Borehole Rod Extensometers Single & Multi-Point: Geo-Xb™
Borehole Rod Extensometers Single & Multi-Point: Geo-Xb™
Borehole Rod Extensometers Single & Multi-Point: Geo-Xb™
GEO-XB™
BOREHOLE ROD EXTENSOMETERS
SINGLE & MULTI-POINT
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CONTENTS
2.0 CONFORMITY 9
3.0 MARKINGS 10
4.0 DELIVERY 11
4.1 Packaging 11
4.2 Handling 11
4.3 Inspection 12
4.4 Storage 13
5.0 INSTALLATION 14
5.1 Overview 14
5.1.1 Grouting 14
5.1.2 Borehole requirements 16
5.1.3 Anchor spacing 17
5.1.4 Reference head protection 17
5.1.5 Installation tools 18
5.2 Rod installation 19
5.2.1 Rigid rod with groutable anchor 19
5.2.2 Flexible rod 22
5.3 Anchor installation 23
5.3.1 Groutable 23
5.3.2 Hydraulic 24
5.3.3 Packer type 27
5.4 Reference head installation 31
5.4.1 Standard head 31
5.4.2 Low profile head 37
5.5 Grouting 38
5.6 Wiring sensors 39
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7.0 MAINTENANCE 50
8.0 TROUBLESHOOTING 50
9.0 SPECIFICATION 51
13.0 CALIBRATION
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1.0 INTRODUCTION
This manual is intended for all users of the GEO-XB™ range of rod extensometers and
provides information on their installation, operation and maintenance.
The GEO-XB™ rod type extensometer range is used to measure and locate settlement,
displacement and deformation in most mediums, including soil, rock and concrete.
As the soil, rock or concrete deforms, the distances between the in-hole anchor change,
as do the distances between the individual anchors and the reference head. The
movement of the anchor is reflected at the reference head by the de-bonded rods. The
magnitude, distribution and rate of deformation can be accurately measured at the
reference head by comparing the relative positions of the rods and the head.
Standard - a one part head where the rods connect to the sensors which are mounted on
a moveable internal flange within the head and protected by a one piece cover. The head
is mounted external to the borehole with all sensors and rod connections located entirely
within the head.
Low profile - a two part head with a lower section and an upper section divided by a
fixed intermediate flange and it has a lower and upper cover. The rod connections and
the lower part of the sensors are located within the lower section which is installed within
the borehole. The top of the sensors located in the upper section are external to the
borehole and adjustment can be done by removing the outer cover. The length of the
upper section will depend on the range of the sensor.
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MEASUREMENT SYSTEMS
Measurement of the changes in relative position between the anchor
and the reference head can be achieved using the following options:-
Manual
Readings are carried out using a mechanical / digital depth
micrometer or dial indicator.
Electrical
Reading is carried out using an electrical sensor fixed into the
reference head.
Combination
Readings can be carried out using both manual and electrical
systems using the same reference head.
B - SENSORS
The following sensor types are available:-
• Linear Potentiometer
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C - RODS
Rigid
Made from stainless steel and come in short
lengths of 1,2 or 3 metres, with flush threaded
joints.
Flexible
Glass & carbon fibre rods in a continuous length,
factory cut to meet specific project Rigid steel rods
showing
requirements. threaded
connectors
D - SLEEVES
Flexible
Made from flexible nylon and available in either
short lengths with external couplers for use with
rigid rods, or in continuous lengths for use with
flexible rods.
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E - ANCHORS
The anchors connect the rods to the surrounding material ( soil / rock / concrete ) and are
available in the following types:-
• Groutable
• Hydraulic standard
• Snap ring
• Packer type
Groutable type
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Anchor movements are detected by measuring changes in the relative positions of the
exposed rod ends in the reference head with respect to the head itself. This can be done
by either manually using a depth micrometer or dial gauge, or electronically using
Vibrating Wire or Potentiometric type displacement transducers.
