INSTALLING

AND
OPERATING INSTRUCTIONS
For the purpose of using it safely , please make sure to read this operating
instructions prior to use. Additionally, please take care to keep this operating
instructions for reference at all times.

SERVO DIRECT DRIVE MOTOR

AND CONTROL SYSTEM
 SAFETY ATTENTIONS

Working environment

For the voltage of the power supply , please comply with the voltage
marked on the data plates of the motor and the control cabinet.

Please keep far away from the electromagnetic wave machines or electric
wave emitters etc.

Temperature and humidity

Please work in the environment with room temperature of above 5℃
or below 45℃.

Please keep relative humidity of 30%～95%.

Maintenance and service provisions

Before conducting service or maintenance operations, please cut off
the power supply first.

There is dangerous high voltage in the control cabinet, when the power
supply is cut off, the cover of the control cabinet must only be opened
more than 5 minutes later.

Service and maintenance operations shall be carried out by well-trained

technicians.

Service and maintenance operations can not be conducted while the

motor and control cabinet are in running status.

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Series of fixed needle energy-saving servo direct drive motors and control Attentions
devices not only satisfy the needs of the work of the sewing machines with
strong output power, but also adjust the work status of the direct drive 1. If the positioning clamp does not fully coordinate with the motor, there
motors through all kinds of reliable automatic control and decrease energy will be bad concentricity existing, which will directly the output capacity
consumption.They have the characteristics of quick start, accurate position of the motor.
braking, easy installation and simple maintenance.They are the most ideal
upgrading products for the current traditional industrial sewing machines 2. Before taking out the positioning clamp, the terminal surface of the rotor
to replace clutch motors and outboard motors. and the terminal surface of the stator coiled silicon steel sheet must be
on the same flat surface.In the event of unparallel, the methods of adding
and reducing wavy spacers are adopted to make them be on the same
flat surface; otherwise the quantity of electric current will disaccord and
Installation of direct drive motor influence the capacity and rotational speed of the motor.

3. While installing the hand wheel, the machine needle is adjusted to the
Steps for installation
highest position ; the magnetic steel of the hand wheel is in alignment
With the Hoare of the spear plate.
1. Installing the fan blade

2. Installing several plain spacers and wavy spacers

Schematic diagram for the installation
3. Installing the rotor square pin and the rotor Of direct drive motor
4. Fixing the rotor

5. Installing the motor and the positioning clamp

Rotor
square pin
(Prior to installation, the positioning clamp shall fully coordinate with Fan Motor Spear plate
blade Rotor Hand wheel
the motor)

6. Taking out the positioning clamp

7. Fixing the motor, covering the spear plate

Fixing
Wavy screws Positioning clam
Plain spacer
8. Installing the hand wheel spacer Pressing
rotor spacer

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Installation of speed governor Installation of control cabinet
The speed governor consists of front foot power spring, back foot power Installing the control cabinet, fix it at the designated position of the bedplate
spring and pedal cantilever. Fixing the speed governor at the designated of the sewing machine with screw fasteners. After installation, successively
position of the bedplate of the sewing machine with screw fasteners. plug the motor power line, motor signal line, speed governor signal line,
illuminating lamp power line into corresponding plug receptacles; while
plugging, please pay attention to the shape and direction of the connector
assembly and make sure that they are connected and plugged in right places.

Bedplate of the
sewing machine

240mm

138mm
100mm

200mm

5 3. 5 m m

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Adjustment of servo control device Adjustment of speed governor
Caution : Before adjustment , you must conform the highest rotational
speed of the sewing machine you are using, in order not to influence the Adjustment of the pedal’s front foot power
performance of the sewing machine with too high rotational speed.
When the spring strikes out towards the right side, it indicates that the power
The parameter for the rotational speed of the motor of servo control system
is heavier. When the spring strikes out towards the left side, it indicates that
ranges from 0-6000 rotation/minute, while adjusting, speed governing
the power is lighter.
button can be pushed to set the actual highest running speed of the sewing
machine.
Adjustment of the length of the pedal journey
When suspender locks and installs towards the right hole, it indicates that
the journey is relatively longer. When suspender locks and installs towards
Functions of operating buttons the left hole, it indicates that the journey is relatively shorter.

Light Heavy
Switch of system
power supply
Interface of motor
power supply
Names of all parts B
Of the speed governor
Needle stop
Interface of motor
button (A) Two springs for front foot
Speed display signal
screen
power
Interface of speed
governor (B) Two springs for back foot
power
(C) Pedal cantilever C
Speed governing
Interface of
Speed governing button +
illuminating lamps
button -

(6) (7)
Common trouble shooting Fault code Fault cause Diagnosis and maintenance methods

If faults happen to the sewing machine while it is working , the control

The reason is that the voltage of the power supply
system will judge the faults by itself, display the fault codes on the display
exceeds the use scope. The method for solving it is to
screen and help your quickly make diagnosis and repair. Indicating protection cut off the system power supply and to check whether
E-05 for the input voltage the input voltage of the power supply is normal. If the
voltage of the power supply is normal, please change
the power supply plate or contact the supplier.

Code schedule of common faults The reason is that the rotation is mechanically locked
Indicating locked or the motor is default phase. The method for solving
Fault code Fault cause Diagnosis and maintenance methods E-06 rotation protection it is to cut off the power supply and to repair the sewing
machine or contact the supplier.

The reasons are: the driving tubes of the control device

are damaged; the line circles are short out and passed
excess current within the moment.The method for solving
Indicating short The reasons are: the needle position sensor is broken-
it is to cut off the system power supply and then to restart
E-01 circuit protection
the power supply after 30 seconds to observe whether
down, the magnet, the sensor, the lines and the motor
for the hardware Indicating protection are not connected. The method for solving it is to check
it normally works. If the faults have not been removed, E-07 for empty load whether the outgoing line for the motor is normally
please try again for several times, if they still have not
connected, if the outgoing line is normally connected,
been removed, please contact the supplier.
please contact the supplier.

The reason is that the load is too large.The method for

solving it is to cut off the system power supply and then The reason is that the coder of the motor is badly
Indicating
restart the power supply after 30 seconds to observe contacted or damaged. The method for solving it is to
over-current Indicating the coder
E-02 protection for whether it normally works. If the faults have not been E-13 check whether the signal line for the motor is normally
is broken-down
removed, please try again for several times, if they still connected, if the signal line is normally connected, please
the software
have not been removed, please contact the supplier. contact the supplier.

The reason is that the voltage of the power supply The reason is that the plug contact is badly contacted

exceeds the use scope. The method for solving it is to or there are problems related to the circuit of the

Indicating protection cut off the system power supply and to check whether Indicating the pedal operation panel. The method for solving it is to check
E-03 E-15 is broken-down whether the outgoing line for the pedal is normally
for the input voltage the input voltage of the power supply is normal. If the
voltage of the power supply is normal, please contact connected, if the outgoing line is normally connected,

the supplier. please contact the supplier.

Caution: In the event of the foregoing faults, the motor can be repaired according to the corresponding
methods, and it will recover to the normal work status after ten seconds.

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