Siemens Industry Online

___________________
Support 1

___________________
Safety notes 2

Industrial Controls
___________________
Description 3

___________________
Mounting and dismantling 4
Soft starters and solid-state
switching devices ___________________
5
Connection
SIRIUS 3RW5 PROFIBUS
communication module
___________________
Configuring 6
Manual

___________________
Messages and diagnostics 7

___________________
Maintenance and service 8

___________________
Technical data 9

___________________
Dimension drawings 10

___________________
Circuit diagrams 11

___________________
Appendix A

03/2018
A5E35633549002A/RS-AA/001
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E35633549002A/RS-AA/001 Copyright © Siemens AG 2018.

Division Digital Factory Ⓟ 03/2018 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Siemens Industry Online Support ............................................................................................................ 7

1.1 Technical Assistance ..............................................................................................................10
1.2 Additional documentation .......................................................................................................11
1.3 Siemens Industry Online Support app ....................................................................................12
2 Safety notes .......................................................................................................................................... 13
2.1 Security information ................................................................................................................13
2.2 ESD Guidelines .......................................................................................................................14
2.3 Data security in automation ....................................................................................................16
2.4 Recycling and disposal ...........................................................................................................18
3 Description ............................................................................................................................................ 19
3.1 Hardware configuration ...........................................................................................................20
3.2 PROFIBUS DP functions ........................................................................................................21
3.3 Interaction interfaces...............................................................................................................22
3.4 Operating modes and master control function ........................................................................23
3.5 PROFIBUS DP cable ..............................................................................................................25
3.6 Accessories .............................................................................................................................26
3.6.1 SIRIUS Soft Starter ES (TIA Portal) .......................................................................................26
4 Mounting and dismantling ..................................................................................................................... 27
4.1 Mounting the 3RW5 communication module ..........................................................................27
4.1.1 Break out the cover of the slot ................................................................................................27
4.1.2 Mount the 3RW5 communication module in the slot of the 3RW5 Soft Starter ......................29
4.2 Removing the 3RW5 communication module ........................................................................30
5 Connection ........................................................................................................................................... 33
5.1 Connecting the bus connector ................................................................................................33
5.2 Removing the bus connector ..................................................................................................35
6 Configuring ........................................................................................................................................... 37
6.1 Configuring the 3RW5 Soft Starter in the PROFIBUS DP system .........................................37
6.2 Configuring the 3RW5 Soft Starter .........................................................................................39
6.2.1 Configuring the 3RW5 Soft Starter in the PROFIBUS DP system .........................................39
6.2.1.1 Configuring the 3RW5 Soft Starter via the command for changing the station address ........39
6.2.1.2 Configuring the 3RW5 Soft Starter using the station address ................................................41
6.2.1.3 Station address .......................................................................................................................43
6.2.1.4 Setting station address via 3RW5 HMI Standard ...................................................................44
6.2.1.5 Baud rate ................................................................................................................................44

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Table of contents

6.2.2 Integrating the 3RW5 Soft Starter into PROFIBUS DP system ............................................. 45
6.2.2.1 Integrating 3RW5 soft starter via HSP in STEP 7 (TIA Portal) .............................................. 45
6.2.2.2 Integrating the 3RW5 Soft Starter with GSD file into the PROFIBUS DP system ................. 46
6.3 Operation on failure of the bus connection to the controller .................................................. 47
7 Messages and diagnostics .................................................................................................................... 49
7.1 LED display ............................................................................................................................ 50
7.1.1 Device LEDs on the 3RW5 communication module .............................................................. 50
7.1.2 Status and error displays ....................................................................................................... 51
7.2 Diagnostics via configuration software of the controller......................................................... 52
7.2.1 Triggering of a diagnostics interrupt (error interrupt) ............................................................. 52
7.2.2 Triggering of a removal and insertion interrupt ...................................................................... 52
7.2.3 Reading out the diagnostics information with STEP 7 ........................................................... 53
7.3 Structure of the slave diagnostics .......................................................................................... 54
7.3.1 Station status 1 to 3 ............................................................................................................... 55
7.3.2 Master PROFIBUS address ................................................................................................... 57
7.3.3 Manufacturer ID ..................................................................................................................... 57
7.3.4 ID-related diagnostics ............................................................................................................ 58
7.3.5 Device-specific diagnostics (module status) .......................................................................... 59
7.3.6 Channel-related diagnostics .................................................................................................. 60
7.3.7 Error types .............................................................................................................................. 61
7.3.8 H status .................................................................................................................................. 62
7.3.9 Interrupts ................................................................................................................................ 63
7.3.9.1 General interrupt section ........................................................................................................ 63
7.3.9.2 Diagnostic data about the state ............................................................................................. 65
7.3.9.3 Module-specific diagnostic data ............................................................................................. 66
7.3.9.4 Channel error entries ............................................................................................................. 67
7.3.9.5 Channel error types ............................................................................................................... 68
7.4 Diagnostics via data sets ....................................................................................................... 70
7.5 Error codes for negative data set acknowledgement............................................................. 71
7.6 Disable or enable group errors .............................................................................................. 73
7.6.1 Disable or enable group error via High Feature 3RW5 HMI .................................................. 73
7.7 Faults and remedial measures............................................................................................... 74
7.8 Messages about the mode ..................................................................................................... 74
8 Maintenance and service ...................................................................................................................... 75
8.1 Firmware update .................................................................................................................... 75
8.1.1 Perform the firmware update using micro SD memory card (3RW5 HMI High Feature)....... 76
8.2 Replacing the 3RW5 communication module ........................................................................ 77
8.3 Restoring factory settings ...................................................................................................... 78
9 Technical data ...................................................................................................................................... 79
9.1 Technical data in Siemens Industry Online Support .............................................................. 79
10 Dimension drawings .............................................................................................................................. 81
10.1 CAx data ................................................................................................................................ 81

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 Table of contents

11 Circuit diagrams .................................................................................................................................... 83

11.1 CAx data .................................................................................................................................83
A Appendix............................................................................................................................................... 85
A.1 Process data and process images ..........................................................................................85
A.2 Data formats ...........................................................................................................................88
A.2.1 Current values as percentages ...............................................................................................88
A.2.2 Statistic data ...........................................................................................................................89
A.2.3 Maximum pointer ....................................................................................................................89
A.3 Data sets .................................................................................................................................90
A.3.1 Byte arrangement ...................................................................................................................91
A.3.2 Specifications ..........................................................................................................................91
A.3.3 Commands ..............................................................................................................................92
A.3.3.1 Data set 93: Commands .........................................................................................................92
A.3.4 3RW5 basic unit (slot 2) ..........................................................................................................93
A.3.4.1 Data set 68: Process image output (PIQ) ...............................................................................93
A.3.4.2 Data set 69: Process image input (PII) ...................................................................................95
A.3.4.3 Data set 92: Soft starter diagnostics (slot 2) ...........................................................................97
A.3.4.4 Data set 94: Measured values ..............................................................................................101
A.3.4.5 Data set 95: Statistic data .....................................................................................................103
A.3.4.6 Data set 96: Maximum pointer ..............................................................................................104
A.3.4.7 Data sets 131, 141, and 151: Parameter basic functions - Set 1, 2, and 3 ..........................106
A.3.4.8 Data sets 132, 142, and 152: Parameter extended functions 1 - Set 1, 2, and 3 ................116
A.3.4.9 Data set 133: Parameter extended functions 2 ....................................................................118
A.3.4.10 Data set 134: Parameter Maintenance .................................................................................119
A.3.5 3RW5 HMI High Feature (slot 3) ..........................................................................................120
A.3.5.1 Data set 92: HMI diagnostics (slot 3) ....................................................................................120
Glossary ............................................................................................................................................. 123
Index................................................................................................................................................... 127

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Table of contents

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6 Manual, 03/2018, A5E35633549002A/RS-AA/001
Siemens Industry Online Support 1
Information and service
At Siemens Industry Online Support you can obtain up-to-date information from our global
support database quickly and simply. To accompany our products and systems, we offer a
wealth of information and services that provide support in every phase of the lifecycle of your
machine or plant – from planning and implementation and commissioning, right through to
maintenance and modernization:
● Product support
● Application examples
● Services
● Forum
● mySupport
Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/)

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Siemens Industry Online Support
1.1 Technical Assistance

Product support
Here you will find all the information and comprehensive know-how for your product:
● FAQs
Our replies to frequently asked questions.
● Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
● Certificates
Clearly sorted according to approving authority, type and country.
● Characteristics
For support in planning and configuring your system.
● Product announcements
The latest information and news concerning our products.
● Downloads
Here you will find updates, service packs, HSPs and much more for your product.
● Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
● Technical data
Technical product data for support in planning and implementing your project.
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)

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 Siemens Industry Online Support
1.1 Technical Assistance

mySupport
With "mySupport", your personal work area, you get the very best out of your Industry Online
Support experience. Everything enables you to find the right information - every time.
The following functions are now available:
● Personal Messages
Your personal mailbox for exchanging information and managing your contacts
● Requests
Use our online form for specific solution suggestions, or send your technical inquiry
directly to a specialist in Technical Support
● Notifications
Make sure you always have the latest information - individually tailored to your needs
● Filter
Simple management and re-use of your filter settings from Product Support and the
Technical Forum
● Favorites / Tagging
Create your own knowledge database by assigning "Favorites" and "Tags" to documents
– simply and efficiently
● Entries last viewed
Clear presentation of your last viewed entries
● Documentation
Configure your individual documentation from different manuals – quickly and without
complications
● Personal data
Change personal data and contact information here
● CAx data
Simple access to thousands of items of CAx data such as 3D models, 2D dimension
drawings, EPLAN macros, and much more

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Siemens Industry Online Support
1.1 Technical Assistance

1.1 Technical Assistance

Using the support request form in Online Support you can send your query directly to our
Technical Assistance. After describing your query in a few guided steps, you will immediately
be provided with possible suggestions for solving the problem.

Technical Telephone: +49 (0) 911-895-5900 (8:00 a.m. - 5:00 p.m. CET)
Assistance: Fax: +49 (0) 911-895-5907
E-mail (mailto:[email protected])
Internet (https://support.industry.siemens.com/my/WW/en/requests#createRequest)

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 Siemens Industry Online Support
1.2 Additional documentation

1.2 Additional documentation

Manuals / online help

At this point, you will find further manuals and online helps that may be of interest to you for
your automation system. They are available to download from the Internet free of charge.
You can create your own individual system documentation in mySupport.
● 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404)
● Manual for the 3RW52 soft starter
(https://support.industry.siemens.com/cs/ww/en/view/109753751)
● Manual for the 3RW55 soft starter
(https://support.industry.siemens.com/cs/ww/en/view/109753752)
● Manuals for the 3RW5 soft starter
(https://support.industry.siemens.com/cs/ww/en/ps/16212/man)
● Manual for the 3RW5 PROFIBUS communication module
(https://support.industry.siemens.com/cs/ww/en/view/109753753)
● Manual for the 3RW5 PROFINET communication module
(https://support.industry.siemens.com/cs/ww/en/view/109753754)
● Manual for the 3RW5 Modbus TCP communication module
(https://support.industry.siemens.com/cs/ww/en/view/109753755)
● SIMATIC NET PROFIBUS Network Manual
(https://support.industry.siemens.com/cs/ww/en/view/35222591)
● Programming manual "From PROFIBUS DP to PROFINET IO"
(https://support.industry.siemens.com/cs/ww/en/view/19289930)
● "System Software for S7-300/400, System and Standard Functions" reference manual
(https://support.industry.siemens.com/cs/ww/en/view/1214574)
● Online help for SIRIUS Soft Starter ES (TIA Portal)
● Online help for STEP 7
● EMC Guide (http://www.siemens.com/emc-guideline)
● UL Guide (http://www.siemens.com/UL508A)
● IEC Guide (http://www.siemens.com/iec60204)

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Siemens Industry Online Support
1.3 Siemens Industry Online Support app

Interesting links
● Manuals in Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/man)
● FAQs for 3RW5 soft starters
(https://support.industry.siemens.com/cs/ww/en/ps/16212/faq)
● Downloads for 3RW5 soft starters
(https://support.industry.siemens.com/cs/ww/en/ps/16212/dl)
● Product support for STEP 7 (TIA Portal)
(https://support.industry.siemens.com/cs/ww/en/ps/14672)
● Premium Efficiency - Efficiency class IE3
(http://w3.siemens.com/mcms/topics/en/application-
consulting/ie3ready/Pages/Default.aspx)

1.3 Siemens Industry Online Support app

Siemens Industry Online Support app

You can use the Siemens Industry Online Support app to access all the device-specific
information available on the Siemens Industry Online Support portal for a particular article
number, including operating instructions, manuals, datasheets, FAQs etc.
The Siemens Industry Online Support app is available for iOS, Android or Windows Phone
devices. You can download the app from the following links:

Link for Android Link for iOS Link for Windows Phone

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Safety notes 2
2.1 Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines, and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be
connected to an enterprise network or the internet if and to the extent such a connection is
necessary and only when appropriate security measures (e.g. firewalls and/or network
segmentation) are in place.
For additional information on industrial security measures that may be implemented, please
visit:
https://www.siemens.com/industrialsecurity
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity.

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Safety notes
2.2 ESD Guidelines

2.2 ESD Guidelines

ESD
All electronic modules are equipped with large-scale integrated ICs or components. Due to
their design, these electronic elements are highly sensitive to overvoltage, and thus to any
electrostatic discharge.
The acronym ESD has become the established designation for such Electrostatic Sensitive
Devices. This is also the international abbreviation for such devices.
ESD modules are identified by the following symbol:

NOTICE
Electrostatic discharge
ESD devices can be destroyed by voltages well below the threshold of human perception.
These static voltages develop when you touch a component or electrical connection of a
device without having discharged your own body. The electrostatic discharge current may
lead to latent failure of a module, that is, this damage may not be apparent immediately, but
in operation may cause malfunction.

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 Safety notes
2.2 ESD Guidelines

Electrostatic charging
Anyone who is not connected to the electrical potential of their surroundings can be
electrostatically charged.
The diagram below shows the maximum electrostatic voltage which may build up on a
person coming into contact with the materials specified in the diagram. These values
correspond to IEC 801-2 specifications.

Basic protective measures against electrostatic discharge

● Make sure the grounding is good:
When working with electrostatically sensitive devices, make sure that the person, the
workstation and the packaging are properly grounded. In this way, you can avoid
becoming electrostatically charged.
● Avoid direct contact:
You should only touch ESD components if this is unavoidable (for example, during
maintenance work). Handle the modules without touching any chip pins or PCB traces. In
this way, the discharged energy cannot reach or damage sensitive devices.
Discharge your body before you start taking any measurements on a module. Do so by
touching grounded metallic parts. Use only grounded measuring instruments.

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Safety notes
2.3 Data security in automation

2.3 Data security in automation

The topic of data security and access protection (security) is becoming more and more
important in industrial environments. Increased networking of entire industrial plants, vertical
integration and networking of the levels within a company, and new technologies, such as
remote maintenance, are resulting in more increased requirements for protection of the
industrial plant. Security is the generic term for all protection measures:
● Loss of confidentiality due to unauthorized accessing of data
● Loss of integrity due to data manipulation
● Loss of availability due to destruction of data
To provide protection from manipulation in sensitive plant and production networks, it is not
enough to apply data security solutions for offices to industrial applications without any
adaptation.

Requirements
The special requirements of communication in an industrial environment (e.g.
communication in real time) result in additional requirements for security in industrial use:
● Protection against interaction between automated cells
● Protection of network segments
● Protection from unauthorized access
● Scalability of the security functionality
● No influence on the network structure.

Threats
Threats can arise from external and internal manipulation. Loss of data security is not always
caused by deliberate actions.
Internal threats arise due to:
● Technical faults
● Operating errors
● Errors in programs
This internal hazards are compounded by external threats. The external hazards do not differ
from the known threats in the office environment:
● Computer viruses and computer worms
● Trojan horses
● Unauthorized access
● Password phishing.
Password phishing means attempting to get a user to divulge access data and passwords by
masquerading as a different identity in an e-mail.

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 Safety notes
2.3 Data security in automation

Precautions
The most important precautions against manipulation and loss of data security in an
industrial environment are:
● Filtering and verification of data traffic through virtual private networks (VPN). A virtual
private network is used to exchange private data in a public network (e.g. the Internet).
The most common VPN technology is IPsec. IPsec is a collection of protocols based on
the IP protocol at the network layer.
● Segmentation into protected automation cells. The aim of this concept is to protect
devices in the network through security modules. A group of protected devices forms a
protected automation cell. Only security modules in the same group or the device
protected by you can be interchanged.
● Authentication (identification) of the networked devices. The security modules identify
themselves to each other via a secure (encrypted) channel using authentication
procedures. This prevents access to a protected segment by unauthorized persons from
outside.
● Encryption of the data traffic. The confidentiality of the data is ensured by encrypting the
data traffic. For this purpose, every security module is given a VPN certificate which
includes the encryption key.