1.3 Applications
The GEO-XB range rod extensometers are typically used for ( but not limited to ) the
measurement of: -
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2.0 CONFORMITY
Geosense Ltd
Nova House
Rougham Industrial Estate
Rougham, Bury St Edmunds
Suffolk , IP30 9ND
United Kingdom
Declaration of Conformity
We Geosense Ltd at above address declare under our sole responsibility that the
product detailed below to which this declaration relates complies with protection requirements of the
following harmonized EU Directives,
This equipment has been designed and manufactured with reference to EN 61326-1 and EN 61010.
All mechanical drawings used in the production of this equipment are based upon BS 8888
Electrical/electronic drawings are based upon BS 3939.
Martin Clegg
Director
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3.0 MARKINGS
Geosense GEO-XB™ borehole rod extensometers are labelled with the following
information:-
Product type
Model
CE mark
Reference head
In addition, when electrical sensors are used, the individual displacement gauges are
labelled with their own individual markings & serial numbers.
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4.0 DELIVERY
4.1 Packaging
4.2 Handling
Whilst they are a robust devices, GEO-XB™ borehole rod extensometers are
precision measuring devices. They and their associated equipment should always be
handled with care during transportation, storage and installation.
Once the shipment has been checked ( see below ), it is recommended that
GEO-XB™ borehole rod extensometers remain in their original packaging for
storage or transportation.
Cable should be handled with care. Do not allow it to be damaged by sharp edges,
rocks for example, and do not exert force on the cable as this my damage the internal
conductors and render the instrument un-useable.
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4.3 Inspection
It is vital to check all the equipment in the shipment as soon as possible after taking
delivery and well before installation is to be carried out. Check that all the
components that are detailed on the documents are included in the shipment.
Check that the equipment has not been physically damaged.
Although the system may not fully assembled, a function check can still be carried out
on the VW sensors by connecting the readout cable to the readout as in the picture
below. (Other sensors should be checked using appropriate readouts).
Typical readout
panel and
connections
Prior to carrying out function checks, ensure that the displacement transducers have
been stored in a reasonably stable temperature for at least 2 hours. Connect the red
and black wires from each transducer to the corresponding connectors on the
readout. Switch on the readout ( see readout instructions ) and, where possible,
select the audio function on the readout to listen to the ‘ring’ of the gauge.
Carefully pull out the transducer connector from the cylinder a little way ( see above )
taking care not to twist it, and observe the reading change on the readout. The ‘ring’
from the transducer will also change its sound which should be clear and un-
distorted.
The displayed values of the Vibrating Wire transducer reading will not be stable for
this check but it will confirm that the transducer is functioning.
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4.4 Storage
Storage areas should be free from rodents as they have been known to damage
cables.
No other special requirements are needed for medium or long-term storage although
temperature limits should be considered when storing or transporting associated
components, such as readout equipment.
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5.0 INSTALLATION
The following sections describe typical installations for Geosense GEO-XB™ borehole
rod extensometers but individual projects will vary in their requirements.
It is VITAL that personnel responsible for the installation and use of the system
READ and UNDERSTAND the manual, prior to working with the equipment.
**********
As stated before, it is vital to check all the equipment in the
shipment soon after taking delivery and well before
installation is to be carried out. Check that all components
that are detailed on the shipping documents are included.
5.1 Overview
Flexible rods & sleeves are pre-assembled so no on-site assembly is required, prior to
installation.
Where space allows, pre-assemble the extensometer rods & sleeves on the surface and
attached the grout tube so as to fabricate the full length of the assembly. When lifting the
assembly, take care to avoid it bending to a radius less than 3 metres. For vertical
downward installations try to maintain a large radius when lowering the assembly into the
borehole (if possible lift the assembly over a site vehicle, for example).
