Modulo Control Temperatura
Modulo Control Temperatura
Before using this product, please read this manual and the relevant manuals carefully and pay full attention
to safety to handle the product correctly.
The precautions given in this manual are concerned with this product only. For the safety precautions of the
programmable controller system, refer to the user's manual for the CPU module used.
In this manual, the safety precautions are classified into two levels: " CAUTION" and " WARNING".
Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to
serious consequences.
Observe the precautions of both levels because they are important for personal and system safety.
Make sure that the end users read this manual and then keep the manual in a safe place for future
reference.
[Design Precautions]
WARNING
● Do not write any data to the "system area" and "write-protect area" (R) of the buffer memory in the
intelligent function module. Also, do not use any "use prohibited" signals as an output signal from the
programmable controller CPU to the intelligent function module. Doing so may cause malfunction of
the programmable controller system.
[Design Precautions]
CAUTION
● Do not install the control lines or communication cables together with the main circuit lines or power
cables. Keep a distance of 100mm or more between them. Failure to do so may result in malfunction
due to noise.
1
[Installation Precautions]
WARNING
● Shut off the external power supply (all phases) used in the system before mounting or removing a
module. Failure to do so may result in electric shock or cause the module to fail or malfunction.
[Installation Precautions]
CAUTION
● Use the programmable controller in an environment that meets the general specifications in the Safety
Guidelines provided with the CPU module or head module. Failure to do so may result in electric
shock, fire, malfunction, or damage to or deterioration of the product.
● To interconnect modules, engage the respective connectors and securely lock the module joint levers.
Incorrect interconnection may cause malfunction, failure, or drop of the module.
● Tighten the screw within the specified torque range. Undertightening can cause drop of the screw,
short circuit or malfunction. Overtightening can damage the screw and/or module, resulting in drop,
short circuit, or malfunction.
● Do not directly touch any conductive parts and electronic components of the module. Doing so can
cause malfunction or failure of the module.
[Wiring Precautions]
WARNING
● After installation and wiring, attach the included terminal cover to the module before turning it on for
operation. Failure to do so may result in electric shock.
[Wiring Precautions]
CAUTION
● Ground the FG terminal to the protective ground conductor dedicated to the programmable controller.
Failure to do so may result in electric shock or malfunction.
● Tighten the terminal block screw within the specified torque range. Undertightening can cause short
circuit, fire, or malfunction. Overtightening can damage the screw and/or module, resulting in drop,
short circuit, fire, or malfunction.
● Prevent foreign matter such as dust or wire chips from entering the module. Such foreign matter can
cause a fire, failure, or malfunction.
● A protective film is attached to the top of the module to prevent foreign matter, such as wire chips,
from entering the module during wiring. Do not remove the film during wiring. Remove it for heat
dissipation before system operation.
● Mitsubishi programmable controllers must be installed in control panels. Connect the main power
supply to the power supply module in the control panel through a relay terminal block. Wiring and
replacement of a power supply module must be performed by qualified maintenance personnel with
knowledge of protection against electric shock. For wiring methods, refer to the MELSEC-L CPU
Module User's Manual (Hardware Design, Maintenance and Inspection).
2
[Startup and Maintenance Precautions]
WARNING
● Do not touch any terminal while power is on. Doing so will cause electric shock or malfunction.
● Shut off the external power supply (all phases) used in the system before cleaning the module or
retightening the terminal block screw. Failure to do so may result in electric shock.
[Disposal Precautions]
CAUTION
● When disposing of this product, treat it as industrial waste.
3
CONDITIONS OF USE FOR THE PRODUCT
(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;
i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major
or serious accident; and
ii) where the backup and fail-safe function are systematically or automatically provided outside of
the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general
industries.
MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT
LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT,
WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR
LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR
USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS,
OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY
MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT.
("Prohibited Application")
Prohibited Applications include, but not limited to, the use of the PRODUCT in;
• Nuclear Power Plants and any other power plants operated by Power companies, and/or any
other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.
• Railway companies or Public service purposes, and/or any other cases in which establishment of
a special quality assurance system is required by the Purchaser or End User.
• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as
Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation,
Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or
Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a
significant risk of injury to the public or property.
Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the
PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT
is limited only for the specific applications agreed to by Mitsubishi and provided further that no
special quality assurance or fail-safe, redundant or other safety features which exceed the general
specifications of the PRODUCTs are required. For details, please contact the Mitsubishi
representative in your region.
4
INTRODUCTION
Thank you for purchasing the Mitsubishi MELSEC-L series programmable controllers.
This manual describes the operating procedures, system configuration, parameter settings, functions, programming,
and troubleshooting of the L series temperature control module L60TCTT4/L60TCTT4BW/L60TCRT4/L60TCRT4BW
(hereafter abbreviated as L60TC4).
Before using this product, please read this manual and the relevant manuals carefully and develop familiarity with the
functions and performance of the MELSEC-L series programmable controller to handle the product correctly.
When applying the program examples introduced in this manual to the actual system, ensure the applicability and
confirm that it will not cause system control problems.
Remark
Operating procedures are explained using GX Works2. When using GX Developer, refer to Page 419, Appendix 5.
5
COMPLIANCE WITH EMC AND LOW VOLTAGE
DIRECTIVES
6
RELEVANT MANUALS
Manual name
Description
<manual number (model code)>
MELSEC-L CPU Module User's Manual Specifications of the CPU modules, power supply modules, display unit, SD
(Hardware Design, Maintenance and Inspection) memory cards, and batteries, information on how to establish a system,
<SH-080890ENG, 13JZ36> maintenance and inspection, and troubleshooting
MELSEC-L CPU Module User's Manual
(Function Explanation, Program Fundamentals) Functions and devices of the CPU module, and programming
<SH-080889ENG, 13JZ35>
Manual name
Description
<manual number (model code)>
MELSEC-L CC-Link IE Field Network Head Module User's Manual Specifications, procedures before operation, system configuration, installation,
<SH-080919ENG, 13JZ48> wiring, settings, and troubleshooting of the head module
Manual name
Description
<manual number (model code)>
GX Works2 Version 1 Operating Manual (Common) System configuration, parameter settings, and online operations (common to
<SH-080779ENG, 13JU63> Simple project and Structured project) of GX Works2
GX Developer Version 8 Operating Manual
Operating methods of GX Developer, such as programming, printing,
monitoring, and debugging
<SH-080373E, 13JU41>
7
CONTENTS
CONTENTS
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CONDITIONS OF USE FOR THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RELEVANT MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MANUAL PAGE ORGANIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PACKING LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CHAPTER 3 SPECIFICATIONS 31
3.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.1 Number of parameters to be set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.2 Type of usable temperature sensors, temperature measurement range, resolution,
and effect from wiring resistance of 1 ohm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2.3 Sampling cycle and control output cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8
6.4 External wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.4.1 L60TCTT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.4.2 L60TCTT4BW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6.4.3 L60TCRT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.4.4 L60TCRT4BW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.5 Heater disconnection detection wiring and setting example for three-phase heater . . . . . . . 105
6.6 Unused Channel Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
9
8.2.25 Output off-time current error detection function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
10
11.5 Troubleshooting by Symptom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
11.5.1 When the temperature process value (PV) is abnormal . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
APPENDICES 323
Appendix 1 Details of I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Appendix 1.1 Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Appendix 1.2 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
INDEX 426
REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
11
MANUAL PAGE ORGANIZATION
In this manual, pages are organized and the symbols are used as shown below.
The following illustration is for explanation purpose only, and should not be referred to as an actual documentation.
The chapter of
the current page is shown.
shows operating
procedures.
shows mouse
operations.*1
The section of
the current page is shown.
shows reference
manuals.
shows useful
information.
Menu bar
12
Pages describing buffer memory areas and functions are organized as shown below.
The following illustration is for explanation purpose only, and should not be referred to as an actual documentation.
Icon Meaning
Common to all modes
This icon means that the buffer memory area or function can be used in both temperature control mode and
temperature input mode.
Common
Temperature control This icon means that the buffer memory area or function for temperature control can be used in the standard
mode control.
The buffer memory area and function can be used in the following control modes and channels:
• CH1 to CH4 in the standard control
Standard • CH3 and CH4 in the mix control (normal mode)
• CH3 and CH4 in the mix control (expanded mode)
This icon means that the buffer memory or function for temperature control can be used in the heating-cooling
control.
The buffer memory area and function can be used in the following control modes and channels:
• CH1 and CH2 in the heating-cooling control (normal mode)
Heating-cooling
• CH1 to CH4 in the heating-cooling control (expanded mode)
• CH1 in the mix control (normal mode)
• CH1 and CH2 in the mix control (expanded mode)
Temperature input mode
This icon means that the buffer memory area or function can be used in the temperature input mode.
Temperature
Input
13
TERMS
Unless otherwise specified, this manual uses the following terms.
Term Description
L60TCTT4 The abbreviation for the L60TCTT4 temperature control module
The abbreviation for the L60TCTT4BW temperature control module with the
L60TCTT4BW
disconnection detection function
L60TCRT4 The abbreviation for the L60TCRT4 temperature control module
The abbreviation for the L60TCRT4BW temperature control module with the
L60TCRT4BW
disconnection detection function
A generic term for the L60TCTT4, L60TCTT4BW, L60TCRT4, and
L60TC4
L60TCRT4BW
A generic term for the proportional band (P), integral time (I), and derivative time
PID constants
(D)
Temperature sensor A generic term for thermocouples and platinum resistance thermometers
A generic term for two-position control, P control, PI control, PD control, and PID
Control method
control
Temperature input mode The mode to use the L60TC4 as a temperature input module
Temperature control mode The mode to use the L60TC4 as a temperature control module
A generic term for the standard control, heating-cooling control (normal mode),
heating-cooling control (expanded mode), mix control (normal mode), and mix
Control mode
control (expanded mode) when the L60TC4 is used in the temperature control
mode
Fixed value action The operating status of when the set value (SV) is fixed
A full input range. For example, when the selected input range is
Full scale
-200.0°C to 400.0°C, the full scale is 600.0.
Ramp action The operating status of when the set value (SV) is constantly changed
The number of feedback control systems (closed-loop control systems) that can
be configured using one module. Under the standard control, one loop consists
Number of loops
of one input and one output. Under the heating-cooling control, one loop
consists of one input and two outputs.
CPU module Another term for the MELSEC-L series CPU module
Head module The abbreviation for the LJ72GF15-T2 CC-Link IE Field Network head module
Display unit A liquid crystal display to be attached to the CPU module
External input The abbreviation for input from connectors for external devices
External output The abbreviation for output to connectors for external devices
Programming tool A generic term for GX Works2 and GX Developer
GX Works2 The product name of the software package for the MELSEC programmable
GX Developer controllers
The memory of an intelligent function module used to store data (such as setting
Buffer memory
values and monitored values) for communication with a CPU module
14
PACKING LIST
The following items are included in the package of this product. Before use, check that all the items are included.
L60TCTT4, L60TCRT4
L60TCTT4BW, L60TCRT4BW
15
CHAPTER 1 WHAT CAN BE DONE WITH A
TEMPERATURE CONTROL MODULE
1.1 Use
The L60TC4 performs PID operation to reach the target temperature based on input from an external temperature
sensor. The module controls temperature by outputting the operation result to a heater or others in transistor output.
The L60TCTT4BW and L60TCRT4BW are L60TCTT4 and L60TCRT4-based modules which possess an additional
function to detect heater disconnection using input from external current sensors.
L60TC4
Heater
16
CHAPTER 1 WHAT CAN BE DONE WITH A TEMPERATURE CONTROL MODULE
L60TC4
Cooling
equipment
Heater
L60TC4
1.1 Use
17
1.2 Features
This section describes the L60TC4 features. For functions not described here, refer to the list of functions. ( Page
39, Section 3.3)
Standard control
Heating-cooling control
L60TC4
18
CHAPTER 1 WHAT CAN BE DONE WITH A TEMPERATURE CONTROL MODULE
Temperature
process value (PV) Matches temperature rise
completion time
CH1 Set value (SV)
Arrival point
Time
Ex. Comparison of temperature rises on CH1 when using and not using the simultaneous temperature rise
function
Temperature
process value (PV) Useless energy
1.2 Features
CH1 Set value (SV)
19
(6) RFB limiter function
The RFB (Reset feed back) limiter suppresses overshoot which is liable to occur at a startup or when a
temperature process value (PV) is increased.
20
CHAPTER 1 WHAT CAN BE DONE WITH A TEMPERATURE CONTROL MODULE
L60TC4
Set value
Set value data (SV)
storage area Manipulated
value (MV) Manipulated
Temperature Control
PID operation value data storage
process object
Temperature area
value (PV)
process value
data storage area
Temperature
sensor
21
(3) PID control (simple two-degree-of-freedom)
The L60TC4 operates in "simple two-degree-of-freedom". In this form of PID control, parameters are simplified
compared to the two-degree-of-freedom PID control.
In the simple two-degree-of-freedom, the module controls the target subject using not only PID constants but also
the control response parameter. The parameter can be set to "fast", "normal", or "slow". This setting enables the
form of "response to the change of the set value (SV)" to change maintaining "response to the disturbance" in a
good condition. ( Page 153, Section 8.2.8)
Fast
Normal
Set value Set value
(SV) (SV)
Slow
Response to the change Response to the disturbance
of the set value (SV)
The following explains the difference between the one-degree-of-freedom PID control, two-degree-of-freedom
PID control, and simple two-degree-of-freedom PID control.
Disturbance D
Set value + + 1 +
(SV) KP (1 + ) G(s)
TI s Manipulated
+ - + value (MV)
-
1
+ 1+ TI s
+ KP TD s
1 + TD s
-
Temperature
process value (PV)
22
CHAPTER 1 WHAT CAN BE DONE WITH A TEMPERATURE CONTROL MODULE
The PID control in process-value incomplete derivation is an operation method which puts a primary delay filter on
input from a derivative action and eliminate high-frequency noise component in order to perform a PID operation on
the deviation (E).
Disturbance D
L60TC4
KP TD s
1 TD s
(2) Formula
The formula used for the L60TC4 is shown below.
TD
MVn MVn 1 (PVn 1 PVn) MVn 1
TD TD
Sampling period
MV Incomplete derivative output
PV Temperature process value (PV)
TD Derivative time
Derivative
Remark
The PID control in process-value derivation is an operation method which uses the process value (PV) for the derivation
section in order to perform a PID operation. Not using deviation for the derivation section, drastic output change due to a
derivative action is reduced when deviation varies along with the setting value change.
23
1.4.2 The L60TC4 actions
The L60TC4 performs PID operations in forward actions and reverse actions.
Manipulated Manipulated
value value
Time Time
Temperature Temperature
Set
value
Set
value
Time Time
Set value < Starting temperature Set value > Starting temperature
Manipulated Manipulated
value value
Time Time
Temperature Temperature
Set
value
Set
value
Time Time
Set value > Starting temperature Set value < Starting temperature
24
CHAPTER 1 WHAT CAN BE DONE WITH A TEMPERATURE CONTROL MODULE
A proportional action is as shown below for step responses where the deviation (E) is a fixed value.
Deviation
(E) E
Time
Time
(2) Offset
The certain amount of difference generates between the temperature process value (PV) and the set value (SV)
is called an offset (remaining deviation).
In an proportional action, an offset (remaining deviation) generates.
25
1.4.4 Integral action (I-action)
An integral action is an action which continuously changes the manipulated value (MV) to eliminate the deviation (E)
when there is any.
The offset caused by a proportional action can be eliminated.
In an integral action, the time from a deviation occurrence until when the manipulated value (MV) of the integral action
becomes equals to that of the proportional action is called integral time, and is indicated as TI.
The following table describes the difference of actions depending on the value of TI, integral time.
The following figure shows an integral action of step responses where the deviation (E) is a fixed value.
Deviation
(E) E
Time
Time
An integral action is used as a PI action in combination with a proportional action, or PID action in combination with a
proportional and derivative actions.
An integral action cannot be used by itself.
26
CHAPTER 1 WHAT CAN BE DONE WITH A TEMPERATURE CONTROL MODULE
In an integral action, the time from a deviation occurrence until when the manipulated value (MV) of the derivative
action becomes equals to that of the proportional action is called derivative time, and is indicated as TD.
The following table describes the difference of actions depending on the value of TD, derivative time.
The following figure shows a derivative action of step responses where the deviation (E) is a fixed value.
Deviation E
(E)
Time
TD
Time
A derivative action is used as a PD action in combination with a proportional action, or PID action in combination with
a proportional and integral actions.
A derivative action cannot be used by itself.
27
1.4.6 PID action
A PID action performs control using the manipulated value (MV) calculated by merging the proportional action, integral
action, and derivative action.
The following figure shows a PID action of step responses where the deviation (E) is a fixed value.
Deviation
(E)
Time
PID action
PI action I action
P action
Manipulated
value (MV)
D action
Time
28
CHAPTER 2 PART NAMES
3) 4) 3)
6)
5) 5)
1) 7) 1) 7) 1)
29
Number Name Description
Used for temperature sensor input and transistor output.
3) Terminal block for I/O
( Page 85, Section 6.2)
4) Terminal block for CT Used for current sensor (CT) input.
Cold junction
temperature
Used when cold junction temperature compensation is executed for the L60TCTT4 and
5) compensation resistor
L60TCTT4BW.
(the L60TCTT4 and
L60TCTT4BW only)
6) DIN rail hook A hook used to mount the module to a DIN rail.
Displays the serial number printed on the rating plate.
7) Serial number plate
For the L60TCTT4BW, L60TCRT4BW, the serial number is displayed on the terminal block for CT.
30
CHAPTER 3 SPECIFICATIONS
CHAPTER 3 SPECIFICATIONS
This chapter describes general specifications, performance specifications, the function list, the I/O signal list, and the
buffer memory list.
For the general specifications of the L60TC4, refer to the following manual.
"Safety Guidelines", the manual supplied with a CPU module or head module
31
3.2 Performance Specifications
Specifications
Item
L60TCTT4 L60TCRT4 L60TCTT4BW L60TCRT4BW
Control output Transistor output
Number of temperature input points 4 channels/module
Type of usable temperature sensors, the temperature
measurement range, the resolution, and the effect from Page 36, Section 3.2.2
wiring resistance of 1Ω
Ambient temperature:
Full scale × (±0.3%)
Indication 25±5°C
accuracy Ambient temperature: 0 to
Full scale × (±0.7%)
55°C
32
CHAPTER 3 SPECIFICATIONS
Specifications
Item
L60TCTT4 L60TCRT4 L60TCTT4BW L60TCRT4BW
Between input terminal and programmable controller power supply: 500VAC for
Dielectric withstand voltage 1 minute
Between input channels: 500VAC for 1 minute
Between input terminal and programmable controller power supply: 500VDC
Insulation resistance 20MΩ or more
Between input channels: 500VDC 20MΩ or more
Current sensor Page 82, Section 5.2 (4)
3
Heater disconnection
Input accuracy ⎯ Full scale × (±1.0%)
detection specifications
Number of alert delay 3 to 255
Number of occupied I/O points 16 points (I/O assignment: 16 intelligent points)
Number of occupied module 1 2
Connected terminal 18-point terminal block Two 18-point terminal blocks
Applicable wire size 0.3mm2 to 0.75mm2
Applicable solderless terminal R1.25-3 (Solderless terminal with sleeve is unavailable.)
Internal current consumption 0.30A 0.31A 0.33A 0.35A
Weight 0.18kg 0.33kg
Outline dimensions 28.5(W)mm × 90(H)mm × 117(D)mm 57.0(W)mm × 90(H)mm × 117(D)mm
*1 Calculate the accuracy in the following method (only when it is not affected by noise).
Accuracy (°C) = full scale × indication accuracy + cold junction temperature compensation accuracy
Ex. Accuracy at the input range of 38 (-200.0 to 400.0°C), the operating ambient temperature of 35°C, and the
temperature process value (PV) of 300°C
33
3.2.1 Number of parameters to be set
The total number of the parameters of the initial setting and of the auto refresh setting of the L60TC4 must be within
the number of parameters which can be set in the CPU module including the number of other intelligent function
module parameters.
For the maximum number of parameters which can be set in a CPU module (maximum number of set parameter), refer
to the following manual.
MELSEC-L CPU Module User's Manual (Hardware Design, Maintenance and Inspection)
MELSEC-L CC-Link IE Field Network Head Module User's Manual
1) 2) 3) 4)
No. Description
1) Total number of the parameters of the initial setting that is checked on the window
2) Maximum number of parameters of the initial setting
34
CHAPTER 3 SPECIFICATIONS
No. Description
3) Total number of the parameters of the auto refresh setting that is checked on the window
4) Maximum number of parameters of the auto refresh setting
35
3.2.2 Type of usable temperature sensors, temperature measurement
range, resolution, and effect from wiring resistance of 1 ohm
This section describes the types of temperature sensors that can be used with the L60TC4, the temperature
measurement range, the resolution, and the effect from wiring resistance of 1Ω.
Set the used temperature sensor in the following buffer memory area.
• CH Input range (Un\G32, Un\G64, Un\G96, Un\G128) ( Page 345, Appendix 2 (12))
°C
Thermocouple Temperature Effect from wiring Temperature Effect from wiring
type measurement Resolution resistance of 1Ω measurement Resolution resistance of 1Ω
range (°C/Ω)*1 range ( /Ω)*1
R 0 to 1700 1 0.030 0 to 3000 1 0.054
0 to 500
0 to 1000
0 to 800 1 1
0 to 2400
0 to 1300
-200.0 to 1300.0
K 0.005 0.008
-200.0 to 400.0
0.0 to 400.0 0.1 0.0 to 1000.0 0.1
0.0 to 500.0
0.0 to 800.0
0 to 500 0 to 1000
0 to 800 1 0 to 1600 1
0 to 1200 0 to 2100
J -200.0 to 1000.0 0.003 0.006
0.0 to 400.0
0.1 0.0 to 1000.0 0.1
0.0 to 500.0
0.0 to 800.0
-200 to 400
-200 to 200 0 to 700
1 1
0 to 200 -300 to 400
T 0.004 0.008
0 to 400
-200.0 to 400.0
0.1 0.0 to 700.0 0.1
0.0 to 400.0
S 0 to 1700 1 0.030 0 to 3000 1 0.054
B *2 1 0.038 *2 1 0.068
0 to 1800 0 to 3000
0 to 400
1 0 to 1800 1 0.005
0 to 1000
E 0.003
-200.0 to 1000.0
0.1 ⎯ ⎯ ⎯
0.0 to 700.0
0 to 1300 1 0 to 2300 1 0.011
N 0.006
0.0 to 1000.0 0.1 ⎯ ⎯ ⎯
0 to 400 0 to 700
1 1 0.009
U -200 to 200 0.004 -300 to 400
0.0 to 600.0 0.1 ⎯ ⎯ ⎯
36
CHAPTER 3 SPECIFICATIONS
°C
Thermocouple Temperature Effect from wiring Temperature Effect from wiring
type measurement Resolution resistance of 1Ω measurement Resolution resistance of 1Ω
range (°C/Ω)*1 range ( /Ω)*1
0 to 400 0 to 800
1 1 0.006
0 to 900 0 to 1600
L 0.003
0.0 to 400.0
0.1 ⎯ ⎯ ⎯
0.0 to 900.0 3
PLII 0 to 1200 1 0.005 0 to 2300 1 0.010
W5Re/W26Re 0 to 2300 1 0.017 0 to 3000 1 0.021
*1 Means temperature error per Ω of wiring resistance of the thermocouple. The temperature error can be corrected by the
sensor compensation function. ( Page 223, Section 8.3.2)
*2 While temperature can be measured within less than 400°C/800 , the accuracy cannot be guaranteed.
°C
Platinum resistance
Temperature Temperature
thermometer type Resolution Resolution
measurement range measurement range
-200.0 to 850.0 -300 to 1100 1
Pt100 -200.0 to 600.0 0.1
-300.0 to 300.0 0.1
-200.0 to 200.0
-200.0 to 640.0 -300 to 900 1
JPt100 -200.0 to 500.0 0.1
-300.0 to 300.0 0.1
-200.0 to 200.0
3.2.2 Type of usable temperature sensors, temperature measurement range, resolution, and effect
3.2 Performance Specifications
from wiring resistance of 1 ohm
37
3.2.3 Sampling cycle and control output cycle
This section describes the sampling cycle and control output cycle of the L60TC4.
CH1 PID CH2 PID CH3 PID CH4 PID CH1 PID CH2 PID
operation operation operation operation operation operation
Sampling cycle
Sampling cycle
ON ON
OFF OFF
Transistor output
Control output cycle Control output cycle
The manipulated value (MV) represents the ON time of the control output cycle in percentage. ( Page 339,
Appendix 2 (5))
Set the control output cycle in the following buffer memory area in the range of 1 to 100s.
• CH Control output cycle setting (Un\G47, Un\G79, Un\G111, Un\G143) ( Page 364, Appendix 2 (23))
In the heating-cooling control, the following buffer memory areas are used for the manipulated value (MV) and
control output cycle.
38
CHAPTER 3 SPECIFICATIONS
3
Item Description Reference
Conversion enable/disable Whether to enable or disable the temperature conversion can be set for each
Page 117, Section 8.1.1
function channel.
The measured temperature by each sampling cycle is stored in the buffer
Temperature conversion memory.
Page 117, Section 8.1.2
method The temperature process values (PV) can be smoothed and sudden changes
can be controlled by using the primary delay filter.
An alert is output if the temperature process value (PV) meets the condition set
Alert output function Page 120, Section 8.1.3
in advance. The alert has process alarm and rate alarm.
Enable or disable
Heating-
Item Description Standard Reference
cooling
control
control
The control mode can be selected from the following modes.
• Standard control
39
Enable or disable
Heating-
Item Description Standard Reference
cooling
control
control
Derivative action Dynamic performance can be improved by selecting the suitable Page 154,
selection function derivative action for the fixed value action and the ramp action. Section 8.2.9
Change rate setting of the set value (SV) per set time unit when
Setting change rate Page 155,
this value is changed. The batch setting or individual setting can be
limiter setting function Section 8.2.10
selected for the temperature rise and drop.
The modules goes to the alert status when the temperature
Page 157,
Alert function process value (PV) or deviation (E) meets the condition set in
Section 8.2.11
advance.
When the deviation (E) continues for a long time, the PID operation
result (manipulated value (MV)) by the integral action can be Page 171,
RFB limiter function
prevented from exceeding the effective range of the manipulated Section 8.2.12
value (MV).
Input/output (with another Data can be input and output using another analog module (A/D Page 172,
analog module) function conversion module or D/A converter module) on the system. Section 8.2.13
Setting with considering delay time (response/scan time delay) of Page 174,
ON delay output function
actual transistor output is possible. Section 8.2.14
The L60TC4 monitors the control status constantly. If the control
system oscillates due to a status soon after the control starts, a Page 175,
Self-tuning function ×
change of the set value (SV), and property fluctuation of a Section 8.2.15
controlled object, PID constants are changed automatically.
Changing automatically the upper limit output limiter value of each
Peak current suppression Page 185,
channel and dividing the timing of transistor output can suppress ×
function Section 8.2.16
the peak current.
Simultaneous This function allows several loops to reach the set value (SV) at the Page 190,
×
temperature rise function same time. Section 8.2.17
Forward action/reverse Whether to perform PID operations in the forward action or reverse Page 203,
×
action selection function action can be selected. Section 8.2.18
Loop disconnection Page 204,
Errors in the control system (control loop) can be detected. ×
detection function Section 8.2.19
Proportional band setting The proportional band (P) can be individually set for heating or Page 206,
×
function cooling. Section 8.2.20
When the auto tuning is executed, an auto tuning formula is
Cooling method setting Page 207,
automatically selected according to the selected cooling method ×
function Section 8.2.21
and the operation starts.
By changing the temperature where the cooling transistor output is
Overlap/dead band Page 209,
started, whether control stability is prioritized or energy saving is ×
function Section 8.2.22
prioritized can be selected.
Temperature conversion In heating-cooling control (normal mode) and mix control (normal
Page 212,
function (using unused mode), only temperature measurement is allowed by using unused ×
Section 8.2.23
channels) temperature input terminals.
Heater disconnection The current which flows in the heater main circuit can be measured Page 215,
detection function and disconnections can be detected. Section 8.2.24
Output off-time current Page 220,
An error of when the transistor output is off can be detected.
error detection function Section 8.2.25
40
CHAPTER 3 SPECIFICATIONS
Temperature process value The temperature process value (PV) can be converted to the set width and this
Page 221, Section 8.3.1
(PV) scaling function value can be imported into the buffer memory.
If a difference between a temperature process value (PV) and an actual 3
temperature occurs due to the measurement status, the error can be corrected.
Select a correction method from the following two types.
Sensor compensation
• 1-point sensor compensation (standard) function: The percentage of the full Page 223, Section 8.3.2
function
scale of the set input range can be corrected as an error corrected value.
• 2-point sensor compensation function: An error is corrected by setting any
two points (corrected offset value and corrected gain value).
Auto-setting at the input range When the input range is changed, the related buffer memory data is changed
Page 234, Section 8.3.3
change automatically so that errors outside the setting range does not occur.
Buffer memory data backup The buffer memory data can be stored and backed up in the non-volatile
Page 235, Section 8.3.4
function memory.
Up to 16 errors and alarms that occur on the L60TC4 are stored in the buffer
Error history function Page 237, Section 8.3.5
memory as history.
Error contents can be notified to the CPU module when errors and alarms
Module error history collection
occur on the L60TC4. Error information is held in the memory inside of the Page 239, Section 8.3.6
function
CPU module as module error history.
Error clear function When an error occurs, the error can be cleared on the system monitor. Page 240, Section 8.3.7
41
3.4 I/O Signal List
This section describes the assignment and applications of the L60TC4 input signals.
Xn7 N/A CH4 Auto tuning status CH4 Auto tuning status*1 CH4 Auto tuning status
Back-up of the set value Back-up of the set value Back-up of the set value Back-up of the set value
Xn8
completion flag completion flag completion flag completion flag
Default value write Default value write Default value write Default value write
Xn9
completion flag completion flag completion flag completion flag
Back-up of the set value fail Back-up of the set value fail Back-up of the set value fail Back-up of the set value fail
XnA
flag flag flag flag
Setting change completion Setting change completion Setting change completion Setting change completion
XnB
flag flag flag flag
XnC CH1 Alert occurrence flag CH1 Alert occurrence flag CH1 Alert occurrence flag CH1 Alert occurrence flag
XnD CH2 Alert occurrence flag CH2 Alert occurrence flag CH2 Alert occurrence flag CH2 Alert occurrence flag
XnE CH3 Alert occurrence flag CH3 Alert occurrence flag CH3 Alert occurrence flag CH3 Alert occurrence flag
XnF CH4 Alert occurrence flag CH4 Alert occurrence flag CH4 Alert occurrence flag CH4 Alert occurrence flag
*1 Available only under the heating-cooling control (expanded mode). For details on the expanded mode, refer to
Page 127, Section 8.2.1 (3).
*2 Available only under the mix control (expanded mode). For details on the expanded mode, refer to Page 127,
Section 8.2.1 (3).
42
CHAPTER 3 SPECIFICATIONS
Yn7 N/A CH4 Auto tuning instruction CH4 Auto tuning instruction*1 CH4 Auto tuning instruction
Yn8 Set value backup instruction Set value backup instruction Set value backup instruction Set value backup instruction
Default setting registration Default setting registration Default setting registration Default setting registration
Yn9
instruction instruction instruction instruction
YnA N/A N/A N/A N/A
YnB Setting change instruction Setting change instruction Setting change instruction Setting change instruction
CH1 PID control forced stop CH1 PID control forced stop CH1 PID control forced stop
YnC N/A
instruction instruction instruction
CH2 PID control forced stop CH2 PID control forced stop CH2 PID control forced stop
YnD N/A
instruction instruction instruction*2
CH3 PID control forced stop CH3 PID control forced stop CH3 PID control forced stop
YnE N/A
instruction instruction*1 instruction
*1 Available only under the heating-cooling control (expanded mode). For details on the expanded mode, refer to
Page 127, Section 8.2.1 (3).
*2 Available only under the mix control (expanded mode). For details on the expanded mode, refer to Page 127,
Section 8.2.1 (3).
The functions of the L60TC4 cannot be guaranteed if any of the unavailable areas is turned on/off in a program.
43
3.5 Buffer Memory List
Do not write data in the system area or the write-protect area in a program in the buffer memory. Doing so may cause
malfunction.
Depending on the control mode, some channels cannot be used for control under the temperature control
mode.
The channels which cannot be used for control are the following.
• For heating-cooling control (normal mode): CH3, CH4
• For mix control (normal mode): CH2
The channels which cannot be used for control can be used only for temperature input. For details, refer to
Page 212, Section 8.2.23.
44
CHAPTER 3 SPECIFICATIONS
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
28(1CH)
2(TT)
Page 345, Appendix 2
32(20H) CH1 Input range*7 7(RT) R/W ×
*5
(12)
33(21H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
44(2CH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
63(3FH)
2(TT)
Page 345, Appendix 2
64(40H) CH2 Input range*7 7(RT) R/W ×
*5
(12)
65(41H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
76(4CH)
45
Address Setting contents Non-volatile
Target Default Read/Write Automatic
(decimal memory write Reference
channel Temperature input mode value*1 *2 setting*3 *4
(hexadecimal)) availability
Page 363, Appendix 2
77(4DH) CH2 Sensor correction value setting 0 R/W ×
(21)
78(4EH) CH2 System area ⎯ ⎯ ⎯ ⎯ ⎯
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
95(5FH)
2(TT)
Page 345, Appendix 2
96(60H) CH3 Input range*7 7(RT) R/W ×
*5
(12)
97(61H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
108(6CH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
127(7FH)
2(TT)
Page 345, Appendix 2
128(80H) CH4 Input range*7 7(RT) R/W ×
*5
(12)
129(81H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
140(8CH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
181(B5H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
195(C3H)
46
CHAPTER 3 SPECIFICATIONS
0(TT)
Process alarm lower upper
198(C6H) CH1 −2000(RT) R/W
limit value*7 *5
1300(TT)
Page 388, Appendix 2
(54)
3
Process alarm upper lower
199(C7H) CH1 6000(RT) R/W
limit value*7 *5
1300(TT)
Process alarm upper upper
200(C8H) CH1 6000(RT) R/W
limit value*7 *5
203(CBH) CH1 Rate alarm upper limit value*7 0 R/W × Page 390, Appendix 2
204(CCH) (57)
CH1 Rate alarm lower limit value*7 0 R/W ×
205(CDH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
211(D3H)
0(TT)
Process alarm lower lower
213(D5H) CH2 −2000(RT) R/W
limit value*7 *5
1300(TT)
Process alarm upper upper
216(D8H) CH2 6000(RT) R/W
limit value*7 *5
219(DBH) CH2 Rate alarm upper limit value*7 0 R/W × Page 390, Appendix 2
220(DCH) CH2 *7 0 R/W × (57)
Rate alarm lower limit value
221(DDH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
227(E3H)
47
Address Setting contents Non-volatile
Target Default Read/Write Automatic
(decimal memory write Reference
channel Temperature input mode value*1 *2 setting*3 *4
(hexadecimal)) availability
0(TT)
Process alarm lower lower
229(E5H) CH3 −2000(RT) R/W
limit value*7 *5
0(TT)
Process alarm lower upper
230(E6H) CH3 −2000(RT) R/W
limit value*7 *5
Page 388, Appendix 2
1300(TT) (54)
Process alarm upper lower
231(E7H) CH3 6000(RT) R/W
limit value*7 *5
1300(TT)
Process alarm upper upper
232(E8H) CH3 6000(RT) R/W
limit value*7 *5
235(EBH) CH3 Rate alarm upper limit value*7 0 R/W × Page 390, Appendix 2
236(ECH) (57)
CH3 Rate alarm lower limit value*7 0 R/W ×
237(EDH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
243(F3H)
0(TT)
Process alarm lower lower
245(F5H) CH4 −2000(RT) R/W
limit value*7 *5
0(TT)
Process alarm lower upper
246(F6H) CH4 −2000(RT) R/W
limit value*7 *5
Page 388, Appendix 2
1300(TT) (54)
Process alarm upper lower
247(F7H) CH4 6000(RT) R/W
limit value*7 *5
1300(TT)
Process alarm upper upper
248(F8H) CH4 6000(RT) R/W
limit value*7 *5
251(FBH) CH4 Rate alarm upper limit value*7 0 R/W × Page 390, Appendix 2
252(FCH) CH4 *7 0 R/W × (57)
Rate alarm lower limit value
253(FDH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
543(21FH)
48
CHAPTER 3 SPECIFICATIONS
549(225H) CH1
2-point sensor compensation
offset latch completion
0 R × ×
Page 396, Appendix 2
(68)
3
2-point sensor compensation Page 397, Appendix 2
550(226H) CH1 0 R/W × ×
gain latch request*7 (69)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
575(23FH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
607(25FH)
49
Address Setting contents Non-volatile
Target Default Read/Write Automatic
(decimal memory write Reference
channel Temperature input mode value*1 *2 setting*3 *4
(hexadecimal)) availability
616(268H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
639(27FH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
692(2B4H)
694(2B6H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
724(2D4H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
740(2E4H)
50
CHAPTER 3 SPECIFICATIONS
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
756(2F4H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
772(304H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
784(310H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1278(4FEH)
1279(4FFH)
to Buffer memory areas for error history ( Page 76, Section 3.5 (2))
4095(FFFH)
4096(1000H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
53247(CFFFH)
51
*1 This default value is set after the module is turned off and on or after the CPU module is reset and the reset is cancelled.
*2 This column indicates whether data can be read from or written to the buffer memory area through sequence programs.
R: Reading enabled
W: Writing enabled
*3 This column indicates whether the setting in the buffer memory area is automatically changed when the input range is
changed. Enable/disable of automatic change can be set on Switch Setting. For details, refer to Page 234, Section
8.3.3.
*4 Whether writing to the non-volatile memory by turning off and on Set value backup instruction (Yn8) is enabled in this
column. For details, refer to Page 235, Section 8.3.4.
*5 (TT) indicates the L60TCTT4 and L60TCTT4BW. (RT) indicates the L60TCRT4 and L60TCRT4BW.
*6 Available only when the L60TCTT4 or L60TCTT4BW is used. With other models, this area is handled as a system area.
*7 Available only in the setting mode. To enable the setting contents, turn off, on, and off Setting change instruction (YnB)
when Setting/operation mode instruction (Yn1) is off (during setting mode). Note that a write data error (error code:
3H) occurs if the setting is changed during the operation mode.