VDI guidelines on information security in industrial automation

The VDI/VDE Association of German Engineers "Measurement and Automation" has
published a guideline for implementation of a security architecture in the industrial
environment in the VDI guideline "VDI/VDE 2182 Sheet 1, IT Security for Industrial
Automation - General Model". You will find the guideline under "VDI Standards" on the VDI
home page: VDI guidelines (http://www.vdi.de/43460.0.html)

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Safety notes
2.4 Recycling and disposal

2.4 Recycling and disposal

For environmentally friendly recycling and disposal of your old device, please contact a
company certified for the disposal of electronic waste and dispose of the device in
accordance with the regulations in your country.

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Description 3
You can equip SIRIUS soft starters of the 3RW5 series with an optional
3RW5 communication module and therefore also with network functionality. Using the
3RW5 communication module, you integrate the 3RW5 soft starters into the associated
network environment with their complete functionality.
The 3RW5 soft starters have a slot for fitting the 3RW5 communication modules.

Preconditions for using the 3RW5 communication modules on the 3RW5 soft starter
When operating in an automation system:
● Programmable logic controller (PLC, e.g. SIMATIC S7-1500)
● PC / programming device with installed controller configuration software (e.g. STEP 7
with HSP or GSD file)
● Parameterization software (e.g. SIRIUS Soft Starter ES (TIA Portal)) (optional)
For exclusive use of SIRIUS Soft Starter ES (TIA Portal) via the 3RW5 communication
module:
● PC with SIRIUS Soft Starter ES (TIA Portal) Premium
Basic knowledge of the following areas:
● General electrical engineering
● Drive technology
● Automation technology
● Handling the automation system and the software used

Target group
The manual is intended for everyone involved in the following tasks:
● Planning and configuring systems
● Installation
● Commissioning
● Service and maintenance

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Description
3.1 Hardware configuration

3.1 Hardware configuration

3RW5 PROFIBUS communication module with article number 3RW5980-0CP00:

① Mounting hole
② LED display
③ Plug-in connection to the basic unit
④ Fieldbus connection (9-pin SUB-D socket)

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 Description
3.2 PROFIBUS DP functions

3.2 PROFIBUS DP functions

PROFIBUS DP
PROFIBUS DP is an open bus system in accordance with the standard
IEC 61784-1:2002 Ed1 CP 3/1 with the transmission protocol "DP" (distributed peripherals or
I/Os). The "DP" is a high-speed protocol for cyclic data exchange between the controller and
the distributed I/O systems.
Physically, PROFIBUS DP is an electrical network based on a shielded twisted-pair cable.
PROFIBUS DP has the following properties:
● Hierarchical master-slave principle
● Transfer rate up to max. 12 MBit/s

Functionality of the 3RW5 communication module

● DPV0 slave
● DPV1 slave
● S7V1 slave
● Operation behind a Y-Link
● Operation in redundant controllers
● Diagnostic interrupt

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Description
3.3 Interaction interfaces

3.3 Interaction interfaces

① SIRIUS 3RW5 soft starter (illustration similar)

② LED display on 3RW5 soft starter
③ PROFIBUS (via 3RW5 PROFIBUS communication module)
④ PC or programming device with configuration software of the controller (e.g. STEP 7)
⑤ Programmable logic controller (e.g. SIMATIC S7-1500)
⑥ PC with SIRIUS Soft Starter ES (TIA Portal) Premium via 3RW5 communication module
⑦ Motor
⑧ PC with SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature
⑨ 3RW5 HMI High Feature (accessories depend on 3RW5 soft starter)
⑩ 3RW5 HMI Standard (accessories depend on 3RW5 soft starter)

Options for data transfer

3RW5 HMI High 3RW5 HMI SIRIUS Soft Fieldbus via 3RW5 3RW5 soft starter
Feature Standard Starter ES communication
(TIA Portal)1) module
Monitoring ✓ ✓ ✓ ✓ (via user LEDs
program)
Diagnostics ✓ ✓ ✓ ✓ LEDs
Control ✓ ✓ ✓ ✓ Via input IN
Parameterization o -2) o o o

o: Depends on the 3RW5 soft starter

1) Via local interface on the 3RW5 HMI High Feature or via 3RW5 communication module
2) Station address is adjustable.

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 Description
3.4 Operating modes and master control function

3.4 Operating modes and master control function

The following modes are available (in ascending order of priority):

Operating mode Control source Control of the 3RW5 soft starter Priority
Automatic Fieldbus PLC controls Lowest
Manual - - Connection abort ↓
operation bus PC controls Fieldbus SIRIUS Soft Starter ES (TIA Portal) Premium controls ↓
Manual - - Connection abort (depending on the 3RW5 soft starter ↓
operation local and parameterization)
Input controls Digital inputs Input actions control ↓
3RW5 HMI 3RW5 HMI 3RW5 HMI controls ↓
controls
PC controls Local interface SIRIUS Soft Starter ES (TIA Portal) controls Highest

If the connection to the control source is aborted, the control priority automatically switches
back to the lowest priority of the current mode.
Depending on the 3RW5 soft starter and the parameter assignment, the lowest priority in
operating mode "Manual operation local" is "Input controls" in the following cases:
● 3RW52 soft starter
● 3RW55 soft starter with one of the following parameter assignments:
– Input action "Manual operation local" is parameterized and switched on.
– A controlling input action (e.g. "Motor CW") is parameterized, but the input action
"Manual operation local" is not parameterized.

Sets the operating mode

A higher-priority mode can actively take over as master control from a lower-priority mode at
any time; the reverse is not possible.
The master control function can only be returned to the mode with the lowest priority. Control
sources with higher priority must take the master control function from the mode with the
lowest priority.
A mode with lower priority can only take the master control function back while the motor is
switched off.

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Description
3.4 Operating modes and master control function

The mode with higher priority takes over or receives the master control function from the
current mode in the following ways:
● The mode with higher priority actively takes over the master control function:
– Digital inputs: By switching on the input action "Manual operation local", if this is
parameterized (depending on the 3RW5 soft starter).
– 3RW5 HMI: With the action "LOCAL / REMOTE"
– SIRIUS Soft Starter ES (TIA Portal)
● If the input action "Manual operation local" is not parameterized or available (depending
on the 3RW5 soft starter), the digital inputs obtain the master control function from a
mode of lower priority in one of the following ways:
– Via the "Manual operation local - input controls" bit in the process image outputs (PIQ)
(Page 85).
– SIRIUS Soft Starter ES (TIA Portal)
The mode with the lowest priority receives or takes over the master control function from the
current mode in the following ways:
● The mode with higher priority actively returns the master control function:
– Digital inputs: By switching off the input action "Manual operation local", if this is
parameterized (depending on the 3RW5 soft starter).
– 3RW5 HMI: With the action "LOCAL / REMOTE"
– SIRIUS Soft Starter ES (TIA Portal)
● If the input action "Manual operation local" is not parameterized or available (depending
on the 3RW5 soft starter), the mode with the lowest priority can actively obtain the master
control function from the digital inputs or on connection abort:
– Via the "Manual operation local - input controls" bit in the process image outputs (PIQ)
(Page 85).
– SIRIUS Soft Starter ES (TIA Portal)

Messages about the mode

You will find more information on messages in chapter Messages about the mode (Page 74).

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 Description
3.5 PROFIBUS DP cable

3.5 PROFIBUS DP cable

For connection, use only angled industrial 9-pin SUB-D bus connectors (RS 485).

Illustration similar

NOTICE
Damage to the cable, bus connector and 3RW5 communication module
If you use unsuitable bus connectors, the following can happen:
• The hinged cover of the 3RW5 soft starter does not close.
• The connecting cable is impermissibly bent.
• The bus connector or the 3RW5 communication module is damaged.
Use bus connectors with a right-angled cable outlet and dimensions that match the
recommended bus connector. Use only one bus connector. If necessary, use bus
connectors with two cable inputs.

Recommended bus connector

Article number Description

6ES7972-0BB52-0XA0 SIMATIC DP, bus connector for PROFIBUS up to 12 Mbit/s 90-degree
angle cable outlet, insulation displacement technology Fast Connect, with
PG socket 15.8 x 59 x 35.6 MM (WXHXD)
6ES7972-0BA52-0XA0 SIMATIC DP, bus connector for PROFIBUS up to 12 Mbit/s 90-degree
angle cable outlet, insulation displacement technology Fast Connect,
without PG socket 15.8 x 59 x 35.6 MM (WXHXD)
6ES7972-0BB12-0XA0 SIMATIC DP, bus connector for PROFIBUS up to 12 Mbit/s 90-degree
angle cable outlet, 15.8x 64x 35.6mm (WxHxD), terminat. resist. with
isolat. function, with PG socket
6ES7972-0BA12-0XA0 SIMATIC DP, bus connector for PROFIBUS up to 12 Mbit/s 90-degree
angle cable outlet, 15.8x 64x 35.6mm (WxHxD), terminat. resist. with
isolat. function, without PG socket

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Description
3.6 Accessories

3.6 Accessories

3.6.1 SIRIUS Soft Starter ES (TIA Portal)

SIRIUS Soft Starter ES (TIA Portal) is the central software for configuration, commissioning,
operation, and diagnostics of 3RW5 soft starters.
You connect your PC / programming device to the 3RW5 soft starter via the local interface
on the 3RW5 HMI High Feature.
By displaying all operating data, service data and diagnostics data, SIRIUS Soft Starter ES
(TIA Portal) supplies reliable information, helping to avoid faults, or to quickly locate and
eliminate them if they occur.
With the premium license, 3RW5 soft starters can also be parameterized and diagnosed
from a central location via a communication module.
SIRIUS Soft Starter ES (TIA Portal) can be downloaded from the Internet
(https://support.industry.siemens.com/cs/ww/en/ps/24231/dl).

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Mounting and dismantling 4
4.1 Mounting the 3RW5 communication module

Requirements
● 3RW5 soft starter

NOTICE
Damage to property due to electrical voltage
Switch off the power to the 3RW5 soft starter before starting work (main and control supply
voltage).

Procedure
1. Break out the cover of the slot. (Page 27)
2. Mount the 3RW5 communication module. (Page 29)

Result
You have mounted the 3RW5 communication module in the 3RW5 soft starter, which you
can connect to the fieldbus (Page 33) via the 3RW5 communication module.

4.1.1 Break out the cover of the slot

Requirements
● Sharp, robust knife or diagonal cutter

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Mounting and dismantling
4.1 Mounting the 3RW5 communication module

Procedure

CAUTION
Sharp edges.
Risk of injury from sharp edges or burrs.
Make sure that there are no sharp-edged burrs on the connecting webs and the preset
breaking points after knocking out. If necessary, deburr these spots professionally to avoid
injury.

NOTICE
Damage to property
Hold the cover tight so that it does not fall into the interior.
Ensure that no further foreign matter can get into the slot.

Illustration similar
A View at an angle from above.
B View at an angle from below.

1. Cut through the connecting webs of the cover. Use a sharp and robust knife or a diagonal
cutter.
2. Lift the cover with a finger on the top side of the device and break the cover at the preset
breaking point toward the outside.
3. Press the second part of the cover toward the interior of the device and break the cover
inward at the preset breaking point.

Result
You can mount the 3RW5 communication module in the slot of the 3RW5 soft starter.

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 Mounting and dismantling
4.1 Mounting the 3RW5 communication module

4.1.2 Mount the 3RW5 communication module in the slot of the 3RW5 Soft Starter

Requirements
● Screwdriver PH1

Note
A magnetic screwdriver simplifies assembly.

Procedure

Illustration similar

1. Push the 3RW5 communication module into the slot.

2. Secure the 3RW5 communication module with the fastening screws supplied at the lower
and upper mounting holes.

Result
You have mounted the 3RW5 communication module in the 3RW5 soft starter, which you
can connect to the fieldbus (Page 33) via the 3RW5 communication module.

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Mounting and dismantling
4.2 Removing the 3RW5 communication module

4.2 Removing the 3RW5 communication module

Requirements
● Removed bus connector (Page 35)
● Screwdriver PH1
● Slotted screwdriver with blade width 5.5 to 8 mm

NOTICE
Damage to property due to electrical voltage
Switch off the power to the 3RW5 soft starter before starting work (main and control supply
voltage).

Note
A magnetic screwdriver simplifies disassembly.

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 Mounting and dismantling
4.2 Removing the 3RW5 communication module

Procedure

NOTICE
Damage to property
Ensure that no foreign matter can get into the slot.

Illustration similar

1. Remove the fastening screws from 3RW5 communication module.

2. There is a small gap above the upper mounting hole on the 3RW5 communication
module between the 3RW5 communication module and the 3RW5 soft starter. Insert the
slotted screwdriver into this gap from above.
3. Turn the slotted screwdriver 90°. The turning movement lifts the 3RW5 communication
module slightly out of the slot of the 3RW5 soft starter.
4. Pull the 3RW5 communication module out of the slot of the 3RW5 soft starter with your
fingers.

Result
You have removed the 3RW5 communication module and can now mount another
3RW5 communication module.

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Mounting and dismantling
4.2 Removing the 3RW5 communication module

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Connection 5
5.1 Connecting the bus connector

Requirements
● Mounted 3RW5 communication module
● Bus connector (Page 25)
● Screwdriver (size depends on the the bus connector)
● Cable tie

Note
Malfunctions caused by EMC interference
The purpose of shielding cables is to attenuate (dampen) magnetic, electrical or
electromagnetic interference fields. Connect the cable shield of the fieldbus cable to system
ground with low impedance to that interference currents on the cable shield can be
conducted to ground.
Generally follow the instructions in the EMC Guide (http://www.siemens.com/emc-guideline)
and implement the measures stated in it for shielding the cables and for connecting the
shield.

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Connection
5.1 Connecting the bus connector

Procedure

Illustration similar

1. Plug the bus connector of the cable into the socket of the 3RW5 communication module.
2. Secure the bus connector on the socket of the 3RW5 communication module with the
fastening screws.
3. Secure the cable with a cable tie.

Note
Terminating resistor
Set the terminating resistor for the first and last device in the PROFIBUS DP segment.

Result
The 3RW5 communication module is now properly mounted and connected. You can
integrate the 3RW5 soft starter into the associated network environment.

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 Connection
5.2 Removing the bus connector

5.2 Removing the bus connector

Requirements
● Diagonal cutter
● Screwdriver (size depends on the the bus connector)

Procedure

Illustration similar

1. Carefully cut through the cable ties with a diagonal cutter and remove the cable tie. Take
care that you do not damage the cable.
2. Remove the fastening screws from the bus connector.
3. Pull the bus connector of the cable out of the socket of the 3RW5 communication module.

Result
You have disconnected the 3RW5 communication module from the bus connection.

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Connection
5.2 Removing the bus connector

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Configuring 6
6.1 Configuring the 3RW5 Soft Starter in the PROFIBUS DP system

Requirements
● Mounted 3RW5 PROFIBUS communication module
The 3RW5 soft starter automatically detects the presence of the 3RW5 communication
module when it is switched on.
● PROFIBUS DP system
– Class 1 DP master (programmable logic controller, e.g. SIMATIC S7-1500)
– Class 2 DP master (PC / programming device)
– DP slave (3RW5 PROFIBUS communication module)
● Configuration software of the controller (e.g. STEP 7 with HSP or GSD file)
● Parameterization software (e.g. SIRIUS Soft Starter ES (TIA Portal)) (optional)

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Configuring
6.1 Configuring the 3RW5 Soft Starter in the PROFIBUS DP system

Procedure
1. Configure the 3RW5 soft starter in the PROFIBUS DP system.
The following procedures are possible:
– Configuring the 3RW5 Soft Starter via the command for changing the station address
(Page 39)
– Configuring the 3RW5 Soft Starter using the station address (Page 41)
2. Parameterize the 3RW5 soft starter. In particular, note the information in chapter
Operation on failure of the bus connection to the controller (Page 47). You will find more
information on parameterization in the Manual of the 3RW5 soft starter.
Depending on the selection and equipment of the 3RW5 soft starter, you can
parameterize the 3RW5 soft starter in different ways via the 3RW5 communication
module:
– SIRIUS Soft Starter ES (TIA Portal) Premium on PC with PROFIBUS DP connection
– Configuration software of the controller on PC / programming device with
PROFIBUS DP connection

Note
With the GSD file, you can set only values for parameter set 1 (PS 1) and parameters
(e.g. input action) that are independent of the parameter set. For PS 2 and PS 3, the
default values are used.

Note
During parameterization, it is possible to select impossible combinations of
interdependent values. The diagnosis "InvalidParameter" is then indicated in data set 92
of the 3RW5 basic unit (slot 2) (Page 97). You will find the dependencies of the
parameters in the Manual of the 3RW5 soft starter.

Result
The 3RW5 soft starter is linked into the PROFIBUS DP system as a DP slave and
parameterized. You can program the controller and commission the 3RW5 soft starter in the
PROFIBUS DP system.

