THOMSON Ball Screw - Vivek@Multidimensions - Co.in
THOMSON Ball Screw - Vivek@Multidimensions - Co.in
THOMSON Ball Screw - Vivek@Multidimensions - Co.in
www.thomsonlinear.com
Thomson – the Choice for Optimized Motion Solutions
Often the ideal design solution is not about finding the fastest, sturdiest, most accurate or
even the least expensive option. Rather, the ideal solution is the optimal balance of perfor-
mance, life and cost.
Application Centers Global Manufacturing Operations Global Design & Engineering Centers
Lead Screws, Ball Screws and Ball Splines
Thomson has a long history of manufacturing quality lead screws and ball screws. Our roots are planted in four separate companies that held
strong and definitive footholds in the market. Those companies — Ball Screws & Actuators Co, Warner Linear, Thomson Industries, and Neff
Automation — now form the nucleus of the Thomson ball screw and lead screw business.
Founded in 1971, the Ball Screws & Actuators Co. (BSA) was a pioneer and leader in precision plastic nut, lead screw and ball screw
technologies for linear motion applications. Their custom and off-the-shelf solutions featured many patented products, including their
ActiveCAM technology for eliminating backlash while increasing performance and wear life.
Tollo Linear was founded in 1982 and manufactured linear actuators, linear drive units and handling components under a variety of trademarked
product names. Its products were sold to direct customers, OEM manufacturers, and system houses throughout the world. In 1989, Tollo Linear
was purchased by Warner Electric and the new division became known as Warner Linear.
Thomson Industries was the leading U.S. producer of linear motion control products, including linear actuators, ball screws, linear bearings
and rails, and precision gearboxes. Its products were found in a range of precision motion applications in the medical, industrial, aerospace
and mobile off-highway markets.
Neff Automation was founded in 1905 and has since been a leading manufacturer of industrial products for linear motion applications. In the
past four decades Neff has become a market leader in high precision rolled ball screws, providing solutions for customers all across the globe.
The current lead screw and ball screw offerings combine the quality, strength and expertise of the distinct products and professionals at these
four companies under the Thomson name. The products set the solid foundation for the broad range of standard and custom lead and ball
screws available today. If past history and experience is an indication of what the future holds, Thomson is significantly poised to remain a
prominent leader and pioneer in the ball screw and lead screw industry.
www.thomsonlinear.com 3
Company Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Request for Quote. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Application Analysis Worksheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technology Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lead Screws
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Advanced Anti-Backlash Supernuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Flange Mount Supernuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Thread Mount Supernuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Metric Thread Mount Supernuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Thread Mount Bronze Nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Standard Mounting Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Stainless Steel Lead Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
V-Thread Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Ball Screws — Inch Series
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Precision Rolled Ball Screws — Inch Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Visual Product Reference — Precision Rolled Ball Screws — Inch Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Precision Plus Ball Screws — Inch Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Ball Screws — Metric Series
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Miniature Rolled Ball Screws — Metric Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Thomson NEFF Rolled Ball Screws — Metric Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Precision Plus Ball Screws — Metric Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Ball Splines
Precision Rolled Ball Splines — Inch Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Engineering
Lead Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Ball Screws — Inch Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Ball Screws — Metric Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Ball Splines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Maintenance and Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Glossary/Formulas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
4 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Product Overview
THOMSON BSA PRECISION LEAD SCREWS AND SUPERNUTS®
Lead Screws
Offering smooth, precise, cost effective positioning, this is the “just right” solution for your application.
Thomson BSA precision lead screws are an excellent economical solution for your linear motion
requirements. For more than 30 years, Thomson BSA has designed and manufactured the highest quality
lead screw assemblies in the industry. Our precision rolling machines ensure accurate positioning to 0.003 in/
ft and our PTFE coating process produces assemblies that have less drag torque and last longer. All of our
standard plastic nut assemblies use an internally lubricated Acetal — providing excellent lubricity and wear
Ball Splines
Superior performance for today’s most stringent positioning requirements.
Thomson offers a full range of internal return metric ball screw products, featuring four distinct product
families. Miniature Rolled Ball Screw Assemblies are an efficient, cost-effective solution in a small
envelope. Ball screw assemblies range from 4mm to 14mm in diameter, with standard lead accuracies of
52 microns/300mm. Thomson NEFF Rolled Ball Screw Assemblies are designed and manufactured to
provide high level performance at an affordable price. Ball screws are manufactured using Thomson’s
patented, German-engineered Precision Screw Forming (PSF) Technology, which provides high accuracy
(23 microns/300mm standard) with the manufacturing efficiency of rolled processes. Thomson NEFF Rolled
Bearing Supports/
Ball Screw Assemblies are available in a wide range of diameters, leads and nut styles — all designed
End Machining
to provide quiet, smooth running, efficient performance. Ball nuts include one of three unique ball return
systems providing perfect guidance, low wear, and smooth running performance. Precision Plus Ball Screw
Assemblies are our highest precision product, with standard lead accuracies of 12 microns/300mm. These
ball screw assemblies feature our FL-style ball nut, designed to provide high repeatability and high stiffness
for the most demanding ball screw applications.
Thomson precision ball splines provide high speed, anti-friction linear motion under high torsional loads.
They have high reliability under varying operating conditions and predictable life expectancy. They resist
radial displacement resulting from torque loads, and require smaller forces to achieve axial displacement of
the spline member while transmitting torque. Ball splines have application versatility such as helicopter rotor
couplings; translating drive shaft couplings, non-swiveling telescoping struts; honing machine and drill press
spindles, workhead and table ways, and remote and robot handling machines.
www.thomsonlinear.com 5
Date: _______ / _______ / __________
Note: If this product or assembly has been quoted or ordered before, please provide the quote number or order number.
Quote No. Order No.
Diameter Lead
Screw P/N Overall Length*
Ball Nut P/N Flange P/N Wiper P/N
4. End Machining*
BK BF FK FF QK QF Cut to Length Only
Right End
BK1 BF1 FK1 FF1 QK1 QF1 Annealed ____________ (specify length annealed)
5. Configuration*
Ball Nut (V-Thread/Flange) Facing Left End Ball Nut (V-Thread/Flange) Facing Right End Modified Flange (Attach Print)
Phone: 540-633-3549
Fax: 540-639-4162
Email: [email protected]
6 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
1. Information
Name Title/Dept.
Company Name
Address
Phone Fax
Email
Vertical Horizontal
What is your MOTION?
Other (please specify)
inch minute
What is your SPEED? mm PER second
foot Other (please specify)
NEMA 17 NEMA 23
Motor Cube Required? Other (please specify)
NEMA 42 NEMA 34
Additional Information/Comments
www.thomsonlinear.com 7
Technology Comparison
Thomson Ball Screws and Lead Screws Are Your Best Choice for Linear Actuation
Thomson ball screws outperform other actuation methods. moderate loads. The higher the load, the more likely it is that the
Compared to bulky, noisy, and expensive hydraulic or pneumatic system will slip, reducing repeatability.
actuator systems, Thomson ball screws and lead screws are In summary, when compared to other types of mechanical actuation
compact, quiet, and very affordable. In addition, there’s no need for methods, Thomson ball screws and lead screws provide the
pumps, hoses, fluids, or shop air. This eliminates fire, safety, and most cost-effective combination of speed, accuracy, efficiency,
health hazards due to leaking fluid or other contaminants typically repeatability, quiet operation, lubrication retention, load capacity,
associated with these types of actuation methods. and compactness.
Belt, cable, and chain-drive mechanisms are relatively inexpensive. Thomson precision ball screw and lead screw assemblies are the
However, they aren’t as precise, repeatable, or as safe to use as ball first choice in precise, reliable, cost-effective linear actuation.
screws and lead screws. Their failure mode is either excessive wear Thomson lead screws excel in applications which require the
or stretching, resulting in positioning inaccuracies during operation. “just right” solution. They are easily customized to provide compact,
These types of systems also have low load capacities. quiet and accurate positioning in light to medium load applications.
Rack and pinion gear systems can be made to close tolerances, Materials are inert as a standard and allow use in applications
but lose precision as they wear and don’t function as smoothly as ranging from clean room to marine. Best of all, the value is high
ball screws, even when new. Because the force is supported by a as you don’t pay for processes and features not required in your
few pinion teeth at any given time, the system also is limited in terms application.
of load capacity. Let Thomson engineer your positioning screw today.
Offset cam rollers rely on the tractive force between the rollers and
the shaft to create linear motion, and therefore can handle only
Inexpensive
Low Maintenance
High Accuracy
High Repeatability
High Efficiency
Compact Size
Speed
Low Noise
Design Flexibility
Contamination Tolerance
= always
= in most cases
8 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Technology Comparison
Design Considerations for Choosing Screw Type
Self-locking Yes — but depends on lead and lubrication Fail safe brake locking option
Efficiency Generally ranges from 30% to 70% Generally ranges from 85% to 95%
Typically quiet,
Vibration and Noise Ball re-circulation
high leads are best
Catalog Page 11 41
www.thomsonlinear.com 9
NOTES:
10 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Lead Screws
Table of Contents
DescriptionPage
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Need a quote or have a question about an application?
Contact us in North America at:
Glide Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Phone: 800-882-8857
Advanced Anti-Backlash Supernuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Email: [email protected]
Flange Mount Supernuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Web: www.thomsonbsa.com
Thread Mount Supernuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Metric Thread Mount Supernuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Thread Mount Bronze Nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Standard Mounting Flanges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Stainless Steel Lead Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
V-Thread Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
www.thomsonlinear.com 11
Lead Screws Product Overview
Offering smooth, precise, cost effective positioning, this is the “just right” solution for your application.
Thomson BSA precision lead screws are an excellent economical solution for your linear motion requirements. For more than 25 years,
Thomson BSA has designed and manufactured the highest quality lead screw assemblies in the industry. Our precision rolling machines ensure
accurate positioning to 0.003 in/ft and our PTFE coating process produces assemblies that have less drag torque and last longer.
Thomson BSA provides a large array of standard plastic nut
assemblies in anti-backlash or standard Supernut® designs. All of our
standard plastic nut assemblies use an internally lubricated Acetal
— providing excellent lubricity and wear resistance with or without
additional lubrication. With the introduction of our new unique patent
pending zero backlash designs, Thomson BSA provides assemblies
with high axial stiffness, zero backlash and the absolute minimum
drag torque to reduce motor requirements. These designs produce
products that cost less, perform better and last longer. Both designs
automatically adjust for wear, insuring zero backlash for the life of
the nut.
For significantly higher loads, standard bronze nuts are available.
Thomson BSA uses SAE 660 bearing bronze, which provides
high load capacity with good PV performance. We also offer
end machining to your specification or can provide you with
stock bearing mounts or motor mounts. Available from over 1800
distributors worldwide.
Thomson BSA also provides engineering design services to aid in
your design requirements, producing a lead screw assembly to your
specifications. Call the factory today to discuss your application with
one of our experienced application engineers, 800-882-8857.
12 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Catalog Pages 11 - 39 11 - 39
* Plastic nut ratings. Does not include bronze nut specifications.
Lead (in.)
Inch
0.031 0.050 0.063 0.083 0.100 0.125 0.167 0.200 0.250 0.300 0.375 0.400 0.500 0.750 0.800 1.000 1.200 1.500 2.000
3/16
1/4
5/16
3/8
7/16
Dia. (in.)
1/2
5/8
3/4
1
1-1/4
1-1/2
Lead (mm)
Metric
1 2 3 4 5 6 8 10 12 15 16 20 25 35 45 50
4
6
10
Dia. (mm)
12
16
20
24
Availability charts do not include V-thread screw leads.
www.thomsonlinear.com 13
Glide Screw™ configurations
GSF - screw and flanged nut assembly GSC - screw and cylindrical nut assembly
B B
D
F J
A h9 H
BCD
E
A h11 G H11
Part number example: GSC25x0500 = glide screw assembly, cylindrical nut, 0.250 inch diameter by 0.500 inch lead
Standard Products
• Acetal nut body with all stainless steel internal components
• 303 stainless steel screw
• Integrated Lube for Life lubrication block
• Temperature Rating: -40° to 65°C (-40° to 150°F)
• Clean Room ISO 7 (Class 10000)
14 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
XCMT 1800
B
C
ØA
TH
Our smallest anti-backlash nut design ever. The XCM
XCMF 1800
1800 uses the same patented† ActiveCAM™ mechanism
as its larger siblings in a miniaturized package. This B
Note: See Screw Section on page 36. Specify XCMT or XCMF when ordering, see ØE
drawings at right.
www.thomsonlinear.com 15
Advanced Anti-Backlash Supernuts®
XC 2500
XCT 2500
B
ØA
Note: See Screw Section on page 36. Specify XCT or XCF when ordering, see
drawings at right.
Supernut® Dimensions Drag
Dia. Lead Part No. Design Efficiency Torque
Load %
A B C D E F H BCD TH oz-in
1.18 9/16”
6mm* 1mm XC_6x1 0.64 0.187 1.19 0.141 0.16 0.66 0.900 10lbs 29 <1
(max) -18
0.0125 XC_2580 13
0.0208 XC_2548 20
0.0250 XC_2540 23
1.18 9/16”
1/4”* 0.0278 XC_2536 0.64 0.187 1.19 0.141 0.16 0.66 0.900 10lbs 25 <1
(max) -18
0.0313 XC_2532 28
0.0357 XC_2528 30
0.0417 XC_2524 34
0.050 XC_2520 41
0.063 XC_2516 48
2mm XC_2-25x1M 53
3mm XC_3-25x1M 62
1.18 9/16”
1/4” 0.125 XC_2-2516 0.64 0.187 1.19 0.141 0.16 0.66 0.900 10lbs 64 <1
(max) -18
0.200 XC_4-2520 72
0.250 XC_4-2516 76
0.500 XC_7-2514 81
0.750 XC_12-2516 82
* V-Thread screws, see page 39.
† Patent No. 5839321
16 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
ØA ØA
C C
B B
Note: See Screw Section on page 36. Specify XCT, XCB or XCF when ordering,
see drawings at right.
www.thomsonlinear.com 17
Advanced Anti-Backlash Supernuts®
XC 5000
XCT 5000 XCB 5000
15/16-16 THD M25x1.5 THD
ØA ØA
C C
B B
ØD
Note: See Screw Section on page 36. Specify XCT, XCB or XCF when ordering,
see drawings at right.
ØA
ØE
18 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
ØA ØA
C C
B B
ØD
Note: See Screw Section on page 36. Specify XCT, XCB or XCF when ordering,
see drawings at right. ØA
ØE
www.thomsonlinear.com 19
Advanced Anti-Backlash Supernuts®
XC 7500
XCT 7500 XCB 7500
1.375-16 THD M35x1.5 THD
ØA ØA
C C
B B
Note: See Screw Section on page 36. Specify XCT, XCB or XCF when ordering,
ØE
see drawings at right.
TH
20 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
ØA ØA
C C
B B
TH
Note: See Screw Section on page 36. Specify XCT, XCB or XCF when ordering,
see drawings at right.
www.thomsonlinear.com 21
Advanced Anti-Backlash Supernuts®
AFT
B
C
ØG F
BCD
ØD
ØA
The low cost AFT Supernut is designed for light load OEM ØE
applications and offers smooth movement and low drag torque
for axial loads up to 10 pounds. The AFT anti-backlash collar
automatically adjusts for wear for the life of the nut.
22 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Anti-Backlash Supernuts®
SNAB Thread Mount Style TH
C
ØA
B
Our SNAB Model has the greatest design flexibility allowing Flanges
anti‑backlash assemblies through 1” diameters. All SNABs are made
from our internally lubricated Acetal providing excellent lubricity and 3/16” to 1/4” F25
very low wear. 5/16” to 3/8” (10mm) F37
SNAB* - 3/16” to 3/8” (10mm) Diameter Dimensions available on page 35.
www.thomsonlinear.com 23
Anti-Backlash Supernuts®
SNAB Thread Mount Style
Flanges
7/16” to 5/8” (16mm) F50
Dimensions available on page 35.
SNAB*
7/16” to 5/8” (16mm) Diameter
24 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Anti-Backlash Supernuts®
SNAB Thread Mount Style
TH
C
ØA
B
Flanges
3/4” to 1” F100
SNAB* Dimensions available on page 35.
3/4” to 1” Diameter
Supernut® Dimensions Preload Design Max Drag
Dia. Lead Part No. Force Load Static Efficiency Torque
B
A (min) B C TH (lbs) Load % oz-in
(max)
0.100 SNAB7510X 31
0.125 SNAB7508X 36
0.167 SNAB7506X 44
0.200 SNAB7505X 49
3/4” 1.750 2.500 3.000 0.600 1-9/16 - 18 10-20 300 lbs 1500 lbs 15 - 20
0.500 SNAB5-7510X 69
1.000 SNAB8-7508X 79
1.500 SNAB12-7508X 81
2.000 SNAB10-7505X 82
4mm SNAB20x4M 41
8mm SNAB2-20x4M 59
12mm SNAB3-20x4M 67
20mm 16mm SNAB4-20x4M 1.750 2.500 3.000 0.600 1-9/16 - 18 10-20 300 lbs 1500 lbs 72 15 - 20
20mm SNAB5-20x4M 76
45mm SNAB9-20x5M 82
50mm SNAB10-20x5M 82
24mm 5mm SNAB24x5M 1.750 2.500 3.000 0.600 1-9/16 - 18 10-20 300 lbs 1500 lbs 42 15 - 20
0.100 SNAB1010X 25
0.125 SNAB1008X 29
0.200 SNAB1005X 41
1” 0.250 SNAB2-1008X 1.750 2.500 3.000 0.600 1-9/16 - 18 10-20 400 lbs 2000 lbs 46 15 - 20
0.250 SNAB1004X 47
0.500 SNAB5-1010X 61
1.000 SNAB10-1010X 74
* SNAB nuts are only as axially stiff as the spring force in one direction.
www.thomsonlinear.com 25
Flange Mount Supernuts®
MTS
B
BCD BCD
F
ØD
ØD
ØA
0.469
ØE ØE
26 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
ØA
0.469
ØE ØE
MTS
7/16” to 5/8” (16mm) Diameter
Supernut® Dimensions Design Efficiency Drag
Dia. Lead Part No. Load % Torque
A B D E F BCD oz-in
0.125 MTS2-4316 55
Free
7/16”* 0.250 MTS2-4308 0.71 1.50 1.5 0.20 0.200 1.125 75 lbs 65
Wheeling
0.500 MTS4-4308 76
3mm MTS12x3M 48
4mm MTS2-12x2M 54
5mm MTS2-12x2.5M 59
6mm MTS3-12x2M 63 Free
12mm 0.75 1.50 1.5 0.20 0.250 1.125 125 lbs
10mm MTS4-12x2.5M 73 Wheeling
15mm MTS6-12x2.5M 78
25mm MTS10-12x2.5M 82
45mm MTS15-12x3M 81
0.0625 MTS5016 30
0.100 MTS5010 41
4mm MTS2-50x2M 52
0.200 MTS2-5010 57
Free
1/2” 0.250 MTS2-5008 0.75 1.50 1.5 0.20 0.250 1.125 125 lbs 62
Wheeling
0.500 MTS4-5008 75
0.800 MTS8-5010 80
1.000 MTS8-5008 81
1.500 MTS12-5008 82
0.100 MTS6210 35
0.125 MTS6208 40
Free
5/8” 0.200 MTS2-6210 0.88 1.63 1.5 0.20 0.300 1.188 175 lbs 51
Wheeling
0.250 MTS2-6208 57
0.500 MTS4-6208 71
4mm MTS16x4M 47
5mm MTS2-16x2.5M 52
8mm MTS4-16x2M 63 Free
16mm 0.88 1.63 1.5 0.20 0.300 1.188 175 lbs
16mm MTS7-16x2.3M 75 Wheeling
25mm MTS5-16x5M 80
35mm MTS7-16x5M 82
* 7/16” with tri-flange
www.thomsonlinear.com 27
Flange Mount Supernuts®
MTS
B
BCD BCD
F
ØD
ØD
ØA
0.469
ØE ØE
MTS
3/4” (20mm) Diameter
Supernut® Dimensions Drag
Design Efficiency
Dia. Lead Part No. Torque
A B D E F BCD Load % oz-in
0.100 MTS7510 31
0.125 MTS7508 36
0.167 MTS7506 44
0.200 MTS7505 49 Free
3/4” 1.125 1.75 2.0 0.20 0.300 1.438 275 lbs
0.500 MTS5-7510 69 Wheeling
1.000 MTS8-7508 79
1.500 MTS12-7508 81
2.000 MTS10-7505 82
4mm MTS20x4M 42
8mm MTS2-20x4M 59
12mm MTS3-20x4M 67
Free
20mm 16mm MTS4-20x4M 1.125 1.75 2.0 0.20 0.300 1.438 275 lbs 72
Wheeling
20mm MTS5-20x4M 76
45mm MTS9-20x5M 82
50mm MTS10-20x5M 82
28 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 29
Thread Mount Supernuts®
SN
TH Flanges
3/16” to 1/4” F25
5/16” to 10mm F37
7/16” to 16mm F50
3/4” to 1” F75
ØA C 1-1/4” F100
B
1-1/2” R54-3
Dimensions available on page 35
or online.
SN
1/2” (12mm) to 5/8” (16mm) Diameter*
Supernut® Dimensions Max.
Design Efficiency
Dia. Lead Part No. Static Flange
A B C TH Load %
Load
3mm SN12x3M 48
4mm SN2-12x2M 54
5mm SN2-12x2.5M 59
6mm SN3-12x2M 63
12mm 1.000 1.000 0.375 15/16-16 100 lbs 500 lbs F50
10mm SN4-12x2.5M 73
15mm SN6-12x2.5M 78
25mm SN10-12x2.5M 82
45mm SN15-12x3M 81
0.0625 SN5016X 30
0.100 SN5010X 41
4mm SN2-50x2M 52
0.200 SN2-5010X 57
1/2” 0.250 SN2-5008X 1.000 1.000 0.375 15/16-16 150 lbs 750 lbs 62 F50
0.500 SN4-5008X 75
0.800 SN8-5010X 80
1.000 SN8-5008X 81
1.500 SN12-5008X 82
0.100 SN6210X 35
0.125 SN6208X 40
5/8” 0.200 SN2-6210X 1.000 1.000 0.375 15/16-16 160 lbs 800 lbs 51 F50
0.250 SN2-6208X 57
0.500 SN4-6208X 71
4mm SN16x4M 47
5mm SN2-16x2.5M 52
8mm SN4-16x2M 63
16mm 1.000 1.000 0.375 15/16-16 160 lbs 800 lbs F50
16mm SN7-16x2.3M 75
25mm SN5-16x5M 80
35mm SN7-16x5M 82
* For all sizes shown on this page Drag Torque = Free Wheeling
30 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
SN
3/4” to 1 1/2” Diameter*
Supernut® Dimensions Max.
Design Static Efficiency
Dia. Lead Part No. Load % Flange
A B C TH Load
0.100 SN7510X 31
0.125 SN7508X 36
0.167 SN7506X 44
0.200 SN7505X 49
3/4” 1.500 1.500 0.500 1 3/8-16 300 lbs 1500 lbs F75
0.500 SN5-7510X 69
1.000 SN8-7508X 79
1.500 SN12-7508X 81
2.000 SN10-7505X 82
4mm SN20x4M 41
8mm SN2-20x4M 59
12mm SN3-20x4M 67
20mm 16mm SN4-20x4M 1.500 1.500 0.500 1 3/8-16 300 lbs 1500 lbs 72 F75
20mm SN5-20x4M 76
45mm SN9-20x5M 82
50mm SN10-20x5M 82
24mm 5mm SN24x5M 1.500 1.500 0.500 1 3/8-16 300 lbs 1500 lbs 42 F75
0.100 SN1010X 25
0.125 SN1008X 29
0.200 SN1005X 41
1” 0.250 SN2-1008X 1.500 1.500 0.500 1 3/8-16 400 lbs 2000 lbs 46 F75
0.250 SN1004X 47
0.500 SN5-1010X 61
1.000 SN10-1010X 74
0.200 SN1205X 35
1 1/4” 0.200 SN2-1210X 2.000 2.000 0.600 1 9/16-18 400 lbs 2000 lbs 35 F100
0.250 SN1204X 41
0.200 SN1505X 31
0.250 SN1504X 36
1 1/2” 2.000 2.500 0.530 1.967-18 400 lbs 2000 lbs R54-3
0.375 SN1503X 47
0.500 SN2-1504X 52
* For all sizes shown on this page Drag Torque = Free Wheeling
www.thomsonlinear.com 31
Metric Thread Mount Supernuts®
SB
TH
ØA C
B
SB
10mm to 24mm) Diameter*
Supernut® Dimensions Design Max.
Static Efficiency
Dia. Lead Part No. A B C Load Load
TH %
in (mm) in (mm) in (mm) lb (N) lb (N)
2mm SB10x2M 42
3mm SB10x3M 53
4mm SB2-10x2M 59
5mm SB2-10x2.5M 0.750 0.750 0.250 70 350 64
10mm M16 x 1.5
6mm SB4-10x1.5M (19.1) (19.1) (6.5) (310) (1550) 66
10mm SB5-10x2M 76
12mm SB5-10x2.4M 78
20mm SB6-10x3.3M 81
3mm SB12x3M 48
4mm SB2-12x2M 54
5mm SB2-12x2.5M 59
6mm SB3-12x2M 1.000 1.000 0.375 100 500 63
12mm M22 x 1.5
10mm SB4-12x2.5M (25.4) (25.4) (9.5) (445) (2225) 73
15mm SB6-12x2.5M 78
25mm SB10-12x2.5M 82
45mm SB15-12x3M 81
4mm SB16x4M 48
5mm SB2-16x2.5M 52
8mm SB4-16x2M 1.000 1.000 0.375 160 800 63
16mm M22 x 1.5
16mm SB7-16x2.3M (25.4) (25.4) (9.5) (710) (3560) 75
25mm SB5-16x5M 80
35mm SB7-16x5M 82
4mm SB20x4M 42
8mm SB2-20x4M 59
12mm SB3-20x4M 67
1.500 1.500 0.500 300 1500
20mm 16mm SB4-20x4M M35 x 1.5 72
(38.1) (38.1) (12.7) (1335) (6675)
20mm SB5-20x4M 76
45mm SB9-20x5M 82
50mm SB10-20x5M 82
1.500 1.500 0.500 300 1500
24mm 5mm SB24x5M M35 x 1.5 42
(38.1) (38.1) (12.7) (1335) (6675)
* For all sizes shown on this page Drag Torque = Free Wheeling
32 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
ØA C
B
For standard bronze nuts, Thomson BSA uses SAE 660
bearing bronze which provides excellent load carrying
ability, good wear resistance and is less susceptible to
damage from impact and shock loading. Custom bronzes
can be selected if required.
Material Properties
www.thomsonlinear.com 33
Thread Mount Bronze Nuts
For Acme Screws
TH
ØA C
B
3/4” to 3” Diameter
Nut Nut Torque to
Bronze Nut Dimensions Fits Maximum
Part No. Part No. Design Raise
Dia. Lead Flange Static
for R.H. for L.H. Load† 1 Pound
A B C TH No. Load
Screws Screws (in-oz)
.100 BN7510 BN7510L 1.15
.125 BN7508 — 1.21
3/4” 1.50 1.50 0.500 1-3/8 - 16 F75 1,500 lbs 7,500 lbs
.167 BN7506 BN7506L 1.28
.200 BN7505 BN7505L 1.35
.100 BN1010 — 1.47
.125 BN1008 — 1.52
.200 BN1005 — 1.67
1” 1.50 1.50 0.500 1-3/8 - 16 F75 1,900 lbs 9,500 lbs
.250 BN1004 — 1.76
.500 BN5-1010 — 2.55
1.000 BN10-1010 — 3.91
.200 BN1205* — 1.99
1-1/4” 1.75 1.75 0.625 1-9/16 - 18 R1004-3 3,000 lbs 15,000 lbs
.250 BN1204* — 2.09
.200 BN1505* — 2.31
1-1/2” .250 BN1504* — 2.25 2.25 0.530 1.967-18 R54-3 4,600 lbs 23,000 lbs 2.41
.500 BN2-1504* — 3.08
† Load ratings based on using Thomson BSA grease. See page 233.
* Non-stock item
34 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
BCD F
ØD
ØE
TH
Flange Dimensions
Part No.
D E F BCD TH
F25 1.25 0.140 (4X) 0.187 1.00 9/16 - 18
F37 1.60 0.177 (4X) 0.250 1.24 5/8 - 18
F50 2.00 0.266 (4X) 0.375 1.50 15/16 - 16
F75 2.50 0.266 (4X) 0.500 2.00 1-3/8 - 16
F100 3.00 0.266 (4X) 0.600 2.37 1-9/16 - 18
Aluminum flanges do not have a set screw which could deform the Supernut® and possibly cause binding. Aluminum flanges should be pinned or bonded to Supernuts® to
prevent unwanted disassembly during operation.
www.thomsonlinear.com 35
Lead Screws
Lead Screws — 3/16” to 3/8” Diameter
36 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Lead Screws
Lead Screws — 7/16” (10mm) to 5/8” (16mm) Diameter
www.thomsonlinear.com 37
Lead Screws
Lead Screws — 3/4” (24mm) to 1 1/2” Diameter
38 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
V-Thread Screws
Burnished Finish 303 Stainless Steel
0.5P
0.375H
PITCH LINE
H
60˚
Recommended
Diameter Lead Size Part No. Bearing
6mm 1mm 6x1 SV6x1 4mm
0.0125 1/4-80 SV2580
0.0208 1/4-48 SV2548
0.0250 1/4-40 SV2540
0.0278 1/4-36 SV2536
1/4” 4mm
0.0313 1/4-32 SV2532
0.0357 1/4-28 SV2528
0.0417 1/4-24 SV2524
0.0500 1/4-20 SV2520
0.0130 5/16-80 SV3180
5/16” 4mm
0.0420 5/16-24 SV3124
0.013 3/8-80 SV3780
0.0250 3/8-40 SV3740
0.0313 3/8-32 SV3732
0.0400 3/8-25 SV3725
3/8” 4 to 6mm
0.0417 3/8-24 SV3724
0.0500 3/8-20 SV3720
0.0625 3/8-16 SV3716
0.0833 3/8-12 SV3712
7/16” 0.0500 7/16-20 SV4320 6mm
0.0130 1/2-80 SV5080
0.0250 1/2-40 SV5040
0.0333 1/2-30 SV5030
1/2” 6 to 8mm
0.0500 1/2-20 SV5020
0.0625 1/2-16 SV5016
0.0769 1/2-13 SV5013
www.thomsonlinear.com 39
NOTES:
40 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Table of Contents
DescriptionPage Need a quote or have a question about an application?
Contact us in North America at:
Product Overview..........................................................................................42
Phone: 540-633-3549
Precision Rolled Ball Screws — Inch Series...........................................44 Fax: 540-639-4162
Email: [email protected]
Visual Product Reference — Precision Rolled
Ball Screws — Inch Series.........................................................................89
www.thomsonlinear.com 41
Ball Screws Product Overview
Thomson Advantages
Ball screws are not all alike. Differences in design, quality, materials, manufacturing, and application support are all factors that affect
the performance and extend the life of your ball screw. That’s why it’s important to select your ball screw — and ball screw supplier —
very carefully.
42 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Lead (in.)
Inch
0.050 0.062 0.125 0.200 0.250 0.413 0.473 0.500 0.660 1.000 1.500 1.875 2.000
0.187
0.375
0.500
0.631
0.750
0.875
1.000
Dia. (in.)
1.150
1.171
1.500
2.000
2.250
2.500
3.000
4.000
Lead (in.)
Inch
0.050 0.062 0.125 0.200 0.250 0.413 0.473 0.500 0.660 1.000 1.500 1.875 2.000
0.631
0.750
0.875
1.000
1.150
Dia. (in.)
1.250
1.500
1.750
2.000
2.250
2.500
(1) Additional sizes are available. See our comprehensive product reference section on page 89, or contact customer service for more details.
(2) Standard lash dependent on ball diameter. See page 227 as reference. Consult factory for special requirements.
www.thomsonlinear.com 43
Precision Rolled Ball Screws Product Overview — Inch Series
Standard Non-Preloaded Ball Nuts Standard Non-Preloaded Ball Nuts are a flexible, economical
solution for use in industrial, transport grade applications. Both
round and square models are available, with flange and wiper kits
as accessories. Non-Preloaded Ball Nuts come standard with black-
oxide coating (thin dense chrome is available upon request).
Preloaded Ball Nuts Preloaded Ball Nuts should be considered to eliminate backlash and
increase system stiffness in applications where multi-directional
positional accuracy and repeatability are required. Preloaded Ball
Nuts consist of two non-preloaded ball nuts (round or square) joined
by an adjustable preload package with springs. This design allows
ease of setup and adjust of preload based on application requirements.
Preloaded Ball Nuts with Integral Flange Preloaded Ball Nuts with Integral Flange provide higher-level
positional accuracy and repeatability from a rolled screw assembly.
These adjustable preload ball nuts feature precision ground
internal threads, which enable smoother running, more consistent
performance. The integral flange is held to high perpendicularity
tolerances to ensure the load bearings are aligned to load to prevent
unnecessary wear.
Internal Return Ball Nuts Internal Return Ball Nuts feature an internal ball recirculation sytem,
which allows higher speeds, and lower noise in a compact envelope.
Each nut includes an integrated wiper as standard. These ball nuts
come standard “as machined” with corrosion protective film applied
prior to shipment. machined” with corrosion protective film applied
prior to shipment. Please note, a full line of internal return ball nuts
are featured as part of our metric series ball screws.
Cylindrical Ball Nuts Cylindrical Ball Nuts are compact in size and ideal for constrained
envelopes. These ball nuts come standard “as machined” with
corrosion protective film applied prior to shipment. Please note, a full
line of cylindrical ball nuts are featured as part of our metric series
ball screws.
44 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Lube Holes
A standard 1/8-27 NPT tapped hole on ball
nuts with a dynamic load capacity of 10,000
pounds or more provides easy access for
continuing lubrication.
Coating
Our catalog standard ball screws feature a
high luster polished and oiled finish, which
provides superior surface finish, smoother
operation, and a high quality look and
feel which is consistent across our entire
product line. Additional ball screw coatings
(thin dense chrome, black oxide, manganese
phosphate) are available upon request.
Type A Type B
www.thomsonlinear.com 45
0.187 x 0.062 Precision Rolled Ball Screws — Inch Series
Double Circuit, Cylindrical Ball Nut, Thread Direction Right Hand Left Hand Right Hand
Internal Return — Stainless Steel Nut Material Alloy Steel Alloy Steel Stainless Steel
Dynamic Load (lbs) 20
.584
.604 Max. Static Load (lbs) 75
Torque to raise 1 lb (oz-in.) 0.18
Nut weight (lbs) 0.005
Ø.500 Ball Nut Part Number 7821579
Flange Part Number N/A
Wiper Kit Part Number N/A
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
46 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Single Circuit, Round Ball Nut Direction Right Hand Left Hand Right Hand
Nut Material Alloy Steel Alloy Steel Stainless Steel
.664-32 UNS THD.
Dynamic Load (lbs) 136 136 24
Max. Static Load (lbs) 1415 1415 255
.471 Ø.750 Torque to raise 1 lb (oz-in.) 0.35 0.35 0.35
MAX.
Nut weight (lbs) 0.13 0.13 0.13
Ball Nut Part Number 5709574 5709576 5709578
.460 R .250
MAX. 1.000 Flange Part Number 5706751 5706751 N/A
Wiper Kit Part Number N/A N/A N/A
(4x) Ø.177
www.thomsonlinear.com 47
0.375 x 0.125 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
(11/16 - 24 V-Thread) Nut Material Alloy Steel
Dynamic Load (lbs) 500
11/16-24 UNEF THD.
Max. Static Load (lbs) 4,250
Torque to raise 1 lb (oz-in.) 0.35
.468
Ø.781
Nut weight (lbs) 0.16
MAX.
Ball Nut Part Number 8103-448-003
Flange Part Number 8103-448-002
.550 R MAX. .312
Wiper Kit Part Number 8103-101-002
1.880
Double Circuit, Round Ball Nut with Load Lock (.664 Thread Direction Right Hand Left Hand
- 32 V-Thread) Nut Material Alloy Steel
Dynamic Load (lbs) 500
.664-32 UNS THD.
