave tray. A very thin
liner of paper or cloth should be used for
separa- tion. Provide adequate space
between instruments for steam
circulation. Do not overload. Be sure to
include a process or spore test indicator.
b. Place tray on rack in sterilizer.
NOTE: If multiple layers of instruments
are to be separated by fabric, see
instructions for preparing wrapped
trays.
c. Refer to Section 3 for operating instructions.

2. Open Metal or Glass Canisters

a. Place open metal and glass canisters
on a perforated tray. Tilt canisters down
for adequate steam penetration. Be
sure to include a process or spore test
indicator.
b. Place tray on rack in sterilizer. Do not
overload or inadequate sterilization
and drying may result.
c. Make sure containers are placed so
they will drain and dry adequately.
d. See Section 3 for operating instructions.

3. Rubber Tubing
a. Clean tubing thoroughly.
b. Rinse with pyrogen free water leave
wet. Leave both ends open. Coil and
wrap without kinks or sharp bends.
c. Place tubing on an autoclave tray. Be
sure to include a process or spore
test indicator.
d. Place tray on rack in sterilizer. Do not
overload or inadequate sterilization
and drying will result.
CAUTION: Tubing which will come in
contact with a surgical wound should
be prepared as outlined above, and
 SECTION 2
PREPARATIONS FOR STERILIZATION
wrapped to maintain sterility.
e. Refer to Section 3 for operating instructions.
C. Wrapped Trays and Instruments
There are several ways to prepare wrapped trays. Refer to Table 2-2 for acceptable wrapping materials.

a. Individually wrap instruments, which have been

cleaned according to Section 2-1, in autoclave bags or
paper (3M, St. Paul, MN; Propper, Long Island City,
NY). Do not tightly roll instruments in paper.
b. Seal with autoclave tape or heat sealer (3M, St.
Paul, MN; Propper, Long Island City, NY).
CAUTION: Do not use staples, pins or other
devices which will puncture the packaging
material. Other- wise, sterility may be
compromised.
c. Place individually wrapped instruments on perforated
trays. Provide adequate space between instruments
for steam circulation.
CAUTION: Do not overload trays or inadequate sterilization may result.
d. Include a process or spore test indicator. Place the indicator inside an individually wrapped
instru- ment which will be placed in the front of the bottom tray.
e. Place trays on the rack in the sterilizer. Provide adequate space between trays to allow
steam circulation.
f. Refer to Section 3 for operating instructions.

1. Wrapped Instruments
a. Collect a group of similar instruments which have
been cleaned according to Section 2-1.
or
Collect instruments used for a particular procedure (i.e.
amalgam, exam, etc.) which have been cleaned
according to Section 2-1. Do not mix dissimilar metals.

b. Place instruments in autoclave bag (3M, St. Paul,

MN; Propper, Long Island City, NY).
or
Loosely wrap instruments in two to four layers of muslin towels or autoclave paper (3M, St.
Paul, MN; Propper, Long Island City, NY).
CAUTION: Do not wrap instruments too tightly. Inadequate sterilization may result
from improper wrapping or placing too many instruments per package. (If a large
number of instruments per package are desired, refer to Section 2-II-D for PACKS).
c. Place a process or spore test indicator inside a representative bag.
d. Seal with autoclave tape (3M, St. Paul, MN; Propper, Long Island City, NY) or heat sealer.
CAUTION: Do not use staples, pins or other devices which will puncture the
packaging material. Otherwise, sterility may be compromised.
e. Place packages on perforated trays. Ensure adequate space between packages to allow
steam circulation.
NOTE: Place the package containing the sterilization monitor in the front of the bottom tray.
f. Load tray in the rack in the sterilizer. Ensure adequate space between packages to allow
steam circulation.
CAUTION: Do not overload or inadequate sterilization may result.
g. Refer to Section 3 for operating instructions.
2. Wrapped Trays
a. Place instruments, cleaned according to Section 2-I, in
a perforated tray. Allow adequate space between instru-
ments for steam circulation.
b. Place a process or spore test indicator in at least one
tray to be cycled.
c. Wrap the tray in two to four layers of towels or
other wrapping material. (Refer to Table 2-2.)
Close using autoclave tape.
d. Place wrapped trays on the rack in the sterilizer.
Ensure that the wrapping does not touch the sides of
the cham- ber. Allow adequate space between trays
for steam circulation.
NOTE: Place the tray containing the sterilization monitor in the bottom of the sterilizer.
CAUTION: Do not overload or inadequate sterilization may result.
e. Refer to Section 3 for operating instructions.