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 Configuring
6.2 Configuring the 3RW5 Soft Starter

6.2 Configuring the 3RW5 Soft Starter

6.2.1 Configuring the 3RW5 Soft Starter in the PROFIBUS DP system

6.2.1.1 Configuring the 3RW5 Soft Starter via the command for changing the station address

Requirements
● Connection of the 3RW5 soft starter via PROFIBUS
● Switched on control supply voltage on the 3RW5 soft starter
● The configuration software of the controller supports the command for changing the
station address.

Note
STEP 7 (TIA Portal)
If you use STEP 7 (TIA Portal), you require a 3RW5 HMI. Pay particular attention to
chapter Configuring the 3RW5 Soft Starter using the station address (Page 41).

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Configuring
6.2 Configuring the 3RW5 Soft Starter

Procedure

... : Steps to be taken in the procedure

① Programmable logic controller / DP master (e.g. SIMATIC S7-1500)
② PC or programming device with configuration software of controller
③ PROFIBUS
④ SIRIUS 3RW5 soft starter / DP slave

1. Integrate the 3RW5 soft starter into the PROFIBUS DP system. (Page 46)
Note the information in chapter Station address (Page 43).
2. Change the station address of the DP slave in the configuration software of the controller
and transfer the station address into the 3RW5 soft starter.
Note the information in chapter Station address (Page 43).
3. Load the configuration into the DP master.

Result
The 3RW5 soft starter is configured in the PROFIBUS DP system and can communicate with
other PROFIBUS devices via the 3RW5 PROFIBUS communication module.

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 Configuring
6.2 Configuring the 3RW5 Soft Starter

6.2.1.2 Configuring the 3RW5 Soft Starter using the station address

Requirements
● Input device (3RW5 HMI, PC)
● Switched on control supply voltage on the 3RW5 soft starter

Procedure

... : Steps to be taken in the procedure

① Programmable logic controller / DP master (e.g. SIMATIC S7-1500)
② PC or programming device with configuration software of the controller and SIRIUS Soft Starter
ES (TIA Portal) Premium (optional)
③ PROFIBUS
④ 3RW5 HMI Standard (accessories depend on 3RW5 soft starter)
⑤ SIRIUS 3RW5 soft starter / DP slave
⑥ PC with SIRIUS Soft Starter ES (TIA Portal)
⑦ 3RW5 HMI High Feature (accessories depend on 3RW5 soft starter)

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Configuring
6.2 Configuring the 3RW5 Soft Starter

1. Set a station address on the 3RW5 soft starter.

The following procedures are possible:
– Via SIRIUS Soft Starter ES (TIA Portal) over the LAN interface on the 3RW5 HMI High
Feature
– Via the 3RW5 HMI High Feature
Menu: "Parameter > Communication > PROFIBUS > Station address"
You will find more information on operating the 3RW5 HMI High Feature in the Manual
of the 3RW5 soft starter.
– Via the standard 3RW5 HMI (Page 44)
Note the information in chapter Station address (Page 43).
2. Integrate the 3RW5 soft starter into the PROFIBUS DP system.
The following procedures are possible:
– Integrating 3RW5 soft starter via HSP in STEP 7 (TIA Portal) (Page 45)
– Integrating the 3RW5 Soft Starter with GSD file into the PROFIBUS DP system
(Page 46)
3. Enter the station address of the DP slave that is set on the 3RW5 soft starter in the
configuration software of the controller.
Note the information in chapter Station address (Page 43).
4. Load the configuration into the DP master.

Result
The 3RW5 soft starter is configured in the PROFIBUS DP system and can communicate with
other PROFIBUS devices via the 3RW5 PROFIBUS communication module.

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 Configuring
6.2 Configuring the 3RW5 Soft Starter

6.2.1.3 Station address

Before the 3RW5 soft starter can be addressed as a DP slave by a DP master, it must have
a station address. The station address of the 3RW5 soft starter must match the station
address in the configuration so that the DP master can communicate.

Selection of the station address

Observe the following points when selecting the station address:
● 3RW5 soft starters are preset to station address 126 as the factory default. Set another
station address during configuration.
● The station address can be set in a range from 1 to 125.

Assigning or setting station address

If you assign the station address to the 3RW5 soft starter online or set it directly in the
3RW5 soft starter, the station address is stored in the 3RW5 soft starter. The 3RW5 soft
starter is accessible via the assigned or set station address after a restart of the
3RW5 communication module and can be addressed by a DP master.

Note
STEP 7 (TIA Portal)
If you use STEP 7 (TIA Portal), you require a 3RW5 HMI. In this respect, note the
configuration using the station address.

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Configuring
6.2 Configuring the 3RW5 Soft Starter

6.2.1.4 Setting station address via 3RW5 HMI Standard

Requirements
● Access protection to 3RW5 HMI Standard is not active or has been removed.
● 3RW52 soft starter
● Information in chapter Station address (Page 43).

Procedure
1. Select the menu item "PBADR".
You will find more information on operating the 3RW5 HMI Standard in the Manual of the
3RW5 soft starter.
2. Press and hold a navigation key until you can set the first digit of the station address.
3. Set the selected digit of the station address.
4. Press and hold a navigation key until you can set the next digit of the station address.
5. Set the complete station address.
6. Press and hold a navigation key to confirm the station address.

Result
The set station address is stored in the 3RW5 soft starter. The 3RW5 soft starter is
accessible via the set station address after a restart of the 3RW5 communication module
and can be addressed by a DP master.

6.2.1.5 Baud rate

The baud rate of the PROFIBUS connection is set automatically. You can display the current
baud rate on the High Feature 3RW5 HMI.
Menu: "Parameter > Communication > PROFIBUS > Baud rate"

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 Configuring
6.2 Configuring the 3RW5 Soft Starter

6.2.2 Integrating the 3RW5 Soft Starter into PROFIBUS DP system

6.2.2.1 Integrating 3RW5 soft starter via HSP in STEP 7 (TIA Portal)

Requirements
● STEP 7 (TIA Portal)
● Hardware Support Package (HSP)

Procedure
1. Install the file from the Hardware Support Package (HSP).
After installation, you will find the 3RW5 soft starter in the HW Catalog of STEP 7
(TIA Portal).
2. Select the required 3RW5 soft starter from the HW catalog by means of the article
number.
3. Add the 3RW5 PROFIBUS communication module from the HW catalog.
4. Connect the 3RW5 PROFIBUS communication module of the 3RW5 soft starter to the
PROFIBUS DP system or the controller.

Result
The 3RW5 soft starter is integrated into the PROFIBUS DP system as a DP slave in STEP 7
(TIA Portal).
You can also integrate the 3RW5 soft starter via the GSD file in STEP 7 (TIA Portal).
(Page 46)

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Configuring
6.2 Configuring the 3RW5 Soft Starter

6.2.2.2 Integrating the 3RW5 Soft Starter with GSD file into the PROFIBUS DP system

Requirements
● Configuration software of the controller (e.g. STEP 7)
● GSD file
PROFIBUS GSD file (https://support.industry.siemens.com/cs/ww/en/ps/16212/dl)

Procedure
1. Install the GSD file.
After installation, you will find the 3RW5 soft starter in the configuration software of the
controller under "Additional field devices" (e.g. for STEP 7 in the HW Catalog).
2. Select the 3RW5 soft starter in the configuration software of the controller.
3. Insert the 3RW5 soft starter into the PROFIBUS DP system.

Result
The 3RW5 soft starter is integrated into the PROFIBUS DP system as a DP slave in the
configuration software of the controller.

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 Configuring
6.3 Operation on failure of the bus connection to the controller

6.3 Operation on failure of the bus connection to the controller

An interruption in the connection between the 3RW5 soft starter and the controller must not
result in an undefined plant status.
Depending on the 3RW5 soft starter, you can set parameters that define the behavior of the
3RW5 soft starter on interruption of the connection with the controller in "Automatic" mode.
The 3RW52 soft starter does not support the parameters. If there is a connection interruption
to the controller, all the bits of the process image outputs (PIQ) are set to 0.
Parameters

Parameters Description
Response to With this parameter, you define how the 3RW5 soft starter will behave if a CPU / master stop
CPU / Master Stop occurs:
• Last value

The 3RW5 soft starter does not change the process image output. The current control
commands are retained.
• Substitute value (factory setting)

The process image output of the 3RW5 soft starter is automatically changed to the values
defined in the following parameter "Substitute value".
Substitute value* In the event of a bus failure, the 3RW5 soft starter is controlled by a corresponding substitute
process image output (depending on the 3RW5 soft starter).
• Motor CW
• Motor CCW
• Reset
• Emergency start
• Creep speed
• Output 1
• Output 2
• Parameter set bit 0
• Parameter set bit 1
• Disable Quick-stop
• Output 3
• Pump cleaning - mode
• Manual operation local - input controlled
• Use alternative stopping mode
• Motor standstill

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Configuring
6.3 Operation on failure of the bus connection to the controller

Parameters Description
Parameters of • Activated
CPU / master disabled
The soft starter acknowledges to the controller the correct receipt of all the parameter values
sent to it by the controller via cyclic and acyclic communication channels. The 3RW5 soft
starter then rejects these values. This prevents overwriting of the parameters stored in the
3RW5 soft starter.
• Deactivated (factory setting)

The parameters set on the 3RW5 soft starter are overwritten on bus startup by the values
stored in the configuration software of the controller.
* In the 3RW5 HMI High Feature, the parameter is only visible if "Substitute value" is selected in the parameter "Response
to CPU / Master Stop".

Setting options
You can set the parameters in the following ways:
● SIRIUS Soft Starter ES (TIA Portal) Premium via 3RW5 communication module
● SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature
● 3RW5 HMI High Feature
Menu: "Parameter > Soft Starter > Additional parameters > Operation with CPU / master"
You will find more information on operating the 3RW5 HMI High Feature in the Manual of
the 3RW5 soft starter.
● Starting parameters for start-up of the automation system
● User program via data set 131 (Page 106)

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Messages and diagnostics 7
The 3RW5 communication module provides you with the following diagnostics options:
● LED display (Page 50)
● 3RW5 HMI High Feature
Menu: "Diagnostics > Communication"
You will find more information on operating the 3RW5 HMI High Feature in the Manual of
the 3RW5 soft starter.
● SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature
● SIRIUS Soft Starter ES (TIA Portal) Premium via 3RW5 communication module
● Controller (e.g. SIMATIC S7-1500)
– Configuration software of the controller (e.g. STEP 7) (Page 52)
– User program via data sets (Page 70)
Pay particular attention to chapter Structure of the slave diagnostics (Page 54).
You will find faults and remedial measures for the 3RW5 communication module in chapter
Faults and remedial measures (Page 74).

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Messages and diagnostics
7.1 LED display

7.1 LED display

7.1.1 Device LEDs on the 3RW5 communication module

The diagnostics of the 3RW5 communication module is displayed by LEDs on the
3RW5 communication module under the hinged cover of the 3RW5 soft starter. The LEDs
briefly light up simultaneously at the start-up of the 3RW5 communication module (LED test).

LED display on the 3RW5 communication module

① DIAG (red / green)

② BUS (red / green)

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 Messages and diagnostics
7.1 LED display

7.1.2 Status and error displays

LED "DIAG"

State Meaning
Device exchanging data with the DP master

Lights up green
• The 3RW5 soft starter is not configured.

Flashes green • The 3RW5 communication module is starting.

• The 3RW5 communication module is being parameterized.
• Factory settings are being restored
Hardware or firmware defective.

Lights up red
• Group error (only if the 3RW5 communication module is malfunctioning)

Flashes red • Switchover from old to new firmware after firmware update (flashes briefly)
The "node flash test" was activated.

Flashes green / red

No supply voltage available.
Off

"Bus" LED

State Meaning
Device performing data exchange.

Lights up green
Bus error

Lights up red
• Configuring error

Flashes red • Switchover from old to new firmware after firmware update (flashes briefly)

• Device not performing data exchange (e.g. controller is in stop state).

Off • No supply voltage available.

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Messages and diagnostics
7.2 Diagnostics via configuration software of the controller

7.2 Diagnostics via configuration software of the controller

When a certain fault occurs, the 3RW5 soft starter as an DP slave generates an interrupt
and sends it to the DP master. The CPU of the controller then interrupts processing of the
user program and calls up interrupt OBs automatically. The OB number and start information
already provide you with information on the cause and type of fault. Independently of this,
the diagnostic state of the DP slave is maintained in the ID-related, device-related, and the
channel-related diagnostics.
After acknowledgment of the interrupt, a new interrupt is possible.
The 3RW5 communication module supports the following interrupts:
● Diagnostic interrupt (error interrupt)
● Removal and insertion interrupt (3RW55 soft starter)

Note
Interrupt
If you operate the 3RW5 soft starter with a DPV0 master or as a DPV0 slave, no interrupts
are generated. Prerequisite is operation as a DPV1 or S7V1 slave

7.2.1 Triggering of a diagnostics interrupt (error interrupt)

In the case of a coming or going event, with appropriate parameterization (Page 73), the
3RW5 soft starter triggers a diagnostic interrupt (error interrupt).
The CPU of the controller then interrupts processing of the user program and processes the
diagnostics interrupt OB (OB 82). The interrupt triggering event is logged in the start
information of the diagnostic interrupt OB. Depending on the model, the controller switches
to the "STOP" operating state if the diagnostics interrupt OB is not available.

7.2.2 Triggering of a removal and insertion interrupt

The removal and insertion interrupt is only triggered by removal or insertion of the
3RW5 HMI High Feature and only supported by the 3RW55 soft starter.
On a removal and insertion interrupt, the controller CPU interrupts processing of the user
program and processes the removal and insertion OB (OB 83). The interrupt triggering event
is logged in the start information of the removal and insertion interrupt OB.

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7.2 Diagnostics via configuration software of the controller

7.2.3 Reading out the diagnostics information with STEP 7

In an automation system with a SIMATIC S7 controller as the DP master, you can read out
the diagnostics as follows (depending on the controller):
● HW Config: Slave diagnostics as plain text on the STEP 7 user interface
● SFC 13 (DP NRM_DG): Reading out slave diagnostics
● SFC 59 (RD_REC): Reading out data sets of the S7 diagnostics
● SFB 52 (RDREC): Reading data sets from the DP slave
● SFB 54 (RALRM): Receiving interrupts from the interrupt OBs

More information
You can find more information in the Online Help for STEP 7 and in the corresponding
manuals for PROFIBUS.

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Messages and diagnostics
7.3 Structure of the slave diagnostics

7.3 Structure of the slave diagnostics

You will find more information on the variables i, j, and k in the graphic in chapters Channel-
related diagnostics (Page 60), H status (Page 62), and Interrupts (Page 63).

Note
The length of the diagnostics telegram varies between 6 and 240 bytes. The length of the
diagnostics telegram last received can be seen in the RET_VAL parameter of SFC 13 in
STEP 7.

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7.3 Structure of the slave diagnostics

7.3.1 Station status 1 to 3

Station states 1 to 3 provide an overview of the status of a DP slave.

Station status 1 (byte 0)

Bit Meaning Cause/remedy

0 1: The DP master cannot address the DP slave. • Check the correct setting of the station address on the
DP slave.
• Check the connection of the PROFIBUS DP bus
connector.
• Check whether voltage is present at the DP slave.
• Check correct setting of the RS 485 repeater.
1 1: The DP slave is not yet ready for the data • The DP slave is still starting up.
transfer.
Wait until startup is completed.
2 1: The configuration data transferred from the DP • Check the input of the correct station type in the
master to the DP slave does not match the configuration software of the controller.
configuration of the DP slave.
• Check the correct configuration of the DP slave in the
configuration software of the controller.
3 1: An external diagnosis exists (group diagnostics • Evaluate the following diagnoses:
indication).
– Identifier-related diagnostics
– Module status
– Channel-related diagnostics
As soon as all errors are remedied the bit 3 is reset. The
bit is set again if a new diagnostic message appears in
the bytes of the diagnostics described.
4 1: The function you requested is not supported by • Check the configuration.
the DP slave.
5 1: The DP master cannot interpret the response • Check the bus configuration.
from the DP slave.
6 1: The DP slave type does not match the software • Check the input of the correct station type in the
configuration. configuration software of the controller.
7 1: The DP slave has been parameterized by • You are currently accessing the DP slave with the
another DP master (not by the DP master that programming device or another DP master.
has access to the DP slave at the moment).
• The "Master PROFIBUS address" diagnostic byte
contains the station address of the DP master that
assigned parameters to the DP slave.

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Messages and diagnostics
7.3 Structure of the slave diagnostics

Station status 2 (byte 1)

Bit Meaning
0 1: The DP slave must be parameterized again.
1 1: There is a diagnostic message. The DP slave will not work until the fault is rectified
(static diagnostic message).
2 1: The bit is always "1" when the DP slave with this station address is configured.
3 1: The watchdog of the DP slave is activated.
4 1: The DP slave has received the "FREEZE" control command1).
5 1: The DP slave has received the "SYNC" control command1).
6 0: Bit is always "0".
7 1: The DP slave is deactivated and decoupled from the current processing.
1) The bit is only updated if another diagnostics message also changes.

