Module 1
Module 1
CH2008D
Lecture 1: Introduction
1
SCOPE AND OBJECTIVE OF THE
COURSE
• Write the importance of selection materials for engineering
purposes
2
Course Plan
Topics Hours
Classification of materials and crystal properties 11
Phase diagrams and transformations, Mechanical properties
and deformation materials 13
Electrical, magnetic and thermal properties of materials,
processing of materials, selection of materials 15
TOTAL 39
Evaluation Scheme
Weightage
Component Duration Date & Time
(%)
Test 1 1 hour 20 According to Academic Calendar
Test 2 1 hour 20 According to Academic Calendar
Assignment/Review -- 40 -
End Sem 2 hours 20 Class Timings
Examination
4
Boeing 777 Boeing 787
What is Materials Science and
Engineering ?
8
Processing
• Processing of materials is the application of
heat (heat treatment), mechanical forces, etc.
to affect their microstructure and, therefore,
their properties.
9
Why Study Materials Science and
Engineering?
• Economics and materials trade-offs
11
Classification based on atomic bonds
and structure
12
Classification of Materials
Metals
13
Classification of Materials (contd..)
Ceramics
• Glass, porcelain
14
Classification of Materials (contd..)
Polymers
• Thermo-plastics (nylon, polyethylene, polyvinyl
chloride, rubber, etc.) consist of molecules that
have covalent bonding within each molecule and
van der Waals forces between them
• Thermo-sets (e.g., epoxy, phenolics, etc.) consist
of a network of covalent bonds
15
Classification of Materials (contd..)
Composite materials
16
Classification of Materials (contd..)
Semiconductors (Electronic Materials)
• Covalent in nature
• Crystalline or amorphous
• High electrical conductivity
• Usually doped in order to enhance electrical conductivity
• Opaque to visible light but transparent to the infrared
• Examples: silicon (Si), germanium (Ge), and gallium arsenide (GaAs,
a compound semiconductor)
17
Classification of Materials (contd..)
Advanced materials,
• Air-space/crafts
• Electronic gadgets
• Computers
• Integrated circuits
• Fiber-optics
• Lasers
• LCD’s
18
Classification of Materials (contd..)
Future materials
19
Classification of Materials (contd..)
Modern materials
structural materials
• Hypersonic flight requires materials that are light, strong and resist high
temperatures.
• Structures: materials that are strong like metals and resist corrosion like plastics 20
TEXT BOOKS
• Callister, Materials Science and Engineering:
An Introduction, 8th Edition, John Wiley and
sons inc., Jan 2010
21
Material Science
CH 2008D
2
Atomic structure (contd..)
• Atomic mass (M) unit (amu) = 1/12 mass of Carbon 12 (12C)
• 1 mol of substance contains 6.023 x 1023 (Avogadro’s
number) atoms or molecules.
• Atomic weight = 1 amu/atom (or molecule) = 1 g/mol = Wt.
of 6.023 x 1023 atoms or molecules (Avagardros Number,
Nav).
• For example, atomic weight of copper is 63.54 amu/atom
or 63.54 g/mole
• The number of atoms (n) per cm3 of material of density (,
gm/cm3) = Nav * (/M)
• Calculate number of atoms (n) per cm3 Carbon (, gm/cm3
= 1.8)
3
Atomic structure (contd..)
The Bohr Model
• Electrons revolve around a positively charged
nucleus in discrete orbits (K, L, M or n=1, 2, 3
respectively) with specific levels of energy.
• Electrons positions are fixed as such, however,
an electron can jump to higher or lower
energy level by absorption or emission of
energy respectively
5
Atomic structure (contd..)
Laws of Quantum mechanics
• Schröndinger’s wave equation: Whenever a particle is attracted to
of orbital)
more than two electrons (why higher energy orbitals are stable and
populated)
• Heisenberg uncertainty principle: It is impossible to simultaneously
know with certainty both the momentum and position of a moving
particle (why an electron does not spiral continually & fall into the
nucleus) 6
Atomic structure (contd..)
Orbital shape and quantum numbers
• Quantum numbers: principal (n), angular (l) and magnetic (m)
• Angular momentum quantum number :the shape of the orbital for any
given value of n
9
Atomic Bonding (contd..)
• The mechanisms of bonding between the atoms are
based on the foregoing discussion on electrostatic
interatomic interaction.
• The types of bond and bond strength are determined
by the electronic structures of the atoms involved.