D. Packs
Packs are for sterilizing surgical instruments, gloves and textiles.
1. Instruments and textiles
a. Clean instruments according to Section 2-I. Textiles should be laundered prior to sterilization.
NOTE: Do not use high chlorine or phosphate content detergents chlorine bleach in
laundering items prior to sterilization. Staining of the autoclave and instruments or more
severe damage
may result. The use of chlorides may also result in cracks in the chamber.
b. Loosely package instruments with not more than 10 per pack. Instruments of the same type
which are nested should be separated by a layer of absorbent towels and placed so that
water will run out. Loosely roll or fold textiles.
CAUTION: Density should not exceed 1/2 the capacity of the pack and the packs should not
exceed 1/2 the capacity of the tray. Otherwise inadequate sterilization could result.
Or
Wrap properly cleaned articles in two to four layers of muslin towels or other packaging
material. (Refer to Table 2-2.)
c. Place a process or spore test indicator inside a representative pack.
d. Seal with autoclave tape or heat sealer (3M, St. Paul, MN; Propper, Long Island City, NY).
CAUTION: Do not use staples, pins or other devices that could puncture packaging
mate- rial. Otherwise sterility could be compromised.
e. Place packs on perforated trays. Leave adequate space between packs to allow steam to
circu- late. Load packs upright, side-by-side on the tray. Do not stack.
CAUTION: Adequate drying will not occur unless space is left between packs. Metal
and glass containers should not be used to separate packs as these will inhibit drying.
Packs should not exceed 1/2 the capacity of the tray. Otherwise, sterilization could be
compro- mised.
f. Load trays onto the racks in the sterilizer. Ensure that packs do not touch the sides of the
chamber. Allow adequate space between trays for steam circulation. If packs are large,
some trays may be omitted to allow more clearance.
CAUTION: Do not overload or inadequate sterilization may result.
g. Place pack containing sterilization monitor in the bottom front of the sterilizer.
h. Refer to Section 3 for operating instructions.
 SECTION 2
PREPARATIONS FOR STERILIZATION

2. Surgical gloves
NOTE: Disposable gloves should not be sterilized.

a. Clean and dry gloves.

b. Place a square of muslin or other absorbent towel into the glove up to the finger.
c. Place a strip of muslin or other absorbent towel around the cuff and fold it back.
d. Place a process or spore test indicator one glove. Wrap gloves in muslin or other
packaging material. (Refer to Table 2-2.)
e. Place wrapped packs of gloves on end in a perforated tray. Leave space between packs to
allow steam to circulate.
f. Load trays onto rack in the sterilizer. Leave adequate space between trays for steam
circulation. Ensure that packs do not touch sides of chamber.
CAUTION: Do not overload. Do not seal container. Inadequate sterilization may result.
g. Place pack containing sterilization monitor in the front bottom of the sterilizer.
h. Refer to Section 3 for operating instructions.
 Table 2-2 WRAPPING MATERIALS FOR STEAM STERILIZATION

SUITABLE UNSUITABLE

Muslin 2 (layers) Canvas

Nylon bagging material Aluminum foil
Kraft paper Steam impermeable plastics
Commercial autoclave paper Sealed tubes, jars and
(must
be as permeable as muslin) cannisters
Drums not recommended
Plastic and paper bags
(must be permeable)

Table 2-3 RECOMMENDED PERIODS OF EXPOSURE

K 10 13 1
Material to be Sterilized P 1 20 2
VS. F° 25 26 2
Time in Minutes C° 12 12 1
1 7 3
Fabrics - Loosely woven - 30 20 -
Wrapped in
muslin
Fabrics - Tightly woven 40 30 -