Station status 3 (byte 2)

Bit Meaning
0 to 6 0: Bits are always "0".
7 1: • More diagnostic messages are available to the DP slave than it can store.
• The DP master cannot enter all the diagnostics messages sent by the DP slave
in its diagnostics buffer (channel-specific diagnostics).

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7.3 Structure of the slave diagnostics

7.3.2 Master PROFIBUS address

The "master PROFIBUS address" diagnostics byte contains the station address of the DP
master (DP master class 1), for which the following applies:
● DP master has parameterized the DP slave.
● DP master has read and write access to the DP slave.
The master PROFIBUS address is stored in byte 3 of the slave diagnostics.

7.3.3 Manufacturer ID
The manufacturer ID contains a code specifying the DP slave type.

Structure of the manufacturer ID

Byte 4 Byte 5 Manufacturer ID for

81H (= 0x81) CFH (=0xCF) SIRIUS Soft Starter 3RW5

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Messages and diagnostics
7.3 Structure of the slave diagnostics

7.3.4 ID-related diagnostics

Identifier-related diagnostic data indicates whether 3RW5 Soft Starters are faulty or not.
Identifier-related diagnostics begins at byte 6 and is 3 bytes long.

Structure of identifier-related diagnostics

Meaning of x:
0: Identifier-related diagnostics not available
1: Identifier-related diagnostics available

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7.3 Structure of the slave diagnostics

7.3.5 Device-specific diagnostics (module status)

The device-related diagnostics contains the status of the configured modules (in this case:
3RW5 Soft Starters) and provides details of the identifier-related diagnostics. The module
status starts after the identifier-related diagnostics and consists of 7 bytes.
Structure of the module status

Meaning of x:
00B: Module OK, valid user data
01B: Module error, invalid user data
10B: Incorrect module, invalid user data
11B: No module or failure of the module, invalid user data

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Messages and diagnostics
7.3 Structure of the slave diagnostics

7.3.6 Channel-related diagnostics

Channel-related diagnostics provides information about channel faults in modules (in this
case: 3RW5 soft starters) again and provides details of the identifier-related diagnostics. The
channel-related diagnostics starts after device-related diagnostics (module status). Channel-
related diagnostics does not affect the module status.
The maximum number of channel-related diagnostic messages depends on whether an H
status and an interrupt are present. The slave diagnostics includes up to 240°bytes. If the
slave diagnostics contains an H status and an interrupt with 62 bytes, up to 51 channel-
related diagnostics messages are possible (see also station status 3, bit 7).
Structure of the channel-related diagnostics

A channel-related diagnostic message is always 3 bytes long. Depending on the number of

channel-related diagnostic messages, the channel-related diagnostics can have different
lengths. The last byte of the channel-related diagnostics is explained in chapters Structure of
the slave diagnostics (Page 54) and H status (Page 62) using the variables i (byte i).
You will find an overview of the error types in chapter Error types (Page 61).

Note
Channel-related diagnostics is always updated up to the current diagnostics message in the
diagnostics telegram. Subsequent, older diagnostics messages are not deleted.
Remedy: Evaluate the valid, current length of the diagnostic telegram:
• STEP 7 from the parameter RET_VAL of SFC 13.

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7.3 Structure of the slave diagnostics

7.3.7 Error types

The diagnostics interrupt is signaled on channel 0.

Fault No. Error type

F1 Short circuit 00001
F4 Overload 00100
F5 Overtemperature 00101
F6 Open circuit 00110
F7 Upper limit exceeded 00111
F8 Lower limit exceeded 01000
F9 Error 01001
F16 Parameterization error 10000
F17 Sensor or load voltage missing 10001
F24 Disconnection 11000
F25 Safety-related tripping 11001
F26 External fault 11010
F27 Unclear error 11011

Depending on the 3RW5 soft starter, the error types can be assigned to the faults in chapter
Channel error types (Page 68).

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Messages and diagnostics
7.3 Structure of the slave diagnostics

7.3.8 H status
The 3RW5 Soft Starter provides the H status in the diagnostic telegram only for operation
behind a Y-Link when a DP master changes into a DP master. This H status can be passed
over during the evaluation of the diagnostics frame. The H status starts after the channel-
related diagnostics and occupies 8 bytes.

Structure of the H status

Using the variable i, the last byte of the channel-related diagnostics (Page 60) (byte i) is
explained.

Meaning of x:
0x1E: Parameterization status (switchover by the DP master)
0x1F: H status

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7.3 Structure of the slave diagnostics

7.3.9 Interrupts
The interrupt section of the slave diagnostics provides information on the type of interrupt
and what triggered it. The interrupt section starts after the H status or the channel-related
diagnostics (only in DPV1 operation) and occupies up to 62 bytes. For each diagnostic
telegram, only one interrupt is possible.

Interrupt types
The 3RW5 communication module supports the following interrupts:
● Diagnostic interrupt
● Removal and insertion interrupt (depending on the 3RW5 Soft Starter)

Structure of the interrupt section

Depending on the interrupt type, the interrupt comprises the following parts:
● General interrupt section (Page 63)
● Data from data set 1 (for diagnostic interrupts only)
The data from data set 1 comprise the following sections:
– Diagnostic data from data set 0 (Page 65)
– Module-specific diagnostic data (Page 66)
– Channel error entries (Page 67)

Reading out data sets 0 and 1

You can read out data sets 0 and 1 via SFC 59 "RD_REC" or SFB 52 "RDREC".

7.3.9.1 General interrupt section

The general interrupt section occupies 4 bytes.

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Messages and diagnostics
7.3 Structure of the slave diagnostics

Structure of the general interrupt section

Using the variable j, depending on whether it is present or not, the last byte of the H status
(Page 62) (j = i + 8) or the channel-related diagnostics (Page 60) (j = i) is explained.

Meaning of x:
001B: Diagnostic interrupt
011B: Removal interrupt
100B: Insertion interrupt

Meaning of y:
Diagnostic interrupt: Removal and insertion interrupt:
01B: At least one error is present Removed module
10B: Cleared error Correct module inserted
11B: Cleared with further diagnostics Incorrect module inserted

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7.3 Structure of the slave diagnostics

7.3.9.2 Diagnostic data about the state

The diagnostic data about the state are contained in data sets 0 and 1 and include 4 bytes.

Structure of the diagnostic data about the state

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Messages and diagnostics
7.3 Structure of the slave diagnostics

7.3.9.3 Module-specific diagnostic data

The module-specific diagnostic data are contained in data set 1 and include 6 bytes.
Diagnostic interrupts can contain up to 8°channel errors. If data set 1 contains more than
8 channel fault entries, this circumstance is signaled in the "overflow".

Structure of the module-specific diagnostics

Meaning of x:
000B: 0 to 8 channel errors present
111B: More than 8 channel errors present

Meaning of y:
0B: Channel diagnostics
1B: Extended channel diagnostics

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7.3 Structure of the slave diagnostics

7.3.9.4 Channel error entries

The data of the channel error entries comprise 6 bytes per channel error. Up to 8°channel
errors can be transmitted in a diagnostic interrupt. Using the variable k, the last byte of the
channel error entries is represented in chapter Structure of the slave diagnostics (Page 54).
You will find the channel error types in chapter Channel error types (Page 68).

Structure of the channel error entries

Meaning of w:
0B: Channel
1B: Channel group

Meaning of x: Meaning of y:
00B: Channel error-free -
01B: Arising diagnostics Input channel
10B: Cleared diagnostics Output channel
11B: Cleared diagnostics and further diagnoses Input/output channel
are pending on this channel

Meaning of z:
000B: Free data type 100B: Byte
001B: Bit 101B: Word
010B: 2 bit 110B: Double word
011B: 4 bit

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Messages and diagnostics
7.3 Structure of the slave diagnostics

7.3.9.5 Channel error types

Depending on the 3RW5 soft starter, the following faults are assigned to Error types
(Page 61) and Channel error types (Page 67). You will find information on remedial
measures and acknowledgment of faults in the Manual of the 3RW5 soft starter.
Information on which faults are supported by the 3RW5 soft starter can also be found in data
set 92 of the 3RW5 basic unit (slot 2) (Page 97).

Error type Channel Fault Cause

error type
F17 0x0003 Overvoltage The supply voltage is above the tolerance limit.
0x1046
F9 0x0007 Upper limit exceeded • With sensors: The measured value has exceeded the
0x1046 range limits.
• With actuators: The output value has exceeded an
upper limit.
F17 0x010A No supply voltage • The power switch is open or the power supply is not
0x1046 correctly connected.
• No current.
F9 0x011B Invalid/inconsistent firmware present The firmware is incomplete and/or the firmware
expansions are incomplete or incompatible.
F17 0x1000 Residual current after ON command No current flow is detected in the motor feeder after an ON
0x1046 command.
• Main circuit is interrupted (fuse, motor starter
protector).
• Motor contactor or contactor control is defective.
• Load missing.
F17 0x100A Test mode current flow • Current is flowing in the motor feeder although the
0x1046 motor feeder is in test mode or the test position (TPF).
• The main circuit is not interrupted in test mode.
F27 0x1012 Phase angle control failure The fault occurs without the motor starting:
0x1046
• Motor terminals are incorrectly connected.
• Error in configuration of inside-delta circuit.
• There is a ground fault.
The fault occurs during starting:
• Chosen starting voltage too high
• Breakaway pulse wrongly set.
F7 0x1021 Asymmetry A limit value for asymmetry has been exceeded.
Asymmetry can cause an overload.
• Phase failure.
• Fault in the motor windings.
F4 0x1022 Therm. motor model overload • The motor feeder has been overloaded.
0x1046
• The motor temperature rise has exceeded a limit.

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7.3 Structure of the slave diagnostics

Error type Channel Fault Cause

error type
F4 0x1024 Temperature sensor overload The temperature of the motor is too high.
0x1046
F1 0x1025 Temperature sensor short circuit A short circuit has occurred in the temperature sensor
0x1046 cable.
F6 0x1026 Temperature sensor wire break A wire has broken in the sensor cable of the temperature
0x1046 sensor.
F7 0x1027 Ground fault The ground-fault monitoring has responded. An
impermissibly high residual current is flowing.
F16 0x1033 No start-up data received Data necessary for device start-up are missing.
F7 0x1040 Threshold I exceeded The current has exceeded a limit.
F8 0x1041 Threshold I undershot The current has undershot a limit.
F7 0x1042 Threshold P exceeded The active power of the motor has exceeded a limit value.
F8 0x1043 Threshold P undershot The active power of the motor has undershot a limit value.
F24 0x1046 Actuator disconnection The module has disconnected the actuator. An additional
diagnostic message will be displayed to provide you with
detailed information about the cause.
F24 0x1057 Number of switch-on operations The permissible number of switch-on operations in the
0x1046 exceeded monitoring period has been exceeded.
F9 0x1080 Device error Irrecoverable error detected following self-diagnostics
(self-test, contactor contacts, contact block, etc.).
F9 0x1081 Bypass defective -
0x1046
F9 0x1082 Power semiconductor defective -
0x1046
F5 0x1083 Contact block overload Contact block (switching contact, power semiconductor)
0x1046 too hot.
F17 0x1084 Electronics supply voltage too low The supply voltage is below the permissible value.
0x1046
F4 0x1085 Bypass overload An excessively high current has occurred in bypass mode.
0x1046
F26 0x1092 Type of motor connection unknown The type of motor connection was not recognized or
0x1046 or incorrect deviates from the configuration.
F24 0x1094 Incorrect module slot or faulty Real and configured slot of the module are different.
0x1046 configuration
F16 0x1095 Parameter error The module is not or is incorrectly parameterized or
0x1046 changes to parameter settings are rejected in the current
operating state.
F26 0x1096 Process image error The process image output (PIQ) contains invalid control bit
0x1046 combinations (e.g. control bits for clockwise and counter-
clockwise set simultaneously).
F17 0x1097 Phase failure The main energy monitoring system has detected a phase
0x1046 failure.
F17 0x510E Error in the phase sequence The phase sequence is not correct.
0x1046
F24 0x9005 Electronic component overload The temperature in the components has exceeded the
highest permissible limit.

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Messages and diagnostics
7.4 Diagnostics via data sets

7.4 Diagnostics via data sets

Data set 92: Soft starter diagnostics (slot 2)

The soft starter diagnostics describes the current condition of the 3RW5 soft starter.
Depending on the 3RW5 soft starter, you can read out and evaluate the soft starter
diagnostics via data set 92 of the 3RW5 basic unit (slot 2) (Page 97).

Data set 92: HMI diagnostics (slot 3)

The HMI diagnostics describes the current condition of the 3RW5 HMI High Feature.
Depending on the 3RW5 soft starter, you can read out and evaluate the HMI diagnostics via
data set 92 of the 3RW5 HMI High Feature (slot 3) (Page 120).

Data set 94: Measured values

The current measured values of the 3RW5 soft starter are acquired in this data set.
Depending on the 3RW5 soft starter, you can read out and evaluate the measured values via
data set 94 (Page 101).

Data set 95: Statistic data

The statistic data group together the operating states from the past that are relevant to the
load.
Depending on the 3RW5 soft starter, you can read out and evaluate the statistic data via
data set 95 (Page 103).

Data set 96: Maximum pointer

The maximum pointers are stored extreme values of measured values from the past.
Depending on the 3RW5 soft starter, you can read out and evaluate the maximum pointers
data via data set 96 (Page 104).
Via a connection on the 3RW5 communication module, you can reset the maximum pointers
in the following ways:
● SIRIUS Soft Starter ES (TIA Portal) Premium
● Command "Reset maximum pointer" via data set 93 (Page 92)

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7.5 Error codes for negative data set acknowledgement

7.5 Error codes for negative data set acknowledgement

If a data set is rejected, an error code is sent with the negative acknowledgment. The error
code provides information about the reason for the negative acknowledgment.

Evaluation of the error codes

You can evaluate the error codes in the following ways:
● Configuration software of the controller (e.g. STEP 7)
The error codes are output via PROFIBUS DP Layer 2. Further information can be found
in the corresponding manuals for the PROFIBUS DP protocol description.

Error codes

Error codes Error message Cause

(bytes)
high low
00H 00H No error -
Communication interface
80H A0H Negative acknowledgment for "Read data set" • Data set write-only
80H A1H Negative acknowledgment for "Write data set" • Data set read-only
80H A2H Protocol error • Layer 2 (fieldbus)
• Device interface
• Incorrect coordination
80H A9H This function is not supported. • DPV1 service is not equal to read/write data set.

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Messages and diagnostics
7.5 Error codes for negative data set acknowledgement

Error codes Error message Cause

(bytes)
high low
Access to technology
80H B0H Unknown data set number • Data set number is not supported by the soft starter.
80H B1H Incorrect data set length when writing • Data set length and specified data set length different
80H B2H Wrong slot number • Incorrect slot number
80H B3H Inconsistent configuration • Invalid parameter value pairings
80H B4H Incorrect data set length when reading • Data set length and specified data set length different
80H B6H Communication partner has rejected • Incorrect operating mode
data transfer.
• Data set is read-only
• Parameters cannot be changed in ON state
80H B7H Invalid value range • Incorrect value range
80H B8H Invalid parameter • Invalid parameter value
Device resources
80H C2H Temporary lack of resources in the device. • No free input buffer.
• The data set is currently being updated
• The data set request is currently active on another
interface.
80H C3H Resource not available • Module not available

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7.6 Disable or enable group errors

7.6 Disable or enable group errors

With the parameter "Group error", you determine whether interrupts (error interrupts) are
transmitted via PROFIBUS.

Setting options
You can disable or enable transmission of error interrupts (group error) via the bus
connection in the following ways:
● Configuration software of the controller (e.g. STEP 7)
● SIRIUS Soft Starter ES (TIA Portal) Premium via 3RW5 communication module
● SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature
● 3RW5 HMI High Feature (Page 73)

7.6.1 Disable or enable group error via High Feature 3RW5 HMI

Requirements
● Access protection to 3RW5 HMI High Feature is not active or has been removed.
● You are in the menu "Parameter > Communication > PROFIBUS > Group diagnostics".

Procedure
1. Select the menu item "Group error".
2. Select a parameter.
– "Disable"
– "Enable" (factory setting)
You will find more information on operating the 3RW5 HMI High Feature in the Manual of
the 3RW5 soft starter.
3. Confirm the parameter.

Result
You have disabled or enabled transmission of the error interrupts (group error) via the bus
connection.

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7.7 Faults and remedial measures

7.7 Faults and remedial measures

The following table describes possible faults and remedies for the 3RW5 communication
module. Faults and remedies for the 3RW5 soft starter can be found in the Manual of the
3RW5 soft starter.