Where space is limited, the rod extensometer will have to be assembled as it is installed
into the borehole. When installing into a hole with drill casing, careful organisation and
sequencing is required because each anchor, rod & sleeve may need to be installed
independently, starting with the deepest anchor. A safety chord should be attached to
the anchors to prevent loss and to support the rod / anchor assembly during casing
removal. This process may take some time, so sufficient time should be allowed in the
drilling and installation programme.
5.1.1 Grouting
Rod extensometers require to be grouted and this can be done prior or after installation
depending on the site conditions/restriction.
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The grout specification should be provided by the Site/Design engineer and designed to
mimic the surrounding soil conditions. However as extensometer installations may have a
combination of soil types it is recommended to err on the softer side of the spectrum.
Grout strength decreases with water-cement ratio and controlling this ratio is the most
important factor for grouting and it is therefore recommended that the water and cement
is mixed first. Water and cement ratios greater than 0.7 - 1.0 by weight will segregate
without the addition of Bentonite or other filler to keep the cement in suspension and it is
recommended that Bentonite normally be used as it is readily available.
The tables below provide guidelines for typical mixes that may be adopted for varying soil
types but are only a guideline and the installer should request the project specification
from the Engineer.
Other compounds can be added to the grout mixture to alter its characteristics but should
always be specified by the Design Engineer:-
• Expanding agents are added to introduce small bubbles into a cement and water
mix as it cures to prevent it from shrinking. This helps to ensure a good bond be-
tween the grout and both the anchors and the borehole walls.
• Plasticisers can be added to a mixture to allow it to flow more freely through small
bore pipe work, typically associated with this type of installation.
• Fillers are added to provide weight and / or bulk to the mixture for use where grout
may have a tendency to flow through the borehole walls.
Multi-point GEO-XB™ borehole rod extensometer reference heads can be fitted with
integral grouting tubes & bleed tubes & connections to allow additional down or up hole
grout tubing to be added easily. No additional seal is required around the head during
grouting.
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Before installing the GEO-XB™ borehole rod extensometers it is important that the
borehole requirements are suitable for each type of installation. The number of monitored
points is limited by the size of the borehole, type of anchor used, the amount of tubing
required for activating anchors and for grouting. The table below shows typical borehole
requirements:-
GXB-ES HEAD
1 1,2 50mm
2-6 1,2 76mm
1-6 3 76mm
1-3 4 76mm
4 4 101mm
5-6 4 126mm
GXB-EL HEAD
1 1,2 50mm
2-6 1,2 101mm
1-6 3 101mm
1-3 4 101mm
1-4 4 101mm
5-6 4 126mm
For the Standard reference head a flange plate is normally fitted on the top of the
borehole and secured.
For the low profile reference head the top of the borehole is usually enlarged and
fitted with a galvanised steel or PVC pipe. It may be left free standing if the
borehole wall stability is very good.
Boreholes should be drilled approximately 1 metre deeper than the deepest anchor.
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The following tools (available from Geosense) are recommended* for the installation of
GEO-XB™ borehole rod extensometers.
Qty Description
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If space allows make up individual anchor assemblies to full depth as per instructions
below & lower into borehole.
If space is restricted assemble anchor, rods & sleeves and lower individual sections as
required.
STEP 1
STEP 2
STEP 3
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STEP 4
STEP 5
STEP 6
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Rod
Sleeve
STEP 7
STEP 8
STEP 9
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Flexible rods are factory pre-assembled with flexible sleeves / anchors using information
provided from site and therefore no on-site assembly is required. They can simply be
lowered down the borehole to the required depth.
STEP 1 - Identify which anchor, rod & sleeve corresponds to which depth and label / note
Accordingly at the head end.
STEP 2 - Lower the anchor, rod & sleeve assembly into the pre-formed borehole, to the
required depth. If
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STEP 1 - as per 5.2.1 STEPS 1 & 2 fix the rod to the groutable anchor with the starter rod
and sleeve.
STEP 2 - Identify which anchor, rod & sleeve corresponds to which depth and label
accordingly.
