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Purlin As Cold Formed Design - Rev.A

1. This document provides design specifications for GIRT structures using Lip Channel C profiles. It specifies loading parameters including self-weight, sheet weight, connection weight, uniform live loads, and point loads. 2. Load combinations are defined as operation + wind loads. The document checks the safety of beam sections by calculating effective widths and checking ratios against required minimums. 3. Bending stresses are checked by comparing moments to section moduli, using table values for sections meeting minimum ratios, and calculated reduced values for sections not meeting ratios. Effective moment of inertia and section moduli values are calculated for non-conforming sections.

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Dewi Cuantik
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106 views13 pages

Purlin As Cold Formed Design - Rev.A

1. This document provides design specifications for GIRT structures using Lip Channel C profiles. It specifies loading parameters including self-weight, sheet weight, connection weight, uniform live loads, and point loads. 2. Load combinations are defined as operation + wind loads. The document checks the safety of beam sections by calculating effective widths and checking ratios against required minimums. 3. Bending stresses are checked by comparing moments to section moduli, using table values for sections meeting minimum ratios, and calculated reduced values for sections not meeting ratios. Effective moment of inertia and section moduli values are calculated for non-conforming sections.

Uploaded by

Dewi Cuantik
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 13

1. GIRT DESIGN use Lip Channel C 150x65x20x3.

2
Structure System
- Purlin Spacing = 1.10 m
- Rafter Spacing Lz = 5.50 m
-Sagrod Spacing Ly = 1.38 m
-n Sagrod Spacing = 4.0
Fy = 2400 kg/cm2

- thickness = 0.5 mm

2. LOADING DESIGN

A. Primary Load
Dead Load (D)
- Selftweight of Beam (D1)
- Corrugated Metal Sheet 0.5~0.7mm with H 40mm (D2)
- Connection assume 5% x D2 = (D3)
Live Load (L)
- Uniform Loads (L1) = 100 kg/cm2
- Point Load "for Maintenance" (L2) = 100 kg
Wind Load (Wi)
- Wind Pressure = 40 kg/m2 (See wind calculation )
qz = 0.613.Kz.Kzt.Kd.V2.I

B. Load Combination
- Operation + Wind
LC = D+L+Wi

3. CHECK SAFETY OF SECTION

- Check of Partially Stiffened Flange r ≥ 1


- Check of Stiffened Web of beams r ≥ 1
- Check of Unstiffened Flange or Lip r ≥ 1

NOTE:
- if ratio safety of the section r ≥ 1
- The whole section is fully effective and we can get Moment Inertia, Modulus of Section from original tables.
- if ratio safety of the section r< 1
- The section will be reduced and the properties of the new section must be calculated.
- Ix,y eff = Ix,y original + Ix,y of the reduced part
- Zx,y eff = Zx,y original + Zx,y of the reduced part
Ix of the reduced part = Lt3/12 + Lt (H/2 -t/2)^2
Iy of the reduced part = tL3/12 + Lt (B-e-L/2)^2
L = B - Be

- Formula ratio of the section lp =

- Calculate effective width


For Flange be = rflange x B For Web he = rflange x H For Lip Le = rflange x C

TABLE CHECK SAFETY OF THE SECTION


Profil H B C t Check of Partially Stiffened Flange Check of Stiffened Web of beams
cm cm cm cm Y Ks lp r > 1 OK Y Ks lp r > 1 OK
C 100 10 5 2 0.23 1 2.75 0.46 1.23 OK -1 23.90 0.16 2.31 OK
10 5 2 0.28 1 2.75 0.38 1.25 OK -1 23.90 0.13 1.73 OK
10 5 2 0.32 1 2.75 0.33 1.20 OK -1 23.90 0.11 1.00 OK
C 125 12.5 5 2 0.23 1 2.75 0.46 1.23 OK -1 23.90 0.16 2.31 OK
12.5 5 2 0.32 1 2.75 0.33 1.20 OK -1 23.90 0.11 1.00 OK
C 150 15 5 2 0.23 1 2.75 0.46 1.23 OK -1 23.90 0.16 2.31 OK
15 5 2 0.32 1 2.75 0.33 1.20 OK -1 23.90 0.11 1.00 OK
C 150 15 6.5 2 0.23 1 2.75 0.60 1.11 OK -1 23.90 0.20 2.50 OK
15 6.5 2 0.32 1 2.75 0.43 1.24 OK -1 23.90 0.15 2.16 OK
C 200 20 7.5 2 0.32 1 2.75 0.50 1.20 OK -1 23.90 0.17 2.41 OK
20 7.5 2 0.40 1 2.75 0.40 1.25 OK -1 23.90 0.14 1.92 OK