Max. Static Load (lbs) 4,250
Torque to raise 1 lb (oz-in.) 0.35
.468 Nut weight (lbs) 0.16
MAX. Ø.781
Ball Nut Part Number 8103-448-013
Flange Part Number N/A
.550 R MAX. .250 Wiper Kit Part Number 8103-101-002
1.875
Ø.838 Ø.880
(4x) Ø.177
.060 R
Ø1.240 B.C. 11/16-24 UNEF THD.
48 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Single Circuit, Cylindrical Ball Nut Thread Direction Right Hand Left Hand
Nut Material Alloy Steel
Dynamic Load (lbs) 170
Max. Static Load (lbs) 1,600
Torque to raise 1 lb (oz-in.) 0.35
.552 .750
Single Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
Nut Material Alloy Steel
11/16-28 UN-2A THD
Ø.838 Ø.880
(4x) Ø.177
.060 R
Ø1.240 B.C. 11/16-24 UNEF THD.
www.thomsonlinear.com 49
0.500 x 0.200 Precision Rolled Ball Screws — Inch Series
Single Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
7/8-14 UNF-2A THD. Nut Material Alloy Steel
Dynamic Load (lbs) 600
Max. Static Load (lbs) 2,975
.665
Ø0.970 Torque to raise 1 lb (oz-in.) 0.57
MAX.
Nut weight (lbs) 0.27
Ball Nut Part Number 8105-448-023
.850 R MAX. .370 Flange Part Number N/A
1.750 Wiper Kit Part Number 8105-101-002
50 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
Nut Material Alloy Steel
15/16-16 UN THD.
Dynamic Load (lbs) 1,200
Max. Static Load (lbs) 9,430
.665
MAX.
Ø1.062 Torque to raise 1 lb (oz-in.) 0.57
Nut weight (lbs) 0.55
Ball Nut Part Number 8105-448-013
.850 R MAX. .380
2.750 Flange Part Number 8105-448-002
Quick Install
p149 Assembly
Wiper Kit Part Number 8105-101-002
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Load Lock Nut Material Alloy Steel
Ø1.420 MAX. Dynamic Load (lbs) 1,200
15/16-16 UN THD.
Max. Static Load (lbs) 9,430
.670 Ø1.062 Torque to raise 1 lb (oz-in.) 0.57
MAX.
Nut weight (lbs) 1.30
.380
.850 R MAX. 5.950 REF. Ball Nut Part Number 8105-448-008
Flange Part Number 8105-448-002
Quick Install
p149 Assembly Wiper Kit Part Number 8105-101-002
Ø1.122 Ø1.138
www.thomsonlinear.com 51
0.500 x 0.500 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
15/16-16 UN THD. Nut Material Alloy Steel
Dynamic Load (lbs) 929
Max. Static Load (lbs) 4,150
.667
MAX. Ø1.060 Torque to raise 1 lb (oz-in.) 1.42
Nut weight (lbs) 0.27
Ball Nut Part Number 8105-448-014
.670 R MAX. .380
1.750
Flange Part Number 8105-448-002
Quick Install
p149 Assembly
Wiper Kit Part Number 8105-101-002
Double Circuit, Round Ball Nut with Load Lock — Thread Direction Right Hand Left Hand Right Hand
High Capacity Nut Material Alloy Steel Alloy Steel Stainless Steel
Dynamic Load (lbs) 2,200 380
15/16-16 UN THD.
Max. Static Load (lbs) 13,350 1,950
Torque to raise 1 lb (oz-in.) 1.42 1.42
.667
MAX. Ø1.062 Nut weight (lbs) 0.40 0.40
Ball Nut Part Number 8105-448-011 8105-448-016 (1)
.380
.670 R MAX. 2.750
Flange Part Number 8105-448-002 8105-448-004
Wiper Kit Part Number 8105-101-002 8105-101-002
(1) Load Lock not available
Ø1.122 Ø1.138
52 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Single Circuit, Square Ball Nut with Load Lock Thread Direction Right Hand Left Hand
15/16-16 UN THD. Nut Material Alloy Steel Alloy Steel
Dynamic Load (lbs) 800 800
Max. Static Load (lbs) 6,384 6,384
.797
MAX.
1.000 o Torque to raise 1 lb (oz-in.) 0.57 0.57
Nut weight (lbs) 0.27 0.27
Ball Nut Part Number 8106-448-022 8106-448-026
.500 .500 Flange Part Number 8105-448-002 8105-448-002
.800 R MAX.
Quick Install
1.710 Wiper Kit Part Number N/A N/A
p149 Assembly
Single Circuit, Square Ball Nut – Stainless Steel Thread Direction Right Hand Left Hand Right Hand
15/16-16 UN THD.
Nut Material Alloy Steel Alloy Steel Stainless Steel
Dynamic Load (lbs) 140
Max. Static Load (lbs) 1,149
.885
1.000 o Torque to raise 1 lb (oz-in.) 0.57
MAX.
Nut weight (lbs) 0.27
Ball Nut Part Number 5707645
.550 .500 Flange Part Number N/A
.800 R MAX.
1.710 Wiper Kit Part Number N/A
Single Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
Nut Material Alloy Steel Alloy Steel
15/16-16 UN THD. Dynamic Load (lbs) 800 800
Max. Static Load (lbs) 6,384 6,384
Torque to raise 1 lb (oz-in.) 0.57 0.57
.787
MAX. Ø1.125 Nut weight (lbs) 0.27 0.27
Ball Nut Part Number 8106-448-009 8106-448-008
Flange Part Number 8105-448-002 8105-448-002
.800 R MAX. .500 Wiper Kit Part Number 8106-101-002 8106-101-002
1.710
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
www.thomsonlinear.com 53
0.631 x 0.200 Precision Rolled Ball Screws — Inch Series
Preloaded, Single Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
Ø1.410 MAX. 15/16-16 UN-2A THD.
Nut Material Alloy Steel Alloy Steel
Dynamic Load (lbs) 800 800
Max. Static Load (lbs) 6,384 6,384
.787
MAX.
Ø1.125 Torque to raise 1 lb (oz-in.) 0.57 0.57
Nut weight (lbs) 0.79 0.79
4 .800 R MAX. 3 .5002 Ball Nut Part Number
1
8106-448-015 8106-448-019
REVISIONS
3.797
REV
2
E.N.#
Flange Part Number
DESCRIPTION
CUSTOMER APPROVAL DRAWING
DATE
03/16/11
8105-448-002
DWN
JGJ
8105-448-002
Wiper Kit Part Number 8106-101-002 8106-101-002
D D
Preloaded, Square Ball Nut 15/16-16 UN-2A THREAD Thread Direction Right Hand
1.410
Nut Material Alloy Steel
Dynamic Load (lbs) 800
.797 Max. Static Load (lbs) 6,384
C MAX C
Torque to raise 1 lb (oz-in.) 0.57
Nut weight (lbs) 0.79
.500
.800 R MAX .500 Ball Nut Part Number 8106-448-012
1.000 3.875 MAX Flange Part Number 8105-448-002
Quick Install Wiper Kit Part Number N/A
B p149 Assembly B
MAX.
Torque to raise 1 lb (oz-in.) 0.57
BALL GROOVE NO OF THOMSON DRAWN:J. JOHNSON
HAND RIGHT CIRCUITS FIT/FUNCTION F DRAWING SYMBOLS & TOLERANCES ON COMMON CENTERS .02
03/16/11 Solutions by
54 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Square Ball Nut Thread Direction Right Hand Left Hand
2.035 MAX
Nut Material Alloy Steel
15/16-16 UN THD. .505 MAX Dynamic Load (lbs) 1,600
Max. Static Load (lbs) 12,768
Torque to raise 1 lb (oz-in.) 0.57
.797
MAX.
1.000
1.000 o Nut weight (lbs) 0.54
Ball Nut Part Number 8106-448-037
Flange Part Number 8105-448-002
.500
.500 Wiper Kit Part Number N/A
.800 R MAX.
1.710 15/16-16 UN-2A THD
(4x) Ø.281
www.thomsonlinear.com 55
0.631 x 1.000 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
15/16-16 UN THD. Nut Material Alloy Steel
Dynamic Load (lbs) 578
.760 Ø1.125
Max. Static Load (lbs) 2,425
MAX. TYP.
Torque to raise 1 lb (oz-in.) 2.83
Nut weight (lbs) 0.28
.827
MAX. TYP.
.500 Ball Nut Part Number 7826713
1.710
Flange Part Number 5707570
Quick Install
p149 Assembly Wiper Kit Part Number 7827527
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
Nut Material Alloy Steel
15/16-16 UN THD. Dynamic Load (lbs) 578
Max. Static Load (lbs) 2,425
Ø1.125
.760
MAX. TYP. Torque to raise 1 lb (oz-in.) 2.83
Nut weight (lbs) 0.67
.827 .500 Ball Nut Part Number 7827531
MAX. TYP. 3.440
Flange Part Number 5707570
Quick Install
p149 Assembly Wiper Kit Part Number 7827527
Ø2.158 Ø1.870
(4x) Ø.266
56 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Single Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Load Lock (1.173 - 18 V-Thread) Nut Material Alloy Steel
1.173-18 UNS THD. Dynamic Load (lbs) 950
Max. Static Load (lbs) 7,750
Torque to raise 1 lb (oz-in.) 0.57
.959
MAX. Ø1.312 Nut weight (lbs) 0.50
Ball Nut Part Number 8107-448-018
Flange Part Number 8107-448-007
.900 R MAX. .500 Wiper Kit Part Number 8107-101-002
Quick Install
p149 Assembly
1.880
Single Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
(1.125 - 18 V-Thread) Nut Material Alloy Steel
1.125-18 UNEF THD. Dynamic Load (lbs) 950
Max. Static Load (lbs) 7,750
Torque to raise 1 lb (oz-in.) 0.57
.959 Ø1.312
MAX. Nut weight (lbs) 0.50
Ball Nut Part Number 8107-448-026
.900 R MAX. .500
Flange Part Number N/A
1.880 Wiper Kit Part Number N/A
Single Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
(1.250 - 18 V-Thread) Nut Material Carbon Steel
1.250-18 UNEF THD.
Dynamic Load (lbs) 950
Max. Static Load (lbs) 7,750
Torque to raise 1 lb (oz-in.) 0.57
.959
Ø1.312 Nut weight (lbs) 0.50
MAX.
Ball Nut Part Number 8107-448-047
Flange Part Number N/A
.900 R MAX. .500 Wiper Kit Part Number N/A
1.880
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
www.thomsonlinear.com 57
0.750 x 0.200 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
(1.173 - 18 V-Thread) Nut Material Alloy Steel
1.173-18 UNS THD. Dynamic Load (lbs) 1,900
Max. Static Load (lbs) 18,800
Torque to raise 1 lb (oz-in.) 0.57
.917 Ø1.312
MAX. Nut weight (lbs) 0.75
Ball Nut Part Number 8107-448-016
.940 R MAX. .500 Flange Part Number 8107-448-007
2.880
Wiper Kit Part Number 8107-101-002
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
(1.125 - 18 V-Thread) Nut Material Alloy Steel
1.125-18 UNEF THD. Dynamic Load (lbs) 1,900
Max. Static Load (lbs) 18,800
.917
Ø1.312
Torque to raise 1 lb (oz-in.) 0.57
MAX.
Nut weight (lbs) 0.75
Ball Nut Part Number 8107-448-027
.940 R MAX. .500
Flange Part Number N/A
2.880
Wiper Kit Part Number N/A
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
(1.250 - 18 V-Thread) Nut Material Alloy Steel
1.250-18 UNEF THD. Dynamic Load (lbs) 1,900
Max. Static Load (lbs) 18,800
.917
Torque to raise 1 lb (oz-in.) 0.57
Ø1.312
MAX.
Nut weight (lbs) 0.75
Ball Nut Part Number 8107-448-046
.940 R MAX. .500 Flange Part Number N/A
2.880
Wiper Kit Part Number N/A
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
58 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Preloaded, Single Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
(1.173 - 18 V-Thread) Nut Material Alloy Steel
Ø1.670 MAX 1.173-18 UNS THD.
Dynamic Load (lbs) 950
Max. Static Load (lbs) 7,750
.959
Torque to raise 1 lb (oz-in.) 0.57
Ø1.312
MAX.
Nut weight (lbs) 1.20
Ball Nut Part Number 8107-448-025
.900 R MAX. .500
4.080 REF
Flange Part Number 8107-448-007
Quick Install Wiper Kit Part Number 8107-101-002
p149 Assembly
.148 .530 Note: Dimensional information for all End Journals and Bearing Supports is available on
Ø2.600
.158 page 156. Information on required lubrication is on page 233.
Ø1.382 Ø1.230
(4x) Ø.281
.060 R
Ø2.090 B.C. 1.173-18 UNS THD.
www.thomsonlinear.com 59
0.750 x 0.500 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand Right Hand
(1.250 - 16 V-Thread) Nut Material Alloy Steel Alloy Steel Stainless Steel
1.250-16 UN THD. Dynamic Load (lbs) 3,450 600
Max. Static Load (lbs) 24,200 3,460
.983
Ø1.312
Torque to raise 1 lb (oz-in.) 1.42 1.42
MAX.
Nut weight (lbs) 0.80 0.80
.500
Ball Nut Part Number 8107-448-014 8107-448-020 (1)
1.060 R MAX.
2.930 Flange Part Number 8107-448-002 8107-448-004
Quick Install Wiper Kit Part Number 8107-101-002 8107-101-002
p149 Assembly (1) Load Lock not available
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
(1.173 - 18 V-Thread) Nut Material Alloy Steel
1.173-18 UNS THD. Dynamic Load (lbs) 3,450
Max. Static Load (lbs) 24,200
.983
Ø1.312
Torque to raise 1 lb (oz-in.) 1.42
MAX.
Nut weight (lbs) 0.80
.500
Ball Nut Part Number 8107-448-049
1.060 R MAX. 2.930
Flange Part Number N/A
Wiper Kit Part Number N/A
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
(1.250 - 18 V-Thread) Nut Material Alloy Steel
1.250-18 UNEF THD.
Dynamic Load (lbs) 3,450
Max. Static Load (lbs) 24,200
.983 Torque to raise 1 lb (oz-in.) 1.42
Ø1.312
MAX.
Nut weight (lbs) 0.80
Ball Nut Part Number 8107-448-048
.500
1.060 R MAX. 2.930 Flange Part Number N/A
Wiper Kit Part Number N/A
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
60 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Load Lock (1.250 - 16 V-Thread) Nut Material Alloy Steel
Ø1.670 1.250-16
MAX. UN THD.
Dynamic Load (lbs) 3,450
1.250-16 UN THD.
Max. Static Load (lbs) 24,200
.983 .983 Ø1.312
MAX.MAX.Ø1.312
Torque to raise 1 lb (oz-in.) 1.42
Nut weight (lbs) 1.85
.500
1.060 R MAX.
1.060 R MAX. .500REF.
6.180 Ball Nut Part Number 8107-448-011
2.930
Flange Part Number 8107-448-002
Quick Install
p149 Assembly Wiper Kit Part Number 8107-101-002
Ø1.382 Ø1.230
(4x) Ø.281
.060 R
Ø2.090 B.C. 1.250-16 UN THD.
www.thomsonlinear.com 61
0.875 x 0.200 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
.880 R MAX. 1 3/8-16 UN THD.
Nut Material Alloy Steel
Dynamic Load (lbs) 1,942
Max. Static Load (lbs) 18,063
1.009
MAX. Torque to raise 1 lb (oz-in.) 0.57
Nut weight (lbs) 0.69
Ball Nut Part Number 5708277
9 8 7 6 5 .500 4 3 2 1
Ø1.615
2.704 Flange Part Number 5708281
Quick Install
p149 Assembly Wiper Kit Part Number F
7831512
REVISIONS
REV E.N.# DESCRIPTION DATE DWN
A 10-0219 RELEASE PER EN 12/15/10 JGJ
(3.835)
BALL GROOVE DATA KEY PRODUCT CHARACTERISTICS UNLESS OTHERWISE SPECIFIED APPROVALS DATE TM
BALL GROOVE NO OF THOMSON DRAWING SYMBOLS & TOLERANCES ON COMMON CENTERS .02 DRAWN:
HAND CIRCUITS FIT/FUNCTION F Solutions by
Ø1.698 Ø1.238
LINEAR MOTION,LLC AND IS FURNISHED UPON THE EXPRESSED CONDITION IN ARMS REGULATIONS ("ITAR") OR THE EXPORT ADMINISTRATION REGUALTIONS
THAT THIS INFORMATION WILL NOT BE USED OR DISCLOSED FOR SECOND
SOURCE PROCUREMENT OR USED OR DISCLOSED DIRECTLY OR INDIRECTLY
IN ANY WAY DETRIMENTAL TO THE INTERESTS OF LINEAR MOTION,LLC.
("EAR"). A LICENSE OR OTHER U.S. GOVERNMENT AUTHORIZATION MAY BE REQUIRED
TO EXPORT OR RE-EXPORT THIS DOCUMENT TO A FOREIGN PERSON OR FOREIGN ENTITY.
ANY DIVERSION CONTRARY TO U.S. EXPORT CONTROL LAWS IS STRICTLY PROHIBITED
FILLET RADII .015
THIRD ANGLE PROJECTION
0A335 D MATERIAL: SCALE: DRAWN IN PRO-E,WILD FIRE 2.0
9 8 7 6 5 4 3 2 1
NING GAP PRELOAD IN LBS INCH - LBS INCH - OZ (4x) Ø.266 BALL NUT ASSY
RIGHT 2X1 1 OF 1 7833677 B
N GAP 216 1.296 20.74
Ø2.260 B.C. 1 3/8-16 UN
.875 THD.3.5 - 2.000
160 .960 15.36
Note: Wiper kit does not include flange .200 4°10'
100 .600 9.60 .125 5700993
end cap.
50 .300 4.80
62 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Single Circuit, Square Ball Nut with Load Lock Thread Direction Right Hand Left Hand
1.563-18 UNEF THD. Nut Material Alloy Steel Alloy Steel
Dynamic Load (lbs) 1,612 1,612
Max. Static Load (lbs) 15,300 15,300
1.195 1.500 o
MAX. Torque to raise 1 lb (oz-in.) 0.71 0.71
Nut weight (lbs) 0.81 0.81
.600 Ball Nut Part Number 8110-448-055 8110-448-091
1.070 R MAX. 2.347 Flange Part Number 8110-448-002 8110-448-002
Quick Install
p149 Assembly
Wiper Kit Part Number N/A N/A
Single Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
1.563-18 UNEF THD.
Nut Material Alloy Steel Alloy Steel
Dynamic Load (lbs) 1,612 1,612
Max. Static Load (lbs) 13,913 13,913
1.185 Torque to raise 1 lb (oz-in.) 0.71 0.71
Ø1.687
MAX.
Nut weight (lbs) 0.81 0.81
Ball Nut Part Number 8110-448-032 8110-448-030 (1)
1.090 R MAX. .625 Flange Part Number 8110-448-002 8110-448-002
2.350
Wiper Kit Part Number 8110-101-002 8110-101-002
(1) Load Lock not available
Double Circuit, Square Ball Nut with Load Lock Thread Direction Right Hand Left Hand
1.563-18 UNEF THD. Nut Material Alloy Steel
Dynamic Load (lbs) 3,350
Max. Static Load (lbs) 30,750
1.196
MAX. 1.500 o Torque to raise 1 lb (oz-in.) 0.71
Nut weight (lbs) 1.25
.600 Ball Nut Part Number 8110-448-056
1.070 R MAX. 3.000 Flange Part Number 8110-448-002
Wiper Kit Part Number N/A
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
www.thomsonlinear.com 63
1.000 x 0.250 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
1 9/16 -18 UNEF THD.
Nut Material Alloy Steel Alloy Steel
Dynamic Load (lbs) 3,350 3,350
Max. Static Load (lbs) 30,750 30,750
1.204
Ø1.687 Torque to raise 1 lb (oz-in.) 0.71 0.71
MAX.
Nut weight (lbs) 1.25 1.25
Ball Nut Part Number 8110-448-026 8110-448-024
1.060 R MAX. .625 Flange Part Number 8110-448-002 8110-448-002
3.130
Wiper Kit Part Number 8110-101-002 8110-101-002
Double Circuit, Round Ball Nut with Integral Flange Thread Direction Right Hand Left Hand
Nut Material Alloy Steel Alloy Steel
Ø2.755
(4x) Ø.283
ON Ø2.250 BC
.375 Dynamic Load (lbs) 3,350 3,350
45° Max. Static Load (lbs) 30,750 30,750
TYP.
1.150
Ø1.625
Torque to raise 1 lb (oz-in.) 0.71 0.71
MAX.
Nut weight (lbs) 1.50 1.50
Ball Nut Part Number 8110-448-087 8110-448-088
1.107 R MAX. 3.000
Flange Part Number Integral Integral
Wiper Kit Part Number N/A N/A
Ø1.763 Ø1.610
64 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Preloaded, Single Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Integral Flange Nut Material Alloy Steel
(5x) Ø.281 .250 Dynamic Load (lbs) 1,612
ON Ø2.250 BC
Max. Static Load (lbs) 13,913
60° TYP.
Torque to raise 1 lb (oz-in.) 0.71
1.064
MAX.
Ø1.620 Nut weight (lbs) 2.00
Ball Nut Part Number 7823586
1.107 R
Flange Part Number Integral
MAX.
Ø2.750
.500 Wiper Kit Part Number Internal
1/4 - 28 UNF THD. LUBE HOLE
4.438 REF.
Preloaded, Single Circuit, Square Ball Nut Thread Direction Right Hand Left Hand
Nut Material Alloy Steel Alloy Steel
Ø1.615 MAX. 1 9/16-18 UNEF THD.
Dynamic Load (lbs) 1,612 1,612
1.104 Max. Static Load (lbs) 13,913 13,913
1.500 o
MAX.
Torque to raise 1 lb (oz-in.) 0.71 0.71
Nut weight (lbs) 1.90 1.90
1.152 R .600
MAX. 4.847 REF. Ball Nut Part Number 5704167 5704168
Quick Install Flange Part Number 5707571 5707571
p149 Assembly Wiper Kit Part Number 5702649 5702649
Ø1.500
(4x) Ø.266
www.thomsonlinear.com 65
1.000 x 0.500 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
1 9/16-18 UNEF THD. Nut Material Alloy Steel
Dynamic Load (lbs) 3,950
1.191
Max. Static Load (lbs) 32,300
Ø1.687
MAX.
Torque to raise 1 lb (oz-in.) 1.42
Nut weight (lbs) 1.25
1.120 R MAX. .625 Ball Nut Part Number 8110-448-022
3.120
Quick Install Flange Part Number 8110-448-002
p149 Assembly Wiper Kit Part Number 8110-101-002
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Load Lock Nut Material Alloy Steel
1 9/16-18 UNEF THD. Dynamic Load (lbs) 3,950
Ø2.070 MAX.
Max. Static Load (lbs) 32,300
Torque to raise 1 lb (oz-in.) 1.42
1.191
MAX. Ø1.687 Nut weight (lbs) 2.90
Ball Nut Part Number 8110-448-016
1.120 R MAX. .625 Flange Part Number 8110-448-002
6.640 REF. Wiper Kit Part Number 8110-101-002
Quick Install
p149 Assembly
Ø1.763 Ø1.610
66 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand Right Hand
Nut Material Alloy Steel Alloy Steel Stainless Steel
1 9/16 -18 UNEF THD.
Dynamic Load (lbs) 2,250 430
Max. Static Load (lbs) 13,750 2000
1.200
Ø1.687
Torque to raise 1 lb (oz-in.) 2.83 2.83
MAX.
Nut weight (lbs) 1.25 1.25
Ball Nut Part Number 8110-448-020 8110-448-034 (1)
1.170 R MAX.
.600 Flange Part Number 8110-448-002 8110-448-037
3.000
Wiper Kit Part Number 8110-101-002 8110-101-002
(1) Load Lock not available
Double Circuit, Square Ball Nut with Load Lock Thread Direction Right Hand Left Hand
1 9/16-18 UNEF THD. Nut Material Alloy Steel
Dynamic Load (lbs) 2,400
Max. Static Load (lbs) 13,600
1.022
MAX. 1.500 o Torque to raise 1 lb (oz-in.) 2.83
Nut weight (lbs) 1.25
.600
Ball Nut Part Number 8110-448-086
1.062 R MAX. 3.000 Flange Part Number 8110-448-002
Quick Install
p149 Assembly
Wiper Kit Part Number N/A
(4x) Ø.281
.060 R
Ø2.750 B.C. 1 9/16-18 UNEF THD.
www.thomsonlinear.com 67
1.150 x 0.200 Precision Rolled Ball Screws — Inch Series
Preloaded, Single Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Integral Flange Nut Material Alloy Steel
Dynamic Load (lbs) 1,185
(5x) Ø.344 .300
ON Ø2.281 BC
Ø1.688 Max. Static Load (lbs) 13,090
Torque to raise 1 lb (oz-in.) 0.57
Nut weight (lbs) 1.75
1.167
MAX. Ball Nut Part Number 7823587
Flange Part Number Integral
Ø.125 LUBE HOLE
Wiper Kit Part Number Internal
1.107 R .500
Ø2.875 MAX. 3.821 REF.
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
68 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Load Lock Nut Material Alloy Steel
Ø2.070 MAX. 1 5/8-20 UN THD. Dynamic Load (lbs) 2,400
Max. Static Load (lbs) 27,550
1.281 Torque to raise 1 lb (oz-in.) 0.57
Ø1.687
MAX.
Nut weight (lbs) 2.25
Ball Nut Part Number 8111-448-004
1.220 R MAX. .475
5.500 REF. Flange Part Number 8111-448-002
Quick Install Wiper Kit Part Number 8111-101-002
p149 Assembly
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
1 5/8-20 UN THD. Nut Material Alloy Steel
Dynamic Load (lbs) 2,400
1.281 Ø1.687 Max. Static Load (lbs) 27,550
MAX.
Torque to raise 1 lb (oz-in.) 0.57
1.220 R MAX.
.475 Nut weight (lbs) 0.88
2.500
Ball Nut Part Number 8111-448-006
Quick Install
p149 Assembly
Flange Part Number 8111-448-002
Wiper Kit Part Number 8111-101-002
.148 .490 Note: Dimensional information for all End Journals and Bearing Supports is available on
Ø3.200
.158 page 156. Information on required lubrication is on page 233.
Ø1.763 Ø1.610
www.thomsonlinear.com 69
1.171 x 0.413 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
1.967-18 UNS THD. Nut Material Alloy Steel
Dynamic Load (lbs) 3,894
1.583
MAX.
Ø2.125 Max. Static Load (lbs) 22,917
Torque to raise 1 lb (oz-in.) 1.17
1.250 R MAX. .812 Nut weight (lbs) 1.94
3.375
Ball Nut Part Number 5707511
Flange Part Number 5707572
Wiper Kit Part Number 5702653
Ø2.194 Ø1.645
(4x) Ø.397
70 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand (1)
Ø2.088 1.967-18UNS THD.
Nut Material Alloy Steel Alloy Steel
Dynamic Load (lbs) 4,198 4,198
Max. Static Load (lbs) 44,030 44,030
1.604 Torque to raise 1 lb (oz-in.) 0.71 0.71
MAX.
Nut weight (lbs) 1.65 1.65
Ball Nut Part Number 7833233 5701990 (1)
1.342 R
.500 Flange Part Number 5706754 5706754
MAX. 2.875
Wiper Kit Part Number 5702654 5702654
Quick Install
p149 Assembly (1) Load Lock not available
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Load Lock Nut Material Alloy Steel Alloy Steel
Ø2.088 1.967-18 UNS THD. Dynamic Load (lbs) 4,198 4,198
Max. Static Load (lbs) 44,030 44,030
1.604
Torque to raise 1 lb (oz-in.) 0.71 0.71
MAX.
Nut weight (lbs) 3.80 3.80
Ball Nut Part Number 7833234 5704573 (1)
1.342 R .500 Flange Part Number 5706754 5706754
MAX.
6.375 REF
Wiper Kit Part Number 5702654 5702654
Quick Install
p149 Assembly (1) Load Lock not available
.150 .520 Note: Dimensional information for all End Journals and Bearing Supports is available on
Ø4.200
.137 page 156. Information on required lubrication is on page 233.
Ø2.158 Ø1.870
(4x) Ø.397
www.thomsonlinear.com 71
1.500 x 0.473 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
Ø2.625 2.548-18 UNS THD. Nut Material Alloy Steel
Dynamic Load (lbs) 10,050
Max. Static Load (lbs) 57,770
1.977
MAX. Torque to raise 1 lb (oz-in.) 1.34
Nut weight (lbs) 3.94
1.613 R .875 Ball Nut Part Number 5707513
MAX. 4.312
Flange Part Number 5707573
Quick Install
p149 Assembly
Wiper Kit Part Number 5702655
Ø2.158 Ø1.870
(4x) Ø.531
72 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
.460 Nut Material Alloy Steel Alloy Steel
50° 1/8-27 NPT 2.360-18 UNS THD. Dynamic Load (lbs) 14,513 14,513
LUBE HOLE
Max. Static Load (lbs) 102,300 102,300
1.565 Ø2.620
Torque to raise 1 lb (oz-in.) 1.42 1.42
MAX.
Nut weight (lbs) 5.70 5.70
Ball Nut Part Number 8115-448-016 8115-448-018
1.890 R MAX. .750 Flange Part Number 8115-448-004 8115-448-004
5.565
Quick Install Wiper Kit Part Number* Internal Internal
p149 Assembly
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Load Lock Nut Material Alloy Steel
.460 1/8-27 NPT Ø3.114 MAX. Dynamic Load (lbs) 14,513
50° LUBE HOLE
2.360-18 UNS THD. Max. Static Load (lbs) 102,300
1.565 Ø2.620
Torque to raise 1 lb (oz-in.) 1.42
MAX.
Nut weight (lbs) 12.20
1.890 R MAX. .750
Ball Nut Part Number 8115-448-006
12.100 REF.
Flange Part Number 8115-448-004
Quick Install
p149 Assembly Wiper Kit Part Number* Internal
Ø4.620
.780 * Wiper kit included with this ball nut.
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(4x) Ø.531
www.thomsonlinear.com 73
1.500 x 1.000 Precision Rolled Ball Screws — Inch Series
Double Circuit, Square Ball Nut Thread Direction Right Hand Left Hand
2.245 o 2-1/4-20 UN THD.
Nut Material Alloy Steel Alloy Steel
Dynamic Load (lbs) 8,250 8,250
Max. Static Load (lbs) 34,662 34,662
1.718
MAX. Torque to raise 1 lb (oz-in.) 2.83 2.83
Nut weight (lbs) 3.88 3.88
1.000
1.720 R
MAX.
3.628 Ball Nut Part Number 5708280 5701995
Flange Part Number 5707777 5707777
Quick Install
p149 Assembly
Wiper Kit Part Number 5702657 5702657
Double Circuit, Square Ball Nut — High Speed Thread Direction Right Hand Left Hand
Nut Material Alloy Steel
2.250-20 UN THD.
Dynamic Load (lbs) 8,250
Max. Static Load (lbs) 34,662
1.737 2.245 o
MAX. Torque to raise 1 lb (oz-in.) 2.83
Nut weight (lbs) 3.88
1.960 R MAX. 1.000 Ball Nut Part Number 7833724
3.628
Flange Part Number 5707777
Wiper Kit Part Number 5702657
Preloaded, Double Circuit, Square Ball Nut Thread Direction Right Hand Left Hand
Nut Material Alloy Steel
Ø3.025 MAX. 2.250-20 UN THD.
Dynamic Load (lbs) 8,250
2.245 o 1.718 Max. Static Load (lbs) 34,662
MAX.
Torque to raise 1 lb (oz-in.) 2.83
1.000 Nut weight (lbs) 8.55
1.720 R MAX. 7.628 REF.
Ball Nut Part Number 5700698
Quick Install Flange Part Number 5707777
p149 Assembly Wiper Kit Part Number 5702657
* Wiper kit included with this ball nut.
(4x) Ø.531
74 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Round Ball Nut – High Speed Thread Direction Right Hand Left Hand
Nut Material Alloy Steel
2.250-20 UN THD.
1/4-28 UNF .250 Dynamic Load (lbs) 8,250
45°
LUBE HOLE
Max. Static Load (lbs) 34,662
Torque to raise 1 lb (oz-in.) 2.83
1.737 Ø2.620
MAX. Nut weight (lbs) 3.90
Ball Nut Part Number 8115-448-049
1.960 R MAX. 1.000 Flange Part Number 8115-448-002
3.620
Wiper Kit Part Number* Internal
Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
Nut Material Alloy Steel
2.250-20 UN THD.
Dynamic Load (lbs) 8,250
Max. Static Load (lbs) 34,662
1.737 Ø2.620
MAX. Torque to raise 1 lb (oz-in.) 2.83
Nut weight (lbs) 3.90
1.000 Ball Nut Part Number 8115-448-014
1.960 R MAX.
3.620
Flange Part Number 8115-448-002
Wiper Kit Part Number* Internal
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
www.thomsonlinear.com 75
1.500 x 1.000 Precision Rolled Ball Screws — Inch Series
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
Ø3.114 MAX. 2.250-20 UN THD. Nut Material Alloy Steel
Dynamic Load (lbs) 8,250
1.737 Max. Static Load (lbs) 47,800
MAX. Ø2.620
Torque to raise 1 lb (oz-in.) 2.83
Nut weight (lbs) 8.60
1.960 R MAX.
1.000 Ball Nut Part Number 8115-448-011
8.160 REF.
Flange Part Number 8115-448-002
Wiper Kit Part Number* Internal
(4x) Ø.531
76 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Square Ball Nut Thread Direction Right Hand Left Hand
2.245 o 2.250-20 UN THD.
Nut Material Alloy Steel
Dynamic Load (lbs) 7,242
Max. Static Load (lbs) 29,895
1.576
MAX. Torque to raise 1 lb (oz-in.) 5.31
Nut weight (lbs) 4.22
1.680 R
1.000 Ball Nut Part Number 5707654
5.000
MAX.
Flange Part Number 5707777
Quick Install
p149 Assembly Wiper Kit Part Number 5702658
Preloaded, Double Circuit, Square Ball Nut Thread Direction Right Hand Left Hand
Nut Material Alloy Steel
Ø3.025 MAX. 2.250-20 UN THD.
Dynamic Load (lbs) 7,242
1.576
Max. Static Load (lbs) 29,895
2.245 o MAX.
Torque to raise 1 lb (oz-in.) 5.31
1.000 Nut weight (lbs) 9.93
1.680 R 10.625 REF.
MAX. Ball Nut Part Number 5704272
Quick Install
2
p149 Assembly
1 4 3
Flange Part Number
2 1
5707777
Wiper Kit Part Number 5702658
A Ø4.937 BALL GROOVE DATA KEY PRODUCT CHARACTERISTICS UNLESS OTHERWISE SPECIFIED APPROVALS DATE
Note: Dimensional information for all End JournalsA and Bearing Supports is available on
TM
S LINEAR DIMS ARE IN INCHES CHECKED: BALL CIRCLE TURNS PER THOMSON MAX SURFACE ROUGHNESS 125
PER ANSI B46.1-1985 S LINEAR DIMS ARE IN INCHES CHECKED:
BØ2.336
LINEAR MOTION,LLC AND IS FURNISHED UPON THE EXPRESSED CONDITION
FILLET RADII .015
TION MATERIAL:
Ø2.180 SCALE: DRAWN IN PRO-E,WILD FIRE 5.0
THAT THIS INFORMATION WILL NOT BE USED OR DISCLOSED FOR SECOND ("EAR"). A LICENSE OR OTHER U.S. GOVERNMENT AUTHORIZATION MAY BE REQUIRED
SOURCE PROCUREMENT OR USED OR DISCLOSED DIRECTLY OR INDIRECTLY TO EXPORT OR RE-EXPORT THIS DOCUMENT TO A FOREIGN PERSON OR FOREIGN ENTITY.
FILLET RADII .015
THIRD ANGLE PROJECTION 0A335 B MATERIAL: SCALE: DRAWN IN PRO-E,WILD FIRE 5.0
1 7833715 BALL1 NUT 1
IN ANY WAY DETRIMENTAL TO THE INTERESTS OF LINEAR MOTION,LLC. ANY DIVERSION CONTRARY TO U.S. EXPORT CONTROL LAWS IS STRICTLY PROHIBITED
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
.500 Nut Material Alloy Steel
50° 1/8-27 NPT 2.250-20 UN THD.