• The valence electrons take part in bonding. The atoms
involved acquire, loose or share valence electrons to
achieve the lowest energy or stable configuration of
noble gases.
• Atomic bonding can be broadly classified as i) primary
bonding ii) secondary bonding
10
Atomic Bonding (contd..)
Primary Bonds
• Three types primary bonds are found in solids
– Ionic
– Covalent
– Metallic
• Majority of the engineering materials consist
of one of these bonds. Many properties of the
materials depend on the specific kind of bond
and the bond energy.
11
Atomic Bonding (contd..)
Ionic Bonds
• Ionic bonds are generally found in compounds composed of metal and
non-metal and arise out of electrostatic attraction between oppositely
charged atoms (ions).
13
Atomic Bonding (contd..)
Covalent Bonds
• In this type of bonding, atoms share their
valence electrons to get a stable
configuration.
• Methane (CH4): Four hydrogen atoms
share their valence electrons with one
carbon atom and the carbon atom in turn
shares one valence electron with each of
the four hydrogen atoms. In the process
both H and C atoms get stable
configuration and form a covalent bond.
• Covalent bonds are formed between
atoms of similar electronegativity.
• C atoms in diamond are covalently bonded
to each other.
• Si also has valency of four and forms SiC
through covalent bonding with C atoms
14
Atomic Bonding (contd..)
Covalent Bonds
• Dispersion forces between molecules are much weaker than
the covalent bonds within molecules
• How molecular size affects the strength of the dispersion
forces
• The boiling points of the noble gases are
neon xenon
Noble Gas Boiling Point
• B.P. increases, as we go down the group, the number of
helium -269 °C electron increases, so does the radius of the atom
neon -246 °C • The more electrons you have, more distance over which
they can move, the bigger the possible temporary dipoles
argon -186 °C and the bigger the dispersion forces
krypton -152°C • Due to greater temporary dipoles, xenon molecules are
xenon -108°C "stickier" than neon molecules. Neon molecules will break
away from each other at much lower temperatures than
radon -62°C xenon molecules -hence neon has the lower boiling point.
15
Atomic Bonding (contd..)
Covalent Bonds
Bond Type Covalent Bond
Polarity Low
Formation A covalent bond is formed between two non-metals that have
similar electro negativities. Neither atom is "strong" enough to
attract electrons from the other. For stabilization, they share
their electrons from outer molecular orbit with others.
Shape Definite shape
What is it? Covalent bonding is a form of chemical bonding between two
non metallic atoms which is characterized by the sharing of pairs
of electrons between atoms and other covalent bonds.
Melting, Boiling point low
Occurs between Two non-metals
Examples Methane (CH4), Hydro Chloric acid (HCl)
16
Atomic Bonding (contd..)
Metallic Bonds
• In metals the valence electrons are not really bound to one
particular atom, instead they form a sea or cloud of valence
electrons which are shared by all the atoms. The remaining
electrons and the nuclei form what is called the ion core
which is positively charged. The metallic bond arises out of
the columbic attraction between these two oppositely
charged species – the electron cloud and the ion cores.
17
Atomic Bonding (contd..)
Metallic Bonds
Bond Type Metallic Bond
Polarity Polar/non-polar
Formation An metallic bond is formed between a +ve-ly charged metal and
a conduction electron (the form of an electron cloud of
delocalized electrons).
Shape No definite shape
What is it? Metallic bonding occurs as a result of electromagnetism. It may
be described as the sharing of free electrons among a lattice of
positively charged ions (cations). In a more quantum-mechanical
view, the conduction electrons divide their density equally over
all atoms that function as neutral (non-charged) entities.
Melting, Boiling point High
Occurs between One metal and a conduction electron
18
Atomic Bonding (contd..)
Structure-property correlation
• Ionic and covalent bonds posses high bond energy – 450 – 1000 kJ/mole
• High bond strength in ionic and covalent solids results in high melting
point, high strength and hardness. e.g. diamond
• As the electrons are tightly bound to the atoms they are generally poor
conductors of heat and electricity
• Are brittle in nature
• Most of the ceramics consist of covalent (SiC) or ionic bonds (Al2O3) or a
mix of both and hence, exhibit all the properties described above.
• Metallic bonds on the other hand provide good thermal and electrical
conductivities as the valence electrons are free to move.