Profil Check of Unstiffened Flange or Lip


Y Ks lp r > 1 OK
C 150 1 0.43 1.52 0.57 Reduced
1 0.43 1.09 0.75 Reduced
C 200 1 0.43 1.26 0.67 Reduced
1 0.43 1.01 0.80 Reduced

Profil L Be = r * B he = r * H Le = r * C Fyield θ= E=
cm cm cm cm ton cm2 deg kg/cm2
C 150 2.78 3.72 8.58 1.14 2.400 15 2100000
1.63 4.87 11.23 1.50 2.400 15 2100000
C 200 2.49 5.01 13.37 1.34 2.400 15 2100000
1.53 5.97 15.92 1.59 2.400 15 2100000

4. BENDING STRESS CHECK

- if ratio safety of the section r ≥ 1


Fb = 0.6 Fy
Fb > (Mx/Zx table) + (My/Zy table)

- if ratio safety of the section r < 1


Fb = 0.6 Fy
Fb > (Mx/Zx reduction) + (My/Zy reduction)

CHECK BENDING STRESS Moment of Inertia

Ix of Iy of
Profil H B C t A Cx Cy Ratio < 1 Ix table Ix eff Iy table Iy eff
reduced reduced

cm cm cm cm cm2 cm cm cm4 cm4 cm4 cm4 cm4 cm4


C 100 10 5 2 0.23 5.17 0 1.86 1.55 - 81 7.96 73.04 19 0.931 18.07
10 5 2 0.28 6.21 0 1.88 1.26 - 100 5.77 94.23 23 0.732 22.27
10 5 2 0.32 7.01 0 1.86 1.19 - 107 3.46 103.54 25 0.458 24.54
C 125 12.5 5 2 0.23 5.75 0 1.69 1.20 - 137 12.56 124.44 21 0.987 20.01
12.5 5 2 0.32 7.81 0 1.68 0.92 OK 181 5.47 175.53 27 0.485 26.52
C 150 15 5 2 0.23 6.32 0 1.55 1.00 OK 210 18.19 191.81 22 1.034 20.97
15 5 2 0.32 8.61 0 1.54 0.76 OK 280 7.95 272.05 28 0.505 27.49
C 150 15 6.5 2 0.23 7.01 0 2.12 0.81 OK 248 34.89 213.11 41 1.977 39.02
15 6.5 2 0.32 9.57 0 2.11 0.62 OK 332 28.16 303.84 54 2.062 51.94
C 200 20 7.5 2 0.32 11.81 0 2.19 0.41 OK 716 77.08 638.92 84 3.406 80.59
20 7.5 2 0.4 14.55 0 2.19 0.34 OK 871 58.79 812.21 100 3.011 96.99

Section of Modulus Dead Load Live Load


(D2)
D3
Corrugat
(connecti L2
ed Metal
(D1) Unit on L1 (live (Mainte Py = L2 Px = L2
Zx table Zx reduction Zy Zy reduction Sheet
Weight assume Load) nance cosq sinq
0.5~0.7m
5% x D2) Load)
m with H
=
40mm
cm3 cm3 cm3 cm3 kg/cm kg/cm kg/cm kg/cm kg kg kg
C 150 33.00 28.42 9.37 8.91 0.06 0.22 0.01 0.012 100 96.59 25.88
44.30 40.51 12.2 11.83 0.08 0.22 0.01 0.012 100 96.59 25.88
C 200 71.60 63.89 15.8 15.18 0.09 0.22 0.01 0.012 100 96.59 25.88
87.10 81.22 18.9 18.27 0.11 0.22 0.01 0.012 100 96.59 25.88

Wind Load
Mx = My =
Fb
qy = (D+L) qx = (D+L) 1/8*qy'*L 1/8*qx'*
Fb Fb actual =
Wind tot D+L z2 + Ly2 +
cosq + W sin q +W 1/4*Py'*L 1/4*Px'* normal reduction 0.6 F
yield
z Lz
kg/cm kg/cm kg/cm kg/cm kg cm kg cm
C 150 0.44 0.29 0.72 0.52 30694.39 2109.34 1155.25 1166.89 1440
0.44 0.31 0.74 0.52 31428.53 2121.63 883.35 888.78 1440
C 200 0.44 0.33 0.76 0.53 32071.35 2132.40 582.89 588.42 1440
0.44 0.35 0.78 0.53 32849.31 2145.42 490.66 494.60 1440