LUBE HOLE Dynamic Load (lbs) 7,600
Max. Static Load (lbs) 29,000
1.576 Ø2.620
MAX. Torque to raise 1 lb (oz-in.) 5.66
Nut weight (lbs) 5.00
1.680 R MAX. 1.000 Ball Nut Part Number 8115-448-056
5.250
Flange Part Number 8115-448-002
Quick Install
p149 Assembly Wiper Kit Part Number* Internal
Double Circuit, Round Ball Nut with Load Lock — Thread Direction Right Hand Left Hand
High Speed Nut Material Alloy Steel
Dynamic Load (lbs) 7,600
.500
40° 1/8-27 NPT 2.250-20 UN THD.
Max. Static Load (lbs) 29,000
LUBE HOLE
Torque to raise 1 lb (oz-in.) 5.66
1.576 Nut weight (lbs) 5.00
Ø2.620
MAX.
Ball Nut Part Number 8115-448-057
Flange Part Number 8115-448-002
1.680 R MAX. 1.000
5.250 Wiper Kit Part Number* Internal
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(4x) Ø.531
78 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
.500 Nut Material Alloy Steel Alloy Steel
50° 1/8-27 NPT 3.000-12 UN THD.
LUBE HOLE Dynamic Load (lbs) 18,500 18,500
Max. Static Load (lbs) 154,635 154,635
2.010
MAX.
Ø3.250 Torque to raise 1 lb (oz-in.) 1.42 1.42
Nut weight (lbs) 8.00 8.00
2.270 R MAX. 1.500 Ball Nut Part Number 8120-448-011 8120-448-013
6.380
Flange Part Number 8120-448-002 8120-448-002
Quick Install
p149 Assembly Wiper Kit Part Number* Internal Internal
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Load Lock Nut Material Alloy Steel Alloy Steel
Dynamic Load (lbs) 18,500 18,500
1/8-27 NPT .500
Ø3.710 MAX. Max. Static Load (lbs) 154,635 154,635
50° LUBE HOLE 3.000-12 UN THD.
Torque to raise 1 lb (oz-in.) 1.42 1.42
2.010 Nut weight (lbs) 19.25 19.25
MAX. Ø3.250
Ball Nut Part Number 8120-448-006 8120-448-007
2.270 R MAX. 1.500 Flange Part Number 8120-448-002 8120-448-002
13.920 REF.
Quick Install Wiper Kit Part Number* Internal Internal
p149 Assembly
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(8x) Ø.656
www.thomsonlinear.com 79
2.000 x 1.000 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
1/8-27 NPT
.500 Nut Material Alloy Steel
50° LUBE HOLE 3-12 UN THD.
Dynamic Load (lbs) 21,200
2.330
Max. Static Load (lbs) 152,605
Ø3.250
MAX.
Torque to raise 1 lb (oz-in.) 2.83
1.500
Nut weight (lbs) 8.00
2.290 R MAX.
6.380 REF. Ball Nut Part Number 8120-448-021
Quick Install
p149 Assembly Flange Part Number 8120-448-002
Wiper Kit Part Number* Internal
Preloaded, Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Load Lock Nut Material Alloy Steel
Dynamic Load (lbs) 21,200
1/8-27 NPT .500
Ø3.710 MAX.
50° LUBE HOLE
3.000-12 UN THD. Max. Static Load (lbs) 152,605
Torque to raise 1 lb (oz-in.) 2.83
.2.330 Ø3.250 Nut weight (lbs) 19.25
MAX.
Ball Nut Part Number 8120-448-019
2.290 R MAX. 1.500 Flange Part Number 8120-448-002
13.900 REF.
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(8x) Ø.656
80 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
Ø3.375 3.137-12 UNS THD. Nut Material Alloy Steel Alloy Steel
Dynamic Load (lbs) 21,306 21,306
2.561
Max. Static Load (lbs) 161,150 161,150
MAX.
Torque to raise 1 lb (oz-in.) 1.42 1.42
Nut weight (lbs) 8.25 8.25
2.272 R
MAX. 6.688
1.562 Ball Nut Part Number 7833235 5704000 (1)
Flange Part Number 5707574 5707574
Wiper Kit Part Number* Internal Internal
(1) Load Lock not available
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(6x) Ø.656
www.thomsonlinear.com 81
2.250 x 1.000 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
Ø3.375 3.137-12 UNS THD.
Nut Material Alloy Steel
Dynamic Load (lbs) 26,538
Max. Static Load (lbs) 161,150
1.958
MAX. Torque to raise 1 lb (oz-in.) 2.83
Nut weight (lbs) 8.25
2.300 R 1.562 Ball Nut Part Number 5704555
MAX. 6.688
Flange Part Number 5707574
Wiper Kit Part Number* Internal
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(6x) Ø.656
82 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Triple Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
Ø3.375 3.340-12 UNS THD.
Nut Material Alloy Steel
Dynamic Load (lbs) 6,315
Max. Static Load (lbs) 81,938
2.306
MAX. Torque to raise 1 lb (oz-in.) 0.71
Nut weight (lbs) 4.72
2.010 R .750
Ball Nut Part Number 5703243
MAX. 3.750
Flange Part Number 5703263
Wiper Kit Part Number* Internal
Preloaded, Triple Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
with Integral Flange Nut Material Alloy Steel
Ø4.625
Dynamic Load (lbs) 6,315
(5x) Ø.344 HOLES .250
ON Ø4.000 B.C. Ø3.375 Max. Static Load (lbs) 81,938
60°
TYP Torque to raise 1 lb (oz-in.) 0.71
2.306 Nut weight (lbs) 9.94
MAX.
Ball Nut Part Number 7823590
Flange Part Number Integral
Ø.125 LUBE HOLE
2.010 R .750 Wiper Kit Part Number Internal
7.490 REF.
MAX.
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(6x) Ø.656
www.thomsonlinear.com 83
2.500 x 0.500 Precision Rolled Ball Screws — Inch Series
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
.500 Nut Material Alloy Steel
50° 1/8-27 NPT
LUBE HOLE
3 5/8-12 UN THD. Dynamic Load (lbs) 22,981
Max. Static Load (lbs) 186,000
2.371
MAX.
Ø4.000 Torque to raise 1 lb (oz-in.) 1.42
Nut weight (lbs) 13.00
2.770 R MAX. 1.750 Ball Nut Part Number 8125-448-010
6.750
Flange Part Number 8125-448-002
Wiper Kit Part Number* Internal
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(8x) Ø.656
84 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
.500 Nut Material Alloy Steel
50° 1/8-27 NPT 3 5/8-12 UN THD.
LUBE HOLE Dynamic Load (lbs) 27,000
Max. Static Load (lbs) 174,000
2.381 Ø4.000
MAX. Torque to raise 1 lb (oz-in.) 2.83
Nut weight (lbs) 13.00
2.660 R MAX. 1.750 Ball Nut Part Number 8125-448-008
6.750
Flange Part Number 8125-448-002
Wiper Kit Part Number* Internal
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(8x) Ø.656
www.thomsonlinear.com 85
3.000 x 0.660 Precision Rolled Ball Screws — Inch Series
Triple Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
.500 Nut Material Alloy Steel
1/8-27 NPT
50°
LUBE HOLE
4.325-12 UNS THD. Dynamic Load (lbs) 44,316
Max. Static Load (lbs) 323,950
3.356
Ø4.750 Torque to raise 1 lb (oz-in.) 1.87
MAX.
Nut weight (lbs) 26.00
3.340 R MAX.
Ball Nut Part Number 8130-448-007
2.000
9.320 Flange Part Number 8130-448-002
Wiper Kit Part Number* Internal
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(8x) Ø.781
86 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Double Circuit, Round Ball Nut Thread Direction Right Hand Left Hand
4.325-12 UNS THD. Nut Material Alloy Steel
Dynamic Load (lbs) 53,646
2.928 Ø4.750 Max. Static Load (lbs) 253,617
MAX.
Torque to raise 1 lb (oz-in.) 4.25
Nut weight (lbs) 27.2
2.000
3.134 R
MAX
9.375 Ball Nut Part Number 5704986
Flange Part Number 5707575
Wiper Kit Part Number* Internal
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(8x) Ø.781
www.thomsonlinear.com 87
4.000 x 1.000 Precision Rolled Ball Screws — Inch Series
Triple Circuit, Round Ball Nut with Load Lock Thread Direction Right Hand Left Hand
Ø5.875 5.497-12 UNS THD.
Nut Material Alloy Steel
Dynamic Load (lbs) 85,758
Max. Static Load (lbs) 476,970
4.029
MAX. Torque to raise 1 lb (oz-in.) 2.83
Nut weight (lbs) 53.5
1.995
Ball Nut Part Number 5703258
3.756 R
MAX. 12.593 Flange Part Number 5703307
Wiper Kit Part Number* Internal
Note: Dimensional information for all End Journals and Bearing Supports is available on
page 156. Information on required lubrication is on page 233.
(6x) Ø1.031
88 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 89
Visual Product Reference — Precision Rolled Ball Screws — Inch Series
H H
C C
A A
RD SQ RIGHT LEFT RD SQ RIGHT LEFT
Type A Type B
H H H
C C C
A A A
RD SQ RIGHT LEFT RD RIGHT RD RIGHT
C C
A A
RD RIGHT RD SQ RIGHT LEFT
Type F Type G
C C
A A
RD RIGHT RD RIGHT LEFT
2" BCD
Visual Product Reference Instructions 6. Determine if the thread direction is left of right by matching nut
1. Visually determine the ball nut “Type” based on the above figures. or screw (screw direction is shown in figure above) to provided
figures and locating in column 9.
2. Narrow the choice by selecting the appropriate ball circle
diameter (BCD) and lead as defined in the figure above. 7. If the ball nut is not available, determine the number of starts of
the screw (integral number of independent threads — see figures
3. If the ball nut has an identifying model number, this will uniquely above), measure the screw major diameter, and measure the
identify the nut as shown in the 4th column of the tables. screw lead (distance between two adjacent turns of the screw
Unmarked nuts are listed as Thomson and will require dimensions — see figure above). Screw information is provided in columns
to identify. 11 – 13.
4. Count the number of ball return circuits and match to column 5. 8. Determine if the screw and/or nut material is either carbon steel
5. Measure length, width/diameter, and V-thread (if applicable) of the (STEEL) or stainless steel (SS) and locate in column 14. Carbon
ball nut and match to columns 6 – 8. steel nuts are coated with black oxide or other finish to prevent
corrosion.
90 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
0.375 0.125 RD Thomson 1 1.000 0.750 0.664-32 RH 1 0.365 STEEL 5709574 5707538 5706751 N/A 47
0.375 0.125 RD Thomson 1 1.000 0.750 0.664-32 LH 1 0.365 STEEL 5709576 5708532 5706751 N/A 47
0.375 0.125 RD Thomson 1 1.000 0.750 0.664-32 RH 1 0.365 SS 5709578 5706540 N/A N/A 47
0.375 0.125 RD Thomson 1 1.170 0.750 11/16-28 RH 1 0.370 STEEL 7831870 7824974 N/A N/A
0.500 0.200 RD RC0505 1 1.750 1.062 0.875-14 RH 1 0.482 STEEL 8105-448-023 190-9097 N/A 8105-101-002 50
0.631 0.200 RD Thomson 1 1.710 1.125 1-16 RH 1 0.620 STEEL 7832206 5707540 7832920 N/A
0.631 0.200 RD RC0605 1 1.710 1.125 15/16-16 RH 1 0.610 STEEL 8106-448-006 190-9098 8105-448-002 8106-101-002
0.631 0.200 RD RC0605 1 1.710 1.125 15/16-16 RH 1 0.610 STEEL 8106-448-009 190-9098 8105-448-002 8106-101-002 53
0.631 0.200 RD RE0605 1 1.710 1.125 15/16-16 LH 1 0.610 STEEL 8106-448-007 190-9099 8105-448-002 8106-101-002
0.631 0.200 RD RK0605 1 1.710 1.125 15/16-16 LH 1 0.610 STEEL 8106-448-008 190-9099 8105-448-002 8106-101-002 53
0.631 0.200 SQ Thomson 1 1.710 1.000 15/16-16 RH 1 0.620 SS 5707645 5705378 N/A 5702647 53
0.631 0.200 SQ Thomson 1 1.710 1.000 15/16-16 RH 1 0.620 STEEL 7820827 5707540 5707570 5702647
0.631 0.200 SQ Thomson 1 1.710 1.000 15/16-16 LH 1 0.620 STEEL 7820828 5707541 5707570 5702647
0.631 0.200 SQ RQ0605 1 1.710 1.000 15/16-16 RH 1 0.610 STEEL 8106-448-010 190-9098 8105-448-002 N/A
0.631 0.200 SQ RQ0605 1 1.710 1.000 15/16-16 RH 1 0.610 STEEL 8106-448-022 190-9098 8105-448-002 N/A 53
0.631 0.200 SQ RR0605 1 1.710 1.000 15/16-16 LH 1 0.610 STEEL 8106-448-026 190-9099 8105-448-002 N/A 53
0.631 0.200 SQ RR0605 1 1.710 1.000 15/16-16 LH 1 0.610 STEEL 8106-448-011 190-9099 8105-448-002 N/A
0.750 0.200 RD RC0705 1 1.880 1.312 1.173-18 RH 1 0.765 STEEL 8107-448-017 190-9101 8107-448-007 8107-101-002
0.750 0.200 RD RC0705 1 1.880 1.312 1.173-18 RH 1 0.765 STEEL 8107-448-018 190-9101 8107-448-007 8107-101-002 57
0.750 0.200 RD RC0705 1 1.880 1.312 1.25-18 RH 1 0.765 STEEL 8107-448-047 190-9101 N/A N/A 57
0.750 0.200 RD RC0705STH 1 1.880 1.312 1.125-18 RH 1 0.765 STEEL 8107-448-026 190-9101 N/A N/A 57
1.000 0.250 RD RC1004 1 2.350 1.687 1-9/16-18 RH 1 0.985 STEEL 8110-448-029 190-9104 8110-448-002 8110-101-002
1.000 0.250 RD RC1004 1 2.350 1.687 1-9/16-18 RH 1 0.985 STEEL 8110-448-032 190-9104 8110-448-002 8110-101-002 63
1.000 0.250 RD RK1004 1 2.350 1.687 1-9/16-18 LH 1 0.985 STEEL 8110-448-030 190-9105 8110-448-002 8110-101-002 63
1.000 0.250 SQ Thomson 1 2.347 1.500 1.563-18 RH 1 0.985 STEEL 5707508 7820426 5707571 5702649
1.000 0.250 SQ Thomson 1 2.347 1.500 1.563-18 LH 1 0.985 STEEL 5707535 7820428 5707571 5702649
1.000 0.250 SQ RQ1004 1 2.347 1.500 1.563-18 RH 1 0.985 STEEL 8110-448-055 190-9104 8110-448-002 N/A 63
Note: Manganese Phosphate coating provided as standard finish on Thomson ball screws not featured in catalog pages.
www.thomsonlinear.com 91
Visual Product Reference — Precision Rolled Ball Screws — Inch Series
Type B
H
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
0.500 0.500 RD R-0502 2 2.750 1.062 15/16-16 RH 2 0.510 STEEL 8105-448-011 190-9096 8105-448-002 8105-101-002 52
0.500 0.500 RD R-0502 2 2.750 1.060 15/16-16 RH 2 0.510 STEEL 8105-448-014 190-9096 8105-448-002 8105-101-002 52
0.500 0.500 RD RS0502 2 2.750 1.062 15/16-16 RH 2 0.510 SS 8105-448-016 190-9010 8105-448-002 8105-101-002 52
0.500 0.500 SQ Thomson 2 1.875 1.000 15/16-16 RH 2 0.490 STEEL 5709582 5706740 5707570 N/A
0.500 0.500 SQ Thomson 2 1.875 1.000 15/16-16 RH 2 0.490 SS 5709584 5706846 N/A N/A
0.631 1.000 RD Thomson 2 1.710 1.125 15/16-16 RH 2 0.620 STEEL 7826713 7826712 5707570 7827527 56
0.750 0.500 RD Thomson 2 2.995 1.300 1.25-18 RH 2 0.729 STEEL 7824358 7824361 7823336 7824337
0.750 0.500 RD R-0702 2 2.930 1.312 1-1/4-16 RH 2 0.765 STEEL 8107-448-014 190-9100 8107-448-002 8107-101-002 60
0.750 0.500 RD R-0702 2 2.930 1.312 1.25-18 RH 2 0.765 STEEL 8107-448-048 190-9100 N/A N/A 60
0.750 0.500 RD R-0702 2 2.930 1.312 1.173-18 RH 2 0.765 STEEL 8107-448-049 190-9100 8107-448-007 8107-448-002 60
0.750 0.500 RD RS0702 2 2.930 1.312 1-1/4-16 RH 2 0.765 SS 8107-448-020 190-9006 8107-448-020 8107-101-002 60
1.000 0.500 RD Thomson 2 3.120 1.625 1-9/16-18 RH 2 0.974 STEEL 7824286 7824290 5707571 7824292
1.000 0.500 RD R-1002 2 3.120 1.687 1-9/16-18 RH 2 1.015 STEEL 8110-448-022 190-9103 8110-448-002 8110-101-002 66
1.000 1.000 RD R-1001 2 3.000 1.687 1-9/16-18 RH 4 0.985 STEEL 8110-448-020 190-9102 8110-448-002 8110-101-002 67
1.000 1.000 RD RS1001 2 3.000 1.687 1-9/16-18 RH 4 0.985 SS 8110-448-034 190-9150 8110-448-002 8110-101-002 67
1.000 1.000 SQ Thomson 2 3.000 1.500 1.563-18 RH 4 0.985 STEEL 5707509 7820429 5707571 5702650
1.000 1.000 SQ RF1001 2 3.000 1.500 1.563-18 RH 4 0.985 STEEL 8110-448-086 190-9102 8110-448-002 N/A 67
1.500 1.000 RD R-1501 2 3.620 2.620 2-1/4-20 RH 2 1.480 STEEL 8115-448-014 190-9107 8115-448-002 8115-101-004 75
1.500 1.000 RD RH1501 2 3.620 2.620 2-1/4-20 RH 2 1.480 STEEL 8115-448-049 190-9107 8115-448-002 8115-101-004 75
1.500 1.000 SQ Thomson 2 3.628 2.250 2-1/4-20 LH 2 1.480 STEEL 5701995 7825925 5707777 5702657 74
1.500 1.000 SQ Thomson 2 3.628 2.250 2-1/4-20 RH 2 1.480 STEEL 5708280 7820598 5707777 5702657 74
1.500 1.000 SQ Thomson 2 3.628 2.250 2-1/4-20 RH 2 1.480 STEEL 20019711-10 7820598 5707777 5702657
1.500 1.000 SQ Thomson 2 3.628 2.245 2-1/4-20 RH 2 1.480 STEEL 5708280 7820598 5707777 5702657 74
1.500 1.000 SQ Thomson 2 3.628 2.245 2-1/4-20 RH 2 1.480 STEEL 7833724 7820598 5707777 5702657 74
1.500 1.000 SQ Thomson 2 3.628 2.245 2-1/4-20 LH 2 1.480 STEEL 5701995 7825925 5707777 5702657 74
1.500 1.875 SQ Thomson 2 5.000 2.250 2-1/4-20 RH 4 1.480 STEEL 5707654 7820599 5707777 5702658 77
1.500 2.000 RD R-1520 2 5.260 2.620 2-1/4-20 RH 4 1.435 STEEL 8115-448-056 190-9345 8115-448-002 8115-101-004 78
1.500 2.000 RD RH1520 HS 2 5.260 2.620 2-1/4-20 RH 4 1.435 STEEL 8115-448-057 190-9345 8115-448-002 8115-101-004 78
2.000 1.000 RD R-2001 2 6.380 3.250 3-12 RH 2 2.045 STEEL 8120-448-021 190-9111 8120-448-002 8120-101-002 80
2.250 1.000 RD Thomson 2 6.688 3.375 3.137-12 RH 2 2.230 STEEL 5704555 7820604 5707574 5702659 83
2.500 1.000 RD R-2501 2 6.750 4.000 3-5/8-12 RH 2 2.545 STEEL 8125-448-008 190-9115 8125-448-002 8125-448-002 85
3.000 1.500 RD Thomson 2 9.313 4.750 4.325-12 RH 2 2.910 STEEL 5704986 7820609 5707575 5702661 87
4.000 1.000 RD Thomson 3 12.593 5.875 5.497-12 RH 1 3.785 STEEL 5703258 5703262 5703307 5703306 88
Note: Manganese Phosphate coating provided as standard finish on Thomson ball screws not featured in catalog pages.
92 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
0.375 0.125 RD Thomson 2 1.875 0.750 0.664-32 RH 1 0.365 STEEL 5707502 5707538 5706751 N/A
0.375 0.125 RD Thomson 2 1.875 0.750 0.664-32 RH 1 0.365 SS 5707643 5706540 N/A N/A
0.375 0.125 RD Thomson 2 1.875 0.750 0.664-32 LH 1 0.365 STEEL 5708282 5708532 5706751 N/A
0.375 0.125 RD R-0308 2 1.880 0.781 11/16-24 RH 1 0.380 STEEL 8103-448-003 190-9217 8103-448-002 8103-101-002 48
0.375 0.125 RD R-0308LN 2 1.875 0.781 0.664-32 RH 1 0.380 STEEL 8103-448-013 190-9217 N/A 8103-101-002 48
0.500 0.200 RD Thomson 2 2.600 1.030 15/16-16 RH 1 0.482 STEEL 7826720 7826721 5707570 7826759
0.500 0.200 RD R-0505 2 2.750 1.062 15/16-16 RH 1 0.510 STEEL 8105-448-013 190-9097 8105-448-002 8105-101-002 51
0.631 0.200 SQ R-0605 2 2.860 1.000 15/16-16 RH 1 0.610 STEEL 8106-448-036 190-9098 8105-448-002 N/A 54
0.631 0.200 SQ R-0605 2 2.030 1.000 15/16-16 LH 1 0.610 STEEL 8106-448-037 190-9099 8105-448-002 N/A 55
0.750 0.200 RD Thomson 2 2.635 1.300 1.25-18 RH 1 0.727 STEEL 7824297 7824298 7823336 7824337
0.750 0.200 RD R-0705 2 2.880 1.312 1.173-18 RH 1 0.765 STEEL 8107-448-016 190-9101 8107-448-007 8107-101-002 58
0.750 0.200 RD R-0705 2 2.880 1.312 1.25-18 RH 1 0.765 STEEL 8107-448-046 190-9101 N/A N/A 58
0.750 0.200 RD R-0705STH 2 2.880 1.312 1.125-18 RH 1 0.765 STEEL 8107-448-027 190-9101 N/A N/A 58
0.875 0.200 RD Thomson 2 2.704 1.615 1-3/8-16 RH 1 0.852 STEEL 5708277 5708859 5708281 7831512 62
1.000 0.250 RD R-1004 2 3.130 1.687 1-9/16-18 RH 1 0.985 STEEL 8110-448-026 190-9104 8110-448-002 8110-101-002 64
1.000 0.250 RD RL1004 2 3.130 1.687 1-9/16-18 LH 1 0.985 STEEL 8110-448-024 190-9105 8110-448-002 8110-101-002 64
1.000 0.250 SQ Thomson 2 3.000 1.500 1.563-18 RH 1 0.985 STEEL 5700348 7820426 5707571 5702649
1.000 0.250 SQ RF1004 2 3.000 1.500 1.563-18 RH 1 0.985 STEEL 8110-448-056 190-9104 8110-448-002 N/A 63
1.150 0.200 RD Thomson 2 2.500 1.687 1-5/8-20 RH 1 1.130 STEEL 5701566 7820430 5708283 5702652
1.150 0.200 RD Thomson 2 2.500 1.687 1-5/8-20 LH 1 1.130 STEEL 7820207 7820431 5708283 5702652
1.150 0.200 RD R-1105 2 2.500 1.687 1-5/8-20 RH 1 1.130 STEEL 8111-448-006 190-9106 8111-448-002 8111-101-002 69
1.171 0.413 RD Thomson 2 3.375 2.125 1.967-18 RH 1 1.160 STEEL 5707511 7820432 5707572 5702653 70
1.500 0.250 RD Thomson 2 2.875 2.088 1.967-18 LH 1 1.485 STEEL 5701990 7820596 5706754 5702654 71
1.500 0.250 RD Thomson 2 2.875 2.088 1.967-18 RH 1 1.485 STEEL 5709587 7820595 5706754 5702654
1.500 0.250 RD Thomson 2 2.875 2.088 1.967-18 RH 1 1.485 STEEL 7833233 7820595 5706754 5702654 71
1.500 0.250 RD R-1504 2 3.250 2.093 1.967-18 RH 1 1.515 STEEL 8115-448-020 190-9110 8115-448-009 8115-101-006
1.500 0.473 RD Thomson 2 4.312 2.625 2.548-18 RH 1 1.470 STEEL 5707513 7820597 5707573 5702655 72
1.500 0.473 RD Thomson 2 3.625 2.625 N/A RH 1 1.470 STEEL 5708345 7820597 N/A 5702656
1.500 0.473 RD R-1547 2 4.307 2.620 2.548-18 RH 1 1.415 STEEL 8115-448-055 190-9328 8115-448-064 8115-101-004
1.500 0.500 RD Thomson 2 5.590 2.623 2.375-16 RH 1 1.470 STEEL 7824246 7824253 7824250 7824251
1.500 0.500 RD R-1502 2 5.565 2.620 2.360-18 RH 1 1.535 STEEL 8115-448-016 190-9108 8115-448-018 8115-101-004 73
1.500 0.500 RD RL1502 2 5.565 2.620 2.360-18 LH 1 1.535 STEEL 8115-448-018 190-9109 8115-448-004 8115-101-004 73
2.000 0.500 RD R-2002 2 6.380 3.250 3-12 RH 1 2.045 STEEL 8120-448-011 190-9112 8120-448-002 8120-101-002 79
2.000 0.500 RD RL2002 2 6.380 3.250 3-12 LH 1 2.045 STEEL 8120-448-013 190-9113 8120-448-002 8120-101-002 79
2.250 0.500 RD Thomson 2 6.688 3.375 3.137-12 LH 1 2.230 STEEL 5704000 7820602 5707574 5702659 81
2.250 0.500 RD Thomson 2 6.688 3.375 3.137-12 RH 1 2.230 STEEL 5707516 7820600 5707574 5702659
2.250 0.500 RD Thomson 2 6.688 3.375 3.137-12 RH 1 2.230 STEEL 7833235 7820600 5707574 5702659 81
2.250 0.500 RD Thomson 2 5.250 3.376 N/A RH 1 2.230 STEEL 5708346 7820600 N/A 5702659
2.250 0.500 RD Thomson 2 5.250 3.376 N/A LH 1 2.230 STEEL 7830722 7820602 N/A 5702659
2.250 0.500 RD R-2202 2 6.680 3.370 3.137-12 RH 1 2.180 STEEL 8122-448-005 190-9114 N/A 8122-101-002
2.500 0.500 RD Thomson 2 6.750 3.625 3.5-12 RH 1 2.480 STEEL 7824136 7824262 7824141 7824140
2.500 0.500 RD R-2502 2 6.750 4.000 3-5/8-12 RH 1 2.545 STEEL 8125-448-010 190-9116 8125-448-002 8125-101-002 84
Note: Manganese Phosphate coating provided as standard finish on Thomson ball screws not featured in catalog pages.
www.thomsonlinear.com 93
Visual Product Reference — Precision Rolled Ball Screws — Inch Series
Type D
H
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
2.500 0.250 RD Thomson 3 3.750 3.375 3.34-12 RH 1 2.485 STEEL 5703243 7820606 5703263 5703324 83
3.000 0.660 RD Thomson 3 9.313 4.750 4.325-12 RH 1 2.965 STEEL 5707519 7820607 5707575 5702661
3.000 0.660 RD Thomson 3 7.000 4.750 N/A RH 1 2.965 STEEL 5708347 7820607 N/A 5702662
3.000 0.660 RD R-3066 3 9.320 4.750 4.325-12 RH 1 2.950 STEEL 8130-448-007 190-9117 8130-448-002 8130-101-002 86
4.000 1.000 RD Thomson 3 12.593 5.875 5.497-12 RH 1 3.795 STEEL 5703258 5703262 5703307 5703306 88
6.000 1.000 RD Thomson 3 14.438 9.000 8.5-8 RH 1 5.795 STEEL 5704738 5704762 5704764 5704746
Type E
H
Return: Single-Liner
C Shape: Round
Mounting: V-Thread
A
Backlash: Non-preloaded
RD RIGHT
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
0.375 0.125 RD RC0308 1 0.988 0.825 11/16-24 RH 1 0.380 STEEL 8103-448-008 190-9217 N/A 8103-101-002
0.631 0.200 RD Thomson 3 1.850 1.130 15/16-16 RH 1 0.620 STEEL 7832872 7832873 5707570 INTEGRAL
Type F
Return: Single-Liner
C
Shape: Round
Mounting: Cylindrical
A Backlash: Non-preloaded
RD RIGHT
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
0.187 0.050 RD Thomson 2 0.594 0.500 N/A RH 1 0.178 SS 7821609 7821634 N/A N/A
0.187 0.050 RD Thomson 2 0.594 0.500 N/A RH 1 0.178 EPOXY 7821632 7821634 N/A N/A
0.187 0.063 RD Thomson 2 0.594 0.500 N/A RH 1 0.178 SS 7821579 7821633 N/A N/A 46
0.187 0.063 RD Thomson 2 0.594 0.500 N/A RH 1 0.178 EPOXY 7821631 7821633 N/A N/A
Note: Manganese Phosphate coating provided as standard finish on Thomson ball screws not featured in catalog pages.
94 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
H
Return: See Table
C Shape: Round or Square
Mounting: V-Thread
Backlash: Preloaded
A
RD SQ RIGHT LEFT
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
0.375 0.125 RD RP0308 2X2 4.130 0.781 11/16-24 RH 1 0.380 STEEL 8103-448-004 190-9217 N/A 8103-101-002
0.500 0.200 RD RP0505 2X2 5.950 1.062 15/16-16 RH 1 0.510 STEEL 8105-448-008 190-9097 8105-448-002 8105-101-002 51
0.500 0.500 RD RP0502 2X2 6.000 1.060 15/16-16 RH 2 0.510 SS 8105-448-009 190-9096 8105-448-002 8105-101-002
0.500 0.500 SQ Thomson 2X2 3.875 1.000 15/16-16 RH 2 0.490 STEEL 7826767 5706740 5707570 N/A
0.631 0.200 RD RD0605 2X1 3.797 1.125 15/16-16 RH 1 0.610 STEEL 8106-448-015 190-9098 8105-448-002 8106-101-002 54
0.631 0.200 RD RE0605 2X1 3.797 1.125 15/16-16 LH 1 0.610 STEEL 8106-448-019 190-9099 8105-448-002 8106-101-002 54
0.631 0.200 SQ Thomson 2X1 3.510 1.000 15/16-16 RH 1 0.620 STEEL 7820955 5707540 5707570 5702647
0.631 0.200 SQ Thomson 2X1 3.510 1.000 15/16-16 LH 1 0.620 STEEL 7820956 5707541 5707570 5702647
0.631 0.200 SQ RDO605 2X1 3.825 1.000 15/16-16 RH 1 0.610 STEEL 8106-448-012 190-9098 8105-448-002 N/A 54
0.631 1.000 RD Thomson 2X2 3.440 1.125 15/16-16 RH 4 0.620 STEEL 7827531 7826712 5707570 7827527 56
0.750 0.200 RD RD0705 2X1 4.080 1.312 1.173-18 RH 1 0.765 STEEL 8107-448-025 190-9101 8107-448-007 8107-101-002 59
0.750 0.500 RD Thomson 2X2 5.750 1.300 1.25-18 RH 2 0.729 STEEL 7826991 7824361 7823336 7824337
0.750 0.500 RD RP0705 2X2 6.180 1.312 1.250-16 RH 1 0.765 STEEL 8107-448-011 190-9100 8107-448-002 8107-101-002 61
1.000 0.250 SQ Thomson 2X1 4.847 1.500 1.563-18 RH 1 0.985 STEEL 5704167 7820426 5707571 5702649 65
1.000 0.250 SQ Thomson 2X1 4.847 1.500 1.563-18 LH 1 0.985 STEEL 5704168 7820428 5707571 5702649 65
1.000 0.500 RD RP1002 2X2 6.640 1.687 1.563-18 RH 2 1.015 STEEL 8110-448-016 190-9103 8110-448-002 8110-101-002 66
1.000 1.000 SQ Thomson 2 6.000 1.500 1.563-18 RH 4 0.985 STEEL 7829720 7820429 5707571 5702650
1.150 0.200 RD Thomson 2X1 3.704 1.687 1-5/8-20 RH 1 1.130 STEEL 5704270 7820430 5708283 5702652
1.150 0.200 RD Thomson 2X1 3.704 1.687 1-5/8-20 LH 1 1.130 STEEL 7820206 7820431 5708283 5702652
1.150 0.200 RD RP1105 2X2 5.500 1.687 1.625-20 RH 1 1.130 STEEL 8111-448-004 190-9106 8111-448-002 8111-101-002 69
1.500 0.250 RD Thomson 2X2 6.375 2.088 1.967-18 RH 1 1.485 STEEL 5704271 7820595 5706754 5702654
1.500 0.250 RD Thomson 2X2 6.375 2.088 1.967-18 RH 1 1.485 STEEL 7833234 7820595 5706754 5702654 71
1.500 0.250 RD Thomson 2X2 6.375 2.088 1.967-18 LH 1 1.485 STEEL 5704573 7820596 5706754 5702654 71
1.500 0.500 RD RP1502 2X2 12.100 2.620 2.360-18 RH 1 1.535 STEEL 8115-448-006 190-9108 8115-448-004 8115-101-004 73
1.500 1.000 RD RP1501 2X2 8.160 2.620 2-1/4-20 RH 2 1.480 STEEL 8115-448-011 190-9107 8115-448-002 8115-101-004 76
1.500 1.000 SQ Thomson 2X2 7.628 2.250 2-1/4-20 RH 2 1.480 STEEL 5700698 7820598 5707777 5702657
1.500 1.875 SQ Thomson 2X2 10.625 2.245 2-1/4-20 RH 4 1.480 STEEL 5704272 7820599 5707777 5702658
2.000 0.500 RD RP2002 2X2 13.920 3.250 3-12 RH 1 2.045 STEEL 8120-448-006 190-9112 8120-448-002 8120-101-002 79
2.000 0.500 RD RT2002 2X2 13.920 3.250 3-12 LH 1 2.045 STEEL 8120-448-007 190-9113 8120-448-002 8120-101-002 79
2.000 1.000 RD RP2001 2X2 13.900 3.250 3-12 RH 2 2.045 STEEL 8120-448-019 190-9111 8120-448-002 8120-101-002 80
Note: Manganese Phosphate coating provided as standard finish on Thomson ball screws not featured in catalog pages.
www.thomsonlinear.com 95
Visual Product Reference — Precision Rolled Ball Screws — Inch Series
Type H
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
0.631 0.200 RD Thomson 2X1 3.775 1.130 N/A RH 1 0.620 STEEL 7823584 5707540 INTEGRAL INTEGRAL
0.875 0.200 RD Thomson 2X1 3.835 1.250 N/A RH 1 0.852 STEEL 7823585 5708859 INTEGRAL INTEGRAL
0.875 0.200 RD Thomson 2X1 3.835 1.250 N/A RH 1 0.852 STEEL 7833677 5708859 INTEGRAL INTEGRAL 62
1.000 0.250 RD Thomson 2X1 4.438 1.620 N/A RH 1 0.985 STEEL 7823586 7820426 INTEGRAL INTEGRAL 65
1.150 0.200 RD Thomson 2X1 3.821 1.688 N/A RH 4 1.130 STEEL 7823587 7820430 INTEGRAL INTEGRAL 68
1.500 0.250 RD Thomson 2X2 6.845 2.088 N/A RH 1 1.485 STEEL 7823588 7820595 INTEGRAL INTEGRAL
2.250 0.500 RD Thomson 2X2 13.787 3.375 N/A RH 1 2.230 STEEL 7823589 7820600 INTEGRAL INTEGRAL
2.500 0.250 RD Thomson 2X3 7.490 3.375 N/A RH 1 2.485 STEEL 7823590 7820606 INTEGRAL INTEGRAL 83
3.000 0.660 RD Thomson 2X3 18.549 4.750 N/A RH 1 2.965 STEEL 5703045 7820607 INTEGRAL INTEGRAL
Type J
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
1.000 0.250 RD Thomson 2 3.000 1.625 N/A RH 1 0.985 STEEL 5708278 7820426 INTEGRAL 5702651
1.000 0.250 RD Thomson 2 3.000 1.625 N/A LH 1 0.985 STEEL 5708284 7820428 INTEGRAL 5702651
1.000 0.250 RD R-1004F 2 3.000 1.625 N/A RH 1 0.985 STEEL 8110-448-087 190-9104 INTEGRAL N/A 64
1.000 0.250 RD RL1004F 2 3.000 1.625 N/A LH 1 0.985 STEEL 8110-448-088 190-9105 INTEGRAL N/A 64
Note: Manganese Phosphate coating provided as standard finish on Thomson ball screws not featured in catalog pages.