Fault No.* Fault Cause Remedy

303 Bus error - • Check the bus connection.
• Check the bus parameters.
• The fault is acknowledged automatically once it has been rectified.

*visible on the display of the 3RW5 HMI Standard

7.8 Messages about the mode

The following message bits in data set 92 of the 3RW5 basic unit (slot 2) (Page 97) clearly
indicate which control source currently has control priority:
● Automatic mode (①)
● Operating mode manual (②)
● Manual operation bus - PC controlled (③)
● Manual operation local (④)
● Manual operation local - input controlled (⑤)
● Manual operation local - HMI controlled (⑥)
● Manual operation local - PC controlled (⑦)
● Connection abort in manual mode (⑧)

Auto- Manual Control priority is with:

matic Manual operation Manual operation local
bus
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
0 0 0 0 0 0 0 0 Message is not permitted.
1 0 0 0 0 0 0 0 PLC controlling via fieldbus.
0 1 0 0 0 0 0 1 No control source.
0 1 1 0 0 0 0 0 PC controlling via fieldbus.
0 0 0 1 0 0 0 1 No control source.
0 0 0 1 1 0 0 0 Digital input controlling.
0 0 0 1 0 1 0 0 HMI controlling.
0 0 0 1 0 0 1 0 PC controls via local interface.

For more information on setting the operating mode, see chapter Operating modes and
master control function (Page 23).

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Maintenance and service 8
8.1 Firmware update
During operation, it may be necessary to update the firmware (e.g. to extend the available
functions). You update the firmware of the device with the help of firmware files. The
retentive data is retained after the firmware has been updated.
Firmware updates are provided to you on the Internet. You can perform a firmware update
for the following devices:
● 3RW5 soft starter
● 3RW5 HMI High Feature
● 3RW5 communication module

Requirements
● Valid firmware update
Link (https://support.industry.siemens.com/cs/ww/en/ps/16212/dl)

Procedure
1. Make sure that the motor is switched off and you do not start the motor during the
firmware update.
A control command for starting the motor is not supported during the firmware update.
Make sure that the main supply voltage is only applied to the 3RW5 soft starter when it is
necessary.
2. Perform the update of the device firmware.
The following procedures are possible:
– Via SIRIUS Soft Starter ES (TIA Portal) Premium on the 3RW5 communication
module
– Via the configuration software of the controller (e.g. STEP 7 with corresponding HSP)
on the 3RW5 communication module
– With a micro SD memory card via the 3RW5 HMI High Feature (Page 76)
– Via SIRIUS Soft Starter ES (TIA Portal) via the LAN interface on the 3RW5 HMI High
Feature

Result
You have performed a firmware update for the selected device. The selected device
automatically restarts and the firmware update is documented in the device logbook.

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Maintenance and service
8.1 Firmware update

8.1.1 Perform the firmware update using micro SD memory card (3RW5 HMI High
Feature)

Requirements
● Micro SD memory card with valid firmware file (*.udp)
● You are in menu "Memory Card > FW Update"

Procedure

Note
Access to micro SD memory card.
Please note that the micro SD memory card is in the 3RW5 HMI High Feature during
updating of the firmware.
Premature removal of the micro SD memory card from the 3RW5 HMI High Feature is not
permissible and will terminate updating of the firmware. Data could also be lost.

1. Select the folder of the respective device.

2. Select the firmware file of the device and confirm with "OK".
You can see the firmware update is being performed from the progress bar on the
display.
Following successful updating of the firmware, the respective device then restarts
automatically.
3. Check the new firmware version in the "Overview" menu.

Result
You have performed a firmware update for the selected device using the micro SD memory
card. The firmware update is documented in the device logbook.

More information
You will find more information on operating the 3RW5 HMI High Feature in the Manual of the
3RW5 soft starter.

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 Maintenance and service
8.2 Replacing the 3RW5 communication module

8.2 Replacing the 3RW5 communication module

Communication parameters are stored in the 3RW5 communication module and not
automatically transferred into the replacement device.
Observe the following chapters on the communication parameters:
● Configuring the 3RW5 Soft Starter (Page 39)
● Disable or enable group errors (Page 73)

Note
Backing up communication parameters on micro SD memory card
Depending on the 3RW5 soft starter, you can back up the communication parameters to a
micro SD memory card via the 3RW5 HMI High Feature.

You will find more information on backing up the configuration data to a micro SD memory
card and on operating the 3RW5 HMI High Feature in the Manual of the 3RW5 soft starter.

Requirements

NOTICE
Damage to property due to electrical voltage
Switch off the power to the 3RW5 soft starter before starting work (main and control supply
voltage).

Procedure
1. Remove the bus connector. (Page 35)
2. Remove the 3RW5 communication module. (Page 30)
3. Mount the 3RW5 communication module. (Page 29)
4. Connect the 3RW5 communication module to the bus connection. (Page 33)

Result
You have replaced the 3RW5 communication module and can commission the 3RW5 soft
starter in the bus connection.
Set the communication parameters anew. If you backed up the communication parameters
to a micro SD memory card before replacement, you can transfer them from the micro SD
memory card to the replacement device.

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Maintenance and service
8.3 Restoring factory settings

8.3 Restoring factory settings

Effects of the factory setting

The following devices can be reset to the factory setting:
● 3RW5 soft starter
– The parameters of the 3RW5 soft starter are reset to the factory setting (depending on
the 3RW5 soft starter).
– User accounts are deleted (depending on the 3RW5 soft starter).
– An automatic restart of the 3RW5 soft starter is performed.
● 3RW5 communication module
– The parameters of the 3RW5 communication module are reset.
● 3RW5 HMI High Feature
– The parameters of the 3RW5 HMI High Feature and the PIN for access protection are
reset to the factory setting.
● All devices
– The 3RW5 soft starter, the 3RW5 communication module, and the 3RW5 HMI High
Feature are reset to the factory settings, as described above.

Procedure
1. Make sure that the motor is switched off and that you do not start the motor while
restoring the factory settings. Make sure that the main supply voltage is only applied to
the 3RW5 soft starter when it is necessary.
2. Restore the factory settings.
The following procedures are possible:
– Via SIRIUS Soft Starter ES (TIA Portal) Premium on the 3RW5 communication
module
– Via SIRIUS Soft Starter ES (TIA Portal) over the LAN interface on the 3RW5 HMI High
Feature
– Via the 3RW5 HMI High Feature
You will find more information on operating the 3RW5 HMI High Feature in the Manual
of the 3RW5 soft starter.
– Via data set 93 (Page 92) with the command "Factory setting"

Result
The factory setting of the selected device or all devices is restored.

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9.1 Technical data in Siemens Industry Online Support

Technical data sheet

You can also find the technical data of the product at Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/16212/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with
the Enter key.
2. Click the "Technical data link.

Overview tables technical data

You will find overview tables with technical data in the "Product information" tab in our online
ordering system
(https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10024029?tree=
CatalogTree).

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Technical data
9.1 Technical data in Siemens Industry Online Support

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Dimension drawings 10
10.1 CAx data
You can find the CAx data in the Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/16212/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with
the Enter key.
2. Click the "CAx data link.

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Dimension drawings
10.1 CAx data

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Circuit diagrams 11
11.1 CAx data
You can find the CAx data in the Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/16212/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with
the Enter key.
2. Click the "CAx data link.

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11.1 CAx data

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Appendix A
A.1 Process data and process images
The basic functions of the 3RW5 soft starter are controlled and monitored in the process
data in the process images.
The process images can be transferred as follows:
● Cyclically in the fieldbus protocol
● Acyclically using data sets

Process image input (PII) and process image output (PIQ)

The following process images are transferred:
● Process image input with 16 bytes
● Process image output with 4 bytes

Note
The tables for the process images describe only the supported process data. Inputs and
outputs that are not listed are not assigned.

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Appendix
A.1 Process data and process images

Process image input (PII)

Process data Process image 3RW

521) 552)
DI 0.0 Ready (automatic) x x
DI 0.1 Motor On x x
DI 0.2 Group error x x
DI 0.3 Group warning x x
DI 0.4 Input 1 x x
DI 0.5 Input 2 - x
DI 0.6 Input 3 - x
DI 0.7 Input 4 - x
DI 1.0 Motor current Iact-bit0 x x
DI 1.1 Motor current Iact-bit1 x x
DI 1.2 Motor current Iact-bit2 x x
DI 1.3 Motor current Iact-bit3 x x
DI 1.4 Motor current Iact-bit4 x x
DI 1.5 Motor current Iact-bit5 x x
DI 1.6 Manual operation local x x
DI 1.7 Ramp operation x x
DI 2.0 Motor CW x x
DI 2.1 Motor CCW - x
DI 2.4 Start mode active x x
DI 2.5 Operation / bypass active x x
DI 2.6 Stop mode active x x
DI 2.7 Test operation active - x
DI 3.0 Thermal motor model overload x x
DI 3.1 Temperature sensor overload x x
DI 3.2 Contact block overload x x
DI 3.3 Cooling time active x x
DI 3.4 Device error x x
DI 3.5 Automatic parameterization active - x
AI 4 (Float32) Measured value 1 x x
AI 8 (Float32) Measured value 2 x x
AI 12 (Float32) Measured value 3 x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

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A.2 Data formats

Process image output (PIQ)

Process data Process image 3RW

521) 552)
DQ 0.0 Motor CW x x
DQ 0.1 Motor CCW - x
DQ 0.3 Reset x x
DQ 0.4 Emergency start - x
DQ 0.5 Self-test (user-test) x x
DQ 0.6 Creep speed - x
DQ 1.0 Output 1 - x
DQ 1.1 Output 2 - x
DQ 1.2 Parameter set bit 0* - x
DQ 1.3 Parameter set bit 1* - x
DQ 1.7 Disable Quick-stop - x
DQ 2.0 Output 3 - x
DQ 2.3 Pump cleaning - mode - x
DQ 3.0 Manual operation local - input controlled x x
DQ 3.1 Use alternative stopping mode - x
DQ 3.2 Motor standstill - x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter
* Explanation in the following table

More information
The following table describes the assignment of the process images "Parameter set bit 0"
and "Parameter set bit 1":

Process image Process image error Parameter set 1 (PS1) Parameter set 2 (PS2) Parameter set 3 (PS3)
Parameter set bit 0 1 0 1 0
Parameter set bit 1 1 0 0 1

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Appendix
A.2 Data formats

A.2 Data formats

A.2.1 Current values as percentages

Current values are coded as percentages in different current formats:
● 6-bit current format
● 8-bit current format
● 9-bit current format

Examples of current values

The following values are examples of current values expressed as percentages:
● Phase currents I L1, I L2, I L3 (8-bit current format)
● Last tripping current (9-bit current format)
You will find a complete overview of all measured values in chapter Data set 94: Measured
values (Page 101).

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A.2 Data formats

A.2.2 Statistic data

Statistic data group together the operating states from the past that are relevant to the load.

Examples of statistic data

The following values are examples of statistic data:
● Operating hours
– Motor operating hours
– Operating hours of the device (3RW5 Soft Starter)
● Number of motor overload trips
● Number of starts motor CW
● Number of starts motor CCW
You will find a complete overview of the statistic data in chapter Data set 95: Statistic data
(Page 103).

A.2.3 Maximum pointer

Maximum pointers are stored extreme values of measured values from the past and are
used for preventive diagnostics. Maximum pointers are stored in the device and can be
deleted at any time.

Examples of maximum pointers

The following values are examples of maximum pointers:
● Number of motor overload trips
● Minimum and maximum phase current I L1, I L2, I L3
● Minimum and maximum line-to-line voltages
● Minimum and maximum line frequency
You will find a complete overview of the maximum pointers in chapter Data set 96: Maximum
pointer (Page 104).

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Appendix
A.3 Data sets

A.3 Data sets

Data set Length 3RW

Number Description 521) 552)
Commands
93 Commands (Page 92) 10 byte x x
3RW5 basic unit (slot 2)
68 Process image output (PIQ) (Page 93) 14 bytes x x
69 Process image input (PII) (Page 95) 28 bytes x x
92 Soft starter diagnostics (slot 2) (Page 97) 94 bytes x x
94 Measured values (Page 101) 100 bytes x x
95 Statistic data (Page 103) 200 bytes - x
96 Maximum pointer (Page 104) 126 bytes - x
131, 141 and 151 Parameter basic functions - Set 1, 2, and 3 (Page 106) 200 bytes x3) x
132, 142 and 152 Parameter extended functions 1 - Set 1, 2, and 3 (Page 116) 200 bytes - x
133 Parameter extended functions 2 (Page 118) 200 bytes x x
134 Parameter Maintenance (Page 119) 200 bytes - x
3RW5 HMI High Feature (slot 3)
92 HMI diagnostics (slot 3) (Page 120) 28 bytes x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter
3) Data sets 141 and 151 are not supported

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A.3 Data sets

A.3.1 Byte arrangement

When data longer than one byte are stored, the bytes are arranged as follows ("big endian"):

A.3.2 Specifications
The following specifications apply in the data sets:
● Non-relevant (reserved) entries are not listed.
Fill these entries with "0" when writing.
● In data sets for parameters, codes are shown in square brackets "[...]". "[D*]" describes
the default coding.

Object number (Obj. No.)

The object number (Obj. No.) is used for unique identification of all parameters available in
the 3RW5 soft starter. In the case of a parameterization error, the object number of the faulty
parameter is displayed in data set 92 of the 3RW5 basic unit (slot 2) (Page 97) under "Faulty
parameter number".

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Appendix
A.3 Data sets

A.3.3 Commands

A.3.3.1 Data set 93: Commands

Only write (w) access to the command is possible.

Byte Data format Meaning 3RW

521) 552)
0 Unsigned8 Coordination x x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x x
4 Unsigned8 Number of commands x x
5 Unsigned8 Command 1 x x
6 Unsigned8 Command 2 (optional) x x
7 Unsigned8 Command 3 (optional) x x
8 Unsigned8 Command 4 (optional) x x
9 Unsigned8 Command 5 (optional) x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

The coding of the commands is described in the following table:

Code Command 3RW5

521) 552)
0 No function x x
1 Reset w w
2 Enable Emergency start - w
3 Disable Emergency start - w
4 Automatic mode w w
5 Manual operation w w
6 Factory settings w w
7 Reset maximum pointer - w
9 Restart w w
20 Delete logbook application - error w w
22 Delete logbook application - warning - w
24 Delete logbook application - event - w
40 Enable Emergency operation - w
41 Disable Emergency operation - w
46 Activate test with small load - w
47 Deactivate test with small load - w
51 Normal operation - w
52 Test mode - w
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

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A.3 Data sets

A.3.4 3RW5 basic unit (slot 2)

A.3.4.1 Data set 68: Process image output (PIQ)

Read (r) and write (w) access to the process image output (PIQ) is possible.

Note
Note that data set 68 is overwritten by the cyclic process image in "Automatic" mode.

Byte Data format Meaning 3RW

521) 552)
0 Unsigned8 Coordination x x
0x21 Write via acyclic bus channel – user program
2 0x02 Slot number x x
4 Unsigned16 Length of data structure x x
6 Unsigned16 Start position x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

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Appendix
A.3 Data sets

Byte Bit Data format Process image 3RW

521) 552)
10 0 Bool Motor CW r/w r/w
1 Bool Motor CCW - r/w
3 Bool Reset r/w r/w
4 Bool Emergency start - r/w
5 Bool Self-test (user-test) r/w r/w
6 Bool Creep speed - r/w
11 0 Bool Output 1 - r/w
1 Bool Output 2 - r/w
2 Bool Parameter set bit 0* - r/w
3 Bool Parameter set bit 1* - r/w
7 Bool Disable Quick-stop - r/w
12 0 Bool Output 3 - r/w
3 Bool Pump cleaning - mode - r/w
13 0 Bool Manual operation local - input controlled r/w r/w
1 Bool Use alternative stopping mode - r/w
2 Bool Motor standstill - r/w
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter
* Explanation in the following table

Note
In "Automatic" mode, the PLC specifies the process image of the outputs. In this case,
reading of data set 68 returns the process image of the outputs as transmitted by the PLC.

More information
The following table describes the assignment of the process images "Parameter set bit 0"
and "Parameter set bit 1":

Process image Process image error Parameter set 1 (PS1) Parameter set 2 (PS2) Parameter set 3 (PS3)
Parameter set bit 0 1 0 1 0
Parameter set bit 1 1 0 0 1

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A.3 Data sets

A.3.4.2 Data set 69: Process image input (PII)

Only read (r) access to the process image inputs (PII) is possible.