52
CHAPTER 3 SPECIFICATIONS
Manipulated Manipulated
Manipulated
13(DH) CH1 value for value for
value (MV)
heating (MVh) heating (MVh)
Manipulated
Temperature
Temperature Temperature
rise judgment
20(14H) CH4 rise judgment rise judgment
flag
flag flag
*6
53
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Heating Heating
Transistor
21(15H) CH1 transistor transistor
output flag
output flag output flag
Heating Heating
Transistor
22(16H) CH2 transistor transistor
output flag
output flag output flag*7 Page 341,
0 R × × Appendix 2
Heating
Transistor Transistor (7)
23(17H) CH3 transistor
output flag output flag
output flag*6
Heating
Transistor Transistor
24(18H) CH4 transistor
output flag *6
output flag
output flag
25(19H) CH1 Set value (SV) monitor
Page 342,
29(1DH) All CHs Cold junction temperature process value*8 0 R × × Appendix 2
(9)
Page 342,
30(1EH) All CHs MAN mode shift completion flag 0 R × × Appendix 2
(10)
Page 343,
31(1FH) All CHs Memory of PID constants read/Write completion flag 0 R × × Appendix 2
(11)
2(TT) Page 345,
32(20H) CH1 Input range*9 7(RT) R/W × Appendix 2
*5 (12)
Page 353,
33(21H) CH1 Stop mode setting 1 R/W × Appendix 2
(13)
Page 354,
34(22H) CH1 Set value (SV) setting 0 R/W Appendix 2
(14)
Heating Heating
Page 355,
Proportional proportional proportional
35(23H) CH1 30 R/W × Appendix 2
band (P) setting band (Ph) band (Ph)
(15)
setting setting
Page 357,
36(24H) CH1 Integral time (I) setting 240 R/W × Appendix 2
(16)
Page 357,
37(25H) CH1 Derivative time (D) setting 60 R/W × Appendix 2
(17)
54
CHAPTER 3 SPECIFICATIONS
43(2BH) CH1
Lower limit
System area System area 0 R/W ×
(19) 3
output limiter
Page 362,
44(2CH) CH1 Output variation limiter setting 0 R/W × Appendix 2
(20)
Page 363,
45(2DH) CH1 Sensor correction value setting 0 R/W × Appendix 2
(21)
Page 363,
46(2EH) CH1 Adjustment sensitivity (dead band) setting 5 R/W × Appendix 2
(22)
Heating control Heating control Page 364,
Control output
47(2FH) CH1 output cycle output cycle 30/300 R/W × Appendix 2
cycle setting
setting setting (23)
Page 365,
48(30H) CH1 Primary delay digital filter setting 0 R/W × Appendix 2
(24)
Page 366,
49(31H) CH1 Control response parameters 0 R/W × Appendix 2
(25)
Page 367,
50(32H) CH1 AUTO/MAN mode shift 0 R/W × Appendix 2
(26)
Page 368,
Page 373,
58(3AH) CH1 Heater disconnection alert setting*11 0 R/W × Appendix 2
(32)
Loop
Page 374,
disconnection
59(3BH) CH1 System area System area 480 R/W × Appendix 2
detection
(33)
judgment time
55
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Loop
Page 375,
disconnection
60(3CH) CH1 System area System area 0 R/W Appendix 2
detection dead
(34)
band
Page 376,
61(3DH) CH1 Unused channel setting 0 R/W × Appendix 2
(35)
Page 377,
62(3EH) CH1 Memory of PID constants read instruction 0 R/W × × Appendix 2
(36)
Page 378,
Automatic backup setting after auto tuning of PID
63(3FH) CH1 0 R/W × × Appendix 2
constants
(37)
2(TT) Page 345,
64(40H) CH2 Input range*9 7(RT) R/W × Appendix 2
*5 (12)
Page 353,
Stop mode Stop mode Stop mode
65(41H) CH2 1 R/W × Appendix 2
setting setting setting*7
(13)
Page 354,
Set value (SV) Set value (SV) Set value (SV)
66(42H) CH2 0 R/W Appendix 2
setting setting *7
setting
(14)
Heating Heating
Page 355,
Proportional proportional proportional
67(43H) CH2 30 R/W × Appendix 2
band (P) setting band (Ph) band (Ph)
(15)
setting setting*7
Page 357,
Integral time (I) Integral time (I) Integral time (I)
68(44H) CH2 240 R/W × Appendix 2
setting setting setting*7
(16)
Page 357,
Derivative time Derivative time Derivative time
69(45H) CH2 60 R/W × Appendix 2
(D) setting (D) setting *7
(D) setting
(17)
Page 363,
77(4DH) CH2 Sensor correction value setting 0 R/W × Appendix 2
(21)
Adjustment Adjustment
Adjustment Page 363,
sensitivity sensitivity
78(4EH) CH2 sensitivity (dead 5 R/W × Appendix 2
(dead band) (dead band)
band) setting (22)
setting setting*7
56
CHAPTER 3 SPECIFICATIONS
Page 365,
3
80(50H) CH2 Primary delay digital filter setting 0 R/W × Appendix 2
(24)
Heater
Heater Heater Page 373,
disconnection
90(5AH) CH2 disconnection disconnection 0 R/W × Appendix 2
alert
alert setting*11 alert setting*11 (32)
setting*7*11
Loop
Page 374,
disconnection
91(5BH) CH2 System area System area 480 R/W × Appendix 2
detection
(33)
judgment time
Loop
Page 375,
disconnection
92(5CH) CH2 System area System area 0 R/W Appendix 2
detection dead
(34)
band
Unused Page 376,
Unused channel Unused
93(5DH) CH2 channel 0 R/W × Appendix 2
setting channel setting
setting*7 (35)
57
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Automatic Automatic
Automatic
backup setting backup setting Page 378,
backup setting
95(5FH) CH2 after auto after auto 0 R/W × × Appendix 2
after auto tuning
tuning of PID tuning of PID (37)
of PID constants
constants constants*7
2(TT) Page 345,
96(60H) CH3 Input range*9 7(RT) R/W × Appendix 2
*5 (12)
Heating upper
Upper limit Upper limit
106(6AH) CH3 limit output 1000 R/W × Page 360,
output limiter *6
output limiter
limiter Appendix 2
Lower limit Lower limit (19)
107(6BH) CH3 System area 0 R/W ×
output limiter output limiter
Output Output Page 362,
Output variation
108(6CH) CH3 variation limiter variation limiter 0 R/W × Appendix 2
limiter setting
setting*6 setting (20)
Page 363,
109(6DH) CH3 Sensor correction value setting 0 R/W × Appendix 2
(21)
Adjustment Adjustment
Adjustment Page 363,
sensitivity sensitivity
110(6EH) CH3 sensitivity (dead 5 R/W × Appendix 2
(dead band) (dead band)
band) setting (22)
setting*6 setting
Page 365,
112(70H) CH3 Primary delay digital filter setting 0 R/W × Appendix 2
(24)
58
CHAPTER 3 SPECIFICATIONS
AUTO/MAN
Page 367,
3
AUTO/MAN AUTO/MAN
114(72H) CH3 0 R/W × Appendix 2
mode shift mode shift*6 mode shift
(26)
Page 368,
MAN output MAN output MAN output
115(73H) CH3 0 R/W × Appendix 2
setting *6 setting
setting
(27)
Page 369,
Setting change rate limiter/Setting change rate
116(74H) CH3 0 R/W × Appendix 2
*10
limiter (temperature rise)
(28)
Page 370,
117(75H) CH3 AT bias AT bias*6 AT bias 0 R/W Appendix 2
(29)
Page 371,
Forward/reverse Forward/revers
118(76H) CH3 System area 1 R/W × Appendix 2
action setting e action setting
(30)
1300
(TT)
Upper limit Upper limit Upper limit
119(77H) CH3 6000 R/W
setting limiter setting limiter*6 setting limiter
(RT)
*5 Page 372,
Appendix 2
0 (31)
(TT)
Lower limit Lower limit Lower limit
120(78H) CH3 -2000 R/W
setting limiter setting limiter*6 setting limiter
(RT)
Heater
Heater Heater Page 373,
disconnection
122(7AH) CH3 disconnection disconnection 0 R/W × Appendix 2
alert
alert setting*11 alert setting*11 (32)
setting*6*11
Loop Loop
Page 374,
disconnection disconnection
123(7BH) CH3 System area 480 R/W × Appendix 2
detection detection
(33)
judgment time judgment time
Loop Loop
Page 375,
disconnection disconnection
124(7CH) CH3 System area 0 R/W Appendix 2
detection dead detection dead
(34)
band band
Unused Page 376,
Unused channel Unused
125(7DH) CH3 channel 0 R/W × Appendix 2
setting channel setting
setting*6 (35)
Automatic Automatic
Automatic
backup setting backup setting Page 378,
backup setting
127(7FH) CH3 after auto after auto 0 R/W × × Appendix 2
after auto tuning
tuning of PID tuning of PID (37)
of PID constants
constants*6 constants
59
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Page 353,
Stop mode Stop mode Stop mode
129(81H) CH4 1 R/W × Appendix 2
setting *6 setting
setting
(13)
Page 354,
Set value (SV) Set value (SV) Set value (SV)
130(82H) CH4 0 R/W Appendix 2
setting setting*6 setting
(14)
Heating
Proportional Page 355,
Proportional proportional
131(83H) CH4 band (P) 30 R/W × Appendix 2
band (P) setting band (Ph)
setting (15)
setting*6
Page 357,
Integral time (I) Integral time (I) Integral time (I)
132(84H) CH4 240 R/W × Appendix 2
setting *6 setting
setting
(16)
Page 357,
Derivative time Derivative time Derivative time
133(85H) CH4 60 R/W × Appendix 2
(D) setting *6 (D) setting
(D) setting
(17)
Alert set value Alert set value
134(86H) CH4 Alert set value 1 0 R/W
1*6 1
Heating upper
Upper limit Upper limit
138(8AH) CH4 limit output 1000 R/W × Page 360,
output limiter output limiter
limiter*6 Appendix 2
Lower limit Lower limit (19)
139(8BH) CH4 System area 0 R/W ×
output limiter output limiter
Output Output Page 362,
Output variation
140(8CH) CH4 variation limiter variation limiter 0 R/W × Appendix 2
limiter setting
setting*6 setting (20)
Page 363,
141(8DH) CH4 Sensor correction value setting 0 R/W × Appendix 2
(21)
Adjustment Adjustment
Adjustment Page 363,
sensitivity sensitivity
142(8EH) CH4 sensitivity (dead 5 R/W × Appendix 2
(dead band) (dead band)
band) setting (22)
setting*6 setting
Page 365,
144(90H) CH4 Primary delay digital filter setting 0 R/W × Appendix 2
(24)
60
CHAPTER 3 SPECIFICATIONS
AT bias
Page 370, 3
149(95H) CH4 AT bias AT bias 0 R/W Appendix 2
*6
(29)
Page 371,
Forward/reverse Forward/revers
150(96H) CH4 System area 1 R/W × Appendix 2
action setting e action setting
(30)
1300
(TT)
Upper limit Upper limit Upper limit
151(97H) CH4 6000 R/W
setting limiter setting limiter*6 setting limiter
(RT)
*5 Page 372,
Appendix 2
0 (31)
(TT)
Lower limit Lower limit Lower limit
152(98H) CH4 -2000 R/W
setting limiter setting limiter*6 setting limiter
(RT)
*5
Heater
Heater Heater Page 373,
disconnection
154(9AH) CH4 disconnection disconnection 0 R/W × Appendix 2
alert
alert setting*11 alert setting*11 (32)
setting*6*11
Loop Loop
Page 374,
disconnection disconnection
155(9BH) CH4 System area 480 R/W × Appendix 2
detection detection
Automatic Automatic
Automatic
backup setting backup setting Page 378,
backup setting
159(9FH) CH4 after auto after auto 0 R/W × × Appendix 2
after auto tuning
tuning of PID tuning of PID (37)
of PID constants
constants*6 constants
160(A0H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
163(A3H)
Page 379,
164(A4H) All CHs Alert dead band setting 5 R/W × Appendix 2
(38)
Page 379,
165(A5H) All CHs Number of alert delay 0 R/W × Appendix 2
(39)
Page 380,
Heater disconnection/output off-time current error
166(A6H) All CHs 3 R/W × Appendix 2
detection delay count*11
(40)
61
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Page 380,
167(A7H) All CHs Temperature rise completion range setting 1 R/W × Appendix 2
(41)
Page 381,
168(A8H) All CHs Temperature rise completion soak time setting 0 R/W × Appendix 2
(42)
Page 381,
169(A9H) All CHs PID continuation flag 0 R/W × Appendix 2
(43)
Page 381,
170(AAH) All CHs Heater disconnection correction function selection*11 0 R/W × Appendix 2
(44)
171(ABH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
174(AEH)
Page 382,
175(AFH) All CHs Transistor output monitor ON delay time setting 0 R/W × Appendix 2
(45)
Page 382,
176(B0H) All CHs CT monitor method switching*11 0 R/W × Appendix 2
(46)
Manipulated Manipulated
Manipulated
value of value of
value (MV) for
heating (MVh) heating (MVh)
177(B1H) CH1 output with 0 R × ×
for output with for output with
another analog
another analog another analog
module
module module
Manipulated Manipulated
Manipulated
value of value of
value (MV) for
heating (MVh) heating (MVh)
178(B2H) CH2 output with 0 R × ×
for output with for output with
another analog
another analog another analog
module
module module*7 Page 383,
Appendix 2
Manipulated
Manipulated Manipulated (47)
value of
value (MV) for value (MV) for
heating (MVh)
179(B3H) CH3 output with output with 0 R × ×
for output with
another analog another analog
another analog
module module
module*6
Manipulated
Manipulated Manipulated
value of
value (MV) for value (MV) for
heating (MVh)
180(B4H) CH4 output with output with 0 R × ×
for output with
another analog another analog
another analog
module module
module*6
Page 384,
Resolution of the manipulated value for output with
181(B5H) All CHs 0 R/W × Appendix 2
another analog module
(48)
Page 384,
182(B6H) All CHs Cold junction temperature compensation selection*8 0 R/W × Appendix 2
(49)
Page 385,
183(B7H) All CHs Control switching monitor 0 R × × Appendix 2
(50)
62
CHAPTER 3 SPECIFICATIONS
Auto tuning
Auto tuning Auto tuning
185(B9H) CH2
mode selection mode selection
mode selection
*7
0 R/W ×
3
Page 385,
Auto tuning
Auto tuning Auto tuning Appendix 2
186(BAH) CH3 mode 0 R/W ×
mode selection mode selection (51)
*6
selection
Auto tuning
Auto tuning Auto tuning
187(BBH) CH4 mode 0 R/W ×
mode selection mode selection
selection*6
188(BCH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
191(BFH)
196(C4H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
207(CFH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
223(DFH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
239(EFH)
63
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
255(FFH)
64
CHAPTER 3 SPECIFICATIONS
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
543(21FH)
Page 394,
2-point sensor compensation offset value (measured
544(220H) CH1 0 R/W Appendix 2
*9
value)
(63)
Page 394,
2-point sensor compensation offset value
545(221H) CH1 0 R/W Appendix 2
(compensation value)*9
(64)
Page 395,
2-point sensor compensation gain value (measured
546(222H) CH1 0 R/W Appendix 2
value)*9
(65)
Page 395,
2-point sensor compensation gain value
547(223H) CH1 0 R/W Appendix 2
(compensation value)*9
(66)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
563(233H)
Page 369,
564(234H) CH1 Setting change rate limiter (temperature drop)*12 0 R/W × Appendix 2
(28)
565(235H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
572(23CH)
AT simultaneous
Page 398,
temperature rise
573(23DH) CH1 System area System area 0 R × × Appendix 2
parameter
(71)
calculation flag
Page 399,
Self-tuning
574(23EH) CH1 System area System area 0 R/W × Appendix 2
setting
(72)
65
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Page 400,
575(23FH) CH1 Self-tuning flag System area System area 0 R × × Appendix 2
(73)
Page 394,
2-point sensor compensation offset value (measured
576(240H) CH2 0 R/W Appendix 2
value)*9
(63)
Page 394,
2-point sensor compensation offset value
577(241H) CH2 0 R/W Appendix 2
(compensation value)*9
(64)
Page 395,
2-point sensor compensation gain value (measured
578(242H) CH2 0 R/W Appendix 2
*9
value)
(65)
Page 395,
2-point sensor compensation gain value
579(243H) CH2 0 R/W Appendix 2
(compensation value)*9
(66)
Page 396,
580(244H) CH2 2-point sensor compensation offset latch request*9 0 R/W × × Appendix 2
(67)
Page 396,
581(245H) CH2 2-point sensor compensation offset latch completion 0 R × × Appendix 2
(68)
Page 397,
582(246H) CH2 2-point sensor compensation gain latch request*9 0 R/W × × Appendix 2
(69)
Page 397,
583(247H) CH2 2-point sensor compensation gain latch completion 0 R × × Appendix 2
(70)
584(248H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
595(253H)
Page 369,
596(254H) CH2 Setting change rate limiter (temperature drop)*12 0 R/W × Appendix 2
(28)
597(255H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
604(25CH)
AT simultaneous
Page 398,
temperature rise
605(25DH) CH2 System area System area 0 R × × Appendix 2
parameter
(71)
calculation flag
Page 399,
Self-tuning
606(25EH) CH2 System area System area 0 R/W × Appendix 2
setting
(72)
Page 400,
607(25FH) CH2 Self-tuning flag System area System area 0 R × × Appendix 2
(73)
Page 394,
2-point sensor compensation offset value (measured
608(260H) CH3 0 R/W Appendix 2
*9
value)
(63)
Page 394,
2-point sensor compensation offset value
609(261H) CH3 0 R/W Appendix 2
*9
(compensation value)
(64)
Page 395,
2-point sensor compensation gain value (measured
610(262H) CH3 0 R/W Appendix 2
value)*9
(65)
66
CHAPTER 3 SPECIFICATIONS
Page 395,
2-point sensor compensation gain value
611(263H) CH3 0 R/W Appendix 2
*9
(compensation value)
(66)
Page 396, 3
612(264H) CH3 *9 0 R/W × × Appendix 2
2-point sensor compensation offset latch request
(67)
Page 396,
613(265H) CH3 2-point sensor compensation offset latch completion 0 R × × Appendix 2
(68)
Page 397,
614(266H) CH3 2-point sensor compensation gain latch request*9 0 R/W × × Appendix 2
(69)
Page 397,
615(267H) CH3 2-point sensor compensation gain latch completion 0 R × × Appendix 2
(70)
616(268H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
627(273H)
Page 369,
628(274H) CH3 Setting change rate limiter (temperature drop)*12 0 R/W × Appendix 2
(28)
629(275H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
636(27CH)
AT
AT simultaneous
67
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Page 397,
646(286H) CH4 2-point sensor compensation gain latch request*9 0 R/W × × Appendix 2
(69)
Page 397,
647(287H) CH4 2-point sensor compensation gain latch completion 0 R × × Appendix 2
(70)
648(288H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
659(293H)
Page 369,
660(294H) CH4 Setting change rate limiter (temperature drop)*12 0 R/W × Appendix 2
(28)
661(295H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
668(29CH)
AT
AT simultaneous
simultaneous Page 398,
temperature rise
669(29DH) CH4 System area temperature 0 R × × Appendix 2
parameter
rise parameter (71)
calculation flag
calculation flag
Page 399,
Self-tuning Self-tuning
670(29EH) CH4 System area 0 R/W × Appendix 2
setting setting
(72)
Page 400,
671(29FH) CH4 Self-tuning flag System area Self-tuning flag 0 R × × Appendix 2
(73)
672(2A0H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
688(2B0H)
68
CHAPTER 3 SPECIFICATIONS
Temperature
conversion
695(2B7H) CH2 System area System area 0 R/W ×
setting
*14 3
Temperature
Page 403,
conversion
696(2B8H) CH3 System area System area 0 R/W × Appendix 2
setting
(76)
*13
Temperature
conversion
697(2B9H) CH4 System area System area 0 R/W ×
setting
*13
698(2BAH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
703(2BFH)
Manipulated Manipulated
704(2C0H) CH1 System area value for value for 0 R × ×
cooling (MVc) cooling (MVc)
Manipulated
Manipulated
value for
705(2C1H) CH2 System area value for 0 R × ×
cooling
cooling (MVc)
(MVc)*7 Page 339,
Manipulated Appendix 2
value for (5)
706(2C2H) CH3 System area System area 0 R × ×
cooling
*6
(MVc)
Manipulated Manipulated
value of value of
cooling (MVc) cooling (MVc)
709(2C5H) CH2 System area 0 R × ×
for output with for output with
another analog another analog
module module*7 Page 383,
Appendix 2
Manipulated
(47)
value of
cooling (MVc)
710(2C6H) CH3 System area System area 0 R × ×
for output with
another analog
module*6
Manipulated
value of
cooling (MVc)
711(2C7H) CH4 System area System area 0 R × ×
for output with
another analog
module*6
69
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Cooling Cooling
712(2C8H) CH1 System area transistor transistor 0 R × ×
output flag output flag
Cooling
Cooling
transistor
713(2C9H) CH2 System area transistor 0 R × ×
output flag
output flag
*7 Page 341,
Cooling Appendix 2
transistor (7)
714(2CAH) CH3 System area System area 0 R × ×
output flag
*6
Cooling
transistor
715(2CBH) CH4 System area System area 0 R × ×
output flag
*6
716(2CCH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
718(2CEH)
726(2D6H) CH1 Process value (PV) scaling lower limit value*9 0 R/W × Page 406,
Appendix 2
727(2D7H) CH1 Process value (PV) scaling upper limit value*9 0 R/W × (81)
Page 406,
728(2D8H) CH1 Process value (PV) scaling value 0 R × × Appendix 2
(82)
Page 407,
729(2D9H) CH1 Derivative action selection*9 0 R/W × Appendix 2
(83)
Simultaneous Page 407,
730(2DAH) CH1 temperature rise System area System area 0 R/W × Appendix 2
group setting*9 (84)
70
CHAPTER 3 SPECIFICATIONS
Cooling Cooling
Page 355,
proportional proportional
736(2E0H) CH2 System area 30 R/W × Appendix 2
band (Pc) band (Pc)
(15)
setting setting*7
Page 404,
Overlap/dead Overlap/dead
739(2E3H) CH2 System area 0 R/W × Appendix 2
band setting *7
band setting
(78)
Derivative Derivative
Derivative action Page 407,
action action
745(2E9H) CH2 selection 0 R/W × Appendix 2
selection selection
*9 (83)
*9 *7*9
71
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Cooling
Page 355,
proportional
752(2F0H) CH3 System area System area 30 R/W × Appendix 2
band (Pc)
(15)
setting*6
Cooling upper Page 360,
753(2F1H) CH3 System area limit output System area 1000 R/W × Appendix 2
limiter*6 (19)
Page 404,
Overlap/dead
755(2F3H) CH3 System area System area 0 R/W × Appendix 2
*6
band setting
(78)
Manual reset Page 405,
Manual reset Manual reset
756(2F4H) CH3 amount 0 R/W × Appendix 2
amount setting amount setting
setting*6 (79)
Derivative Derivative
Derivative action Page 407,
action action
761(2F9H) CH3 selection 0 R/W × Appendix 2
selection selection
*9 (83)
*6*9 *9
Simultaneous
Simultaneous Page 407,
temperature
762(2FAH) CH3 temperature rise System area 0 R/W × Appendix 2
rise group
group setting*9 (84)
setting*9
72
CHAPTER 3 SPECIFICATIONS
Simultaneous
Simultaneous Page 408,
temperature
763(2FBH) CH3 temperature rise System area 0 R/W Appendix 2
rise gradient
gradient data
data
(85)
3
Simultaneous Simultaneous Page 408,
764(2FCH) CH3 temperature rise System area temperature 0 R/W Appendix 2
dead time rise dead time (86)
Simultaneous Simultaneous
Page 409,
temperature rise temperature
765(2FDH) CH3 System area 0 R/W × Appendix 2
AT mode rise AT mode
(87)
selection selection
Simultaneous Simultaneous Page 410,
766(2FEH) CH3 temperature rise System area temperature 0 R × × Appendix 2
status rise status (88)
Setting change Setting change Setting change Page 411,
767(2FFH) CH3 rate limiter unit rate limiter unit rate limiter unit 0 R/W × Appendix 2
time setting*9 time setting*6*9 time setting*9 (89)
Cooling
Page 355,
proportional
768(300H) CH4 System area System area 30 R/W × Appendix 2
band (Pc)
(15)
setting*6
Cooling upper Page 360,
769(301H) CH4 System area limit output System area 1000 R/W × Appendix 2
limiter*6 (19)
Derivative Derivative
Page 407,
Derivative action action action
777(309H) CH4 0 R/W × Appendix 2
selection*9 selection selection
(83)
*6*9 *9
73
Target Setting contents Non-
channel volatile
Address Default Read/ Automatic
or Heating- memory
(decimal Standard value Write setting Reference
current cooling Mix control *1 *2 *3 write
(hexadecimal)) control
sensor control availability
(CT) *4
Simultaneous
Simultaneous Page 407,
temperature
778(30AH) CH4 temperature rise System area 0 R/W × Appendix 2
rise group
group setting*9 (84)
setting*9
Simultaneous
Simultaneous Page 408,
temperature
779(30BH) CH4 temperature rise System area 0 R/W Appendix 2
rise gradient
gradient data (85)
data
Simultaneous Simultaneous Page 408,
780(30CH) CH4 temperature rise System area temperature 0 R/W Appendix 2
dead time rise dead time (86)
Simultaneous Simultaneous
Page 409,
temperature rise temperature
781(30DH) CH4 System area 0 R/W × Appendix 2
AT mode rise AT mode
(87)
selection selection
Simultaneous Simultaneous Page 410,
782(30EH) CH4 temperature rise System area temperature 0 R × × Appendix 2
status rise status (88)
Setting change Setting change Setting change Page 411,
783(30FH) CH4 rate limiter unit rate limiter unit rate limiter unit 0 R/W × Appendix 2
time setting*9 time setting*6*9 time setting*9 (89)
Peak current
Page 412,
suppression
784(310H) All CHs System area System area 0 R/W × Appendix 2
control group
(90)
setting*9
Page 413,
785(311H) All CHs Sensor compensation function selection*9 0 R/W × Appendix 2
(91)
Page 413,
786(312H) All CHs Temperature conversion completion flag 0 R × × Appendix 2
(92)
Page 414,
787(313H) All CHs Function extension bit monitor 0 R × × Appendix 2
(93)
Page 414,
788(314H) All CHs Sampling cycle monitor 0 R × × Appendix 2
(94)
789(315H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1278(4FEH)
1279(4FFH)
to Buffer memory for error history ( Page 76, Section 3.5 (2))
4095(FFFH)
4096(1000H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
53247(CFFFH)
74
CHAPTER 3 SPECIFICATIONS
*1 This default value is set after the module is turned off and on or after the CPU module is reset and the reset is cancelled.
*2 This column indicates whether data can be read from or written to the buffer memory area through sequence programs.
R: Reading enabled
W: Writing enabled
*3 This column indicates whether the setting in the buffer memory area is automatically changed when the input range is
changed. Enable/disable of automatic change can be set on Switch Setting. For details, refer to Page 234, Section
8.3.3.
*4 Whether writing to the non-volatile memory by turning off and on Set value backup instruction (Yn8) is enabled in this
column. For details, refer to Page 235, Section 8.3.4.
*5 (TT) indicates the L60TCTT4 and L60TCTT4BW. (RT) indicates the L60TCRT4 and L60TCRT4BW. 3
*6 Available only when the heating-cooling control (expanded mode) is set on Switch Setting. With other models, this area
is handled as a system area.
*7 Available only when the mix control (expanded mode) is set on Switch Setting. With other models, this area is handled
as a system area.
*8 Available only when the L60TCTT4 or L60TCTT4BW is used. With other models, this area is handled as a system area.
*9 Available only in the setting mode. To enable the setting contents, turn off, on, and on Setting change instruction (YnB)
when Setting/operation mode instruction (Yn1) is off (during setting mode). Note that a write data error (error code:
3H) occurs if the setting is changed during the operation mode.
*10 By using the setting change rate limiter, whether to set temperature rise/temperature drop in a batch or individually can
be selected on Switch Setting. In the batch setting, the target of setting change rate limiter is only this area. In the
individual setting, this area is the setting target for the temperature rise. For details, refer to Page 155, Section
8.2.10.
*11 Available only when the L60TCTT4BW or L60TCRT4BW is used. With other models, this area is handled as a system
area.
*12 By using the setting change rate limiter, whether to set temperature rise/temperature drop in a batch or individually can
be selected on Switch Setting. In the batch setting, this area is handled as a system area. In the individual setting, this
area is the setting target for the temperature drop. For details, refer to Page 155, Section 8.2.10.
*13 Available only when the heating-cooling control (normal mode) is set on Switch Setting. With other models, this area is
handled as a system area.
*14 Available only when the mix control (normal mode) is set on Switch Setting. With other models, this area is handled as a
system area.
75
(2) Buffer memory address for error history
Non-
volatile
Address Read/ Automatic
Target Default memory
(decimal Setting contents Write setting Reference
channel value*1 write
(hexadecimal)) *2 *3
availability
*4
Page 415,
1279(4FFH) All CHs Latest address of error history 0 R × × Appendix 2
(95)
1280(500H) Error code
Upper 2 Lower 2
1281(501H)
digits of year digits of year
Page 415,
1282(502H) All CHs History 1 Error Month Day 0 R × × Appendix 2
occurrence (96)
1283(503H) time Hour Minute
Day of the
1284(504H) Second
week
1285(505H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1287(507H)
1288(508H)
Page 415,
Error code, error occurrence time (Data
to All CHs History 2 0 R × × Appendix 2
structure is the same as that of History 1.)
(96)
1292(50CH)
1293(50DH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1295(50FH)
1296(510H)
Page 415,
Error code, error occurrence time (Data
to All CHs History 3 0 R × × Appendix 2
structure is the same as that of History 1.)
(96)
1300(514H)
1301(515H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1303(517H)
1304(518H)
Page 415,
Error code, error occurrence time (Data
to All CHs History 4 0 R × × Appendix 2
structure is the same as that of History 1.)
(96)
1308(51CH)
1309(51DH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1311(51FH)
1312(520H)
Page 415,
Error code, error occurrence time (Data
to All CHs History 5 0 R × × Appendix 2
structure is the same as that of History 1.)
(96)
1316(524H)
1317(525H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1319(527H)
1320(528H)
Page 415,
Error code, error occurrence time (Data
to All CHs History 6 0 R × × Appendix 2
structure is the same as that of History 1.)
(96)
1324(52CH)
76
CHAPTER 3 SPECIFICATIONS
Non-
volatile
Address Read/ Automatic
Target Default memory
(decimal Setting contents Write setting Reference
channel value*1 write
(hexadecimal)) *2 *3
availability
*4
1325(52DH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1327(52FH) 3
1328(530H)
Page 415,
Error code, error occurrence time (Data
to All CHs History 7 0 R × × Appendix 2
structure is the same as that of History 1.)
(96)
1332(534H)
1333(535H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1335(537H)
1336(538H)
Page 415,
Error code, error occurrence time (Data
to All CHs History 8 0 R × × Appendix 2
structure is the same as that of History 1.)
(96)
1340(53CH)
1341(53DH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1343(53FH)
1344(540H)
Page 415,
Error code, error occurrence time (Data
to All CHs History 9 0 R × × Appendix 2
structure is the same as that of History 1.)
(96)
1348(544H)
1349(545H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1351(547H)
1357(54DH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1359(54FH)
1360(550H)
Page 415,
History Error code, error occurrence time (Data
to All CHs 0 R × × Appendix 2
11 structure is the same as that of History 1.)
(96)
1364(554H)
1365(555H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1367(557H)
1368(558H)
Page 415,
History Error code, error occurrence time (Data
to All CHs 0 R × × Appendix 2
12 structure is the same as that of History 1.)
(96)
1372(55CH)
1373(55DH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1375(55FH)
1376(560H)
Page 415,
History Error code, error occurrence time (Data
to All CHs 0 R × × Appendix 2
13 structure is the same as that of History 1.)
(96)
1380(564H)
77
Non-
volatile
Address Read/ Automatic
Target Default memory
(decimal Setting contents Write setting Reference
channel value*1 write
(hexadecimal)) *2 *3
availability
*4
1381(565H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1383(567H)
1384(568H)
Page 415,
History Error code, error occurrence time (Data
to All CHs 0 R × × Appendix 2
14 structure is the same as that of History 1.)
(96)
1388(56CH)
1389(56DH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1391(56FH)
1392(570H)
Page 415,
History Error code, error occurrence time (Data
to All CHs 0 R × × Appendix 2
15 structure is the same as that of History 1.)
(96)
1396(574H)
1397(575H)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
1399(577H)
1400(578H)
Page 415,
History Error code, error occurrence time (Data
to All CHs 0 R × × Appendix 2
16 structure is the same as that of History 1.)
(96)
1404(57CH)
1405(57DH)
to ⎯ System area ⎯ ⎯ ⎯ ⎯ ⎯
4095(FFFH)
*1 This default value is set after the module is turned off and on or after the CPU module is reset and the reset is cancelled.
*2 This column indicates whether data can be read from or written to the buffer memory area through sequence programs.
R: Reading enabled
W: Writing enabled
*3 This column indicates whether the setting in the buffer memory area is automatically changed when the input range is
changed. Enable/disable of automatic change can be set on Switch Setting. For details, refer to Page 234, Section
8.3.3.
*4 Whether writing to the non-volatile memory by turning off and on Set value backup instruction (Yn8) is enabled in this
column. For details, refer to Page 235, Section 8.3.4.
78
CHAPTER 4 PROCEDURE BEFORE OPERATION
Using the module as a temperature input module Using the module as a temperature control module
Start Start
Programming
Warmup operation Create and check the program of the temperature
(when the L60TCTT4 or the L60TCTT4BW is used) control processing.
Configure warmup operation about 15 minutes before Page 250, CHAPTER 10
starting operation.
Warmup operation
Operation (when the L60TCTT4 or the L60TCTT4BW is used)
Configure warmup operation about 15 minutes before
starting operation.
Operation
When using the L60TCTT4 and the L60TCTT4BW which use the thermocouples as the temperature sensors, temperature
compensation must be executed properly. Perform warm-up operation about 15 minutes before starting operation.
79
Memo
80
CHAPTER 5 SYSTEM CONFIGURATION
This chapter describes the total configuration of the L60TC4, number of connectable modules, and applicable software
version.
This section describes examples of system configurations when using the L60TC4.
I/O module or
intelligent function
Power supply module CPU module Temperature control module module END cover
I/O module or
intelligent function
Power supply module Head module Temperature control module module END cover
81
5.2 Applicable Systems
*1 The CTL-12-S36-8 and CTL-6-P can be used although they have been discontinued.
For how to select current sensors for heater disconnection detection, refer to the following.
• Selecting a current sensor for heater disconnection detection ( Page 392, Appendix 2 (60))
• Setting of the number of second-winding of connected current sensor ( Page 393, Appendix 2 (62))
82
CHAPTER 5 SYSTEM CONFIGURATION
The L60TC4 measures temperature based on the temperature of the terminal block. Therefore, depending on the
system configuration, temperature distribution of the terminal block can be uneven due to the effect of heat generated
from modules, and the measured temperature may differ from actual temperature (especially when two or more
L60TC4 modules are connected next to each other or the L60TC4 is mounted next to the power supply module or CPU
module).
In this case, the difference between measured value and actual temperature can be reduced by the following methods.
83
CHAPTER 6 INSTALLATION AND WIRING
For precautions for installation environment and installation position, refer to the following.
MELSEC-L CPU Module User's Manual (Hardware Design, Maintenance and Inspection)
MELSEC-L CC-Link IE Field Network Head Module User's Manual
84
CHAPTER 6 INSTALLATION AND WIRING
(1) Precautions
Tighten the terminal block screws within the following specified torque range.
Undertightening screws may cause module dropping, failures, or malfunction. Overtightening screws can damage
the screw and/or module, resulting in module dropping, short-circuit, or malfunction.
The following table shows the applicable solderless terminal installed to the terminal block. For wiring, use the
wire applicable to the following wire and mount with the applicable tightening torque. Use a UL-approved
solderless terminal and tools recommended by the manufacturer of the solderless terminal. The sleeve solderless
terminal cannot be used.
6
Solderless terminal Wire
Applicable Temperature
Model name Wire diameter Type Material
tightening torque rating
R1.25-3 0.42 to 0.58N • m 22 to 18 AWG Stranded wire Copper wire 75°C or more
85
(2) Signal names of terminal blocks
The following shows signal names of terminal blocks.
86
CHAPTER 6 INSTALLATION AND WIRING
Do not remove the cold junction temperature compensation resistor from the terminal block.
87
(b) L60TCRT4, L60TCRT4BW (terminal block for I/O)
Terminal Temperature input Standard control
Indication
number Symbol Name Symbol Name
1 OUT1 ⎯ Unused L1 CH1 Output
2 OUT2 ⎯ Unused L2 CH2 Output
3 OUT3 ⎯ Unused L3 CH3 Output
4 OUT4 ⎯ Unused L4 CH4 Output
5 COM ⎯ Unused COM- Output common
6 NC NC Unused NC Unused
Monitor 1
CH1 Resistance
7 IN1 A MT1 A resistance CH1 A
thermometer A
thermometer A
Monitor 2
CH2 Resistance
8 IN2 A MT2 A resistance CH2 A
thermometer A
thermometer A
Monitor 1
CH1 Resistance
9 IN1 B MT1 B resistance CH1 B
thermometer B
thermometer B
Monitor 2
CH2 Resistance
10 IN2 B MT2 B resistance CH2 B
thermometer B
thermometer B
Monitor 1
CH1 Resistance
11 IN1 b MT1 b resistance CH1 b
thermometer b
thermometer b
Monitor 2
CH2 Resistance
12 IN2 b MT2 b resistance CH2 b
thermometer b
thermometer b
Monitor 3
CH3 Resistance
13 IN3 A MT3 A resistance CH3 A
thermometer A
thermometer A
Monitor 4
CH4 Resistance
14 IN4 A MT4 A resistance CH4 A
thermometer A
thermometer A
Monitor 3
CH3 Resistance
15 IN3 B MT3 B resistance CH3 B
thermometer B
thermometer B
Monitor 4
CH4 Resistance
16 IN4 B MT4 B resistance CH4 B
thermometer B
thermometer B
Monitor 3
CH3 Resistance
17 IN3 b MT3 b resistance CH3 b
thermometer b
thermometer b
Monitor 4
CH4 Resistance
18 IN4 b MT4 b resistance CH4 b
thermometer b
thermometer b
88
CHAPTER 6 INSTALLATION AND WIRING
9 IN1 B CH1 B
CH1 Resistance
CH1 B
CH1 Resistance
CH1 B
CH1 Resistance
CH1 B
CH1 Resistance 6
thermometer B thermometer B thermometer B thermometer B
Monitor 2
CH2 Resistance CH2 Resistance CH2 Resistance
10 IN2 B CH2 B CH2 B MT2 B resistance CH2 B
thermometer B thermometer B thermometer B
thermometer B
CH1 Resistance CH1 Resistance CH1 Resistance CH1 Resistance
11 IN1 b CH1 b CH1 b CH1 b CH1 b
thermometer b thermometer b thermometer b thermometer b
Monitor 2
CH2 Resistance CH2 Resistance CH2 Resistance
12 IN2 b CH2 b CH2 b MT2 b resistance CH2 b
thermometer b thermometer b thermometer b
thermometer b
Monitor 3
CH3 Resistance CH3 Resistance CH3 Resistance
13 IN3 A MT3 A resistance CH3 A CH3 A CH3 A
thermometer A thermometer A thermometer A
89
(c) L60TCTT4BW (terminal block for CT), L60TCRT4BW (terminal block for CT)
Terminal Standard control
Indication
number Symbol Name
1 NC NC Unused
2 CT1 CT1 CT input 1
3 CT1 CT1 CT input 1
4 CT2 CT2 CT input 2
5 CT2 CT2 CT input 2
6 CT3 CT3 CT input 3
7 CT3 CT3 CT input 3
8 CT4 CT4 CT input 4
9 CT4 CT4 CT input 4
10 CT5 CT5 CT input 5
11 CT5 CT5 CT input 5
12 CT6 CT6 CT input 6
13 CT6 CT6 CT input 6
14 CT7 CT7 CT input 7
Terminal block Terminal block Terminal block Terminal block 15 CT7 CT7 CT input 7
for CT for I/O for CT for I/O
16 CT8 CT8 CT input 8
17 CT8 CT8 CT input 8
18 NC NC Unused
90
CHAPTER 6 INSTALLATION AND WIRING
Terminal block
mounting screw
Terminal block
mounting screw
91
6.3 Wiring precautions
External wiring that is less susceptible to noise is required as a condition of enabling a highly reliable system and
making full use of the capabilities of the L60TC4.