96 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Width/
Length Major
BCD Lead Nut No. of Dia. V-Thd. Thd. No. of Nut Screw Flange Wiper Cat.
Shape (in.) Screw Mat’l
(in.) (in.) Model Circuits (in.) “H” Dir. Starts P/N P/N P/N P/N Page
“A” Dia.
“C”
0.312 0.100 RD Thomson 4 1.180 0.625 0.586-32 RH 1 0.292 STEEL 7832875 7832897 N/A N/A
0.375 0.063 RD Thomson 8 1.180 0.750 11/16-32 RH 1 0.3685 STEEL 7832874 7832894 N/A N/A
0.375 0.125 RD Thomson 1 0.677 0.749 N/A RH 1 0.482 STEEL 7824973 7824974 N/A N/A
0.500 0.200 RD Thomson 3 1.660 0.943 N/A RH 1 0.482 STEEL 7826763 7826721 N/A INTEGRAL
0.500 0.500 RD Thomson 2 1.500 1.320 N/A RH 2 0.490 STEEL 5707506 5706740 N/A N/A
0.500 0.500 RD Thomson 2 1.500 1.320 N/A RH 2 0.490 SS 5707644 5706846 N/A N/A
0.750 0.200 RD Thomson 4 1.800 1.297 N/A RH 1 0.734 STEEL 7826768 7826770 N/A INTEGRAL
1.500 1.875 SQ Thomson 4 5.000 2.290 2 1/4-20 RH 1 1.480 STEEL 7833714 7820599 N/A N/A 77
Note: Manganese Phosphate coating provided as standard finish on Thomson ball screws not featured in catalog pages.
Note: These ball nuts available for high quantity purchase only (100 piece minimum order required).
www.thomsonlinear.com 97
NOTES:
98 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 99
Precision Plus Ball Screws — Inch Series
Lead Accuracy: ± .0005 in/ft
100 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
D6
L2
L5 D1 MINOR MAJOR
Ø Ø
L3
(5 x) Ø D5 ON D4
BOLT CIRCLE L4 L1
L
Nut Specifications
Nominal
Diameter Lead L4 L5 Nut Ball
(size) D1 D4 D5 D6 L L1 L2 L3
(max.) (max.) Weight Diameter
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (lb) (in.)
0.631 0.200 1.130 1.562 0.281 2.000 2.200 0.375 0.200 2.750 0.849 0.710 0.66 0.125
0.750 0.200 1.370 1.875 0.281 2.320 3.000 0.500 0.312 2.750 0.996 0.855 1.26 0.141
0.875 0.200 1.250 1.750 0.281 2.250 3.000 0.500 0.312 2.750 0.891 1.024 0.92 0.125
1.000 0.200 1.620 2.250 0.281 2.750 3.000 0.500 0.312 3.750 1.042 1.134 1.63 0.125
1.000 0.250 1.685 2.250 0.344 2.875 3.370 0.500 0.312 3.750 1.100 1.203 1.98 0.156
1.150 0.200 1.685 2.280 0.344 2.875 3.000 0.500 0.312 3.750 1.067 1.287 1.61 0.125
1.250 0.200 1.645 2.312 0.344 2.770 3.000 0.500 0.312 3.750 1.109 1.248 1.31 0.125
1.250 0.200 1.650 2.312 0.344 2.770 3.000 0.500 0.312 3.750 1.109 1.248 1.31 0.125
1.250 0.500 1.990 3.124 0.406 3.865 3.580 0.625 0.410 3.750 1.356 1.531 3.43 0.188
1.500 0.200 2.020 2.750 0.344 3.500 5.000 0.625 0.375 3.750 1.273 1.758 3.17 0.141
1.500 0.250 2.020 2.750 0.344 3.500 5.000 0.625 0.375 3.750 1.290 1.520 3.17 0.156
1.500 0.500 2.250 3.125 0.406 3.875 4.625 0.625 0.410 3.750 1.575 1.900 4.27 0.250
1.750 0.200 2.265 3.250 0.406 4.000 5.000 0.625 0.375 4.750 1.352 1.878 3.81 0.125
2.000 0.200 2.500 3.250 0.406 4.000 5.750 0.700 0.438 4.750 1.550 1.900 4.39 0.141
2.250 0.500 3.375 4.375 0.656 5.375 8.125 1.250 0.812 4.750 2.259 2.535 16.29 0.375
2.500 0.250 3.375 4.000 0.344 4.625 6.250 0.750 0.500 4.750 2.010 2.609 8.81 0.156
www.thomsonlinear.com 101
NOTES:
102 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Table of Contents
DescriptionPage Need a quote or have a question about an application?
Contact us in North America at:
Product Overview........................................................................................ 104
Phone: 540-633-3549
Miniature Rolled Ball Screws — Metric Series.................................... 111 Fax: 540-639-4162
Email: [email protected]
Thomson NEFF Rolled Ball Screws — Metric Series........................... 121
www.thomsonlinear.com 103
Metric Ball Screws Product Overview
Superior performance for today’s most stringent positioning requirements.
Thomson has a wide range of internal return metric ball screw products, featuring four distinct product families — Miniature, Thomson NEFF
and Precision Plus. Each family is designed to meet unique application requirements.
Miniature Rolled Ball Screws (page 111) Precision Plus Ball Screws (page 137)
Miniature Rolled Ball Screw Assemblies are an efficient, cost- Precision Plus Ball Screw Assemblies are our highest precision
effective solution in a small envelope. Ball screw assemblies range product, with standard lead accuracies of 12 microns/300mm. These
from 4mm to 14mm in diameter, with standard lead accuracies of ball screw assemblies feature our FL-style ball nut, precisely
52 microns/300mm. Miniature Rolled Ball Screws are ideal for preloaded to customer specifications. This unique nut design
laboratory, semiconductor, and medical applications. provides high repeatability and high stiffness for the most demanding
ball screw applications. Each nut comes standard with an integral
plastic wiper to protect against chips and other debris. Precision
Plus Ball Screws are ideal for applications requiring high
repeatability and high stiffness (e.g., high precision machine tool).
Miniature ball screws are available in two nut styles. Precision Plus screws are available with our FL style nut.
TSI PRM FL
Miniature Miniature Flanged
ZG FK KGF-D KGF-N
Threaded Flanged Flanged Flanged
FH KGM-D KGM-N
Flanged Cylindrical Cylindrical
104 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 105
Metric Ball Screws Product Overview
The Thomson series of metric ball screws includes two families of rolled ball screws (Miniature, Thomson NEFF) with four nut styles — Miniature,
Cylindrical, Threaded and Flanged. An overview of our rolled product offering is organized by nut style, below. Refer to individual product family
sections for additional details.
Dynamic
Width/ Flange Bolt Hole Hole
Nominal Load Length Screw and Nut
Lead Diameter Ball Nut Diameter Circle Diameter Catalog
Diameter Capacity L Assembly
D Form Df Dp X Page
(Cam) P/N
(mm) (mm) (kN) (mm) (mm) (mm) (mm) (mm)
4 1 0.6 17.0 11.0 Type B 24.0 17.0 3.4 PRM0401 112
5 4 0.5 22.0 12.0 Type B 24.0 18.0 3.4 PRM0504 112
6 1 0.7 17.0 13.0 Type B 26.0 20.0 3.4 PRM0601 112
6 6 0.9 17.0 14.0 Type A 27.0 21.0 3.4 PRM0606 112
8 1 0.8 17.0 16.0 Type B 29.0 23.0 3.4 PRM0801 112
8 2 2.4 24.0 20.0 Type B 37.0 29.0 4.5 PRM0802 112
8 5 1.9 28.0 18.0 Type B 31.0 25.0 3.4 PRM0805 112
8 8 2.2 20.0 18.0 Type A 31.0 25.0 3.4 PRM0808 112
8 12 2.2 27.0 18.0 Type A 31.0 25.0 3.4 PRM0812 112
10 2 2.7 24.0 23.0 Type B 40.0 32.0 4.5 PRM1002 112
10 2 2.0 22.0 18.0 Flanged 36.0 28.0 4.5 - 114
10 2 2.0 22.0 19.5 Threaded - - - - 114
10 2 2.0 22.0 19.5 Rounded - - - - 118
10 3 4.8 29.0 18.0 Flanged 36.0 28.0 4.5 - 114
10 3 4.8 29.0 21.0 Threaded - - - - 114
10 3 4.8 29.0 21.0 Rounded - - - - 118
10 10 3.3 24.0 23.0 Type A 40.0 32.0 4.5 PRM1010 112
10 10 2.9 35.0 23.0 Flanged 38.0 30.5 4.5 - 114
10 10 2.9 35.0 23.0 Threaded - - - - 114
10 10 2.9 35.0 23.0 Rounded - - - - 118
10 15 3.3 33.0 23.0 Type A 40.0 32.0 4.5 PRM1015 112
10 20 2.1 23.0 20.0 Type A 37.0 29.0 4.5 PRM1020 112
12 2 3.0 24.0 25.0 Type B 42.0 34.0 4.5 PRM1202 112
12 2 6.8 40.0 20.0 Flanged 37.0 29.0 4.5 - 114
12 2 6.8 40.0 24.0 Threaded - - - - 114
12 2 6.8 40.0 24.0 Rounded - - - - 118
13 12 5.0 30.0 28.0 Type A 45.0 37.0 4.5 PRM1312 112
13 20 5.0 43.0 28.0 Type A 45.0 37.0 4.5 PRM1320 112
14 2 3.2 25.0 26.0 Type B 45.0 36.0 5.5 PRM1402 112
14 4 5.7 33.0 30.0 Type B 49.0 40.0 5.5 PRM1404 112
106 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Dynamic
Width/ Flange Bolt Hole Hole
Nominal Load Length
Lead Diameter Ball Nut Diameter Circle Diameter Ball Nut Screw Catalog
Diameter Capacity L
D Form Df Dp X Nut P/N P/N Page
(Cam)
(mm) (mm) (kN) (mm) (mm) (mm) (mm) (mm)
12 4 3.5 34.0 25.0 Threaded n/a n/a n/a ZG KGM-G-1204-RH-00 KGS-1204-023-RH 122
12 5 4.4 24.0 20.0 Keyway n/a n/a n/a KGM-N KGM-N-1205-RH-OO KGS-1205-023-RH 134
12 10 4.9 27.5 24.0 Keyway n/a n/a n/a KGM-D KGM-D-1210-RH-OO KGS-1210-023-RH 132
16 5 9.3 34.0 28.0 Keyway n/a n/a n/a KGM-D KGM-D-1605-RH-EE KGS-1605-023-RH 132
16 5 12.1 57.5 32.0 Threaded n/a n/a n/a ZG KGM-G-1605-RH-KK KGS-1605-023-RH 122
16 10 15.4 50.0 28.0 Keyway n/a n/a n/a KGM-D KGM-D-1610-RH-EE KGS-1610-023-RH 132
20 5 10.5 34.0 36.0 Keyway n/a n/a n/a KGM-D KGM-D-2005-RH-EE KGS-2005-023-RH 132
20 5 10.5 34.0 32.0 Keyway n/a n/a n/a KGM-N KGM-N-2005-RH-EE KGS-2005-023-RH 134
20 5 14.8 57.5 38.0 Threaded n/a n/a n/a ZG KGM-G-2005-RH-KK KGS-2005-023-RH 122
20 20 11.6 30.0 35.0 Keyway n/a n/a n/a KGM-N KGM-N-2020-RH-EE KGS-2020-023-RH 134
20 50 13.0 56.0 35.0 Keyway n/a n/a n/a KGM-N KGM-N-2050-RH-EE KGS-2050-023-RH 134
25 5 12.3 34.0 40.0 Keyway n/a n/a n/a KGM-D KGM-D-2505-RH-EE KGS-2505-023-RH 132
25 5 12.3 34.0 38.0 Keyway n/a n/a n/a KGM-N KGM-N-2505-RH-EE KGS-2505-023-RH 134
25 5 20.4 63.5 42.0 Threaded n/a n/a n/a ZG KGM-G-2505-RH-KK KGS-2505-023-RH 122
25 10 13.2 45.0 40.0 Keyway n/a n/a n/a KGM-D KGM-D-2510-RH-EE KGS-2510-023-RH 132
25 10 19.9 61.0 42.0 Threaded n/a n/a n/a ZG KGM-G-2510-RH-KK KGS-2510-023-RH 122
25 20 13.0 35.0 40.0 Keyway n/a n/a n/a KGM-D KGM-D-2520-RH-EE KGS-2520-023-RH 132
25 25 16.7 35.0 40.0 Keyway n/a n/a n/a KGM-D KGM-D-2525-RH-EE KGS-2525-023-RH 132
25 50 15.4 58.0 40.0 Keyway n/a n/a n/a KGM-D KGM-D-2550-RH-EE KGS-2550-023-RH 132
32 5 21.5 45.0 50.0 Keyway n/a n/a n/a KGM-D KGM-D-3205-RH-EE KGS-3205-023-RH 132
32 5 21.5 45.0 45.0 Keyway n/a n/a n/a KGM-N KGM-N-3205-RH-EE KGS-3205-023-RH 134
32 5 23.3 65.5 52.0 Threaded n/a n/a n/a ZG KGM-G-3205-RH-KK KGS-3205-023-RH 122
32 10 33.4 60.0 53.0 Keyway n/a n/a n/a KGM-N KGM-N-3210-RH-EE KGS-3210-023-RH 132
32 10 33.8 85.0 52.0 Threaded n/a n/a n/a ZG KGM-G-3210-RH-KK KGS-3210-023-RH-L 122
32 20 29.7 70.0 53.0 Keyway n/a n/a n/a KGM-N KGM-N-3220-RH-EE KGS-3220-023-RH 134
32 40 14.9 45.0 53.0 Keyway n/a n/a n/a KGM-N KGM-N-3240-RH-EE KGS-3240-023-RH 134
40 5 23.8 45.0 63.0 Keyway n/a n/a n/a KGM-D KGM-D-4005-RH-EE KGS-4005-023-RH 132
40 5 23.8 45.0 53.0 Keyway n/a n/a n/a KGM-N KGM-N-4005-RH-EE KGS-4005-023-RH 134
40 5 26.3 67.5 58.0 Threaded n/a n/a n/a ZG KGM-H-4005-RH-KK KGS-4005-023-RH 122
40 10 38.0 60.0 63.0 Keyway n/a n/a n/a KGM-D KGM-D-4010-RH-EE KGS-4010-023-RH 132
40 10 78.6 105.5 65.0 Threaded n/a n/a n/a ZG KGM-G-4010-RH-KK KGS-4010-023-RH 122
40 20 33.3 70.0 63.0 Keyway n/a n/a n/a KGM-D KGM-D-4020-RH-EE KGS-4020-023-RH 132
40 20 34.2 83.0 65.0 Threaded n/a n/a n/a ZG KGM-G-4020-RH-KK KGS-4020-023-RH-L 122
40 40 35.0 85.0 63.0 Keyway n/a n/a n/a KGM-D KGM-D-4040-RH-EE KGS-4040-023-RH 132
50 10 68.7 82.0 72.0 Keyway n/a n/a n/a KGM-N KGM-N-5010-RH-EE KGS-5010-023-RH 134
50 10 82.0 82.0 75.0 Keyway n/a n/a n/a KGM-D KGM-D-5010-RH-EE KGS-5010-023-RH 132
50 10 97.8 118.0 78.0 Threaded n/a n/a n/a ZG KGM-G-5010-RH-KK KGS-5010-023-RH 122
50 20 60.0 82.0 85.0 Keyway n/a n/a n/a KGM-N KGM-N-5020-RH-EE KGS-5020-023-RH 134
63 10 76.0 82.0 85.0 Keyway n/a n/a n/a KGM-N KGM-N-6310-RH-EE KGS-6310-023-RH 134
63 10 90.0 82.0 90.0 Keyway n/a n/a n/a KGM-D KGM-D-6310-RH-EE KGS-6310-023-RH 132
63 10 109.7 118.0 92.0 Threaded n/a n/a n/a ZG KGM-G-6310-RH-KK KGS-6310-023-RH 122
80 10 86.3 82.0 105.0 Keyway n/a n/a n/a KGM-N KGM-N-8010-RH-EE KGS-8010-023-RH 134
80 10 121.9 126.0 120.0 Threaded n/a n/a n/a ZG KGM-G-8010-RH-KK KGS-8010-023-RH 122
www.thomsonlinear.com 107
Metric Ball Screws Product Overview
Flanged Ball Nuts Form E Form S 12mm 16 – 32mm > 40mm
D1 D1
Model: FK, FH, KGF-D
Return: Internal
Style: Flanged
60°
Mounting: Flanged
L8
D4 D4
Backlash: Z1, Z2 and Z3
D6 D6
Thread Direction: Right Hand
(4x) D5 on D4 B.C.D. (6x) D5 on D4 B.C.D. (8x) D5 on D4 B.C.D.
L2 L2
Dynamic
Width/ Flange Bolt Hole Hole
Nominal Load Length
Lead Diameter Ball Nut Diameter Circle Diameter Ball Nut Screw Catalog
Diameter Capacity L2
D1 Form D6 D4 D5 Nut P/N P/N Page
(Cam)
(mm) (mm) (kN) (mm) (mm) (mm) (mm) (mm)
12 10 4.9 27.5 24.0 Form S 40.0 32.0 4.5 KGF-D KGF-D-1210-RH-OO KGS-1210-023-RH 128
16 5 9.5 48.5 28.0 Form S 48.0 38.0 5.5 FK KGF-D-1605-RH-KK KGS-1605-023-RH 124
16 5 9.3 42.0 28.0 Form E 48.0 38.0 5.5 KGF-D KGF-D-1605-RH-EE KGS-1605-023-RH 128
16 10 15.4 55.0 28.0 Form E 48.0 38.0 5.5 KGF-D KGF-D-1610-RH-EE KGS-1610-023-RH 128
20 5 11.5 48.5 36.0 Form S 58.0 47.0 6.6 FK KGF-D-2005-RH-KK KGS-2005-023-RH 124
20 5 10.5 42.0 36.0 Form E 58.0 47.0 6.6 KGF-D KGF-D-2005-RH-EE KGS-2005-023-RH 128
20 20 10.8 36.0 36.0 Form S 58.0 47.0 6.6 FH KGF-D-2020-RH-KK KGS-2020-023-RH 124
25 5 13.1 49.0 40.0 Form S 62.0 51.0 6.6 FK KGF-D-2505-RH-KK KGS-2505-023-RH 124
25 5 12.3 42.0 40.0 Form E 62.0 51.0 6.6 KGF-D KGF-D-2505-RH-EE KGS-2505-023-RH 128
25 10 24.7 51.0 40.0 Form S 62.0 51.0 6.6 FH KGF-D-2510-RH-KK KGS-2510-023-RH 124
25 10 13.2 55.0 40.0 Form E 62.0 51.0 6.6 KGF-D KGF-D-2510-RH-EE KGS-2510-023-RH 128
25 20 13.0 35.0 40.0 Form S 62.0 51.0 6.6 KGF-D KGF-D-2520-RH-EE KGS-2520-023-RH 128
25 25 13.1 39.0 40.0 Form S 62.0 51.0 6.6 FH KGF-D-2510-RH-KK KGS-2525-023-RH-L 124
25 25 16.7 35.0 40.0 Form S 62.0 51.0 6.6 KGF-D KGF-D-2525-RH-EE KGS-2525-023-RH 128
25 50 15.4 58.0 40.0 Form S 62.0 51.0 6.6 KGF-D KGF-D-2550-RH-EE KGS-2550-023-RH 128
32 5 19.3 57.0 50.0 Form S 80.0 65.0 9.0 FK KGF-D-3205-RH-KK KGS-3205-023-RH 124
32 5 21.5 55.0 50.0 Form E 80.0 65.0 9.0 KGF-D KGF-D-3205-RH-EE KGS-3205-023-RH 128
32 10 26.4 73.0 50.0 Form S 80.0 65.0 9.0 FK KGF-D-3210-RH-KK KGS-3210-023-RH-L 124
32 10 33.4 69.0 53.0 Form E 80.0 65.0 9.0 KGF-D KGF-D-3210-RH-EE KGS-3210-023-RH 128
32 20 47.2 83.0 56.0 Form S 86.0 71.0 9.0 FH KGF-D-3220-RH-KK KGS-3220-023-RH-L 124
32 20 29.7 80.0 53.0 Form E 80.0 65.0 9.0 KGF-D KGF-D-3220-RH-EE KGS-3220-023-RH 128
32 32 19.7 42.0 56.0 Form S 86.0 71.0 9.0 FH KGF-D-3232-RH-KK KGS-3232-023-RH 124
32 32 18.0 42.0 50.0 Form S 80.0 65.0 9.0 KGF-D KGF-D-3232-RH-EE KGS-3232-023-RH 128
40 5 26.3 66.0 63.0 Form S 93.0 78.0 9.0 FK KGF-D-4005-RH-KK KGS-4005-023-RH 124
40 5 23.8 57.0 63.0 Form E 93.0 78.0 9.0 KGF-D KGF-D-4005-RH-EE KGS-4005-023-RH 128
40 10 64.9 88.5 63.0 Form S 93.0 78.0 9.0 FK KGF-D-4010-RH-KK KGS-4010-023-RH 124
40 10 38.0 71.0 63.0 Form E 93.0 78.0 9.0 KGF-D KGF-D-4010-RH-EE KGS-4010-023-RH 128
40 20 52.2 83.0 63.0 Form S 93.0 78.0 9.0 FH KGF-D-4020-RH-KK KGS-4020-023-RH-L 124
40 20 33.3 80.0 63.0 Form E 93.0 78.0 9.0 KGF-D KGF-D-4020-RH-EE KGS-4020-023-RH 128
40 40 59.7 104.0 70.0 Form S 100.0 85.0 9.0 FH KGF-D-4040-RH-KK KGS-4040-023-RH-L 124
40 40 35.0 85.0 63.0 Form S 93.0 78.0 9.0 KGF-D KGF-D-4040-RH-EE KGS-4040-023-RH 128
50 10 66.4 92.0 75.0 Form S 110.0 93.0 11.0 FK KGF-D-5010-RH-KK KGS-5010-023-RH 124
50 10 68.7 95.0 75.0 Form E 110.0 93.0 11.0 KGF-D KGF-D-5010-RH-EE KGS-5010-023-RH 128
50 20 78.8 85.0 75.0 Form S 110.0 93.0 11.0 FH KGF-D-5020-RH-KK KGS-5020-023-RH-L 124
50 20 60.0 95.0 85.0 Form E 125.0 103.0 11.0 KGF-D KGF-D-5020-RH-EE KGS-5020-023-RH 128
63 10 76.0 97.0 90.0 Form E 125.0 108.0 11.0 KGF-D KGF-D-6310-RH-EE KGS-6310-023-RH 128
63 10 93.8 103.5 90.0 Form S 125.0 108.0 11.0 FK KGF-D-6310-RH-KK KGS-6310-023-RH 124
63 20 103.1 86.0 95.0 Form S 135.0 115.0 13.5 FK KGF-D-6320-RH-KK KGS-6320-023-RH 124
80 10 121.9 121.0 105.0 Form S 145.0 125.0 13.5 FK KGF-D-8010-RH-KK KGS-8010-050-RH 124
108 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Return: Internal
Style: Flanged
Mounting: Flanged
Backlash: Z1, Z2 and Z3 D4 D4
D6 D6
Thread Direction: Right Hand
L2 L2
KGF-N
6 x D5
Dynamic
Width/ Flange Bolt Hole Hole
Nominal Load Length
Lead Diameter Ball Nut Diameter Circle Diameter Ball Nut Screw Catalog
Diameter Capacity L2
D1 Form D6 D4 D5 Nut P/N P/N Page
(Cam)
(mm) (mm) (kN) (mm) (mm) (mm) (mm) (mm)
16 5 9.3 44.0 28.0 Form E 48.0 38.0 5.5 KGF-N KGF-N-1605-RH-EE KGS-1605-050-RH 130
20 5 10.5 44.0 32.0 Form E 55.0 45.0 7.0 KGF-N KGF-N-2005-RH-EE KGS-2005-050-RH 130
20 20 11.6 30.0 35.0 Form S 62.0 50.0 7.0 KGF-N KGF-N-2020-RH-EE KGS-2020-050-RH 130
20 50 13.0 56.0 35.0 Form S 62.0 50.0 7.0 KGF-N KGF-N-2050-RH-EE KGS-2050-050-RH 130
25 5 12.3 46.0 38.0 Form E 62.0 50.0 7.0 KGF-N KGF-N-2505-RH-EE KGS-2505-050-RH 130
32 5 21.5 59.0 45.0 Form E 70.0 58.0 7.0 KGF-N KGF-N-3205-RH-EE KGS-3205-050-RH 130
32 10 33.4 73.0 53.0 Form E 80.0 68.0 7.0 KGF-N KGF-N-3210-RH-EE KGS-3210-050-RH 130
32 40 14.9 45.0 53.0 Form S 80.0 68.0 7.0 KGF-N KGF-N-3240-RH-EE KGS-3240-050-RH 130
40 5 23.8 59.0 53.0 Form E 80.0 68.0 7.0 KGF-N KGF-N-4005-RH-EE KGS-4005-050-RH 130
40 10 38.0 73.0 63.0 Form E 95.0 78.0 9.0 KGF-N KGF-N-4010-RH-EE KGS-4010-050-RH 130
50 10 68.7 97.0 72.0 Form E 110.0 90.0 11.0 KGF-N KGF-N-5010-RH-EE KGS-5010-050-RH 130
63 10 76.0 99.0 85.0 Form E 125.0 105.0 11.0 KGF-N KGF-N-6310-RH-EE KGS-6310-050-RH 130
80 10 86.3 101.0 105.0 Form E 145.0 125.0 14.0 KGF-N KGF-N-8010-RH-EE KGS-8010-023-RH 130
www.thomsonlinear.com 109
NOTES:
110 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Miniature Rolled Ball Screw Assemblies are an efficient, cost- Need a quote or have a question about an application?
effective solution in a small envelope. Ball screw assemblies Contact us in North America at:
range from 4mm to 14mm in diameter, with standard lead
accuracies of Phone: 540-633-3549
52 microns/300mm. Miniature Rolled Ball Screws are ideal for
Fax: 540-639-4162
laboratory, semiconductor, and medical applications.
Email: [email protected]
www.thomsonlinear.com 111
Miniature Rolled Ball Screws — PRM Series
4mm to 14mm Diameter, Lead Accuracy: ± 52µm/300mm
Performance Data
Nominal Ball Screw Suggested
Diameter Lead Bearing Dynamic Static Max.
and Nut Minor Max.
(size) Nut Type Size Load Load Axial
Assembly Diameter Length
Capacity Capacity Backlash
P/N(1)
(mm) (mm) (mm) (kN) (lbf) (kN) (lbf) (mm) (mm) (mm)
4 1 B PRM0401 N/A 0.6 126 0.8 178 0.02 3.3 100
5 4 B PRM0504 N/A 0.5 106 0.7 162 0.02 4.3 220
6 1 B PRM0601 4 0.7 153 1.2 270 0.02 5.3 265
6 6 A PRM0606 4 0.9 196 1.5 326 0.02 5.2 265
8 1 B PRM0801 6 0.8 175 1.7 371 0.02 7.3 360
8 2 B PRM0802 6 2.4 540 4.1 922 0.02 6.6 360
8 5 B PRM0805 6 1.9 416 3.0 674 0.02 6.6 360
8 8 A PRM0808 6 2.2 495 3.8 854 0.02 6.7 360
8 12 A PRM0812 6 2.2 495 4.0 899 0.02 6.7 360
10 2 B PRM1002 6 2.7 607 5.3 1,191 0.02 8.6 355
10 10 A PRM1010 6 3.3 742 5.9 1,326 0.02 8.4 405
10 15 A PRM1015 6 3.3 742 6.4 1,439 0.02 8.4 405
10 20 A PRM1020 6 2.1 472 4.0 899 0.02 8.7 405
12 2 B PRM1202 8 3.0 674 6.4 1,439 0.02 10.6 395
13 12 A PRM1312 8 5.0 1,124 9.9 2,226 0.02 11.0 700
13 20 A PRM1320 8 5.0 1,124 10.7 2,405 0.02 11.0 700
14 2 B PRM1402 8 3.2 719 7.5 1,686 0.02 12.6 445
14 4 B PRM1404 8 5.7 1,281 11.6 2,608 0.02 11.8 445
(1) All Miniature Rolled product is sold in matched sets as ball screw and nut assemblies. Please contact factory for sizes not listed.
112 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
(4x) ØX
Dp
ØDf ØB.C. ØDo ØD ØD (g6)
V F L1
L
(4x) ØX
Dp
ØDf ØB.C. ØDo ØD ØD (g6)
F L1
V
L
Nut Specifications
Nominal Flange Mounting
Diameter Lead Outside Overall Body Flange Flange Flat Bolt Circle
Nut Outside Hole Ball
(size) Diameter Length Length Width Width Diameter
Type Diameter Diameter Diameter
D L L1 F V Dp
Df X
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
4 1 B 11.0 24.0 17.0 13.0 4.0 15.0 18.0 3.4 0.80
5 4 B 12.0 24.0 22.0 18.0 4.0 16.0 18.0 3.4 0.80
6 1 B 13.0 26.0 17.0 13.0 4.0 16.0 20.0 3.4 0.80
6 6 A 14.0 27.0 17.0 8.0 4.0 16.0 21.0 3.4 1.00
8 1 B 16.0 29.0 17.0 13.0 4.0 18.0 23.0 3.4 0.80
8 2 B 20.0 37.0 24.0 19.0 5.0 22.0 29.0 4.5 1.59
8 5 B 18.0 31.0 28.0 24.0 4.0 20.0 25.0 3.4 1.59
8 8 A 18.0 31.0 20.0 10.0 4.0 20.0 25.0 3.4 1.59
8 12 A 18.0 31.0 27.0 17.0 4.0 20.0 25.0 3.4 1.59
10 2 B 23.0 40.0 24.0 19.0 5.0 25.0 32.0 4.5 1.59
10 10 A 23.0 40.0 24.0 13.0 5.0 25.0 32.0 4.5 2.00
10 15 A 23.0 40.0 33.0 22.0 5.0 25.0 32.0 4.5 2.00
10 20 A 20.0 37.0 23.0 13.0 5.0 22.0 29.0 4.5 1.59
12 2 B 25.0 42.0 24.0 19.0 5.0 27.0 34.0 4.5 1.59
13 12 A 28.0 45.0 30.0 17.0 5.0 30.0 37.0 4.5 2.38
13 20 A 28.0 45.0 43.0 29.0 5.0 30.0 37.0 4.5 2.38
14 2 B 26.0 45.0 25.0 19.0 6.0 28.0 36.0 5.5 1.59
14 4 B 30.0 49.0 33.0 27.0 6.0 32.0 40.0 5.5 2.38
www.thomsonlinear.com 113
Miniature Rolled Ball Screws — FSI Series
10mm to 12mm Diameter, Lead Accuracy: ± 52µm/300mm
Performance Data
Nominal Dynamic Static Max
Lead Ball Screw Ball Nut
Diameter Load Load Axial
P/N P/N
Capacity (Cam) Capacity (Co) Backlash
(mm) (mm) (kN) (lbs) (kN) (lbs) (mm)
10 2 190-9680 8103-448-039 2.0 440 3.4 769 0.05
10 3 190-9681 8103-448-040 4.8 1076 8.6 1941 0.05
10 10 190-9689 8103-448-042 2.9 659 5.2 1176 0.05
12 2 190-9690 8105-448-043 6.8 1550 13.1 2945 0.05
114 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 115
Miniature Rolled Ball Screws — TSI Series
10mm to 12mm Diameter, Lead Accuracy: ± 52µm/300mm
Performance Data
Nominal Dynamic Static Max
Lead Ball Screw Ball Nut
Diameter Load Load Axial
P/N P/N
Capacity (Cam) Capacity (Co) Backlash
(mm) (mm) (kN) (lbs) (kN) (lbs) (mm)
10 2 190-9680 8103-448-022 2.0 440 3.4 769 0.05
10 3 190-9681 8103-448-023 4.8 1076 8.6 1941 0.05
10 10 190-9689 8103-448-030 2.9 659 5.2 1176 0.05
12 2 190-9690 8105-448-031 6.8 1550 13.1 2945 0.05
116 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 117
Miniature Rolled Ball Screws — RSI Series
10mm to 12mm Diameter, Lead Accuracy: ± 52µm/300mm
Performance Data
Nominal Dynamic Static Max
Lead Ball Screw Ball Nut
Diameter Load Load Axial
P/N P/N
Capacity (Cam) Capacity (Co) Backlash
(mm) (mm) (kN) (lbs) (kN) (lbs) (mm)
10 2 190-9680 8103-448-052 2.0 440 3.4 769 0.05
10 3 190-9681 8103-448-053 4.8 1076 8.6 1941 0.05
10 10 190-9689 8103-448-055 2.9 659 5.2 1176 0.05
12 2 190-9690 8105-448-056 6.8 1550 13.1 2945 0.05
118 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 119
NOTES:
120 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Thomson NEFF Rolled Ball Screw Assemblies are designed and Need a quote or have a question about an application?
manufactured to provide high level performance at an affordable Contact us in North America at:
price. Ball screws are manufactured using Thomson’s patented,
German-engineered Precision Screw Forming (PST) Technology, Phone: 540-633-3549
which provides high accuracy (23 microns/300mm standard) with
Fax: 540-639-4162
the manufacturing efficiency of rolled processes. Ball Screw
Assemblies are available in a wide range of diameters, leads, Email: [email protected]
and nut styles - all designed to provide quiet, smooth running,
and efficient performance. Ball nuts include one of three unique
ball return systems (depending on the diameter and lead of the
screw used) providing perfect guidance, low wear, and smooth
running performance. Thomson NEFF Rolled Ball Screw Assemblies
are ideal for machining centers, factory automation, packaging,
injection molding, wood working, water jet cutting, electronic
assembly, and medical applications.
www.thomsonlinear.com 121
Thomson NEFF Rolled Ball Screws — ZG Style Ball Nuts
Standard Lead Accuracy: ± 23µm/300mm
Quick Install
p151 Available for Select Nuts
ZG Style Nut
Ball Nut
Nominal Performance Data Screw Specifications(3)
P/N
Diameter Lead Ball Screw P/N(1) Available
(size) (2) (6) Preload Dynamic Load Static Load Max. Axial Major Minor Max. Screw
Type Z2 Types Capacity (Cam) Capacity (Co) Backlash Diameter Diameter Length(5) Weight
Standard
(mm) (mm) (kN) (lbf) (kN) (lbf) (mm) (mm) (mm) (mm) (kg/m)
12 4 KGS-1204-023-RH KGM-G-1204-RH-00 Z1, Z2, Z3 3.5 787 4.0 899 0.07 11.6 9.7 3000 0.7
16 5 KGS-1605-023-RH KGM-G-1605-RH-KK Z1, Z2, Z3 12.1 2,720 14.5 3,260 0.09 15.6 12.7 6000 1.2
20 5 KGS-2005-023-RH KGM-G-2005-RH-KK Z1, Z2, Z3 14.8 3,327 20.7 4,654 0.09 19.6 16.7 6000 2.0
25 5 KGS-2505-023-RH KGM-G-2505-RH-KK Z1, Z2, Z3 20.4 4,586 33.7 7,576 0.09 24.6 21.7 6000 3.3
25 10 KGS-2510-023-RH KGM-G-2510-RH-KK Z1, Z2, Z3 19.9 4,474 31.8 7,149 0.09 24.6 21.7 6000 3.3
32 5 KGS-3205-023-RH KGM-G-3205-RH-KK Z1, Z2, Z3 23.3 5,238 45.5 10,229 0.09 31.6 28.7 6000 5.6
32 10 KGS-3210-023-RH-L KGM-G-3210-RH-KK Z1, Z2, Z3 33.8 7,599 52.0 11,690 0.15 31.6 27.1 6000 5.3
40 5 KGS-4005-023-RH KGM-G-4005-RH-KK Z1, Z2, Z3 26.3 5,912 59.2 13,309 0.09 39.6 36.7 6000 9.0
40 10 KGS-4010-023-RH KGM-G-4010-RH-KK Z1, Z2, Z3 78.6 17,670 136.2 30,619 0.18 39.6 34.0 6000 8.3
40 20 KGS-4020-023-RH-L KGM-G-4020-RH-KK Z1, Z2, Z3 34.2 7,689 57.2 12,860 0.18 40.0 35.7 6000 8.9
50 10 KGS-5010-023-RH KGM-G-5010-RH-KK Z1, Z2, Z3 97.8 21,986 213.2 47,929 0.18 49.5 43.0 6000 13.5
63 10 KGS-6310-023-RH KGM-G-6310-RH-KK Z1, Z2, Z3 109.7 24,662 275.6 61,957 0.18 62.5 56.9 6000 22.0
80 10 KGS-8010-050-RH KGM-G-8010-RH-KK Z1, Z2, Z3 121.9 27,404 375.0 84,303 0.18 79.5 73.9 6000 36.4
(1) Thomson NEFF Ball Screws, Ball Nuts and End Blocks can be sold together as assemblies or separately as components (preloaded ball nuts sold only as an assembly).