STEP 3 - Lower the anchor, rod & sleeve assembly to the required depth.
GROUT AS REQUIRED
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Hydraulic Borros anchors require the prongs to be extended once installed by means of a
hydraulic pump and tubing.
For a flexible system the anchors & inflation tube will already be attached to the flexible
rods & sleeves.
For a rigid rod system the anchor & inflation tube will be supplied already connected but
will need to attached to the rods & sleeves as they are installed.
All Geosense hydraulic Borros anchors and tubing are factory filled and de-aired and care
must be taken not to let any oil leak from the tubing during the inflation process.
To activate Borros anchors after installing in the borehole follow the steps below:-
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NOTE - The prongs on the Borros anchor are extended by an internal piston and will
start to move at approximately 15 bar.
As the prongs continue to extend the pressure will build up to approximately 60-80 bar.
So as to ensure maximum penetration into the surrounding soil, increase the pressure up
to 150 bar but do not exceed this pressure.
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Complete assembly
STEP 1
STEP 2
STEP 3
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5.3.3 Rigid rod & flexible sleeve with packer anchor contd
STEP 4
STEP 5
STEP 6
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5.3.3 Rigid rod & flexible sleeve with packer anchor contd
STEP 7
STEP 8
STEP 9
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5.3.3 Rigid rod & flexible sleeve with packer anchor contd
STEP 10
STEP 11
FOR A VERTICAL
BOREHOLE REMEMBER
TO SECURE THE SAFETY
WIRES
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NOTE
FOR A CASED BOREHOLE THE FLANGE PLATE CAN ONLY BE FITTED ONCE THE
HEAD IS INSTALLED TO THE REQUIRED DEPTH AND THE GROUT IS SET.
THE SEQUENCE FOR RIGID ROD WILL ALSO DIFFER FOR FLEXIBLE
STEP 1
STEP 2
Remove outer casing which will allow
access to the rod connector blocks and
sensors.
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STEP 3
STEP 4
STEP 5
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STEP 6
STEP 7
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STEP 8
STEP 9
STEP 10
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STEP 11
STEP 12
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NOTE: THE MAIN DIFFERENCE BETWEEN THE STANDARD AND THE LOW
PROFILE HEAD IS THAT THE MAJORITY OF IT IS INSTALLED WITHIN THE
BOREHOLE SO THAT A MINIMUM IS PROTRUDING ABOVE THE TOP OF THE
BOREHOLE.
STEP 1
STEP 2
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STEP 3
STEP 4
STEP 5
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STEP 6
5.5 Grouting
STEP 1 -
STEP 2
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The following tables show the wiring connections for the GEO-XB™ range of
multi-point rod extensometers.
ONE SENSOR
TWO SENSORS
THREE SENSORS
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FOUR SENSORS
FIVE SENSORS
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SIX SENSORS
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Geosense offer a range of readout and data logging options. Specific operation
manuals are supplied with each readout device.
Below is a brief, step-by-step procedure for use with the RST VW2106 portable
readout.
1. Connect signal cable from the sensor to the readout following the wiring colour
code. Conductor colours may vary depending upon the extension cable used.
RED = VW +
BLACK = VW -
GREEN = Temp
WHITE = Temp
Whilst it is not critical that the polarity be observed for most VW instruments, a
stronger signal may be obtained if the correct polarity is adopted. Since the
temperature sensor is a Thermistor, its connection polarity is not important.
The frequency of the readings will depend on each application and project but should
be compared to the previous ones as soon as possible.
A number of data loggers are available to automatically excite, interrogate and record
the reading from Vibrating Wire instruments. These include devices manufactured by
Geosense / RST in both single and multi-channel configurations, together with
equipment manufactured by independent suppliers.
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Manual readings are best taken using a depth micrometer or dial gauge indicator and the
recommended Setting Method for Depth Micrometers is in Absolute Mode.