The following figure shows the wiring precautions.
• Use separate cables with the AC control circuit and the L60TC4's external input signals to avoid the
influence of AC side surges and induction.
• Do not bunch the cables with the main circuit cable, high-voltage cable, or load cables from other than the
programmable controller, or install them close to each other.
Install the cables far apart from high-frequency circuit cable, such as the high-voltage cable and inverter load
main circuit, as much as possible.
This increases the noises, surges, and induction.
• Ground the shield line or shielded cable at one end on the programmable controller side. However,
depending on the external noise condition, it should be grounded externally.
• For conformance of this product with the EMC Directive and Low Voltage Directive, refer to the following.
MELSEC-L CPU Module User's Manual (Hardware Design, Maintenance and Inspection)
MELSEC-L CC-Link IE Field Network Head Module User's Manual
92
CHAPTER 6 INSTALLATION AND WIRING
6.4.1 L60TCTT4
L60TCTT4
L1
Internal
circuit
L2
Unused
L4
Internal
circuit 6
COM-
Object to be
temperature-measured
*1
CH1+
Filter
CH1-
CH2+ Internal
Filter circuit
CH2-
*1
CH4+
Filter
CH4-
6.4.1 L60TCTT4
6.4 External wiring
*1 Use the shielded compensation lead wire.
Use the compensation lead wire for the cable of thermocouple. If the compensation lead wire is not used, and when the cold
junction temperature compensation resistor is away from the end tip of thermocouple, the (ambient) temperature difference
may lead to a faulty temperature process value (PV).
Reference junction
Thermocouple extension wire (OK) L60TCTT4(BW)
A Cold junction
temperature
compensation
resistor Terminal block
B A: Reference junction of the
(Ambient) temperature difference
thermocouple
B: Cold junction temperature
compensation resistor
93
(2) In the temperature control mode
L60TCTT4
*2
L1
Internal
circuit
L2
*2
L4
Internal
circuit
COM-
24VDC
*1
CH1+
Filter
CH1-
Object to be
controlled Internal
CH2+
Filter circuit
CH2-
*1
CH4+
Filter
CH4-
Use the compensation lead wire for the cable of thermocouple. If the compensation lead wire is not used, and when the cold
junction temperature compensation resistor is away from the end tip of thermocouple, the (ambient) temperature difference
may lead to a faulty temperature process value (PV).
Reference junction
Thermocouple extension wire (OK) L60TCTT4(BW)
A Cold junction
temperature
compensation
resistor Terminal block
B A: Reference junction of the
(Ambient) temperature difference
thermocouple
B: Cold junction temperature
compensation resistor
94
CHAPTER 6 INSTALLATION AND WIRING
L60TCTT4
*2
L1H
Internal
circuit
*2
L1C
Internal
circuit
*2
L2H
Internal
circuit
*2
L2C
Internal
circuit
6
COM-
24VDC
Heating Cooling
Object to be *1
controlled
CH1+
Filter
CH1-
Internal
circuit
*1
CH2+ Filter
CH2-
6.4.1 L60TCTT4
6.4 External wiring
Use the compensation lead wire for the cable of thermocouple. If the compensation lead wire is not used, and when the cold
junction temperature compensation resistor is away from the end tip of thermocouple, the (ambient) temperature difference
may lead to a faulty temperature process value (PV).
Reference junction
Thermocouple extension wire (OK) L60TCTT4(BW)
A Cold junction
temperature
compensation
resistor Terminal block
B A: Reference junction of the
(Ambient) temperature difference
thermocouple
B: Cold junction temperature
compensation resistor
95
6.4.2 L60TCTT4BW
L60TCTT4BW
L1
Internal
circuit
L2
Unused
L4
Internal
circuit
COM-
*1
CH1+
Filter
CH1-
Controlled
object
CH2+ Internal
Filter
CH2- circuit
*1
CH4+
Filter
CH4-
Connector
Connector
CT1
CT1
CT8
CT8
Use the compensation lead wire for the cable of thermocouple. If the compensation lead wire is not used, and when the cold
junction temperature compensation resistor is away from the end tip of thermocouple, the (ambient) temperature difference
may lead to a faulty temperature process value (PV).
Reference junction
Thermocouple extension wire (OK) L60TCTT4(BW)
A Cold junction
temperature
compensation
resistor Terminal block
B A: Reference junction of the
(Ambient) temperature difference
thermocouple
B: Cold junction temperature
compensation resistor
96
CHAPTER 6 INSTALLATION AND WIRING
L60TCTT4BW
*2
L1
Internal
circuit
L2
*2
L4
Internal
circuit
COM-
Current sensor
(CT) 24VDC
*1
CH1+
Filter
CH1-
6
Object to be
controlled
CH2+ Internal
Filter
CH2- circuit
*1
CH4+
Filter
CH4-
Connector
Connector
*2
CT1
CT1
6.4.2 L60TCTT4BW
6.4 External wiring
CT2 CT input circuit
CT2
CT8
CT8
● To use the heater disconnection detection function, the CT input channel assignment must be set. Since the CT1 is used
in the loop of CH1 in the above wiring example, set CH1(1) to CT1 CT input channel assignment setting (Un\G264).
● Use the compensation lead wire for the cable of thermocouple. If the compensation lead wire is not used, and when the
cold junction temperature compensation resistor is away from the end tip of thermocouple, the (ambient) temperature
difference may lead to a faulty temperature process value (PV).
Reference junction
Thermocouple extension wire (OK) L60TCTT4(BW)
A Cold junction
temperature
compensation
resistor Terminal block
B A: Reference junction of the
(Ambient) temperature difference
thermocouple
B: Cold junction temperature
compensation resistor
97
(b) In the heating-cooling control
L60TCTT4BW
*2
L1H
Internal
circuit
*2
L1C
Internal
circuit
*2
L2H
Internal
circuit
*2
L2C
Internal
circuit
Current
sensor COM-
(CT) Cooling 24VDC
*1
CH1+ Filter
Heating CH1-
Object to be
Internal
controlled circuit
*1
CH2+ Filter
CH2-
Connector
Connector
*2
CT1
CT1
CT2
CT2 CT input circuit
CT8
CT8
● To use the heater disconnection detection function, the CT input channel assignment must be set. Since the CT1 is used
in the loop of CH1 in the above wiring example, set CH1(1) to CT1 CT input channel assignment setting (Un\G264).
● Use the compensation lead wire for the cable of thermocouple. If the compensation lead wire is not used, and when the
cold junction temperature compensation resistor is away from the end tip of thermocouple, the (ambient) temperature
difference may lead to a faulty temperature process value (PV).
Reference junction
Thermocouple extension wire (OK) L60TCTT4(BW)
A Cold junction
temperature
compensation
resistor Terminal block
B A: Reference junction of the
(Ambient) temperature difference
thermocouple
B: Cold junction temperature
compensation resistor
98
CHAPTER 6 INSTALLATION AND WIRING
6.4.3 L60TCRT4
L60TCRT4
L1
Internal
circuit
L2
Unused
L4
Internal
circuit
COM-
Object to be
temperature-measured
*1
A
CH1 A Filter
B
CH1 B
b
CH1 b
CH2 A
CH2 B
Filter Internal
circuit
6
CH2 b
*1
CH4 A
Filter
CH4 B
CH4 b
6.4.3 L60TCRT4
6.4 External wiring
99
(2) In the temperature control mode
L60TCRT4
*1
L1
Internal
circuit
L2
*1
L4
Internal
circuit
COM-
24VDC
*1
A
CH1 A Filter
B
CH1 B
b
CH1 b
Object to be
controlled
CH2 A
Filter Internal
CH2 B circuit
CH2 b
*1
CH4 A
Filter
CH4 B
CH4 b
100
CHAPTER 6 INSTALLATION AND WIRING
L60TCRT4
*1
L1H
Internal
circuit
*1
L1C
Internal
circuit
*1
L2H
Internal
circuit
*1
L2C
Internal
circuit
6
COM-
24VDC
Heating Cooling *1
A
CH1 A Filter
B
CH1 B
b
CH1 b
Object to be Internal
circuit
controlled *1
CH2 A
Filter
CH2 B
CH2 b
6.4.3 L60TCRT4
6.4 External wiring
101
6.4.4 L60TCRT4BW
L60TCRT4BW
L1
Internal
circuit
L2
Unused
L4
Internal
circuit
COM-
*1
A
CH1 A Filter
B
CH1 B
b
CH1 b
Controlled
object
CH2 A
Filter Internal
CH2 B circuit
*1 CH2 b
CH4 A
Filter
CH4 B
CH4 b
Connector
Connector
CT1
CT1
CT2
Unused CT2 CT input circuit
CT8
CT8
102
CHAPTER 6 INSTALLATION AND WIRING
L60TCRT4BW
*1
L1
Internal
circuit
L2
*1
L4
Internal
circuit
CH4 A
Filter
CH4 B
CH4 b
Connector
Connector
*1
CT1
CT1
6.4.4 L60TCRT4BW
6.4 External wiring
CT2
CT2 CT input circuit
CT8
CT8
To use the heater disconnection detection function, the CT input channel assignment must be set.
Since the CT1 is used in the loop of CH1 in the above wiring example, set CH1(1) to CT1 CT input channel assignment
setting (Un\G264).
103
(b) In the heating-cooling control
L60TCRT4BW
*1
L1H
Internal
circuit
*1
L1C
Internal
circuit
*1
L2H
Internal
circuit
*1
L2C
Internal
circuit
COM-
Current
sensor 24VDC
(CT) Cooling *1
A
CH1 A Filter
B
CH1 B
Heating b
CH1 b Internal
Object to be circuit
controlled *1
CH2 A
Filter
CH2 B
CH2 b
Connector
Connector
*1
CT1
CT1
CT2
CT2 CT input circuit
CT8
CT8
To use the heater disconnection detection function, the CT input channel assignment must be set.
Since the CT1 is used in the loop of CH1 in the above wiring example, set CH1(1) to CT1 CT input channel assignment
setting (Un\G264).
104
CHAPTER 6 INSTALLATION AND WIRING
The following figure shows a wiring and setting example to detect a three-phase heater disconnection by using the
heater disconnection detection function.
L60TCTT4BW
L60TCRT4BW
L1
L2
L3
L4
COM-
Object to be CH1 6
controlled CH2
CH3
CH4
CT1
CT1
CT2
CT2
CT3
6.5 Heater disconnection detection wiring and setting example for three-phase heater
CT3
To three-phase heater (used in CH2 loop)
CT4
CT4
CT5
To single-phase heater (used in CH3 loop)
CT5
CT6
To single-phase heater (used in CH4 loop)
CT6
CT7
CT7
Unused
CT8
CT8
Three-phase heater disconnection detection is executed by measuring the currents of two of the three cables.
In the above wiring example, set CT CT input channel assignment setting (Un\G264 to Un\G271) as indicated below.
105
6.6 Unused Channel Setting
When no temperature sensor is connected to a channel, the L60TC4 performs upscale processing for the channel.
Therefore, when a temperature sensor is not connected to a channel where no temperature control is performed, the
module determines that the temperature process value (PV) has exceeded the temperature measurement range for
the input range, and the ALM LED blinks.
Once the unused channel setting is configured, no alert will occur for a channel where a temperature sensor is not
connected. To prevent faulty alert detection, configure the unused channel setting.
Control status
Set value
PID control Temperature judgment Alert judgment
The controls are performed.
0: Use
(However, it depends on other setting status.)
1: Unused The controls are not performed.
Remark
Even if the unused channel setting is configured, the sampling cycle does not change.
106
CHAPTER 7 VARIOUS SETTINGS
After writing the contents of the new module, switch setting, parameter setting and auto refresh setting into the CPU module,
reset the CPU module, switch STOP → RUN → STOP → RUN, or turn off and on the power, to enable the setting contents.
107
7.2 Switch Setting
Configure settings such as the output setting at CPU stop error and the control mode selection which are used in each
channel.
Select "Temperature
Input Mode".
*1 Immediately after the setting is changed, a set value discrepancy error (error code: 0EH) occurs. To clear the set
value discrepancy error, turn off, on, and off Set value backup instruction (Yn8).
108
CHAPTER 7 VARIOUS SETTINGS
Select "Temperature
Control Mode".
*1 Immediately after the setting is changed, a set value discrepancy error (error code: 0EH) occurs. To clear the set
value discrepancy error, turn off, on, and off Set value backup instruction (Yn8).
109
7.3 Parameter Setting
2. Click to set items unnecessary for the mode set on Switch Setting to 0.
3. Double-click the item to change the setting, and enter the setting value.
• Items to select from a pull-down list
Double-click the item to set to display the pull-down list. Select the item.
• Items to enter in a text box
Double-click the item to set, and enter the value.
Remark
If writing is performed without setting unnecessary items for the mode set on Switch Setting to 0, a write data error (error
code: 2H) may occur.
110
CHAPTER 7 VARIOUS SETTINGS
Operation
Setting item Reference
mode
Input range Page 345, Appendix 2 (12)
Conversion enable/disable setting Page 402, Appendix 2 (75)
Sensor correction value setting Page 363, Appendix 2 (21)
Primary delay digital filter setting Page 365, Appendix 2 (24)
Process value (PV) scaling function enable/disable setting Page 405, Appendix 2 (80)
Process value (PV) scaling lower limit value
Page 406, Appendix 2 (81)
Process value (PV) scaling upper limit value
Cold junction temperature compensation selection Page 384, Appendix 2 (49)
Temperature
Process alarm alert output enable/disable setting Page 387, Appendix 2 (53)
Input Mode
Process alarm lower lower limit value
Process alarm lower upper limit value
Page 388, Appendix 2 (54)
Process alarm upper lower limit value
Process alarm upper upper limit value
Rate alarm alert output enable/disable setting Page 389, Appendix 2 (55)
Rate alarm alert detection cycle Page 389, Appendix 2 (56)
Rate alarm upper limit value
Page 390, Appendix 2 (57)
Rate alarm lower limit value
7
111
Operation
Setting item Reference
mode
Input range Page 345, Appendix 2 (12)
Set value (SV) setting Page 354, Appendix 2 (14)
Unused channel setting Page 376, Appendix 2 (35)
Proportional band (P) setting/Heating control proportional band setting
(Ph) Page 355, Appendix 2 (15)
Cooling proportional band (Pc) setting
Integral time (I) setting Page 357, Appendix 2 (16)
Derivative time (D) setting Page 357, Appendix 2 (17)
Control output cycle setting/Heating control output cycle setting Page 364, Appendix 2 (23)
Control response parameter Page 366, Appendix 2 (25)
Stop Mode Setting Page 353, Appendix 2 (13)
PID continuation flag Page 381, Appendix 2 (43)
Forward/reverse action setting Page 371, Appendix 2 (30)
Upper limit setting limiter
Page 372, Appendix 2 (31)
Lower limit setting limiter
Setting change rate limiter or Setting change rate limiter (Temperature
Temperature rise) Page 369, Appendix 2 (28)
control mode Setting change rate limiter (Temperature drop)
Sensor correction value setting Page 363, Appendix 2 (21)
Primary delay digital filter setting Page 365, Appendix 2 (24)
Upper limit output limiter/Heating upper limit output limiter
Page 360, Appendix 2 (19)
Lower limit output limiter
Output variation limiter Page 362, Appendix 2 (20)
Adjustment sensitivity (dead band) setting Page 363, Appendix 2 (22)
Self-tuning setting Page 399, Appendix 2 (72)
Temperature conversion setting Page 403, Appendix 2 (76)
Cooling method setting Page 404, Appendix 2 (77)
Cooling upper limit output limiter Page 360, Appendix 2 (19)
Cooling control output cycle setting Page 364, Appendix 2 (23)
Overlap/dead band setting Page 404, Appendix 2 (78)
Process value (PV) scaling function enable/disable setting Page 405, Appendix 2 (80)
Process value (PV) scaling lower limit value
Page 406, Appendix 2 (81)
Process value (PV) scaling upper limit value
Derivative action selection Page 407, Appendix 2 (83)
112
CHAPTER 7 VARIOUS SETTINGS
Operation
Setting item Reference
mode
Simultaneous temperature rise group setting Page 407, Appendix 2 (84)
Simultaneous temperature rise AT mode selection Page 409, Appendix 2 (87)
Setting change rate limiter Unit time setting Page 411, Appendix 2 (89)
Peak current suppression control group setting Page 412, Appendix 2 (90)
Automatic backup setting after auto tuning of PID constants Page 378, Appendix 2 (37)
Cold junction temperature compensation selection Page 384, Appendix 2 (49)
Alert 1 mode setting to Alert 4 mode setting Page 386, Appendix 2 (52)
Alert set value 1 to Alert set value 4 Page 358, Appendix 2 (18)
Alert dead band setting Page 379, Appendix 2 (38)
Number of alert delay Page 379, Appendix 2 (39)
Loop disconnection detection judgment time Page 374, Appendix 2 (33)
Loop disconnection detection dead band Page 375, Appendix 2 (34)
Heater disconnection alert setting Page 373, Appendix 2 (32)
Temperature
Heater disconnection/output off-time current error detection delay count Page 380, Appendix 2 (40)
Control Mode
Heater disconnection compensation function selection Page 381, Appendix 2 (44)
AT Bias Page 370, Appendix 2 (29)
Auto tuning mode selection Page 385, Appendix 2 (51)
Temperature rise completion range setting Page 380, Appendix 2 (41) 7
Temperature rise completion soak time setting Page 381, Appendix 2 (42)
Transistor output monitor ON delay time setting Page 382, Appendix 2 (45)
Resolution of the manipulated value for output with another analog
Page 384, Appendix 2 (48)
module
CT monitor method switching Page 382, Appendix 2 (46)
CT CT input channel assignment setting Page 391, Appendix 2 (59)
113
7.4 Auto Refresh
Buffer memory data can be transferred to specified devices using this function.
By using this auto refresh setting, reading or writing is not required on a program.
114
CHAPTER 8 FUNCTIONS
CHAPTER 8 FUNCTIONS
This chapter explains the details of the L60TC4 functions and how to set each function.
For details on I/O signals and the buffer memory, refer to the following:
• Details of I/O signals ( Page 323, Appendix 1)
• Details of the buffer memory ( Page 334, Appendix 2)
For the functions indicated with the icons Standard and Heating-cooling
, or with Common , the following terms are used,
unless otherwise specified.
• Proportional band (P): includes heating proportional band (Ph) and cooling proportional band (Pc)
• Manipulated value (MV): includes manipulated value for heating (MVh) and manipulated value for cooling (MVc)
• Manipulated value (MV) for output with another analog module: includes manipulated value of heating (MVh) for
output with another analog module and manipulated value of cooling (MVc) for output with another analog module
• Transistor output: includes heating transistor output and cooling transistor output
• Upper limit output limiter value: includes heating upper limit output limiter value and cooling upper limit output
limiter value
• Control output cycle: includes heating control output cycle and cooling control output cycle
115
8.1 Temperature Input Mode
The L60TC4 can be used as a temperature input module using this function.
L60TC4
(2) Precaution
When resolution is "1", the temperature process value (PV) of the L60TC4 is rounded off from the actual
temperature.
Ex. When the actual temperature is 1299.5°C, the temperature process value (PV) of the L60TC4 is 1300°C.
To measure temperature by every 0.1°C, set resolution to "0.1". ( Page 345, Appendix 2 (12))
Note that the temperature process value (PV) is not rounded off for the process alarm and rate alarm.
( Page 121, Section 8.1.3 (1) (d), Page 123, Section 8.1.3 (2) (d))
116
CHAPTER 8 FUNCTIONS
Temperature conversion can be enabled or disabled for each channel using this function. By disabling unused
channels, unnecessary disconnection detection or alert output can be prevented.
In the L60TC4, a measured value is stored into CH Temperature process value (PV) (Un\G9 to Un\G12) in every
sampling cycle. In addition, the use of the primary delay digital filter smoothens the temperature process value (PV),
117
(2) Primary delay digital filter
The primary delay digital filter smoothens extreme noise before outputting the temperature process value (PV).
Temperature
process value (PV)
When the primary delay
digital filter is not set
Time
Temperature
process value (PV)
When the primary delay
digital filter is set
Time
For the primary delay digital filter, set the time until the temperature process value (PV) changes by 63.3% (time
constant).
Temperature
process value (PV)
When the primary delay
digital filter is not set
Time
Temperature
process value (PV)
118
CHAPTER 8 FUNCTIONS
260.0
Temperature input value (
258.0
256.0
252.0
250.0
0 3
Elapsed time (s)
The temperature reaches 256.3°C which is 63.3% of the temperature process value (PV) three seconds after
the temperature input value reached 260.0°C.
119
8.1.3 Alert output function
Temperature
Input
An alert can be output when the temperature process value (PV) meets the condition set in advance using this
function. Use this function to activate danger signals of devices or safety devices.
There are two types of alert: process alarm and rate alarm.
In CH Alert occurrence flag (XnC to XnF) and on the ALM LED, the alert is not cleared when an alert other than the
process alarm is occurring.
Lower lower
limit value
Warning
occurrence
ON Time
ON ON
CH Alert output flag OFF
(XnC to XnF)
120
CHAPTER 8 FUNCTIONS
(d) Precaution
When resolution is "1", the temperature process value (PV) of the L60TC4 is rounded off from the actual
temperature. For the process alarm also, the temperature process value (PV) rounded off from the actual
temperature determines the alert occurrence.
121
(2) Rate alarm
The temperature process value (PV) is monitored every rate alarm alert detection cycle. An alert occurs when the
change from the previous monitoring is greater than the rate alarm upper limit value, or smaller than the rate
alarm lower limit value. The rate alarm is helpful to monitor the change of the temperature process value (PV) in a
limited range.
PV Present value - PV Previous value ≥ Rate alarm upper limit value
PV Present value - PV Previous value ≤ Rate alarm lower limit value
The alert is cleared when the temperature process value reaches within the range of the formulas above. An alert
is not cleared even by resetting the error or switching to the setting mode.
In CH Alert occurrence flag (XnC to XnF) and on the ALM LED, the alert is not cleared when an alert other than the rate
alarm is occurring.
122
CHAPTER 8 FUNCTIONS
Temperature
Rate alarm process
warning value (PV)
detection
Temperature period
process
value (PV)
Rate alarm
warning Time
Change of detection
temperature period
process value
(PV) ( C)
Rate alarm
upper limit
Change of value
temperature
process
value (PV)
Rate alarm
lower limit
value
Time
ON
CH Rate alarm upper limit OFF
(b4 of Un\G5 to Un\G8)
ON
CH Rate alarm lower limit OFF
(b5 of Un\G5 to Un\G8)
(d) Precaution
When resolution is "1", the temperature process value (PV) of the L60TC4 is rounded off from the actual
temperature. For the rate alarm also, the temperature process value (PV) rounded off from the actual
temperature determines the alert occurrence.
123
Ex. A setting example of the rate alarm upper limit value and lower limit value to monitor that the temperature
process value (PV) is rising within the specified range
Change of
temperature
process value
(PV) ( C) Rate alarm upper limit value
20.0 C
10.0 C
Time
Ex. A setting example of the rate alarm upper limit value and lower limit value to monitor that the temperature
process value (PV) is falling within the specified range
Change of
temperature
process value
(PV) ( C)
-20.0 C
Rate alarm lower limit value
Time
Ex. A setting example of the rate alarm upper limit value and lower limit value to monitor that the temperature
process value (PV) is changing within the specified range
Change of
temperature
process value
(PV) ( C)
0
-10.0 C
Rate alarm lower limit value
Time
124
CHAPTER 8 FUNCTIONS
The L60TC4 can be used as a temperature control module using this function.
• Standard control (heating)
L60TC4
Heater
8
L60TC4
Cooling
equipment
Heater
125
8.2.1 Control Mode Selection Function
Standard Heating-cooling
*1 Only temperature measurement using a temperature input terminal can be performed. ( Page 212, Section 8.2.23)
*2 Heating-cooling control is performed using an output module in the system. ( Page 127, Section 8.2.1 (3))
126
CHAPTER 8 FUNCTIONS
CPU 4 channels
module L60TC4
Buffer memory
Temperature Input from the temperature sensor
CH1 CH1
process CH Temperature Input from the temperature sensor
value (PV) process value (PV) CH2 CH2
(Un\G9, Un\G10, CH3 CH3
Un\G11, Un\G12) Heating Cooling Heating Cooling
Manipulated CH4 Manipulated value CH4 Temperature Temperature
control control control control
value for CH1 for heating (MVh)
L1H
heating CH Manipulated
PID CH2
(MVh) value for heating (MVh) L2H Object to be controlled Heating Object to be controlled
operation
(Un\G13, Un\G14, CH3 Heating transistor output
Un\G15, Un\G16) Manipulated value transistor
Manipulated CH4 output
for cooling (MVc)
value for
CH1 L1C
cooling CH Manipulated
(MVc) value for cooling (MVc) CH2 L2C
(Un\G704, Un\G705, CH3 Cooling transistor output Cooling transistor output
Set value Un\G706, Un\G707)
(SV) CH4
CH1
Initial setting CH Set value
CH2 Output module
(TO instruction) (SV) setting
on the same system
(Un\G34, Un\G66, CH3
Set value as the L60TC4 or
Un\G98, Un\G130)
(SV) CH4 in the same network
as the L60TC4
CH1 Heating
b0 of CH Heating
transistor output flag CH2 transistor output Output signals
(Un\G21, Un\G22, (OUT instruction)
CH3 Y20 Manipulated value TB1(L3H)
Un\G23, Un\G24) for heating (MVh)
CH4 Y21 TB2(L4H)
8
CH1 Cooling Y22 Manipulated value TB3(L3C)
b0 of CH Cooling
transistor output Y23 for cooling (MVc) TB4(L4C)
transistor output flag CH2
(Un\G712, Un\G713, (OUT instruction)
CH3
Un\G714, Un\G715)
CH4 Y2F TB18
Ex. A program in which CH3 Heating transistor output flag (b0 of Un\G23) is assigned to Y20 of an output module
(The start I/O number of the L60TC4 is set to 10 in the following program example.)
127
8.2.2 Control output setting at CPU stop error
Standard Heating-cooling
When a stop error occurs on the CPU module or when CPU's status is changed from RUN to STOP, whether to hold or
clear the status of transistor output can be selected using this function.
Configure "Output Setting at CPU Stop Error" on Switch Setting.
For details on the setting method, refer to the following.
Page 108, Section 7.2
Processing for each status is describes in the following table.
*1 CH Stop mode setting (Un\G33, Un\G65, Un\G97, Un\G129) ( Page 353, Appendix 2 (13))
Important
• Fully pay attention to the setting of PID continuation flag (Un\G169) which controls external output.
• By the failure of an output element or internal circuit, an abnormal output may occur. Construct a circuit to monitor output signals that
could cause a serious accident.
128
CHAPTER 8 FUNCTIONS
The following control methods can be applied by setting the proportional band (P), integral time, and derivative
time(D).
• Two-position control ( Page 129, Section 8.2.3 (1))
• P control ( Page 131, Section 8.2.3 (2))
• PI control ( Page 132, Section 8.2.3 (3))
• PD control ( Page 133, Section 8.2.3 (4))
• PID control ( Page 133, Section 8.2.3 (5))
Remark
For P control and PD control, the manual reset function is activated. ( Page 137, Section 8.2.4)
8
By the setting in CH Adjustment sensitivity (dead band) setting (Un\G46, Un\G78, Un\G110, Un\G142) the chattering of
transistor output under two-position control can be prevented. Set a dead band toward the set value (SV) in CH
Adjustment sensitivity (dead band) setting (Un\G46, Un\G78, Un\G110, Un\G142). ( Page 363, Appendix 2 (22))
Temperature
process value (PV)
Time
ON
Transistor
output OFF
129
(b) Heating-cooling control
The module operates as follows outside the range of CH Adjustment sensitivity (dead band) setting (Un\G46,
Un\G78, Un\G110, Un\G142).
Temperature
process value (PV)
Time
ON
Heating output
(L1H) OFF
ON
Cooling output
(L1C) OFF
130
CHAPTER 8 FUNCTIONS
(2) P Control
P control is a control method in which the manipulated value (MV) is determined proportional to the deviation (E)
between the temperature process value (PV) and set value (SV).
100%
50%
Temperature process
0% value (PV)
Set value (SV)*2
*1 The value actually output is within the output limiter range set in CH Output variation limiter setting (Un\G44, Un\G76,
Un\G108, Un\G140). ( Page 362, Appendix 2 (20)) 8
*2 The set value (SV) is in the center of the proportional band.
Temperature process
0%
value (PV)
Set value (SV)
*1 The value actually output is within the output limiter range set in CH Output variation limiter setting (Un\G44, Un\G76,
Un\G108, Un\G140). ( Page 362, Appendix 2 (20))
131
(c) Setting method
Set each item as follows.
• "Proportional band (P) setting/Heating control proportional band setting (Ph)" : any value
• "Integral time (I) setting": 0s
• "Derivative time (D) setting": 0s
(3) PI Control
PI control is a control method in which integral elements are added to P control, and an offset (remaining
deviation) is compensated. By setting the integral time (I) properly, the temperature process value (PV) and the
set value (SV) can be met.
PI control is a control method in which integral elements are added to P control, thereby an offset (remaining
deviation) is compensated. By setting the integral time (I) properly, the temperature process value (PV) matches
with the set value (SV)
132
CHAPTER 8 FUNCTIONS
(4) PD Control
PD control is a control method in which the derivative time (D) is set in addition to PD control. The control
mechanism is the same as P control.
133
(6) Condition to perform PID control
The condition to be able to perform PID control*1 depends on the settings of the followings.
• Setting/operation mode instruction (Yn1) ( Page 330, Appendix 1.2 (1))
• PID continuation flag (Un\G169)) ( Page 381, Appendix 2 (43))
• CH PID control forced stop instruction (YnC to YnF) ( Page 333, Appendix 1.2 (7))
• CH Stop mode setting (Un\G33, Un\G65, Un\G97, Un\G129) ( Page 353, Appendix 2 (13))
The following table shows the relationship between the status of PID control*1 and each of the settings above.
: Performed ×: Not performed
CH PID control
Setting/operation CH Stop mode setting
PID continuation forced stop Control status of
mode instruction (Un\G33, Un\G65,
flag (Un\G169) instruction PID control*1
(Yn1)*2 Un\G97, Un\G129)
(YnC to YnF)
Setting mode at
Stop (0)/Continue (1) OFF/ON Stop (0)/Monitor (1)/Alert (2) ×
power-ON
*1 Here, this is the generic term for two-position control, P control, PI control, PD control, and PID control.
*2 For the timing of each, refer to Page 324, Appendix 1.1 (2)
Even though the conditions above are met, PID control is not performed when CH Unused channel setting
(Un\G61, Un\G93, Un\G125, Un\G157) is set to Unused (1). ( Page 376, Appendix 2 (35))
The manipulated value (MV) and manipulated value (MV) for output with another analog module of when CH PID control
forced stop instruction (YnC to YnF) is turned on from off are as follows.
When CH PID control forced stop instruction (YnC to YnF) is turned off from on, the forced stop of PID control is released.
PID operation resumes with the manipulated value (MV) which was being output when the PID control was forcibly stopped.
134
CHAPTER 8 FUNCTIONS
135
Buffer memory address Setting range
Buffer
Two-
memory area P PD PI PID Reference
CH1 CH2 CH3 CH4 position
name control control control control
control
CH Control
output cycle Un\G47 Un\G79 Un\G111 Un\G143
setting • The control output cycle unit selection
setting on Switch Setting is 1s: 1 to 100
CH Heating Page 364,
The setting (1s to 100s)
control output Un\G47 Un\G79 Un\G111 Un\G143 *1
Appendix 2
is ignored • The control output cycle unit selection
cycle setting (23)
setting on Switch Setting is 0.1s: 5 to
CH Cooling 1000 (0.5s to 100.0s)
control output Un\G722 Un\G738 Un\G754 Un\G770
cycle setting
CH Configure the setting in the range from -100 to 100 (- Page 404,
Overlap/dead Un\G723 Un\G739 Un\G755 Un\G771 10.0% to 10.0%) toward the full scale of the set input Appendix 2
band setting range. (78)
Configure the
setting in the range
CH Manual from -1000 to 1000 Page 405,
The setting The setting is
reset amount Un\G724 Un\G740 Un\G756 Un\G772 (-100.0 to 100.0%) Appendix 2
is ignored*1 ignored*1
setting toward the full scale (79)
of the set input
range.
*1 When outside the setting range, a write data error (error code: 4H) occurs.
The L60TC4 automatically sets optimum PID constants if the following functions are used.
• Auto tuning function ( Page 141, Section 8.2.7)
• Self-tuning function ( Page 175, Section 8.2.15)
136
CHAPTER 8 FUNCTIONS
The position of the stable condition in P control or PD control can be shifted manually using this function.
By shifting the proportional band (P), an offset (remaining deviation) is manually reset.
The offset is reset by determining and setting the amount to shift the value of the manipulated value (MV) in a stable
condition from the reference value.
The reference value is 50% for standard control, and 0% for heating-cooling control.
This function can be active only in P control and PD control. This function is inactive when integral time (I) is other than 0.
CH Manual reset amount setting (Un\G724, Un\G740, Un\G756, Un\G772) is ignored even if it is set. (Note that a write
data error (error code: 4H) occurs if it is outside the setting range.)
Proportional band
(P)
Configure the settings
(Percentage to the full scale) as follows:
Integral time (I): 0
Derivative time (D): 0
Manual reset
100%
0%
Input range
137
(2) Heating-cooling control
The set value (SV) is set where the manipulated value for heating (MVh)/manipulated value for cooling (MVc) is
0%. Due to this, as long as the temperature process value (PV) and the set value (SV) is not in equilibrium at 0%
of manipulated value for heating (MVh)/manipulated value for cooling (MVc), an offset (remaining deviation)
generates. When an offset generates, the heating proportional band (Ph)/cooling proportional band (Pc) can be
manually shifted by the amount of the offset (remaining deviation).
Ex. When using the manual reset function in the following conditions
• Control method: P control
CH Manual reset amount setting (Un\G724, Un\G740, Un\G756, Un\G772): 800 (80%)
The L60TC4 shifts the manipulated value for heating (MVh) by which the temperature is stabilized at the
set value (SV) from 0% to 80%.
Overlap/dead band
100%
Heating: 100%
80%
Configure the settings
as follows:
Heating
Integral time (I): 0
Manipulated value Manual reset Derivative time (D): 0
for heating (MVh)
The manipulated
value for heating (MVh)
can be moved from 0%
to 80% to keep
the set value (SV) stable.
Heating: 0%
0%
Cooling: 0%
Cooling: 100%
-100%
Input range
138
CHAPTER 8 FUNCTIONS
Manual control is a form of control for which the user sets the manipulated value (MV) manually instead of obtaining it
automatically by PID control.
The manipulated value (MV) is checked every 250ms or 500ms*1, and is reflected to transistor output.
*1 This depends on the setting in "Sampling Cycle Selection". ( Page 109, Section 7.2 (1) (b))
139
8.2.6 Control output cycle unit selection function
Standard Heating-cooling
The unit of the control output cycle can be selected from 1s or 0.1s using this function.
When the control output cycle is set in 0.1s, control can be more attentive.
The control output cycle is the ON/OFF cycle of transistor output for the temperature control function.
The cycle can be set in the following buffer memory areas.
● The setting range and default value of the control output cycle depends on this setting. ( Page 364, Appendix 2
(23))
● A setting value discrepancy error (error code: 002EH) occurs right after changing this setting. To recover from the error
status, turn Set value backup instruction (Yn8) as follows: OFF→ON→OFF. Then, register the setting after the change to
the L60TC4.
140
CHAPTER 8 FUNCTIONS
The auto tuning function is designed for the L60TC4 to set the optimum PID constants automatically. In auto tuning,
the PID constants are calculated according to the hunting cycle and amplitude generated by repeated overshoot and
undershoot of the manipulated value (MV) toward the set value (SV).
Temperature process
The first overshoot and
value (PV) 3 End of auto tuning
undershoot are ignored.
ON
CH Auto tuning instruction
(Yn4 to Yn7) OFF
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
Executed in a program
Executed by the L60TC4
Remark
The time takes for auto tuning depends on the control subject.
141
(2) Buffer memory areas related to auto tuning
Auto tuning can be executed when the following data are set.
Note that other data must be preset to the values used for actual operation since actual control starts on
completion of auto tuning.
When "0" is set to the proportional band (P)/heating proportional band (Ph), auto tuning is not executed.
( Page 355, Appendix 2 (15))
*1 A value twice greater than the one in CH Integral time (I) setting (Un\G36, Un\G68, Un\G100, Un\G132) is
automatically set. However, if this setting is 0(s) when auto tuning is in process, the loop disconnection detection
judgment time is not stored.
142
CHAPTER 8 FUNCTIONS
To use the PID constants stored in the buffer memory also after the power is turned off, follow the methods
below.
• Use the initial setting of GX Works2. ( Page 110, Section 7.3)
• Keep the PID constants in the non-volatile memory, and transfer them when the power is turned on from off or
when the CPU module is released from the reset status. ( Page 235, Section 8.3.4)
• Write the value directly into the buffer memory through a program.
143
(5) Procedure of auto tuning
(a) GX Works2
Start from "Auto Tuning...".
[Tool] [Intelligent Function Module Tool] [Temperature Control Module] [Auto Tuning...]
1. Select the module by which auto tuning is executed,
and click .
↓
(To the next page)
144
CHAPTER 8 FUNCTIONS
4. Click .
8
↓
5. Click .
145
(From the previous page)
↓
6. Click .
7. Click .
↓
(To the next page)
146
CHAPTER 8 FUNCTIONS
10. Click .
12. Click .
↓
End
147
(b) Program
The execution procedure of auto tuning is as follows.
Start
Auto tuning start Switch CH Auto tuning instruction (Yn4 to Yn7) from on to off.
Auto tuning in progress CH Auto tuning status (Xn4 to Xn7) turns on.
Auto tuning completion CH Auto tuning status (Xn4 to Xn7) turns off and
(PID constants set) the calculated values are set to the buffer memory addresses.
Page 142, Section 8.2.7 (3)
End
148
CHAPTER 8 FUNCTIONS
149
(7) Conditions where auto tuning ends in fail
The conditions are described below.
(b) Setting change of the buffer memory during the execution of auto tuning
If a setting in the following buffer memory areas is changed during the execution of auto tuning, the processing
ends in fail.
(d) Time until the temperature process value (PV) reaches the set value (SV) for the first
time or a half the hunting cycle of the temperature process value (PV)
If the time below exceeds two hours, auto tuning ends in fail.
• Time from the start of auto tuning until CH Temperature process value (PV) (Un\G9 to Un\G12) reaches
the set value (SV) for the first time
• A half the hunting cycle of CH Temperature process value (PV) (Un\G9 to Un\G12)
For the time above not to exceed two hours, bring the temperature of the subject close to the set value (SV) in advance, then
execute auto tuning.
150
CHAPTER 8 FUNCTIONS
If auto tuning ends in fail due to the calculated value of PID constants as described above, the system configuration needs to
be reconsidered (such as selecting proper heater capacity).
(f) Change of the upper limit setting limiter or lower limit setting limiter and the set
value (SV)
If the set value (SV) goes out of the setting range due to the change in one of the following buffer memory
areas, auto tuning ends in fail.