(2) All ball screws and nuts are right-hand thread.
(3) Dimensional information on bearing supports and standard end machining is available on page 156.
(4) Wiper not included on 12 x 4 ball nut.
(5) Max. length includes 150mm on each end usable for end machining only. Max. travel length equals table value minus 300mm. Ends are hardened.
(6) -P5 Accuracy Class is ±23µm/300 mm. -T7 Accuracy Class is ±52 µm/300 mm
(7) -P3 Accuracy Class is ±12µm/300 mm. and is available upon request for most sizes.
122 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
L12 L13
D13
D12
MAJOR Ø
D1
D11
MINOR Ø
L11 WIPER
L
www.thomsonlinear.com 123
Thomson NEFF Rolled Ball Screws — FK/FH Style Ball Nuts
Standard Lead Accuracy: ± 23µm/300mm(1)
Ball Nut
Nominal Performance Data Screw Specifications(4)
P/N
Diameter Lead Nut Available
Ball Screw
(size) Preload Dynamic Load Static Load Max. Axial Major Minor Max. Screw
Type P/N(2) (3) (6) Type Z2 Types Capacity (Cam) Capacity (Co) Backlash Diameter Diameter Length(5) Weight
Standard
(mm) (mm) (kN) (lbf) (kN) (lbf) (mm) (mm) (mm) (mm) (kg/m)
16 5 FK KGS-1605-023-RH KGF-D-1605-RH-KK Z1, Z2, Z3 9.5 2,136 10.9 2,450 0.09 15.6 12.7 6000 1.2
20 5 FK KGS-2005-023-RH KGF-D-2005-RH-KK Z1, Z2, Z3 11.5 2,585 15.5 3,485 0.09 19.6 16.7 6000 2.0
20 20 FH KGS-2020-023-RH KGF-D-2020-RH-KK Z1, Z2, Z3 10.8 2,428 17.5 3,934 0.08 19.6 16.7 6000 1.9
25 5 FK KGS-2505-023-RH KGF-D-2505-RH-KK Z1, Z2, Z3 13.1 2,945 20.2 4,541 0.09 24.6 21.7 6000 3.3
25 10 FH KGS-2510-023-RH KGF-D-2510-RH-KK Z1, Z2, Z3 24.7 5,553 53.4 12,005 0.09 24.6 21.7 6000 3.3
25 25 FH KGS-2525-023-RH-L KGF-D-2525-RH-KK Z1, Z2, Z3 13.1 2,945 22.6 5,081 0.08 24.6 22.0 6000 3.3
32 5 FK KGS-3205-023-RH KGF-D-3205-RH-KK Z1, Z2, Z3 19.3 4,339 36.3 8,161 0.09 31.6 28.7 6000 5.6
32 10 FK KGS-3210-023-RH-L KGF-D-3210-RH-KK Z1, Z2, Z3 26.4 5,935 39.0 8,768 0.15 31.6 27.1 6000 5.3
32 20 FH KGS-3220-023-RH-L KGF-D-3220-RH-KK Z1, Z2, Z3 47.2 10,611 83.2 18,704 0.15 31.6 27.1 6000 5.3
32 32 FH KGS-3232-023-RH KGF-D-3232-RH-KK Z1, Z2, Z3 19.7 4,429 39.0 8,768 0.08 31.3 28.3 6000 5.3
40 5 FK KGS-4005-023-RH KGF-D-4005-RH-KK Z1, Z2, Z3 26.3 5,912 59.2 13,309 0.09 39.6 36.7 6000 9.0
40 10 FK KGS-4010-023-RH KGF-D-4010-RH-KK Z1, Z2, Z3 64.9 14,590 109.0 24,504 0.18 39.6 34.0 6000 8.3
40 20 FH KGS-4020-023-RH-L KGF-D-4020-RH-KK Z1, Z2, Z3 52.2 11,735 103.6 23,290 0.15 39.6 35.2 6000 7.6
40 40 FH KGS-4040-023-RH-L KGF-D-4040-RH-KK Z1, Z2, Z3 59.7 13,421 108.9 24,482 0.18 39.6 34.0 6000 8.4
50 10 FK KGS-5010-023-RH KGF-D-5010-RH-KK Z1, Z2, Z3 66.4 14,927 134.3 30,192 0.18 49.5 43.0 6000 13.5
50 20 FH KGS-5020-023-RH-L KGF-D-5020-RH-KK Z1, Z2, Z3 78.8 17,715 188.7 42,421 0.16 49.5 44.6 6000 13.6
63 10 FK KGS-6310-023-RH KGF-D-6310-RH-KK Z1, Z2, Z3 93.8 21,087 229.7 51,639 0.18 62.5 56.9 6000 22.0
63 20 FH KGS-6320-023-RH KGF-D-6320-RH-KK Z1, Z2, Z3 103.1 23,178 270.8 60,878 0.18 62.5 56.9 6000 22.0
80 10 FK KGS-8010-050-RH KGF-D-8010-RH-KK Z1, Z2, Z3 121.9 27,404 374.9 84,281 0.18 79.5 73.9 6000 36.4
(1) 80mm nominal diameter screws are ± 52µm/300mm.
(2) Thomson NEFF Ball Screws, Ball Nuts and End Blocks can be sold together as assemblies or separately as components (preloaded ball nuts sold only as an assembly).
(3) All ball screws and nuts are right-hand thread.
(4) Dimensional information on bearing supports and standard end machining is available on page 156.
(5) Max. length includes 150mm on each end usable for end machining only. Max. travel length equals table value minus 300mm. Ends are hardened.
(6) -P5 Accuracy Class is ±23µm/300 mm. -T7 Accuracy Class is ±52 µm/300 mm
(7) -P3 Accuracy Class is ±12µm/300 mm. and is available upon request for most sizes.
124 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
D7 L10
MAJOR Ø
D1 +0.0
-0.3
-0.1
-0.6
D6
D1
D1
MINOR Ø
WIPER
L1
D5
L7
L3
L
30°
90°
60°
90°
D7 L10
L8
L8
L8
22.5°
d0 < 40mm M6 x 1 8
30°
d0 ≥ 40mm M8 x 1 10
www.thomsonlinear.com 125
FSI Style Ball Nuts
Standard Lead Accuracy: ± 23 µm / 300 mm[1]
126 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
G x Lg G x Lg
-0.2
D1 -0.8
D4 D4
D6 D6
L7 L7
L1 L6
L1
L2
L2
6 x D5
8 x D5
www.thomsonlinear.com 127
Thomson NEFF Rolled Ball Screws — KGF-D Style Ball Nuts
Standard Lead Accuracy: ± 23µm/300mm(1)
Quick Install
p149 Available for Select Nuts
27
p126-1 For Shorter Lead Times and Reduced Shipping Costs,
Order FSI Style Ball Nuts
60°
90°
D7 L10
L8
L8
22.5°
d0 < 40mm M6 x 1 8
d0 ≥ 40mm M8 x 1 10
FORM E FORM S
(4x) D5 on D4 B.C.D. (6x) D5 on D4 B.C.D.
L10 L10
-0.2
D1 g6 D1 -0.8 D1 g6 HOLE PATTERN 1
FLANGED FORM B
G x Lg G x Lg TO DIN 69051
90° L8
-0.2 22.5°
D1 -0.8
D4 D4
D6 D6 6 x D5
HOLE PATTERN 2
L7 L7 FLANGED FORM B
TO DIN 69051
L1 L6
L1
L2 30° 90° L8
L2
30°
MATERIAL: 1.7131 (ESP65) / 1.3505 (100 Cr 6)
8 x D5
www.thomsonlinear.com 129
Thomson NEFF Rolled Ball Screws — KGF-N Style Ball Nuts
Standard Lead Accuracy: ± 23µm/300mm(1)
Quick Install
p149 Available for 32x40 Only
Ball Nut
Nominal Performance Data Screw Specifications(5)
P/N Available
Diameter Lead Nut Ball Screw
(size) Preload Dynamic Load Static Load Max. Axial Major Minor Max. Screw
Type P/N(1) (2) (3) Z2 Types(4) Capacity (Cam) Capacity (Co) Backlash Diameter Diameter Length(6) Weight
Standard
(mm) (mm) (kN) (lbf) (kN) (lbf) (mm) (mm) (mm) (mm) (kg/m)
16 5 E KGS-1605-023-RH KGF-N-1605-RH-EE Z1, Z2, Z3 9.3 2,091 13.1 2,945 0.08 15.3 12.9 6000 1.3
20 5 E KGS-2005-023-RH KGF-N-2005-RH-EE Z1, Z2, Z3 10.5 2,361 16.6 3,732 0.08 19.3 16.9 6000 2.0
20 20 S KGS-2020-023-RH KGF-N-2020-RH-EE Z1, Z2, Z3 11.6 2,608 18.4 4,136 0.08 19.3 16.9 6000 2.0
20 50 S KGS-2050-023-RH KGF-N-2050-RH-EE Z1, Z2, Z3 13.0 2,923 24.6 5,530 0.15 18.9 16.5 6000 2.0
25 5 E KGS-2505-023-RH KGF-N-2505-RH-EE Z1, Z2, Z3 12.3 2,766 22.5 5,058 0.08 24.3 21.9 6000 3.3
32 5 E KGS-3205-023-RH KGF-N-3205-RH-EE Z1, Z2, Z3 21.5 4,834 49.3 11,083 0.08 31.3 28.9 6000 5.6
32 10 E KGS-3210-023-RH KGF-N-3210-RH-EE Z1, Z2, Z3 33.4 7,509 54.5 12,252 0.08 32.5 27.3 6000 5.6
32 40 S KGS-3240-023-RH KGF-N-3240-RH-EE Z1, Z2, Z3 14.9 3,350 32.4 7,284 0.08 30.7 28.3 6000 5.6
40 5 E KGS-4005-023-RH KGF-N-4005-RH-EE Z1, Z2, Z3 23.8 5,351 63.1 14,185 0.08 39.3 36.9 6000 9.0
40 10 E KGS-4010-023-RH KGF-N-4010-RH-EE Z1, Z2, Z3 38.0 8,544 69.1 15,534 0.08 39.3 34.1 6000 8.4
50 10 E KGS-5010-023-RH KGF-N-5010-RH-EE Z1, Z2, Z3 68.7 15,446 155.8 35,025 0.08 49.3 44.1 6000 13.5
63 10 E KGS-6310-023-RH KGF-N-6310-RH-EE Z1, Z2, Z3 76.0 17,087 197.0 44,287 0.08 62.3 57.1 6000 22.0
80 10 E KGS-8010-050-RH KGF-N-8010-RH-EE Z1, Z2, Z3 86.3 19,390 262.4 58,993 0.08 79.7 74.2 6000(7) 36.4
(1) -P3 Accuracy Class is ±12µm/300 mm. and is available upon request for most sizes.
(2) Thomson NEFF Rolled Ball Screws, Ball Nuts and End Blocks can be sold together as assemblies or separately as components (preloaded ball nuts sold only as an assembly).
(3) All ball screws and nuts are right-hand thread.
(4) Double nut pre-load systems (for up to 10% of dynamic load rating) are also available for all sizes. Contact customer service for more details.
(5) Dimensional information on bearing supports and standard end machining is available on page 156.
(6) Max. length includes 200mm on each end usable for end machining only. Max. travel length equals table value minus 400mm. Ends are soft annealed.
(7) T7 Lead Accuracy (P5 available but limited to 4000mm)
130 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
FORM E FORM S
L10 L10
HOLE PATTERN 3
-0.2 D1 g6
D1 g6 D1 -0.8 THOMSON NEFF
STANDARD
G x Lg G x Lg
30°
6 x 60°
-0.2
D1 -0.8
D4 D4
D6 D6
L7 L7
L1 L6
L1
L2 6 x D5
L2
www.thomsonlinear.com 131
Thomson NEFF Rolled Ball Screws — KGM-D Style Ball Nuts
Standard Lead Accuracy: ± 23µm/300mm(1)
Threaded ball nut and screw, offering low cost, high precision performance in applications typically requiring ground product.
Quick Install
p149 Available for Select Nuts
Ball Nut
Nominal Performance Data Screw Specifications(5)
P/N Available
Diameter Lead Nut Ball Screw
(size) Preload Dynamic Load Static Load Max. Axial Major Minor Max. Screw
Type P/N(1) (2) (3) Z2 Types(4) Capacity (Cam) Capacity (Co) Backlash Diameter Diameter Length(6) Weight
Standard
(mm) (mm) (kN) (lbf) (kN) (lbf) (mm) (mm) (mm) (mm) (kg/m)
12 10 S KGS-1210-023-RH KGM-D-1210-RH-OO Z1, Z2, Z3 4.9 1,102 8.0 1,799 0.08 11.5 10.1 3000 0.8
16 5 E KGS-1605-023-RH KGM-D-1605-RH-EE Z1, Z2, Z3 9.3 2,091 13.1 2,945 0.08 15.3 12.9 6000 1.3
16 10 E KGS-1610-023-RH KGM-D-1610-RH-EE Z1, Z2, Z3 15.4 3,463 26.5 5,957 0.08 15.2 13.0 6000 1.3
20 5 E KGS-2005-023-RH KGM-D-2005-RH-EE Z1, Z2, Z3 10.5 2,361 16.6 3,732 0.08 19.3 16.9 6000 2.0
25 5 E KGS-2505-023-RH KGM-D-2505-RH-EE Z1, Z2, Z3 12.3 2,766 22.5 5,058 0.08 24.3 21.9 6000 3.3
25 10 E KGS-2510-023-RH KGM-D-2510-RH-EE Z1, Z2, Z3 13.2 2,947 25.3 5,688 0.08 24.3 21.9 6000 3.3
25 20 S KGS-2520-023-RH KGM-D-2520-RH-EE Z1, Z2, Z3 13.0 2,923 23.3 5,238 0.15 24.4 22.0 6000 3.3
25 25 S KGS-2525-023-RH KGM-D-2525-RH-EE Z1, Z2, Z3 16.7 3,755 32.2 7,239 0.08 24.3 22.0 6000 3.3
25 50 S KGS-2550-023-RH KGM-D-2550-RH-EE Z1, Z2, Z3 15.4 3,463 31.7 7,126 0.15 23.9 21.5 6000 3.3
32 5 E KGS-3205-023-RH KGM-D-3205-RH-EE Z1, Z2, Z3 21.5 4,834 49.3 11,083 0.08 31.3 28.9 6000 5.6
40 5 E KGS-4005-023-RH KGM-D-4005-RH-EE Z1, Z2, Z3 23.8 5,351 63.1 14,185 0.08 39.3 36.9 6000 9.0
40 10 E KGS-4010-023-RH KGM-D-4010-RH-EE Z1, Z2, Z3 38.0 8,544 69.1 15,534 0.08 39.3 34.1 6000 8.4
40 20 E KGS-4020-023-RH KGM-D-4020-RH-EE Z1, Z2, Z3 33.3 7,487 76.1 17,108 0.08 39.5 35.9 6000 9.0
40 40 S KGS-4040-023-RH KGM-D-4040-RH-EE Z1, Z2, Z3 35.0 7,869 101.9 22,908 0.08 38.7 36.3 6000 9.0
50 10 E KGS-5010-023-RH KGM-D-5010-RH-EE Z1, Z2, Z3 82.0 18,435 153.0 34,398 0.08 49.6 44.1 6000 13.5
63 10 E KGS-6310-023-RH KGM-D-6310-RH-EE Z1, Z2, Z3 90.0 20,234 200.0 44,964 0.08 62.6 57.2 6000 22.1
63 20 E KGS-6320-023-RH KGM-D-6320-RH-EE Z1, Z2, Z3 65.1 14,635 169.5 38,105 0.08 62.6 57.2 6000 22.0
(1) -P3 Accuracy Class is ±12µm/300 mm. and is available upon request for most sizes.
(2) Thomson NEFF Rolled Ball Screws, Ball Nuts and End Blocks can be sold together as assemblies or separately as components (preloaded ball nuts sold only as an assembly).
(3) All ball screws and nuts are right-hand thread.
(4) Double nut pre-load systems (for up to 10% of dynamic load rating) are also available for all sizes. Contact customer service for more details.
(5) Dimensional information on bearing supports and standard end machining is available on page 156.
(6) Max. length includes 200mm on each end usable for end machining only. Max. travel length equals table value minus 400mm. Ends are soft annealed.
132 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
FORM E FORM S
L8
D8
D8
BP9 x T BP9 x T
D1 g6 D1 g6 D1 -0.2
-0.8
L8 L9
L9 L10 L10
L2 L2
www.thomsonlinear.com 133
Thomson NEFF Rolled Ball Screws — KGM-N Style Ball Nuts
Standard Lead Accuracy: ± 23µm/300mm(1)
Threaded ball nut and screw, offering low cost, high precision performance in applications typically requiring ground product.
Quick Install
p149 Available for Select Nuts
Ball Nut
Nominal Performance Data Screw Specifications(7)
P/N Available
Diameter Lead Nut Ball Screw
(size) Preload Dynamic Load Static Load Max. Axial Major Minor Max. Screw
Type P/N(1) (2) (3) Z2 Types(4) Capacity (Cam) Capacity (Co) Backlash Diameter Diameter Length(8) Weight
Standard
(mm) (mm) (kN) (lbf) (kN) (lbf) (mm) (mm) (mm) (mm) (kg/m)
12 5 E KGS-1205-023-RH KGM-N-1205-RH-OO Z1, Z2, Z3 4.4 990 6.8 1,529 0.08 11.3 10.1 1500(9) 0.8
20 5 E KGS-2005-023-RH KGM-N-2005-RH-EE Z1, Z2, Z3 10.5 2,361 16.6 3,732 0.08 19.3 16.9 6000 2.0
20 20 S KGS-2020-023-RH KGM-N-2020-RH-EE Z1, Z2, Z3 11.6 2,608 18.4 4,136 0.08 19.3 16.9 6000 2.0
20 50 S KGS-2050-023-RH KGM-N-2050-RH-EE Z1, Z2, Z3 13.0 2,923 24.6 5,530 0.15 18.9 16.5 6000 2.0
25 5 E KGS-2505-023-RH KGM-N-2505-RH-EE Z1, Z2, Z3 12.3 2,766 22.5 5,058 0.08 24.3 21.9 6000 3.3
32 5 E KGS-3205-023-RH KGM-N-3205-RH-EE Z1, Z2, Z3 21.5 4,834 49.3 11,083 0.08 31.3 28.9 6000 5.6
32 10 E KGS-3210-023-RH KGM-N-3210-RH-EE Z1, Z2, Z3 33.4 7,509 54.5 12,252 0.08 32.5 27.3 6000 5.6
32 20 E KGS-3220-023-RH KGM-N-3220-RH-EE Z1, Z2, Z3 29.7 6,678 59.8 13,444 0.08 31.5 27.9 6000 5.6
32 40 S KGS-3240-023-RH KGM-N-3240-RH-EE Z1, Z2, Z3 14.9 3,350 32.4 7,284 0.08 30.7 28.3 6000 5.6
40 5 E KGS-4005-023-RH KGM-N-4005-RH-EE Z1, Z2, Z3 23.8 5,351 63.1 14,185 0.08 39.3 36.9 6000 9.0
50 10 E KGS-5010-023-RH KGM-N-5010-RH-EE Z1, Z2, Z3 68.7 15,446 155.8 35,025 0.08 49.3 44.1 6000 13.5
50 20 E KGS-5020-023-RH KGM-N-5020-RH-EE Z1, Z2, Z3 60.0 13,490 136.3 30,641 0.08 49.3 44.1 6000 13.5
63 10 E KGS-6310-023-RH KGM-N-6310-RH-EE Z1, Z2, Z3 76.0 17,087 197.0 44,287 0.08 62.3 57.1 6000 22.0
80 10 E KGS-8010-050-RH KGM-N-8010-RH-EE Z1, Z2, Z3 86.3 19,402 262.4 58,993 0.08 79.7 74.2 6000(10) 36.4
(1) -P3 Accuracy Class is ±12µm/300 mm. and is available upon request for most sizes.
(2) Ball screws, ball nuts and end blocks can be sold together as assemblies or separately as components (preloaded ball nuts sold only as an assembly).
(3) All ball screws and nuts are right-hand thread.
(4) Double nut pre-load systems (for up to 10% of dynamic load rating) are also available for all sizes. Contact customer service for more details.
(5) 12x5 nut does not include wiper.
(6) D1 -0.2/-0.8 does not apply, therefore D1 -1.0/-1.5.
(7) Dimensional information on bearing supports and standard end machining is available on page 156.
(8) Max. length includes 200mm on each end usable for end machining only. Max. travel length equals table value minus 400mm. Ends are soft annealed.
(9) Max. length includes 100mm on each end usable for end machining only. Max. travel length equals table value minus 200mm. Ends are soft annealed.
(10) T7 Lead Accuracy (P5 available but limited to 4000mm)
134 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
FORM E FORM S
L8
D8
D8
BP9 x T BP9 x T
D1 g6 D1 g6 D1 -0.2
-0.8
L8 L9
L9 L10 L10
L2 L2
www.thomsonlinear.com 135
NOTES:
136 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Precision Plus Ball Screw Assemblies are our highest precision Need a quote or have a question about an application?
product, with standard lead accuracies of 12 microns/ 300mm. Contact us in North America at:
These ball screw assemblies feature our FL-style ball nut,
precisely preloaded to customer specifications. This unique nut Phone: 540-633-3549
design provides high repeatability and high stiffness for the most
Fax: 540-639-4162
demanding ball screw applications. Each nut comes standard with
an integral plastic wiper to protect against chips and other debris. Email: [email protected]
Precision Plus Ball Screws are ideal for applications requiring high
repeatability and high stiffness (e.g., high precision machine tool).
www.thomsonlinear.com 137
Precision Plus Ball Screws — Metric Series
Standard Lead Accuracy: ± 12µm/300mm
Flanged ball nut and screw assembly, offering the highest level of accuracy, repeatability and stiffness.
FL Style Nut
138 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
MAJOR Ø
D1 +0.0
-0.3
-0.6
D1 +0.1
D6
D1
MINOR Ø
WIPER
L1
D5
L7
L3
L
30°
90°
90°
D7 L10
L8
L8
d0 < 40mm M6 x 1 8 22.5°
30°
d0 ≥ 40mm M8 x 1 10
www.thomsonlinear.com 139
NOTES:
140 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Ball Splines
A Thomson Precision ball spline consists of mating inner and outer Need a quote or have a question about an application?
races containing concave axial races and a complement of bearing Contact us in North America at:
balls. The balls provide the only physical contact between the inner
and outer races. Unlimited rolling travel is achieved by diverting the Phone: 540-633-3549
path of the balls at the extremes of the outer race into the end cap
Fax: 540-639-4162
return circuit. This provides a closed loop through which the balls
recirculate when the races are displaced axially relative to each Email: [email protected]
other. The bearing balls resist radial displacement resulting from
torque loads.
• Efficiency — coefficient of friction .007 maximum
• Hardness — minimum of RC 56 in ball race
• Lash — .005 inch maximum standard play perpendicular to
rotational axis
www.thomsonlinear.com 141
Precision Rolled Ball Splines
0.375 in to 6.000 in Diameter
142 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
ØRoot D
L1
L
LENGTH DEPTH
WIDTH
D ØRoot
30º
L1
www.thomsonlinear.com 143
NOTES:
144 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Table of Contents
DescriptionPage Need a quote or have a question about an
application? Contact us in North America at:
Product Overview...........................................................................................146
Quick Install Assemblies...............................................................................149 Phone: 540-633-3549
BK/BF Supports...............................................................................................156 Fax: 540-639-4162
Email: [email protected]
FK/FF Supports................................................................................................162
MK Supports....................................................................................................168
WK Supports....................................................................................................170
QK/QF Supports...............................................................................................174
www.thomsonlinear.com 145
Bearing Supports/End Machining Product Overview
Thomson Bearing Supports — complete package for simple mounting of Thomson ball screw and ball spline assemblies.
Flange and Base mounts available with dual angular contact bearings or floating radial bearing.
BK Bearing Support(1)(2)
The base mounted BK Bearing Support contains an angular contact FK Bearing Support(1)(2)
bearing pair for increased stiffness and axial load capacity. Design The flange mounted FK Bearing Support contains an angular contact
dimensions fit standard Type BK or BK1 end machining. bearing pair for increased stiffness and axial load capacity. Design
dimensions fit standard Type FK or FK1 end machining.
Base mounted BF Bearing Support contains a floating radial bearing The flange mounted FF Bearing Support contains a floating radial
to allow axial shaft movement. Design dimensions fit standard Type bearing to allow axial shaft movement. Design dimensions fit
BF or BF1 end machining. standard Type FF or FF1 end machining.
(1) BK and FK supports are classified as “fixed” and BF and FF supports are classified as “simple” for purposes of critical speed and column
strength calculations.
(2) Locknut included in assembly
(3) Retaining ring included in assembly
146 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
SEALS
DEEP GROOVE
RADIAL BALL BEARING
SPACER
LOCKING WASHER
LOCKING WASHER
LOCK NUT
LOCK NUT
The QF Bearing Support provides a single deep groove radial The QK Bearing Support contains high angular contact bearings
ball bearing. Design dimensions fit standard Type QF or QF1 end arranged in a back-to-back (DB) configuration for high stiffness.
machining. Design dimensions fit standard Type QK or QK1 end machining.
MOTORADAPTER
MOTOR ADAPTER
SPACER
SPACER
SEAL
SEAL
FK END
FK END SUPPORT
SUPPORT
LOCK NUT
LOCK NUT
Base mounted NEMA 23 or 34 motor mount. Design dimensions fit Heavy duty flange mounted WK support contains higher load capacity
standard Type FK end machining. bearings. Design dimensions fit standard WK or WK1 end machining.
(1) QK, MK, and WK supports are classified as “fixed” and QF supports are classified as “simple” for purposes of critical speed and column
strength calculations.
(2) Installation accessories (locknut and washer) included for complete assembly.
(3) Locknut included in assembly
www.thomsonlinear.com 147
Bearing Supports Overview
Ball Splines
Nominal Size BK BF FK FF QK QF MK WK
0.625 7833360 7833368 7833377 7833384 7828282 7833291 7833685 -
1.000 7833364 7833372 7833381 7833388 7824157 7833265 7833690 7833596
1.500 7833365 7833373 7833382 7833389 7824159 7833270 - 7833597
2.000 7833367 7833375 - - 7829554 7833273 - 7833602
2.500 - - - - 7824161 7833279 - -
148 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
BK
BF
FK
FF
MK
WK
www.thomsonlinear.com 149
How to Select an Inch Series Ball Screw Assembly
Step 1 - Select ball screw diameter based on load capacity and mounting configuration
• Table below indicates maximum axial load that selected ball nut diameter and end configuration can support
• Select a ball screw diameter / end support configuration with a load capacity exceeding application requirement
Ball Screw
Dia. BK - BK BK - BF FK - FK FK - FF MK - BK MK - BF WK - WK
0.500 in 860 430 860 430 860 430 -
0.631 in 957 478 957 478 957 478 -
0.750 in 1,058 529 1,058 529 1,058 529 -
0.875 in 1,821 910 1,821 910 - - 9,877
1.000 in 1,887 944 2,588 1,294 2,238 1,294 9,877
1.150 in 3,126 1,563 3,126 1,563 - - 12,831
1.500 in 4,140 2,070 4,140 2,070 - - 13,139
2.000 in 8,086 4,043 - - - - 14,330
Step 2 - Select lead Step 3 - Verify life requirement of ball nut and end support
• Select preload if zero lash is required • Calculate life of ball screw assembly using L10 = (Cam / Load)3
• Select lead based on required speed million inches
• Linear speed (in/min) = (RPM) x (Lead) • Calculate life of end supports using L10 = (Cam / Load per support)3
million revolutions
i.e. : Divide load by 2 if using 2 BK-BK, FK-FK, MK-BK, or WK-WK.
150 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
10000
Ø0.500 OD
Ø0.500 OD
Ø0.631 OD
Ø0.631 OD
Speed vs Length (Inch Series) Ø0.750 OD
Ø0.750 OD
Ø0.875 OD
Ø0.875 OD
Ø1.000 OD
Ø1.000 OD
BK -BF, FK-FF, MK-BF Ø1.150 OD
Ø1.150 OD
Ø1.500 OD
Ø1.500 OD
Ø2.000 OD
Ø2.000 OD
1000
RPM 100
10
12 36 60 84 108 132 136 180
Speed vs Length (Inch Series)
Travel Length (in)
WK-BK, WK-FK, MK-BK, FK-BK
10000
Ø0.500 OD
Ø0.500 OD
Ø0.631 OD
Ø0.631 OD
Speed vs Length (Inch Series) Ø0.750 OD
Ø0.750 OD
Ø0.875 OD
Ø0.875 OD
Ø1.000 OD
Ø1.000 OD
BK-BK, FK-FK, MK-BK, WK-WK Ø1.150 OD
Ø1.150 OD
Ø1.500 OD
Ø1.500 OD
Ø2.000 OD
Ø2.000 OD
1000
RPM
100
10
12 36 60 84 108 132 136 180
Travel Length (in)
Step 5 - Build Quick-Install Engineered Ball Screw Part Number - Inch Series Example
1000x0500 S 48.000 FK - FK S S F W
Ball Nut Size W Add (W)iper
Enter Dia. x Lead from above X w/o Wiper (X)
Preload F Flange
S Standard w/Lash T Threaded
P Preload w/o Lash
S Standard Orientation
Travel Length (Flange or threaded end faces drive journal)
Enter inch travel length xxx.xxx format O Opposite Orientation
(±.051 in tolerance standard) (Flange or threaded end faces away from drive journal)
www.thomsonlinear.com 151
How to Select an Metric Series Ball Screw Assembly
Ball Screw
Dia. BK - BK BK - BF FK - FK FK - FF MK - BK MK - BF WK - WK
12mm 3,824 1,912 3,824 1,912 3,824 1,912 -
16mm 4,256 2,128 4,256 2,128 4,256 2,128 -
20mm 4,707 2,353 4,707 2,353 4,707 2,353 -
25mm 8,394 4,197 11,512 5,756 9,953 5,756 43,931
32mm 13,905 6,952 13,905 6,952 - - 57,071
40mm 18,416 9,208 18,416 9,208 - - 58,444
50mm 35,969 17,984 - - - - 63,739
Step 2 - Select lead Step 3 - Verify life requirement of ball nut and end support
• Select preload if zero lash is required • Calculate life of ball screw assembly using L10 = (Cam / Load)3
• Select lead based on required speed million revolutions
• Linear speed (in/min) = (RPM) x (Lead) • Calculate life of end supports using L10 = (Cam / Load per support)3
million revolutions
i.e. : Divide load by 2 if using 2 BK-BK, FK-FK, MK-BK, or WK-WK.