Instruments - In tray - Muslin cover 15 10 3

Instruments - Individually 30 15 1
wrapped in muslin 0

Syringes Needles 15 10 7
and
Drums - Loosely woven contents 30 20 -
Drums - Tightly woven contents 40 30 -
Utensils - Loosely woven contents 30 20 1
0
Rubber - In muslin 15 - -
packs Gloves
Rubber In muslin packs 15 - -
Covers -

Brushes and Miscellaneous Articles

Wrapped - 15 -
 SECTION 3
OPERATIONS

WARNING: Failure to operate or maintain the Magnaclave in accordance to these instructions may
impair the protection provided by the Magnaclave.

WARNING: Do not attempt to bypass any of the safety interlock systems described below. Failure
to do so could result in personal injury.

I. GENERAL

A. When the Function control is in the Power Off position, all electrical power is off and the door cannot
be operated. An additional safety interlock is included to prevent the door from being opened when
there is an unsafe level of pressure in the chamber. Another interlock prevents the main heaters from
becoming energized to generate steam unless the door is fully locked. The Open Door light will
illuminate when it is safe to open the autoclave door. When the Function control is in the Fill
position, water flows from the reservoir into the chamber. When the water level indicator in the
chamber is covered, the Function control should be turned to Sterilize to stop the flow of water. To
generate steam, the door must be closed and locked. The Time control should be set at the
beginning of the sterilizing cycle. Timing will begin when the preset temperature has been reached,
and will continue until the Time control returns to “0.”

B. When the sterilizing procedure is complete, the Sterile light will illuminate and the chime will sound.
When the buzzer sounds, turn the Function control to Vent to cut off the Sterile light and the buzzer.
Steam and unused water will then be returned to the reservoir from the chamber and pressure inside
the chamber will be reduced to near zero. When the chamber pressure reaches a safe level, the
Open Door light will become illuminated.
WARNING: Never attempt to open door unless open door light is illuminated and pressure
gauge indicates “0.’
To aid in absorbing moisture, the door can now be slightly opened. The chamber heaters will remain
energized. Leave materials inside the chamber until dry. Drying time is determined by the size of the
material and manner in which it was packed. Drying times have not been established due to varying
conditions. When the Function control is left in the Vent position, the Magna-Clave will remain in a
warm, standby condition.

II. OPERATING PROCEDURES FOR NORMAL STERILIZATION

WARNING: Burns and bodily injury can result from improper

use of this autoclave. If any malfunction is suspected, set the
function knob to vent. Remove power from the unit and contact
a quali- fied service technician.
FUNCTION
WARNING: Do not attempt to open door unless function knob CONTROL

is in “FILL” or “Vent” and the “Open Door” light is on. If the

TIME
cycle was aborted, allow unit to set 10 minutes after the “Open CONTROL
Door” light comes on before opening the door.

A. Unlock door
Turn Function control to Vent or Fill. Depress and hold Open Door
button on front of Magna-Clave and lift door locking handle on right
side of unit.
B. Fill
Turn Function control to Fill. When water in chamber covers water
level indicator, rotate Function control to Sterilize. Note: Ensure
wa- ter level indicator is completely submerged in water. WATER LEVEL
INDICATOR
C. Load

15
 SECTION 3

Load chamber. Refer to Section 2-III.

OPERATIONS
D. Lock
Door
Close door and push down the door locking handle on the right side of the Magna-Clave.