5. SHEAR STRESS CHECK

Profil H B C t D+L (q act/ F shear (D+L) cos q Qdx = (D+L) cosq x span of purlin/2
cm cm cm cm kg/cm allow) < 1 kg/cm kg
C 100 10 5 2 0.23 0.2795575 0.04 OK 0.270 74.259
10 5 2 0.28 0.2876575 0.03 OK 0.278 76.410
10 5 2 0.32 0.2939575 0.03 OK 0.284 78.084
C 125 12.5 5 2 0.23 0.2840575 0.03 OK 0.274 75.454
12.5 5 2 0.32 0.3002575 0.03 OK 0.290 79.757
C 150 15 5 2 0.23 0.2885575 0.03 OK 0.279 76.649
15 5 2 0.32 0.3065575 0.02 OK 0.296 81.431
C 150 15 6.5 2 0.23 0.2939575 0.03 OK 0.284 78.084
15 6.5 2 0.32 0.3140575 0.02 OK 0.303 83.423
C 200 20 7.5 2 0.32 0.3316575 0.02 OK 0.320 88.098
20 7.5 2 0.4 0.3529575 0.01 OK 0.341 93.756

F shear allow = 0.35


Profil h = H-(2*t) q act = Qdx / h *t Fy
cm kg/cm2
C 150 14.54 23.35 840
14.36 18.15 840
C 200 19.36 14.22 840
19.2 12.21 840
6. DEFLECTION CHECK

Profil H B C t D+L D act D allow =L/200 Ratio < 1


cm cm cm cm kg/cm cm cm
C 100 10 5 2 0.23 0.2795575 2.10 2.75 0.76 OK
10 5 2 0.28 0.2876575 1.67 2.75 0.61 OK
10 5 2 0.32 0.2939575 1.56 2.75 0.57 OK
C 125 12.5 5 2 0.23 0.2840575 1.25 2.75 0.45 OK
12.5 5 2 0.32 0.3002575 0.94 2.75 0.34 OK
C 150 15 5 2 0.23 0.2885575 0.82 2.75 0.30 OK
15 5 2 0.32 0.3065575 0.62 2.75 0.22 OK
C 150 15 6.5 2 0.23 0.2939575 0.76 2.75 0.27 OK
15 6.5 2 0.32 0.3140575 0.57 2.75 0.21 OK
C 200 20 7.5 2 0.32 0.3316575 0.28 2.75 0.10 OK
20 7.5 2 0.4 0.3529575 0.24 2.75 0.09 OK

7. CONCLUSION

use Lip Channel C 150x65x20x3.2


1. PURLIN DESIGN use Lip Channel C 150x65x20x3.2
Structure System
- Purlin Spacing = 1.10 m
- Rafter Spacing Lz = 7.00 m
-Sagrod Spacing Ly = 1.40 m
-n Sagrod Spacing = 5.0
Fy = 2400 kg/cm2

- thickness = 0.50 mm

2. LOADING DESIGN

A. Primary Load
Dead Load (D)
- Selftweight of Beam (D1)
- Corrugated Metal Sheet 0.5~0.7mm with H 40mm (D2)
- Connection assume 5% x D2 = (D3)
Live Load (L)
- Uniform Loads (L1) = 100 kg/cm2
- Point Load "for Maintenance" (L2) = 100 kg
Wind Load (Wi)
- Wind Pressure = 40 kg/m2 (See wind calculation )
qz = 0.613.Kz.Kzt.Kd.V2.I

B. Load Combination
- Operation + Wind
LC = D+L+Wi

3. CHECK SAFETY OF SECTION

- Check of Partially Stiffened Flange r ≥ 1


- Check of Stiffened Web of beams r ≥ 1
- Check of Unstiffened Flange or Lip r ≥ 1

NOTE:
- if ratio safety of the section r ≥ 1
- The whole section is fully effective and we can get Moment Inertia, Modulus of Section from original tables.
- if ratio safety of the section r< 1
- The section will be reduced and the properties of the new section must be calculated.
- Ix,y eff = Ix,y original + Ix,y of the reduced part
- Zx,y eff = Zx,y original + Zx,y of the reduced part
Ix of the reduced part = Lt3/12 + Lt (H/2 -t/2)^2
Iy of the reduced part = tL3/12 + Lt (B-e-L/2)^2
L = B - Be

