8/27/2020 SIS 2.
2020/03/12 Maintenance Interval Schedule - Standard (SEBU6497)
SMCS - 1000,7500 i08067670
Ensure that all safety information, warnings, and instructions are read and understood
before any operation or any maintenance procedures are performed. The user is
responsible for the performance of maintenance, including all adjustments, the use of
proper lubricants, fluids, and filters. The user is also responsible for the replacement of
components due to normal wear and aging. Failure to adhere to proper maintenance
intervals and procedures may result in diminished performance of the product and/or
accelerated wear of components. Use fuel consumption, service hours, or calendar time,
WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that
operate in severe operating conditions may require more frequent maintenance. Before
each consecutive interval is performed, all maintenance from the previous interval must
be performed.
When Required
Aftercooler Core - Clean/Test
Battery - Recycle
Battery or Battery Cable - Disconnect
Fuel System - Prime
Heat Exchanger - Inspect
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace
Daily
Cooling System Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Walk-Around Inspection
Every 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - Add
First 12 750 L (3375 US gal) of Fuel or 250
Service Hours
Engine Valve Lash - Inspect/Adjust
Every 12 750 L (3375 US gal) of Fuel or 250
Service Hours or Yearly
Alternator Belt - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
First 19 000 L (5000 US gal) of Fuel or 250
Service Hours
Engine Valve Lash - Inspect/Adjust
Every 19 000 L (5000 US gal) of Fuel or 250
Service Hours or Yearly
https://sis2.cat.com/#/service-detail?serialNumber=7BL00367&ieSystemControlNumber=i06078773&mediaNumber=SEBU6497&infoType=-1&hideDocumentStructure=false 1/3
8/27/2020 SIS 2.0
Alternator Belt - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Every 76 000 L (20 000 US gal) of Fuel or 1000
Service Hours
Aftercooler Core - Clean/Test
Heat Exchanger - Inspect
Every 76 500 L (20 250 US gal) of Fuel or 1500
Service Hours
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Every 114 000 L (30 000 US gal) of Fuel or 1500
Service Hours
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Every 153 500 L (40 500 US gal) of Fuel or 3000
Service Hours
Alternator - Inspect
Auxiliary Water Pump - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Fuel Injection Nozzles - Test/Exchange
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Every 228 000 L (60 000 US gal) of Fuel or 3000
Service Hours
Alternator - Inspect
Auxiliary Water Pump - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Fuel Injection Nozzles - Test/Exchange
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Every 570 000 L (150 000 US gal) of Fuel or 10
000 Service Hours
Overhaul Considerations
https://sis2.cat.com/#/service-detail?serialNumber=7BL00367&ieSystemControlNumber=i06078773&mediaNumber=SEBU6497&infoType=-1&hideDocumentStructure=false 2/3
8/27/2020 SIS 2.0
Every 760 000 L (200 000 US gal) of Fuel or 10
000 Service Hours
Overhaul Considerations
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - Change
Every 3800 L (1000 US gal) of Fuel or 50 Service
Hours
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace
Every 250 Service Hours
Cooling System Coolant Sample (Level 1) - Obtain
Initial 500 Hours (for New Systems, Refilled
Systems, and Converted Systems)
Cooling System Coolant Sample (Level 2) - Obtain
Every 500 Service Hours
Engine Oil and Filter - Change
Every Year
Cooling System Coolant Sample (Level 2) - Obtain
https://sis2.cat.com/#/service-detail?serialNumber=7BL00367&ieSystemControlNumber=i06078773&mediaNumber=SEBU6497&infoType=-1&hideDocumentStructure=false 3/3