• The metallic bond energy is 68 kJ/mol (Hg) on the lower side and 850
kJ/mol (W, tungsten) on the higher side.
• Bond strength increases with atomic number as more electrons are
available to form the bonds with the ion cores. As a result melting point,
hardness and strength increases with atomic number.
• Metals are ductile as the free moving electrons provides agility to the 19
bonds and allows plastic deformation.
Atomic Bonding (contd..)
Secondary Bonds
• Van der Waals bonding
• Van der Waals bonding between molecules or atoms
arise due to weak attraction forces between dipoles
• The natural oscillation of atoms leading to momentary
break down of charge symmetry can generate
temporary dipoles
20
Atomic Bonding (contd..)
Van der Waals bonding
• An ion can also induce a dipole
21
Atomic Bonding (contd..)
Hydrogen bonding
• Hydrogen bond is a type of secondary
bond found in molecules containing
hydrogen as a constituent.
• The bond originates from electrostatic
interaction between hydrogen and
another atom of high electronegativity
such as fluorine or oxygen.
• The strength of hydrogen bonds is in the
range of 10 – 50 kJ/mol.
• Water molecules, for example, are
connected by hydrogen bonds (dashed
lines in the picture).
22
Van Der Waals or Intermolecular
bonding: Dispersion forces
How molecular shape affects the strength of the
dispersion forces
– The shapes of the molecules also matter
– Long thin molecules can develop bigger temporary dipoles
due to electron movement
– Long thin molecules can also lie closer together
– e.g., butane and 2-methylpropane
23
Van Der Waals or Intermolecular
bonding: Dipole-dipole interaction
• HCl has a permanent dipole because chlorine is more electronegative than
hydrogen
• All molecules have dispersion forces
• Dipole-dipole interactions are not an alternative to dispersion forces -they
occur in addition to them
• Molecules which have permanent dipoles will therefore have boiling
points rather higher than molecules which only have temporary
fluctuating dipoles
24
Problem
• How many Fe atoms are there in 1 g of Fe?
Solution: Atomic mass of Fe = 55.85 g/mol.
1 mol of substance has 6.023 x 1023 atoms
(Avogadro’s number). Therefore, 1 mol or 55.85
g of Fe has 6.023 x 1023 atoms. Hence, 1 g Fe
has (6.023 x 1023) / 55.85 = 10.78 x 1021 atoms
25
Material Science
CH 2008D
3
Fundamental concepts
• Large number of different crystal structures
• Metals: simple structures, ceramics and
polymers: complex structures
• To discuss crystalline structures it is useful to
consider atoms as being hard spheres, with well-
defined radii
• The shortest distance between two like atoms is
one diameter.
• Use of terms lattice and unit cell will be handy.
• Lattice is used to represent a 3D periodic array
of points coinciding with atom positions.
• Unit cell is smallest repeatable entity that can be
used to completely represent a crystal structure
by virtue of its geometry and the atom positions
within
4
Crystal Systems
• The space lattice points in a crystal are
occupied by atoms.
• The position of any atom in the 3D lattice can
be described by a vector ruvw= ua + vb + wc,
where u, v and w are integers
The three unit vectors, a, b, c can define a cell as shown by the shaded region in Fig.(a) This cell
is known as unit cell (Fig. b) which when repeated in the three dimensions generates the crystal
5
structure.
Crystal Systems
Bravais Lattice
• The unit vectors a, b and c are called lattice
parameters. Based on their length equality or
inequality and their orientation (the angles
between them, , and ) a total of 7 crystal
systems can be defined. With the centering
(face, base and body centering) added to
these, 14 kinds of 3D lattices, known as
Bravais lattices, can be generated.
6
Crystal Systems
7
Crystal Systems
8
9
Unit cell geometry for the
seven crystal systems
showing inter axial angles
Axial relationships
Cubic, a = b = c
Tetragonal, a = b ≠ c
Orthorhombic, a ≠ b ≠ c
Hexagonal, a = b ≠ c
Rhombohedral, a = b = c
Monoclinic, a ≠ b ≠ c
Triclinic, a ≠ b ≠ c
10
11
How to define
• Points (atomic positions)
• Vectors (defines a particular direction - plane
normal)
• Miller Indices (defines a particular plane)
relation to diffraction
• 3-index for cubic and 4-index notation for HCP
12
Miller Indices
• Definition of Miller index : any of a set of
three numbers or letters used to indicate the
position of a face or internal plane of a crystal
and determined on the basis of the reciprocal
of the intercept of the face or plane on the
crystallographic axes.