To prepare the Geosense digital micrometer for reading carry out the following
instructions:-
Place the stem of the dial gauge into the individual holes in the reference head and turn
the knob of the micrometer until the tip rests against the top of the rod and a click is
heard. Take the reading on the display.
It is advisable to take the base readings once the system has stabilised which is normally
after 2-3 days after installation. If movement is suspected of already occurring then base
readings should be taken straightaway.
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6.2.1 Overview
The readings taken at the reference head are used to calculate changes in distance
between the reference elevation and each down hole anchor.
• If the reference head is located on stable ground then the movements of the
anchors relative to the head can be calculated.
• If the reference head is not stable (e.g. due to settlement) then the deepest anchor
is used as the reference point. The data must therefore be inverted so that the
movements of each anchor are calculated relative to the bottom anchor.
The data should be organised into a table with rows labelled by date & columns labelled
by anchor number/reference.
Construct the table of changes by subtracting the initial reading from subsequent
readings for each anchor which shows movements relative to the reference head.
If the reference is the deepest anchor, invert the data to show movements relative to it.
This can be done by subtracting the changes for each anchor from the changes at the
deepest anchor
Readings from a Vibrating Wire sensor are typically in a form that is a function of
frequency rather than in units of length. Commonly the units would be either Frequency
- Hertz, Linear - Hz2/1000 or Hz2/1000000 or Period - Time - (Seconds x10-2 or x10-7).
To convert the readings to units of length, calibration factors must be applied to the
recorded values. For most Vibrating Wire sensors, these factors are unique and are
detailed on the sensor calibration sheet. A unique calibration sheet is supplied with all
Geosense Vibrating Wire Displacement Gauges.
If the readout display is in Period units ( e.g. 0.03612 or 3612 - depending upon the
readout used ) the first step to producing an engineering value is to convert the reading to
Linear Digits ( Hz2/1000 ) . Two examples of this calculation can be seen below. The
first (1) where the readout includes a decimal point and displays the Period in Seconds–2
and the second (2) where the readout displays the Period in Seconds-7
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If the readout displays ‘Frequency’ values, ( e.g. 2768.5 Hz ) only a simple calculation
is required to convert the readings to Linear Digits.
Certain data loggers store their Vibrating Wire data in Linear Digits but further divided
by 1000. In this case the data would have to be multiplied by a further 1000 to
maintain the standard Linear Digits (Hz2/1000) format for standard calculations.
There are many ways to achieve the conversion from recorded data to useful
engineering values. The following are included as a guide only and as a basis for
alternative approaches.
Linear Calculation
This is the most simple calculation to convert ‘raw’ data to engineering units. It can
be easily carried out using a simple calculator. It assumes that the reading is in
Linear Digits ( Hz2/1000 ). Where this is not the case, the reading should be
converted to these units prior to application of the calibration factors. For most
applications this equation is perfectly adequate and is carried out as follows:-
Where the displacement is required in an alternative format, inches for example, a simple
conversion using standard conversion factors can be applied to each factor or at the end
of the equation. (1 inch = 25.4 mm for example).
An instrument calibration sheet similar to the example in the appendix of this manual
includes the following information:-
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Polynomial Calculation
This calculation is slightly more precise, as it accommodates some of the slight deviation
of the data from a straight line. However, in its standard form it does not easily
accommodate site recorded base reading or environmental changes that may affect the
zero ( such as altitude ).
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Where:-
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Organise the data into a table with rows labelled by date and columns labelled by anchor
number (see below).
A - ABSOLUTE READINGS
The table below shows typical raw data for a three anchor system with anchor 3 in stable
ground.
Absolute reading = Current reading - Zero reading (calibration cert) x Gauge factor
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From the above data it can be seen that the initial movement occurred in the zone closest
to the surface during the first 3 days and then again on day 6 following significant
excavation during that day.
If the raw data is exported in a csv file then it can be manipulated in Excel to produce
graphs of the relative movements.