Byte Data format Meaning 3RW

521) 552)
0 Unsigned8 Coordination x x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x x
4 Unsigned16 Length of data structure x x
6 Unsigned16 Start position x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

Byte Bit Data format Process image 3RW

521) 552)
12 0 Bool Ready (automatic) r r
1 Bool Motor On r r
2 Bool Group error r r
3 Bool Group warning r r
4 Bool Input 1 r r
5 Bool Input 2 - r
6 Bool Input 3 - r
7 Bool Input 4 - r
13 0 Bool Motor current Iact-bit0 r r
1 Bool Motor current Iact-bit1 r r
2 Bool Motor current Iact-bit2 r r
3 Bool Motor current Iact-bit3 r r
4 Bool Motor current Iact-bit4 r r
5 Bool Motor current Iact-bit5 r r
6 Bool Manual operation local r r
7 Bool Ramp operation r r
14 0 Bool Motor CW r r
1 Bool Motor CCW - r
4 Bool Start mode active r r
5 Bool Operation / bypass active r r
6 Bool Stop mode active r r
7 Bool Test operation active - r

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Appendix
A.3 Data sets

Byte Bit Data format Process image 3RW

521) 552)
15 0 Bool Thermal motor model overload r r
1 Bool Temperature sensor overload r r
2 Bool Contact block overload r r
3 Bool Cooling time active r r
4 Bool Device error r r
5 Bool Automatic parameterization active - r
16 0 Float32 Measured value 1 r r
20 0 Float32 Measured value 2 r r
24 0 Float32 Measured value 3 r r
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

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A.3 Data sets

A.3.4.3 Data set 92: Soft starter diagnostics (slot 2)

Only read (r) access to the soft starter diagnostics is possible.
For more information about the types of errors, see chapters Error types (Page 61) and
Channel error types (Page 68).

Byte Data format Meaning 3RW

521) 552)
0 Unsigned8 Coordination x x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x x
4 Unsigned16 Length of data structure x x
6 Unsigned16 Start position x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

Byte Bit Data format Soft starter diagnostics Error types 3RW
F3) F4) + F5) 521) 552)
10 0 Bool Ready (automatic) - - - r r
1 Bool Motor CW - - - r r
2 Bool Motor CCW - - - - r
3 Bool Contact block overload F5 0x1083 x r r
4 Bool Contact block defective F9 0x1082 x r r
5 Bool Emergency start active - - - - r
6 Bool Group error - - - r r
7 Bool Group warning - - - r r
11 1 Bool No supply voltage F17 0x010A x r r
3 Bool Start mode active - - - r r
4 Bool Stop mode active - - - r r
6 Bool Electrical braking active - - - - r
7 Bool Creep speed active - - - - r
12 0 Bool Temperature sensor overload F4 0x1024 x r r
1 Bool Temperature sensor wire break F6 0x1026 x r r
2 Bool Temperature sensor short-circuit F1 0x1025 x r r
3 Bool Thermal motor model overload F4 0x1022 x r r
4 Bool Thermal motor model trip F24 0x1046 - r r
5 Bool Idle time active - - - - r
6 Bool Cooling time active - - - r r
13 3 Bool Current limiting active - - - r r
6 Bool Generator operation - 0x1011 - - r
7 Bool Input control - - - - r

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Appendix
A.3 Data sets

Byte Bit Data format Soft starter diagnostics Error types 3RW
F3) F4) + F5) 521) 552)
14 0 Bool Asymmetry limit - error exceeded F7 0x1021 - - r
1 Bool Asymmetry trip F24 0x1046 - - r
2 Bool Current limit error exceeded F7 0x1040 - - r
3 Bool Current limit error undershot F8 0x1041 - - r
4 Bool Current limit error trip F24 0x1046 - - r
15 0 Bool Input 1 - - - r r
1 Bool Input 2 - - - - r
2 Bool Input 3 - - - - r
3 Bool Input 4 - - - - r
16 0 Bool Ground fault limit error exceeded F7 0x1027 - - r
2 Bool Quick stop active - - - - r
6 Bool Maximum pointer reset - - - - r
7 Bool Electronics supply voltage too low F17 0x1084 x r r
17 0 Bool Bus error - - - r r
1 Bool CPU/Master STOP - - - r r
2 Bool Automatic mode - - - r r
3 Bool Operating mode manual - - - r r
4 Bool Operating mode manual - local - - - r r
6 Bool Connection abort in manual mode - 0x1098 - r r
7 Bool Process image error F26 0x1096 x - r
18 0 Bool Parameter assignment active - - - - r
1 Bool InvalidParameter F16 0x1095 x - r
2 Bool Parameters cannot be changed in ON state - - - - r
3 Bool Parameters disable CPU/master active - - - - r
4 Bool No external start parameters received F16 0x1033 - - r
19 0 Bool Self-test active - - - - r
2 Bool Error during self-test F9 0x1080 - r r
3 Bool Factory settings restored - - - r r
20 0 Unsigned16 Parameter number error6) - - - - r
22 3 Bool Preset unequal actual configuration F24 0x1094 - r r
5 Bool Temperature sensor overload - 0x1024 - - r
6 Bool Temperature sensor wire break - 0x1026 - - r
7 Bool Temperature sensor short-circuit - 0x1025 - - r
23 0 Bool Parameter set 1 active - - - - r
1 Bool Parameter set 2 active - - - - r
2 Bool Parameter set 3 active - - - - r
4 Bool Parameter set change not possible - - - - r
6 Bool Preset unequal actual configuration - 0x1094 - - r
7 Bool Type of motor connection wrong F26 0x1092 x - r

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A.3 Data sets

Byte Bit Data format Soft starter diagnostics Error types 3RW
F3) F4) + F5) 521) 552)
24 2 Bool Motor heating active - - - - r
3 Bool DC braking active - - - - r
4 Bool Dynamic DC braking active - - - - r
5 Bool Type of motor connection star/delta - - - r r
6 Bool Inside-delta motor connection - - - r r
7 Bool Motor connection type unknown - - - r r
25 0 Bool Load missing F17 0x1000 x r r
2 Bool Phase failure L1 F17 0x1097 x r r
3 Bool Phase failure L2 F17 0x1097 x r r
4 Bool Phase failure L3 F17 0x1097 x r r
5 Bool Main power rotation right - - - r r
6 Bool Main power rotation left - - - r r
7 Bool Supply voltage too high F17 0x0003 x - r
27 0 Bool Output 1 active - - - r r
1 Bool Output 2 active - - - r r
2 Bool Output 3 active - - - r r
3 Bool Output 4 active - - - - r
4 Bool Output 1 - Time active - - - - r
5 Bool Output 2 - Time active - - - - r
7 Bool Output 4 - Time active - - - - r
29 1 Bool Ready to start for motor ON - - - r r
3 Bool Bypass defective F9 0x1081 x r r
4 Bool Bypass protective trip F4 0x1085 x r r
5 Bool Contact block L1 defective F9 0x1082 x r r
6 Bool Contact block L2 defective F9 0x1082 x r r
7 Bool Contact block L3 defective F9 0x1082 x r r
30 0 Bool Thermal motor model deactivated - - - r r
3 Bool Phase angle control failure F27 0x1012 x r r
31 0 Bool Contact block cooling time active - - - r r
1 Bool Contact block for Start too hot - 0x1083 - r r
2 Bool Current measuring range overshot F9 0x0007 x r r
32 0 Bool Automatic mode - - - r r
1 Bool Operating mode manual - - - r r
2 Bool Manual operation bus - PC controlled - - - r r
3 Bool Operating mode manual - local - - - r r
4 Bool Manual operation local - input controlled - - - r r
5 Bool Manual operation local - HMI controlled - - - r r
6 Bool Manual operation local - PC controlled - - - r r
33 0 Bool Manual operation local - web server controlled - - - - r
35 0 Bool Device error - - - r r

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Appendix
A.3 Data sets

Byte Bit Data format Soft starter diagnostics Error types 3RW
F3) F4) + F5) 521) 552)
38 0 Bool FWUpdateRejected - - - r r
1 Bool FWUpdateActive - - - r r
2 Bool FWUpdateSuccessful - - - r r
3 Bool FW update unsuccessful F9 0x011B - r r
39 7 Bool Operation / bypass active - - - r r
52 6 Bool Normal operation active - - - - r
53 3 Bool Test operation active - - - - r
62 2 Bool Remaining time for tripping warning limit undershot - 0x1089 - - r
3 Bool Motor heating warning limit exceeded - 0x1022 - r r
4 Bool Warning current limit exceeded - 0x1040 - - r
5 Bool Warning current limit undershot - 0x1041 - - r
6 Bool Warning asymmetry limit exceeded - 0x1021 - - r
7 Bool Warning ground fault limit exceeded - 0x1027 - - r
65 0 Bool Pump cleaning active - - - - r
66 5 Bool Analog output underflow - - - - r
67 5 Bool Analog output overflow - - - - r
70 0 Bool Missing initialization after maintenance - - - r r
71 0 Bool Monitoring of switching frequency time running - - - - r
1 Bool Switching frequency time error F24 0x1057 - - r
3 Bool Switching frequency time error - 0x1057 - - r
7 Bool Switching frequency lock active - - - - r
72 0 Bool Emergency operation enabled - - - - r
1 Bool Emergency operation active - - - - r
2 Bool Emergency start enabled - - - - r
73 1 Bool Alternative stopping mode active - - - - r
75 0 Bool Main power rotation faulty F17 0x510E x - r
3 Bool Main power rotation faulty - 0x510E - - r
77 5 Bool Check fan - 0x510A - r r
79 1 Bool Load missing - - - - r
4 Bool Supply voltage too high - 0x0003 - - r
7 Bool No supply voltage - - - r r
80 1 Bool Phase failure L1 - - - - r
3 Bool Phase failure L2 - - - - r
5 Bool Phase failure L3 - - - - r
83 2 Bool Active power warning limit exceeded - 0x1042 - - r
3 Bool Active power warning limit undershot - 0x1043 - - r
4 Bool Active power error limit exceeded F7 0x1042 - - r
5 Bool Active power error limit undershot F8 0x1043 - - r
6 Bool Active power error limit trip F24 0x1046 - - r

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Byte Bit Data format Soft starter diagnostics Error types 3RW
F3) F4) + F5) 521) 552)
87 0 Bool Supply voltage not permitted for test F17 0x100A x - r
1 Bool Supply voltage required for test F17 0x010A x - r
5 Bool Test with small load active - - - - r
90 0 Bool Operating temperature too high F24 0x9005 - r r
91 0 Bool Automatic parameterization active - - - - r
92 2 Bool Starting time warning limit exceeded - 0x1034 - - r
3 Bool Starting time warning limit undershot - 0x1035 - - r
93 0 Bool Logbook application - error deleted - - - r r
2 Bool Logbook application - warning deleted - - - - r
4 Bool Logbook application - event deleted - - - - r
5 Bool Logbook service - error deleted - - - - r
7 Bool Logbook service - event deleted - - - - r
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter
3) Fault type F No.
4) Channel error type
5) Channel error type 0x1046 is additionally set
6) Object number of the faulty parameter from data sets 131, 141, 151, 132, 142, 152, 133 or 134

A.3.4.4 Data set 94: Measured values

Only read (r) access to the measured values is possible.

Byte Data format Meaning 3RW

521) 552)
0 Unsigned8 Coordination x x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x x
4 Unsigned16 Length of data structure x x
6 Unsigned16 Start position x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

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Byte Data format Measured value Range of values Increment 3RW

521) 552)
12 Unsigned8 Phase current I L1 (%) 0 … 796.9 % 3.125 % r r
13 Unsigned8 Phase current I L2 (%) 0 … 796.9 % 3.125 % r r
14 Unsigned8 Phase current I L3 (%) 0 … 796.9 % 3.125 % r r
16 Unsigned16 Remaining motor cooling time 0 … 1 800 s 0.1 s r r
19 Unsigned8 Asymmetry 0 … 100 % 1% - r
20 Unsigned16 Motor temperature rise 0 … 1000 % 1% r r
28 Unsigned8 Output frequency 0 … 100 Hz 0.5 Hz - r
32 Unsigned8 Line frequency 0 … 100 Hz 0.5 Hz - r
34 Unsigned16 Line-to-line voltage U L1-L2 0 … 1 500 V 0.1 V - r
36 Unsigned16 Line-to-line voltage U L2-L3 0 … 1 500 V 0.1 V - r
38 Unsigned16 Line-to-line voltage U L3-L1 0 … 1 500 V 0.1 V - r
40 Signed32 Phase current I L1 (rms) -20 000 … 20 000 A 0.01 A r r
44 Signed32 Phase current I L2 (rms) -20 000 … 20 000 A 0.01 A r r
48 Signed32 Phase current I L3 (rms) -20 000 … 20 000 A 0.01 A r r
55 Unsigned8 Switching element heating 0 … 250 % 1% r r
56 Unsigned16 Remaining switching element cooling time 0 … 1 800 s 0.1 s r r
58 Unsigned16 Remaining time for motor overload protection 0 … 6 500 s 0.1 s - r
60 Signed32 Active power PL1..3 -2 147 483 … 0.1 W - r
2 147 483 W
64 Unsigned16 Torque 0 … 65 535 Nm 1 Nm - r
66 Unsigned8 Power factor L1..3 0…1 0.01 - r
74 Unsigned16 Remaining switching frequency monitoring time 0 … 65 535 s 1s - r
76 Unsigned8 Phase current average (%) 0 … 796.9 % 3.125 % r r
80 Signed32 Phase current average (rms) -20 000 … 20 000 A 0.01 A r r
84 Signed32 Maximum phase current (rms) -20 000 … 20 000 A 0.01 A - r
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

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A.3.4.5 Data set 95: Statistic data

Only read (r) access to the statistic data is possible. Data set 95 is not supported by the
3RW52 soft starter.

Byte Data format Meaning 3RW551)

0 Unsigned8 Coordination x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x
4 Unsigned16 Length of data structure x
6 Unsigned16 Start position x
1) Supported by SIRIUS 3RW55 soft starter

Byte Data format Statistic data Range of values Increment 3RW551)

12 Unsigned8 Phase current max (%) 0 … 796.9 % 3.125 % r
14 Unsigned16 Last tripping current IA (%) 0 … 1 000 % 3.125 % r
16 Unsigned32 Operating hours - device 0 … 4 294 967 295 s 1s r
20 Unsigned32 Number of starts motor CW 0 … 4 294 967 295 1 r
24 Unsigned32 Number of starts motor CCW 0 … 4 294 967 295 1 r
28 Unsigned16 Number of motor overload trips 0 … 65 535 1 r
32 Signed32 Maximum phase current (rms) -20 000 … 20 000 A 0.01 A r
36 Signed32 Last tripping current IA (rms) -20 000 … 20 000 A 0.01 A r
40 Unsigned32 Operating hours - motor 0 … 4 294 967 295 s 1s r
44 Unsigned32 Operating hours - motor current = 18 ... 49.9% x 0 … 4 294 967 295 s 1s r
Iemax
48 Unsigned32 Operating hours - motor current = 50 ... 89.9% x 0 … 4 294 967 295 s 1s r
Iemax
52 Unsigned32 Operating hours - motor current = 90 ... 119.9% x 0 … 4 294 967 295 s 1s r
Iemax
56 Unsigned32 Operating hours - motor current = 120 ... 1000% x 0 … 4 294 967 295 s 1s r
Iemax
62 Unsigned16 Number of contact block overload trips 0 … 65 535 1 r
64 Unsigned16 Number of bypass overload trips 0 … 65 535 1 r
72 Unsigned32 Number of electrical braking stops 0 … 4 294 967 295 1 r
76 Unsigned32 Number of starts output 1 0 … 4 294 967 295 1 r
80 Unsigned32 Number of starts output 2 0 … 4 294 967 295 1 r
84 Unsigned32 Number of starts output 3 0 … 4 294 967 295 1 r
88 Unsigned32 Number of starts output 4 0 … 4 294 967 295 1 r
128 Unsigned64 Active energy import (total) 0 … 4 294 967 295 Ws 1 Ws r
136 Unsigned64 Active energy export (total) 0 … 4 294 967 295 Ws 1 Ws r
144 Unsigned16 Last real starting time 0 … 1 000 s 0.1 s r
1) Supported by SIRIUS 3RW55 soft starter

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A.3.4.6 Data set 96: Maximum pointer

Only read (r) access to the maximum pointer is possible. Data set 96 is not supported by the
3RW52 soft starter.