152 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
10000
Ø12mmOD
Ø16mmOD
Speed vs Length (Metric Series) Ø20mmOD
Ø25mmOD
Ø32mmOD
BF-FF, MK-BF, FK-BK Ø40mmOD
Ø50mmOD
1000
RPM 100
10
305 940 1575 2210 2845 3480 4115 4750
Speed vs Length (Metric Series)
Travel Length (mm)
WK-BK, WK-FK, MK-BK, FK-BK
10000
Ø12mmOD
Ø16mmOD
Speed vs Length (Metric Series) Ø20mmOD
Ø25mmOD
Ø32mmOD
BK-BK, FK-FK, MK-BK, WK-WK Ø40mmOD
Ø50mmOD
1000
RPM
100
10
305 940 1575 2210 2845 3480 4115 4750
Travel Length (mm)
Step 5 - Build Quick-Install Engineered Ball Screw Part Number - Metric Series Example
25x20 S 1500.00 FK - FK S S F
Ball Nut Size
Enter Dia. x Lead from above
F Flange
Preload C Cylindrical
S Standard T Threaded
P Preload
S Standard Orientation
Travel Length (Flange or threaded end faces drive journal)
Enter inch travel length xxx.xxx format O Opposite Orientation
(±1.30 mm tolerance standard) (Flange or threaded end faces away from drive journal)
www.thomsonlinear.com 153
How to Install a Ball Screw Assembly
Step 1 - Determine Extended Ball Nut Length
• Deterine the overall length of the ball nut including accessories
• Extended Ball Nut Length = Ball Nut Length + Flange Adder + Wiper Adder
Standard Preload
Ball Nut Ball Nut
Standard Nut Length (in) Preload Nut Length (in) Flange Wiper
Dia x Lead P/N P/N Adder (in) Adder (in)
.500 x .200 8105-448-013 2.750 8105-448-008 5.950 0.150 0.287
.500 x .500 8105-448-014 1.750 - - 0.150 0.287
.631 x .200 8106-448-022 1.710 8106-448-012 3.875 0.030 -
.631 x 1.000 7826713 1.710 7827531 3.440 0.030 0.287
.750 x .200 8107-448-018 1.880 8107-448-025 4.080 0.030 0.306
.750 x .500 8107-448-014 2.930 8107-448-011 6.180 0.030 0.306
.875 x .200 5708277 2.704 - - 0.020 0.242
1.000 x .250 8110-448-055 2.347 5704167 4.847 0.030 - / 0.344
1.000 x .500 8110-448-022 3.120 8110-448-016 6.640 0.005 0.306
1.000 x 1.000 8110-448-086 3.000 - - 0.030 -
1.150 x .200 8111-448-006 2.500 8111-448-004 5.500 0.015 0.306
1.500 x .250 7833233 2.875 7833234 6.375 0.020 0.287
1.500 x .473 5707513 4.312 - - 0.020 0.287
1.500 x .500 8115-448-016 5.565 8115-448-006 12.100 0.030 -
1.500 x 1.000 5708280 3.628 5700698 7.628 0.020 0.328
1.500 x 1.875 5707654 5.000 5704272 10.625 0.020 0.328
1.500 x 2.000 8115-448-056 5.250 - - 0.020 -
2.000 x .500 8120-448-011 6.380 8120-448-006 13.920 0.031 -
2.000 x 1.000 8120-448-021 6.380 8120-448-019 13.900 0.031 -
Optional Journal
Ball Nut Dia BK - BK BK - BF FK - FK FK - FF MK - BK MK - BF WK - WK BK/FK, BF/FF, WK
0.500 in / 12mm 3.425 2.658 3.425 2.500 3.425 2.658 - 0.591 / 0.591 / -
0.631 in / 16mm 3.425 2.677 3.425 2.579 3.425 2.677 - 0.591 / 0.591 / -
0.750 in / 20mm 3.937 3.091 4.488 3.307 4.213 3.367 - 0.787 / 0.787 / -
0.875 in 5.079 3.839 5.472 3.976 - - 7.717 0.905 / 0.905 / 1.339
1.000 in / 25mm 5.158 3.977 5.866 4.291 5.512 4.331 7.717 0.984 / 0.984 / 1.339
1.150 in / 32mm 6.299 4.822 7.165 5.137 6.732 5.255 8.543 1.181 / 1.181 / 1.535
1.500 x .473 & 1.000 in 6.299 4.822 7.165 5.137 6.732 5.255 8.543 1.181 / 1.181 / 1.535
1.500 x .200, .250, .500 in 7.166 5.473 7.166 5.375 7.166 5.473 8.819 1.496 / 1.496 / 1.811
1.500 x 1.875 & 2.000 in / 40mm 7.166 5.473 7.166 5.375 7.166 5.473 8.819 1.496 / 1.496 / 1.811
2.000 in / 50mm 9.291 6.910 - - - - 9.409 1.969 / 1.969 / 2.165
154 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
C B A D
(±.051 inches)
S
SQ THRU
BK - BK BK - BF MK - BK MK - BF MK ALL
Mounting
Motor Pattern "THRU" Drive Shaft
Ball Nut Dia B/C/D/E (±.oo5 in) B/C/D/E (±.oo5 in) B/C/D/E (±.oo5 in) B/C/D/E (±.oo5 in) Interface "SQ" (in) Hole "S" (in)
0.500 in / 12mm .256 / .512 / .256 / .512 .256 / .512 / .394 / - 1.339 / .787 / .256 / .512 1.339 / .787 / .394 / - NEMA 23 1.856 M4 x .7 .3150 / .3144
0.631 in / 16mm .256 / .512 / .256 / .512 .256 / .512 / .394 / - 1.339 / .787 / .256 / .512 1.339 / .787 / .394 / - NEMA 23 1.856 M4 x .7 .3937 / .3931
0.750
4 in / 20mm .236 / .591 / .236 / .591 3 .236 / .591 / .394 / - 1.779 / 1.102 2/ .236 / .591 1.779 / 1.102 / .394 / - NEMA
1 23 1.856 M4 x .7 .4724 / .4717
0.875 in .315 / .748 / .315 / .748 .315 / .748 / .453 / - - REV E.N.#
- REVISIONS
DESCRIPTION
- -
DATE DWN
- .5906 / .5898
1.000 in / 25mm .315 / .748 / .315 / .748 .315 / .748 / .512 / - 2.008 / 1.654 / .315 / .748 2.008 / 1.654 / .512 / - NEMA 34 2.740 M6 x 1.0 .6693 / .6686
1.150 in / 32mm .394 / .866 / .394 / .866 .394 / .866 / .591 / - - - - - - .7874 / .7866
D 1.500 x .473 & 1.000 in .394 / .866 / .394 / .866 .394 / .866 / .591 / - - - - - D - .7874 / .7866
1.500 x .200, .250, .500 in .433 / .906 / .433 / .906 .433 / .906 / .630 / - - - - - - .9843 / .9834
1.500 x 1.875 & 2.000 in
.433 / .906 / .433 / .906 .433 / .906 / .630 / - - - - - - .9843 / .9834
/ 40mm
2.000 in / 50mm .551 / 1.299 / .551 / 1.299 .551 / 1.299 / .728 / - - - - - - 1.3780 / 1.3771
FK or FF B A
(±.051 inches)
D
WK
C C
THRU
THRU
BCD
SQ
B B
S
FK - FK FK - FF FK / FF WK - WK ALL
"THRU" Hole (in)
"THRU" Hole Clearance &
KEYMounting Pattern Clearance & C'bore
PRODUCT CHARACTERISTICS Mounting Pattern C'bore for given Drive Shaft
A BALL GROOVE DATA UNLESS OTHERWISE SPECIFIED APPROVALS DATE TM
A
Ball Nut Dia
BALL GROOVE NO OF THOMSON DRAWN:
B/D (±.oo5 in) B/D (±.oo5 in)
XXXX CIRCUITS X
"SQ" (in) for given screw CHECKED:
B/D XXXX
(±.oo5 in)
F DRAWING SYMBOLS & TOLERANCES ON COMMON CENTERS
00/00/00
"BCD" (in) screw "S" (in)
.02
HAND FIT/FUNCTION PER ASME Y14.5M-1994
Solutions by
0.500 in / 12mm 0.689 / .689 .689 / .196 1.170 / 0.974 M4 / M3 - 00/00/00 - - .3150 / .3144
LEAD X X C TOLERANCES: .XX = ± .02 DIM LIMITS & SURFACE TEXTURE
ANGLE (NON-M.R.B.) APPROVED: DWG TITLE:
BALL GROOVE .XXX = ± .010 DESIGNATIONS APPLY AFTER XXXX XXXX
BALL SIZE X
FORM X TOTAL NUMBER ON DRAWING X ANGULAR = ± .5 °
PLATING/COATING
4 3 2 1
0.875 in 0.945 / .945 .945 / .354 1.726 / 1.726 M6 / M6 1.260 / 1.260 3.465 M8 .5906 / .5898
1.000 in / 25mm 1.220 / 1.220 1.220 / .354 1.949 / 1.949 M6 / M6 1.260 / 1.260 3.465 M8 .6693 / .6686
1.150 in / 32mm 1.378 / 1.378 1.378 / .394 2.228 / 2.228 M8/ M8 1.300 / 1.300 4.331 M10 .7874 / .7866
1.500 x .473 & 1.000 in 1.378 / 1.378 1.378 / .394 2.228 / 2.228 M8/ M8 1.300 / 1.300 4.331 M10 .7874 / .7866
1.500 x .200, .250, .500 in 1.142 / 1.142 1.142 / .354 2.645 / 2.645 M10 / M10 1.300 / 1.300 4.331 M10 .9843 / .9834
1.500 x 1.875 & 2.000 in
1.142 / 1.142 1.142 / .354 2.645 / 2.645 M10 / M10 1.300 / 1.300 4.331 M10 .9843 / .9834
/ 40mm
2.000 in / 50mm - - - - 1.300 / 1.300 4.764 M10 1.3780 / 1.3771
www.thomsonlinear.com 155
Bearing Supports/End Machining — Ball Screws
BK
156 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
7833366 30 1.969 2.008 2.520 5.039 0.433 0.906 1.772 2.008 3.504 4x .551 Thru, .787 C-Bore x .512 Dp 2.756
7833367 40 2.598 2.559 3.150 6.299 0.551 1.299 2.402 2.362 4.331 4x .709 Thru, 1.024 C-Bore x .689 Dp 3.583
www.thomsonlinear.com 157
Bearing Supports/End Machining — Ball Screws
BF
7833398 12 8 0.3
7833399 16 10 0.4
7833400 20 15 0.4
7833401 25 20 0.8
7833402 32 25 1.5
7833403 40 30 2.0
7833404 50 40 3.3
7833374 30 2.008 2.520 5.039 0.630 1.260 2.008 3.504 2x .551 Thru, .787 C-Bore x .512 Dp
7833375 40 2.559 3.150 6.299 0.728 1.457 2.362 4.331 2x .709 Thru, 1.024 C-Bore x .689 Dp
www.thomsonlinear.com 159
Bearing Supports/End Machining — Ball Screws
BK
160 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
162 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
7833383 30 1.969 3.740 4.606 3.661 2.9524/2.9516 1.181 2.441 4x .433 Thru, .689 C-Bore x .591 Dp 3.150
www.thomsonlinear.com 163
Bearing Supports/End Machining — Ball Screws
FF
7833411 12 8 0.1
7833412 16 10 0.2
7833413 20 15 0.2
7833414 25 20 0.5
7833415 32 25 0.7
7833416 40 30 1.1
164 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
7833390 30 3.740 4.606 3.661 2.9524/2.9516 0.709 1.063 4x .433 Thru, .669 C-Bore x .433 Dp
www.thomsonlinear.com 165
Bearing Supports/End Machining — Ball Screws
FK
166 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 167
Motor Supports
MK LOCK NUT
LOCK NUT
MOTOR
MOTOR ADAPTER
FKEND
FK ENDSUPPORT
SUPPORT
7833690 1.000 / 1.171 1690 3726 16572 587 1294 5756 RN20
168 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Motor Supports
T
MK
S
S
E1 L
P
B
d2 D
H
J
W N F
7833686 12 1.500 2.626 M4 1.417 2.913 0.984 2.559 1.969 1.280 0.945 0.787 0.157 2.559 7833378 NEMA 23 4x .260 Thru, .441 C-Bore x .236 Dp
7833687 15 1.500 2.626 M4 1.575 3.228 1.102 2.756 2.165 1.378 0.945 1.102 0.157 2.874 7833379 NEMA 23 4x .260 Thru, .441 C-Bore x .236 Dp
7833690 20 2.874 3.874 M6 2.244 4.449 1.339 3.465 2.756 1.732 1.142 1.654 0.236 4.016 7833691 NEMA 34 4x .335 Thru, .571 C-Bore x .315 Dp
7833701 12 38.1 66.7 M4 36 74 25.00 65 50 32.5 24 20 4 65 7833406 NEMA 23 4x 6.6 Thru, 11.2 C-Bore x 6.0 Dp
7833702 15 38.1 66.7 M4 40 82 28.00 70 55 35.0 24 28 4 73 7833407 NEMA 23 4x 6.6 Thru, 11.2 C-Bore x 6.0 Dp
7833703 20 73.0 98.4 M6 57 113 34.00 88 70 44.0 29 42 6 102 7833707 NEMA 34 4x 8.5 Thru, 14.5 C-Bore x 8.0 Dp
www.thomsonlinear.com 169
Bearing Supports/End Machining — Ball Screws
SPACER
WK SPACER
SEAL
SEAL
SPACER
SPACER
SEAL
SEAL
LOCK NUT
LOCK NUT
170 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
W
L D1 V N 90° A
6xN
D D2 A
30° 90° A
L2
Q
L1 d1
8xN
Bearing Supports / End Machining - Inch Series Ball Screw
WK Bearing Supports
7833599 30 3.346 5.118 3.543 2.598 1.299 0.709 3.937 4.331 6x .433 Thru, .669 C-Bore x .433 Dp 2.756 4x M6 THD, x .472 Dp
7833602 40 3.740 5.591 4.016 2.598 1.299 0.709 4.173 4.764 8x .433 Thru, .669 C-Bore x .433 Dp 3.150 4x M6 THD, x .472 Dp
www.thomsonlinear.com 171
Bearing Supports/End Machining — Ball Screws
MK
M M
M M
Type MK (inch)
Dia x Lead Standard Bearing Trade
(inch) P/N A B C D E THD No.
Type MK (mm)
Dia x Lead Standard Bearing Trade
(mm) P/N C No.
A B D E THD
h7
12 7833700 51.0 36.0 8.0 9.995/9.988 25.0 M10x1 7000
16 7833701 51.0 36.0 10.0 11.995/11.988 25.0 M12x1 7001
20 7833702 67.0 47.0 12.0 14.995/14.986 34.0 M15x1 7002
25 7833703 87.0 62.0 17.0 19.995/19.986 45.0 M20x1 7204
172 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
B B
E F E
D D
THD G THD
www.thomsonlinear.com 173
Bearing Supports/End Machining — Ball Screws
SPACER
QK
SEALS
SPACER
LOCKING WASHER
LOCK NUT
174 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
G
F
E L
J
Ød1
D R
K
A A
B
C
7824158 25 2.360 2.125 3.000 6.000 0.970 - 1.940 2.600 2.000 1.750 3.380 4x .656 dia 2x .906 Thru, 1.375 C-Bore x 2.00 Dp 0.03 2.9 1.000
7824159 30 2.520 2.375 3.250 6.500 1.030 - 2.060 2.700 2.000 1.875 3.630 4x .656 dia 2x .906 Thru, 1.375 C-Bore x 2.062 Dp 0.05 3 1.000
7829554 40 3.620 2.937 3.750 7.500 0.760 1.630 3.150 3.800 3.000 2.250 4.250 6x .656 dia 4x .906 Thru, 1.375 C-Bore x 2.25 Dp 0.05 4.2 1.500
7824160 45 3.940 3.313 4.250 8.500 0.870 1.720 3.470 4.200 3.625 2.813 5.630 6x .812 dia 4x 1.031 Thru, 1.625 C-Bore x 3.50 Dp 0.05 4.5 1.813
7824161 50 4.250 3.563 4.500 9.000 0.920 1.720 3.560 4.500 3.625 2.813 5.630 6x .812 dia 4x 1.031 Thru, 1.625 C-Bore x 3.50 Dp 0.05 4.9 1.813
www.thomsonlinear.com 175
Bearing Supports/End Machining — Ball Screws
QF
DEEP GROOVE
RADIAL BALL BEARING
LOCKING WASHER
LOCK NUT
176 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
ØN
F L Ød1
J
D
R
K
A A
B
C
7833268 25 0.531 2.125 3.000 6.000 0.827 1.654 2.000 1.750 3.380 4x .656 dia 2x .906 Thru, 1.375 C-Bore x 2.00 Dp 1.654 1.000
7833270 30 0.512 2.375 3.250 6.500 0.827 1.654 2.000 1.875 3.630 4x .656 dia 2x .906 Thru, 1.375 C-Bore x 2.062 Dp 1.654 1.000
7833273 40 0.453 2.937 3.750 7.500 0.906 1.811 3.000 2.250 4.250 6x .656 dia 4x .906 Thru, 1.375 C-Bore x 2.25 Dp 1.869 1.500
7833276 45 0.492 3.313 4.250 8.500 0.985 1.969 3.625 2.813 5.630 6x .812 dia 4x 1.031 Thru, 1.625 C-Bore x 3.50 Dp 1.987 1.813
7833279 50 0.531 3.563 4.500 9.000 1.063 2.126 3.625 2.813 5.630 6x .812 dia 4x 1.031 Thru, 1.625 C-Bore x 3.50 Dp 2.167 1.813
www.thomsonlinear.com 177
TYPE QF, REQUIRED QF SUPPORT TYPE QK, REQUIRED FOR QK SUPPORT
A A
B B
D THD. F D THD. F
C C
G G
Bearing Supports/End Machining
E .016 — Ball Screws E
.016
.032
.032
UPPORT
QK REQUIRED
TYPE QF1,FOR
TYPE QK, REQUIRED FOR QF SUPPORT
QK SUPPORT TYPE QK1, REQUIRED FOR QK SUPPORT
B A B
BD THD. D THD.
F D THD. F
C C
G .016G .016
E
E .016.032 .032
E .032
178 www.thomsonlinear.com
TYPE QF, REQUIRED QF SUPPORT TYPE QK, REQUIRE
A
B B
D THD. F D
G
Bearing Supports/End Machining — Ball Screws E .016 E
.032
C C
G .016G
E .016.032 E
E .016 E
.032 .032
7833291 1.970 0.720 .2500/.2490 .3544/.3541 0.315 0.094 1.000 5/16-24 609
.016
7833256 2.110 0.810
E .032.4060/.4050 .4726/.4723 0.394 E 0.125 .016 1.250 N-01 6201
.032
7833259 1.870 0.870 .5000/.4990 .5908/.5905 0.433 0.125 0.875 N-02 6202
7833262 2.233 0.918 .5620/.5610 .6695/.6692 0.472 0.125 1.250 N-03 6203
7833265 2.375 1.060 .6250/.6240 .7877/.7873 0.551 0.188 1.250 N-04 6204
7833268 2.680 1.120 .7500/.7490 .9846/.9842 0.591 0.188 1.250 N-05 6205
7833270 2.970 1.160 1.0000/.9990 1.1814/1.1810 0.630 0.250 1.250 N-06 6206
7833273 3.650 1.460 1.3750/1.3740 1.5752/1.5747 0.906 0.313 1.875 N-08 6308
7833276 3.730 1.540 1.3750/1.3740 1.7721/1.7716 0.984 0.313 1.875 N-09 6309
7833279 4.560 1.680 1.7500/1.7490 1.9689/1.9684 1.063 0.375 2.750 N-10 6310
7833291 1.970 0.720 .2500/.2490 .3544/.3541 0.315 0.094 1.000 5/16-24 609
7833265 2.375 1.060 .6250/.6240 .7877/.7873 0.551 0.188 1.250 N-04 6204
7833270 2.970 1.160 1.0000/.9990 1.1814/1.1810 0.630 0.250 1.250 N-06 6206
7833273 3.650 1.460 1.3750/1.3740 1.5752/1.5747 0.906 0.313 1.875 N-08 6308
7833279 4.560 1.680 1.7500/1.7490 1.9689/1.9684 1.063 0.375 2.750 N-10 6310
www.thomsonlinear.com 179
Engineering
Table of Contents
DescriptionPage Need a quote or have a question about an
application? Contact us in North America at:
Lead Screws...................................................................................................181
Ball Screws — Inch Series.........................................................................189 Phone: 540-633-3400
Ball Screws — Metric Series.....................................................................203 Fax: 540-639-4162
Email: [email protected]
Ball Splines.....................................................................................................213
Installation......................................................................................................217
Maintenance and Service............................................................................227
Lubrication......................................................................................................233
Glossary/Formulas.........................................................................................234
180 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Phone: 800-882-8857
Email: [email protected]
Web: www.thomsonbsa.com
www.thomsonlinear.com 181
Lead Screws Engineering Overview
Precision Lead Screws & Supernuts®
Features/Advantages Custom
Low Cost Option of custom designs to fit into your design envelope.
Considerable savings when compared to ball screw assemblies. Non-Corrosive*
Variety Stainless Steel and internally lubricated acetal.
Largest range of leads and diameters 3/16” to 3” to match your Environment
requirements.
Less susceptible to particulate contamination compared to ball
Lubrication screws.
Internally lubricated plastic nuts will operate without lubrication. Lightweight
However, additional lubrication or PTFE coating of the screw is
Less mass to move.
recommended to optimize efficiency and life. See page 233.
Temperature
Vibration and Noise
Ambient and friction generated heat are the primary causes of
No ball recirculating vibration and often less audible noise compared
premature plastic nut failure. Observe the temperature limits
to ball screws.
below and discuss your design with our application engineers for
continuous duty, high load and high speed applications.
Design Considerations Thomson BSA recommends bronze nuts for very high temperature
Load environments or can aid in your selection of high temperature plastic
Supernuts provide a cost effective solution for moderate to light for a custom assembly.
loads. For vertical applications, anti backlash supernuts should be Efficiency
mounted with thread/flange on the bottom.
Except at very high leads, efficiency increases as lead increases.
Cantilevered Loads Although the internally lubricated acetal provides excellent lubricity,
Cantilevered loads that might cause a moment on the nut will cause Ball Screw Assemblies remain significantly more efficient than any
premature failure. Acme design.
182 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
3,000
2,000
1,500
1,000
900
800
ROTATIONAL SPEED (RPM)
700
600
500
1/
4
400
5/
16
300
4
3/
8 7/
16
3
1/
2
200
5/
8
2 1/2
3/
4
2
1
1 1/4 1 1/2
100
MAXIMUM LENGTH (INCHES) BETWEEN BEARINGS
Fixed-Free
Inches 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 120 126
A mm 152 304 457 609 762 914 1056 1219 1371 1524 1676 1828 1981 2133 2286 2438 2590 2743 3048 3200
Simple-Simple
Inches 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
B mm 254 508 762 1016 1270 1524 1778 2032 2286 2540 2794 3048 3302 3556 3810 4064 4318 4572 4826 5080
Fixed-Simple
Inches 12 24 36 48 61 73 85 97 109 121 133 145 158 170 182 194 206 218 230 242
C mm 304 609 914 1219 1549 1854 2159 2463 2768 3073 3378 3683 4013 4318 4622 4927 5232 5537 5842 6146
Fixed-Fixed
Inches 15 30 45 60 75 90 105 119 134 149 164 179 194 209 224 239 254 269 284 298
D mm 381 762 1143 1524 1905 2286 2667 3022 3403 3784 4165 4546 4927 5308 5689 6070 6451 6832 7213 7569
www.thomsonlinear.com 183
Engineering Guidelines for Lead Screws
Column Loading Capacities Chart for Lead Screws and Miniature Rolled Ball Screws
Use the chart below to determine the Maximum Compression Load for Screw Shaft. Usually, screw operated in tension can handle loads up to
the rated capacity of the nut, providing the screw length is within standard lengths. End supports have an effect on the load capacity of screws.
The four standard variations are shown below with corresponding rating adjustments. Find the point of intersecting lines of load (horizontal) and
length (vertical) to determine the minimum safe diameter of screw. If loads fall into dotted lines, consult factory.
Warning: DO NOT EXCEED ball nut capacity. Curves for the screw diameters shown are based on the smallest root (minor) diameter of the
standard screws within the nominal size range.
477,000
254,000
138,000
100,000
90,000
80,000
70,000
60,000
50,000
40,000
4
30,000
20,000
15,000
3
COMPRESSION LOAD (LBS)
10,000
9,000 21/2
8,000
7,000
6,000
5,000
4,000
2
3,000
2,000
1,500
1,000 11/2
900
800
700
600
500
11/4
400
300
1
200
5/8 3/
4
100
1/4 5/16 3/8 7/16 1/2 MAXIMUM LENGTH (INCHES) BETWEEN BEARINGS
Fixed-Free
Inches 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
A mm 127 254 381 508 635 762 889 1016 1143 1270 1397 1524 1651 1778 1905 2032 2159 2286 2413
Simple-Simple
Inches 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
B mm 254 508 762 1016 1270 1524 1778 2032 2286 2540 2794 3048 3302 3556 3810 4064 4318 4572 4826
Fixed-Simple
Inches 14 28 42 57 71 85 99 113 127 141 156 170 184 198 212 226 240 255 270
C mm 356 711 1067 1448 1803 2159 2515 2870 3226 3581 3962 4318 4674 5029 5385 5740 6096 6477 6858
Fixed-Fixed
Inches 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380
D mm 508 1016 1524 2032 2540 3048 3556 4064 4572 5080 5588 6096 6604 7112 7620 8128 8636 9144 9652
LOAD LOAD
184 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
radial
load
moment
load
= load lines
= reactionary forces
End Support
Decide which type of end support you will use to enable
accurate selection of diameter.
1.
Fixed support – utilizes a support journal length at least 1.5 ×
the journal diameter – such as dual ball bearings.
Max. Length
Simple support – uses a single ball bearing, a plain bearing, or
a bushing.
2.
End support configurations shown at left:
1. Simple / simple Max. Length
2. Fixed / simple
3. Fixed / fixed
3.
Max. Length
www.thomsonlinear.com 185
Engineering Guidelines for Glide Screws
Moment Load and Radial Load Charts
Determine your end support configuration and then use the following charts to properly size the nominal diameter of the Glide ScrewTM. Select a
product diameter that lies above and / or to the right of the design moment or load. The lead of a Glide ScrewTM is defined as the axial distance
traveled for one revolution of the screw. Select the appropriate lead of your screw based on the desired speed and resolution of travel. Note
that the Glide ScrewTM is limited to 300 RPM.
160 225
140 200
Moment load [in-lbs]
175
120
0 0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
Unsupported length [in] Unsupported length [in]
16 900
14 800
700
Moment load [Nm]
12
Radial load [N]
600
10
500
8
400
6
300
4 200
2 100
0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
Unsupported length [mm] Unsupported length [mm]
186 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 187
Engineering Guidelines for Glide Screws
Basic Installation Guidlines
The success of the Glide ScrewTM in an application is primarily dependent on the end support configuration. Since the Glide ScrewTM is a
combination of a lead screw and linear bearing, the ability to handle non-axial loads while maintaining positional accuracy is the key to a
successful installation. The load capacity curves are based on screw deflection and not the lead nut capacity. Therefore, stiffness of the
assembly determines load capacity.
Installation Step-by-Step
188 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Phone: 540-633-3549
Fax: 540-639-4162
Email: [email protected]
www.thomsonlinear.com 189
Engineering Guidelines for Inch Series Ball Screws
Selecting a Ball Screw Assembly for Your Application — Inch Series
A ball screw assembly is a mechanical device for translating 5. The ball nut life can then be calculated using the Dynamic Load
rotational motion to linear motion. As well as being able to apply or Rating (Cam) provided in the catalog detail pages or use the Life
withstand high thrust loads, they can do so with minimum internal Expectancy Charts (pages 199 or 200).
friction. They are made to close tolerances and are therefore 6. Every ball screw has a rotation speed limit, which is the point of
suitable for use in situations in which high precision is necessary. excessive vibration/harmonics in the screw. The critical speed
The selection of the correct ball screw assembly for a specific is dependent on the end support configuration. Calculate the
application is an iterative process to determine the smallest envelope Critical Screw Speed of the chosen ball screw (page 193) or use
and most cost-effective solution. Below is a list of the most common the Acceptable Speed Chart (page 198) to determine the critical
(but not complete) design considerations used to select a ball screw speed.
assembly.
7. If the load, life and speed calculations confirm that the selected
• Compression or Tension Load ball screw assembly meets or exceeds the design requirements,
• Linear Velocity then proceed to the next step. If not… Larger diameter screws
• Positional Accuracy and Repeatability will increase the load capacity and increase the speed rating.
• Required Life Expectancy Smaller lead screws will decrease the linear speed (assuming
• Mounting Configuration constant input motor speed), increase the motor speed
• Dimensional Constraints (assuming constant linear speed), and decrease the input torque
• Input Power Requirements required. Higher lead screws will increase the linear speed
• Environmental Condition (assuming constant input motor speed), decrease the input motor
At a minimum, the design load, linear velocity, and positional speed (assuming constant linear speed), and increase the input
accuracy should be the known inputs and are used to calculate torque required. Repeat steps 3 thru 5 until the correct solution is
the diameter, lead, and load capacity of the ball screw assembly. obtained.
Individual ball screw components are then selected based on life, 8. Determine how the ball nut will interface into your application.
dimensional constraints, mounting configuration, and environmental A ball nut flange is the typical method of attaching the ball nut
conditions. to the load. Threaded ball nuts and cylindrical ball nuts are
The following procedure will take you through the most common alternative ways to provide the interface.
application-based selection of a ball screw assembly. As no two 9. Additional design considerations and features are also available.
applications are the same, so the determination process is never the Preloaded ball nuts are available to eliminate system backlash
same. and increase stiffness. Wiper kits to protect the assembly from
1. Determine the required positional accuracy and repeatability contaminants and to contain lubrication are standard on some
that your application requires (page 194). Backlash is the linear units and optional on most others. Bearing supports and end
independent motion between the ball screw and the ball nut machining are also available as options for most ball screws.
and can be controlled by preloading the ball nut (page 195). The 10. The final considerations are system mounting and lubrication.
manufacturing process, rolled screws versus ground screws, The ball nut should be loaded axially only as any radial loading
dictates the accuracy (page 195). significantly reduces the performance of the assembly (page
2. Determine how you plan to mount the ball screw assembly 196). The assembly should also be properly aligned with the
into your machine (see page 197). The configuration of the end drive system, bearing supports, and load to achieve optimal
supports and the travel distance (Max L) will dictate the load and performance and life (page 196). The ball screw assembly should
speed limitations of the ball screw. never be run without proper lubrication. Many lubricants are
3. A ball nut in tension can handle loads up to the rated capacity of available depending on the application and environment (page
the nut. For a ball nut in compression, calculate the Permissible 196).
Compression Loading (page 193) or use the Compression Loading Note: Application and customer service support is available to assist
Chart (page 201) to select a ball screw diameter that meets or in the selection of your ball screw assembly. Please contact your
exceeds your design load. local Thomson representative or the customer support center
4. Calculate the lead of the ball screw that will produce the speed (1-540-633-3549 — TCS) for any additional assistance.
requirement (page 205).
190 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
7. Design Verification
1. Accuracy (pages 194 and 195)
OK per load, speed and life.
No Preload and Standard Rolled (±.004 in./12 in.)
8. Load Interface
2. End Supports (page 197)
Flanged connection preferred.
Fixed/Supported
9. Additional Requirements
3. Determine Screw Diameter
• Wipers required
From Chart (page 201): Ø2.000 in.
• Bearing Supports required
2.0 x 1.405 x 107 x dr4 • End Machining needed
From Equation (page 193): 30,000 / .8 =
(85)2 • Right Hand Thread
therefore, dr = 1.762 in. • Carbon Steel
[ ]
3
21,306 Wiper Kit: P/N 5702659 (included)
From Equation (page 192): Life (inches) = x 106
10,000 Flange: P/N 5707574
therefore, Life = 9.7 x 106 inches
www.thomsonlinear.com 191
Engineering Guidelines for Inch Series Ball Screws
Design Formulas
These formulas allow you to calculate a number of important factors which govern the application of Thomson ball screws.
Simple rotational speed profile Simple loading profile (1) Simple loading profile (2)
n2
n eq F1 F m1 F m2
n3 F 1max F eq
F eq F3 F 1min
F m3
[RPM]
F2
[lbs.]
[lbs.]
q% q% q%
F
n
F
q1 q2 q3 q1 q2 q3 q1 q2 q3
100 100 100
1/3 1/3
n
qi n
ni q n
ni q
neq [min –1 ] = ni x Feq [lbs.] = F i3 x x i Feq [lbs.] = F mi3 x x i
i =1 100 i =1 neq 100 i =1 neq 100
3
Cam neq = T ravel Rate (inches/min)
L 10 inches = x 10 6
Feq Feq = equivalent operating load [lbs.]
Cam = dynamic load rating [lbs.]
L 10 (see product detail pages)
L h10 hours = (Based on 1.0 million inches)
n eq x 60
( )
Machine Service Life (in years) = (machine operating hours) • (days/year) • ball screw operating hours
machine operating hours
192 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
5. Power
Feq x P n Feq x P x n Pd = Power (hp)
Pd (hp) = (2p) e x 6.3021 x 104 = 3.564 x 105 n = rpm
1 hp = 746 W
6. Permissible Rotational Speed
The permissible rotational speed depends on two factors: critical screw speed and critical nut speed.
DN = d0n
where
d0 = nominal shaft diameter (in)
n = rotational speed of shaft (rpm)
www.thomsonlinear.com 193
Engineering Guidelines for Inch Series Ball Screws
Accuracy Classes Precision Plus Ball Screws
Accuracy is a measure of how closely a Maximum error over useful length = ep + 1/2Vup + C
motion system will approach a command
I1
position. Perfect accuracy, for example,
means that advancing a ball nut a precise
amount from a given point on the screw
always requires exactly the theoretically Ie Iu Ie
V 12p
grade screws are provided with nuts having
backlash. Precision Plus grade ball screws
are used where repeatable positioning within
C
microns is critical, without the use of a linear
V 2π p
feedback device.
Δ Io
Vup
Plus grades are highlighted in the graph.
Precision grade screws allow greater
ep
cumulative variation over the useful length
of the screw. Precision Plus grade screws
ep
contain accumulation of lead error to provide 2πrad
Vup
useful length.
useful travel, Iu
+
Io
V12p = permissible travel deviation within
12 inch travel
Δ Io
ep
194 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
90
60
PRECISION - ± .004 in./12 in.
50
40
30
20
10
0
12 24 36 48 60 80 120
USABLE LENGTH OF BALL SCREW (in.)
www.thomsonlinear.com 195
Engineering Guidelines for Inch Series Ball Screws
Lubrication Guidelines
Ball screws must be lubricated to operate
properly and achieve the rated life. We
recommend using TriGEL-450R or TriGEL-
1800RC for lubricating ball screws. Other oils
and greases may be applicable but have not
been evaluated.
The TriGEL grease can be applied directly to
the screw threads near the root of the ball
track. Some ball nut sizes are available with
threaded lube holes for mounting lubrication
fittings. For these ball nuts, the TriGEL grease
can be pumped directly into the nut. Please
refer to the catalog detail views to verify
which ball nuts have the threaded lube
holes. It is recommended to use these nuts
in conjunction with a wiper kit to contain the
lubricant in the body of the nut.
Ball screws may require lubrication frequently
depending on both environmental and interval should be reduced. Before adding contamination seen on the screw. If oil is
operating conditions. If the lubricant appears additional grease, wipe the screw clean, being used, the best results may be obtained
to be dispersed before this point or has removing the old grease and any particulate by utilizing a continuous-drip type applicator.
become dry or crusted, the maintenance
Nut Loading
Axial loading (on nut or screw) is optimal for performance and life.
For applications requiring radial loads, please contact us.
F/2
F/2 F
F
Nut Mounting
Use the following guidelines to achieve optimal performance
Tolerances: Tolerances:
.0004 in A Precision Plus .001 in/ft. A Precision Plus
.0008 in A Precision Rolled .003 in/ft. A Precision Rolled
196 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
C – One
end
fixed,
Figure 1 other
MAX. L end
(INCHES)
supported
MAX. L
(INCHES)
Tension Loads — Those loads where the force pulls on the bearing and Bearing Support vs. Compression Load on Screws
its support. (Refer to Figure 2.) Where practical, applications should A – One end fixed, other end free
be designed to function with the load in tension to achieve the widest
possible selection of screw sizes. Ball screws operating in both tension
and compression may be preloaded between the support bearings or LOAD
Figure 2 LOAD
Compression Loads — Those loads where the force pushes on the MAX. L
bearing and its support. (Refer to Figure 3.) Compression loads tend to (INCHES)
cause the screw shaft to bend. This normally requires a ball screw with C – One end fixed, other end supported
a larger diameter than one for tension loading only. The four end fixity
drawings (A, B, C and D) show the bearing configurations for supporting a
shaft subject to compression loads. The selection chart for Compression LOAD
Load vs. Length, on page 201, shows these same configurations at the
bottom of the chart and factors in their effect on the unsupported length of MAX. L
the screw for compression loads. (INCHES)
LOAD
Figure 3
MAX. L
(INCHES)
www.thomsonlinear.com 197
Engineering Guidelines for Inch Series Ball Screws
Acceptable Speed† vs. Length for Screws
10,000
1.500 - .200
1.500 - .250
1.750 - .200
2.000 - .500
5,000 2.000 - 1.000
2.000 - .200
2.250 - .500
3,000 2.250 - 1.000
2.500 - .250
2.500 - .500
2,000 2.500 - 1.000
3.000 - .660
3.000 - 1.500
4.000 - 1.000
1,000
MAXIMUM RPM (80% OF CRITICAL SPEED)
500
300
200
100
5
2
00
1.0 0
00
- 2. 000
.12
.06
.50
.50
.20
0 - .50
00
000
1.0
- .5
500 - 1.
5-
7-
0-
0-
5-
.00 0 -
1-
50
.37
.87
• 1. 500
.18
.50
.75
.63
3 • .0
2
50
• 1.
1
875 • 1.
0•
0•
0•
0•
.41 0 •
1
.05
.20
.20
50
.25
- 1. .500
.20
- .2
7-
0-
0-
1-
1.1 .000 -
1.5 500 -
250
.18
.50
.75
.63
-
71
• 1.
00
•1
30
• 1.
00
00
73
- .2
- .2
- .4
00
250
00
20
1.0
• 1.
1.5
00
- .2
50
1.1
10
END SUPPORT TYPE
One end fixed, other end free
B Inches 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
mm 254 508 762 1016 1270 1524 1778 2032 2286 2540 2794 3048 3302 3556 3810 4064 4318 4572 4826 5080
MAX. L
One end fixed, other end supported
C Inches 12 24 36 48 61 73 85 97 109 121 133 145 158 170 182 194 206 218 230 242
MAX. L mm 304 609 914 1219 1549 1854 2159 2463 2768 3073 3378 3683 4013 4318 4622 4927 5232 5537 5842 6146
Both ends fixed
D Inches 15 30 45 60 75 90 105 119 134 149 164 179 194 209 224 239 254 269 284 298
MAX. L mm 381 762 1143 1524 1905 2286 2667 3022 3403 3784 4165 4546 4927 5308 5689 6070 6451 6832 7213 7569
198 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
N lb. lb. N
890,000 200,000 36,000 160,200
2.250 - 1.000
2.500 - 1.000
4.000-1.000
3.000-1.500 2.500 - .500
445,000 100,000 2.000 - 1.000 18,000 80,100
3.000 - .660 2.250 - .500
356,000 80,000 14,400 64,080
2.000 - .500
267,000 60,000 10,800 48,060
1.500 - .500
178,000 40,000 1.500 - .473 7,200 32,040
1.500 - 1.000
133,500 30,000 5,400 24,030
1.500 - 2.000
89,000 20,000 1.500 - 1.875 3,600 16,020
2.500 - .250
1.500 - .250
44,500 10,000 1.000 - .500 1,800 8,010
1.171 - .413
35,600 8,000 1,440 6,408
26,700 6,000 1,080 4,806
10
.01
.03
.04
.06
.08
.1
.2
.3
.4
.6
.8
1
3
4
6
8
20
30
40
60
80
LIFE EXPECTANCY
(1 = 1,000,000 In. = 25,400,000 mm of Travel)
www.thomsonlinear.com 199
Engineering Guidelines for Inch Series Ball Screws
Life Expectancy for Precision Plus Preloaded Ball Screw Assemblies
N lb.