E. Set Time Control

Rotate Time control clockwise to desired sterilizing time. The Time control will start when the preset
tempera- ture is reached.
NOTE: If Time control is not set at the beginning of the sterilizing cycle, the buzzer will sound and the
Sterile
light will illuminate as soon as the preset temperature is reached.
F. Set Temperature
Turn Temperature control to the desired temperature. When a more pre-
cise setting is desired, turn Temperature control fully clockwise. When INDICATOR
TEMPERATURE
temperature gauge reaches desired temperature, rotate Temperature LIGHTS
GAUGE
con- trol slowly counterclockwise until the Heat-On light goes off. Once
the control is set, it is not necessary to move it unless a change in
sterilizing temperature is desired. PRESSURE
GAUGE

CAUTION: Unit should be periodically monitored during TEMPERATURE

CONTROL
sterilization to ensure temperature gauge is climbing until the
preset temperature is obtained. Once the temperature gauge
reaches approximately 220° F, the pressure gauge should start
climbing. If pressure fails to in- crease within 30 minutes, turn
function control to vent and recheck water level. Ensure water is
to the water indicator.The pressure rising may vary due to line
voltage or unit load.
Monitor unit according to the time indicated below: FUNCTION
(Rising pressure may vary due to line voltage or unit CONTROL

load.)
DOOR
TIME HANDLE
15 Minutes: Unit should be monitored to determine the unit is heating CONTROL

by observing temperature gauge.

30 Minutes: Both temperature and pressure gauges should be
obtaining temperature and pressure. Unit should read preset
temperature and corre- sponding pressure.
NOTE: If unit is not building pressure but temperature is climbing, turn unit off. Turn Function control to
vent and check water level.
G. Vent
After the buzzer sounds and Sterile light illuminates, turn the Function control to Vent.
H. Unlock Door
After ensuring that the Open Door light is illuminated and that the pressure gauge indicates “0,“ lift door
locking handle while depressing Open Door button on front of Magna-Clave.
I. Drying: After unlocking door, allow door to stand partially open with Function control still in the Vent
position.

16
IV. OPERATING GUIDELINES INDICATOR
LIGHTS TEMPERATURE
GAUGE

A. The Magna-Clave may be preheated by turning the Function

control to Vent 30 minutes before the autoclave is needed.
PRESSURE
This will allow for a faster desired sterilizing temperature. GAUGE

B. Water should only be added to the reservoir when the TEMPERATURE

Function control is in the Vent or Power Off position. CONTROL

Demineralized or distilled water must always be used to

prevent corrosion. The minimum water level should always
reach the level indicating mark on the back of reservoir.
C. Do not attempt to turn the Function control from Sterilize
to Fill or from Vent to Sterilize. There are mechanical
stops which prevent the Function control from being
turned in this manner. FUNCTION
CONTROL
D. Improper sterilization may result if chamber is overloaded or
too crowded. DOOR
TIME HANDLE
E. The Time control must be set at the beginning of each cycle CONTROL

to the desired sterilizing time. If the Time control is not

properly set, the buzzer or chime will sound and the Sterile
light will illuminate. This indicates the end of the sterilizing
cycle, and will not allow completion of the cycle.
NOTE: Do not set the Time control for an interval of less than five
minutes.

17
 SECTION 3
CARE AND MAINTENANCE
1. PREVENTIVE MAINTENANCE SCHEDULE

CHECK FREQUENCY PROCEDURE ACTION

Clean and inspect Weekly 12 oz.. Omni-Cleaner See Sections 4-Il and
chamber to I gallon distilled water 4-IV. Call authorized
on 20 minute cycle. service representative
cracks or fissures are
found. Do not operate
unit.

Safety valve ring Every 3 months Manually pull ring on back of If valve does not
WARNING:When the unit while chamber is un- open, turn off POWER
ring is pulled on der pressure. and call for service
safety valve with representative.
unit under pressure
steam is discharged
from the chamber
at a high tempera-
ture. Keep clear of
steam discharge
path to avoid burns.
Use of a hot pad or
instrument to pull
ring is suggested.

Door gasket Weekly Inspect and clean using Call authorized service
Omni-Cleaner or mild representative for re-
detergent and distilled placement gaskets.
water. Check for leaks
(have leaking gasket
replaced).

Chamber fill filter Weekly Inspect and clean. See Section 4-Il.