• CH Upper limit setting limiter (Un\G55, Un\G87, Un\G119, Un\G151)
• CH Lower limit setting limiter (Un\G56, Un\G88, Un\G120, Un\G152)
151
(10)Adjustment after auto tuning
To change the control response toward the PID constants calculated by auto tuning, change the setting in the
following buffer memory area.
• CH Control response parameter (Un\G49, Un\G81, Un\G113, Un\G145) ( Page 366, Appendix 2 (25))
152
CHAPTER 8 FUNCTIONS
This is the simplified control form of the two-degree-of-freedom PID control. In this form of PID control, the L60TC4
controls the target subject using not only PID constants but also the control response parameter. The response speed
toward the change of the set value (SV) can be selected from three levels.
General PID control is called one-degree-of freedom PID control. In the one-degree-of freedom PID control, when PID
constants to improve "response to the change of the set value (SV)" are set, "response to the disturbance" degrades.
Conversely, when PID constants to improve "response to the disturbance" are set, "response to the change of the set
value (SV)" degrades.
On the other hand, in the two-degree-of-freedom PID control, "response to the change of the set value (SV)" and
"response to the disturbance" can be compatible with each other.
Note that required parameter settings increase and PID constants can hardly be auto-set by the auto tuning function
for complete two-degree-of-freedom PID control. Therefore, the L60TC4 operates in the simple two-degree-of-freedom
PID control for which parameters are simplified.
The level of "response to the change of the set value (SV)" can be selected from the following, maintaining the PID
constants that improve "response to the disturbance".
• Fast
• Normal
• Slow
Time
Set value (SV) change point
153
8.2.9 Derivative Action Selection Function
Standard Heating-cooling
An derivative action appropriate for each of fixed value action and ramp action can be selected and the action
characteristic can be improved using this function.
(1) Action
Each type of derivative action operates as shown below.
154
CHAPTER 8 FUNCTIONS
When the set value (SV) is changed, the change rate in the specified time unit can be set on "Setting Change Rate
Limiter Setting". The user can select whether to set this rate for temperature rise and temperature drop individually or
at once.
155
(c) Time unit setting
Set the time unit of the setting change rate limiter on "Setting change rate limiter Unit time setting".
Set value
(SV) 3
Set value 1 minute
(SV) 1
Time
1 minute
156
CHAPTER 8 FUNCTIONS
When the process value (PV) or deviation reaches the value set in advance, the system is set in an alert status. Use
this function to activate danger signals of devices or safety devices.
The alert function is classified into input alerts and deviation alerts depending on the setting of the alert mode.
• Input alert: upper limit input alert, lower limit input alert ( Page 157, Section 8.2.11 (1))
• Deviation alert: upper limit deviation alert, lower limit deviation alert, upper lower limit deviation alert, within-
range alert ( Page 158, Section 8.2.11 (2))
8
Alert set value Alert set value
Time Time
157
(2) Deviation alert
With the deviation alert, when the deviation (E) between the temperature process value (PV) and the set value
(SV) meets a particular condition, the system is put in an alert status.
The set value (SV) to be referred is either "set value (SV) monitor" or "set value (SV) setting" depending on the
alert mode. When a setting change rate limiter is specified, "set value (SV) monitor" follows the set value (SV) by
the specified change rate. (For details on the setting change rate limiter setting, refer to Page 369, Appendix
2 (28).)
The following table describes the use of each set value (SV) of when a setting change rate limiter is specified, and
can be referred to use a deviation alert.
(a) Set value (SV) and the setting change rate limiter setting
The following figures show the relationships of two types of set value (SV) depending on whether the setting
change rate limiter is specified or not.
• When the setting change rate limiter is not specified: The two types of set value (SV) are the same value.
Change
0 Time
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CHAPTER 8 FUNCTIONS
• When the setting change rate limiter is specified: The value in CH Set value (SV) monitor (Un\G25 to
Un\G28) follows the set value (SV) of after the setting is reflected.
0 Time
When the alert set value is positive When the alert set value is negative
8
Set value
(SV)*1
Set value
(SV)*1
0 Time
Alert set value
*1 Depending on the alert mode, this value becomes "set value (SV) monitor" or "set value (SV) setting". ( Page 158,
Section 8.2.11 (2) (a))
159
(c) Lower limit deviation alert
When the deviation (E) is equal to or less than the alert set value, the system is put in an alert status.
When the alert set value is positive When the alert set value is negative
Set value
(SV)*1
Set value
(SV)*1
Time Time
Deviation (E) Deviation (E)
(= Temperature process value (PV) - set value (SV)*1) (= Temperature process value (PV) - set value (SV)*1)
*1 Depending on the alert mode, this value becomes "set value (SV) monitor" or "set value (SV) setting". ( Page 158,
Section 8.2.11 (2) (a))
Time
Deviation (E) (= Temperature process value (PV) - set value (SV)*1)
0 Time
Alert status
*1 Depending on the alert mode, this value becomes "set value (SV) monitor" or "set value (SV) setting". ( Page 158,
Section 8.2.11 (2) (a))
160
CHAPTER 8 FUNCTIONS
Time
Deviation (E) (= Temperature process value (PV) - set value (SV)*1)
0 Time
Alert status
*1 Depending on the alert mode, this value becomes "set value (SV) monitor" or "set value (SV) setting". ( Page 158,
8
Section 8.2.11 (2) (a))
161
(f) Setting method (alert mode and the set value (SV) to be referred)
Select one of the two types of set value (SV) described in Page 158, Section 8.2.11 (2) by specifying an
alert mode.
• When the alert judgment requires the value in CH Set value (SV) monitor (Un\G25 to Un\G28), set one
of the following values.
• When the alert judgment requires the value in CH Set value (SV) setting (Un\G34, Un\G66, Un\G98,
Un\G130), set one of the following values.
162
CHAPTER 8 FUNCTIONS
Ex. When the alert mode is set to Lower limit deviation alert with standby (10)
The alert function is inactive until the deviation (E) exceeds the alert set value (right figure below).
0 Time 0 Time
Wait operation
region
Alert status Alert status
8
Non-alert status Alert status Non-alert status Alert status
*1 Depending on the alert mode, this value becomes "set value (SV) monitor" or "set value (SV) setting". ( Page 158,
Section 8.2.11 (2) (a))
163
(4) Alert with standby (second time)
A function to deactivate the alert function once again when the set value (SV) is changed is added to an alert with
standby. This is called an alert with standby (second time).
When control needs the set value (SV) change, the alert supposed to occur can be avoided when the set value is
changed by selecting an alert with standby (second time).
Ex. When the temperature process value (PV) is on the position as below before the set value (SV) change
Before temperature
Alert region
set value (SV) change
*1 Depending on the alert mode, this value becomes "set value (SV) monitor" or "set value (SV) setting". ( Page 158,
Section 8.2.11 (2) (a))
For a deviation alert, when the set value (SV) is changed, the temperature process value (PV) goes into the
alert area; therefore, the system goes into an alert status.
To prevent the case above, the alert output is put on standby.
164
CHAPTER 8 FUNCTIONS
Remark
If a setting change rate limiter is specified, an alert with standby (second time) is not active even though one of the following
alert modes is selected.
The standby (second time) is used to prevent alert occurrence when the set value (SV) is changed.
If a setting change rate limiter is specified, the value in CH Set value (SV) monitor (Un\G25 to Un\G28) gradually changes
following the set value (SV) when the set value (SV) is changed. Suppose that the standby (second time) function is
activated under such occasion. The alert standby would be always active; therefore an alert would not be output even when
the temperature process value (PV) is not following the value in CH Set value (SV) monitor (Un\G25 to Un\G28). To
prevent such cases, the standby (second time) function is deactivated if a setting change rate limiter is used.
165
(5) Condition for alert judgment
Whether alert occurrence is judged or not depends on the settings of the followings:
• Setting/operation mode instruction (Yn1) ( Page 330, Appendix 1.2 (1))
• PID continuation flag (Un\G169) ( Page 381, Appendix 2 (43))
• CH PID control forced stop instruction (YnC to YnF) ( Page 333, Appendix 1.2 (7))
• CH Stop mode setting (Un\G33, Un\G65, Un\G97, Un\G129) ( Page 353, Appendix 2 (13))
The following table shows the relationship between each setting above and the execution of alert judgment.
: Judged ×: Not judged
Setting/operation PID CH PID control CH Stop mode setting
Alert
mode instruction continuation forced stop instruction (Un\G33, Un\G65, Un\G97,
judgment
(Yn1)*1 flag (Un\G169) (YnC to YnF) Un\G129)
Stop (0) ×
Power ON, Stop (0)/Continue
OFF/ON Monitor (1) ×
Setting mode (1)
Alert (2)
Even if the conditions above are satisfied, when CH Unused channel setting (Un\G61, Un\G93, Un\G125,
Un\G157) is set to Unused (1), alert judgment is not executed. ( Page 376, Appendix 2 (35))
(6) Condition where CH Alert occurrence flag (XnC to XnF) turns off
The condition where CH Alert occurrence flag turns off differs depending on the setting of the following buffer
memory area.
• CH Stop mode setting (Un\G33, Un\G65, Un\G97, Un\G129) ( Page 353, Appendix 2 (13))
166
CHAPTER 8 FUNCTIONS
167
(8) Setting the alert dead band
When the temperature process value (PV) or deviation (E) is close to the alert set value, alert status and non-alert
status may alternates repeatedly due to inconsistent input.
Such case can be prevented by setting an alert dead band.
Ex. When the alert mode is set to Upper limit input alert (1) ( Page 157, Section 8.2.11 (1))
When a value other than 0 (0.0%) is set in Alert dead band setting (Un\G164), the system is put in the
alert status when upper limit input becomes equal to or greater than the alert set value. The system is put
in the non-alert status when the upper limit falls below the alert dead band (figure on the right).
When 0 (0.0%) is set in Alert dead band setting When a value other than 0 (0.0%) is set in Alert dead
(Un\G164) band setting (Un\G164)
Time Time
Alert status Alert status
168
CHAPTER 8 FUNCTIONS
Ex. When the alert mode is set to Upper limit input alert (1) ( Page 157, Section 8.2.11 (1))
When 5 is set as the number of alert delay, the system is not put in the alert status if the number of
sampling is 4 or less.
169
(10)Alert mode and settings
The following table shows the alert modes and validity/availability of related settings.
(Active/Yes: , Inactive/No: ⎯)
170
CHAPTER 8 FUNCTIONS
The RFB (reset feed back) function operates when deviation (E) continues for a long period of time. In such occasion,
this function limits the PID operation result (manipulated value (MV)) from an integral action so that it does not exceed
the valid range of the manipulated value (MV).
This function operates automatically on execution of PID control; therefore, a setting by the user is unnecessary.
Remark
When the PID operation result exceeds the upper limit output limiter value, the L60TC4 operates as follows:
• The RFB function levels the manipulated value (MV) to the upper limit output limiter value by feeding back the
exceeded value to the integral value.
When the PID operation result is below the lower limit output limiter value, the L60TC4 operates as follows:
• The RFB function levels the manipulated value (MV) to the lower limit output limiter value by feeding back the
lacking value to the integral value.
171
8.2.13 Input/output (with another analog module) function
Standard Heating-cooling
Input and output can be processed using other analog modules (such as an A/D converter module or D/A converter
module) in the system.
(1) Input
In general, a temperature control module uses the temperature measured through thermocouples or platinum
resistance thermometers connected to the module as a temperature process value (PV).
In the L60TC4, the digital input value of current or voltage converted by other analog modules (such as an A/D
converter module) in the system can also be used as a temperature process value (PV).
2. Store the value of another analog module (such as an A/D converter module) into CH
Temperature process value (PV) for input with another analog module (Un\G689 to Un\G692).
Store the value of another analog module (such as an A/D converter module) into CH
Temperature process value (PV) for input with another analog module. (Un\G689 to Un\G692)
( Page 402, Appendix 2 (74))
● If the second procedure above is executed ahead of the first procedure, a write data error (error code: 4H) occurs.
● When this function is used, the value in the following buffer memory area is used for the temperature process value (PV)
scaling function.
• CH Temperature process value (PV) for input with another analog module (Un\G689 to Un\G692)
For details on the temperature process value (PV) scaling function, refer to the following.
Page 221, Section 8.3.1
172
CHAPTER 8 FUNCTIONS
(2) Output
Instead of the transistor output from the temperature control module, analog output values from other analog
modules (such as a D/A converter module) can be used as the manipulated value (MV).
2. Store the value in CH Manipulated value (MV) for output with another analog module (Un\G177 to
Un\G180) into the buffer memory in other analog module (such as a D/A converter module).
( Page 383, Appendix 2 (47))
● When the manipulated value (MV) is -5.0% to 0.0%, 0 is stored in Manipulated value (MV) for output with another analog
module. When the manipulated value (MV) is 100.0% to 105.0%, 4000/12000/16000/20000 is stored in Manipulated
value (MV) for output with another analog module.
● The manipulated value (MV) in a percentage value is stored into Manipulated value (MV) for output with another analog 8
module (digital output value) in real time.
173
8.2.14 ON delay output function
Standard Heating-cooling
This function allows the user to set the delay (response/scan time delay) of transistor output. By setting a delay, and
monitoring the ON delay output flag and external output on the program, disconnection of external output can be
judged. The following figure is an example using the ON delay flag.
Disconnection is determined
based on the ON/OFF status
of the contact of the input module
CPU module L60TC4 Input module and ON delay output flag.
Transistor output
External
current
sensor
Heater
174
CHAPTER 8 FUNCTIONS
The L60TC4 constantly monitors the control state. When the control system is oscillatory, this function allows PID
constants to be automatically changed under the following situations such as:
• After the control has been just started
• When the set value (SV) is changed
• When the characteristics of a controlled object fluctuates
Unlike the auto tuning function, a normal control response waveform is monitored and PID constants are automatically
calculated and set. This allows an object to be controlled with the most suitable PID constants all the time without
disturbance.
175
(2) Starting ST and vibration ST
Two types of self-tuning are available depending on the state of the control system: starting ST (self-tuning) and
vibration ST.
• Starting ST: Self-tuning is performed immediately after the control is started or when the set value (SV) is
changed.
• Vibration ST: Self-tuning is performed when the control system in a stable state has become oscillatory due
to reasons such as disturbance.
Starting ST Vibration ST
Time
176
CHAPTER 8 FUNCTIONS
Self-tuning start
Did the
temperature adjustment control start? NO
Or did the set value (SV)
change?
YES
CH Auto tuning status (Xn4 to Xn7) turns on. Is the
(Starting ST) temperature process value (PV) NO
changed out of the set
value (SV)?
CH PID auto-correction status YES
(b0 of Un\G575, Un\G607, Un\G639, Un\G671)
turns OFF.
NO
Is the response erratic?
8
YES PID constants are calculated and changed by
self-tuning.
The setting is changed to PID constants calculated by
self-tuning.
Self-tuning completion
177
(4) Operation with starting ST
This section explains the operation of when the temperature control is started or the set value (SV) is changed
(starting ST).
With starting ST, the module monitors the response waveform of the temperature process value (PV) of when the
temperature control is started or when the set value (SV) is changed. Then PID constants are automatically
corrected. The following table lists the operations of the module with starting ST.
Control start
Time
Response measurement/evaluation
Self-tuning in execution
ON
CH Auto tuning status
OFF
(Xn4 to Xn7)
ON
CH PID auto-correction status
(b0 of Un\G575, Un\G607, OFF (Only when PID constants were changed)
Un\G639, Un\G671)
PID constants Before change (Only for poor response) After change
178
CHAPTER 8 FUNCTIONS
If the starting ST is started when the temperature process value (PV) is not stable, incorrect PID constants may be
determined. Execute the starting ST after the temperature process value (PV) has been stable for two minutes or longer.
179
(5) Operation with vibration ST
This section explains the operation of when a control response is oscillatory (vibration ST).
With vibration ST, PID constants are automatically corrected to settle a vibration when a control response
becomes oscillatory due to reasons such as the change in the characteristic of a controlled object and conditions
for operation.
The following table lists the operations of the module with vibration ST. (The listed operations are those under the
state where temperature is being controlled with the PID constants set.)
Time
Response measured
Self-tuning in execution
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
ON
CH PID auto-correction status
Depends on previous
(b0 of Un\G575, Un\G607, execution result OFF
Un\G639, Un\G671)
(b) Precautions
If self-tuning (vibration ST) is executed on the following objects, incorrect PID constants may be determined:
• Controlled objects where a disturbance periodically occurs
• Controlled objects with strong mutual interference
180
CHAPTER 8 FUNCTIONS
Oscillation detected
Time
Self-tuning disabled Self-tuning in execution
ON
CH Self-tuning disable status
OFF
(b8 of Un\G575, Un\G607, Un\G639, Un\G671)
ON
CH PID auto-correction status
(Depends on previous execution result) OFF
(b0 of Un\G575, Un\G607, Un\G639, Un\G671)
(c) The lower limit output limiter value is lower than the manipulated value (MV) and the
manipulated value (MV) is lower than the upper limit output limiter value when the
temperature control is started and the set value (SV) is changed
The starting ST does not start. However, self-tuning is enabled at the time of when a control response becomes
oscillatory under the following setting.
• CH Self-tuning setting (Un\G574, Un\G606, Un\G638, Un\G670) is set to Starting ST and vibration ST
(4).
181
(d) The manipulated value (MV) is not changed from the lower limit output limiter value
or upper limit output limiter value when the temperature control is started and the
set value (SV) is changed
The starting ST does not start. However, self-tuning is enabled at the time of when a control response becomes
oscillatory under the following setting.
• CH Self-tuning setting (Un\G574, Un\G606, Un\G638, Un\G670) is set to Starting ST plus Vibration ST
(4).
(e) The temperature process value (PV) is not within the temperature measurement
range
CH Self-tuning disable status (b8 of Un\G575, Un\G607, Un\G639, Un\G671) turns 1 (ON).
(f) The value set in CH Output variation limiter setting (Un\G44, Un\G76, Un\G108,
Un\G140) is not 0 ( Page 362, Appendix 2 (20))
CH Self-tuning disable status (b8 of Un\G575, Un\G607, Un\G639, Un\G671) turns 1 (ON).
(g) CH AUTO/MAN mode shift (Un\G50, Un\G82, Un\G114, Un\G146) is set to MAN (1)
( Page 367, Appendix 2 (26))
CH Self-tuning disable status (b8 of Un\G575, Un\G607, Un\G639, Un\G671) turns 1 (ON).
182
CHAPTER 8 FUNCTIONS
• CH Temperature process value (PV) (Un\G9 to Un\G12) is outside the temperature measurement range. 8
( Page 336, Appendix 2 (3))
• The manipulated value (MV) does not reach the upper limit output limiter value or lower limit output limiter
value before the measurement is completed and necessary measurement data is not obtained.
183
(9) Precautions
• Before starting the temperature control using the L60TC4, power on a controlled object such as a heater. If
the temperature control is started with a heater powered off, PID constants are calculated based on a
response that differs from the original characteristics using self-tuning.
Original response
Response of when a heater is powered on
after the L60TC4 starts temperature control
Control start
Time
Heater powered ON
• Do not use the self-tuning function for controlled objects where a great disturbance (uncontrollable
disturbance) occurs periodically. Doing so may cause improper PID constants to be determined by self-
tuning. If the function is used for such objects, improper PID constants are set and the response for the set
value (SV) change or disturbance becomes slow.
Ex. Temperature control for an injection mold, temperature control for a hot plate for a semiconductor
manufacturing equipment
184
CHAPTER 8 FUNCTIONS
The upper limit output limiter value for each channel is changed automatically and the peak current is suppressed by
dividing timing for transistor outputs using this function.
When the peak current suppression When the peak current suppression
control function is not used control function is used
20s 20s
5s 5s 5s 5s
CH1 CH1
Transistor Transistor
output output
CH2 CH2
Transistor Transistor
output output
CH3 CH3
Transistor Transistor
output output
CH4 CH4
Transistor Transistor
output output
Since all the transistor outputs used Setting the transistor outputs to
8
turn on at the same time, the peak different ON timings can reduce
current becomes high. the peak current to that of one
transistor output.
185
(1) The number of timing divided and upper limit output limiter
Set the number of timing to be divided (setting in Peak current suppression control group setting (Un\G784) in the
setting mode (Setting/operation mode status (Xn1): off). The setting is enabled by turning off, on, and off Setting
change instruction (YnB). At the time when the setting is enabled, the following buffer memory area is
automatically set according to the number of timing divided.
• CH Upper limit output limiter (Un\G42, Un\G74, Un\G106, Un\G138) ( Page 360, Appendix 2 (19))
The following table lists the setting details.
The no. of timing divided CH Upper limit output limiter (Un\G42, Un\G74, Un\G106, Un\G138)
2 500 (50.0%)
3 333 (33.3%)
4 250 (25.0%)
When using this function, set the control output cycles for target channels to the same value. Even if the following buffer
memory area setting is different by each channel, an error does not occur.
• CH Control output cycle setting (Un\G47, Un\G79, Un\G111, Un\G143) ( Page 364, Appendix 2 (23))
The module operates according to the value (%) of CH Upper limit output limiter (Un\G42, Un\G74, Un\G106, Un\G138)
automatically set when this function is used.
ON
Setting/operation mode instruction (Yn1) OFF
ON
Setting/operation mode status (Xn1) OFF
ON
Setting change completion flag (XnB) OFF
Executed in a program
Executed by the L60TC4
186
CHAPTER 8 FUNCTIONS
The following shows the relationship between groups and the values (%) of CH Upper limit output limiter
(Un\G42, Un\G74, Un\G106, Un\G138).
8
CH4 CH3 CH2 CH1 CH1 CH2 CH3 CH4
In Example 2, the maximum number of groups is four; therefore, timing is divided into four timing. Because no
channel is set for Group 3, no channel starts transistor output at the timing for Group 3.
187
(b) Three timing
The following table shows two examples.
The following shows the relationship between groups and the values (%) of CH Upper limit output limiter
(Un\G42, Un\G74, Un\G106, Un\G138).
188
CHAPTER 8 FUNCTIONS
The following shows the relationship between groups and the values (%) of CH Upper limit output limiter
(Un\G42, Un\G74, Un\G106, Un\G138).
Group 1 Group 2
8
Example 2 0 0 2 1 H Divided into
2 groups
0000 0000 0010 0001
50% 50%
CH4 CH3 CH2 CH1
CH1 CH2
189
8.2.17 Simultaneous temperature rise function
Standard
This function allows several loops to reach the set value (SV) at the same time. Simultaneous temperature rise can be
performed on up to two groups separately by setting a group for the channels to rise at the same time. This function is
effective for controlled objects where the temperature rise should complete at the same time. Aligning the time for
temperature rise completion can perform even temperature control without partial burning or partial heat expansion. In
addition, the channel reaching the set value (SV) first does not need to be kept warm at the set value (SV) until the last
channel reaches, leading to energy saving.
Ex. The simultaneous temperature rise function used and not used in CH1
Temperature
process value (PV) Useless energy
190
CHAPTER 8 FUNCTIONS
*1 This becomes Simultaneous temperature rise in process (1) when the temperature rise starts; however, it becomes
Simultaneous temperature rise not in process (0) before the temperature rise starts.
191
Ex. When channels are divided as following:
• CH1 and CH2: Group 1
• CH3 and CH4: Group 2
*1 They become Simultaneous temperature rise in process (1) when the temperature rise starts; however, they become
Simultaneous temperature rise not in process (0) before the temperature rise starts.
Remark
● When the operation mode is changed to the setting mode (Setting/operation mode instruction (Yn1) is turned on and off)
during simultaneous temperature rise, the control is stopped. In addition, CH Simultaneous temperature rise status
(Un\G734, Un\G750, Un\G766, Un\G782) changes from Simultaneous temperature rise in process (1) to Simultaneous
temperature rise not in process (0). (An error does not occur.)
● When the simultaneous temperature rise function is executed, the setting change rate limiter cannot be used.
( Page 369, Appendix 2 (28))
192
CHAPTER 8 FUNCTIONS
Before executing the simultaneous temperature rise function, the simultaneous temperature rise parameter needs
to be automatically calculated (or arbitrarily set).
If the setting in Peak current suppression control group setting (Un\G784) is changed after the simultaneous temperature
rise parameter is calculated, the intended control may not be performed. If so, calculate the simultaneous temperature rise
parameter again.
For details on the peak current suppression function, refer to the following.
Page 185, Section 8.2.16
193
(5) Simultaneous temperature rise AT
PID constants and the simultaneous temperature rise parameter are calculated. The waveform upon execution is
the same as that for the auto tuning function.
For details on the auto tuning function, refer to the following.
Page 141, Section 8.2.7
ON
CH Auto tuning instruction
(Yn4 to Yn7) OFF
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
ON
CH AT simultaneous temperature rise parameter
OFF
calculation completion
(b0 of Un\G573, Un\G605, Un\G637, Un\G669)
Executed in a program
Executed by the L60TC4
194
CHAPTER 8 FUNCTIONS
ON
CH Auto tuning instruction
(Yn4 to Yn7) OFF
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
8
Control status PID control Auto tuning PID control
Executed in a program
Executed by the L60TC4
The L60TC4 turns CH Simultaneous temperature rise AT disable status (b2 of Un\G573, Un\G605, Un\G637,
Un\G669) to 1 (ON). With CH Auto tuning status (Xn4 to Xn7) on, the module performs the same processing
as normal auto tuning.
195
(d) When the simultaneous temperature rise parameter cannot be calculated
The simultaneous temperature rise parameter cannot be calculated under the following conditions:
• When the maximum gradient is not determined
• When the saturation time for output is short
The L60TC4 turns CH AT simultaneous temperature rise parameter calculation error status (b1 of Un\G573,
Un\G605, Un\G637, Un\G669) to 1 (ON).
ON
CH Auto tuning instruction
(Yn4 to Yn7) OFF
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
ON
CH AT simultaneous temperature rise parameter
OFF
calculation error status
(b1 of Un\G573, Un\G605, Un\G637, Un\G669)
Executed in a program
Executed by the L60TC4
196
CHAPTER 8 FUNCTIONS
(a) Operation with the simultaneous temperature rise parameter setting using self-
tuning
The L60TC4 operates as following.
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
(b) Condition for the simultaneous temperature rise parameter setting using self-tuning
The condition is the same as that for the starting ST. ( Page 178, Section 8.2.15 (4) (a))
When the self-tuning cannot be started up, the L60TC4 operates as following with the PID control continued:
• CH Self-tuning disable status (b8 of Un\G575, Un\G607, Un\G639, Un\G671) is turned 1 (ON).
The following shows how the L60TC4 operates when self-tuning is not executed.
ON
CH Self-tuning disable status
(b8 of Un\G575, Un\G607, Un\G639, Un\G671) OFF
Temperature control start,
set value (SV) change or
oscillation detected
197
(c) When the simultaneous temperature rise parameter cannot be calculated
The simultaneous temperature rise parameter cannot be calculated under the following conditions:
• When the maximum gradient is not determined
• When the saturation time for output is short
The L60TC4 turns CH Simultaneous temperature rise parameter error status (b9 of Un\G575, Un\G607,
Un\G639, Un\G671) to 1 (ON).
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
To restore CH Simultaneous temperature rise parameter error status (b9 of Un\G575, Un\G607, Un\G639, Un\G671) to 0
(OFF), set the following:
• Set CH Self-tuning setting (Un\G574, Un\G606, Un\G638, Un\G670) to Not performing ST (0).
To calculate the simultaneous temperature rise parameter, execute self-tuning again after the temperature has dropped.
(e) How to set the simultaneous temperature rise parameter using self-tuning
Select one of the following setting values under "Self-tuning setting".
• 2: Starting ST (Simultaneous Temperature Rise Parameter Only)
• 3: Starting ST (PID Constant and Simultaneous Temperature Rise Parameter)
198
CHAPTER 8 FUNCTIONS
(a) When the simultaneous temperature rise AT is started before the simultaneous
temperature rise parameter is calculated with self-tuning
The simultaneous temperature rise parameter is not calculated neither with self-tuning nor auto tuning. PID
constants are changed.
ON
CH Auto tuning instruction
(Yn4 to Yn7) OFF
CH Simultaneous temperature
rise parameter correction status
(b1 of Un\G575, Un\G607, CH Self-tuning flag
Un\G639, Un\G671) OFF (Un\G575, Un\G607,
Un\G639, Un\G671)
CH Simultaneous temperature
rise parameter error status
(b9 of Un\G575, Un\G607,
Un\G639, Un\G671) OFF
CH Self-tuning error
(b10 of Un\G575, Un\G607,
Un\G639, Un\G671) OFF
CH AT simultaneous temperature
rise parameter calculation completion
(b0 of Un\G573, Un\G605,
CH AT simultaneous
Un\G637, Un\G669) OFF temperature rise parameter
calculation flag
CH AT simultaneous temperature ON (Un\G573, Un\G605,
rise parameter calculation error status Un\G637, Un\G669)
(b1 of Un\G573, Un\G605,
Un\G637, Un\G669) OFF
199
(b) When the simultaneous temperature rise AT is started after the simultaneous
temperature rise parameter is calculated with self-tuning
The simultaneous temperature rise parameter calculated with self-tuning is effective. Then PID constants are
changed with auto tuning.
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
ON
CH Auto tuning instruction
(Yn4 to Yn7) OFF
CH Simultaneous temperature
rise parameter correction status ON
(b1 of Un\G575, Un\G607, CH Self-tuning flag
Un\G639, Un\G671) OFF (Un\G575, Un\G607,
Un\G639, Un\G671)
CH Simultaneous temperature
rise parameter error status
(b9 of Un\G575, Un\G607,
Un\G639, Un\G671) OFF
CH Self-tuning error
(b10 of Un\G575, Un\G607,
Un\G639, Un\G671) OFF
CH AT simultaneous temperature
rise parameter calculation completion
(b0 of Un\G573, Un\G605, CH AT simultaneous
Un\G637, Un\G669) OFF temperature rise parameter
calculation flag
(Un\G573, Un\G605,
CH AT simultaneous temperature Un\G637, Un\G669)
rise parameter calculation error status
ON
(b1 of Un\G573, Un\G605,
Un\G637, Un\G669) OFF
200
CHAPTER 8 FUNCTIONS
(c) When CH Auto tuning instruction (Yn4 to Yn7) is turned off and on in the setting
mode and the module is shifted to the operation mode
After the module is shifted to the operation mode (Setting/operation mode instruction (Yn1) is turned off and
on), the simultaneous temperature rise parameter and PID constants are changed with auto tuning.
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
ON
CH Simultaneous temperature
rise parameter correction status
(b1 of Un\G575, Un\G607,
Un\G639, Un\G671) OFF CH Self-tuning flag
(Un\G575, Un\G607,
Un\G639, Un\G671)
CH Simultaneous temperature
rise parameter error status
(b9 of Un\G575, Un\G607,
Un\G639, Un\G671) OFF
CH Self-tuning error
(b10 of Un\G575, Un\G607,
Un\G639, Un\G671) OFF
CH AT simultaneous temperature
rise parameter calculation completion ON
(b0 of Un\G573, Un\G605, CH AT simultaneous
Un\G637, Un\G669) OFF temperature rise parameter
calculation flag
(Un\G573, Un\G605,
CH AT simultaneous temperature Un\G637, Un\G669)
rise parameter calculation error status
(b1 of Un\G573, Un\G605,
Un\G637, Un\G669) OFF
201
(d) When auto tuning is started with the temperature process value (PV) within the
stable judgment width (1°C ( )) after the setting mode is changed to the operation
mode
Until the temperature process value (PV) goes outside the stable judgment width (1°C ( )), the data measured
after the module is shifted to the operation mode (Setting/operation mode instruction (Yn1) is turned off and on)
can be used. Therefore, the simultaneous temperature rise parameter can be calculated with auto tuning.
ON
CH Auto tuning status
(Xn4 to Xn7) OFF
ON
CH Auto tuning instruction
(Yn4 to Yn7) OFF
CH Simultaneous temperature
rise parameter correction status
(b1 of Un\G575, Un\G607, CH Self-tuning flag
Un\G639, Un\G671) OFF (Un\G575, Un\G607,
Un\G639, Un\G671)
CH Simultaneous temperature
rise parameter error status
(b9 of Un\G575, Un\G607,
Un\G639, Un\G671) OFF
CH Self-tuning error
(b10 of Un\G575, Un\G607,
Un\G639, Un\G671) OFF
CH AT simultaneous temperature
rise parameter calculation completion ON
(b0 of Un\G573, Un\G605, CH AT simultaneous
Un\G637, Un\G669) OFF temperature rise parameter
calculation flag
(Un\G573, Un\G605,
CH AT simultaneous temperature Un\G637, Un\G669)
rise parameter calculation error status
(b1 of Un\G573, Un\G605,
Un\G637, Un\G669) OFF
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CHAPTER 8 FUNCTIONS
Whether PID operation is performed with forward action or reverse action can be selected using this function.
This function can be used in all the control methods (two-position control, P control, PI control, PD control, and PID
control). ( Page 129, Section 8.2.3)
For details on the operation, refer to the following.
Page 24, Section 1.4.2
203
8.2.19 Loop disconnection detection function
Standard
Using this function detects an error occurring within a control system (control loop) due to reasons such as a load
(heater) disconnection, an externally-operable device (such as a magnetic relay) failure, and input disconnection.
(a) Setting for the unit time to monitor the amount of changes in the temperature
process value (PV)
Set the unit time under "Loop disconnection detection judgement time".
When not using this function, set CH Loop disconnection detection judgment time (Un\G59, Un\G91, Un\G123, Un\G155)
to 0.
204
CHAPTER 8 FUNCTIONS
When the loop disconnection detection dead band is set, loop disconnection does not occur even if the temperature does
not change by 2°C ( ) or more with the set value (SV) 100% or 0% of control output.
205
8.2.20 Proportional band setting function
Heating-cooling
Proportional band (P) values can be set for heating and cooling separately using this function. Different gradients can
be set by using different proportional band (P) values in a heating and cooling area.
Manipulated value
0% for heating (MVh) 0%
Manipulated value
Set value (SV) for cooling (MVc) 0%
Cooling
Manipulated value
for cooling (MVc) 100%
-100%
Manipulated value
for cooling (MVc)
206
CHAPTER 8 FUNCTIONS
An auto tuning calculation formula is automatically selected according to the selected cooling method during auto
tuning and the operation is started using this function.
Select one of the following characteristics:
• Air Cooled: The cooling characteristic is nonlinear and cooling ability is low.
• Water Cooled: The cooling characteristic is nonlinear and cooling ability is high.
• Linear: The cooling characteristic is close to the linear shape.
Air-cooling
0.6
Devices such as
cooling fans
0.4 Linear
8
Devices such as
electron coolers
0.2
0
0 10 20 30 40 50 60 70 80 90 100
Manipulated value for cooling (MVc) (%)
PID constants are calculated and executed based on this setting during auto tuning; therefore, more appropriate PID
constants can be found by setting more applicable cooling characteristic of a device.
For details on the auto tuning function, refer to the following.
Page 141, Section 8.2.7
207
(1) Setting method
Set the characteristic under "Cooling method setting".
● An auto tuning calculation formula to find PID constants is determined based on this setting; therefore, configure this
setting before executing auto tuning.
● "Air Cooled" and "Water Cooled" roughly indicate the level of the cooling ability. When a device is too cooled even if it is
set to Air Cooled, set the module to Water Cooled (1H). When a device is not very cooled even if it is set to Water Cooled,
set the module to Air Cooled (0H).
● In general, the ability of water cooling is higher than that of air cooling and cooling may be too strong if the same PID
constants as air cooling are used. Some time is required until the control becomes stable upon the initial start-up,
disturbance, or setting change. Therefore, in auto tuning, PID constants for when the module is set to Water Cooled (1H)
become larger than those for when the module is set to Air Cooled (0H).
208
CHAPTER 8 FUNCTIONS
In heating-cooling control, the temperature process value (PV) significantly changes due to slight heating or cooling
control output when the heat produced by a controlled object and natural cooling are being balanced. Consequently,
excessive output may be performed.
The temperature where the cooling control output starts can be shifted using this function; therefore, whether control
stability is prioritized or energy saving is prioritized can be selected.
(1) Overlap
Overlap refers to the temperature area where both of heating control and cooling control are performed. In the
temperature area where both heating and cooling output overlap, both of the output negate each other, thus the
control gain becomes moderate. Consequently, the change amount in the temperature process value (PV) for the
output becomes small, improving control stability.
100%
Heating
Temperature
0% process value (PV)
-100%
209
(2) Dead band
Dead band refers to the temperature area where neither heating control output nor cooling control output is
performed. When the temperature process value (PV) is stable within this area, output is not performed for the
slight change in the temperature, resulting in energy saving.
Manipulated value
for heating (MVh): 0%
Heating only Manipulated value Cooling only
(manipulated value for cooling (MVc): 0%) for cooling (MVc): 0% (manipulated value for heating (MVh): 0%)
100%
Temperature
0% process value (PV)
-100%
210
CHAPTER 8 FUNCTIONS
Manipulated value
for heating (MVh): 0%
Heating only Manipulated value Cooling only
(manipulated value for cooling (MVc): 0%) for cooling (MVc): 0% (manipulated value for heating (MVh): 0%)
Temperature
0% process value (PV)
Cooling
-100%
Input range
8
(4) Setting method
Set the function under "Overlap/dead band setting".
211
8.2.23 Temperature conversion function (using unused
channels)
Heating-cooling
In heating-cooling control (normal mode) and mix control (normal mode), only temperature measurement can be
performed by using unused temperature input terminals. When this function is used, temperature control and alert
judgment are not performed.
Terminal symbol
L60TCTT4/L60TCTT4BW*1 L60TCRT4/L60TCRT4BW*1
Terminal No. Heating-cooling Heating-cooling
Mix control Mix control
control control
(normal mode) (normal mode)
(normal mode) (normal mode)
1 L1H L1H L1H L1H
2 L1C L1C L1C L1C
3 L2H L3 L2H L3
4 L2C L4 L2C L4
5 COM- COM- COM- COM-
6 Unused Unused Unused Unused
7 CH1+ CH1+ CH1 A CH1 A
8 CH2+ MT2+ CH2 A MT2 A
9 CH1- CH1- CH1 B CH1 B
10 CH2- MT2- CH2 B MT2 B
11 Unused Unused CH1 b CH1 b
12 CJ CJ CH2 b MT2 b
13 Unused Unused MT3A CH3 A
14 CJ CJ MT4A CH4 A
15 MT3+ CH3+ MT3B CH3 B
16 MT4+ CH4+ MT4B CH4 B
17 MT3- CH3- MT3b CH3 b
18 MT4- CH4- MT4b CH4 b
*1 For the L60TCTT4BW and L60TCRT4BW, the terminals in the table above are those on a terminal block for I/O.
212
CHAPTER 8 FUNCTIONS
(3) Buffer memory areas that can be used with this function
The following table lists the buffer memory areas that can be used with this function (the terminals used
correspond to the buffer memory areas in the table).