CONVENTION
A positive value indicates extension i.e. increasing distance between head & anchor
A negative value indicates compression i.e. decreasing distance between head & anchor
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7.0 MAINTENANCE
7.1
The GEO-XB™ borehole rod extensometers either as a manual or electrical version do
not require regular maintenance as such as the subsurface components are
non-retrievable and all the sensors are sealed.
However it is important to ensure that the rods do not become extended outside the
permissible range, do not become fully retracted and remain free to move & do not twist.
All of the above should be checked periodically and if necessary the rods adjusted to
remain in their range
Maintenance of wiring connections between the sensors and any terminal panels / or
loggers should involve occasional tightening of any screw terminals to prevent loose
connections or cleaning contacts to prevent the build up of corrosion.
8.0 TROUBLESHOOTING
In almost all cases, a fluctuating reading is a sign of a faulty signal from the sensor.
The fault could be in either the sensor, the connecting cable, any switch boxes or the
readout. The best way to fault find an instrument is to isolate it from all other instruments
and connections. Where possible begin fault finding from the sensor itself.
However if the unit fails to read the following steps should be taken:-
1. Check the coil resistance. Nominal resistance is 180 Ω ± 10 plus cable resistance
(22 gauge copper = approximately 15 Ω per 333m)
C.) If the resistances are within the nominal range and no readings are obtainable
on any transducer then a faulty readout should be suspected and Geosense
contacted.
2. If cuts or shorts are found the cable may be repaired in accordance with
recommended procedures (contact Geosense for kits & procedures).
Unstable readings may also result from electrical noise such as nearby power lines or
electrical equipment. If possible the readings should be taken when the equipment is not
operating.
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9.0 SPECIFICATION
REFERENCE HEADS
GXBEH-S-LP– LP-M-R Electric low profile + manual Linear potentiometer-rod Rigid 2-6
10mm coupler
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Civil engineering sites are hazardous environments and instrument cables can be easily
damaged, if they are not adequately protected. Geosense can therefore provide the
following parts that my be required to effect repairs to instrument cables:
Please contact Geosense for price and availability of the above components.
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If goods are to be returned for either service/repair or warranty, the customer should
contact Geosense for a Returns Authorisation Number, request a Returned
Equipment Form QF034 and, where applicable, a Returned Goods Health and Safety
Clearance Form QF038 prior to shipment. Numbers must be clearly marked on the
outside of the shipment.
Complete the Returned Equipment Form QF034, including as much detail as possible,
and enclose it with the returned goods.
All returned goods are also to be accompanied by a completed Returned Goods Health
and Safety Clearance Form QF038 attached to the outside of the package (to be
accessible without opening the package) and a copy of both forms should be faxed in
advance to the factory.
All used goods shipped to the factory must be sealed inside a clean plastic bag and
packed in a suitable carton. If the original packaging is not available, Geosense should be
contacted for advice. Geosense will not be responsible for damage resulting from
inadequate returns packaging or contamination under any circumstances.
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Sufficient site data has been provided to Geosense® by the purchaser as regards the
nature of the installation environment to allow Geosense® to check suitability of the
Geosense® GEO-XB™ borehole rod extensometers and other component parts.
In the absence of any site data being provided by the purchaser standard construction
materials will be supplied. All costs for subsequent modifications will be borne by the
purchaser.
The equipment is warranted for 1 year from the date of shipment from the manufacturer
to the purchaser.
Unauthorised alteration and/or repair by anyone which, causes failure of the unit or
associated components will void this LIMITED WARRANTY in its entirety.
The Purchaser assumes all risks and liability whatsoever in connection with the
Geosense® GEO-XB™ borehole rod extensometers equipment from the time of
delivery to Purchaser.
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NOTES
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Nova House . Rougham Industrial Estate . Rougham . Bury St Edmunds . Suffolk . IP30 9ND . England .
Tel: +44 (0) 1359 270457 . Fax: +44 (0) 1359 272860 . Www.geosense.co.uk
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