Door interlock Weekly Inspect. See Section 4-II. Call authorized

service
representative for
im- proper closure or
signs of wear.
Boiler ring Weekly Inspect and clean
using nonchlorinated
pad which contains no
metal.
 CARE AND MAINTENANCE

II. CLEANING
It is highly recommended that the autoclave be cleaned a minimum of once a week with Omni-Cleaner (Part
No. WZI-091295) and distilled or demineralized water. The Omni-Cleaner is a mildly alkaline concentrate used
to clean and descale autoclaves. Minerals, especially chlorides, are corrosive to stainless steel. Therefore,
tap water with a high mineral content should not be used. When sterilizing saline solutions, it is imperative
that the autoclave be cleaned after each use. With proper cleaning, the autoclave will provide higher
performance and longer life.

A. Cleaning Procedures
1. Mix 12 ounces of Omni-Cleaner in one gallon of distilled, demineralized water.
2. Drain water from reservoir. Refill reservoir with a solution of Omni-Cleaner and water. (The reservoir
will not be full. However, the level will be adequate.)
3. Run one- 20 minute sterilizing cycle to remove all grease and grime from the system. If the
autoclave is extremely dirty, it may require a second cleaning. Do not sterilize instruments while
cleaning the auto- clave.
4. Drain cleaning solution from reservoir and chamber. Rinse thoroughly with clean, mineral-free water,
and run a rinse cycle for fifteen minutes.
5. Drain rinse solution and wipe inside of boiler thoroughly. If scale or lime deposits remain on inside of
chamber, ensure that autoclave is cool. Then clean with water, plastic or nylon scouring pads and a
nonchlorinated detergent.
NOTE: Detergents containing chlorine are corrosive to stainless steel and should not be used. Do
not use ordinary steel wool or steel brushes on stainless steel. Pads containing metal may damage
cham- ber.
6. Refill reservoir with clean, mineral-free water. The Magna-Clave is now ready for use.

B. Draining Reservoir
1. The reservoir drain hose is located inside the right-hand door of stand, near the top. For Magna-
Claves which do not have a stand, the hose will be located under the front edge and to the left of the
unit. The drain hose may be drained by removing it from its clip and unscrewing the tip end. The
hose should be drained into a 10 quart capacity container. When the reservoir is completely drained,
replace tip and clip drain hose in place.

C. Cleaning Fill Filter

1. Pull out fill tube and filter assembly from inside of chamber and clean filter with a stiff brush and
nonchlorinated detergent.
2. Replace fill tube and filter assembly. Make sure filter is flat against bottom of chamber. If the filter
does not lie flat against bottom of chamber, an excessive amount of water will remain in the
chamber after the sterilizing cycles. Failure to clean this filter regularly will result in excessive time to
fill and vent chamber.
D. Cleaning
1. Clean all exterior surfaces with mild detergent and water using a sponge or cloth.
2. Exterior surfaces may be disinfected using an iodophor (Biocide, Biotrol, Inc., N. Salt Lake City,
Utah, or equivalent), glutaraldehyde (Cidex, Surgicos, Dallas, Texas, or equivalent) or sodium
hypochlorite (house- hold bleach diluted 1:10-1:100. Be sure to follow manufacturer’s instructions for
mixing and use. Other- wise, unsatisfactory results and/or damage may occur. Do not use
household bleach on interior stain- less steel surface.
 SECTION 3
CARE AND MAINTENANCE
III. STERILIZATION ASSURANCE
A. Clinical Record Keeping
Validate daily and weekly records to assure and substantiate sterilization procedures.

B. Techniques for sterilization assurance:

1. Use dated color change indicator closure tapes (3M, St. Paul, @; Propper, Long Island City, NY) on all
packs, or use bags with process indicators.
2. Use internal process indicator strips inside all sterilizer loads to verify gross heat penetration.
3. Use a biological spore test indicator (Attest® Biological Monitoring System, 3M, St. Paul, MN; Propper, Long
Island City, NY,) inside a representative sterilizer load weekly.3. Use a biological spore test indicator (Attest®
Biological Monitoring System, 3M, St. Paul, MN; Propper, Long Island City, NY,) inside a representative
sterilizer load weekly.
4. Follow manufacturer’s instructions for using all test materials and maintaining good clinical records. Contact
dealer to obtain biological test indicators that meet AAMI standards.
5. Follow Preventive Maintenance schedule (Section 4-I,) to ensure proper operation of the autoclave.