Buffer memory
Buffer memory area name Reference
MT2 (Monitor CH2) MT3 (Monitor CH3) MT4 (Monitor CH4)
Error code Un\G0 Page 334, Appendix 2 (1)
CH Decimal point position Un\G2 Un\G3 Un\G4 Page 334, Appendix 2 (2)
CH Alert definition Un\G6 Un\G7 Un\G8 Page 336, Appendix 2 (3)
CH Temperature process value
Un\G10 Un\G11 Un\G12 Page 338, Appendix 2 (4)
(PV)
Cold junction temperature
Un\G29 Page 342, Appendix 2 (9)
process value
CH Input range Un\G64 Un\G96 Un\G128 Page 345, Appendix 2 (12)
CH Sensor correction value
Un\G77 Un\G109 Un\G141 Page 363, Appendix 2 (21)
setting
CH Primary delay digital filter
Un\G80 Un\G112 Un\G144 Page 365, Appendix 2 (24)
setting
Cold junction temperature
Un\G182 Page 384, Appendix 2 (49)
compensation selection
Control switching monitor Un\G183 Page 385, Appendix 2 (50)
CH 2-point sensor
compensation offset value Un\G576 Un\G608 Un\G640 Page 394, Appendix 2 (63)
8
(measured value)
CH 2-point sensor
compensation offset value Un\G577 Un\G609 Un\G641 Page 394, Appendix 2 (64)
213
(4) Setting method
Set whether using this function under "Temperature conversion setting".
When heating-cooling control (expanded mode) or mix control (expanded mode) is selected, the setting in CH
Temperature conversion setting (Un\G695 to Un\G697) is ignored.
214
CHAPTER 8 FUNCTIONS
When transistor output is on, whether a heater is disconnected or not can be checked based on a reference heater
current value (load current value detected by a current sensor (CT)) using this function. A reference heater current
value and heater disconnection alert current value are compared. When the reference heater current value becomes
lower than the heater disconnection alert current value, the heater is regarded as disconnected.
Heater disconnection is detected every 500ms. When transistor output is on for 500ms or less, heater disconnection is
not detected. (CH Heater disconnection detection (b12 of Un\G5 to Un\G8) remains 0 (OFF).) ( Page 336,
Appendix 2 (3))
The following is the timing output as an alert.
• 500ms × Setting value in Heater disconnection/output off-time current error detection delay count (Un\G166)
If a heater is disconnected longer than the time described above, Alarm code: 04AH is stored in Error code (Un\G0).
( Page 318, Section 11.7)
↓
(To the next page)
215
(From the previous page)
↓
4. Monitor CT Heater current process value (Un\G256
to Un\G263) and check the current value of when the
heater is on. ( Page 390, Appendix 2 (58))
● The standard setting value for CH Heater disconnection alert setting (Un\G58, Un\G90, Un\G122, Un\G154) is 80%.
However, the current value may significantly change depending on the characteristics of a heater or how the heater is
used. Check that there is no problem in the actual system.
● A write data error (error code: 4H) occurs if the current value to be used as a judgment value to detect heater
disconnection (reference heater current value × CH Heater disconnection alert setting (%)) is within 0.1A under one of
the following situations:
• CT CT selection (Un\G272 to Un\G279) is set to When CTL-12-S36-8 (0.0A to 100.0A) is used (0).
• CT CT selection (Un\G272 to Un\G279) is set to When CT ratio setting is used (0.0A to 100.0A) (2).
In addition, when CTL-6-P(-H) used (0.00A to 20.00A) (1) has been set and the current value to be used as a judgment
value to detect heater disconnection (reference heater current value × CH Heater disconnection alert setting (%)) is
within 0.01A, Write data error (error code:4H) occurs.
216
CHAPTER 8 FUNCTIONS
Ex. When CH Heater disconnection alert setting (Un\G58, Un\G90, Un\G122, Un\G154) is 80% and the
differences between CH Heater current and the reference heater current value are the following values:
• CH1: -2%
• CH2: 5%
• CH3: -1%
• CH4: -17%
The following table lists the result.
In the table above, the correction value is 5%. Heater disconnection is detected based on the differences
of -7% for CH1, 0% for CH2, -6% for CH3, and -22% for CH4. When Heater disconnection alert setting is
set to 80%, disconnection is detected only for CH4.
217
Ex. When CH Heater disconnection alert setting (Un\G58, Un\G90, Un\G122, Un\G154) is 80% and the
differences between CH Heater current and the reference heater current value are the following values:
• CH1: -16%
• CH2: -17%
• CH3: -22%
• CH4: -19%
The following table lists the result.
In the table above, the correction value is -16%. Heater disconnection is detected based on the
differences of 0% for CH1, -1% for CH2, -6% for CH3, and -3% for CH4. When Heater disconnection alert
setting is set to 80%, none of the channels are regarded as disconnected.
(b) Restrictions
• When only one channel is used, the heater disconnection correction function does not work. To use this
function, two channels or more need to be used.
• When several channels are used with a heater on for one channel and heaters off for other channels, the
heater disconnection correction function does not function. Therefore, disconnection may be detected
even if there is no disconnection.
• The heater disconnection alert correction value is 20% at maximum. When Heater disconnection alert
setting is set to 80% as shown in the two examples on Page 217, Section 8.2.24 (3) (a), the
conditions for disconnection detection are satisfied even if correction is performed by 20% with a voltage
drop by 40% or more. Consequently, disconnection is detected.
218
CHAPTER 8 FUNCTIONS
219
8.2.25 Output off-time current error detection function
Standard Heating-cooling
Transistor output errors can be detected using this function. The current sensor (CT) for heater disconnection
detection is used to check for errors of when transistor output is off.
A heater current measurement value and heater disconnection alert current value are compared. If the heater current
measurement value is larger than the heater disconnection alert current value, an output off-time current error occurs.
Output off-time current errors are detected every 500ms. When transistor output is off for 500ms or less, output off-
time current errors are not detected. (CH Output off-time current error (b14 of Un\G5 to Un\G8) stays 0 (OFF).)
( Page 336, Appendix 2 (3))
The following is the timing output as an alert.
• 500ms × Setting value for Heater disconnection/output off-time current error detection delay count
(Un\G166)
If an output off-time current error status lasts longer than the time described above, Alarm code (05AH) is stored in
Error code (Un\G0). ( Page 318, Section 11.7)
220
CHAPTER 8 FUNCTIONS
This section explains the common functions between the temperature input mode and temperature control mode.
The temperature process value (PV) is scaled up or down to the value in a set range, and can be stored into the buffer
memory using this function. For example, the range of -100°C to 100°C can be scaled into the value range of 0 to
4000.
8
PX : CH Temperature process value (PV) (Un\G9, Un\G10, Un\G11, Un\G12)
PMax : A maximum value of CH Input range (Un\G32, Un\G64, Un\G96, Un\G128)
PMin : A minimum value of CH Input range (Un\G32, Un\G64, Un\G96, Un\G128)
= 93.333
221
(2) Setting method
Set the function on "Parameter". Follow the instructions below.
↓
End
● An error does not occur even though the areas above are set as follows: Lower limit value ≥ Upper limit value. The
scaling is processed according to the calculation method described on Page 221, Section 8.3.1 (1).
● If a value outside the temperature measurement range is measured, the value set as a upper limit or lower limit is stored
into the following buffer memory area.
• CH Process value (PV) scaling value (Un\G728, Un\G744, Un\G760, Un\G776) ( Page 406, Appendix 2
(82))
● Values on other analog modules in the system (such as an A/D converter module) can be scaled to a set range. For that
processing, set a 200s value in CH Input range (Un\G32, Un\G64, Un\G96, Un\G128). ( Page 345, Appendix 2
(12))
To input a value from other analog modules (such as an A/D converter module), store the input value into the following
buffer memory area.
• CH Temperature process value (PV) for input with another analog module (Un\G689 to Un\G692) ( Page
402, Appendix 2 (74))
To scale an input value from other analog modules (such as an A/D converter module), apply the buffer memory area
above to the description in this section.
222
CHAPTER 8 FUNCTIONS
When a difference occurs between the temperature process value (PV) and the actual temperature due to reasons
such as a measuring condition, the difference can be corrected using this function. The following two types are
available.
• 1-point sensor compensation (standard) function ( Page 223, Section 8.3.2 (1))
• 2-point sensor compensation function ( Page 227, Section 8.3.2 (2))
Before correction
Input temperature
223
(a) How to execute 1-point sensor compensation (standard) (when using GX Works2)
Set the setting on the "Sensor Compensation Function" window.
2. Click .
3. Click .
↓
(To the next page)
224
CHAPTER 8 FUNCTIONS
7. Click .
8. Click . 8
memory, click .
10. Click .
↓
(To the next page)
225
(From the previous page)
↓
11. Click .
12. Click .
13. Click .
14. Click .
↓
End
Remark
By executing 1-point sensor compensation in "Sensor Compensation", the action after the correction can be checked
temporarily. To use the compensation value set in "Sensor Compensation" thereafter, set it on "Sensor correction value
setting" in "Parameter". Doing so holds the compensation value as a parameter.
For the setting in "Parameter", refer to the following.
Page 110, Section 7.3
(b) How to execute 1-point sensor compensation (standard) (when using the program)
Follow the instructions below.
1. Set 1-point sensor compensation (standard) (0H) in Sensor compensation function selection
(Un\G785). ( Page 413, Appendix 2 (91))
2. Set the correction value in CH Sensor correction value setting (Un\G45, Un\G77, Un\G109,
Un\G141). ( Page 363, Appendix 2 (21))
226
CHAPTER 8 FUNCTIONS
After
correction
CH 2-point sensor compensation offset value
(compensation value) CH 2-point sensor compensation gain value
(Un\G545, Un\G577, Un\G609, Un\G641) (measured value)
Before (Un\G546, Un\G578, Un\G610, Un\G642)
correction
Input temperature
227
(a) How to execute 2-point sensor compensation (when using GX Works2)
Set this function on the "Sensor Compensation Function" window.
[Tool] [Intelligent Function Module & Tool] [Temperature Control Module] [Sensor
Compensation Function]
2. Click .
3. Click .
↓
(To the next page)
228
CHAPTER 8 FUNCTIONS
8. Click .
8
↓
9. Click .
.
↓
(To the next page)
229
(From the previous page)
↓
12. Click .
13. Click .
14. Click .
15. Click .
16. Click .
memory, click .
↓
(To the next page)
230
CHAPTER 8 FUNCTIONS
18. Click .
19. Click .
20. Click .
21. Click . 8
mode, click .
↓
End
*1 Enter the value using devices such as a thermocouple, platinum resistance thermometer, and standard DC voltage
generator, or based on a general resistance value.
231
(b) How to execute 2-point sensor compensation (when using the program)
Follow the instructions below.
Setting start
Set the temperature process value (PV)
equivalent to be input for CH 2-point sensor
Switch the module to the setting mode (turn on and
compensation gain value (compensation value)
then off the setting/operation mode instruction (Yn1)).
Page 330, Appendix 1.2 (1) (Un\G547, Un\G579, Un\G611, Un\G643).
Page 395, Appendix 2 (66)
YES
End
*1 Enter the value using devices such as a thermocouple, platinum resistance thermometer, and standard DC voltage
generator, or based on a general resistance value.
*2 When the latch is completed, the temperature process value (PV) is stored in CH 2-point sensor compensation offset
value (measured value) (Un\G544, Un\G576, Un\G608, Un\G640). ( Page 394, Appendix 2 (63))
*3 When the latch is completed, the temperature process value (PV) is stored in CH 2-point sensor compensation gain
value (measured value) (Un\G546, Un\G578, Un\G610, Un\G642). ( Page 395, Appendix 2 (65))
232
CHAPTER 8 FUNCTIONS
● If a write data error (error code: 7H) occurs during 2-point sensor compensation, correctly configure the setting for
2-point sensor compensation again. (The value set for 2-point sensor compensation of when an error occurred is not
written in the L60TC4.)
● To use the value set for 2-point sensor compensation even after the power is turned off and on or the CPU module is
reset and the reset is cancelled, back up the value with the following method.
• Turn off and on Setting value backup instruction (Yn8). ( Page 332, Appendix 1.2 (3))
233
8.3.3 Auto configuration at input range change function
Common
When an input range is changed, using this function automatically changes related buffer memory data to prevent an
error outside the setting range. Set the function on the "Switch Setting" window.
For details on the setting method, refer to the following.
Page 108, Section 7.2
The following is the setting timing.
Reflects an output signal and buffer After buffer memory values set automatically at the end
memory values when the processing of the processing by 250ms or 500ms*1 are changed,
starts by 250ms or 500ms*1 turn on and then off the setting change instruction (YnB).
CH Input range
(Un\G32, Un\G64, Un\G96, Un\G128) Before change After change
ON
Setting change instruction (YnB)
OFF
ON
Setting change completion flag (XnB)
OFF
Sampling cycle
250ms or 500ms 250ms or 500ms 250ms or 500ms
Reflect Reflect
Executed in a program
Executed by the L60TC4
*1 This value differs depending on the setting under "Sampling Cycle Selection". ( Page 109, Section 7.2 (1) (b))
234
CHAPTER 8 FUNCTIONS
This function allows buffer memory data to be stored in the non-volatile memory and backed up.
The backed-up data is transferred from the non-volatile memory to the buffer memory when the power is turned off and
on or the CPU module is reset and the reset is cancelled. Therefore, temperature can be controlled without writing data
when the power is turned off and on or the CPU module is reset and the reset is cancelled.
For the function that allows PID constants to be automatically backed up after auto tuning, refer to Page 143, Section
8.2.7 (4). 8
To write data to non-volatile memory, turn off and on Setting value backup instruction (Yn8).
When data write to the non-volatile memory is completed, Backup of the set value completion flag (Xn8) turns on.
Buffer memory
data
Read
When the power is
switched from off to
on or at reset
If data write to non-volatile memory does not complete, Backup of the set value fail flag (XnA) turns on.
235
(3) Data read from non-volatile memory
Follow the instructions below.
• Turn off and on the power or reset the CPU module and cancel the reset.
• Set CH Memory of PID constants read instruction (Un\G62, Un\G94, Un\G126, Un\G158) to Requested
(1). ( Page 377, Appendix 2 (36)) Data to be read are the PID constants and loop disconnection
detection judgment time for the corresponding channel only. ( Page 374, Appendix 2 (33))
236
CHAPTER 8 FUNCTIONS
The error or alert occurred with the L60TC4 is stored in the buffer memory areas (Un\G1280 to Un\G1404) as history.
Up to 16 error history data can be stored.
Latest error code address The start address of the error history
(Un\G1279) where the latest error is stored is stored.
Details of error history
8
An error history consists of the following
Address data.
1280 Error history No.1 Error code
First two digits Last two digits
New
1296 Error history No.3
3rd error
(Empty)
1400
Error history No.16
(Empty)
237
Ex. If the 17th error occurred:
The 17th error is stored in Error history No.1 and 1280 (the start address of Error history No.1) is
overwritten in Latest address of error history (Un\G1279).
Address New
1280 Error history No.1
1st error 17th error
1288 Error history No.2 The 17th error is stored in Error history
No.1 and the 1st error history will be erased.
2nd error
1400
Error history No.16
16th error
238
CHAPTER 8 FUNCTIONS
The errors and alarms occurred with the L60TC4 are collected into the CPU module.
The CPU module keeps the error information collected from the L60TC4 as a module error history in the memory
where data is maintained even at the time of the power failure. Therefore, the information of the errors occurred with
the L60TC4 can be kept even if the power is turned off and on or the CPU module is reset and the reset is cancelled.
(1) Example of the operation of the module error history collection function
Programming tool
Error history display
Time Module in error Error code
19:29
19:33
Module A
CPU
Error A1
Error C1
Error history
(CPU module) Module error log 8
19:34 Module B Error B1 Time Module in error Error code
19:36 Module A Error A2 19:33 Error C1 19:29 Module A Error A1
19:34 Module B Error B1
19:36 Module A Error A2
For details on the module error history collection function, refer to the following.
MELSEC-L CPU Module User's Manual (Function Explanation, Program Fundamentals)
239
8.3.7 Error clear function
Common
When an error occurs, the error can be cleared on the system monitor.
Clicking the button on the system monitor clears the error code stored in Error code (Un\G0) and turns
off the ERR.LED. The operation is the same as when an error is cleared using Error reset instruction (Yn2).
However, the error history is not cleared.
For how to clear an error using Error reset instruction (Yn2), refer to the following.
• Error reset instruction (Yn2) ( Page 331, Appendix 1.2 (2))
240
CHAPTER 9 DISPLAY UNIT
This chapter describes the functions of the display unit that can be used with the L60TC4.
For details on how to operate the display unit, the functions, and menu structure, refer to the following manual.
MELSEC-L CPU Module User's Manual (Function Explanation, Program Fundamentals)
The display unit is an LCD display to be attached to the CPU module. By attaching it to the CPU module, the following
operations can be performed without using any software package.
• Checking the system status
• Changing system set values (only for use as a temperature input module)
When a problem occurs, the cause of the problem can be identified by the displayed error information.
For details on how to check and clear errors from the display unit, refer to the following.
• Checking and clearing errors ( Page 248, Section 9.4)
Remark
To change system setting values in temperature control mode, use GX Works2. ( Page 107, CHAPTER 7)
CPU MON/TEST
CPU SETTINGS
MOD MON/TEST SPECIFY I/O No. BUF MEM MON/TES
MODULE LIST
MOD SETTINGS SPECIFY I/O No. INIT CHANGE CH1 CONVERSION
CH2 PRMRY DLY FLTR
MODULE LIST CH3 PROCESS ALARM
USER MESSAGE CH4 PRALARM UPR/UPR
PRALARM UPR/LWR
OPTIONS PRALARM LWR/UPR
PRALARM LWR/LWR
RTALARM
RTALM DTCT PRD
RTALARM UP LMT
RTALARM LOW LMT
SCALING
SCALE UP LMT
SCALE LOW LMT
COMMON CJ SELECTION
241
(2) Screen transition to the initial setting change screen
The following figure shows the screen transition to the initial setting change screen.
Standby screen
Process alarm
upper lower limit screen
Module setting_module
selection screen
Process alarm
lower upper limit screen
Process alarm
lower lower limit screen
242
CHAPTER 9 DISPLAY UNIT
243
(2) Conversion enable/disable setting
Select "DISABLE or "ENABLE" in the "Conversion enable and disable setting" screen.
"Conversion enable and disable setting" screen 1. Use the and buttons to select "DISABLE" or
"ENABLE", then make a confirmation with the OK
button.
"Primary delay filter" screen 1. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, respectively. Make a
confirmation with the OK button.
Input range
Input item
Input upper limit Input lower limit
Primary delay filter 100 0
244
CHAPTER 9 DISPLAY UNIT
"Process alarm setting" screen 1. Use the and buttons to select "DISABLE" or
"ENABLE", then make a confirmation with the OK
↓
"Process alarm upper upper limit" screen 2. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, respectively. Make a
confirmation with the OK button.
↓
"Process alarm upper lower limit" screen 3. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, respectively. Make a
confirmation with the OK button.
↓
"Process alarm lower lower limit" screen 5. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, respectively. Make a
confirmation with the OK button.
Input range
Input item
Input upper limit Input lower limit
Process alarm upper upper limit
Process alarm upper lower limit
32767 -32768
Process alarm lower upper limit
Process alarm lower lower limit
245
(5) Rate alarm setting
Select "DISABLE" or "ENABLE" in the "Rate alarm setting" screen.
"Rate alarm setting" screen 1. Use the and buttons to select "DISABLE" or
"ENABLE", then make a confirmation with the OK
↓
"Rate alarm detection period" screen 2. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, respectively. Make a
confirmation with the OK button.
↓
"Rate alarm upper limit" screen 3. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, respectively. Make a
confirmation with the OK button.
↓
"Rate alarm lower limit" screen 4. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, respectively. Make a
confirmation with the OK button.
Input range
Input item
Input upper limit Input lower limit
Rate alarm detection period 6000 1
Rate alarm upper limit
32767 -32768
Rate alarm lower limit
246
CHAPTER 9 DISPLAY UNIT
↓
"Scaling upper limit" screen 2. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, respectively. Make a
confirmation with the OK button.
↓
"Scaling lower limit" screen 3. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, respectively. Make a
confirmation with the OK button.
"Cold junction compensation selection" screen 1. Use the and buttons to select "STANDARD
TB" or "WITHOUT RTD", then make a confirmation
with the OK button. ("TB CONV MODULE" cannot
be used.)
247
9.4 Checking and Clearing Errors
By operation from the display unit, the error that occurred in the L60TC4 can be checked. The error that is occurring
can also be cleared.
Ex. When an error occurred in the L60TC4 with the start I/O number 1
↓
"Buffer memory address input format selection" screen 2. Use the and buttons to select "DEC" for the
input format of the buffer memory address, then
make a confirmation with the OK button.
↓
"Buffer memory address setting" screen 3. Move the cursor using the and buttons, then
increment or decrement the value at the cursor,
using the and buttons, and set the value to 0.
Make a confirmation with the OK button.
↓
"Buffer memory monitor" screen 4. The error that occurred can be checked in the
"Buffer memory monitor" screen.
248
CHAPTER 9 DISPLAY UNIT
Ex. When an error occurred in the L60TC4 with the start I/O number 1
button.
↓
"Device monitor" screen 2. Set the device to Y and press the OK button.
↓
"Device test check" screen 3. Use the and buttons to set the device to Y12,
then make a confirmation with the OK button.
249
CHAPTER 10 PROGRAMMING
This chapter describes the programs of the L60TC4.
When applying any of the program examples introduced in this chapter to the actual system, verify that the control of
the target system has no problem thoroughly.
Start
Configure NO
the initial setting using
GX Works2?
YES
Configure initial data (such as input range Create a program to configure initial data
and conversion enable/disable setting) (such as input range and conversion
using GX Works2. enable/disable setting).
Operation
250
CHAPTER 10 PROGRAMMING
Start 10
Configure NO
the initial setting using
GX Works2?
YES
Create a program to configure initial
Configure initial data (such as input range data (such as input range and set value
and set value (SV)) using GX Works2. (SV)).
NO NO
Use specific PID constants? Use specific PID constants?
YES YES
Back up the PID constants in the Back up the PID constants in the
Operation
251
10.2 When Using the Module in a Standard System
Configuration
This section describes the program example of when the L60TC4 is used as a temperature input module.
CH1
Type-K thermocouple
-200 to 1300
CH3
Type-K thermocouple
-200 to 1300
252
CHAPTER 10 PROGRAMMING
● When using the L26CPU-BT, set the I/O assignment of the built-in CC-Link of the L26CPU-BT to X/YFE0 to X/YFFF so
that the I/O assignment be the same as that of the system configuration above.
● When the L60TCTT4BW or the L60TCRT4BW is used, the I/O assignment is the same as that of the system 10
configuration shown above.
• Slot 0: 16 intelligent points
• Slot 1: 64 input points
• Slot 2: 64 output points
Description
Item
CH1 CH2 CH3
Sampling cycle 250ms
Temperature
Sampling processing Sampling processing Primary delay digital filter (time constant 1s)
conversion method
• Process alarm lower lower limit value:
2000 (200.0°C)
• Process alarm lower upper limit value: • Rate alarm alert detection cycle: Four
2050 (205.0°C) times (1s)
Alert output function ⎯
• Process alarm upper lower limit value: • Rate alarm upper limit value: 50 (+5.0°C)
2950 (295.0°C) • Rate alarm lower limit value: -50 (-5.0°C)
OUT1
OUT2
OUT3
OUT4
COM
CH1 + NC
CH2 + IN1 +
CH1 Input CH1 - IN2 +
CH2 - IN1 -
CH2 Input
IN2 -
Cold junction CJ NC
temperature CJ
compensation CJ NC
resistor CH3 + CJ
253
(4) Switch Setting
Configure settings such as the input mode selection and the auto-setting at the input range change as follows.
Description
Item
CH1 CH2 CH3 CH4
49: Thermocouple K 49: Thermocouple K 49: Thermocouple K 2: ThermocoupleK
Measured Measured Measured Measured
Input range
Temperature Range Temperature Range Temperature Range Temperature Range
(-200.0 to 1300.0°C) (-200.0 to 1300.0°C) (-200.0 to 1300.0°C) (0 to 1300.0°C)
Conversion enable/disable
0: Enable 0: Enable 0: Enable 1: Disable
setting
Primary delay digital filter
0s 0s 1s 0s
setting
Process alarm alert output
1: Disable 0: Enable 1: Disable 1: Disable
enable/disable setting
Process alarm lower lower
-200.0°C 200.0°C -200.0°C -200°C
limit value
Process alarm lower upper
-200.0°C 205.0°C -200.0°C -200°C
limit value
254
CHAPTER 10 PROGRAMMING
Description
Item
CH1 CH2 CH3 CH4
Process alarm upper lower
1300.0°C 295°C 1300.0°C 1300°C
limit value
Process alarm upper upper
limit value
1300.0°C 300°C 1300.0°C 1300°C 10
Rate alarm alert output
1: Disable 1: Disable 0: Enable 1: Disable
enable/disable setting
Rate alarm alert detection
1 Times 1 Times 4 Times 1 Times
cycle
Rate alarm upper limit value 0.0°C 0.0°C 5.0°C 0°C
Rate alarm lower limit value 0.0°C 0.0°C -5.0°C 0°C
Device Description
X10 Module READY flag
L60TCTT4 (X10 to X1F)
X12 Error occurrence flag
X22 Error code reset instruction
X23 Operation mode setting instruction LX42C4 (X20 to X5F)
X25 Temperature process value read instruction
Y11 Setting/operation mode instruction
Y12 Error reset instruction L60TCTT4 (Y10 to Y1F)
Y1B Setting change instruction
Y60 to Y6F Error code output LY42NT1P (Y60 to Y9F)
255
(b) Parameter setting
Set the contents of initial settings in the parameter.
1. Open the "Parameter" window.
Setting value
Item Description
CH1 CH2 CH3 CH4
49: Thermocouple 49: Thermocouple 49: Thermocouple
2: ThermocoupleK
Set the temperature sensor K Measured K Measured K Measured
Measured
Input range used for the L60TC4 and the Temperature Temperature Temperature
Temperature Range
measurement range. Range (-200.0 to Range (-200.0 to Range (-200.0 to
(0 to 1300°C)
1300.0°C) 1300.0°C) 1300.0°C)
Conversion Set whether to enable or disable
enable/disable temperature conversion for 0: Enable 0: Enable 0: Enable 1: Disable
setting each channel.
Set the primary delay digital
Primary delay filter that smoothes the
0s 0s 1s 0s
digital filter setting temperature process value
(PV).
Process alarm
Set whether to enable or disable
alert output
the process alarm alert output 1: Disable 0: Enable 1: Disable 1: Disable
enable/disable
for each channel.
setting
Process alarm
Set the process alarm lower
lower lower limit 0.0°C 200.0°C 0.0°C 0°C
lower limit value.
value
Process alarm
Set the process alarm lower
lower upper limit 0.0°C 205.0°C 0.0°C 0°C
upper limit value.
value
256
CHAPTER 10 PROGRAMMING
Setting value
Item Description
CH1 CH2 CH3 CH4
Process alarm
Set the process alarm upper
upper lower limit 1300.0°C 295.0°C 1300.0°C 1300°C
lower limit value.
value
Process alarm
10
Set the process alarm upper
upper upper limit 1300.0°C 300.0°C 1300.0°C 1300°C
upper limit value.
value
Rate alarm alert
Set whether to enable or disable
output
the rate alarm alert output for 1: Disable 1: Disable 0: Enable 1: Disable
enable/disable
each channel.
setting
Set the cycle for checking the
Rate alarm alert
temperature process value (PV) 1 Times 1 Times 4 Times 1 Times
detection cycle
for the rate alarm.
Rate alarm upper Set the rate alarm upper limit
0.0°C 0.0°C 5.0°C 0°C
limit value value.
Rate alarm lower Set the rate alarm lower limit
0.0°C 0.0°C -5.0°C 0°C
limit value value.
257
(c) Auto refresh setting
Set the device to be automatically refreshed.
Setting value
Item Description
CH1 CH2 CH3 CH4
An error code or alarm code is
Error code D50
stored.
The detected temperature
Temperature
value where sensor correction D51 D52 D53 ⎯
process value (PV)
was performed is stored.
Bits corresponding to alerts
Alert definition detected in each channel ⎯ D55 D56 ⎯
become 1.
This flag checks whether the
Temperature
temperature conversion has
conversion D60
started properly for each
completion flag
channel.
258
CHAPTER 10 PROGRAMMING
or Power OFF ON
• Program that reads the temperature process value (PV) and takes action when a process alarm or a rate
alarm occurs
Processing of
259
(7) Program example of when not using the parameter of an intelligent function
module
Device Description
X10 Module READY flag
X12 Error occurrence flag
L60TCTT4 (X10 to X1F)
X13 Hardware error flag
X1B Setting change completion flag
X20 Set value write instruction
X22 Error code reset instruction
LX42C4 (X20 to X5F)
X23 Operation mode setting instruction
X25 Temperature process value read instruction
Y11 Setting/operation mode status
Y12 Error reset instruction L60TCTT4 (Y10 to Y1F)
Y1B Setting change instruction
Y60 to Y6F Error code output LY42NT1P (Y60 to Y9F)
D11 CH1 Temperature process value (PV)
D12 CH2 Temperature process value (PV)
D13 CH3 Temperature process value (PV)
D50 Error code
D55 CH2 Alert definition
D56 CH3 Alert definition
D60 Temperature conversion completion flag
M0 For writing set value 0
M1 For writing set value 1
M2 For writing set value 2
260
CHAPTER 10 PROGRAMMING
261
• Program that reads the temperature process value (PV) and takes action when a process alarm or a rate
alarm occurs
262
CHAPTER 10 PROGRAMMING
This section describes the program example for operations such as the auto tuning, self-tuning, and error code read. 10
(1) System configuration
The following figure shows the system configuration for operations such as the auto tuning, self-tuning, and error
code read.
Heater
10.2.2 Standard control (such as auto tuning, self-tuning, and error code read)
10.2 When Using the Module in a Standard System Configuration
Object to be controlled
Type-K thermocouple
0 to 1300
● When using the L26CPU-BT, set the I/O assignment of the built-in CC-Link of the L26CPU-BT to X/YFE0 to X/YFFF so
that the I/O assignment be the same as that of the system configuration above.
● When the L60TCTT4BW or the L60TCRT4BW is used, the I/O assignment is the same as that of the system
configuration shown above.
• Slot 0: 16 intelligent points
• Slot 1: 64 input points
• Slot 2: 64 output points
263
(2) Programming condition
This program is designed to read the temperatures measured by the thermocouple (K type, 0°C to 1300°C)
connected to CH1 for the control.
An error code can be read and reset.
The self-tuning function automatically sets the PID constants optimal to CH1.
- L1
Heater operation
OUT1
input
+ OUT2
OUT3
COM- OUT4
24VDC COM
CH1 + NC
CH1 - IN1 +
IN2 +
CH1 Input IN1 -
IN2 -
Cold junction CJ NC
temperature CJ
compensation CJ NC
resistor CJ
IN3 +
IN4 +
IN3 -
IN4 -
264
CHAPTER 10 PROGRAMMING
Set value
10.2.2 Standard control (such as auto tuning, self-tuning, and error code read)
10.2 When Using the Module in a Standard System Configuration
Item
CH1 CH2 CH3 CH4
Input Mode Selection Temperature Control Mode
Output Setting at CPU Stop
0: CLEAR 0: CLEAR 0: CLEAR 0: CLEAR
Error
Control Mode Selection 0: Standard Control
Temperature Control
Setting Change Rate Limiter
Mode Setting 0: Temperature Rise/Temperature Drop Batch Setting
Setting
Control Output Cycle Unit
0: 1s Cycle
Selection Setting
Auto-setting at Input Range Change 0: Disable
Sampling Cycle Selection 0: 500ms
265
(5) Contents of the initial setting
Description
Item
CH1 CH2 CH3 CH4
2: Thermocouple K 2: Thermocouple K 2: Thermocouple K 2: Thermocouple K
Measured Measured Measured Measured
Input range
Temperature Range Temperature Range Temperature Range Temperature Range
(0 to 1300°C) (0 to 1300°C) (0 to 1300°C) (0 to 1300°C)
Set value (SV) setting 200°C 0°C 0°C 0°C
Unused channel setting 0: Used 1: Unused 1: Unused 1: Unused
Control output cycle setting 30 s 30 s 30 s 30 s
Upper limit setting limiter 400°C 1300°C 1300°C 1300°C
Lower limit setting limiter 0°C 0°C 0°C 0°C
1: Starting ST (PID 0: Do Not Run the 0: Do Not Run the 0: Do Not Run the
Self-tuning setting*1
Constant Only) ST ST ST
1: Upper Limit Input
Alert 1 mode setting 0: Not Warning 0: Not Warning 0: Not Warning
Alert
Alert set value 1 500°C 0°C 0°C 0°C
Device Description
X10 Module READY flag
L60TCTT4 (X10 to X1F)
X12 Error occurrence flag
X22 Error code reset instruction
X23 Operation mode setting instruction
LX42C4 (X20 to X5F)
X24 Memory of PID constants read instruction
X30 CH1 Set value (SV) change instruction
Y11 Setting/operation mode instruction
Y12 Error reset instruction
L60TCTT4 (Y10 to Y1F)
Y18 Set value backup instruction
Y1B Setting change instruction
Y60 to Y6F Error code output LY42NT1P (Y60 to Y9F)
D50 Error code Devices where data is written
D51 CH1 Temperature process value (PV) by auto refresh
M20 to M23 CH Read completion flag
M24 to M27 CH Write completion flag
266
CHAPTER 10 PROGRAMMING
10.2.2 Standard control (such as auto tuning, self-tuning, and error code read)
10.2 When Using the Module in a Standard System Configuration
Setting value
Item Description
CH1 CH2 CH3 CH4
Set the temperature 2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK
sensor used for the Measured Measured Measured Measured
Input range
L60TC4 and the Temperature Range Temperature Range Temperature Range Temperature Range
measurement range. (0 to 1300°C) (0 to 1300°C) (0 to 1300°C) (0 to 1300°C)
Set the target
Set value (SV)
temperature value of PID 200°C 0°C 0°C 0°C
setting
control.
Configure this setting
when the channels where
the temperature control is
Unused channel
not performed and the 0: Used 1: Unused 1: Unused 1: Unused
setting
temperature sensor is not
connected are set to be
unused.
Control output cycle
Set the pulse cycle
setting/Heating
(ON/OFF cycle) of the 30 s 30 s 30 s 30 s
control output cycle
transistor output.
setting
Upper limit setting Set the upper limit of the
400°C 1300°C 1300°C 1300°C
limiter set value (SV).
267
Setting value
Item Description
CH1 CH2 CH3 CH4
Lower limit setting Set the lower limit of the
0°C 0°C 0°C 0°C
limiter set value (SV).
Set the operation of the 1: Starting ST (PID 0: Do Not Run the 0: Do Not Run the 0: Do Not Run the
Self-tuning setting*1
self-tuning. Constant Only) ST ST ST
1: Upper Limit Input
Alert 1 mode setting Set the alert mode. 0: Not Warning 0: Not Warning 0: Not Warning
Alert
Set the temperature
where CH Alert 1 (b8 of
Alert set value 1 Un\G5 to Un\G8) turns on 500°C ⎯ ⎯ ⎯
depending on the
selected alert mode.
*1 This setting is necessary only when the self-tuning function is used.
Set value
Item Description
CH1 CH2 CH3 CH4
An error code or alarm code is
Error code D50
stored.
The detected temperature
Temperature
value where sensor correction D51 ⎯ ⎯ ⎯
process value (PV)
was performed is stored.
268
CHAPTER 10 PROGRAMMING
or Power OFF ON
10.2.2 Standard control (such as auto tuning, self-tuning, and error code read)
10.2 When Using the Module in a Standard System Configuration
269
(f) Program example
• Program that changes the setting/operation mode
This program is the same as that of when it is used as a temperature input module. ( Page 259,
Section 10.2.1 (6) (e))
• Program that reads the PID constants from the non-volatile memory
270
CHAPTER 10 PROGRAMMING
(7) Program example of when not using the parameter of an intelligent function
module
10.2.2 Standard control (such as auto tuning, self-tuning, and error code read)
10.2 When Using the Module in a Standard System Configuration
D50 Error code
D51 CH1 Temperature process value (PV)
M0 For writing set value 0
M1 For writing set value 1
M2 For writing set value 2
M10 CH1 Auto tuning completion flag
M20 to M23 CH Read completion flag
M24 to M27 CH Write completion flag
271
(b) Program example
• Program that changes the setting/operation mode
This program is the same as that of when it is used as a temperature input module. ( Page 259,
Section 10.2.1 (6) (e))
272
CHAPTER 10 PROGRAMMING
• Program that executes the auto tuning and backs up the PID constants in the non-volatile memory
10
CH1 Auto tuning instruction: OFF
• Program that reads the PID constants from the non-volatile memory
This program is the same as that of when the parameter of the intelligent function module is used.
( Page 270, Section 10.2.2 (6) (f))
• Program that reads an error code and the temperature process value (PV)
10.2.2 Standard control (such as auto tuning, self-tuning, and error code read)
10.2 When Using the Module in a Standard System Configuration
This program is the same as that of when the parameter of the intelligent function module is used.
( Page 270, Section 10.2.2 (6) (f))
273
10.2.3 Standard control (peak current suppression function,
simultaneous temperature rise function)
This section describes the program example where the peak current suppression function and the simultaneous
temperature rise function are used for the control.
Heater
CH1
Object to be controlled
Type-K thermocouple
0 to 1300
Heater
CH4
Object to be controlled
Type-K thermocouple
0 to 1300
● When using the L26CPU-BT, set the I/O assignment of the built-in CC-Link of the L26CPU-BT to X/YFE0 to X/YFFF so
that the I/O assignment be the same as that of the system configuration above.
● When the L60TCTT4BW or the L60TCRT4BW is used, the I/O assignment is the same as that of the system
configuration shown above.
• Slot 0: 16 intelligent points
• Slot 1: 64 input points
• Slot 2: 64 output points
274
CHAPTER 10 PROGRAMMING
CH1 CH1
Transistor Transistor
output output
CH2 CH2
Transistor Transistor
output output
CH3 CH3
Transistor Transistor
output output
CH4 CH4
Transistor Transistor
output output
Since all the transistor outputs used Setting the transistor outputs to
turn on at the same time, the peak different ON timings can reduce
current becomes high. the peak current to that of one
transistor output.
10.2.3 Standard control (peak current suppression function, simultaneous temperature rise function)
10.2 When Using the Module in a Standard System Configuration
275
• Program example where the simultaneous temperature rise function is used
This program is designed to classify the CH1 and CH2 into group 1 and CH3 and CH4 into group 2 so that
the channels in each group reach the set values (SV) simultaneously.
-
Heater CH1
Operation input
+
Heater CH2 -
Operation input
+
-
Heater CH3 L1
Operation input L2 OUT1
+
L3 OUT2
- L4 OUT3
Heater CH4
COM- OUT4
Operation input + 24VDC COM
CH1 + NC
CH2 + IN1 +
CH1 Input CH1 - IN2 +
CH2 - IN1 -
CH2 Input
IN2 -
Cold junction CJ NC
temperature CJ
compensation CJ NC
resistor CH3 + CJ
CH4 + IN3 +
CH3 Input
CH3 - IN4 +
276
CHAPTER 10 PROGRAMMING
10.2.3 Standard control (peak current suppression function, simultaneous temperature rise function)
10.2 When Using the Module in a Standard System Configuration
Set value
Item
CH1 CH2 CH3 CH4
Input Mode Selection Temperature Control Mode
Output Setting at CPU Stop
0: CLEAR 0: CLEAR 0: CLEAR 0: CLEAR
Error
Control Mode Selection 0: Standard Control
Temperature Control
Setting Change Rate Limiter
Mode Setting 0: Temperature Rise/Temperature Drop Batch Setting
Setting
Control Output Cycle Unit
0: 1s Cycle
Selection Setting
Auto-setting at Input Range Change 0: Disable
Sampling Cycle Selection 0: 500ms
277
(5) Contents of the initial setting
Description
Item
CH1 CH2 CH3 CH4
2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK
Measured Measured Measured Measured
Input range
Temperature Range Temperature Range Temperature Range Temperature Range
(0 to 1300°C) (0 to 1300°C) (0 to 1300°C) (0 to 1300°C)
Set value (SV) setting 200°C 250°C 300°C 350°C
Unused channel setting 0: Used 0: Used 0: Used 0: Used
Control output cycle setting 20 s 20 s 20 s 20 s
Simultaneous temperature
1: Group 1 1: Group 1 2: Group 2 2: Group 2
rise group setting*1
Peak current suppression
1: Group 1 2: Group 2 3: Group 3 4: Group 4
control group setting*2
1: AT for 1: AT for 1: AT for 1: AT for
Simultaneous temperature
Simultaneous Simultaneous Simultaneous Simultaneous
rise AT mode selection*1
Temperature Rise Temperature Rise Temperature Rise Temperature Rise
*1 Configure this setting only when the simultaneous temperature rise function is used.