445,000 100,000
267,000 60,000
2.250-.500 • 2.000-.500
2.000-1.000
178,000 40,000
2.500-.250
133,500 30,000
2.000-.200
89,000 20,000
1.500-.500
1.500-.200
44,500 10,000
1.750-.200
35,600 8,000
LOAD FOR ALLOY STEEL SCREWS
1.500-1.000
17,800 4,000
13,350 3,000
1.250-.250
8,900 2,000
1.000-.250
1.250-.200 • 1.250-.500
4,450 1,000
1.150-.200
3,560 800
.750-.200
1,780 400
500-.200
445 100
100
.01
.02
.03
.04
.06
.08
10
20
30
40
60
80
.1
.2
.3
.4
.6
.8
1
LIFE EXPECTANCY
(1 = 1,000,000 in. = 25,400,000 mm of Travel)
Example: Application life expectancy (total travel) desired is 2 million in. (50.8 million mm).
Normal operating load is 10,000 lb. (44,500 N).
All screws with curves which pass through or are above and to the right of the plotted point are suitable for the example. The suitable dynamic
life expectancies shown in this graph are not to exceed the maximum static load capacity as given in the rating table for the individual ball nut
assembly.
200 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
8,900,000 2,000,000
4,450,000 1,000,000
2,225,000 500,000
1,335,000 300,000
890,000 200,000
445,000 100,000
4.00
0-1
.000
222,500 50,000
COMPRESSION LOAD
133,500 30,000
3.00
2 0-.
89,000 20,000 2.50 .500 - 660
• 3.0
2.50 0-1 .250
0-. .000 00 -
2.00 500 1.50
0-. 0
1.75 2.00 200
0-. 0- • 2.
44,500 10,000 200 .500 (P 250
• 2.0 rec - .50
00 - isio 0•2
1.50 .500 n) • .250
1.50 0 - . 2 (Pre 2.000 - 1.0
1.50 0 - 1. 0 0•1 cisi - 1.0 00
1.25 0 - .5 000 (P .500 o n Pl 00 (
22,250 5,000 us) Pre
1.25 0 - .2 00 (P reci - .250 • 2.00 cision)
1.15 0 - .2 00 • rec s i o n
0 - . 50 • 1.50 ision P 0-1
1.
200 1.25 0 - .4 Plus lus) .000
(Pre
13,350 3,000 0 - . 73 • )
1.00 000 - .2 500 1.50 • 1.500 cisi
on P
.875 0 - . 00 • 0-. - 1.8 lus)
250 5
8,900 2,000 - .20 • 1.01.171 - 00 (
P
75 •
rec 1.500
0 00 - .413 isio
.500 n) • - 2.000
• 1.0 1.50
.750 00 - 0-1
- .20 1.00 .000
4,450 1,000 0•. 0
.631 750
- .20 - . 5 00
0•.
631
-1.0
.500 0 0
2,225 500 - .20
0•.
.375 500
- .12 - .50
1,335 300 5 0
200 .187
890 - .05
0•.
187
- .06
2
445 100
END SUPPORT TYPE
One end fixed, other end free
Inches 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85
A LOAD mm
127 254 381 508 635 762 889 1016 1143 1270 1397 1524 1651 1778 1905 2032 2159
MAX. L
D LOAD Inches 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340
mm 508 1016 1524 2032 2540 3048 3556 4064 4572 5080 5588 6096 6604 7112 7620 8128 8636
MAX. L
www.thomsonlinear.com 201
NOTES:
202 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Phone: 540-633-3549
Fax: 540-639-4162
Email: [email protected]
www.thomsonlinear.com 203
Engineering Guidelines for Metric Series Ball Screws
Selecting a Ball Screw Assembly for Your Application — Metric Series
A ball screw assembly is a mechanical device for translating 5. The ball nut life can then be calculated using the Dynamic Load
rotational motion to linear motion. As well as being able to apply or Rating (Cam) provided in the catalog detail pages. Since multiple
withstand high thrust loads, they can do so with minimum internal ball nuts may be available for a given diameter and lead, use the
friction. They are made to close tolerances and are therefore chart on page 105 to select available styles.
suitable for use in situations in which high precision is necessary. 6. Every ball screw has a rotation speed limit, which is the point of
The selection of the correct ball screw assembly for a specific excessive vibration/harmonics in the screw. The critical speed
application is an iterative process to determine the smallest envelope is dependent on the end support configuration. Calculate the
and most cost-effective solution. Below is a list of the most common Critical Screw Speed of the chosen ball screw (page 207) or use
(but not complete) design considerations used to select a ball screw the Acceptable Speed Chart (page 211) to determine the critical
assembly. speed.
• Compression or Tension Load 7. If the load, life and speed calculations confirm that the selected
• Linear Velocity ball screw assembly meets or exceeds the design requirements,
• Positional Accuracy and Repeatability then proceed to the next step. If not… Larger diameter screws
• Required Life Expectancy will increase the load capacity and increase the speed rating.
• Mounting Configuration Smaller lead screws will decrease the linear speed (assuming
• Dimensional Constraints constant input motor speed), increase the motor speed
• Input Power Requirements (assuming constant linear speed), and decrease the input torque
• Environmental Condition required. Higher lead screws will increase the linear speed
At a minimum, the design load, linear velocity, and positional (assuming constant input motor speed), decrease the input motor
accuracy should be the known inputs and are used to calculate speed (assuming constant linear speed), and increase the input
the diameter, lead, and load capacity of the ball screw assembly. torque required. Repeat steps 3 thru 5 until the correct solution is
Individual ball screw components are then selected based on life, obtained.
dimensional constraints, mounting configuration, and environmental 8. Determine how the ball nut will interface into your application.
conditions. A ball nut flange is the typical method of attaching the ball nut
The following procedure will take you through the most common to the load. Threaded ball nuts and cylindrical ball nuts are
application-based selection of a ball screw assembly. As no two alternative ways to provide the interface.
applications are the same, so the determination process is never the 9. Additional design considerations and features are also available.
same. Preloaded ball nuts are available to reduce system backlash and
1. Determine the required positional accuracy and repeatability increase positional accuracy. Wiper kits to protect the assembly
that your application requires (page 208). Backlash is the linear from contaminants and to contain lubrication are standard on
independent motion between the ball screw and the ball nut some units and optional on most others. Bearing supports and
and can be controlled by preloading the ball nut (page 209). The end machining are also available as options for all ball screws.
manufacturing process, rolled screws versus ground screws, 10. The final considerations are system mounting and lubrication.
dictates the accuracy (page 209). The ball nut should be loaded axially only as any radial loading
2. Determine how you plan to mount the ball screw assembly significantly reduces the performance of the assembly (page
into your machine (see page 197). The configuration of the end 210). The assembly should also be properly aligned with the
supports and the travel distance (Max L) will dictate the load and drive system, bearing supports, and load to achieve optimal
speed limitations of the ball screw. performance (page 210). The ball screw assembly should never
3. A ball nut in tension can handle loads up to the rated capacity of be run without proper lubrication. Many lubricants are available
the nut. For a ball nut in compression, calculate the Permissible depending on the application and environment (page 210).
Compression Loading (page 207) or use the Compression Loading Note: Application and customer service support is available to assist
Chart (page 212) to select a ball screw diameter that meets or in the selection of your ball screw assembly. Please contact your
exceeds your design load. local Thomson representative or the customer support center
4. Calculate the lead of the ball screw that will produce the speed (1-540-633-3549 — TCS) for any additional assistance.
requirement (page 206).
204 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
7. Design Verification
1. Accuracy (pages 208 and 209)
OK per load, speed and life.
No Preload and Standard Rolled (±50 µm per 300mm)
8. Load Interface
2. End Supports (page 197)
Flanged connection preferred.
Fixed/Supported
9. Additional Requirements
3. Determine Screw Diameter
• Wipers required
From Chart (page 212): Ø50mm
• Bearing Supports required
1.47 x 9.687 x 104 x dr4
From Equation (page 207): 133,440 / .8 = • End Machining needed
(2159)2 • Right Hand Thread
therefore, dr = 44.8mm • Carbon Steel
4. Determine Lead (pages 206 and 107) 10. Mounting and Lubrication
System will require motor interface and linear rails for alignment.
5.08 meter/min.
Lead = therefore, Lead = 12.7mm, Use 10mm TriGel 450R
400 rpm
Product Selection (page 124):
5. Determine Life Ball Nut: P/N 7832818
From Catalog (page 124): Dynamic Load = 66,400 N Ball Screw: P/N 7832817-P5
[ ]
3
66,400
Life (revolutions) = x 106
44,480
therefore, Life = 3.3 x 106 revs (3.3 x 104 meters)
www.thomsonlinear.com 205
Engineering Guidelines for Metric Series Ball Screws
Design Formulas
These formulas allow you to calculate a number of important factors which govern the application of Thomson ball screws.
Simple rotational speed profile Simple loading profile (1) Simple loading profile (2)
n2
n eq F1 F m1 F m2
n3 F 1max F eq
F eq F3 F 1min
F m3
[RPM]
F2
F [N]
F [N]
q% q% q%
n
q1 q2 q3 q1 q2 q3 q1 q2 q3
100 100 100
1/3 1/3
n
qi n
ni q n
ni q
neq [min –1 ] = ni x Feq [N] = F i3 x x i Feq [N] = F mi3 x x i
i =1 100 i =1 neq 100 i =1 neq 100
3
Cam neq = e quivalent operating rotational
L 10 revolutions = x 10 6 speed [rpm]
Feq
Feq = equivalent operating load [N]
( )
Machine Service Life (in years) = (machine operating hours) • (days/year) • ball screw operating hours
machine operating hours
206 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
5. Power
Feq x P n Feq x P x n Pd = Power (W)
Pd (W) = (2p) e x 9.546 x 103 = 5.398 x 104 n = rpm
1 hp = 746 W
6. Permissible Rotational Speed
The permissible rotational speed depends on two factors: critical screw speed and critical nut speed.
DN = d0n
where
d0 = nominal shaft diameter (mm)
n = rotational speed of shaft (rpm) End Fixity Factor - Permissible Compression Loading
End Supports Cs
7. Permissible Compression Loading
Exceeding the recommended maximum compression force may A One end fixed, one end free 0.25
MAX. L
result in buckling of the screw shaft.
B Both ends supported 1.00
Cs x 9.687 x 104 x dr4 MAX. L
Fc = Fc = Critical Buckling Force (N)
I2 Fs = Safe Compression Force (N) C One end fixed, one end supported 2.00
dr = Root Diameter (mm) MAX. L
Fs = Fc x S
I = Max Unsupported Length (mm)
S = Safety Factor (0.8 maximum) D Both ends fixed 4.00
MAX. L
Cs = End Fixity Factor
www.thomsonlinear.com 207
Engineering Guidelines for Metric Series Ball Screws
Accuracy Classes P — Positioning Class Ball Screws
Accuracy is a measure of how closely a Maximum error over useful length = ep + 1/2Vup + C
motion system will approach a command
position. Perfect accuracy, for example, I1
V 300p
for position location. As such, most transport
grade screws are provided with nuts having
backlash (T7 grade screws cannot be
C
V 2π p
supplied with preloaded nuts). Precision
grade ball screws are used where repeatable
Δ Io
Vup
the use of a linear feedback device.
ep
Differences between P & T grades are
highlighted in the graph. T grade transport
ep
screws allow greater cumulative variation 2πrad
Vup
over the useful length of the screw. P grade
positioning screws contain accumulation of
lead error to provide precise positioning over
the screw’s entire useful length.
I1
Io = nominal travel
I1 = thread length T —
Ie Iu Ie
Transport
Io = travel deviation
Class Ball
Iu = useful travel Screws
300mm
Ie = excess travel Maximum
error over
C = travel compensation for useful travel
useful length = ep
V300p
(std. = 0)
ep = tolerance for actual mean travel
deviation (the difference between the
ep
useful travel, Iu
V300p = permissible travel deviation within
300mm travel
-
1 revolution
208 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
1500 P3 P5 T5 T7
PERMISSIBLE VARIATION [µm]
1200
900
600
300
0
0 315mm 1m 2m 3m 4m 5m
USABLE LENGTH OF BALL SCREW
Preload Types
Precise Preload (Type Z0) Preload (Type Z1) No Preload (Type Z2) No Preload (Type Z3)
(Available with FL nut only) (Standard lash) (Minimum lash)
Ph Ph + Ph Ph F F
APPLIED APPLIED
• The lead is offset within the • Oversized balls slightly larger • Axial play is present between • Axial play is present between
ball nut to provide a precise than the ball groove space are screw and nut. screw and nut (held to .05mm
preload. used to provide zero backlash • Typically used for transport or maximum).
• The preload is approximately between the screw and nut. vertical applications. • Typically used for transport or
10% of dynamic load capacity, • The preload is approximately vertical applications.
but can range from 2% to 13% 1% to 2% of dynamic load
as specified by customers. capacity.
• Typically used where both • Typically used for positioning
repeatability and high stiffness applications where higher-level
are required. repeatability is desired.
www.thomsonlinear.com 209
Engineering Guidelines for Metric Series Ball Screws
Lubrication Guidelines
Ball screws must be lubricated to operate
properly and achieve the rated life. We
recommend using TriGEL-450R or TriGEL-
1800RC for lubricating ball screws. Other oils
and greases may be applicable but have not
been evaluated.
The TriGEL grease can be applied directly to
the screw threads near the root of the ball
track. Some ball nut sizes are available with
threaded lube holes for mounting lubrication
fittings. For these ball nuts, the TriGEL grease
can be pumped directly into the nut. Please
refer to the catalog detail views to verify
which ball nuts have the threaded lube
holes. It is recommended to use these nuts
in conjunction with a wiper kit to contain the
lubricant in the body of the nut.
Ball screws may require lubrication frequently
frequently depending on both environmental interval should be reduced. Before adding being used, the best results may be obtained
and operating conditions. If the lubricant additional grease, wipe the screw clean, by utilizing a continuous-drip type applicator.
appears to be dispersed before this point or removing the old grease and any particulate
has become dry or crusted, the maintenance contamination seen on the screw. If oil is
Nut Loading
Axial loading (on nut or screw) is optimal for performance and life.
For applications requiring radial loads, please contact us.
F/2 F
F
Nut Mounting
Use the following guidelines to achieve optimal performance.
(All units are mm)
Tolerances:
Tolerances:
.01mm/100mm A P3
.01mm A P3
.02mm A P5, T5, T7 .02mm/100mm A P5, T5, T7
210 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
5,000
3,000
2,000
1,000
ROTATIONAL SPEED (RPM)
500
300
80
200 63
50
40
32
100
4 5 6 8 10 12, 13 14, 16 20 25
50
30
20
10
D Inches 15 30 45 60 75 90 105 119 134 149 164 179 194 209 224 239 254 269 284 298
mm 381 762 1143 1524 1905 2286 2667 3022 3403 3784 4165 4546 4927 5308 5689 6070 6451 6832 7213 7569
MAX. L
www.thomsonlinear.com 211
Engineering Guidelines for Metric Series Ball Screws
Compression Load vs. Length for Designated Ball Screws
N lb.
44,500,000 10,000,000
22,250,000 5,000,000
13,350,000 3,000,000
8,900,000 2,000,000
4,450,000 1,000,000
2,225,000 500,000
1,335,000 300,000
890,000 200,000
445,000 100,000
COMPRESSION LOAD
222,500 50,000
80
133,500 30,000
63
89,000 20,000
50
50x1 x20
0
44,500 10,000 4
40 0x5
40x1x20
0
32x5
22,250 5,000 32x312x32
0
25
13,350 3,000
8,900 2,000 20
4,450 1,000 16
14
13
12
2,225 500
10
1,335 300
8
890 200
6
5
4
445 100
END SUPPORT TYPE
One end fixed, other end free
Inches 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85
A LOAD mm
127 254 381 508 635 762 889 1016 1143 1270 1397 1524 1651 1778 1905 2032 2159
MAX. L
D LOAD Inches 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340
mm 508 1016 1524 2032 2540 3048 3556 4064 4572 5080 5588 6096 6604 7112 7620 8128 8636
MAX. L
212 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Phone: 540-633-3549
Fax: 540-639-4162
Email: [email protected]
www.thomsonlinear.com 213
Engineering Guidelines for Ball Splines
Selection Procedures Design Formulas
Applications Analysis — Follow this step-by-step procedure to
Life Ratings
determine the ball spline best suited for your application. It is
suggested you analyze the requirements of your application using a
3
work pad for easy reference. Cam
Maximum Static Load — Determine the maximum static torque L 10 in. = x 10 6
T
loads encountered in the application. This must include shock loads.
Using the table on page 142, note the ball spline sizes and race
combinations which have capacities in excess of the application Parameters:
requirements. T = d ynamic equivalent torque
Rated Load — In many ball spline applications, freedom of axial (A constant torque under the
movement is essential while actual travel is negligible. For example, influence of which a ball spline
a spline used on a jet engine accessory gear box drive moves assembly would have the same
less than 1/10 inch. This axial freedom is essential to eliminate life as it will attain under the
damaging stress forces to the engine and gear box housings, but actual applied torque condition.)
total daily travel may be less than 2 inches. Select the size and Cam = d ynamic load rating [lbs.]
race combination with a rated load that will meet your application (based on 1.0 million inches)
requirement from the table.
Life Expectancy — On occasion, it is important to plan for a specific
life expectancy. These applications usually are designed to use dr
the smallest practical ball spline at the maximum possible torque nc = Cs x 4.76 x 106 x nc = Critical Speed (rpm)
or where considerable translation occurs. For these applications, I2 ns = Safe Drive Speed
use the Life Expectancy chart on page 215. Contact Thomson if light ns = nc x S dr = Root Diameter (in.)
weight and small size are considerations. I = Length between Bearing
Supports (in.)
Determine the following:
S = Safety Factor (0.8 maximum)
• life expectancy — total inches of travel desired during the life of Cs = End Fixity Factor
the application
• application load — the normal operating load for the application in End Fixity Factor
inch-pounds (Newton-millimeters) of torque
End Supports Cs
Speed vs. Length — Determine the following:
• Speed — determine the maximum revolutions per minute (rpm) A One end fixed, one end free 0.36
MAX. L
required
• Maximum length — determine the maximum unsupported length B Both ends supported 1.00
MAX. L
• End fixity — determine the type of configuration (refer to the
Bearing Support reference drawings on page 197). Quick Mount C One end fixed, one end supported 1.47
bearing support blocks can be used on diameters 5/8 inch through MAX. L
214 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
N-mm lb.-in.
11,300,000 100,000
9,040,000 80,000 6.000-8-.500
6,780,000 60,000
4,520,000 40,000
4.062-6-.375
3,390,000 30,000
2.500-6-.375
2,260,000 20,000
2.000-6-.312
1,130,000 10,000
2.500-3-.375
904,000 8,000
452,000 4,000
339,000 3,000
OPERATING TORQUE
226,000 2,000
113,000 1,000
90,400 800
67,800 600
45,200 400
33,900 300
22,600 200
1.500-3-.250
11,300 100
9,040 80 1.000-6-.187
6,780 60
1.000-3-.187
4,520 40
3,390 30 .625-6-.187
2,260 20 .625-3-.187
.375-3-.156
1,130 10
.1
.2
.3
.4
.6
.8
1
8
10
20
30
40
60
80
100
200
300
400
600
800
1000
LIFE EXPECTANCY
(1 = 1,000,000 in.= 25,400,000 mm of Travel)
www.thomsonlinear.com 215
Engineering Guidelines for Ball Splines
Speed vs. Length for Precision Ball Splines
10,000
6.000-8-.500
5,000
4.062-6-.375
2.500-3-.375 • 2.500-6-.375
3,000
2.000-3-.312 • 2.000-6-.312
1.500-3-.250 • 1.500-6-.250
2,000
1,000
500
300
SPEED RPM
200
1.000-3-187 • 1.000-6-.187
.625-6-.187 • .625-3-.187
.375-3-.156
100
50
30
20
10
END SUPPORT TYPE
One end fixed, other end free
Inches 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102
A mm 152 304 457 609 762 914 1056 1219 1371 1524 1676 1828 1981 2133 2286 2438 2590
MAX. L
Both ends supported
Inches 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
B mm 254 508 762 1016 1270 1524 1778 2032 2286 2743 2794 3048 3302 3556 3810 4064 4318
MAX. L
One end fixed, other end supported
Inches 12 24 36 48 61 73 85 97 109 121 133 145 158 170 182 194 206
C
mm 304 609 914 1219 1549 1854 2159 2463 2768 3073 3378 3683 4013 4318 4622 4927 5232
MAX. L
Both ends fixed
D Inches 15 30 45 60 75 90 105 119 134 149 164 179 194 209 224 239 254
mm 381 762 1143 1524 1905 2286 2667 3022 3403 3784 4165 4546 4927 5308 5689 6070 6451
MAX. L
216 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Installation
This section is organized so that the installer can follow step by STEP ONE: Mounting the Flange to the Ball Nut
step instructions to prepare and install a new ball screw assembly.
If flange is not used, proceed to STEP TWO.
Ball screw assemblies are offered in several variations, so all of
the installation steps may not be followed for a specific type. The Preparation of Ball Nut
Glossary of Terms will define any terms with which the user may not A ball nut flange is the recommended means of attaching a ball nut
be familiar. All product specifications and dimensions are found in to a load. A flange should be tightened firmly against the ball nut on
this catalog. its threads and secured by the method described below. Take care
not to grasp and damage the return tubes when tightening the flange.
Installation Can Be Completed in Six Easy Steps
Ball circulation will be impaired if the return tubes are damaged.
STEP ONE: Mounting the Flange to the Ball Nut
Flanges are provided loose from the factory unless otherwise
STEP TWO: Mount Front End of Wiper to the Screw (brush type
specified. The standard method to secure the flange to the ball
wipers only)
nut is shown in Method “A” (retain with pins). Smaller ball screw
STEP THREE: Install Ball Nut onto the Ball Screw
assemblies may be assembled using Method “B” (retain with set
STEP FOUR: Complete Installation of the Wiper Kit
screws). Flanges can be pinned at the factory upon request.
STEP FIVE: Lubricate the Ball Nut and Screw
STEP SIX: Install Ball Screw Assembly into Your Machine Flange Installation Method A
Ball screws are delivered to the user in one of four ways: Retain with pins (recommended)
1. Finished ends with assembled ball nut, ready to mount in a 1. Remove the ball nut from the transfer arbor. Catch and save the
machine. No further preparation is required. balls for reassembly.
2. Screw ends machined and ball nut supplied on an arbor ready for 2. Face shoulder on ball nut with lathe to achieve proper orientation.
transfer. 3. Thread the flange onto the ball nut until it contacts the ball nut
3. Screw cut and annealed ready for machining and ball nut supplied shoulder.
on an arbor ready for transfer. 4. Loosen the flange until the required machine bolts can be inserted
4. Hardened screw in bulk length with ball nut supplied on an arbor into the flange mounting holes without interfering with the ball
ready for transfer. return guides (see Figure 1).
Ball nuts are delivered without flanges attached and without 5. Drill two holes approximately 90° apart, as shown in Figure 1.
lubrication. Ball screw assemblies must not be run without proper Note: the pin circle diameter is also the V-thread pitch diameter.
lubrication. 6. Press two groove type pins to the bottom of the drilled holes.
7. Stake the pin holes to prevent the pins from disengaging.
8. Remove all chips from the ball nut, and clean it thoroughly to
remove potential contaminants.
9. Reassemble the flanged ball nut and components on the transfer
arbor or ball screw.
STAKE AFTER
INSERTING
BALL RETURN PINS
GUIDES
Figure 1
www.thomsonlinear.com 217
Installation
Flange Installation Method B
RADIAL THREADED HOLE
Retain with set screws (optional for flanges with set screws) BALL NUT SHOULDER
1. Apply Loctite grade 271 (red in color) to the ball nut V-threads. (2) CUP POINT
BALL RETURN GUIDE SET SCREWS
2. Thread the flange onto the ball nut until it contacts the ball nut (APPLY LOCTITE)
shoulder.
3. Loosen the flange until the required machine bolts can be inserted BALL NUT
into the flange mounting holes without interfering with the ball V-THREADS
(APPLY LOCTITE)
return guides (see Figure 2).
4. Apply Loctite grade 271 (red in color) to the radial threaded hole in
the flange. MAKE SURE MACHINE BOLT CLEARS
BALL RETURN GUIDE AREA
5. Select a cup point set screw with a length of one half the
threaded hole depth. Install two set screws, tightening to the Figure 2
manufacturer’s recommended torque (see Figure 2).
Method B Dimensions
Reference Drill Pin
Pin Circle
V-Thread Ball
BCD Lead Diameter Diameter Depth Diameter Length
Diameter
.664-32 UNS 0.375 0.125 0.063
0.6875-24 UNEF 0.375 0.125 0.063
0.9375-16 UN 0.500 0.200 0.125
0.9375-16 UN 0.500 0.500 0.125
0.9375-16 UN 0.631 0.200 0.125
0.9375-16 UN 0.631 1.000 0.125 Use Method A — Retain with set screws
1.173-18 UNS 0.750 0.200 0.125
1.125-18 UNEF 0.750 0.200 0.125
1.250-18 UNEF 0.750 0.200 0.125
1.173-18 UNS 0.750 0.500 0.156
1.250-16 UN 0.750 0.500 0.156
1.375-16 UN 0.875 0.200 0.125 1.332 0.094 0.312 0.094 0.250
1.563-18 UNEF 1.000 0.250 0.156 1.527 0.125 0.438 0.125 0.375
1.563-18 UNEF 1.000 0.500 0.156 1.527 0.125 0.438 0.125 0.375
1.563-18 UNEF 1.000 1.000 0.156 1.527 0.125 0.438 0.125 0.375
1.625-20 UN 1.150 0.200 0.125 1.591 0.094 0.312 0.094 0.250
1.967-18 UNS 1.171 0.413 0.281 1.929 0.188 0.438 0.188 0.375
1.967-18 UNS 1.500 0.250 0.156 1.929 0.125 0.312 0.125 0.250
2.548-18 UNS 1.500 0.473 0.344 2.509 0.250 0.438 0.250 0.375
2.360-18 UNS 1.500 0.500 0.312 2.337 0.250 0.438 0.250 0.375
2.250-20 UN 1.500 1.000 0.344 2.215 0.250 0.562 0.250 0.500
2.250-20 UN 1.500 1.875 0.281 2.215 0.188 0.562 0.188 0.500
2.250-20 UN 1.500 2.000 0.281 2.215 0.188 0.562 0.188 0.500
3.000-12 UN 2.000 0.500 0.375 2.944 0.250 1.000 0.250 0.625
3.000-12 UN 2.000 1.000 0.375 2.944 0.250 1.000 0.250 0.625
3.137-12 UNS 2.250 0.500 0.375 3.080 0.250 1.000 0.250 0.625
3.137-12 UNS 2.250 1.000 0.375 3.080 0.250 1.000 0.250 0.625
3.340-12 UNS 2.500 0.250 0.156 3.283 0.125 0.750 0.125 0.500
3.625-12 UN 2.500 0.500 0.375 3.443 0.250 1.000 0.250 0.625
3.625-12 UN 2.500 1.000 0.375 3.443 0.250 1.000 0.250 0.625
4.325-12 UNS 3.000 0.660 0.500 4.267 0.250 1.188 0.250 0.750
4.325-12 UNS 3.000 1.500 0.500 4.267 0.250 1.188 0.250 0.750
5.497-12 UNS 4.000 1.000 0.625 5.439 0.375 1.250 0.375 0.750
218 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Installation
STEP TWO: Mount Front End of Wiper to the Screw
If wiper is not included or integral to ball nut, then proceed to
STEP THREE.
Wipers
Wipers are available for most units as optional items. Precision inch
ball nuts typically do not include wipers but they may be added as an
option. Precision Plus inch ball nuts and all metric ball nuts include
wipers as standard. Wipers generally fall into two categories: one
style is internally mounted inside the extreme ends of the ball nut; the
other is a wiper and retainer kit combination mounted on the exterior
end of the ball nut. In some applications, one or the other may be
used or a combination of both. Visual inspection will reveal the style
used.
To obtain maximum service from a ball screw assembly, the ball Brush Wiper
nut should be protected from metal chips and dirt. Foreign material
entering the ball nut may be rolled into the ball race, causing high
localized loading, abrasion and spalling of the balls, resulting in
premature failure. The wiper helps prohibit contaminants from
entering the nut as it translates along the screw. These wipers are
effective in most industrial applications.
For wipers with flange retainer: 1) Select end of screw to install ball
nut (typically end with shortest journal length). 2) Orient ball nut with
flange facing desired direction. 3) Install wiper holder and wiper
for leading end of ball nut to ball screw. Then follow the ball nut
installation procedure, STEP THREE, page 220) Install wiper holder
onto trailing end of ball nut once the ball nut is installed on the ball
screw. Wiper with Flange Retainer Internal Snap Ring
COUNTERBORED FLANGE STAMPED FLANGE COUNTERBORED THREADED WORK PIECE THREADED WORK PIECE
ADAPTER PLATE RETAINER PLATE WORK PIECE FOR FOR BALL NUT ATTACHMENT FOR BALL NUT ATTACHMENT
FLANGE ATTACHMENT WITH SNAP RING RETAINER
www.thomsonlinear.com 219
Installation
STEP THREE: Install Ball Nut onto the Ball Screw Notes regarding installation of Preloaded Ball Nuts
(Applicable to Methods B and C):
Installing Ball Nut onto Ball Screw
Each ball nut is completely assembled and loaded with bearing balls Installing Preloaded Double Nut
before it leaves the factory. The balls are held in place by a shipping Preloaded Ball Screws (Double Nut Design)
arbor/mandrel. General Description: The two primary reasons for preloading ball
screws are to: eliminate backlash and obtain maximum system
CAUTION: If the arbor is removed without turning the nut onto the
stiffness.
screw, the bearing balls will fall out of the nut and will require
reloading. Preload for units having a compensating spring feature should
be established in excess of the normal operating load whenever
Method A: Install Ball Nut without Preload onto Ball Screw
possible. Further adjustment is not normally required during the life
Method B: Install Ball Nut with Preload onto Ball Screw Using Gap expectancy. Units of this type are used in many specific applications
Technique (required on part numbers listed in Table B) requiring special considerations.
Method C: Install Ball Nut with Preload onto Ball Screw Using Turn
Transferring Ball Nuts from Arbor
Technique (required on part numbers listed in Table C)
Double nut design ball nuts are supplied on arbors. Care must be
Method A: Install Ball Nut without Preload onto Ball Screw used not to lose any of the bearing balls, or trap balls between
To transfer the ball nut to the screw, proceed as follows: circuits when rotating the ball nut onto the screw.
1. Remove any ball nut retainer from the arbor. Hold the arbor firmly
end to end with the screw. Make certain the arbor end is centered Method B: Install Ball Nut with Preload onto Ball Screw
on the screw shaft end. (See Figure 3.) Using Gap Technique (required on part numbers listed in
Table B)
Use this procedure for assemblies having part numbers indicated in
Table B.
Preloading Double Nuts Using Gap Technique
Ball nuts are transferred from arbor without a preload. Before
Figure 3
2. Slide the ball nut down to the screw shaft and rotate to the thread preloading these ball nuts, oil the coupling threads, spring washers,
until you feel the balls drop into the screw thread. Then rotate with ball nut bearing surfaces and the ball grooves of the screw shaft.
the screw thread until the ball nut completely clears the end of the Be sure to keep the ball return tubes of the two ball nuts aligned (see
screw shaft adjacent to the arbor. (See Figure 4.) Figure 6). Also, make sure the coupling tangs line up with the slots in
the ball nut if they have become disengaged.
Position the ball nut midway on the screw shaft. Place retainers on
screw to prevent the ball nut from accidentally running off the screw
shaft. With the ball return tubes facing upwards, tighten the spanner
nut against the spring washer “finger tight”, plus 1/4 turn. Rotate the
screw shaft through several turns in both directions while holding
Figure 4
the ball nut with the ball return tubes on top. Continue to tighten the
3. Remove the arbor. (See Figure 5.) spanner nut with spanner or channel locks until the .003” (075mm)
average gap is obtained resulting in the preload as indicated by
the chart. Rotate the screw in both directions several times and
check for smoothness. Be sure the spring washer of the coupling is
centralized (not protruding in any direction). Use a plastic or brass
mallet, if necessary, to help seat the coupling system. Tap lightly.
Recheck torque and re-average gap as necessary.
Figure 5
To transfer the ball nut to the arbor, reverse these steps. Check the torque by rotating screw shaft with a torque wrench.
Secure the spanner nut with the set screw(s) provided.
CAUTION: When end machining makes it impossible to bring the
arbor adjacent to the shaft ball grooves, wrap the machined portion
with tape to the nominal O.D. of the arbor. The tape will permit the SERRATED NUT SPRING WASHER
ball nut to slide over the machined area without the balls dropping
into machined irregularities in the shaft. BALL
RETURN
CAUTION: Extreme care must be taken to prevent the ball nut TUBES
from sliding off the end of the screw shaft during installation and
1 SERRATION .003" GAP
handling. Temporary stops can be made by wrapping tape around
the shaft ball grooves at each end. Be sure to remove the tape and
Figure 6
any residual adhesive after the ball screw assembly is properly
installed.
220 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Installation
Table B. Preload Using Gap Technique Turn the front nut onto the screw as shown in Figure 10 Insert the
tanged sleeve into position against the front nut with preload springs
Ball Nut Preload Torque oriented as shown in Figure 8.
Ball Nut
Nominal Lbs (Newtons) In-Lbs (N-mm)
P/N
Size & Lead at .003” Gap at .003” Gap
FRONT NUT
.500 x .500 7826767 150 (667) 1.0 (113)
7820955 / 7820956
.631 x .200 150 (667) 1.0 (113)
7823584
.631 x 1.000 7827531 50 (222) 50 (222)
.750 x .500 7826991 220 (979) 1.5 (170)
.875 x .200 7823585/7833677 220 (979) 1.5 (170)
1.000 x .250 5704167 / 5704168 330 (1468) 2.0 (226)
Figure 8. Preload spring orientation.
1.000 x .250 7820428 330 (1468) 2.0 (226)
1.000 x .250 7820426 330 (1468) 2.0 (226) Insert the slots of the rear nut (lock nut end) into the tangs of the
1.000 x .250 7823586 330 (1468) 2.0 (226) preload sleeve and turn the rear nut onto the screw. Both nuts now
turn as an assembly with the tangs in full engagement to prevent the
1.000 x 1.000 7829720 330 (1468) 2.0 (226)
two nuts from rotating separately. The return tubes of the two nuts
5704270 / 7820206 should be in line with one another. The adjuster nut must be loose at
1.150 x .200 240 (1068) 1.5 (170)
7823587 this point, not compressing the belleville springs. (See Figure 9.)
5704271 / 7823588
1.500 x .250 920 (4092) 5.5 (622)
7833234 / 5704573 REAR NUT FRONT NUT
REAR NUT
ROTATE
BALLNUT FRONT NUT
ON MANDREL
www.thomsonlinear.com 221
Installation
Method C (Continued) Setting the Preload
Bring the rear nut on its mandrel to position for turning onto the Amount of Preload
screw. (See Figure 11.)
Refer to Table C on page 223 for the number of turns, after freeplay is
removed, required for the desired preload. The approximate preload
per rotation is also given for preloads between recommended and
maximum.
REAR NUT FRONT NUT Methods of Setting the Preload
1. Small ball screws with light loads may often be set by hand-
turning the adjuster nut to position while preventing rotation of the
ball nuts.
2. Ball screws of medium size often require a spanner wrench to turn
Figure 11. Positioning rear nut for mounting. the adjuster nut to position.
3. Large size units sometimes require a spanner wrench with a pipe
NOTE: Normally the rear nut for preloading is shipped fully assembled extension.
from the factory. If the spring package is not assembled to the rear Rotation of the ball nuts during preload setting can be prevented by
nut as shown in Figure 12, review Preload Components Assembly for securing the flange in a fixture or installing the ball screw in its end
assembly instructions. use application.
CAUTION: Clamping the O.D. of the ball nuts in a vise or similar
gripping system to prevent rotation during preload setting is
unacceptable due to damage that may be caused to the balls or
return tubes of the ball nut.
REAR NUT FRONT NUT After setting the preload to the desired preload force, tighten the set
screws into the adjuster nut to secure the preload setting.
Preload Components Assembly
Use in conjunction with Assembly instructions on page 221 if
Figure 12. Mounting rear nut. assembly of resilient preload components to rear nut is necessary.
Turn the locknut onto the V-threads of the rear nut until the spanner
wrench holes line up with the pin holes on the nut. (See Figure 14.)