Byte Data format Meaning 3RW551)

0 Unsigned8 Coordination x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x
4 Unsigned16 Length of data structure x
6 Unsigned16 Start position x
1) Supported by SIRIUS 3RW55 soft starter

Byte Data format Maximum pointer Range of values Increment 3RW551)

12 Unsigned8 Minimum phase current I L1 (%) 0 … 796.9 % 3.125 % r
13 Unsigned8 Phase current I L2 min (%) 0 … 796.9 % 3.125 % r
14 Unsigned8 Phase current I L3 min (%) 0 … 796.9 % 3.125 % r
16 Unsigned8 Maximum phase current I L1 (%) 0 … 796.9 % 3.125 % r
17 Unsigned8 Phase current I L2 max (%) 0 … 796.9 % 3.125 % r
18 Unsigned8 Phase current I L3 max (%) 0 … 796.9 % 3.125 % r
20 Unsigned16 Maximum trigger current 0 … 1 000 % 3.125 % r
22 Unsigned16 Number of motor overload trips 0 … 65 535 1 r
24 Signed32 Maximum trigger current -20 000 … 20 000 A 0.01 A r
28 Signed32 Minimum phase current I L1 (rms) -20 000 … 20 000 A 0.01 A r
32 Signed32 Phase current I L2 min (rms) -20 000 … 20 000 A 0.01 A r
36 Signed32 Phase current I L3 min (rms) -20 000 … 20 000 A 0.01 A r
40 Signed32 Maximum phase current I L1 (rms) -20 000 … 20 000 A 0.01 A r
44 Signed32 Phase current I L2 max (rms) -20 000 … 20 000 A 0.01 A r
48 Signed32 Phase current I L3 max (rms) -20 000 … 20 000 A 0.01 A r
52 Unsigned16 Line-to-line voltage U L1-L2 min 0 … 1 500 V 0.1 V r
54 Unsigned16 Line-to-line voltage U L2-L3 min 0 … 1 500 V 0.1 V r
56 Unsigned16 Line-to-line voltage U L3-L1 min 0 … 1 500 V 0.1 V r
58 Unsigned16 Line-to-line voltage U L1-L2 max 0 … 1 500 V 0.1 V r
60 Unsigned16 Line-to-line voltage U L2-L3 max 0 … 1 500 V 0.1 V r
62 Unsigned16 Line-to-line voltage U L3-L1 max 0 … 1 500 V 0.1 V r
69 Unsigned8 Maximum switching element heating 0 … 250 % 1% r
70 Unsigned8 Minimum line frequency 0 … 100 Hz 0.5 Hz r
71 Unsigned8 Maximum line frequency 0 … 100 Hz 0.5 Hz r

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Byte Data format Maximum pointer Range of values Increment 3RW551)

72 Unsigned32 Operating hours - motor current = 18 ... 49.9% x Ie 0 … 4 294 967 295 s 1 s r
76 Unsigned32 Operating hours - motor current = 50 ... 89.9% x Ie 0 … 4 294 967 295 s 1 s r
80 Unsigned32 Operating hours - motor current = 90 ... 119.9% x Ie 0 … 4 294 967 295 s 1 s r
84 Unsigned32 Operating hours - motor current = 120 ... 1000% x Ie 0 … 4 294 967 295 s 1 s r
88 Unsigned32 Operating hours - device 0 … 4 294 967 295 s 1 s r
96 Signed32 Starting current I max (rms) -20 000 … 20 000 A 0.01 A r
100 Signed32 Starting current I L1 max (rms) -20 000 … 20 000 A 0.01 A r
104 Signed32 Starting current I L2 max (rms) -20 000 … 20 000 A 0.01 A r
108 Signed32 Starting current I L3 max (rms) -20 000 … 20 000 A 0.01 A r
1) Supported by SIRIUS 3RW55 soft starter

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A.3 Data sets

A.3.4.7 Data sets 131, 141, and 151: Parameter basic functions - Set 1, 2, and 3
Read (r) and write (w) access to the parameter basic functions is possible. Data sets 141
and 151 are not supported by 3RW52 soft starter

Byte Data format Meaning 3RW

521) 552)
0 Unsigned8 Coordination x x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x x
4 Unsigned16 Length of data structure x x
6 Unsigned16 Start position x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
130 12 0 Unsigned32 Rated operational - 0.01 A r r/w
current Ie
SIRIUS 3RW55 soft 2.5 … 22.5 A 0.01 A - [250]
starter, High Feature, [250 … 2 250]
13 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 3.5 … 31.1 A 0.01 A - [350]
starter, High Feature, [350 … 3 110]
18 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 5 … 43.3 A 0.01 A - [500]
starter, High Feature, [500 … 4 330]
25 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 6.5 … 55.4 A 0.01 A - [650]
starter, High Feature, [650 … 5 540]
32 A, 3-phase
controlled, motor
overload protection,
torque control

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Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
SIRIUS 3RW55 soft 7.5 … 65.8 A 0.01 A - [750]
starter, High Feature, [750 … 6 580]
38 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 5 … 43.3 A 0.01 A - [500]
starter, High Feature, [500 … 4 330]
25 A / 690 V, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 10 … 81.4 A 0.01 A - [1 000]
starter, High Feature, [1 000 … 8 140]
47 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 13 … 109 A 0.01 A - [1 300]
starter, High Feature, [1 300 … 10 900]
63 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 16 … 133 A 0.01 A - [1 600]
starter, High Feature, [1 600 … 13 300]
77 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 19 … 161 A 0.01 A - [1 900]
starter, High Feature, [1 900 … 16 100]
93 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 23 … 195 A 0.01 A - [2 300]
starter, High Feature, [2 300 … 19 500]
113 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 29 … 247 A 0.01 A - [2 900]
starter, High Feature, [2 900 … 24 700]
143 A, 3-phase
controlled, motor
overload protection,
torque control

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Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
SIRIUS 3RW55 soft 34 … 296 A 0.01 A - [3 400]
starter, High Feature, [3 400 … 29 600]
171 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 42 … 363 A 0.01 A - [4 200]
starter, High Feature, [4 200 … 36 300]
210 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 50 … 433 A 0.01 A - [5 000]
starter, High Feature, [5 000 … 43 300]
250 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 63 … 545 A 0.01 A - [6 300]
starter, High Feature, [6 300 … 54 500]
315 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 74 … 640 A 0.01 A - [7 400]
starter, High Feature, [7 400 … 64 000]
370 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 94 … 814 A 0.01 A - [9 400]
starter, High Feature, [9 400 … 81 400]
470 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 114 … 987 A 0.01 A - [11 400]
starter, High Feature, [11 400 … 98 700]
570 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 126 … 1 091 A 0.01 A - [12 600]
starter, High Feature, [12 600 … 109 100]
630 A, 3-phase
controlled, motor
overload protection,
torque control

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Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
SIRIUS 3RW55 soft 144 … 1 247 A 0.01 A - [14 400]
starter, High Feature, [14 400 … 124 700]
720 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 168 … 1 454 A 0.01 A - [16 800]
starter, High Feature, [16 800 … 145 400]
840 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 220 … 1 905 A 0.01 A - [22 000]
starter, High Feature, [22 000 … 190 500]
1100 A, 3-phase
controlled, motor
overload protection,
torque control
SIRIUS 3RW55 soft 256 … 2 217 A 0.01 A - [25 600]
starter, High Feature, [25 600 … 221 700]
1280 A, 3-phase
controlled, motor
overload protection,
torque control
4 16 1 Bool Non volatile tripping [0 ... 1] - - r/w
status3) [0] No [1]
[1] Yes
5 18 0 Bit2 Response to [0 ... 1] - r r/w
overload thermal [0] Turn off without restart [0] [0]
motor model3) [1] Turn off with restart
232 4 Bit4 Response to faulty [1 ... 2] - - r/w
main power3) [1] Group error only at ON [1]
command
[2] Warn
6 19 0 Bit4 Tripping class [0 ... 15] - r r/w
[0] CLASS 10E [3] [0]
[1] CLASS 20E
[2] CLASS 30E
[3] CLASS 10A
[15] CLASS OFF
7 20 0 Unsigned8 Recovery time3) 60 … 1 800 s 30 s - r/w
[2 … 60] [10]

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Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
10 24 0 Bit2 Response to [0 ... 2] - r r/w
overload temperature [0] Turn off without restart [0] [0]
sensor3) [1] Turn off with restart
[2] Warn
9 2 Bit4 Temperature sensor3) [0 ... 2] - - r/w
[0] Deactivated [0]
[1] Thermoclick
[2] PTC type A
140 33 2 Bit2 Response to [0 ... 1] - r r/w
overload switching [0] Turn off without restart [0] [0]
element3) [1] Turn off with restart
21 34 0 Bit4 Error asymmetry 10 … 60 % 5% - r/w
limit3) [2 … 12] [6]
[0] Deactivated
47 45 0 Unsigned8 DC braking torque 20 … 100 % 5% - r/w
[4 … 20] [10]
40 48 0 Unsigned8 Start voltage 20 … 100 % 5% r r/w
[4 … 20] [6] [6]
167 51 0 Bit4 Starting mode [0 ... 6] - r r/w
[0] Direct [5] [5]
[1] Voltage ramp
[2] Torque control
[3] Motor heating
[5] Voltage ramp + Current
limiting
[6] Torque control + Current
limiting
168 4 Bit4 Stopping mode [0 ... 5] - r r/w
[0] Coasting down [1] [0]
[1] Voltage ramp
[2] Torque control
[3] Pump stopping mode
[4] DC braking
[5] Dynamic DC braking

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Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
35 52 0 Bit32 Substitute value - - - [0]
52 0 Bool Substitute value: [0 ... 1] - - r/w
Motor CW3) [0]
1 Bool Substitute value: [0 ... 1] - - r/w
Motor CCW3) [0]
3 Bool Substitute value: [0 ... 1] - - r/w
Reset3) [0]
4 Bool Substitute value: [0 ... 1] - - r/w
Emergency start3) [0]
6 Bool Substitute value: [0 ... 1] - - r/w
Creep speed3) [0]
53 0 Bool Substitute value: [0 ... 1] - - r/w
Output 13) [0]
1 Bool Substitute value: [0 ... 1] - - r/w
Output 23) [0]
2 Bool Substitute value: [0 ... 1] - - r/w
Parameter set bit 03) [0]
3 Bool Substitute value: [0 ... 1] - - r/w
Parameter set bit 13) [0]
7 Bool Substitute value: [0 ... 1] - - r/w
Disable Quick-stop3) [0]
54 0 Bool Substitute value: [0 ... 1] - - r/w
Output 33) [0]
3 Bool Substitute value: [0 ... 1] - - r/w
Pump cleaning3) [0]
55 0 Bool Substitute value: [0 ... 1] - - r/w
Manual operation [0]
local - input
controlled3)
1 Bool Substitute value: Use [0 ... 1] - - r/w
alternative stopping [0]
mode3)
2 Bool Substitute value: [0 ... 1] - - r/w
Motor standstill3) [0]

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A.3 Data sets

Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
34 56 7 Bool Response to [0 ... 1] - - r/w
CPU/Master Stop3) [0] Switch substitute value [0]
[1] Keep last value
228 72 4 Bit4 Motor connection [0 ... 2] - - r/w
type3) [0] Automatic detection [0]
[1] Star/delta
[2] Inside_delta
2234 73 0 Bit4 Permissible main [0 ... 2] - - r/w
power rotation3) [0] Any [0]
[1] Clockwise
[2] Counter-clockw.
194 76 0 Unsigned8 Input 1-Action3) [0 ... 45] - - r/w
[0] No action [16]
[6] Manual operation local
[7] Emergency start
[10] Creep speed
[11] Quick-stop
[12] Reset
[16] Motor CW with PS1
[17] Motor CCW with PS1
[18] Motor CW with PS2
[19] Motor CCW with PS2
[20] Motor CW with PS3
[21] Motor CCW with PS3
[43] Motor standstill
[44] Use alternative
stopping mode
[45] Pump cleaning - mode
195 77 0 Unsigned8 Input 2-Action3) (see Input 1-Action) - - r/w
[0]
196 78 0 Unsigned8 Input 3-Action3) (see Input 1-Action) - - r/w
[0]
197 79 0 Unsigned8 Input 4-Action3) (see Input 1-Action) - - r/w
[12]

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Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
163 96 0 Unsigned8 Output 1-Action3) [0 ... 201] - r r/w
[0] No action [14] [13]
[1] Control source PIQ-DO-
1.0 output 1
[2] Control source PIQ-DO-
1.1 output 2
[6] Control source input 1
[7] Control source input 2
[8] Control source input 3
[9] Control source input 4
[10] Start-up
[11] Operation / bypass
[12] Run-down
[13] On time motor (RUN)
[14] Control command
MOTOR ON
[16] DC braking contactor
[18] Device on
[19] Operation / Run-down
[31] Group warning
[32] Group error
[33] Bus error
[34] Device error
[38] Ready to start for motor
ON
[41] Generator operation
[42] Pump cleaning active
[43] Alternative stopping
mode active
[44] CM - maintenance
demanded
[45] CM - error
[180] Control source PIQ-
DO 2.0 output 3
[200] Reversing switching
element - right
[201] Reversing switching
element - left
164 97 0 Unsigned8 Output 2-Action3) (see Output 1-Action) - - r/w
[0]
166 99 0 Unsigned8 Output 4-Action3) (see Output 1-Action) - - r/w
[0]
159 100 0 Unsigned16 Output 1-Time3) 0 … 6 500 s 0.1 s - r/w
[0 … 65 000] [0]
160 102 0 Unsigned16 Output 2-Time3) 0 … 6 500 s 0.1 s - r/w
[0 … 65 000] [0]
162 106 0 Unsigned16 Output 4-Time3) 0 … 6 500 s 0.1 s - r/w
[0 … 65 000] [0]

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A.3 Data sets

Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
2326 109 4 Bit4 Alternative stopping [0 ... 5] - - r/w
mode3) [0] Coasting down [0]
[2] Torque control
[3] Pump stopping mode
[4] DC braking
[5] Dynamic DC braking
116 112 0 Unsigned8 Breakaway time 0…2s 0.01 s - r/w
[0 … 200] [0]
117 113 0 Unsigned8 Breakaway voltage 40 … 100 % 5% - r/w
[8 … 20] [8]
169 114 0 Unsigned16 Maximum starting 0 … 1 000 s 0.1 s - r/w
time [0 … 10 000] [0]
170 116 0 Unsigned16 Ramp-up time 0 … 360 s 0.1 s r r/w
[0 … 3 600] [100] [100]
171 118 0 Unsigned16 Stopping time 0 … 360 s 0.1 s r r/w
[0 … 3 600] [0] [100]
172 120 0 Unsigned8 Starting torque 10 … 100 % 5% - r/w
[2 … 20] [2]
118 121 0 Unsigned8 Limiting torque 20 … 200 % 5% - r/w
[4 … 40] [30]
173 122 0 Unsigned8 Stopping torque 10 … 100 % 5% - r/w
[2 … 20] [2]
119 125 0 Unsigned8 Motor heating power 1 … 100 % 1% - r/w
[1 … 100] [20]
178 130 0 Unsigned8 Dynamic braking 20 … 100 % 5% - r/w
torque [4 … 20] [10]
43 131 0 Unsigned8 Creep speed factor 3 … 21 1 - r/w
right [3 … 21] [7]
198 132 0 Unsigned8 Creep speed factor 3 … 21 1 - r/w
left [3 … 21] [7]
44 133 0 Unsigned8 Creep speed torque 20 … 100 % 5% - r/w
right [4 … 20] [10]
199 134 0 Unsigned8 Creep speed torque 20 … 100 % 5% - r/w
left [4 … 20] [10]
2327 142 0 Unsigned16 Alternative stopping 0 … 360 s 0.1 s - r/w
time3) [0 … 3 600] [100]
235 144 0 Unsigned16 Current limiting value 125 … 800 % 1% r r/w
[125 … 800] [400] [400]
2212 146 0 Unsigned8 Service factor 1 … 1.15 0.01 - r/w
[100 … 115] [100]
2210 148 0 Unsigned8 Motor heating 0 … 99 % 1% - r/w
warning limit3) [0 … 99] [0]
2211 150 0 Unsigned16 Warning limit 0 … 500 s 1s - r/w
remaining time for [0 … 500] [0]
tripping3)

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A.3 Data sets

Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
2218 157 0 Bit4 Warning asymmetry 10 … 60 % 5% - r/w
limit3) [2 … 12] [0]
[0] Deactivated
2220 158 0 Unsigned8 Ground fault limit 10 … 95 % 5% - r/w
warning3) [2 … 19] [0]
[0] Deactivated
2294 168 0 Unsigned8 Ground fault limit 10 … 95 % 5% - r/w
error3) [2 … 19] [4]
[0] Deactivated
2329 169 0 Unsigned8 Alternative stopping 10 … 100 % 5% - r/w
torque3) [2 … 20] [2]
2333 170 0 Unsigned16 Output 1-Time 23) 0 … 6 500 s 0.1 s - r/w
[0 … 65 000] [0]
2334 172 0 Unsigned16 Output 2-Time 23) 0 … 6 500 s 0.1 s - r/w
[0 … 65 000] [0]
2336 176 0 Unsigned16 Output 4-Time 23) 0 … 6 500 s 0.1 s - r/w
[0 … 65 000] [0]
2352 184 0 Unsigned16 Current limiting value 125 ... 800 % 1% - r/w
- automatic [125 ... 800] [400]
parameterization
2310 191 0 Bit4 Parameters of CPU / [1 ... 3] - - r/w
master disabled3) [1] Deactivate [1]
[2] Activate
[3] Activate for start-up
parameters only
2311 192 0 Bit4 Soft Torque3) [0 ... 1] - r -
[0] Deactivate [0]
[1] Activate
2313 193 0 Bit4 Automatic [0 ... 2] - - r/w
parameterization [0] Off [0]
[1] ON - with preset starting
time
[2] ON - with preset starting
time and current limit
2315 194 0 Unsigned16 Preset starting time 0 … 360 s 0.1 s - r/w
[0 … 3 600] [100]
2332 196 0 Unsigned8 Alternative dynamic 20 … 100 % 5% - r/w
braking torque3) [4 … 20] [10]
2331 197 0 Unsigned8 Alternative DC 20 … 100 % 5% - r/w
braking torque3) [4 … 20] [10]
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter
3) Parameter is only in data set 131
* Default coding

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A.3 Data sets

Dependencies
During parameterization, it is possible to select impossible combinations of interdependent
values. The diagnosis "InvalidParameter" is then indicated in data set 92 of the 3RW5 basic
unit (slot 2) (Page 97). You will find the dependencies of the parameters in the Manual of the
3RW5 soft starter.