*2 Configure this setting only when the peak current suppression function is used.
Device Description
X10 Module READY flag
L60TCTT4 (X10 to X1F)
X12 Error occurrence flag
X22 Error code reset instruction
X23 Operation mode setting instruction LX42C4 (X20 to X5F)
X24 Memory of PID constants read instruction
Y11 Setting/operation mode instruction
Y12 Error reset instruction
L60TCTT4 (Y10 to Y1F)
Y18 Set value backup instruction
Y1B Setting change instruction
Y60 to Y6F Error code output LY42NT1P (Y60 to Y9F)
D50 Error code Devices where data is written
D51 to D54 CH Temperature process value (PV) by auto refresh
M20 to M23 CH Read completion flag
M24 to M27 CH Write completion flag
278
CHAPTER 10 PROGRAMMING
10.2.3 Standard control (peak current suppression function, simultaneous temperature rise function)
10.2 When Using the Module in a Standard System Configuration
Setting value
Item Description
CH1 CH2 CH3 CH4
2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK
Set the temperature sensor
Measured Measured Measured Measured
Input range used for the L60TC4 and
Temperature Range Temperature Range Temperature Range Temperature Range
the measurement range.
(0 to 1300°C) (0 to 1300°C) (0 to 1300°C) (0 to 1300°C)
Set value (SV) Set the target temperature
200°C 250°C 300°C 350°C
setting value of PID control.
Configure this setting when
the channels where the
temperature control is not
Unused channel
performed and the 0: Used 0: Used 0: Used 0: Used
setting
temperature sensor is not
connected are set to be
unused.
Control output
cycle Set the pulse cycle
setting/Heating (ON/OFF cycle) of the 20 s 20 s 20 s 20 s
control output transistor output.
cycle setting
Set the group to perform
Simultaneous
the simultaneous
temperature rise 1: Group 1 1: Group 1 2: Group 2 2: Group 2
*1
temperature rise function
group setting
for each channel.
279
Setting value
Item Description
CH1 CH2 CH3 CH4
Set the target channels for
Peak current
the peak current
suppression
suppression function and 1: Group 1 2: Group 2 3: Group 3 4: Group 4
control group
the gap of the control output
setting*2
cycles between channels.
Simultaneous
1: AT for 1: AT for 1: AT for 1: AT for
temperature rise Set the mode of the auto
Simultaneous Simultaneous Simultaneous Simultaneous
AT mode tuning.
Temperature Rise Temperature Rise Temperature Rise Temperature Rise
selection*1
*1 Configure this setting only when the simultaneous temperature rise function is used.
*2 Configure this setting only when the peak current suppression function is used.
280
CHAPTER 10 PROGRAMMING
Setting value
Item Description
CH1 CH2 CH3 CH4
10.2.3 Standard control (peak current suppression function, simultaneous temperature rise function)
10.2 When Using the Module in a Standard System Configuration
An error code or alarm code is
Error code D50
stored.
The detected temperature
Temperature
value where sensor correction D51 D52 D53 D54
process value (PV)
was performed is stored.
or Power OFF ON
281
(e) Performing auto tuning
Set the "Automatic backup setting after auto tuning of PID constants" to "ON" and perform the auto tuning.
(f) Program example where the peak current suppression function or the simultaneous
temperature rise function is used
• Program that changes the setting/operation mode
This program is the same as that of when it is used as a temperature input module. ( Page 259,
Section 10.2.1 (6) (e))
• Program that reads the PID constants from the non-volatile memory
282
CHAPTER 10 PROGRAMMING
(7) Program example of when not using the parameter of an intelligent function
module
10.2.3 Standard control (peak current suppression function, simultaneous temperature rise function)
10.2 When Using the Module in a Standard System Configuration
D51 to D54 CH Temperature process value (PV)
M0 For writing set value 0
M1 For writing set value 1
M2 For writing set value 2
M10 to M13 CH Auto tuning completion flag
M20 to M23 CH Read completion flag
M24 to M27 CH Write completion flag
283
(b) Program example where the peak current suppression function is used
• Program that changes the setting/operation mode
This is the same as that of when it is used as a temperature input module. ( Page 259, Section 10.2.1
(6) (e))
284
CHAPTER 10 PROGRAMMING
• Program that executes the auto tuning and backs up the PID constants in the non-volatile memory
• Program that reads the PID constants from the non-volatile memory
This program is the same as that of when the parameter of the intelligent function module is used.
( Page 282, Section 10.2.3 (6) (f))
10.2.3 Standard control (peak current suppression function, simultaneous temperature rise function)
10.2 When Using the Module in a Standard System Configuration
• Program that reads an error code and the temperature process value (PV)
285
(c) Program example where the simultaneous temperature rise function is used
• Program that changes the setting/operation mode
This program is the same as that of when it is used as a temperature input module. ( Page 259,
Section 10.2.1 (6) (e))
286
CHAPTER 10 PROGRAMMING
• Program that executes the auto tuning and backs up the PID constants in the non-volatile memory
This program is the same as that of when the peak current suppression function is used. ( Page 284,
Section 10.2.3 (7) (b))
• Program that reads the PID constants from the non-volatile memory 10
This program is the same as that of when the parameter of the intelligent function module is used.
( Page 282, Section 10.2.3 (6) (f))
10.2.3 Standard control (peak current suppression function, simultaneous temperature rise function)
10.2 When Using the Module in a Standard System Configuration
287
10.2.4 When performing the heating-cooling control
This section describes the program example to perform the heating-cooling control.
Cooling
equipment
Heater
Object to be controlled
Type-K thermocouple
0 to 1300
● When using the L26CPU-BT, set the I/O assignment of the built-in CC-Link of the L26CPU-BT to X/YFE0 to X/YFFF so
that the I/O assignment be the same as that of the system configuration above.
● When the L60TCTT4BW or the L60TCRT4BW is used, the I/O assignment is the same as that of the system
configuration shown above.
• Slot 0: 16 intelligent points
• Slot 1: 64 input points
• Slot 2: 64 output points
288
CHAPTER 10 PROGRAMMING
-
Heater operation
input L1H
+
L1C OUT1
- OUT2
Cooling equipment
OUT3
operation input COM- OUT4
+
24VDC COM
NC
IN1 +
IN2 +
CH1 Input IN1 -
IN2 -
Cold junction CJ NC
temperature CJ
compensation CJ NC
resistor CJ
IN3 +
IN4 +
IN3 -
IN4 -
289
(4) Switch Setting
Configure settings such as the input mode selection and the auto-setting at input range change as follows.
Setting value
Item
CH1 CH2 CH3 CH4
Input Mode Selection Temperature Control Mode
Output Setting at CPU Stop
0: CLEAR 0: CLEAR 0: CLEAR 0: CLEAR
Error
Control Mode Selection 3: Mix Control (Normal Mode)
Temperature Control
Setting Change Rate Limiter
Mode Setting 0: Temperature Rise/Temperature Drop Batch Setting
Setting
Control Output Cycle Unit
0: 1s Cycle
Selection Setting
Auto-setting at Input Range Change 0: Disable
Sampling Cycle Selection 0: 500ms
290
CHAPTER 10 PROGRAMMING
Description
Item
CH1 CH2 CH3 CH4 10
2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK
Measured Measured Measured Measured
Input range
Temperature Range Temperature Range Temperature Range Temperature Range
(0 to 1300°C) (0 to 1300°C) (0 to 1300°C) (0 to 1300°C)
Set value (SV) setting 200°C 0°C 0°C 0°C
Unused channel setting 0: Used 0: Used 1: Unused 1: Unused
Heating control output cycle
30 s 0s 30 s 30 s
setting
Cooling method setting 0: Air Cooled 0: Air Cooled 0: Air Cooled 0: Air Cooled
Cooling control output cycle
30 s 0s 30 s 30 s
setting
Overlap/Dead band setting -0.3 % 0.0 % 0.0 % 0.0 %
Device Description
X10 Module READY flag
L60TCTT4 (X10 to X1F)
X12 Error occurrence flag
X22 Error code reset instruction
X23 Operation mode setting instruction LX42C4 (X20 to X5F)
291
(b) Parameter setting
Set the contents of initial settings in the parameter.
1. Open the "Parameter" window.
Setting value
Item Description
CH1 CH2 CH3 CH4
Set the temperature 2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK
sensor used for the Measured Measured Measured Measured
Input range
L60TC4 and the Temperature Range Temperature Range Temperature Range Temperature Range
measurement range. (0 to 1300°C) (0 to 1300°C) (0 to 1300°C) (0 to 1300°C)
Set the target
Set value (SV) setting temperature value of 200°C 0°C 0°C 0°C
PID control.
Configure this setting
when the channels
where the temperature
Unused channel
control is not performed 0: Used 0: Used 1: Unused 1: Unused
setting
and the temperature
sensor is not connected
are set to be unused.
Control output cycle
Set the pulse cycle
setting/Heating
(ON/OFF cycle) of the 30 s 0s 30 s 30 s
control output cycle
transistor output.
setting
Set the method for the
Cooling method
cooling control in the 0: Air Cooled 0: Air Cooled 0: Air Cooled 0: Air Cooled
setting
heating-cooling control.
292
CHAPTER 10 PROGRAMMING
Setting value
Item Description
CH1 CH2 CH3 CH4
Set the pulse cycle
Cooling control
(ON/OFF cycle) of the 30 s 0s 30 s 30 s
output cycle setting
transistor output.
Configure the
10
Overlap/dead band
overlap/dead band -0.3 % 0.0 % 0.0 % 0.0 %
setting
setting.
293
(c) Auto refresh setting
Set the device to be automatically refreshed.
Setting value
Item Description
CH1 CH2 CH3 CH4
An error code or alarm code is
Error code D50
stored.
The detected temperature
Temperature
value where sensor correction D51 ⎯ ⎯ ⎯
process value (PV)
is performed is stored.
or Power OFF ON
294
CHAPTER 10 PROGRAMMING
• Program that reads the PID constants from the non-volatile memory
This program is used when the module is in the standard control (such as auto tuning, self-tuning, and
error code read). ( Page 270, Section 10.2.2 (6) (f))
295
(7) Program example of when not using the parameter of an intelligent function
module
Device Description
X10 Module READY flag
X11 Setting/operation mode status
X12 Error occurrence flag
X13 Hardware error flag L60TCTT4 (X10 to X1F)
X14 CH1 Auto tuning status
X18 Back-up of the set value completion flag
X1B Setting change completion flag
X20 Set value write instruction
X21 Auto tuning execute instruction
X22 Error code reset instruction LX42C4 (X20 to X5F)
X23 Operation mode setting instruction
X24 Memory of PID constants read instruction
Y11 Setting/operation mode instruction
Y12 Error reset instruction
Y14 CH1 Auto tuning instruction L60TCTT4 (Y10 to Y1F)
Y18 Set value backup instruction
Y1B Setting change instruction
Y60 to Y6F Error code output LY42NT1P (Y60 to Y9F)
D50 Error code
D51 CH1 Temperature process value (PV)
M0 For writing set value 0
M1 For writing set value 1
M2 For writing set value 2
M10 CH1 Auto tuning completion flag
M20 to M23 CH Read completion flag
M24 to M27 CH Write completion flag
296
CHAPTER 10 PROGRAMMING
• Program that executes the auto tuning and backs up the PID constants in the non-volatile memory
This program is used when the module is in the standard control (such as auto tuning, self-tuning, and
error code read). ( Page 272, Section 10.2.2 (7) (b))
• Program that reads the PID constants from the non-volatile memory
This program is used when the module is in the standard control (such as auto tuning, self-tuning, and
error code read). ( Page 270, Section 10.2.2 (6) (f))
297
10.3 When the Module is Connected to the Head Module
This section describes the program example of when the module is connected to the head module.
When the L60TCTT4BW or the L60TCRT4BW is used, the I/O assignment is the same as that of the system configuration
shown above.
• Slot 0: 16 intelligent points
• Slot 1: 64 input points
• Slot 2: 64 output points
298
CHAPTER 10 PROGRAMMING
Description
Item
CH1 CH2 CH3 CH4
2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK
Measured Measured Measured Measured
Input range
Temperature Range Temperature Range Temperature Range Temperature Range
(0 to 1300°C) (0 to 1300°C) (0 to 1300°C) (0 to 1300°C)
Set value (SV) setting 200°C 0°C 0°C 0°C
Unused channel setting 0: Used 1: Unused 1: Unused 1: Unused
Upper limit setting limiter 400°C 1300°C 1300°C 1300°C
Lower limit setting limiter 0°C 0°C 0°C 0°C
1: Upper Limit Input
Alert 1 mode setting 0: Not Warning 0: Not Warning 0: Not Warning
Alert
Alert set value 1 500°C 0°C 0°C 0°C
[Project] [New...]
299
2. Display the network parameter setting window and configure the setting as follows.
3. Display the network range assignment setting window and configure the setting as follows.
[Ethernet/CC IE/MELSECNET]
300
CHAPTER 10 PROGRAMMING
4. Display the refresh parameter setting window and configure the setting as follows.
[Ethernet/CC IE/MELSECNET]
10
5. Write the set parameter to the CPU module on the master station. Then reset the CPU module or
turn off and on the power supply of the programmable controller.
or Power OFF ON
301
(7) Setting on the intelligent device station
1. Create a project on GX Works2.
Select "LCPU" for "PLC Series:" and select "LJ72GF15-T2" for "PLC Type:".
[Project] [New...]
2. Display the PLC parameter setting window and configure the setting as follows.
302
CHAPTER 10 PROGRAMMING
4. Display the L60TCTT4 Switch Setting window and configure the setting as follows.
10
Setting value
Item
CH1 CH2 CH3 CH4
303
5. Display the L60TCTT4 initial setting window, click , and configure the setting
as follows.
Setting value
Item Description
CH1 CH2 CH3 CH4
2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK 2: ThermocoupleK
Set the temperature sensor Measured Measured Measured Measured
Input range used for the L60TC4 and the Temperature Temperature Temperature Temperature
measurement range. Range Range Range Range
(0 to 1300°C) (0 to 1300°C) (0 to 1300°C) (0 to 1300°C)
Set value (SV) Set the target temperature
200°C 0°C 0°C 0°C
setting value of PID control.
Configure this setting when the
channels where the
Unused channel temperature control is not
0: Used 1: Unused 1: Unused 1: Unused
setting performed and the temperature
sensor is not connected are set
to be unused.
Upper limit setting Set the upper limit of the set
400°C 1300°C 1300°C 1300°C
limiter value (SV).
Lower limit setting Set the lower limit of the set
0°C 0°C 0°C 0°C
limiter value (SV).
1: Upper Limit
Alert 1 mode setting Set the alert mode. 0: Not Warning 0: Not Warning 0: Not Warning
Input Alert
Set the temperature where
CH Alert 1 (b8 of Un\G5 to
Alert set value 1 500°C ⎯ ⎯ ⎯
Un\G8) turns on depending on
the selected alert mode.
304
CHAPTER 10 PROGRAMMING
6. Display the L60TCTT4 auto refresh setting window and configure the setting as follows.
10
Setting value
Item Description
CH1 CH2 CH3 CH4
An error code or alarm code is
7. Write the set parameter to the head module. Then reset the head module or turn off and on the
power supply.
or Power OFF ON
305
8. Perform auto tuning.
Set the "Automatic backup setting after auto tuning of PID constants" to "ON" and perform the auto tuning.
Device Description
X22 Error code reset instruction
X23 Operation mode setting instruction LX42C4 (X20 to X5F)
X24 Memory of PID constants read instruction
X1000 Module READY flag
L60TCTT4 (X1000 to X100F)
X1002 Error occurrence flag
Y60 to Y6F Error code output LY42NT1P (Y60 to Y9F)
Y1001 Setting/operation mode instruction
Y1002 Error reset instruction
L60TCTT4 (Y1000 to Y100F)
Y1008 Set value backup instruction
Y100B Setting change instruction
D9 Write data storage device using Z(P).REMTO instruction (for non-volatile memory read of PID constants)
D10 Read data storage device using Z(P).REMFR instruction (for non-volatile memory read of PID constants)
D11 Write data storage device using Z(P).REMTO instruction (for non-volatile memory read of PID constants)
M0 Master module status check device (for MC and MCR instructions)
M300 to M305 CH1 Memory of PID constants read flag
M310, M311 Z(P).REMTO instruction completion/result device
M312, M313 Z(P).REMFR instruction completion/result device
M314, M315 Z(P).REMTO instruction completion/result device
W1050 Error code Devices where data is written
W1051 CH1 Temperature process value (PV) by auto refresh
SB49 Data link status (own station)
SWB0.0 Data link status (each station) (station number 1)
306
CHAPTER 10 PROGRAMMING
• Program that checks the data link status of the head module
10
Check the data link status
of the head module*1.
• Program that reads the PID constants from the non-volatile memory
307
CHAPTER 11 TROUBLESHOOTING
This chapter describes the causes and corrective actions to take when a problem occurs in the L60TC4.
This section describes how to find problem causes and take corrective action.
Use GX Works2 to find problem causes and take corrective action.
(1) Procedure
↓
2. After confirming that an error is displayed on the
↓
(To the next page)
308
CHAPTER 11 TROUBLESHOOTING
309
11.3 Checks Using LEDs
310
CHAPTER 11 TROUBLESHOOTING
311
11.4 Checks Using Input Signals
11.4.4 When the auto tuning does not start (CH Auto tuning status
(Xn4 to Xn7) does not turn on)
312
CHAPTER 11 TROUBLESHOOTING
11.4.5 When the auto tuning does not complete (CH Auto tuning
status (Xn4 to Xn7) stays on and does not turn off)
11.4.6 When the self-tuning does not start (CH Auto tuning status
(Xn4 to Xn7) does not turn on)
11.4.5 When the auto tuning does not complete (CH Auto tuning status (Xn4 to Xn7) stays on and
11.4 Checks Using Input Signals
one prior to change.
313
11.5 Troubleshooting by Symptom
This section describes troubleshooting using the wiring resistance values of thermocouples.
314
CHAPTER 11 TROUBLESHOOTING
When the L60TC4 error occurs during data write to the CPU module or during data read from the CPU module, one of
the following error codes is stored in Error code (Un\G0).
In addition, the error occurred is notified to the CPU module.
Error code
Cause Operation at error occurrence Action
11
(hexadecimal)
• Check that the terminal block or
the cold junction temperature
compensation resistor is not
disconnected or loose.
The operation varies depending on the • Replace the L60TC4.
0001H Hardware error
symptom. • Please consult your local
Mitsubishi system service, service
center, or representative,
explaining a detailed description of
the problem.
• The data written is retained. • Return the value to 0 and turn off,
• When data is written to multiple system on, and off Error reset instruction
Data (other than 0) is being
2H*1 areas, the address with the smallest number (Yn2).
written to the system area*2. of the buffer memory area where an error • Delete the program that is writing
was detected is stored.*5 data to the system area.
• Follow the instructions below for
error reset.
1. Change the mode to the setting
mode.
2. Set the correct value and turn
315
Error code
Cause Operation at error occurrence Action
(hexadecimal)
• The data written is ignored.
The setting value is being
• The setting cannot be changed until an error After turning off, on, and off Error
changed while Default setting
6H*1 reset is performed. reset instruction (Yn2), change the
registration instruction (Yn9)
• The content of Error code (Un\G0) does not setting value.
was on.
change even if another write error occurs.
• Enter the temperature within the
• The data written is retained.
input range.
• Use the data of before the setting.
• Set the values so that the sensor
• When data is written to multiple system
two-point correction offset value
areas, the address with the smallest number
(measured value) is smaller than
of the buffer memory area where an error
The sensor two-point the sensor two-point correction
7H*1 was detected is stored.*5
correction setting is invalid. gain value (measured value) and
• When both the offset value and gain value
the sensor two-point correction
are within the input range and the offset
offset value (corrected value) is
value is greater than or equal to the gain
smaller than the sensor two-point
value, the gain value address is stored as
correction gain value (corrected
the address where the error occurred.
value).
The setting is described by
one of the following.
Set the values that meet the following
• The process alarm upper • The data written is retained.
conditions.
upper limit value is smaller • the address with the smallest number of the
• Process alarm upper upper limit
than the upper lower limit buffer memory area where an error was
value
value. detected is used as the address where the
≥ Upper lower limit value
• The process alarm upper error occurred.
8H*1 • Process alarm upper lower limit
lower limit value is smaller • Use the data of before the setting.
value
than the lower upper limit • When data is written to multiple system
≥ Lower upper limit value
value. areas, the address with the smallest number
• Process alarm lower upper limit
• The process alarm lower of the buffer memory area where an error
value
upper limit value is smaller was detected is stored.*5
≥ Lower lower limit value
than the lower lower limit
value.
An alarm has occurred.
AH
Refer to the alarm code list ( Page 318, Section 11.7).
• The set value cannot be changed until the
control mode is determined.
• When the setting under "Control Mode
A set value discrepancy error
Selection" was changed:
occurred.
All parameters are overwritten with
The current set value is
defaults.
different from the set value
• When the setting under "Control Output
backed up in non-volatile
Cycle Unit Selection Setting" was changed:
memory because one of the Turn off, on, and off Set value backup
0EH*6 Settings are overwritten with defaults for
following settings on Switch instruction (Yn8).
"Control Output Cycle Setting", "Heating
Setting has been changed.
Control Output Cycle Setting", and "Cooling
• Control Mode Selection
Control Output Cycle Setting"; other settings
• Control Output Cycle Unit
are overwritten with backed up values.
Selection Setting
• When the setting under "Sampling Cycle
• Sampling Cycle Selection
Selection" was changed:
All parameters are overwritten with
defaults.
Values set in the intelligent
Set the correct values on the
function module switch setting The RUN LED turns off, the ERR. LED turns
000FH intelligent function module switch
are those outside the setting on, and the module does not operate.
setting.
range.
316
CHAPTER 11 TROUBLESHOOTING
0 E H
Remark
Priority
1 F E 6 3 7 5,8 2,4 When error codes are in the same priority level,
Higher Lower the lower error addresses are prioritized.
When a high-priority error occurs during a low-priority error, the error code of the high-priority error is written over the
error occurrence address.
● Only one error code, as dictated by error priority, is stored in Error code (Un\G0). For that reason, when multiple errors
occur at the same time, the next error code is stored, even when the error of the stored error code is corrected. Check for
errors other than the stored error code in the parameters of other channels.
317
11.7 Alarm Code List
If the lower four bits are "0001" (1H) to "1001" (9H) or "1011" (BH) to "1111" (FH), an error occurs. When an error occurs,
refer to the error code list ( Page 315, Section 11.6).
Alarm code
Operation at alarm
(hexadecimal) Cause Action
occurrence
*1
The temperature process • The ALM LED flashes. When Error reset instruction (Yn2) is turned
value (PV) has exceeded the • CH Alert occurrence flag (XnC OFF → ON → OFF after the temperature
01AH temperature measurement to XnF) turns on. process value (PV) has returned to the value
range that was set as the • CH Input range upper limit (b0 within the temperature measurement range,
input range. of Un\G5 to Un\G8) turns on. Error code (Un\G0) is cleared to 0.
The following flags and buffer memory bits that
turn on when an alarm occurs turn off
The temperature process • The ALM LED flashes. automatically when the temperature process
value (PV) is below the • CH Alert occurrence flag (XnC value (PV) has returned to the value within the
02AH temperature measurement to XnF) turns on. temperature measurement range.
range that was set as the • CH Input range lower limit (b1 • CH Alert occurrence flag (XnC to XnF)
input range. of Un\G5 to Un\G8) turns on. • The applicable bit ( Page 336, Appendix
2 (3)) of CH Alert definition (Un\G5 to
Un\G8)
• The ALM LED flashes.
• CH Alert occurrence flag (XnC
A loop disconnection has to XnF) turns on.
03AH When Error reset instruction (Yn2) is turned
been detected. • CH Loop disconnection
OFF → ON → OFF after a current error due to a
detection (b13 of Un\G5 to
disconnection or output-off is restored, Error
Un\G8) turns on.
code (Un\G0) is cleared to 0.
• The HBA LED turns on.
The following flags and buffer memory bits that
• CH Alert occurrence flag (XnC
turn on when an alarm occurs turn off
A heater disconnection has to XnF) turns on.
04AH automatically when the current error due to
been detected. • CH Heater disconnection
disconnection or output-off is restored.
detection (b12 of Un\G5 to
• CH Alert occurrence flag (XnC to XnF)
Un\G8) turns on.
• The applicable bit ( Page 336, Appendix
• The HBA LED turns on.
2 (3)) of CH Alert definition (Un\G5 to
• CH Alert occurrence flag (XnC
A current error at an output Un\G8)
05AH to XnF) turns on.
off-time has been detected.
• CH Output off-time current error
(b14 of Un\G5 to Un\G8) turns on.
318
CHAPTER 11 TROUBLESHOOTING
Alarm code
Operation at alarm
(hexadecimal) Cause Action
occurrence
*1
• The ALM LED turns on.
• CH Alert occurrence flag (XnC
06AH Alert 1 has occurred. to XnF) turns on.
• CH Alert 1 (b8 of Un\G5 to
Un\G8) turns on. When Error reset instruction (Yn2) is turned
• The ALM LED turns on. OFF → ON → OFF after the temperature 11
• CH Alert occurrence flag (XnC process value (PV) is restored from alert status,
07AH Alert 2 has occurred. to XnF) turns on. Error code (Un\G0) is cleared to 0.
• CH Alert 2 (b9 of Un\G5 to The following flags and buffer memory bits that
Un\G8) turns on. turn on when an alarm occurs turn off
• The ALM LED turns on. automatically when the temperature process
• CH Alert occurrence flag (XnC value (PV) is restored from alert status.
08AH Alert 3 has occurred. to XnF) turns on. • CH Alert occurrence flag (XnC to XnF)
• CH Alert 3 (b10 of Un\G5 to • The applicable bit ( Page 336, Appendix
Un\G8) turns on. 2 (3)) of CH Alert definition (Un\G5 to
• The ALM LED turns on. Un\G8)
• CH Alert occurrence flag (XnC
09AH Alert 4 has occurred. to XnF) turns on.
• CH Alert 4 (b11 of Un\G5 to
Un\G8) turns on.
• The ALM LED turns on.
• CH Alert occurrence flag (XnC
A process alarm upper limit to XnF) turns on.
0AAH
alert has occurred. • CH Process alarm upper limit
alert (b2 of Un\G5 to Un\G8) turns
on.
When Error reset instruction (Yn2) is turned
• The ALM LED turns on.
319
Remark
• The error code is always given priority over the alarm code for being stored in Error code (Un\G0).
For that reason, when an alarm occurs during an error, the alarm code is not stored in Error code (Un\G0).
Further, when an error occurs during an alarm, the error code is written over the alarm code in Error code
(Un\G0).
• Alarm priorities are as follows.
Priority
High 01AH, 02AH, 03AH, 04AH, 05AH
↑
06AH, 07AH, 08AH, 09AH,
↑
Low 0AAH, 0BAH, 0CAH, 0DAH
When an alarm occurs, if its priority is the same as or higher than that of alarms already occurred, the new alarm
code is written over Error code (Un\G0).
320
CHAPTER 11 TROUBLESHOOTING
The error code and hardware status can be checked by selecting "Module's Detailed Information" of the L60TC4 in the
system monitor of the programming tool.
(Press to display the content shown under Latest Error Code as No.1.)
Function version
Product information
321
(3) Hardware information
On the "Module's Detailed Information" window, click .
322
APPENDICES
APPENDICES
The following section describes the details of the L60TC4 I/O signals toward the CPU module. The I/O numbers (X/Y)
described in Appendix 1 is for the case when the start I/O number of the L60TC4 is set to 0.
A
Appendix 1.1 Input signal
Write
instruction
If the watchdog timer error is detected, this flag turns off. The L60TC4 stops controlling the temperature and the
transistor output turns off. (The RUN LED turns off and ERR. LED turns on.)
323
(2) Setting/operation mode status (Xn1)
This signal turns on at the operation mode, off at the setting mode.
ON
Setting/operation mode OFF
instruction (Yn1)
ON
Setting/operation mode OFF
status (Xn1)
The conditions whether to perform the temperature judgment, PID control, and alert judgment by the L60TC4 differ among
the following timings.
• Setting mode at power-ON
• Operation mode (in operation)
• Setting mode (after operation)
For each detail on the temperature judgment, PID control, and alert judgment, refer to the following.
• Temperature judgment: Page 336, Appendix 2 (3)
• PID control: Page 134, Section 8.2.3 (6)
• Alert judgment: Page 166, Section 8.2.11 (5)
324
APPENDICES
ON
OFF
Error flag (Xn2)
325
(5) CH Auto tuning status (Xn4 to Xn7)
This signal turns on when auto tuning of each channel is set by the user or when the L60TC4 performs self-
tuning.
*1 Available only under the heating-cooling control (expanded mode). For details on the expanded mode, refer to
Page 127, Section 8.2.1 (3).
*2 Available only under the mix control (expanded mode). For details on the expanded mode, refer to Page 127,
Section 8.2.1 (3).
ON
Executed in a program
Executed by the L60TC4
(b) Self-tuning
This signal turns on when self-tuning starts. This signal automatically turns off at the completion of the self-
tuning.
Set a self-tuning option in CH Self-tuning setting (Un\G574, Un\G606, Un\G638, Un\G670). ( Page 399,
Appendix 2 (72)) Self-tuning can be executed only in the standard control.
For details on the self-tuning function, refer to the following.
Page 175, Section 8.2.15
326
APPENDICES
ON
Setting value backup instruction OFF
(Yn8)
Execution status of Before write to During write to Completion of write to
Non-volatile memory memory memory
memory write ON A
Setting value backup OFF
completion flag (Xn8)
Executed in a program
Executed by the L60TC4
For details on the data writing to the non-volatile memory, refer to the following.
Page 235, Section 8.3.4
ON
Default setting registration instruction
(Yn9) OFF
Executed in a program
Executed by the L60TC4
327
(8) Back-up of the set value fail flag (XnA)
Turning Set value backup instruction (Yn8) on from off starts the writing of the buffer memory data to the non-
volatile memory. This flag turns on when the writing failed.
ON
Executed in a program
Executed by the L60TC4
After the data writing is completed properly, this flag turns off.
For details on the data writing to the non-volatile memory, refer to the following.
Page 235, Section 8.3.4
After Set value backup instruction (Yn8) is turned on from off, make sure that this flag is off. Then turn Set value backup
instruction (Yn8) off from on . If Set value backup instruction (Yn8) is turned off from on while this flag is on, the L60TC4
operates with the default value since the data in the buffer memory is undefined. Likewise, if the power supply is turned on
from off or the CPU module is released from the reset status while this flag is on, the L60TC4 operates with the default value
since the data in the buffer memory is undefined.
ON
Setting change instruction OFF
(YnB)
ON
Setting change
OFF
completion flag
(XnB)
Executed in a program
Executed by the L60TC4
This flag can be used as an interlock condition for Setting/operation mode instruction (Yn1).
328
APPENDICES
ON
OFF
CH1 Alert occurrence flag
(XnC)
CH1 Alert definition
0 Detected alert data
(Un\G5)
329
Appendix 1.2 Output signal
(a) Buffer memory areas that can be set only in the setting mode
The following settings can be changed only when Setting/operation mode instruction (Yn1) is off. If the settings
are changed in the operation mode, a write data error (error code: 3H) occurs.
330
APPENDICES
331
(4) Set value backup instruction (Yn8)
Use this signal to write the buffer memory data to the non-volatile memory. Turning this instruction on from off
starts the data writing to the non-volatile memory.
For the buffer memory areas whose data is to be backed up, refer to the following.
Page 44, Section 3.5
(a) When data writing to the non-volatile memory has completed normally
Back-up of the set value completion flag (Xn8) turns on.
(b) When data writing to the non-volatile memory has not completed normally
Back-up of the set value fail flag (XnA) turns on. When Back-up of the set value fail flag (XnA) turns on, turn Set
value backup instruction (Yn8) on from off to write the data to the non-volatile memory again.
332
APPENDICES
333
Appendix 2 Details of the Buffer Memory
For buffer memory areas indicated with the icons Standard and Heating-cooling , or with Common , the following terms are used,
unless otherwise specified.
• Proportional band (P): includes heating proportional band (Ph) and cooling proportional band (Pc)
• Manipulated value (MV): includes manipulated value for heating (MVh) and manipulated value for cooling (MVc).
• Transistor output: includes heating transistor output and cooling transistor output
• Control output cycle: includes heating control output cycle and cooling control output cycle
334
APPENDICES
Stored values differ depending on the setting in CH Input range (Un\G32, Un\G64, Un\G96, Un\G128).
335
(3) CH Alert definition (Un\G5 to Un\G8) Common
Bits corresponding to alerts detected in each channel become 1.
Output off-time current error has been detected. ( Page 220, Section
b14 CH Output off-time current error
8.2.25)
b15 ⎯ (fixed to 0) ⎯ (Unused)
*1 For the temperature measurement range, refer to Page 337, Appendix 2 (3) (a).
336
APPENDICES
• Input range lower limit - 5% of full scale = -200 - ((400.0 - (-200.0)) × 0.05) = -230.0
• Input range upper limit + 5% of full scale = 400 + ((400.0 - (-200.0)) × 0.05) = 430.0
Therefore, the temperature measurement range is -230.0 to 430.0°C.
The L60TC4 checks whether the input temperature is in temperature measurement range of the input range.
When the input temperature is out of the temperature measurement range, CH Input range upper limit (b0 of A
Un\G5 to Un\G8), or CH Input range lower limit (b1 of Un\G5 to Un\G8) becomes 1 (ON). The conditions
which the L60TC4 uses to judge whether the measured temperature is within the temperature measurement
range differ depending on the following settings.
• Setting/operation mode instruction (Yn1) ( Page 330, Appendix 1.2 (1))
• PID continuation flag (Un\G169) ( Page 381, Appendix 2 (43))
• CH PID control forced stop instruction (YnC to YnF) ( Page 333, Appendix 1.2 (7))
• CH Stop mode setting (Un\G33, Un\G65, Un\G97, Un\G129) ( Page 353, Appendix 2 (13))
The following table lists the conditions whether to perform the temperature judgment.
: Executed ×: Not executed
Alert (2)
Stop (0) ×
Alert (2)
Setting mode
OFF Stop (0)/Monitor (1)/Alert (2)
(after operation)
Stop (0) ×
Continue (1)
ON Monitor (1)
Alert (2)
If CH Unused channel setting (Un\G61, Un\G93, Un\G125, Un\G157) is set to Disable (1), temperature judgment is not
executed even though the condition above is satisfied. ( Page 376, Appendix 2 (35))
337
(4) CH Temperature process value (PV) (Un\G9 to Un\G12) Common
The detected temperature value where sensor correction is performed is stored in this buffer memory area.
The value to be stored differs depending on the stored value in CH Decimal point position (Un\G1 to Un\G4).
( Page 334, Appendix 2 (2))
• No decimal place (0): Stored as it is.
• One decimal place (1): Stored after a multiplication by 10.
When value measured by a temperature sensor exceeds the temperature measurement range, the following value is stored.
• When measured value exceeds temperature measurement range: Input range upper limit + 5% of full scale
• When measured value falls below temperature measurement range: Input range lower limit - 5% of full scale
338
APPENDICES
Store description Store range in control Stored value when control stops A
Manipulated value (MV) -50 to 1050 (-5% to 105.0%) -50 (-5.0%)
Manipulated value for heating (MVh)
0 to 1050 (0.0% to 105.0%) -50 (-5.0%)
Manipulated value for cooling (MVc)
However, values are output in the range of 0% to 100%. For 0% or less and 100% or more, refer to the following.
• For 0% or less: 0%
• For 100% or more: 100%
• CH Control output cycle setting (Un\G47, Un\G79, Un\G111, Un\G143): 30s
ON time of transistor output = Control output cycle setting (s) × Manipulated value (MV) (%) = 30 × 0.6 =
18 (s)
ON time of transistor output is 18s.
Transistor output is pulse of ON for 18s, OFF for 12s.
OFF
Transistor output
30s
339
(6) CH Temperature rise judgment flag (Un\G17 to Un\G20) Standard Heating-cooling
This flag is for checking whether the temperature process value (PV) is in the temperature rise completion range
or not.
The following values are stored in this buffer memory area.
• 0: Out of temperature rise completion range
• 1: Within temperature rise completion range
When the temperature process value (PV) stays in the temperature rise completion range during the set
temperature rise completion soak time, 1 is stored in this buffer memory area, which is within temperature rise
completion range (1).
Temperature
process value (PV) CH Temperature rise judgment flag
(Un\G17 to Un\G20) turns to Within
temperature rise completion range (1)
Temperature rise at this point.
completion range
Set value
(SV)
Time
Set the temperature rise completion range and temperature rise completion soak time in the following buffer
memory areas.
• Temperature rise completion range setting (Un\G167) ( Page 380, Appendix 2 (41))
• Temperature rise completion soak time setting (Un\G168) ( Page 381, Appendix 2 (42))
340
APPENDICES
ON
Transistor
output flag
OFF
Transistor output monitor ON
ON delay time setting
(Un\G175)
ON delay
Transistor output monitor ON delay time setting (Un\G175) enables setting considering delay time
(response/scan time delay) of actual transistor output. ( Page 382, Appendix 2 (45)) By monitoring the ON
delay output flag and external output on the program, disconnection of external output can be judged.
For details on the ON delay output function, refer to the following.
Page 174, Section 8.2.14
341
(8) CH Set value (SV) monitor (Un\G25 to Un\G28) Standard Heating-cooling
Set value (SV) of each time unit set in CH Setting change rate limiter time unit setting (Un\G735, Un\G751,
Un\G767, Un\G783) is stored in this buffer memory area. ( Page 411, Appendix 2 (89))
The set value (SV) can be monitored in real time.
This flag is for checking completion of the mode shift when shifting AUTO (auto) mode to MAN (manual) mode.
The following values are stored in this buffer memory area.
• 0: MAN mode shift uncompleted
• 1: MAN mode shift completed
The following figure shows bits of the buffer memory area that correspond to each channel.
When shift to MAN mode is completed, bits corresponding to appropriate channel become MAN mode shift
completed (1).
342
APPENDICES
This flag is for showing whether the settings of the following buffer memory areas are completed or not.
• CH Memory of PID constants read instruction (Un\G62, Un\G94, Un\G126, Un\G158)( Page 377,
Appendix 2 (36))
• CH Automatic backup setting after auto tuning of PID constants (Un\G63, Un\G95, Un\G127,
Un\G159)( Page 378, Appendix 2 (37))
(b) ON/OFF timing for CH Memory of PID constants read instruction (Un\G62, Un\G94,
Un\G126, Un\G158) ( Page 377, Appendix 2 (36))
The following figure shows the ON/OFF timing of this flag for CH Memory of PID constants read instruction
(Un\G62, Un\G94, Un\G126, Un\G158). (For CH1)
When the data reading from the non-volatile memory is completed normally, CH Read completion flag (b0 to
b3 of Un\G31) of the corresponding channel turns on.