Insert the tabs of the preload sleeve into the slots of the front nut
Do not tighten the set screws at this point.
and then turn the rear nut onto the screw. Both nuts now turn as an
assembly with the tangs in full engagement to prevent the two nuts LOCK NUT
from rotating separately. The return tubes of the two nuts should be
in line with one another. The adjuster nut must be loose at this point,
not compressing the belleville springs. (See Figure 13.)
REAR NUT
Turn the locknut until all freeplay is just removed. At this point further
turning will begin compressing the preload springs and set the
preload force.
222 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Installation
Method C (Continued) Table C. Preload Using Turn Technique
Insert the sleeve into position with preload springs oriented as shown
in Figure 15. Align the sleeve holes for insertion of the spring pins. Ball Nut
Ball Nut Preload
Nominal Turns
P/N Lbs (Newtons)
LOCK NUT Size & Lead
SPRINGS (3)
.375 x .125 8103-448-004 50 0.29
SLEEVE .375 x .125 8103-448-005 50 0.29
.500 x .200 8105-448-008 120 0.24
.500 x .500 8105-448-009 220 0.46
.500 x .500 8105-448-012 190 0.33
.631 x .200 8106-448-015 80 0.25
.631 x .200 8106-448-019 80 0.25
.750 x .500 8107-448-011 345 0.58
.750 x .200 8107-448-012 190 0.33
Figure 15. Assembly of sleeve and preload springs. .750 x .200 8107-448-025 190 0.33
1.000 x 1.000 8110-448-015 225 0.43
Press the pins to a depth just below the root of the V-threads in the 1.000 x .500 8110-448-016 395 0.77
locknut to allow the locknut to turn freely (see Figure 16). The pins
must not be inserted deeper, as they may interfere with the ball 1.000 x .250 8110-448-017 335 0.64
screw grooves. 1.000 x .250 8110-448-018 335 0.64
PINS (3)*
1.150 x .200 8111-448-004 240 0.59
1.500 x .500 8115-448-006 1290 0.65
1.500 x .500 8115-448-007 1290 0.65
1.500 x 1.000 8115-448-011 825 0.49
1.500 x .250 8115-448-012 405 0.62
1.500 x .500 8115-448-029 1290 0.65
1.500 x 1.000 8115-448-032 825 0.49
1.500 X 2.000 8115-448-059 760 0.40
* THE PINS ARE INSERTED ONLY TO THE INSIDE
2.000 x .500 8120-448-006 1915 0.26
DIAMETER OF THE PRELOAD SLEEVE.
2.000 x .500 8120-448-007 1915 0.26
Figure 16. Inserting retainer pin. 2.000 x 1.000 8120-448-019 2195 0.30
2.250 x .500 8122-448-003 1930 0.51
2.250 x .500 8122-448-008 1930 0.51
2.500 x 1.000 8125-448-004 2690 0.51
2.500 x .500 8125-448-006 2120 0.40
2.500 x .500 8125-448-015 2120 0.40
3.000 x .660 8130-448-004 3800 0.34
3.000 x .660 8130-448-010 3800 0.34
www.thomsonlinear.com 223
Installation
STEP FOUR: Complete Installation of the Wiper Kit
If applicable, complete wiper kit installation.
COUNTERBORED FLANGE STAMPED FLANGE COUNTERBORED THREADED WORK PIECE THREADED WORK PIECE
ADAPTER PLATE RETAINER PLATE WORK PIECE FOR FOR BALL NUT ATTACHMENT FOR BALL NUT ATTACHMENT
FLANGE ATTACHMENT WITH SNAP RING RETAINER
224 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Installation
STEP FIVE: Lubricate the Ball Nut and Screw Initial Lubrication
As with ball bearings, ball screws can be lubricated using either
Lubrication oils, greases or solid lubricants. Oils are recommended for systems
Ball screw components are coated with a light oil for shipping and which operate at high speeds, in aggressive environments, or in high
storage and must be properly lubricated upon assembly. ambient temperatures. Greases are recommended for ball screws
where an oil circulation lubrication system cannot be applied, or
areas where a lubricated-for-life situation is possible. Solid lubricants
are typically applied to adverse operating conditions where oils and
greases are not suitable.
Grease Lubrication Quantity
The nut can be filled to as much as 70% but no lower than 30% of its
free space, depending upon operating speed and nDm. Nuts which
are not fitted with wipers can be filled completely.
Grease Relubrication
In general, ball screws should be relubricated every 500,000
revolutions or every six months. Ball screws which operate above
70°C should be relubricated more often (1/2 the relubrication period
for every 15°C increment above 70°C). Use of synthetic lubricants
can increase the relubrication interval up to four times, depending on
formulation and operating conditions.
Relubrication quantities should equal 30% of the nut free space.
When possible, relubrication should be performed while the screw is
We recommend using TriGEL-450R or TriGEL-1800RC for lubricating operating.
ball screws every 500,000 to 1 million inches of travel or every six
Run-In
months. Other lubricants may be applicable but have not been
evaluated. In order to distribute the grease throughout the ball screw elements,
it is recommended that the screw be run two to ten times over its
The TriGEL grease can be applied directly to the screw threads
complete operating stroke. Run-in should be performed at initial
near the root of the ball track. Some ball nut sizes are available with
start-up and after every subsequent relubrication.
threaded lube holes for mounting lubrication fittings. For these ball
nuts, the TriGEL grease can be pumped directly into the nut. Please Grease Operating Life
refer to the catalog to verify which ball nuts have the threaded lube When relubricated with the proper frequency, ball screws should
holes. It is recommended to use these nuts in conjunction with a achieve their rated fatigue life. When no relubrication is possible,
wiper kit to contain the lubricant within the body of the nut. actual grease operating life will be affected by operating speed,
Ball screws may require lubrication more frequently than 500,000 inches running temperature, and the extent of environmental contamination.
depending on both environmental and operating conditions. If the Relubrication intervals can best be determined by experience.
lubricant appears to be dispersed before this point or has become Changes in grease consistency, grease color, operating torque
dry or crusted, the maintenance interval should be reduced. Before and operating temperature can indicate the need for lubrication
adding additional lubrication, wipe the screw clean, removing the old replenishment.
grease and any particular contamination seen on the screw.
www.thomsonlinear.com 225
Installation
STEP SIX: Install Ball Screw Assembly into Your Machine
Installation of Ball Screw Assembly
A ball nut flange is the recommended means of attaching a ball nut
to a load. The ball screw assembly should be mounted into a system
or machine as shown in the figures below. Axial loading of the nut
is optimal for performance and life and side loading installations or
applications should be avoided.
Typical ball screw installations are combined with linear slides to
provide support and guidance. Linear rails and ball screws must then
be aligned parallel to prevent binding, increased system torque and
a decrease in life. Typical installation practice consists of “floating”
the ball screw or the linear rail into alignment. To “float” a screw into
alignment, secure the linear rail into position and adjust the mounting
blocks or nut to minimize the error from parallel.
Nut Loading
Axial loading (on nut or screw) is optimal for performance and life.
For applications requiring radial loads, please contact us.
F/2 F
F
226 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 227
Maintenance and Service
General Description
A Thomson ball screw is a force and motion transfer device FASTENER (SCREW OR NUT) BALL GROOVES (NUT)
belonging to the family of power transmission screws. It replaces GUIDE (SEE METHOD I & II) DEFLECTORS (SEE METHOD I)
sliding friction of the conventional power screw with the rolling BALL NUT ASSEMBLY BALLS WIPER
CLAMP WIPER RETAINER
friction of bearing balls. The balls circulate in hardened steel races (OPTIONAL)
formed by concave helical grooves in the screw and nut. All reactive
loads between the screw and nut are carried by the balls which SCREW
SHAFT
provide the only physical contact between these members.
As the screw and the nut rotate relative to each other, the balls are RETAINER
(SHIPPING) BALL GROOVES
diverted from one end and carried by ball guides to the opposite end (SHAFT)
of the nut. This recirculation permits unrestricted travel of the nut in
relation to the screw.
Method I: Ball nuts using a deflector return system are identified by DEFLECTOR METHOD I METHOD II
threaded deflector studs extending through holes in the nut and the GUIDE
guide clamp. Lock nuts on the deflector studs are used to secure the GUIDE
228 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
www.thomsonlinear.com 229
Maintenance and Service
Ball Chart (Grade 25 or Better)
Nominal Nominal
Size Part Number Size Part Number
Diameter Diameter
(Inches) Number of Balls (Inches) Number of Balls
(Inches) (Inches)
.187 x .050 7821609 0.039 30 1.150 x .200 8111-448-006 0.125 252
.187 x .062 7821579 0.039 30 1.150 x .200 7823587 0.125 224
.375 x .125 5709574 0.063 62 1.150 x .200 8111-448-004 0.125 504
.375 x .125 5709576 0.063 62 1.171 x .413 5707511 0.281 60
.375 x .125 5709578 0.063 62 1.500 x .250 7833233 0.156 230
.375 x .125 8103-448-017 0.078 49 1.500 x .250 5701990 0.156 230
.375 x .125 8103-448-018 0.078 49 1.500 x .250 7833234 0.156 464
.375 x .125 8103-448-003 0.078 108 1.500 x .250 5704573 0.156 464
.375 x .125 8103-448-013 0.078 108 1.500 x .473 5707513 0.344 86
.500 x .200 8105-448-013 0.125 96 1.500 x.500 8115-448-016 0.312 140
.500 x .200 8105-448-008 0.125 192 1.500 x.500 8115-448-018 0.312 140
.500 x .200 8105-448-023 0.125 46 1.500 x.500 8115-448-006 0.312 280
.500 x .500 8105-448-014 0.125 108 1.500 x 1.000 5708280 0.344 60
.500 x .500 8105-448-011 0.125 146 1.500 x 1.000 5701995 0.344 60
.500 x .500 8105-448-016 0.125 146 1.500 x 1.000 7833724 0.344 60
.631 x .200 8106-448-022 0.125 68 1.500 x 1.000 8115-448-014 0.344 68
.631 x .200 8106-448-026 0.125 68 1.500 x 1.000 8115-448-049 0.344 68
.631 x .200 5707645 0.125 67 1.500 x 1.000 5700698 0.344 120
.631 x .200 8106-448-009 0.125 70 1.500 x 1.000 8115-448-011 0.344 136
.631 x .200 8106-448-008 0.125 70 1.500 x 1.875 5707654 0.281 84
.631 x .200 8106-448-036 0.125 136 1.500 x 1.875 5704272 0.281 168
.631 x .200 8106-448-012 0.125 140 1.500 x 2.000 8115-448-056 0.281 96
.631 x .200 8106-448-015 0.125 140 1.500 x 2.000 8115-448-057 0.281 96
.631 x .200 8106-448-019 0.125 140 2.000 x .500 8120-448-011 0.375 150
.631 x .200 7832872 0.138 42 2.000 x .500 8120-448-013 0.375 150
.631 x 1.000 7826713 0.125 46 2.000 x .500 8120-448-006 0.375 300
.631 x 1.000 7827531 0.125 92 2.000 x .500 8120-448-007 0.375 300
.750 x .200 8107-448-018 0.125 86 2.000 x 1.000 8120-448-021 0.375 160
.750 x .200 8107-448-026 0.125 86 2.000 x 1.000 8120-448-019 0.375 320
.750 x .200 8107-448-016 0.125 86 2.250 x .500 7833235 0.375 154
.750 x .200 8107-448-027 0.125 172 2.250 x 1.000 5704555 0.375 164
.750 x .200 8107-448-046 0.125 172 2.500 x .250 5703243 0.156 468
.750 x .200 8107-448-025 0.125 172 2.500 x .250 7823590 0.156 936
.750 x .500 8107-448-014 0.156 152 2.500 x .500 8125-448-010 0.375 184
.750 x .500 8107-448-020 0.156 152 2.500 x 1.000 8125-448-008 0.375 194
.750 x .500 8107-448-049 0.156 152 3.000 x .660 8130-448-007 0.500 180
.750 x .500 8107-448-048 0.156 152 3.000 x 1.500 5704986 0.500 166
.750 x .500 8107-448-011 0.156 304 4.000 x 1.000 5703258 0.625 186
.875 x .200 7833677 0.125 168 .375 x 3 5706900 / 7828127 0.156 54
.875 x .200 5708277 0.125 184 .625 x 3 5707445 / 7828128 0.187 60
1.000 x .250 8110-448-091 0.156 86 .625 x 6 5708943 / 7828129 0.187 120
1.000 x .250 8110-448-055 0.156 86 1.000 x 3 5707472 / 7828130 0.187 78
1.000 x .250 8110-448-032 0.156 89 1.000 x 6 5708944 / 7828131 0.187 156
1.000 x .250 8110-448-030 0.156 89 1.500 x 3 5707528 / 7828132 0.250 84
1.000 x .250 8110-448-056 0.156 171 1.500 x 6 5708945 / 7828133 0.250 168
1.000 x .250 8110-448-026 0.156 182 2.000 x 3 5707530 / 7828134 0.312 72
1.000 x .250 8110-448-024 0.156 182 2.000 x 6 5708946 / 7828135 0.312 144
1.000 x .250 8110-448-087 0.156 182 2.500 x 3 5707532 / 7828136 0.375 66
1.000 x .250 8110-448-088 0.156 182 2.500 x 6 5708947 / 7828137 0.375 132
1.000 x .250 7820426 0.156 168 4.062 x 6 5708330 / 7828138 0.375 180
1.000 x .250 7820428 0.156 168 6.000 x 8 5704798 / 7828140 0.500 224
1.000 x .250 7823586 0.156 170
1.000 x .500 8110-448-022 0.156 196
1.000 x .500 8110-448-016 0.156 392
1.000 x 1.000 8110-448-086 0.156 100
1.000 x 1.000 8110-448-020 0.156 107
1.000 x 1.000 8110-448-034 0.156 107
230 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Nominal Nominal
Size Part Number Size Part Number
Diameter Diameter
(mm) Number of Balls (mm) Number of Balls
(mm) (mm)
16 x 5 KGF-D-1605-023-RH-KK 3.500 42 16 x 5 KGF-N-1605-RH-EE 3.500 45
20 x 5 KGF-D-2005-023-RH-KK 3.500 54 20 x 5 KGF-N-2005-RH-EE 3.500 48
20 x 20 KGF-D-2020-023-RH-KK 3.500 100 20 x 20 KGF-N-2020-RH-EE 3.500 100
25 x 5 KGF-D-2505-023-RH-KK 3.500 66 20 x 50 KGF-N-2050-RH-EE 3.500 140
25 x 10 KGF-D-2510-023-RH-KK 3.500 164 25 x 5 KGF-N-2505-RH-EE 3.500 63
25 x 25 KGF-D-2525-023-RH-KK 3.500 120 32 x 5 KGF-N-3205-RH-EE 3.500 140
32 x 5 KGF-D-3205-023-RH-KK 3.500 116 32 x 10 KGF-N-3210-RH-EE 7.140 42
32 x 10 KGF-D-3210-023-RH-KK 5.556 54 32 x 40 KGF-N-3240-RH-EE 3.500 168
32 x 20 KGF-D-3220-023-RH-KK 5.556 136 40 x 5 KGF-N-4005-RH-EE 3.500 180
32 x 32 KGF-D-3232-023-RH-KK 3.969 124 40 x 10 KGF-N-4010-RH-EE 7.140 54
40 x 5 KGF-D-4005-023-RH-KK 3.500 180 50 x 10 KGF-N-5010-RH-EE 7.140 115
40 x 10 KGF-D-4010-023-RH-KK 7.144 72 63 x 10 KGF-N-6310-RH-EE 7.140 140
40 x 20 KGF-D-4020-023-RH-KK 5.556 156 80 x 10 KGF-D-8010-RH-EE 7.144 175
40 x 40 KGF-D-4040-023-RH-KK 7.144 96 12 x 10 KGM-D-1210-RH-EE 2.000 63
50 x 10 KGF-D-5010-023-RH-KK 7.144 88 16 x 5 KGM-D-1605-RH-EE 3.500 45
50 x 20 KGF-D-5020-023-RH-KK 6.350 164 16 x 10 KGM-D-1610-RH-EE 3.000 102
63 x 10 KGF-D-6310-023-RH-KK 7.144 140 20 x 5 KGM-D-2005-RH-EE 3.500 48
63 x 20 KGF-D-6320-023-RH-KK 7.144 186 25 x 5 KGM-D-2505-RH-EE 3.500 63
80 x 10 KGF-D-8010-023-RH-KK 7.144 210 25 x 10 KGM-D-2510-RH-EE 3.500 75
16 x 5 7832835 3.500 56 25 x 20 KGM-D-2520-RH-EE 3.500 80
20 x 5 7832838 3.500 108 25 x 25 KGM-D-2525-RH-EE 3.500 130
25 x 5 7832841 3.500 132 25 x 50 KGM-D-2550-RH-EE 3.500 130
32 x 5 7832862 3.500 232 32 x 5 KGM-D-3205-RH-EE 3.500 140
32 x 10 7832844 5.500 108 40 x 5 KGM-D-4005-RH-EE 3.500 180
40 x 5 7832847 3.500 360 40 x 10 KGM-D-4010-RH-EE 7.140 54
40 x 10 7832850 6.350 160 40 x 20 KGM-D-4020-RH-EE 5.000 104
50 x 10 7832853 7.144 176 40 x 40 KGM-D-4040-RH-EE 3.500 360
63 x 10 7832856 7.144 280 50 x 10 KGM-D-5010-RH-EE 7.144 155
80 x 10 7832859 7.144 420 63 x 10 KGM-D-6310-RH-EE 7.144 140
12 x 10 KGF-D-1210-RH-EE 2.000 63 63 x 20 KGM-D-6320-RH-EE 7.140 96
16 x 5 KGF-D-1605-RH-EE 3.500 45 12 x 5 KGM-N-1205-RH-OO 2.000 60
16 x 10 KGF-D-1610-RH-EE 3.000 102 20 x 5 KGM-N-2005-RH-EE 3.500 48
20 x 5 KGF-D-2005-RH-EE 3.500 48 20 x 20 KGM-N-2020-RH-EE 3.500 100
25 x 5 KGF-D-2505-RH-EE 3.500 63 20 x 50 KGM-N-2050-RH-EE 3.500 140
25 x 10 KGF-D-2510-RH-EE 3.500 75 25 x 5 KGM-N-2505-RH-EE 3.500 63
25 x 20 KGF-D-2520-RH-EE 3.500 80 32 x 5 KGM-N-3205-RH-EE 3.500 140
25 x 25 KGF-D-2525-RH-EE 3.500 130 32 x 10 KGM-N-3210-RH-EE 7.140 42
25 x 50 KGF-D-2550-RH-EE 3.500 130 32 x 20 KGM-N-3220-RH-EE 5.000 84
32 x 5 KGF-D-3205-RH-EE 3.500 140 32 x 40 KGM-N-3240-RH-EE 3.500 168
32 x 10 KGF-D-3210-RH-EE 7.140 42 40 x 5 KGM-N-4005-RH-EE 3.500 180
32 x 20 KGF-D-3220-RH-EE 5.000 84 50 x 10 KGM-N-5010-RH-EE 7.140 115
32 x 32 KGF-D-3232-RH-EE 3.969 124 50 x 20 KGM-N-5020-RH-EE 7.140 100
40 x 5 KGF-D-4005-RH-EE 3.500 180 63 x 10 KGM-D-6310-RH-EE 7.144 140
40 x 10 KGF-D-4010-RH-EE 7.140 54 80 x 10 KGM-D-8010-RH-EE 7.144 175
40 x 20 KGF-D-4020-RH-EE 5.000 104 12 x 4 7832771 1.984 57
40 x 40 KGF-D-4040-RH-EE 3.500 360 16 x 5 KGF-D-1605-RH-KK 3.500 56
50 x 10 KGF-D-5010-RH-EE 7.140 115 20 x 5 KGM-G-2005-RH-KK 3.500 72
50 x 20 KGF-D-5020-RH-EE 7.140 100 25 x 5 KGM-G-2505-RH-KK 3.500 110
63 x 10 KGF-D-6310-RH-EE 7.144 140 25 x 10 KGM-G-2510-RH-KK 3.500 55
63 x 20 KGF-D-6320-RH-EE 7.140 96 32 x 5 KGM-G-3205-RH-KK 3.500 145
32 x 10 KGM-G-3210-RH-KK 5.556 72
40 x 5 KGM-G-4005-RH-KK 3.500 180
40 x 10 KGM-G-4010-RH-KK 7.144 90
40 x 20 KGM-G-4020-RH-KK 5.556 80
50 x 10 KGM-G-5010-RH-KK 7.144 132
63 x 10 KGM-G-6310-RH-KK 7.144 168
80 x 10 KGM-G-8010-RH-KK 7.144 210
www.thomsonlinear.com 231
Maintenance and Service
Inspection and Existing Preload Check: Whenever possible, the
complete ball screw assembly should be removed from the machine
prior to a thorough inspection. Preliminary screw inspection can be LEVER ARM (in.)
FORCE
made while the unit is still in the machine. Preload can be determined LEVER ARM MEASUREMENT (lb.)
by measuring movement of the nut in respect to the screw shaft. 90°
Clamp an indicator to the screw shaft with its probe resting on
the face of the nut. Apply a load to the machine carriage in both
directions. Be sure that the screw cannot rotate or move axially. Any
measurable backlash between the ball nut and screw is an indication
that preload does not exist. (See Figure 18.)
If no backlash exists, proceed further as outlined to determine
whether proper preload remains in the unit. Existing preload, Wp, can
be determined by measuring torque, Tp, using the following formula:
BALL NUT
Wp = Tp
SCREW
.007 FLANGE
where: Wp = Preload force, in lb.
Tp = Torque, in lb-in. (due to preload only)
Note: The above check is to determine preload only, and does not LEVER ARM (in.)
take into account torque due to seal drag or operating load.
Torque can be measured by means of a spring scale mounted to
any projection on the ball nut or by means of a lever or rod secured
to the ball nut. In taking this measurement, be sure the exact lever
arm distance is measured. (See Figure 18.) This measurement (inch) SCREW
multiplied by the scale reading (lb.) equals Tp (torque lb-in.). Existing BALL NUT
preload can now be determined using the above formula. FORCE MEASUREMENT (lb.)
232 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Lubrication
Guidelines
Ball screws must be lubricated to operate properly and achieve the
rated life. We recommend using TriGEL-450R or TriGEL-1800RC for
lubricating ball screws. Other oils and greases may be applicable but
have not been evaluated.
The TriGEL® grease can be applied directly to the screw threads
near the root of the ball track. Some ball nut sizes are available
with threaded lube holes for mounting lubrication fittings. For these
ball nuts, the TriGEL grease can be pumped directly into the nut.
Please refer to the catalog detail views to verify which ball nuts
have the threaded lube holes. It is recommended to use these nuts
in conjunction with a wiper kit to contain the lubricant in the body of
the nut.
Lubrication
Inspection Prior to Lubrication: All ball screw assemblies should run applications, a good 10W30 oil periodically wiped on the screw shaft
smoothly throughout the entire stroke. If the torque is not uniform with a damp cloth or applied by a drip or mist lubricator will suffice.
over the entire stroke: CAUTION: Where the screw is unprotected from airborne dirt, dust,
• Visually inspect the screw shaft for accumulations of foreign matter. etc., do not leave a heavy film of lubricant on the screw. Keep the
• Using cleaning fluid or solvent, remove dirt from the ball grooves. screw shaft barely damp with lubricant. Inspect at regular intervals
Be sure to flush the ball nut assembly thoroughly. to be certain lubricating film is present. Where the application
• Cycle the ball nut along the screw shaft several times. Wipe with a requires operation at temperatures below 0° F, an instrument grade
dry, lintless cloth and lubricate immediately. oil is recommended. Operating environments from 0° F to 180° F will
• If the assembly continues to operate erratically after cleaning, require a good grade 10W30 oil. For assemblies with balls larger than
contact Thomson for further instructions. 3/8 in. diameter, MIL G 3278 grease is recommended. Bearing grease
Lubrication: The operating environment primarily determines the is recommended for operating environments at nominally higher
frequency and type of lubrication required by ball screws. The screw temperatures. Again, in unprotected conditions, the lubricant is best
shaft should be inspected frequently and lubricated as required by the applied with a lubricant-dampened cloth, taking care not to leave an
environmental conditions present. Lubricants can vary from instrument excessive film thickness on the screw. Ball screws should never be
grade oil for dirty and heavy-dust environments to a good grade run dry.
ball bearing grease for protected or clean environments. For most
www.thomsonlinear.com 233
Glossary/Formulas
Accuracy Compression Load Dynamic Load Rating
A measurement of precision. Perfect Compression load is a load which would tend Dynamic load rating is the maximum load
accuracy, for example, means advancing a to compress or buckle the ball screw shaft. which a ball bearing screw assembly can
ball nut 1 in. from any point on a screw will maintain for 1.0 million inches of travel (Inch
always require the exact same number of Conformity Ratio Series) or 1.0 million revolutions (Metric
revolutions. Ratio of the ball track radius to the ball Series).
diameter.
Annealed Ends Efficiency
A manufacturing process which removes Contact Angle Expressed as a percentage, the ability of
brittleness while softening screw stock to Nominal angle between a plane a ball screw assembly to convert torque
allow for machining of end journals. perpendicular to the screw and a line drawn to thrust with minimal mechanical loss.
between a ball and the ball tracks and Thomson ball screws operate at over 90%
Arbor or Mandrel projected on a plane passing through the efficiency.
Temporary shaft used to support ball nut screw axis and the center of the ball. The
during shipping assembly/disassembly. angle at which the ball contacts the groove. End Bearing Support (End Fixity)
The three basic bearing configurations that
Axial Lash/Backlash Column Load are commonly used to support the ends of a
The axial free motion between the ball nut Column loading is the compression load ball screw are.
and ball screw; a measure of system stiffness on the screw. This load has a tendency to
and repeatability. buckle the screw and is dependent on screw a) A single journal or ball type bearing
diameter, screw length and type of mounting. (simple support).
Backdrive b) A pair of back-to-back, angular contact
Application of a force on a ball nut to cause Critical Speed bearings to control end play (simple
rotation of the screw shaft; in essence, The condition where the rotary speed of the support).
converting linear to rotary motion. assembly sets up harmonic vibrations. These
c) A pair of spaced bearings for added
vibrations are the result of shaft diameter,
Ball Bearing Spline rigidity (rigid support)
unsupported length, type of bearing support,
A linear motion device using the rolling ball nut mounting method, or the shaft or ball Four combinations of bearing supports are
contact principle. In a spline, the path of the nut rpm. Vibrations may also be caused by a used throughout this catalog for selection
bearings is parallel to the shaft to allow axial bent screw or faulty installation alignment. purposes.
freedom and to provide torque transmitting
capacity. Cycle Flange
The complete forward and reverse motion A metal mounting plate attached to a ball nut.
Ball Circle Diameter of the screw (or nut) when moving the load.
The distance between the centerlines of two Gothic (or Ogival) Groove
One cycle is equivalent to two load carrying
exactly opposing recirculating balls when A ball track cross-section shaped like a
strokes (one forward and one backward).
they are in contact with the screw. The basic Gothic arch.
point of reference used by Thomson when Diameter — Major Journal
dealing with ball screws. The outside diameter of the ball bearing
1. A machined cylindrical surface.
screw shaft. In dealing with ball bearing
Ball Nut screws, this is the basic measurement. 2. End journals are machined ends of ball
A nut compatible with a ball screw. The nut bearing screws which allow for bearing
contains a series of bearing balls which are Diameter — Minor (Root) mounting.
carried from one end of the nut to the other Diameter of the screw measured at the
by a return tube. bottom of the ball track. Land Area
The area on the outside diameter of a ball
Ball Screw Diameter — Pitch bearing screw between ball grooves.
A ball bearing screw is a screw that runs on The nominal diameter of a theoretical
bearing balls. The primary function of a ball cylinder passing through the centers of the Lead
bearing screw is to convert rotary motion to balls when they are in contact with the ball The axial distance a screw travels during one
linear motion or torque to thrust. bearing screw and ball nut tracks. revolution.
234 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Glossary/Formulas
Lead Tolerance Preload Straightness
The maximum variation from nominal, The use of one group of bearing balls set in The linearity of a screw shaft. Precision
measured in inches per foot, cumulative. opposition to another to remove axial lash screw stock is .010 in/ft. with .040 inch max.
or backlash and increase ball bearing screw Precision Plus stock is typically .003 inch
Left (Right) Hand Threads stiffness. All axial backlash is eliminated in over the entire length of the screw.
The direction of threads on a shaft or in a preloading.
nut. Left hand means that the nut will move Stroke
away if rotated counterclockwise. Right hand Protective Coatings The maximum length of extension of a ball
means the nut will move away if rotated Standard outer races are supplied with nut on the screw shaft.
clockwise. a black oxide coating. Inner races are
furnished with a phosphate coating. Contact Temperature (operating)
Linear Expansion Application Engineering for additional With suitable lubricants, ball splines and
Ball screw and spline inner races have a options. ball screws will operate with a minimum
coefficient of linear expansion of 0.0000065 loss of efficiency between temperatures
for each degree of change (F) and for each Repeatability of -65° to +300°F (-53° to +149°C). Contact
inch of race length. A measure of constancy that is directly our application engineers for assistance in
related to axial backlash. Higher backlash applications with extreme temperatures.
Load Carrying Balls equates to lower repeatability and may
The balls in contact with the ball grooves of be corrected by preloading the ball nut if Tension Load
both the nut and the screw for load carrying required. Tension load is a load which would tend to
purposes. stretch the ball screw shaft.
Root Diameter
Load/Life Rating The diameter of the screw shaft as measured Thrust Load
The usable life of a ball bearing screw at the bottom of the ball track. Thrust load is loading parallel to and
assembly measured in inches of travel under concentric with the centerline of the screw
a specific load. The length of travel that 90 Screw Diameter (land diameter) shaft which acts continuously in one
percent of a group of ball bearing screws The outside diameter of the screw shaft. direction. Thrust loading is the proper method
will complete, or exceed, before the first of attaching the load to the ball bearing
evidence of fatigue develops. Screw Starts screw assembly.
The integral number of independent threads
Lubrication on the screw shaft; typically one, two, or four. Travel and Travel Rate
To provide the maximum useful life, ball The distance a ball nut moves relative to
splines and ball screws require lubrication. Side Load (radial) the screw shaft. Travel rate is the distance
In general, standard ball bearing lubrication A load from the side that will reduce the traveled in a specific time period.
practices are acceptable. rated life and must be considered in the
selection of the ball bearing screw.
Off Center Load (Eccentric)
A load tending to cock the ball nut on the Spring Rate
screw, reducing the rated life. This must be A ratio of load versus deflection of a
considered in the selection of the ball screw component or of a total system. System
assembly. stiffness will always be less than its most
compliant member. Thus, in any system
Operating Loads where a ball screw is used and where
The normal operating force in pounds (lb.) high system stiffness is a primary design
or Newtons (N) which the ball spline or ball requirement, Thomson should be contacted
screw will experience is considered the for recommendations based on the specifics
operating load. Contact us for assistance of the application.
in applications subject to widely fluctuating
loads or to optimize design. Static Load
Static load is the maximum non-operating
load capacity above which brinelling of the
ball track occurs.
www.thomsonlinear.com 235
Glossary/Formulas
Some Useful Formulas for Ball Screw Assemblies
The higher the lead of the screw the less effort required to backdrive either the screw or the nut.
As a rule, the lead of the screw should be more than 1/3 the diameter of the screw to satisfactorily backdrive.
Efficiency
Ball Screw Assemblies Lead Screw Assemblies
Most ball screw assemblies are better than 90% efficient. % Efficiency = tan (helix angle) x 100
tan (helix angle + arctan f)
f = coefficient of friction
Horsepower
236 www.thomsonlinear.com
Lead Screws, Ball Screws and Ball Splines
Custom Capabilities
The Thomson Advantage Components and Assemblies
In addition to our extensive standard ball and lead screw products, From components to complete assemblies, Thomson always provides
Thomson has designed and manufactured custom engineered the highest performance products to your applications. Let us assist
products to fit the unique requirements of our customers. We in your design to ensure proper operation of our components, or let us
welcome and encourage requests for specialized products, provide you a complete solution.
regardless of quantity or frequency of order. Our custom products • Complete solutions to your linear motion designs with our industry
range from one-time-only units to high quantity requirements. A few tested assemblies
of our custom possibilities are listed below: • Full complement of linear motion components: Rails (square and
round), Motor Mounts, Bearing Mounts, Ball Nuts, Acme Plastic
Custom Plastic Nuts Nuts, Bronze Nuts, Anti-Backlash Nuts, Miniature Ball Nuts,
If cost or design constraints dictate a more integrated package, let Bearings, and more
our engineering staff help you simplify your design. We offer a full If you don’t see it, just ask us. Our application engineers will help you
range of manufacturing capabilities from injection molding to CNC specify these options and modifications or they will work with you to
machining with the largest selection of engineering plastics to suit create entirely new ones which will improve your machine’s
your applications and specifications. performance and lower your cost.
• Our engineering staff will ensure your part is right the first time
• Full range of engineering plastics including internally lubricated Design Ranges
and high temperature thermoplastics During our 70+ years of servicing customers, our engineers have
continuously developed new lead screw, ball screw, and spline
Precision Screw Products assemblies required for many of industry’s most unique, demanding
Thomson provides engineering support and quality assurance for all applications. Our current product offering represents our evolving and
of its components and assemblies allowing our customers to focus on expanding design and manufacturing capabilities.
the larger design picture. Our full range of designs and sizes for our The result of this experience is a portfolio of capabilities second to
linear motion components allow greater design flexibility, while our none. Thomson is the pioneer in the design and manufacture of:
support staff ensures proper initial application and comprehensive • High speed ball screws – up to 300 in/min
support once installed. • Telescoping assemblies – up to five sections
• Hollow shafting for low inertia and low weight
• Safety nuts with up to five redundant load paths
• Nyliner nuts, offering extreme speeds and loads
• Ultimate accuracy assemblies – up to .0002 in/ft
USA, CANADA and MEXICO ASIA
Thomson Asia Pacific
203A West Rock Road Thomson
Radford, VA 24141, USA E-mail: [email protected]
Phone: 1-540-633-3549
Fax: 1-540-633-0294 China
E-mail: [email protected] Thomson
Literature: literature.thomsonlinear.com Rm 2205, Scitech Tower
22 Jianguomen Wai Street
EUROPE Beijing 100004
United Kingdom Phone: +86 400 6661 802
Thomson Fax: +86 10 6515 0263
Office 9, The Barns E-mail: [email protected]
Caddsdown Business Park
Bideford, Devon, EX39 3BT India
Phone: +44 (0) 1271 334 500 Thomson
E-mail: [email protected] c/o Fortive India Pvt. Ltd.
Unit No. FF A 07
Germany Art Guild House, A Wing, 1st Floor, L.B.S Marg
Thomson Kurla – West, Mumbai – 400070 India
Nürtinger Straße 70 Phone: +0091 22 6249 5043
72649 Wolfschlugen Email: [email protected]
Phone: +49 (0) 7022 504 403
Fax: +49 (0) 7022 504 405 Japan
E-mail: [email protected] Thomson
Minami-Kaneden 2-12-23, Suita
France Osaka 564-0044 Japan
Thomson Phone: +81-6-6386-8001
Phone: +33 (0) 243 50 03 30 Fax: +81-6-6386-5022
Fax: +33 (0) 243 50 03 39 E-mail: [email protected]
E-mail: [email protected]
South Korea
Italy Thomson ROA
Thomson Hangangdaero 67 gil 7
Via per Cinisello 95/97 102 Bldg Rm 2602, Yongsan-gu
20834 Nova Milanese (MB) Seoul - South Korea, 04322
Phone: +39 0362 366406 Phone: +82 10 3418 6920 / +82 10 8652 4970
Fax: +39 0362 276790 E-mail: [email protected]
E-mail: [email protected]
SOUTH AMERICA
Spain Brazil
Thomson Thomson
E-mail: [email protected] Av. Tamboré, 1077
Barueri, SP - 06460-000
Sweden Phone: +55 11 4615-6300 Ext 6470
Thomson E-mail: [email protected]
Estridsväg 10
29109 Kristianstad
Phone: +46 (0) 44 24 67 00
Fax: +46 (0) 44 24 40 85
E-mail: [email protected]
www.thomsonlinear.com
Leadscrews_Ballscrews_Splines_CTEN-0006-05 | 20181113KB
Specifications are subject to change without notice. It is the responsibility of the product user to determine the suitability of
this product for a specific application. All trademarks property of their respective owners. ©2018 Thomson Industries, Inc.