A.3.4.8 Data sets 132, 142, and 152: Parameter extended functions 1 - Set 1, 2, and 3
Read (r) and write (w) access to the parameter extended functions 1 is possible. Data
sets 132, 142 and 152 are not supported by 3RW52 soft starter

Byte Data format Meaning 3RW551)

0 Unsigned8 Coordination x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x
4 Unsigned16 Length of data structure x
6 Unsigned16 Start position x
1) Supported by SIRIUS 3RW55 soft starter

Object Byte Bit Data format Parameters Range of values Increment 3RW551)
No. [encoding] [D*]
104 14 0 Unsigned16 Rated operating speed 500 … 3 600 rpm 1 rpm r/w
[500 … 3 600] [1500]
113 24 0 Unsigned16 Rated torque 0 … 10 000 Nm 1 Nm r/w
[0 … 10 000] [0]
2236 66 0 Unsigned8 Switching frequency [0 ... 2] - r/w
monitoring mode2) [0] Deactivated [0]
[1] ON - ON
[2] OFF - ON
2237 67 0 Unsigned8 Maximum number of 2 … 255 1 r/w
starts2) [2 … 255] [2]
2238 68 0 Unsigned16 Switching frequency 0 … 65 535 s 1s r/w
monitoring time t12) [0 … 65 535] [0]
2239 70 0 Unsigned16 Switching frequency 0 … 65 535 s 1s r/w
monitoring time t22) [0 … 65 535] [0]
2240 72 0 Unsigned8 Response to ON- [0 ... 3] - r/w
command during active [0] Turn off without restart [3]
monitoring time2) [1] Turn off with restart
[2] Warning without lock-out
[3] Warning with lock-out
2242 75 0 Bit4 Emergency start2) [0 ... 1] - r/w
[0] Disable [1]
[1] manually enable/disable
2251 82 0 Unsigned16 Active power upper limit 0 … 400 % 1% r/w
error [0 … 400] [0]

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A.3 Data sets

Object Byte Bit Data format Parameters Range of values Increment 3RW551)
No. [encoding] [D*]
2252 84 0 Unsigned16 Active power upper limit 0 … 400 % 1% r/w
warning [0 … 400] [0]
2254 88 0 Unsigned8 Active power lower limit 0 … 100 % 1% r/w
error [0 … 100] [0]
2255 89 0 Unsigned8 Active power lower limit 0 … 100 % 1% r/w
warning [0 … 100] [0]
2260 96 0 Bit4 Response to active [0 ... 1] - r/w
power upper error limit [0] Do not turn off [0]
violation2) [1] Turn off
2297 4 Bit4 Response to active [0 ... 1] - r/w
power lower error limit [0] Do not turn off [0]
violation2) [1] Turn off
2250 104 0 Unsigned32 Active power reference 0 … 2 000 000 W 1W r/w
value [0 … 2 000 000] [0]
2317 154 0 Unsigned16 Starting time upper limit 0 … 400 % 1% r/w
warning [0 … 400] [0]
2320 159 0 Unsigned8 Starting time lower limit 0 … 100 % 1% r/w
warning [0 … 100] [0]
2337 172 0 Unsigned16 Current upper limit error 50 … 400 % 1% r/w
[50 … 400] [0]
[0] Deactivated
2338 174 0 Unsigned16 Current upper limit 50 … 400 % 1% r/w
warning [50 … 400] [0]
[0] Deactivated
2340 178 0 Unsigned8 Current lower limit error 19 … 100 % 1% r/w
[19 … 100] [0]
[0] Deactivated
2341 179 0 Unsigned8 Current lower limit 19 … 100 % 1% r/w
warning [19 … 100] [0]
[0] Deactivated
14 186 0 Bit4 Response to current [0 ... 1] - r/w
upper error limit [0] Do not turn off [0]
violation2) [1] Turn off
2296 4 Bit4 Response to current [0 ... 1] - r/w
lower error limit [0] Do not turn off [0]
violation2) [1] Turn off
1) Supported by SIRIUS 3RW55 soft starter
2) Parameter is only in data set 132
* Default coding

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Appendix
A.3 Data sets

A.3.4.9 Data set 133: Parameter extended functions 2

Read (r) and write (w) access to the parameter extended functions 2 is possible.

Byte Data format Meaning 3RW

521) 552)
0 Unsigned8 Coordination x x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x x
4 Unsigned16 Length of data structure x x
6 Unsigned16 Start position x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

Object Byte Bit Data format Parameters Range of values Increment 3RW
No. [encoding] 521) 552)
[D*] [D*]
2222 40 0 Unsigned8 Analog output - [0 ... 3] - r r/w
signal type [0] Deactivated [2] [0]
[2] 4-20mA
[3] 0-10V
2223 42 0 Unsigned16 Analog output - [0 ...632] - - r/w
measured [0] Deactivated [0]
value [502] Motor temperature rise
[504] Phase current I L1 (%)
[505] Phase current I L2 (%)
[506] Phase current I L3 (%)
[510] Line-to-line voltage U L1-L2
[511] Line-to-line voltage U L2-L3
[512] Line-to-line voltage U L3-L1
[513] Phase current I L1 (rms)
[514] Phase current I L2 (rms)
[515] Phase current I L3 (rms)
[518] Switching element heating
[521] Active power PL1..3
[523] Power factor L1..3
[528] Phase current average (%)
[530] Phase current average (rms)
[632] Active energy import (total)
2224 46 0 Unsigned32 Analog output - 0 … 4 294 967 295 1 r r/w
range start [0 … 4 294 967 295] [0] [0]
value
2225 50 0 Unsigned32 Analog output - 0 … 4 294 967 295 1 r r/w
range end [0 … 4 294 967 295] [96] [27 648]
value
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter
* Default coding

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A.3 Data sets

A.3.4.10 Data set 134: Parameter Maintenance

Read (r) and write (w) access to the parameter Maintenance is possible. Data set 134 is not
supported by the 3RW52 soft starter.

Byte Data format Meaning 3RW551)

0 Unsigned8 Coordination x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x
4 Unsigned16 Length of data structure x
6 Unsigned16 Start position x
1) Supported by SIRIUS 3RW55 soft starter

Object Byte Bit Data format Parameters Range of values Increment 3RW551)
No. [encoding] [D*]
2344 60 0 Bit4 Pump cleaning - mode [0 ... 1] - r/w
[0] Deactivated [0]
[1] Manual
2345 60 4 Bit4 Pump cleaning - [1 ... 5] - r/w
start/stop parameters [1] Parameter set 1 [5]
[2] Parameter set 2
[3] Parameter set 3
[5] Operating parameters
2346 61 0 Unsigned8 Pump cleaning - time 0 ... 30 s 1s r/w
[0 ... 30] [20]
2347 62 0 Unsigned8 Pump cleaning - cycles 0 ... 10 1 r/w
[0 ... 10] [3]
1) Supported by SIRIUS 3RW55 soft starter
* Default coding

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Appendix
A.3 Data sets

A.3.5 3RW5 HMI High Feature (slot 3)

A.3.5.1 Data set 92: HMI diagnostics (slot 3)

Only read (r) access to the HMI diagnostics is possible.

Byte Data format Meaning 3RW

521) 552)
0 Unsigned8 Coordination x x
0x21 Write via acyclic bus channel – user program
2 Unsigned8 Slot number x x
4 Unsigned16 Length of data structure x x
6 Unsigned16 Start position x x
1) Supported by SIRIUS 3RW52 soft starter
2) Supported by SIRIUS 3RW55 soft starter

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Byte Bit Data format HMI diagnostics 3RW5

HMI HF1)
10 0 Bool HMIFault r
1 Bool Run r
11 0 Bool Factory settings restored r
12 0 Bool FWUpdateRejected r
1 Bool FWUpdateActive r
2 Bool FWUpdateSuccessful r
3 Bool FWUpdateUnsuccessful r
4 Bool Invalid signature FW update r
13 0 Bool Self-test active r
2 Bool Error during self-test r
14 0 Bool Device assigned r
1 Bool Device incompatible r
2 Bool Incorrect interface r
3 Bool Incorrect HMI r
4 Bool HMI not configured r
18 0 Bool MemoryModuleActive r
1 Bool MemoryModuleAccessError r
2 Bool MemoryModulePlugged r
3 Bool MemoryModuleWriteProtected r
19 0 Bool Local interface active r
1 Bool local interface defective r
3 Bool Local interface data invalid r
20 0 Bool InvalidParameter r
21 0 Bool Local interface disabled due to flooding r
2 Bool First access denied r
3 Bool Configuration Access Changed r
4 Bool Unauthorized Access Denied r
5 Bool AddressFilterConfigured r
6 Bool SecureChannelEstablishing r
7 Bool Encryption not correct r
22 0 Bool Timeout Secured Connection r
1 Bool SecuredConnectionEnded r
2 Bool Useful data protected r
3 Bool User Account Set Up r
23 0 Bool No device answer r
24 0 Bool Write Error r
1 Bool ReadError r
2 Bool FileSystemError r
1) Supported by 3RW5 HMI High Feature

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A.3 Data sets

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Glossary

Class 1 master
Active station on PROFIBUS DP. It is characteristically used for cyclic data exchange with
other stations. Typical Class 1 masters include PLCs with a PROFIBUS DP connection.

Class 2 master
Optional station on PROFIBUS DP. PC / PG are typical class 2 masters.

Configuration
Configuration is the systematic arrangement, setting, and networking of the individual
3RW5 soft starters within the device or network view.

Configuring
This section refers to the configuration and parameterization of 3RW5 soft starters.

Diagnostics
Data that is transferred from the 3RW5 soft starter and indicates the current operating status.

DP master
Cyclic send data is exchanged in a PROFIBUS DP system between the DP master and the
DP slave once in every DP cycle. The DP master sends the cyclic receive data to the
3RW5 soft starter. In response, the 3RW5 soft starter sends the cyclic send data to the
DP master.

DP slave
Slave operating on PROFIBUS with the PROFIBUS DP protocol.

DPV1 slave
DP slave that enables acyclic data exchange of parameter, diagnostic, receive and test data.

Fieldbus
Industrial communication system that connects a large number of field devices such as
probes (sensors), final controlling elements, and drives (actuators) to a control device.

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Glossary

GSD file
Information on the input and output range, as well as the consistency of the cyclically
transmitted data is defined in the GSD file (General Station Description or device master
data), tested with the configuration telegram from the device and, if appropriate, declared to
be valid. The GSD file is used for integrating the device into any DP standard master system
(automation system).

I&M data
Identification and maintenance data.
Information stored in a module that helps you to check the plant configuration, to locate
hardware modifications in a plant, or to remedy faults in a plant. I&M data enable modules to
be uniquely identified online.

Master
PROFIBUS DP is based on a master-slave architecture. Telegrams are sent by the master
to the addressed station (slave) and responded to by the slave.

Messages
Data that is transferred from the 3RW5 soft starter and indicates the current operating status.

Parameterization
Parameterization is the definition of parameters using the parameterization software.

PII/PIQ
Process image input/process image output

PROFIBUS
PROFIBUS stands for "process fieldbus". PROFIBUS is a manufacturer-independent
standard to network the field devices (e.g. PLCs, actuators, final controlling elements and
sensors). PROFIBUS is compatible with protocols such as DP (decentralized peripherals),
FMS (fieldbus message specification) and PA (process automation).

Reading data
Data are transferred from the 3RW5 soft starter.
In STEP 7, you can read the data sets as follows:
● S7 master: By calling SFC 59
● S7-DPV1 master: by calling SFB 52 "RD_REC" or SFC 59

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 Glossary

Receive data
Data that are transferred to the 3RW5 soft starter.

S7 slave
The S7 slave is a slave that is fully integrated into STEP 7 and supports the S7 model
(diagnostic interrupts).

SIRIUS Soft Starter ES (TIA Portal)

SIRIUS Soft Starter ES (TIA Portal) is the central software for commissioning, operating, and
diagnostics of the SIRIUS 3RW5 soft starter series.

Slave
PROFIBUS DP is based on a master-slave architecture. Telegrams are sent by the master
to the addressed station (slave) and responded to by the slave.

STEP 7
The basic STEP 7 software is the standard tool for the SIMATIC S7, SIMATIC C7 and
SIMATIC WinAC automation systems.

Writing data
Data are transferred to the 3RW5 soft starter.
In STEP 7, you can write the data sets as follows: by calling SFB 53 "WR_REC".
● S7 master: by calling up SFC 58
● S7-DPV1 master: by calling SFB 53 "WR_REC" or SFC 58

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Glossary

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Index

HMI diagnostics, 120

Maximum pointer, 104
3 Measured values, 101
Overview, 90
3D model, 9
Parameter basic function - Set 1, 2, and 3, 106
3RW5, 19
Parameter extended functions 1 - Set 1, 2,
3RW5 HMI High Feature
and 3, 116
Diagnostics, 49
Parameter extended functions 2, 118
Firmware update, 76
Parameter Maintenance, 119
Group error, 73
Process image input (PII), 95
Operation with CPU / Master, 48
Process image output (PIQ), 93
Station address, 42
Soft starter diagnostics, 97
3RW5 HMI Standard
Specifications, 91
Station address, 44
Statistic data, 103
3RW5 soft starter, 19
Data transfer, 22
Device-specific diagnostics, 59
Diagnostic interrupt, 52
A
Diagnostics
App 3RW5 HMI High Feature, 49
Siemens Industry Online Support, 12 Configuration software of the controller, 52
Article number, 20 Data sets, 70
Diagnostics options, 49
Diagnostics options, 49
B Dimension drawings, 9
Disposal, 18
Baud rate, 44
Bus connector, 25
Connecting, 33
E
Pull out, 35
Byte arrangements, 91 EPLAN macros, 9
Error codes, 71
Error interrupt, 52
C Error types, 61
ESD guidelines, 14
CAx data, 9, 81, 83
Channel-related diagnostics, 60
Commands, 92
F
Communication module, 19
Communication parameters, 77 Factory setting, 78
Configuring, 37 FAQs, 12
Cover of the slot, 27 Faults, 74
Current values, 88 Firmware update, 75
Functionality, 21

D
G
Data security, 16
Data set Group error, 73
Byte arrangements, 91 GSD file, 46
Commands, 92

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Index

Guidelines P
ESD guidelines, 14
PLC, 19
Guidelines on information security in industrial
Process data, 85
automation, 17
Process image input (PII), 85, 95
Process image output (PIQ), 85, 93
Process images, 85
H
Product data sheet, 81, 83
H status, 62 PROFIBUS DP, 21
Hardware configuration, 20 PROFIBUS DP cable, 25
Hardware Support Package (HSP), 45

R
I Recommended bus connector, 25
Identifier-related diagnostics, 58 Recycling, 18
Interaction interfaces, 22 References, 11
Interrupt, 52, 63 Remedial measures, 74
Channel error entries, 67 Removal, 30
Diagnostic data about the state, 65 Removal and insertion interrupt, 52
Diagnostic interrupt, 52 Replacing, 77
General interrupt section, 63
Module-specific diagnostic data, 66
Removal and insertion interrupt, 52 S
SIRIUS 3RW5 soft starter, 19
SIRIUS Soft Starter ES (TIA Portal), 26
K
Slave diagnostics
Knowledge, 19 Channel-related diagnostics, 60
Device-specific diagnostics, 59
Error types, 61
L H status, 62
Identifier-related diagnostics, 58
LED display, 50
Interrupt, 63
Manufacturer ID, 57
Master PROFIBUS address, 57
M
Station status, 55
Manuals, 11 Structure, 54
Maximum pointer, 89 Slot, 19
Micro SD memory card, 76, 77 Station address, 43, 44
Mounting, 27, 29 Statistic data, 89
Structure of the slave diagnostics, 54

N
T
Network environment, 19
Target group, 19
Technical Assistance, 10
O Transfer rate, 21
Transmission rate, 21
Object number, 91
Online help, 11
Operating mode, 23, 74
V
VDI guideline, 17

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