CH Read completion flag (b0 to b3 of Un\G31) turns off when CH Memory of PID constants read instruction
(Un\G62, Un\G94, Un\G126, Un\G158) is turned off from on.
When the data reading from the non-volatile memory fails, CH Read failure flag (b8 to b11 of Un\G31) of the
corresponding channel turns on and the L60TC4 operates with PID constants before the data reading. (The
LED status remains.)
CH Read failure flag (b8 to b11 of Un\G31) turns off when the data reading of the corresponding channel is
completed normally.
When the data reading fails, try again by turning CH Memory of PID constants read instruction (Un\G62,
Un\G94, Un\G126, Un\G158) ON → OFF → ON.
343
(c) ON/OFF timing for CH Automatic backup setting after auto tuning of PID constants
(Un\G63, Un\G95, Un\G127, Un\G159) ( Page 378, Appendix 2 (37))
The following figure shows ON/OFF timing of this flag for CH Automatic backup setting after auto tuning of
PID constants (Un\G63, Un\G95, Un\G127, Un\G159). (For CH1)
ON
CH1 Auto tuning status (Xn4) OFF
CH1 Automatic backup setting after
auto tuning of PID constants 0 1 0 1 0
(Un\G63) ON
CH1 Write completion flag OFF
(b4 of Un\G31) ON
CH1 Write failure flag OFF
(b12 of Un\G31) Auto tuning completion Auto tuning completion
(Write failure) (Write failure)
Executed in a program
Executed by the L60TC4
When the data writing to the non-volatile memory is completed normally, CH Write completion flag (b4 to b7
of Un\G31) turns on.
CH Write completion flag (b4 to b7 of Un\G31) turns off when CH Automatic backup setting after auto
tuning of PID constants (Un\G63, Un\G95, Un\G127, Un\G159) is set to Disable (0) from Enable (1).
When the data writing to the non-volatile memory fails, CH Write failure flag (b12 to b15 of Un\G31) of the
corresponding channel turns on and the L60TC4 operates with PID constants calculated in the previous auto
tuning. (The LED status remains.)
CH Write failure flag (b12 to b15 of Un\G31) turns off when the data writing of the corresponding channel is
completed normally.
When the data writing fails, perform auto tuning again by turning CH Auto tuning instruction (Yn4 to Yn7) ON
→ OFF → ON. If the data writing fails even after executing auto tuning again, a hardware error can be the
reason. Consult a local representative or branch about the problem.
● By referring to this flag at the completion of auto tuning, whether the automatic data backup is completed normally or not
can be checked.
● After confirming that the following flags are on, set CH Automatic backup setting after auto tuning of PID constants
(Un\G63, Un\G95, Un\G127, Un\G159) to Disable (0).
• CH Write completion flag (b4 to b7 of Un\G31) (when automatic data backup is completed normally)
• CH Write failure flag (b12 to b15 of Un\G31) (when automatic data backup fails)
If auto tuning is executed under Enable (1), although PID constants are stored after auto tuning is complete, CH Auto
tuning status (Xn4 to Xn7) does not turn off.
344
APPENDICES
Ex. When the L60TCTT4 or L60TCTT4BW is used and the following thermocouple is selected
• Thermocouple type: R
• Temperature measurement range: 0 to 1700°C
• Resolution: 1 A
Set 1 in CH Input range (Un\G32, Un\G64, Un\G96, Un\G128).
When using the L60TCTT4 or L60TCTT4BW, refer to Page 346, Appendix 2 (12) (a).
When using the L60TCRT4 or L60TCRT4BW, refer to Page 350, Appendix 2 (12) (b).
345
(a) Setting range of the L60TCTT4, L60TCTT4BW
The following table lists setting values of CH Input range (Un\G32, Un\G64, Un\G96, Un\G128) and the
corresponding thermocouple types.
The relationship between temperature unit and setting values is as follows.
346
APPENDICES
0 to 400 °C 1 17 400 0
0.0 to 700.0 °C 0.1 44 7000 0
E 0 to 1000 °C 1 18 1000 0
-200.0 to 1000.0 °C 0.1 51 10000 -2000
0 to 1800 1 108 1800 0
0 to 1300 °C 1 22 1300 0
N 0.0 to 1000.0 °C 0.1 52 10000 0
0 to 2300 1 111 2300 0
347
Automatic setting when changing
the input range*1
CH Upper limit CH Lower limit
Celsius CH Input range setting limiter, setting limiter,
Temperature
Thermocouple (°C)/ (Un\G32, CH Process CH Process
measurement Resolution
type Fahrenheit Un\G64, Un\G96, alarm upper alarm lower
range
( )/digit Un\G128) lower limit value, lower limit value,
CH Process CH Process
alarm upper alarm lower
upper limit value upper limit value
-200 to 200 °C 1 26 200 -200
0 to 400 °C 1 25 400 0
348
APPENDICES
Remark
For the following mode and channel, CH Input range (Un\G32, Un\G64, Un\G96, Un\G128) cannot be set to 201 to 205. If
these values are set, a write data error (error code: 4H) occurs.
349
(b) Setting range of the L60TCRT4, L60TCRT4BW
The following table lists setting values of CH Input range (Un\G32, Un\G64, Un\G96, Un\G128) and the
corresponding platinum resistance thermometer types.
*1 When the input range is changed, the set values in some buffer memory areas are initialized automatically and return to
the default value (0).
( Page 351, Appendix 2 (12) (d))
*2 Same as the L60TCTT4, L60TCTT4BW
350
APPENDICES
Remark
For the following mode and channel, CH Input range (Un\G32, Un\G64, Un\G96, Un\G128) cannot be set to 201 to 205. If
these values are set, a write data error (error code: 4H) occurs.
A
(c) Resolution
The resolution is applied to the stored values and the set values of particular buffer memory areas as described
in the following table.
0.1 Value in 0.1°C ( ) unit (tenfold value) is stored. Set a value in 0.1°C ( ) unit (tenfold value).
(d) When "Auto-setting at Input Range Change" is set to "1: Enable" on Switch Setting
( Page 108, Section 7.2)
When the input range is changed, the following buffer memory areas are set automatically according to
selected temperature sensor. Set the buffer memory areas again if necessary.
At the same time, the following buffer memory areas related to the input range is initialized to the default value
(0) automatically. Set the buffer memory areas again if necessary.
351
Buffer memory address
Buffer memory area name Reference
CH1 CH2 CH3 CH4
CH 2-point sensor compensation offset value
Un\G545 Un\G577 Un\G609 Un\G641 Page 394, Appendix 2 (64)
(compensation value)
CH 2-point sensor compensation gain value
Un\G546 Un\G578 Un\G610 Un\G642 Page 395, Appendix 2 (65)
(measured value)
CH 2-point sensor compensation gain value
Un\G547 Un\G579 Un\G611 Un\G643 Page 395, Appendix 2 (66)
(compensation value)
CH Simultaneous temperature rise gradient
Un\G731 Un\G747 Un\G763 Un\G779 Page 408, Appendix 2 (85)
data
CH Simultaneous temperature rise dead time Un\G732 Un\G748 Un\G764 Un\G780 Page 408, Appendix 2 (86)
These 19 buffer memory areas are set automatically when the input range is changed and Setting change
instruction (YnB) is turned OFF → ON → OFF during setting mode (Setting/operation mode status (Xn1):
OFF).
(e) When "Auto-setting at Input Range Change" is set to "0: Disable" on Switch Setting
( Page 108, Section 7.2)
Set values in the buffer memory ( Page 351, Appendix 2 (12) (d)) can be out of the setting range. (When
the setting range changes according to the change of the input range, the set value before the change can turn
out of the range.) In this case, a write data error (error code: 4H) occurs in the buffer memory area where
the value turns out of the setting range. Change the input range after setting each buffer memory area with
values within the setting range after the input range change.
(g) Precautions
Soon after the input range is changed, input temperature may be unstable. Do not start the control until
Temperature conversion completion flag (Un\G786) becomes First temperature conversion completed (1H).
352
APPENDICES
(13)CH Stop mode setting (Un\G33, Un\G65, Un\G97, Un\G129) Standard Heating-cooling
Alert 2 ×
*1 Means that the L60TC4 checks whether the input temperature is in the temperature measurement range set in the input
range.
353
(14)CH Set value (SV) setting (Un\G34, Un\G66, Un\G98, Un\G130) Standard Heating-cooling
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
354
APPENDICES
(15)CH Proportional band (P) setting (Un\G35, Un\G67, Un\G99, Un\G131) Standard
CH Heating proportional band (Ph) setting (Un\G35, Un\G67, Un\G99,
Un\G131) Heating-cooling
CH Cooling proportional band (Pc) setting (Un\G720, Un\G736, Un\G752,
Un\G768) Heating-cooling
Set proportional band (P)/heating proportional band (Ph)/cooling proportional band (Pc) to perform PID control.
(In the heating-cooling control, set heating proportional band (Ph) to Un\G35, Un\G67, Un\G99, Un\G131.) A
(a) Setting range
Set the value within the following ranges for the full scale of the set input range. ( Page 345, Appendix 2
(12))
• Proportional band (P) setting: 0 to 10000 (0.0% to 1000.0%)
• Heating proportional band (Ph) setting: 0 to 10000 (0.0% to 1000.0%)
• Cooling proportional band (Pc) setting: 1 to 10000 (0.1% to 1000.0%)
(Full scale) × (Proportional band (P) setting) = (400.0°C - (-200.0)) × 0.1 = 60°C
Set the proportional band (P) to 60°C.
355
If the proportional band (P)/heating proportional band (Ph) is set to 0 (0.0%), the auto tuning cannot be performed. To
perform the auto tuning, set proportional band (P)/heating proportional band (Ph) to other than 0.
For details on the auto tuning function, refer to the following.
Page 141, Section 8.2.7
Remark
The proportional band (P) is the variation width of deviation (E) necessary for manipulated value (MV) to vary 0% to 100%.
The following formula shows the relationship between deviation (E) and manipulated value (MV) in proportional action.
MV=Kp E
Kp is proportional gain. The following formula shows proportional band (P) in this case.
1
P= 100
Kp
When the value of the proportional band (P) is increased, the proportional gain (Kp) decreases. Therefore, the manipulated
value (MV) for variation of the deviation (E) becomes small.
When the value of proportional band (P) is decreased, the proportional gain (Kp) increases. Therefore, the manipulated
value (MV) for variation of the deviation (E) becomes large. The following figure shows the proportional band (P) in reverse
action.
Manipulated value
(MV) Deviation
(E)
100%
Manipulated
value (MV) to
deviation (E)
Temperature
0% process value
(PV)
Current temperature Set value
process value (PV) (SV)
356
APPENDICES
(16)CH Integral time (I) setting (Un\G36, Un\G68, Un\G100, Un\G132) Common
Set integral time (I) to perform PID control.
(17)CH Derivative time (D) setting (Un\G37, Un\G69, Un\G101, Un\G133) Common
Set derivative time (D) to perform PID control.
357
(18)CH Alert set value 1 (Un\G38, Un\G70, Un\G102, Un\G134) Standard Heating-cooling
CH Alert set value 2 (Un\G39, Un\G71, Un\G103, Un\G135) Standard Heating-cooling
CH Alert set value 3 (Un\G40, Un\G72, Un\G104, Un\G136) Standard Heating-cooling
CH Alert set value 4 (Un\G41, Un\G73, Un\G105, Un\G137) Standard Heating-cooling
Set temperature values where CH Alert 1 (Un\G5 to Un\G8 of b8) to CH Alert 4 (Un\G5 to Un\G8 of b11) turn
on according to selected alert mode of alert 1 to 4.
For CH Alert definition (Un\G5 to Un\G8), refer to the following.
Page 336, Appendix 2 (3)
For details on the alert function, refer to the following.
Page 157, Section 8.2.11
The setting range differs depending on the setting of the following buffer memory area. (each full scale differs)
• CH Input range (Un\G32, Un\G64, Un\G96, Un\G128) ( Page 345, Appendix 2 (12))
Also, the setting range differs depending on alert mode to be set. ( Page 358, Appendix 2 (18) (a))
When a value which is out of the setting range is set, a write data error (error code: 4H) and the following
situations occur.
• Error occurrence flag (Xn2) turns on.
• The error code is stored in Error code (Un\G0).
358
APPENDICES
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
359
(19)CH Upper limit output limiter (Un\G42, Un\G74, Un\G106, Un\G138) Standard
CH Lower limit output limiter (Un\G43, Un\G75, Un\G107, Un\G139) Standard
CH Heating upper limit output limiter (Un\G42, Un\G74, Un\G106,
Un\G138) Heating-cooling
CH Cooling upper limit output limiter (Un\G721, Un\G737, Un\G753, Un\G769)
Heating-cooling
In the standard control, set upper limit value/lower limit value for actual output of manipulated value (MV)
calculated by the PID operation to an external device. In the heating-cooling control, set upper limit value of
heating/cooling for actual output of manipulated value for heating (MVh)/manipulated value for cooling (MVc)
calculated by the PID operation to an external device. Additionally, Un\G42, Un\G74, Un\G106, Un\G138 are
used for heating in the heating-cooling control. During the auto tuning, setting of Heating upper limit output limiter
and Cooling upper limit output limiter are disabled.
● In the standard control, CH Cooling upper limit output limiter (Un\G721, Un\G737, Un\G753, Un\G769) is invalid even it
is set.
● In the heating-cooling control, lower limit value is not used. When CH Lower limit output limiter (Un\G43, Un\G75,
Un\G107, Un\G139) is set to other than 0, a write data error (error code: 2H) occurs.
360
APPENDICES
Enable/Disable of the
Buffer memory setting in the manual Remarks
control
CH Upper limit output limiter When an output exceeds the upper limit output limiter value, the
(Un\G42, Un\G74, Un\G106, manipulated value (MV) of the manual control is fixed (clipped)
Un\G138) to the upper limit output limiter value that is set. When an output
Enable
CH Lower limit output limiter falls below the lower limit output limiter value, the manipulated
(Un\G43, Un\G75, Un\G107, value (MV) of the manual control is fixed (clipped) to the lower
Un\G139) limit output limiter value that is set.
CH Heating upper limit output
limiter (Un\G42, Un\G74, Un\G106,
Un\G138)
Disable ⎯
CH Cooling upper limit output
limiter (Un\G721, Un\G737,
361
(20)CH Output variation limiter setting (Un\G44, Un\G76, Un\G108, Un\G140)
Standard Heating-cooling
Set the limit of an output variation per 1s to regulate a rapid change of the manipulated value (MV).
1s
0%
362
APPENDICES
Set the correction value when measured temperature and actual temperature are different.
For details on the sensor compensation function, refer to the following.
Page 223, Section 8.3.2
To prevent a chattering in the two-position control, set the adjustment sensitivity (dead band) for the set value
(SV).
Temperature
process value (PV)
Time
ON
Transistor output OFF
363
(23)CH Control output cycle setting (Un\G47, Un\G79, Un\G111, Un\G143) Standard
CH Heating control output cycle setting (Un\G47, Un\G79, Un\G111, Un\G143)
Heating-cooling
Set the pulse cycle (ON/OFF cycle) of the transistor output. In the heating-cooling control, the output cycle of the
heating control and cooling control can be set individually. Additionally, Un\G47, Un\G79, Un\G111, Un\G143 are
used for heating in the heating-cooling control.
Manipulated value
(MV) (%)
ON
OFF
Transistor output
Control output cycle
The ON time of the control output cycle is determined by multiplying the control output cycle by the manipulated
value (MV)*1 (%) calculated by PID operation. If the manipulated value (MV)*1 is constant, a pulse of the same
cycle is output repeatedly.
*1 For the heating control output cycle, the manipulated value for heating (MVh) is used. For the cooling control output
cycle, manipulated value for cooling (MVc) is used.
Ex. When 700 (70%) is stored in CH Manipulated value (MV) (Un\G13 to Un\G16) and the value of the
buffer memory is set as follows
• CH Control output cycle setting (Un\G47, Un\G79, Un\G111, Un\G143): 100 (100s)
100s × 0.7 (70%) = 70s
The ON time is 70s.
The transistor output turns on for 70s and off for 30s per 100s.
ON
Transistor OFF
output
364
APPENDICES
(24)CH Primary delay digital filter setting (Un\G48, Un\G80, Un\G112, Un\G144)
Common
The temperature process values (PV) are smoothed and sudden changes are absorbed by using the primary
delay digital filter.
A
Temperature
process value (PV)
When the primary delay
digital filter is not set
Time
Temperature
process value (PV)
When the primary delay
digital filter is set
Time
The time for the temperature process value (PV) to change by 63.3% can be set by the primary delay digital filter
setting (filter setting time).
Temperature
process value (PV)
When the primary delay
Time
Temperature
process value (PV)
365
(25)CH Control response parameter (Un\G49, Un\G81, Un\G113, Un\G145)
Standard Heating-cooling
In the simple two-degree-of-freedom PID control, select the response speed to the change of the set value (SV)
from the following three levels: Slow, Normal, and Fast.
For details on the simple two-degree-of-freedom, refer to the following.
Page 153, Section 8.2.8
Setting
Set value Description
contents
Set Slow when reducing an overshoot and undershoot to the change of the set value (SV).
0 Slow
However, the settling time is the longest of the three settings.
1 Normal Normal has features between Slow and Fast.
Set Fast when speeding up the response to the change of the set value (SV). However, an
2 Fast
overshoot and undershoot is the largest of the three settings.
Change
Slow
Time
Set value (SV) change point
366
APPENDICES
(26)CH AUTO/MAN mode shift (Un\G50, Un\G82, Un\G114, Un\G146) Standard Heating-cooling
Select whether to calculate the manipulated value (MV) by PID operation or to set it manually by the user.
Setting
Set value Description
contents
Activates the AUTO mode. The manipulated value (MV) calculated by PID operation is
0 AUTO
used to calculate the ON time of the control cycle.
Activates the MAN mode. The manipulated value (MV) written in CH MAN output setting A
1 MAN (Un\G51, Un\G83, Un\G115, Un\G147) is used to calculate the ON time of the control
output cycle.
Man mode shift completion flag MAN mode shift MAN mode shift MAN mode shift
uncompleted (0) completed (1) uncompleted (0)
(Un\G30)
Set the manipulated value (MV) in MAN mode after confirming completion of the mode shift.
367
(27)CH MAN output setting (Un\G51, Un\G83, Un\G115, Un\G147) Standard Heating-cooling
This buffer memory area is used for setting the manipulated value (MV) in the MAN mode.
368
APPENDICES
CH Setting change rate limiter (temperature rise) (Un\G52, Un\G84, Un\G116,
Un\G148) Standard Heating-cooling
CH Setting change rate limiter (temperature drop) (Un\G564, Un\G596,
Un\G628, Un\G660) Standard Heating-cooling
Set the change rate of the set value (SV) per a set time unit when the set value (SV) is changed. This setting can
A
regulate a rapid change of the manipulated value (MV). Set a time unit in CH Setting change rate limiter time
unit setting (Un\G735, Un\G751, Un\G767, Un\G783). ( Page 411, Appendix 2 (89))
Time
369
(29)CH AT bias setting (Un\G53, Un\G85, Un\G117, Un\G149) Standard Heating-cooling
The point set as the set value (SV) in the auto tuning can be rearranged by using this buffer memory area.
The auto tuning function determines each PID constant by performing the two-position control toward the set
value (SV) and making a temperature process value (PV) hunting.
Set CH AT bias setting (Un\G53, Un\G85, Un\G117, Un\G149) when an overshoot caused by the hunting is
improper.
The auto tuning is performed with having the AT point (the point rearranged by the setting) as its center. When the
auto tuning is completed, the L60TC4 performs a control toward the set value (SV) to which the value set in the
AT bias is added, not the set value (SV) itself.
For details on the auto tuning function, refer to the following.
Page 141, Section 8.2.7
Time
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
(d) Precautions
For CH AT bias setting (Un\G53, Un\G85, Un\G117, Un\G149), set the range where PID operation fluctuates
slightly and the control result get no effect.
Depending on the controlled object, accurate PID constants may not be obtained.
370
APPENDICES
371
(31)CH Upper limit setting limiter (Un\G55, Un\G87, Un\G119, Un\G151)
Standard Heating-cooling
If the above conditions are not met, a write data error (error code: 5H) occurs.
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
Default value
Buffer memory
L60TCTT4/L60TCTT4BW L60TCRT4/L60TCRT4BW
CH Upper limit setting limiter (Un\G55, Un\G87,
1300 6000
Un\G119, Un\G151)
CH Lower limit setting limiter (Un\G56, Un\G88,
0 -2000
Un\G120, Un\G152)
372
APPENDICES
Set the set value in heater disconnection detection and off-time current error detection in percentage of the
reference heater current value.
For details on the heater disconnection detection function, refer to the following.
Page 215, Section 8.2.24
For details on the output off-time current error detection function, refer to the following.
Page 220, Section 8.2.25
A
(a) Supported modules
• L60TCTT4BW
• L60TCRT4BW
373
(33)CH Loop disconnection detection judgment time (Un\G59, Un\G91, Un\G123,
Un\G155) Standard
Errors such as disconnection of resistors, malfunction of an external controller, and errors of the control system
due to troubles such as disconnection of the sensor can be detected by the loop disconnection detection function.
If temperature does not change by 2°C ( ) or more in the Loop disconnection detection judgment time, a loop
disconnection is detected.
For details on the loop disconnection detection function, refer to the following.
Page 204, Section 8.2.19
374
APPENDICES
Un\G156) Standard
To prevent an error alarm of Loop disconnection detection, set a non-alert band (temperature band in which the
loop disconnection is not detected) where the set value (SV) is at the center.
Time
For details on the loop disconnection detection function, refer to the following.
Page 204, Section 8.2.19
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
375
(35)CH Unused channel setting (Un\G61, Un\G93, Un\G125, Un\G157) Standard Heating-cooling
Set this buffer memory area when treating channels that do not control temperature or are not connected with
temperature sensors as "Unused". Setting them as unused channels stops detection of an alert.
For details on the unused channel setting, refer to the following.
Page 106, Section 6.6
(c) ON of Default setting registration instruction (Yn9) ( Page 332, Appendix 1.2 (5))
When Default setting registration instruction (Yn9) is turn on from off, CH Unused channel setting (Un\G61,
Un\G93, Un\G125, Un\G157) is reset to Use (0).
Channels that do not control temperature or are not connected to temperature sensors needs to be set as
unused channels again after settings of other buffer memory areas and non-volatile memories return to the
default values. Set CH Unused channel setting (Un\G61, Un\G93, Un\G125, Un\G157) to Unused (1) again.
376
APPENDICES
PID constants are read from a non-volatile memory and stored in the buffer memory by using this instruction.
Setting this buffer memory area to Requested (1) stores the value backed up in the non-volatile memory in the
buffer memory.
● When the initial setting by a programming tool is already configured, PID constants should be backed up to a non-volatile
memory after the auto tuning. Turning on this instruction at the next start-up can omits the auto tuning.
● This instruction is enabled in the setting mode or operation mode. ( Page 324, Appendix 1.1 (2))
However, it is disabled when CH Auto tuning instruction (Yn4 to Yn7) is ON. ( Page 141, Section 8.2.7)
377
(37)CH Automatic backup setting after auto tuning of PID constants (Un\G63,
Un\G95, Un\G127, Un\G159) Standard Heating-cooling
The set value to be stored in the buffer memory is automatically backed up to a non-volatile memory by using this
function. By reading the set value that is backed up, when the power is turned on from off or the CPU module is
released from the reset status, another auto tuning can be omitted.
For details on the auto tuning function, refer to the following.
Page 141, Section 8.2.7
(a) buffer memory areas whose set value is backed up to a non-volatile memory
The following table lists the buffer memory areas whose setting is backed up.
(d) Precautions
When Enable (1) is set, do not perform the following operations. An incorrect value may be stored in the non-
volatile memory.
• Changing the set value of the buffer memory
• Memory back up ( Page 235, Section 8.3.4)
• Default setting registration ( Page 332, Appendix 1.2 (5))
• Change to Disable (0) during the auto tuning
378
APPENDICES
A
Ex. When the value of the buffer memory is set as follows
• CH Input range (Un\G32, Un\G64, Un\G96, Un\G128): 2 (temperature measurement range 0 to 1300°C)
• Alert dead band setting (Un\G164): 5 (0.5%)
(Full scale) × (Alert dead band) = (1300°C - 0°C) × 0.005 = 6.5°C
The dead band is the alert set value (SV) ±6.5°C.
379
(40)Heater disconnection/output off-time current error detection delay count
(Un\G166) Standard Heating-cooling
Set the limit value for consecutive heater disconnection detections and output off-time current error detections so
that the errors exceeding the limit value triggers an alert judgment.
For details on the heater disconnection detection function, refer to the following.
Page 215, Section 8.2.24
For details on the output off-time current error detection function, refer to the following.
Page 220, Section 8.2.25
Temperature rise
completion range (+)
Setting value
Temperature rise
Set value (SV)
judgment range
Temperature rise
completion range (-)
When CH Temperature process value (PV) (Un\G9 to Un\G12) enters the temperature rise judgment range,
CH Temperature rise judgment flag (Un\G17 to Un\G20) is set to Within temperature rise completion range (1).
(Set the time from the temperature rise completion to Within temperature rise completion range (1) in
Temperature rise completion soak time setting (Un\G168).)
380
APPENDICES
Set the delay time for CH Temperature rise judgment flag (Un\G17 to Un\G20) ( Page 340, Appendix 2 (6))
to be set to Within temperature rise completion range (1).
Set the operation status at the time when the mode has shifted from the operation mode to the setting mode
(Setting/operation mode instruction (Yn1) ON → OFF).
For details on the relationship between this flag and the control status, refer to the following.
• PID control: Page 134, Section 8.2.3 (6)
• Temperature judgment: Page 336, Appendix 2 (3)
• Alert judgment: Page 166, Section 8.2.11 (5)
381
(45)Transistor output monitor ON delay time setting (Un\G175) Standard Heating-cooling
When ON current/OFF current (0) is set, the present current value of the current sensor (CT) is measured.
Selecting ON current (1) fixes the current value of the heater being OFF as the current value of the heater
previously being ON.
382
APPENDICES
(47)CH Manipulated value (MV) for output with another analog module (Un\G177
to Un\G180) Standard
CH Manipulated value of heating (MVh) for output with another analog
383
(48)Resolution of the manipulated value for output with another analog module
(Un\G181) Standard Heating-cooling
Set the resolution of the following buffer memory areas. ( Page 339, Appendix 2 (5))
• CH Manipulated value (MV) (Un\G13 to Un\G16)
• CH Manipulated value for heating (MVh) (Un\G13 to Un\G16)
• CH Manipulated value for cooling (MVc) (Un\G704 to Un\G707)
For details, refer to the following.
Page 173, Section 8.2.13 (2)
384
APPENDICES
Mode
Stored value
Control mode
0H Standard control
1H Heating-cooling control (normal mode)
A
2H Temperature control mode Heating-cooling control (expanded mode)
3H Mix control (normal mode)
4H Mix control (expanded mode)
100H Temperature input mode
Select the auto tuning mode from the following two modes according to the controlled object to be used.
385
(52)CH Alert 1 mode setting (Un\G192, Un\G208, Un\G224, Un\G240) Standard Heating-cooling
CH Alert 2 mode setting (Un\G193, Un\G209, Un\G225 Un\G241) Standard Heating-cooling
CH Alert 3 mode setting (Un\G194, Un\G210, Un\G226, Un\G242) Standard Heating-cooling
CH Alert 4 mode setting (Un\G195, Un\G211, Un\G227, Un\G243) Standard Heating-cooling
Set
Alert mode Setting range of alert set value
value
0 - (no alert) ⎯
1 Upper limit input alert Within the temperature measurement range of the set input range
2 Lower limit input alert ( Page 345, Appendix 2 (12))
3 Upper limit deviation alert
-(full scale) to +(full scale)
4 Lower limit deviation alert
5 Upper lower limit deviation alert
0 to +(full scale)
6 Within-range alert
7 Upper limit input alert with standby Within the temperature measurement range of the set input range
8 Lower limit input alert with standby ( Page 345, Appendix 2 (12))
9 Upper limit deviation alert with standby
-(full scale) to +(full scale)
10 Lower limit deviation alert with standby
11 Upper lower limit deviation alert with standby 0 to +(full scale)
12 Upper limit deviation alert with standby (second time)
-(full scale) to +(full scale)
13 Lower limit deviation alert with standby (second time)
Upper lower limit deviation alert with standby (second
14 0 to +(full scale)
time)
15 Upper limit deviation alert (using the set value (SV))
-(full scale) to +(full scale)
16 Lower limit deviation alert (using the set value (SV))
17 Upper lower limit deviation alert (using the set value (SV))
0 to +(full scale)
18 Within-range alert (using the set value (SV))
386
APPENDICES
Set
Alert mode Setting range of alert set value
value
Upper limit deviation alert with standby (using the set
19
value (SV))
-(full scale) to +(full scale)
Lower limit deviation alert with standby (using the set
20
value (SV))
Upper lower limit deviation alert with standby (using the
21 0 to +(full scale)
set value (SV))
Upper limit deviation alert with standby (second time)
22
(using the set value (SV))
-(full scale) to +(full scale)
Lower limit deviation alert with standby (second time)
23
(using the set value (SV)) A
Upper lower limit deviation alert with standby (second
24 0 to +(full scale)
time) (using the set value (SV))
387
(54)CH Process alarm lower lower limit value (Un\G197, Un\G213, Un\G229,
Un\G245) Temperature
Input
CH Process alarm lower upper limit value (Un\G198, Un\G214, Un\G230,
Un\G246) Temperature
Input
CH Process alarm upper lower limit value (Un\G199, Un\G215, Un\G231,
Un\G247) Temperature
Input
CH Process alarm upper upper limit value (Un\G200, Un\G216, Un\G232,
Un\G248) Temperature
Input
Set the lower lower limit value, lower upper limit value, upper lower value, and upper upper limit of process alarm.
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
Default value
Item
L60TCTT4/L60TCTT4BW L60TCRT4/L60TCRT4BW
CH Process alarm lower lower
0 -2000
limit value
CH Process alarm lower upper
0 -2000
limit value
CH Process alarm upper lower
1300 6000
limit value
CH Process alarm upper upper
1300 6000
limit value
388
APPENDICES
Set whether to enable or disable alert output of rate alarm. For details on the rate alarm, refer to the following.
Page 122, Section 8.1.3 (2)
Set the check cycle of the temperature process value (PV) for the rate alarm. Set the frequency of checks in the
unit of sampling cycles.
The check cycle can be calculated from the following formula.
• Rate alarm alert detection cycle = Set value of Rate alarm alert detection cycle × Sampling cycle
389
(57)CH Rate alarm upper limit value (Un\G203, Un\G219, Un\G235, Un\G251) Temperature
Input
CH Rate alarm lower limit value (Un\G204, Un\G220, Un\G236, Un\G252) Temperature
Input
Set the rate alarm upper limit value and lower limit value.
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
The heater current value which L60TCTT4BW or L60TCRT4BW detects is stored in this buffer memory area. The
current values within the range of the current sensor selected in CT CT selection (Un\G272 to Un\G279)
( Page 392, Appendix 2 (60)) is stored.
To perform the measurement of the heater current, the following buffer memory areas need to be set.
• CT CT input channel assignment setting (Un\G264 to Un\G271) ( Page 391, Appendix 2 (59))
• CT Reference heater current value (Un\G280 to Un\G287) ( Page 393, Appendix 2 (61))
If the both are set to 0, the heater current cannot be measured. If either of them is not set, the heater current cannot be
measured precisely.
390
APPENDICES
Set the assignment of each current sensor (CT) input to the channels.
● If a three-phase heater is used, the same channel should be assigned to two current sensor (CT) inputs.
For setting examples, refer to the following.
Page 105, Section 6.5
● In the heating-cooling control, CH3 and CH4 cannot be assigned to this setting.
In the mix control, CH2 cannot be assigned to this setting.
391
(60)CT CT selection (Un\G272 to Un\G279) Standard Heating-cooling
Select the current sensor to be connected to each current sensor (CT) input.
392
APPENDICES
When CT ratio setting is used (0.0 to 100.0A) (2) is selected, the setting of CT CT ratio setting (Un\G288 to Un\G295) is
enabled. In advance, set CT CT ratio setting (Un\G288 to Un\G295) corresponding to the sensor to be connected. After
that, select When CT ratio setting is used (0.0 to 100.0A) (2).
Set the reference value of CT Heater current process value (Un\G256 to Un\G263) of when the heater is turned
on ( Page 390, Appendix 2 (58)).
A
(a) Supported modules
• L60TCTT4BW
• L60TCRT4BW
Set the number of second-winding (turning number) of the current sensor (CT) to be connected.
This buffer memory area is available only when CT CT selection (Un\G272 to Un\G279) is set to When CT ratio
setting is used (0.0 to 100.0A) (2). ( Page 392, Appendix 2 (60))
393
(63)CH 2-point sensor compensation offset value (measured value) (Un\G544,
Un\G576, Un\G608, Un\G640) Common
The measured value of temperature corresponding to the offset value of the 2-point sensor compensation is
stored in this buffer memory area.
The value to be stored differs depending on the stored value in CH Decimal point position (Un\G1 to Un\G4).
( Page 334, Appendix 2 (2))
• No decimal place (0): stored as it is.
• One decimal place (1): stored after a multiplication by 10.
For details on the 2-point sensor compensation function, refer to the following.
Page 227, Section 8.3.2 (2)
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
394
APPENDICES
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
395
(67)CH 2-point sensor compensation offset latch request (Un\G548, Un\G580,
Un\G612, Un\G644) Common
This request is for storing temperature process value (PV) as 2-point sensor compensation offset value to the
following buffer memory area.
• CH 2-point sensor compensation offset value (measured value) (Un\G544, Un\G576, Un\G608, Un\G640)
( Page 394, Appendix 2 (63))
For details on the 2-point sensor compensation function, refer to the following.
Page 227, Section 8.3.2 (2)
396
APPENDICES
397
(71)CH AT simultaneous temperature rise parameter calculation flag (Un\G573,
b15 to b3 b2 b1 b0
0 0 0 0 0 0 0 0 0 0 0 0 0
*1 Indicates the values of CH Simultaneous temperature rise gradient data (Un\G731, Un\G747, Un\G763, Un\G779) and
CH Simultaneous temperature rise dead time (Un\G732, Un\G748, Un\G764, Un\G780).
This area is enabled only for the following channels (channels of the standard control).
• CH1 to CH4 when the standard control is used
• CH3 and CH4 when mix control (normal mode) or mix control (expanded mode) is used
For details on the simultaneous temperature rise function, refer to the following.
Page 190, Section 8.2.17
398
APPENDICES
For details on the simultaneous temperature rise function, refer to the following.
Page 190, Section 8.2.17
This area is enabled only for the following channels (channels of the standard control).
• CH1 to CH4 when the standard control is used
• CH3 and CH4 when mix control (normal mode) or mix control (expanded mode) is used
399
(73)CH Self-tuning flag (Un\G575, Un\G607, Un\G639, Un\G671) Standard
The execution status of self-tuning can be monitored in this buffer memory area.
For details on the self-tuning function, refer to the following.
Page 175, Section 8.2.15
b15 to b10 b9 b8 b7 to b2 b1 b0
0 0 0 0 0 0 0 0 0 0 0
Fixed to 0 Fixed to 0
400
APPENDICES
This area is enabled only for the following channels (channels of the standard control).
• CH1 to CH4 when the standard control is used
• CH3 and CH4 when mix control (normal mode) or mix control (expanded mode) is used
401
(74)CH Temperature process value (PV) for input with another analog module
(Un\G689 to Un\G692) Standard Heating-cooling
Digital input value of the current/voltage converted in another analog module (such as A/D conversion module) on
system can be used as a temperature process value (PV).
Store digital input values of current/voltage converted by another analog module (such as A/D conversion
module) in this area.
For details, refer to the following.
Page 172, Section 8.2.13 (1)
If a stored value is out of the set input range, the value to be used in control is fixed to the upper limit value or the lower limit
value of the input range.
Set enable or disable temperature input. For details on the temperature input function, refer to the following.
Page 116, Section 8.1
402
APPENDICES
Control mode
Heating-
Heating- Mix control
Channel Standard cooling control Mix control
cooling control (expanded
control (expanded (normal mode)
(normal mode)
mode)
mode) A
CH1 ⎯ ⎯ ⎯ ⎯ ⎯
CH2 ⎯ ⎯ ⎯ Un\G695 ⎯
CH3 ⎯ Un\G696 ⎯ ⎯ ⎯
CH4 ⎯ Un\G697 ⎯ ⎯ ⎯
When the combination of the control mode and the buffer memory address is not the setting target in the above
list, the combination is invalid even if it is set.
For details on the temperature conversion function (using unused channels), refer to the following.
Page 212, Section 8.2.23
403
(77)Cooling method setting (Un\G719) Heating-cooling
Set the method for the cooling control in the heating-cooling control. Select the suitable cooling method for
cooling characteristics of devices.
The following figure shows the channel assignment of the buffer memory area.
For details on the cooling method setting function, refer to the following.
Page 207, Section 8.2.21
Un\G771) Heating-cooling
Configure the overlap/dead band setting.
For details on the overlap/dead band function, refer to the following.
Page 209, Section 8.2.22
404
APPENDICES
405
(81)CH Process value (PV) scaling lower limit value (Un\G726, Un\G742,
Un\G758, Un\G774) Common
CH Process value (PV) scaling upper limit value (Un\G727, Un\G743,
Un\G759, Un\G775) Common
Set the upper limit value/lower limit value of the temperature process value (PV) scaling function.
For details on the temperature process value (PV) scaling function, refer to the following.
Page 221, Section 8.3.1
The setting where the lower limit value is not less than the upper limit value does not cause an error. The temperature
process value (PV) is scaled according to the formula of Page 221, Section 8.3.1 (1).
406
APPENDICES
Select the type of derivative action. Dynamic performance can be improved by selecting the suitable derivative
action for the fixed value action and the ramp action. For details on the derivative action selection function, refer
to the following.
Page 154, Section 8.2.9
407
(85)CH Simultaneous temperature rise gradient data (Un\G731, Un\G747,
• One decimal place (1): Set a value in 0.1°C ( ) unit (tenfold value).
This setting can not only be set manually but also be calculated automatically. Automatic calculation is performed when the
simultaneous temperature rise AT (auto tuning) or self-tuning (when the automatic calculation of the temperature rise
parameter is set) is normally completed.
Un\G780) Standard
Set Simultaneous temperature rise dead time (time taken for the temperature to start rising after the output is
turned on).
For details on the simultaneous temperature rise function, refer to the following.
Page 190, Section 8.2.17
This setting can not only be set manually but also be calculated automatically. Automatic calculation is performed when the
simultaneous temperature rise AT (auto tuning) or self-tuning (when the automatic calculation of the temperature rise
parameter is set) is normally completed.
408
APPENDICES
● This setting can be used with the setting of CH Auto tuning mode selection (Un\G184 to Un\G187). ( Page 385,
Appendix 2 (51))
● If this setting is changed during the auto tuning, it is enabled in the next auto tuning.
409
(88)CH Simultaneous temperature rise status (Un\G734, Un\G750, Un\G766,
Un\G782) Standard
The execution state of the simultaneous temperature rise is monitored. The following values are stored in this
buffer memory area.