IV. OPTIONAL ACCESSORIES

A. Trays
A basket tray and shallow flat tray are standard equipment. A bedpan tray is available as an option.
B. Temperature Recorder
A recording thermometer which provides a permanent record of the steam temperature may be factory
or field installed.The steam temperature is recorded on a circular chart for a 24 hour period.
V. INSPECTIONS
A. General
1. The Magna-Clave is a pressure vessel that falls under various state and/or local laws which differ in
inspection requirements. Some laws require complete periodic inspection of a pressure vessel. The
inspection period varies according to individual laws. This inspection is usually performed by a qualified
inspector commissioned by the National Board of Boilers and Pressure Vessels. Insurance companies may
also require a similar type of inspec- tion. The governmental agency in your area and/or your insurance
company will determine the inspection require- ments for your Magna-Clave.
2. For additional information concerning the Magna-Clave, contact Pelton & Crane, P. 0.Box 241147,
Charlotte NC, 28224 or your full service dealer. When ordering service or parts, always include the serial
number of your unit.
B. Inspecting the Chamber
1. Inside Chamber Inspection
Make a thorough inspection inside the chamber every six months. If cracks or fissures are found, call a
qualified service technician. Do not operate a unit with cracks in the chamber.
WARNING: Do not perform the following test with any pressure in the chamber.
C. Door Interlock Check
1. With the unit cold, open door and push down on door locking handle.
2. Rotate Function control counterclockwise to Sterilize.
3. Depress and hold Open Door button and pull up on door locking handle as if to open door. Do not force
door handle. Use no more force than it takes to open the door normally.
4. If door locking handle can be pulled all the way up and the clamp ring expanded, turn the Function control
to
Power Off and call a qualified service technician immediately. Never operate a Magna-Clave in this
condition.
5. If door locking ring cannot be opened, rotate the Function control to Vent, depress Open Door button, lift
door locking handle up, and open door locking ring. The Magna-Clave is now ready for use again.
VI. PRODUCT DISPOSAL
Contact your local authorized dealer for proper disposal of the device to ensure compliance with your local
environmental regulations.
 GLOSSARY

Asepsis: Freedom from infective microorganisms.

Autoclave: A container for sterilizing by steam under pressure.

Bioburden: The level of organisms on a particular item at a specific time.

Biological Monitor A preparation of resistant microorganisms which is used to verify

or Spore Test: sterilization. Usually requires incubation which may be performed by an
independent laboratory.

Cold Sterilant: An agent which sterilizes at room temperature. Usually a chemical such
as glutaraldehyde.

Corrosion Inhibitor: A chemical substance which, when used in small amounts, effectively
reduces the corrosion rate of metals such as carbon steel.

Disinfection: Destruction of bacteria.

Pathogen: Any microorganism or virus that can cause disease.

Process Monitor: Am indicator which is sensitive to at least one sterilization parameter.

Useful to indicate sterilization bypass but does NOT indicate sterilization.
Examples: autoclave tape, heat-sensitive bag markings, heat sensitive
marked strips, fusible glass melting pellets.

Sanitize: To make an item surgically clean but not necessarily Sterile.

Usually accomplished using a low-level disinfectant.

Septic: Unsterile. Infection caused by introduction of pathogenic microorganisms.

Spores: The reproductive cell of some microorganisms which is highly resistant.

Sterilization: Total destruction of all microbial life including bacteria, viruses and

spores.

Ultrasound: A type of cleaner which uses ultrasonic waves at high frequency to agitate
contaminants and dirt from items.

Vegetative Bacteria: A freely multiplying form of bacteria.

AUTOCLAVE CONVERSION SCALE

23
NOTES
We reserve the right to make any alterations which may be due to any technical improvements.

©2005, Pelton & Crane

Order No. 094060
Pelton & Crane
PO Box 7800 Rev. 14, 08/06
Charlotte, NC 28241-7800
USA
Printed in USA