13
Crystallographic points
• To define a point within a unit
cell….
• Express the coordinates u, v, w
as fractions of unit cell vectors
a, b, and c (so that the axes x,
y, and z do not have to be
orthogonal).
14
Crystallographic directions
X (a), Y(b) Z(c)
Procedure: 1 1 0
• Any line (or vector direction) is specified by 2 points.
• The first point is, typically, at the origin (000).
• Determine length of vector projection in each of 3
axes in units (or fractions) of a, b, and c.
15
Symmetry Equivalent Directions
Note: for some crystal structures,
different directions can be equivalent.
16
Designating Lattice Planes
Why are planes in a lattice important?
(A) Determining crystal structure
Diffraction methods measure the distance between parallel lattice planes of
atoms. This information is used to determine the lattice parameters in a
crystal.
Diffraction methods also measure the angles between lattice planes.
18
Designating Lattice Planes
• Planes intersects axes at:
a axis at r= 2
b axis at s= 4/3
c axis at t= 1/2
How do we symbolically designate planes in a lattice?
Solution:
1. Take the reciprocal of r, s, and t.
Here: 1/r = 1/2 , 1/s = 3/4 , and 1/r = 2
2. Find the least common multiple that converts all reciprocals
to integers.
With LCM = 4, h = 4/r = 2 , k= 4/s = 3 , and l= 4/r = 8
3. Enclose the new triple (h,k,l) in parentheses: (238)
4. This notation is called the Miller Index.
19
Some useful conventions of Miller
notation
• If a plane is parallel to an axis, its intercept is at infinity and its Miller index will be
zero.
• If a plane has negative intercept, the negative number is denoted by a bar above
the number. Never alter negative numbers. For example, do not divide -1, -1, -1 by
-1 to get 1,1,1. This implies symmetry that the crystal may not have!
• The crystal directions of a family are not necessarily parallel to each other.
Similarly, not all planes of a family are parallel to each other.
• By changing signs of all indices of a direction, we obtain opposite direction.
Similarly, by changing all signs of a plane, a plane at same distance in other side of
the origin can be obtained.
• Multiplying or dividing a Miller index by constant has no effect on the orientation
of the plane.
• The smaller the Miller index, more nearly parallel the plane to that axis, and vice
versa.
• When the integers used in the Miller indices contain more than one digit, the
indices must be separated by commas. E.g.: (3,10,13)
20
More conventions applicable to cubic
crystals only
• [uvw] is normal to (hkl) if u = h, v = k, and
w = l. E.g.: (111) ┴ [111].
• Inter-planar distance between family of
planes {hkl} is given by:
• [uvw] is parallel to (hkl) if hu + kv + lw =
0.
• Two planes (h1k1l1) and (h2k2l2) are
normal if h1h2 + k1k2 + l1l2=0.
• Two directions (u1v1w1) and (u2v2w2) are
normal if u1u2 + v1v2 + w1w2=0
• Angle between two planes is given by:
The same equation applies for two
directions.
21
Why Miller indices are calculated in
that way?
4 4 R 3 16 2 2 a 3
APF ( FCC ) = 3 = = 0.74
3 3
a a
Atomic packing factor
BCC lattice
• For BCC crystals effective number of atoms per
unit cell is 8 x 1/8 + 1 = 2 and the relation between
R and a is 3a = 4R
4
2 R3
3 8 3 3 a 3
APF ( BCC ) = = = 0.68
a3 a3
Atomic packing factor
Hexagonal lattice
• In the Hexagonal unit cell, number of atoms =
12 corner atoms x 1/6 (shared by six unit cells)
+ Two face atoms x ½ + 3 interior = 6.
2𝑅 = 𝑎
• Unit cell volume = (6 x ½ x a x h) x c = (3 x a x a
sin 60) x c = 3a2 c sin 60
Atomic packing factor
Hexagonal lattice
• The face-centered atom and
the three mid-layer atoms
form a tetrahedron MNOP
which has sides equal to a (as
atoms at vertices touch each
other) and height of c/2.
Using this tetrahedron it can
be shown that for an ideal
hexagonal crystal c/a ratio =
1.633 4
6 R3
3 8 a 3
APF ( HCP ) = = = 0.74
2
3a c sin 60 3 8 1.41 a 3
Density computation