• 0: Simultaneous temperature rise not in process
• 1: Simultaneous temperature rise in process
During control by the simultaneous temperature rise function, Simultaneous temperature rise in process (1) is
stored in this buffer memory area.
The following figure shows the timing when the value is set to Simultaneous temperature rise not in process (0).
(In the following, CH1 and CH2 are set to group 1. ( Page 407, Appendix 2 (84))
Temperature is raised
based on the Temperature is raised
simultaneous based on the PID The temperature rise
temperature rise constants of each completion times match.
function for this interval. channel for this interval.
Temperature
process value (PV)
Completion of the temperature rise does not set CH Simultaneous temperature rise status (Un\G734, Un\G750,
Un\G766, Un\G782) to Simultaneous temperature rise not in process (0). As in the figure above, the temperature
rise is performed by the simultaneous temperature rise function to a certain point, and Simultaneous temperature
rise in process (1) is set during the performance. After the point, the temperature rise is performed based on the
PID constants of each channel, and Simultaneous temperature rise not in process (0) is set.
For details on the simultaneous temperature rise function, refer to the following.
Page 190, Section 8.2.17
410
APPENDICES
(89)CH Setting change rate limiter time unit setting (Un\G735, Un\G751, Un\G767,
Un\G783) Standard Heating-cooling
Remark
When 0 is set, the L60TC4 operation is the same as the case when 60, a variation per minute, is set.
411
(90)Peak current suppression control group setting (Un\G784) Standard
Set the target channels for the peak current suppression function and the gap of the control output cycle between
channels.
For details on the peak current suppression function, refer to the following.
Page 185, Section 8.2.16
The upper limit output limiter value is automatically set since the division number depends on this setting.
The following table lists the upper limit output limiter values which are set when this setting is enabled.
CH Lower limit output limiter (Un\G43, Un\G75, Un\G107, Un\G139) is set to 0.
412
APPENDICES
413
(93)Function extension bit monitor (Un\G787) Common
The following settings configured on Switch Setting are stored.
• "Auto-setting at Input Range Change"
• "Setting Change Rate Limiter Setting"
• "Control Output Cycle Unit Selection Setting"
For details on Switch Setting, refer to the following.
Page 108, Section 7.2
The following figure and table show how the setting is stored.
b15 to b3 b2 b1 b0
0 0 0 0 0 0 0 0 0 0 0 0 0
Sampling cycle is set on Switch Setting. For details on Switch Setting, refer to the following.
Page 108, Section 7.2
414
APPENDICES
A
Ex. For the error history 1
Buffer memory
address b15 to b8 b7 to b0
Un\G1280 Error code *1
Un\G1281 First two digits of the year Last two digits of the year
Un\G1282 Month Day
Un\G1283 Hour Minute
Un\G1284 Second Day of the week *2
Un\G1285
to System area
Un\G1287
415
Appendix 3 How to Check the Serial Number and
Function Version
For details on how to check the serial number and function version, refer to the following.
MELSEC-L CPU Module User's Manual (Hardware Design, Maintenance and Inspection)
MELSEC-L CC-Link IE Field Network Head Module User's Manual
416
APPENDICES
This section describes the differences in functions and programming methods between the MELSEC-Q series
temperature control modules (Q64TCTTN, Q64TCTTBWN, Q64TCRTN, Q64TCRTBWN) and the L60TC4.
417
(2) Program compatibility
Programs used in the MELSEC-Q series temperature control modules (Q64TCTTN, Q64TCTTBWN,
Q64TCRTN, Q64TCRTBWN) can be used with the L60TC4.
418
APPENDICES
This section describes how to configure the setting of the L60TC4 using GX Developer.
Appendix 5.1 I/O assignment and intelligent function module switch setting
Appendix 5 When Using GX Developer
Item Description
Type Select "Intelli.".
Model name Enter the model name of the module.
Points Select 16point.
Start XY Enter an arbitrary start I/O number of the L60TC4.
Remark
Select 16point in Points when using the L60TCTT4BW or L60TCRT4BW.
419
(2) Intelligent function module switch setting
Configure the setting on "Switch Setting" in "PLC parameter".
Select "HEX.".
Mode selection*1
Setting value*2
Control mode Number of control loops
0000H Standard control Standard control 4 loops
Heating-cooling control (normal Heating-cooling control 2
0001H
mode) loops
Heating-cooling control (expanded Heating-cooling control 4
0002H
mode)*3 loops
Switch 2 Temperature
Heating-cooling control 1
control mode
0003H Mix control (normal mode) loop
Standard control 2 loops
Heating-cooling control 2
0004H Mix control (expanded mode)*3 loops
Standard control 2 loops
0100H Temperature input mode ⎯
420
APPENDICES
Fixed to 0 Fixed to 0
b0: Automatic setting when the input
range is changed
0: Disable
1: Enable
Switch 3
b1: Setting change rate limiter setting
0: Temperature rise/Temperature drop
batch setting
A
1: Temperature rise/Temperature drop
individual setting
b12: Sampling cycle selection*1 b2: Control cycle unit switch setting*1
0: 500ms/4 channels 0: 1-second intervals
1: 250ms/4 channels 1: 0.1-second intervals
Appendix 5.1 I/O assignment and intelligent function module switch setting
Appendix 5 When Using GX Developer
421
Appendix 5.2 Initial setting and auto refresh setting
The initial setting and auto refresh setting cannot be configured when GX Developer is used. Use the program instead.
422
APPENDICES
(1) L60TCTT4
4
A
45
90
DIN rail center
(45)
4
95 4
117 28.5
(2) L60TCTT4BW
4
45
90
4
4
95
117 57.0
(Unit: mm)
423
(3) L60TCRT4
4
45
90
DIN rail center
(45)
4
95
117 28.5
(Unit: mm)
(4) L60TCRT4BW
4
45
90
4
4
95
117 57.0
(Unit: mm)
424
A
425
Memo
INDEX
0 to 9 C
1-point sensor compensation (standard) . . . . . 223,413 Checking the completion of auto tuning . . . . . . . . 151
2-point sensor compensation. . . . . . . . . . . . . . . . 413 Checking the error . . . . . . . . . . . . . . . . . . . . . . . 248
2-point sensor compensation function . . . . . . . . . 227 CH 2-point sensor compensation gain latch completion
(Un\G551, Un\G583, Un\G615, Un\G647) . . . . . . 397
CH 2-point sensor compensation gain latch request
A
(Un\G550, Un\G582, Un\G614, Un\G646) . . . . . . 397
Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 CH 2-point sensor compensation gain value
Added functions . . . . . . . . . . . . . . . . . . . . . . . . . 417 (compensation value) (Un\G547, Un\G579, Un\G611,
Adjustment after auto tuning . . . . . . . . . . . . . . . . 152 Un\G643) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
Air cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 CH 2-point sensor compensation gain value
Air cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 (measured value) (Un\G546, Un\G578, Un\G610,
Alarm code list . . . . . . . . . . . . . . . . . . . . . . . . . . 318 Un\G642) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
Alarm priorities. . . . . . . . . . . . . . . . . . . . . . . . . . 320 CH 2-point sensor compensation offset latch
Alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 completion (Un\G549, Un\G581, Un\G613, Un\G645)
Alert dead band . . . . . . . . . . . . . . . . . . . . . . . . . 168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
Alert dead band setting (Un\G164) . . . . . . . . . . . . 379 CH 2-point sensor compensation offset latch request
Alert mode and settings . . . . . . . . . . . . . . . . . . . 170 (Un\G548, Un\G580, Un\G612, Un\G644) . . . . . . 396
Alert mode and the set value (SV) to be referred . . 162 CH 2-point sensor compensation offset value
Alert output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 (compensation value) (Un\G545, Un\G577, Un\G609,
Alert with standby. . . . . . . . . . . . . . . . . . . . . . . . 163 Un\G641) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
Alert with standby (second time) . . . . . . . . . . . . . 164 CH 2-point sensor compensation offset value
Algorithm of PID control in process-value incomplete (measured value) (Un\G544, Un\G576, Un\G608,
derivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Un\G640) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
ALM LED . . . . . . . . . . . . . . . . . . . . . . . . . . . 29,311 CH Adjustment sensitivity (dead band) setting
Applicable software version . . . . . . . . . . . . . . . . . . 82 (Un\G46, Un\G78, Un\G110, Un\G142)
Applicable solderless terminal . . . . . . . . . . . . . . . . 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129,130,363
Applicable systems . . . . . . . . . . . . . . . . . . . . . . . 82 CH Alert 1 mode setting (Un\G192, Un\G208,
Applicable wire size . . . . . . . . . . . . . . . . . . . . . . . 33 Un\G224, Un\G240) . . . . . . . . . . . . . . . . . . . . . . 386
AT point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 CH Alert 2 mode setting (Un\G193, Un\G209,
AT simultaneous temperature rise parameter calculation Un\G225, Un\G241) . . . . . . . . . . . . . . . . . . . . . . 386
completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398 CH Alert 3 mode setting (Un\G194, Un\G210,
AT simultaneous temperature rise parameter calculation Un\G226, Un\G242) . . . . . . . . . . . . . . . . . . . . . . 386
error status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398 CH Alert 4 mode setting (Un\G195, Un\G211,
Auto configuration at input range change . . . . . . . 234 Un\G227, Un\G243) . . . . . . . . . . . . . . . . . . . . . . 386
Auto refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 CH Alert definition (Un\G5 to Un\G8). . . . . . . . . 336
Auto tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 CH Alert occurrence flag (XnC to XnF) . . . . 313,329
Automatic setting when the input range is change CH Alert set value 1 (Un\G38, Un\G70, Un\G102,
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414 Un\G134) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
Auto-setting at input range change . . 108,109,351,352 CH Alert set value 2 (Un\G39, Un\G71, Un\G103,
Un\G135) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
CH Alert set value 3 (Un\G40, Un\G72, Un\G104,
B Un\G136) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
CH Alert set value 4 (Un\G41, Un\G73, Un\G105,
Backup of the calculated value on completion of auto
Un\G137) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
CH AT bias setting (Un\G53, Un\G85, Un\G117,
Back-up of the set value completion flag (Xn8) . . . 327
Un\G149) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
Back-up of the set value fail flag (XnA) . . . . . . 313,328
CH AT simultaneous temperature rise parameter
Batch/individual setting for temperature rise and
calculation flag (Un\G573, Un\G605, Un\G637, Un\G669)
temperature drop . . . . . . . . . . . . . . . . . . . . . . . . 155
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
Buffer memory . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CH Auto tuning instruction (Yn4 to Yn7) . . . . . . 331
Buffer memory address by mode . . . . . . . . . . . . . . 44
CH Auto tuning mode selection (Un\G184 to Un\G187)
Buffer memory address for error history . . . . . . . . . 76
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385,409
Buffer memory areas related to auto tuning. . . . . . 142
CH Auto tuning status (Xn4 to Xn7) . . 312,313,326
Buffer memory areas related to control method . . . 135
CH AUTO/MAN mode shift (Un\G50, Un\G82,
Buffer memory areas which can be set only in the setting
Un\G114, Un\G146) . . . . . . . . . . . . . . . . . . . 367,368
mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
CH Automatic backup setting after auto tuning of PID
Buffer memory data backup . . . . . . . . . . . . . . . . 235
constants (Un\G63, Un\G95, Un\G127, Un\G159)
Buffer memory list . . . . . . . . . . . . . . . . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
426
CH Control output cycle setting (Un\G47, Un\G79, CH PID control forced stop instruction (YnC to YnF)
Un\G111, Un\G143) . . . . . . . . . . . . . . . . . . . . . . 364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
CH Control response parameter (Un\G49, Un\G81, CH Primary delay digital filter setting (Un\G48, Un\G80,
Un\G113, Un\G145) . . . . . . . . . . . . . . . . . . . . . . 366 Un\G112, Un\G144) . . . . . . . . . . . . . . . . . . . . . . 365
CH Cooling control output cycle setting (Un\G722, CH Process alarm alert output enable/disable setting
Un\G738, Un\G754, Un\G770) . . . . . . . . . . . . . . . 364 (Un\G196, Un\G212, Un\G228, Un\G244) . . . . . . . 387
CH Cooling proportional band (Pc) setting (Un\G720, CH Process alarm lower lower limit value (Un\G197, 2
Un\G736, Un\G752, Un\G768) . . . . . . . . . . . . . . . 355 Un\G213, Un\G229, Un\G245) . . . . . . . . . . . . . . . 388
CH Cooling transistor output flag (Un\G712 to CH Process alarm lower upper limit value (Un\G198,
Un\G715) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 Un\G214, Un\G230, Un\G246) . . . . . . . . . . . . . . . 388
CH Cooling upper limit output limiter (Un\G721, CH Process alarm upper lower limit value (Un\G199,
Un\G737, Un\G753, Un\G769) . . . . . . . . . . . . . . . 360 Un\G215, Un\G231, Un\G247) . . . . . . . . . . . . . . . 388
CH Decimal point position (Un\G1 to Un\G4) . . . . 334 CH Process alarm upper upper limit value (Un\G200,
CH Derivative action selection (Un\G729, Un\G745, Un\G216, Un\G232, Un\G248) . . . . . . . . . . . . . . . 388
Un\G761, Un\G777) . . . . . . . . . . . . . . . . . . . . . . 407 CH Process value (PV) scaling function enable/disable 4
CH Derivative time (D) setting (Un\G37, Un\G69, setting (Un\G725, Un\G741, Un\G757, Un\G773) . . 405
Un\G101, Un\G133) . . . . . . . . . . . . . . . . . . . . . . 357 CH Process value (PV) scaling lower limit value
(Un\G726, Un\G742, Un\G758, Un\G774) . . . . . . . 406
CH Forward/reverse action setting (Un\G54, Un\G86,
Un\G118, Un\G150) . . . . . . . . . . . . . . . . . . . . . . 371 CH Process value (PV) scaling upper limit value
I
CH Heater disconnection alert setting (Un\G58, (Un\G727, Un\G743, Un\G759, Un\G775) . . . . . . . 406
Un\G90, Un\G122, Un\G154) . . . . . . . . . . . . . . . . 373 CH Process value (PV) scaling value (Un\G728,
CH Heating control output cycle setting (Un\G47, Un\G744, Un\G760, Un\G776) . . . . . . . . . . . . . . . 406
Un\G79, Un\G111, Un\G143) . . . . . . . . . . . . . . . . 364 CH Proportional band (P) setting (Un\G35, Un\G67,
CH Heating proportional band (Ph) setting (Un\G35, Un\G99, Un\G131) . . . . . . . . . . . . . . . . . . . . . . . 355
Un\G67, Un\G99, Un\G131) . . . . . . . . . . . . . . . . . 355 CH Rate alarm alert detection cycle (Un\G202,
CH Heating transistor output flag (Un\G21 to Un\G24)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Un\G218, Un\G234, Un\G250) . . . . . . . . . . . . . . . 389
CH Rate alarm alert output enable/disable setting
7
CH Heating upper limit output limiter (Un\G42, Un\G74, (Un\G201, Un\G217, Un\G233, Un\G249) . . . . . . . 389
Un\G106, Un\G138) . . . . . . . . . . . . . . . . . . . . . . 360 CH Rate alarm lower limit value (Un\G204, Un\G220,
CH Input range (Un\G32, Un\G64, Un\G96, Un\G128) Un\G236, Un\G252) . . . . . . . . . . . . . . . . . . . . . . 390 8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345 CH Rate alarm upper limit value (Un\G203, Un\G219,
CH Integral time (I) setting (Un\G36, Un\G68, Un\G235, Un\G251) . . . . . . . . . . . . . . . . . . . . . . 390
Un\G100, Un\G132) . . . . . . . . . . . . . . . . . . . . . . 357 CH Self-tuning flag (Un\G575, Un\G607, Un\G639,
CH Loop disconnection detection dead band (Un\G60, Un\G671) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
Un\G92, Un\G124, Un\G156) . . . . . . . . . . . . . . . . 375 CH Self-tuning setting (Un\G574, Un\G606, Un\G638,
CH Loop disconnection detection judgment time Un\G670) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
(Un\G59, Un\G91, Un\G123, Un\G155) . . . . . . . . . 374 CH Sensor correction value setting (Un\G45, Un\G77,
CH Lower limit output limiter (Un\G43, Un\G75, Un\G109, Un\G141) . . . . . . . . . . . . . . . . . . . . . . 363
Un\G107, Un\G139) . . . . . . . . . . . . . . . . . . . . . . 360 CH Set value (SV) monitor (Un\G25 to Un\G28)
CH Lower limit setting limiter (Un\G56, Un\G88, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158,342
Un\G120, Un\G152) . . . . . . . . . . . . . . . . . . . . . . 372 CH Set value (SV) setting (Un\G34, Un\G66, Un\G98,
CH MAN output setting (Un\G51, Un\G83, Un\G115, Un\G130) . . . . . . . . . . . . . . . . . . . . . . . . . . 158,354
Un\G147) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368 CH Setting change rate limiter (temperature drop)
CH Manipulated value (MV) (Un\G13 to Un\G16) (Un\G564, Un\G596, Un\G628, Un\G660) . . . . . . . 369
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 CH Setting change rate limiter (temperature rise)
CH Manipulated value (MV) for output with another (Un\G52, Un\G84, Un\G116, Un\G148) . . . . . . . . . 369
analog module (Un\G177 to Un\G180) . . . . . . . . . 383 CH Setting change rate limiter (Un\G52, Un\G84,
CH Manipulated value for cooling (MVc) (Un\G704 to Un\G116, Un\G148) . . . . . . . . . . . . . . . . . . . . . . 369
Un\G707) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 CH Setting change rate limiter time unit setting
CH Manipulated value for heating (MVh) (Un\G13 to (Un\G735, Un\G751, Un\G767, Un\G783) . . . 342,411
Un\G16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 CH Simultaneous temperature rise AT mode selection
CH Manipulated value of cooling (MVc) for output with (Un\G733, Un\G749, Un\G765, Un\G781) . . . . . . . 409
another analog module (Un\G708 to Un\G711). . . . 383 CH Simultaneous temperature rise dead time
CH Manipulated value of heating (MVh) for output with (Un\G732, Un\G748, Un\G764, Un\G780) . . . . . . . 408
another analog module (Un/G177 to Un\G180). . . . 383 CH Simultaneous temperature rise gradient data
CH Manual reset amount setting (Un\G724, Un\G740, (Un\G731, Un\G747, Un\G763, Un\G779) . . . . . . . 408
Un\G756, Un\G772) . . . . . . . . . . . . . . . . . . . . . . 405 CH Simultaneous temperature rise group setting
CH Memory of PID constants read instruction (Un\G62, (Un\G730, Un\G746, Un\G762, Un\G778) . . . . . . . 407
Un\G94, Un\G126, Un\G158) . . . . . . . . . . . . 343,377 CH Simultaneous temperature rise status (Un\G734,
CH Output variation limiter setting (Un\G44, Un\G76, Un\G750, Un\G766, Un\G782) . . . . . . . . . . . . . . . 410
Un\G108, Un\G140) . . . . . . . . . . . . . . . . . . . . . . 362 CH Stop mode setting (Un\G33, Un\G65, Un\G97,
CH Overlap/dead band function (Un\G723, Un\G739, Un\G129) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Un\G755, Un\G771) . . . . . . . . . . . . . . . . . . . . . . 404 CH Temperature conversion setting (Un\G695 to
Un\G697) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
427
CH Temperature process value (PV) (Un\G9 to CT Reference heater current value (Un\G280 to
Un\G12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338 Un\G287) . . . . . . . . . . . . . . . . . . . . . . . . . . 390,393
CH Temperature process value (PV) for input with Current sensor for heater disconnection detection . . 82
another analog module(Un\G689 to Un\G692) . . . 402
CH Temperature rise judgment flag (Un\G17 to
D
Un\G20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
CH Transistor output flag (Un\G21 to Un\G24) . . 341 Data read from non-volatile memory . . . . . . . . . . 236
CH Unused channel setting (Un\G61, Un\G93, Data write to non-volatile memory . . . . . . . . . . . . 235
Un\G125, Un\G157) . . . . . . . . . . . . . . . . . . . . . . 376 Dead band . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
CH Upper limit output limiter (Un\G42, Un\G74, Dead band setting range . . . . . . . . . . . . . . . . . . . 32
Un\G106, Un\G138) . . . . . . . . . . . . . . . . . . . 360,412 Default setting registration instruction (Yn9) . . 332,376
CH Upper limit setting limiter (Un\G55, Un\G87, Default value write completion flag (Xn9) . . . . . . . 327
Un\G119, Un\G151) . . . . . . . . . . . . . . . . . . . . . . 372 Derivative action (D-action) . . . . . . . . . . . . . . . . . . 27
Clearing error . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Derivative action selection . . . . . . . . . . . . . . . . . 154
Cold junction temperature compensation accuracy: Deviation alert . . . . . . . . . . . . . . . . . . . . . . . . . . 158
(ambient temperature: 0 to 55°C) . . . . . . . . . . . . . . 32 Dielectric withstand voltage. . . . . . . . . . . . . . . . . . 33
Cold junction temperature compensation resistor Differences . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30,87 Differences between auto tuning and self-tuning . . 175
Cold junction temperature compensation selection DIN rail hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
(Un\G182) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 Discontinuation of self-tuning . . . . . . . . . . . . . . . 182
Cold junction temperature process value (Un\G29) Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . 14,241
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342 Displayed in English . . . . . . . . . . . . . . . . . . . . . . 243
Compensation lead wire . . . . . . . . 93,94,95,96,97,98
Condition for alert judgment . . . . . . . . . . . . . . . . 166
Condition where CH Alert occurrence flag (XnC to XnF) E
turns off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Effect from wiring resistance of 1 ohm . . . . . . . . . . 36
Conditions for self-tuning (starting ST) . . . . . . . . . 178
ERR. LED . . . . . . . . . . . . . . . . . . . . . . . . . . . 29,310
Conditions for self-tuning (vibration ST) . . . . . . . . 180
Error clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Conditions for the simultaneous temperature rise
Error code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Error code (Un\G0) . . . . . . . . . . . . . . . . . . . . . . 334
Conditions where auto tuning cannot be executed
Error code list . . . . . . . . . . . . . . . . . . . . . . . . . . 315
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Error code priorities . . . . . . . . . . . . . . . . . . . . . . 317
Conditions where auto tuning ends in fail . . . . . . . 150
Error history . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Conditions where self-tuning does not complete due to
Error history 1 to 16 (Un\G1280 to Un\G1407) . . . 415
errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Error occurrence flag (Xn2) . . . . . . . . . . . . . . 312,325
Conditions where self-tuning is not executed . . . . . 181
Error reset instruction (Yn2) . . . . . . . . . . . . . . . . 331
Connection terminal . . . . . . . . . . . . . . . . . . . . . . . 33
Expanded mode . . . . . . . . . . . . . . . . . . . . . . . . 127
Control method . . . . . . . . . . . . . . . . . . . . . . . 14,129
External dimensions . . . . . . . . . . . . . . . . . . . . . . 423
Control mode . . . . . . . . . . . . . . . . . . . . . . . . . 14,126
External output . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control mode selection . . . . . . . . . . . . . . . . . . . . 109
Control output . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Control output cycle . . . . . . . . . . . . . . . . . 32,38,140 F
Control output cycle unit selection . . . . . . . . . . . . 140
Control output cycle unit selection setting . . . . 109,414 Fixed value action . . . . . . . . . . . . . . . . . . . . . 14,407
Control output setting at CPU stop error . . . . . . . . 128 Forward action . . . . . . . . . . . . . . . . . . . . . . . 24,203
Control switching monitor (Un\G183) . . . . . . . . . . 385 Full scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Conversion enable/disable . . . . . . . . . . . . . . . . . 117 Function extension bit monitor (Un\G787) . . . . . . . 414
Conversion enable/disable setting (Un\G693) . . . . 402 Function list . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Cooling method setting . . . . . . . . . . . . . . . . . . . . 207 Function version . . . . . . . . . . . . . . . . . . . . . 321,416
Cooling method setting (Un\G719) . . . . . . . . . . . . 404 Functional comparison . . . . . . . . . . . . . . . . . . . . 417
CPU module . . . . . . . . . . . . . . . . . . . . . . . . . . 14,81
CT monitor method switching (Un\G176) . . . . . . . 382 G
CT ratio setting . . . . . . . . . . . . . . . . . . . . . . . . . 393
CTL-12-S36-10 (0.0 to 100.0A) . . . . . . . . . . . . . . . 82 GX Developer . . . . . . . . . . . . . . . . . . . . . . . . 14,419
CTL-12-S36-8 (0.0 to 100.0A) . . . . . . . . . . . . . . . . 82 GX Works2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CTL-12-S56-10 (0.0 to 100.0A) . . . . . . . . . . . . . . . 82
CTL-6-P (0.00 to 20.00A) . . . . . . . . . . . . . . . . . . . 82
CTL-6-P-H (0.00 to 20.00A) . . . . . . . . . . . . . . . . . 82 H
CT CT input channel assignment setting (Un\G264 to H/W LED information . . . . . . . . . . . . . . . . . . . . . 322
Un\G271) . . . . . . . . . . . . . . . . . . . . . . . . . . 390,391 H/W switch information . . . . . . . . . . . . . . . . . . . . 322
CT CT ratio setting (Un\G288 to Un\G295) . . 392,393 Hardware error flag (Xn3) . . . . . . . . . . . . . . . 312,325
CT CT selection (Un\G272 to Un\G279). . . . . . . 392 HBA LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CT Heater current process value (Un\G256 to Head module . . . . . . . . . . . . . . . . . . . . . . . . . 14,81
Un\G263) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390 Heater disconnection correction function . . . . . . . 217
428
Heater disconnection correction function selection Module joint levers . . . . . . . . . . . . . . . . . . . . . . . . 29
(Un\G170) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381 Module READY flag (Xn0) . . . . . . . . . . . . . . 312,323
Heater disconnection detection . . . . . . . . . . . . . . . 215 Module selection . . . . . . . . . . . . . . . . . . . . . . . . 107
Heater disconnection detection specifications . . . . . 33 Module’s detailed information . . . . . . . . . . . . . . . . 321
Heater disconnection detection wiring and setting Monitoring the scaling value . . . . . . . . . . . . . . . . . 221
example for three-phase heater . . . . . . . . . . . . . . 105 Mount position . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Heater disconnection/output off-time current error 2
detection delay count(Un\G166) . . . . . . . . . . . . . . 380
N
Heating-cooling control . . . . . . . . . . . . . . . . . . . . 126
Heating-cooling control (expanded mode) . . . 126,127 New module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Heating-cooling control (normal mode) . . . . . . . . . 126 Number of accesses to non-volatile memory . . . . . . 32
High response mode . . . . . . . . . . . . . . . . . . . . . . 385 Number of alert delay . . . . . . . . . . . . . . . . . . . . . 169
How to check error history . . . . . . . . . . . . . . . . . . 237 Number of alert delay (Un\G165) . . . . . . . . . . . . . 379
How to execute 2-point sensor compensation (when
using GX Works2) . . . . . . . . . . . . . . . . . . . . . . . . 228
Number of connectable modules . . . . . . . .
Number of loops . . . . . . . . . . . . . . . . . . . .
. . . . . . 82
. . . . . . 14
4
How to execute 2-point sensor compensation (when Number of occupied I/O points . . . . . . . . . . . . . . . . 33
using the program) . . . . . . . . . . . . . . . . . . . . . . . 232 Number of parameters . . . . . . . . . . . . . . . . . . . . . 34
Number of temperature input points . . . . . . . . . . . . 32 I
I
O
Indication accuracy . . . . . . . . . . . . . . . . . . . . . . . . 32
Initial setting change screen . . . . . . . . . . . . . . . . . 242 Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Input alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Offset (remaining deviation) . . . . . . . . . . . . . 132,137
Input filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ON delay output . . . . . . . . . . . . . . . . . . . . . . . . . 174
Input impedance . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ON delay output flag . . . . . . . . . . . . . . . 174,341,382
Input range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345 ON/OFF timing for CH Automatic backup setting after 7
Input signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323 auto tuning of PID constants (Un\G63, Un\G95,
Input signal list . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Un\G127, Un\G159) . . . . . . . . . . . . . . . . . . . . . . 344
Input/output (with another analog module) . . . . . . . 172 Operation at sensor input disconnection . . . . . . . . . 32
Installation of the terminal block . . . . . . . . . . . . . . . 91 Operation method and formula . . . . . . . . . . . . . . . . 23 8
Insulation method . . . . . . . . . . . . . . . . . . . . . . . . . 32 Operation mode (in operation) . . . . . . . . . . . . . . . 324
Insulation resistance . . . . . . . . . . . . . . . . . . . . . . . 33 Operation of the simultaneous temperature rise function
Integral action (I-action) . . . . . . . . . . . . . . . . . . . . . 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Internal current consumption . . . . . . . . . . . . . . . . . 33 Operation on completion of auto tuning . . . . . . . . . 151
Operation with starting ST . . . . . . . . . . . . . . . . . . 178
L Operation with vibration ST . . . . . . . . . . . . . . . . . 180
Outline dimensions . . . . . . . . . . . . . . . . . . . . . . . . 33
L60TC4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Output off-time current error detection. . . . . . . . . . 220
L60TC4 actions . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Output Setting at CPU Stop Error . . . . . . . . . . . . . 128
L60TC4 as a temperature control module . . . . . . . 109 Output setting at CPU stop error. . . . . . . . . . . . . . 109
L60TCRT4 . . . . . . . . . . . . . . . . . . . . . . . . . . 14,424 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
L60TCRT4BW . . . . . . . . . . . . . . . . . . . . . . . 14,424 Output signal list . . . . . . . . . . . . . . . . . . . . . . . . . . 43
L60TCTT4 . . . . . . . . . . . . . . . . . . . . . . . . . . 14,423 Overlap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
L60TCTT4BW . . . . . . . . . . . . . . . . . . . . . . . 14,423
Latest address of error history (Un\G1279) . . . . . . 415
P
LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Linear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207,404 P control . . . . . . . . . . . . . . . . . . . . . . . 131,137,357
Loop disconnection detection . . . . . . . . . . . . . . . . 204 Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . 110
Lower limit deviation alert . . . . . . . . . . . . . . . . . . . 160 Part names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
PD control . . . . . . . . . . . . . . . . . . . . . . . . . 133,137
M Peak current suppression . . . . . . . . . . . . . . . . . . 185
Peak current suppression control group setting
MAN mode shift completion flag (Un\G30) . . . 342,368 (Un\G784) . . . . . . . . . . . . . . . . . . . . . . . . . 193,412
Manipulated value (MV) and control output cycle . . 339 Performance specifications . . . . . . . . . . . . . . . . . . 32
Manual control . . . . . . . . . . . . . . . . . . . 139,361,362 PI control . . . . . . . . . . . . . . . . . . . . . . . . . . 132,357
Manual reset . . . . . . . . . . . . . . . . . . . . . . . 129,137 PID action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MELSEC-Q series . . . . . . . . . . . . . . . . . . . . . . . . 417 PID auto-correction status . . . . . . . . . . . . . . . . . . 400
Memory of PID constants read/write completion flag PID constant range . . . . . . . . . . . . . . . . . . . . . . . . 32
(Un\G31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 PID constants. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mix control (expanded mode) . . . . . . . . . . . . 126,127 PID continuation flag (Un\G169) . . . . . . . . . . 128,381
Mix control (normal mode) . . . . . . . . . . . . . . . . . . 126 PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Mode shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . 324 Platinum resistance thermometer type . . . . . . . . . 350
Module error history . . . . . . . . . . . . . . . . . . . . . . 239 Primary delay digital filter. . . . . . . . . . . . . . . . . . . 118
429
Procedure before operation . . . . . . . . . . . . . . . . . . 79 Simultaneous temperature rise AT disable status
Procedure for the self-tuning control . . . . . . . . . . . 177 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
Procedure of auto tuning . . . . . . . . . . . . . . . . . . . 144 Simultaneous temperature rise parameter
Process alarm . . . . . . . . . . . . . . . . . . . . . . . . . . 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193,399,401
Processing of the error history function . . . . . . . . . 237 Simultaneous temperature rise parameter correction
Product information . . . . . . . . . . . . . . . . . . . . . . 321 status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
Program compatibility . . . . . . . . . . . . . . . . . . . . . 418 Simultaneous temperature rise parameter error status
Programming procedure . . . . . . . . . . . . . . . . . . . 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Programming tool . . . . . . . . . . . . . . . . . . . . . . . . . 14 Solderless terminal . . . . . . . . . . . . . . . . . . . . . . . 85
Proportional action . . . . . . . . . . . . . . . . . . . . . . . 356 Standard control . . . . . . . . . . . . . . . . . . . . . . . . 126
Proportional action (P-action) . . . . . . . . . . . . . . . . 25 Standard mode . . . . . . . . . . . . . . . . . . . . . . . . . 385
Proportional band setting . . . . . . . . . . . . . . . . . . 206 Starting ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Proportional gain . . . . . . . . . . . . . . . . . . . . . . 25,356 Switch setting . . . . . . . . . . . . . . . . . . . . . . . . . . 108
System configuration . . . . . . . . . . . . . . . . . . . . . . 81
Q
T
Q64TCRTBWN ......................... 417
Q64TCRTN . . . ......................... 417 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Q64TCTTBWN ......................... 417 Temperature control method . . . . . . . . . . . . . . . . . 32
Q64TCTTN . . . ......................... 417 Temperature control mode . . . . . . . . . . . . 13,14,125
Temperature control modules . . . . . . . . . . . . . . . 417
Temperature conversion . . . . . . . . . . . . . . . . . . . 212
R
Temperature conversion completion flag (Un\G786)
R1.25-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
Ramp action . . . . . . . . . . . . . . . . . . . . . . . . . 14,407 Temperature conversion method . . . . . . . . . . . . . 117
Rate alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Temperature input mode . . . . . . . . . . . . . 13,14,116
Removal and installation of the terminal block . . . . . 91 Temperature judgment . . . . . . . . . . . . . . . . . . . . 337
Resolution . . . . . . . . . . . . . . . . . . . . . . . 36,345,351 Temperature measurement range . . . . . . . . . . 36,336
Resolution of the manipulated value for output with Temperature process value (PV) scaling . . . . . . . 221
another analog module(Un\G181) . . . . . . . . . . . . 384 Temperature rise completion range setting (Un\G167)
Reverse action. . . . . . . . . . . . . . . . . . . . . . . . 24,203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340,380
RFB limiter function . . . . . . . . . . . . . . . . . . . . . . 171 Temperature rise completion soak time setting
RUN LED . . . . . . . . . . . . . . . . . . . . . . . . . . . 29,310 (Un\G168) . . . . . . . . . . . . . . . . . . . . . . . . . . 340,381
Temperature sensor . . . . . . . . . . . . . . . . . . . . 14,345
Temperature unit . . . . . . . . . . . . . . . . . . . . . . . . 345
S Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Sampling cycle . . . . . . . . . . . . . . . . . 32,38,106,117
Terminal block for CT . . . . . . . . . . . . . . . . . . . . 30,90
Sampling cycle monitor (Un\G788) . . . . . . . . . . . . 414
Terminal block for I/O . . . . . . . . . . . . . . . . . 30,86,88
Sampling cycle selection . . . . . . . . . . . . . . . . 108,109
Terminal block mounting screw . . . . . . . . . . . . . . . 85
Self-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Terminal screw . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Self-tuning disable status . . . . . . . . . . . . . . . . . . 400
Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Self-tuning error . . . . . . . . . . . . . . . . . . . . . . . . . 401
The condition to be able to perform PID control . . . 134
Sensor compensation function selection (Un\G785)
The simultaneous temperature rise parameter setting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413 using self-tuning . . . . . . . . . . . . . . . . . . . . . . . . 197
Sensor correction value setting . . . . . . . . . . . . . . . 32
Thermocouple type . . . . . . . . . . . . . . . . . . . . . . 346
Serial number plate . . . . . . . . . . . . . . . . . . . . . . . 30
Thermocouple wiring resistance value . . . . . . . . . 314
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . 416
Three-phase heater . . . . . . . . . . . . . . . . . . . . . . 105
Set value (SV) and the setting change rate limiter setting
Three-position control . . . . . . . . . . . . . . . . . . . . 211
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Tightening torque range . . . . . . . . . . . . . . . . . . . . 85
Set value (SV) setting range . . . . . . . . . . . . . . . . . 32
Time constant . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Set value backup instruction (Yn8 ) . . . . . . . . . . . 332
Title setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Setting change completion flag (XnB) . . . . . . . . . . 328
To clear the disconnection detection status . . . . . 219
Setting change instruction (YnB) . . . . . . . . . . . . . 332
To forcibly start up self-tuning . . . . . . . . . . . . . . . 184
Setting change rate limiter setting . . . . . 109,155,414
Transistor output . . . . . . . . . . . . . . . . . . . . . . . . . 32
Setting manipulated value (MV) in MAN mode . . . 342
Transistor output monitor ON delay time setting
Setting mode (after operation) . . . . . . . . . . . . . . . 324
(Un\G175) . . . . . . . . . . . . . . . . . . . . . . . . . . 341,382
Setting mode at power-ON . . . . . . . . . . . . . . . . . 324
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . 308
Setting value change screen list . . . . . . . . . . . . . 243
Troubleshooting by symptom . . . . . . . . . . . . . . . 314
Setting/operation mode instruction (Yn1) . . . . 328,330
Two-position control . . . . . . . . . . . . 129,355,361,362
Setting/operation mode status (Xn1) . . . . . . . . . . 324
Type of usable temperature sensors . . . . . . . . . . . 36
Signal names of terminal blocks . . . . . . . . . . . . . . 86
Simple two-degree-of-freedom . . . . . . . . . . . . 22,153
Simultaneous temperature rise . . . . . . . . . . . . . . 190
Simultaneous temperature rise AT . . . . . . . . . . . . 194
430
U
Unused channel . . . . . . . . . . . . . . . . . . . . . . . . . 327
Unused channel setting . . . . . . . . . . . . . . . . . . . . 106
Upper limit deviation alert . . . . . . . . . . . . . . . . . . . 159
Upper lower limit deviation alert . . . . . . . . . . . . . . 160
2
V
Vibration ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
W
Watchdog timer error . . . . . . . . . . . . . . . . . . . . . . 323 4
Water cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Water cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
When AUTO mode is shifted to MAN mode . . . . . . 367 I
When measured value exceeds temperature
measurement range . . . . . . . . . . . . . . . . . . . . . . 338
When measured value falls below temperature
measurement range . . . . . . . . . . . . . . . . . . . . . . 338
When the auto tuning does not complete . . . . . . . . 313
When the auto tuning does not start . . . . . . . . . . . 312
When the self-tuning does not start . . . . . . . . . . . . 313
When the temperature process value (PV) is abnormal 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
When using the L60TC4 as a temperature input module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 8
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92,93
Within-range alert . . . . . . . . . . . . . . . . . . . . . . . . 161
431
REVISIONS
*The manual number is given on the bottom left of the back cover.
Print date *Manual number Revision
July, 2011 SH(NA)-081000ENG-A First edition
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric
Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the
contents noted in this manual.
432
WARRANTY
Please confirm the following product warranty details before using this product.
3. Overseas service
Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at
each FA Center may differ.
433
Microsoft, Windows, Windows NT, and Windows Vista are registered trademarks of Microsoft Corporation in the United
States and other countries.
Pentium is a trademark of Intel Corporation in the United States and other countries.
Ethernet is a trademark of Xerox Corporation.
The SD logo and SDHC logo are trademarks.
All other company names and product names used in this manual are trademarks or
registered trademarks of their respective companies.
SH(NA)-081000ENG-A
434