- Formula ratio of the section lp =

- Calculate effective width


For Flange be = rflange x B For Web he = rflange x H For Lip Le = rflange x C

TABLE CHECK SAFETY OF THE SECTION


Profil H B C t Check of Partially Stiffened Flange Check of Stiffened Web of beams
cm cm cm cm Y Ks lp r > 1 OK Y Ks lp r > 1 OK
C 100 10 5 2 0.23 1 2.75 0.46 1.23 OK -1 23.90 0.16 2.31 OK
10 5 2 0.28 1 2.75 0.38 1.25 OK -1 23.90 0.13 1.73 OK
10 5 2 0.32 1 2.75 0.33 1.20 OK -1 23.90 0.11 1.00 OK
C 125 12.5 5 2 0.23 1 2.75 0.46 1.23 OK -1 23.90 0.16 2.31 OK
12.5 5 2 0.32 1 2.75 0.33 1.20 OK -1 23.90 0.11 1.00 OK
C 150 15 5 2 0.23 1 2.75 0.46 1.23 OK -1 23.90 0.16 2.31 OK
15 5 2 0.32 1 2.75 0.33 1.20 OK -1 23.90 0.11 1.00 OK
C 150 15 6.5 2 0.23 1 2.75 0.60 1.11 OK -1 23.90 0.20 2.50 OK
15 6.5 2 0.32 1 2.75 0.43 1.24 OK -1 23.90 0.15 2.16 OK
C 200 20 7.5 2 0.32 1 2.75 0.50 1.20 OK -1 23.90 0.17 2.41 OK
20 7.5 2 0.40 1 2.75 0.40 1.25 OK -1 23.90 0.14 1.92 OK

Profil Check of Unstiffened Flange or Lip


Y Ks lp r > 1 OK
C 150 1 0.43 1.52 0.57 Reduced
1 0.43 1.09 0.75 Reduced
C 200 1 0.43 1.26 0.67 Reduced
1 0.43 1.01 0.80 Reduced

Profil L Be = r * B he = r * H Le = r * C Fyield θ= E=
cm cm cm cm ton cm2 deg kg/cm2
C 150 2.78 3.72 8.58 1.14 2.400 15 2100000
1.63 4.87 11.23 1.50 2.400 15 2100000
C 200 2.49 5.01 13.37 1.34 2.400 15 2100000
1.53 5.97 15.92 1.59 2.400 15 2100000

4. BENDING STRESS CHECK

- if ratio safety of the section r ≥ 1


Fb = 0.6 Fy
Fb > (Mx/Zx table) + (My/Zy table)

- if ratio safety of the section r < 1


Fb = 0.6 Fy
Fb > (Mx/Zx reduction) + (My/Zy reduction)

CHECK BENDING STRESS Moment of Inertia

Ix of Iy of
Profil H B C t A Cx Cy Ratio < 1 Ix table Ix eff Iy table Iy eff
reduced reduced

cm cm cm cm cm2 cm cm cm4 cm4 cm4 cm4 cm4 cm4


C 100 10 5 2 0.23 5.17 0 1.86 2.45 - 81 7.96 73.04 19 0.931 18.07
10 5 2 0.28 6.21 0 1.88 1.99 - 100 5.77 94.23 23 0.732 22.27
10 5 2 0.32 7.01 0 1.86 1.87 - 107 3.46 103.54 25 0.458 24.54
C 125 12.5 5 2 0.23 5.75 0 1.69 1.86 - 137 12.56 124.44 21 0.987 20.01
12.5 5 2 0.32 7.81 0 1.68 1.43 - 181 5.47 175.53 27 0.485 26.52
C 150 15 5 2 0.23 6.32 0 1.55 1.52 - 210 18.19 191.81 22 1.034 20.97
15 5 2 0.32 8.61 0 1.54 1.16 - 280 7.95 272.05 28 0.505 27.49
C 150 15 6.5 2 0.23 7.01 0 2.12 1.25 - 248 34.89 213.11 41 1.977 39.02
15 6.5 2 0.32 9.57 0 2.11 0.95 OK 332 28.16 303.84 54 2.062 51.94
C 200 20 7.5 2 0.32 11.81 0 2.19 0.62 OK 716 77.08 638.92 84 3.406 80.59
20 7.5 2 0.4 14.55 0 2.19 0.52 OK 871 58.79 812.21 100 3.011 96.99

Section of Modulus Dead Load Live Load


(D2)
D3
Corrugat
(connecti L2
ed Metal
(D1) Unit on L1 (live (Mainte Py = L2 Px = L2
Zx table Zx reduction Zy Zy reduction Sheet
Weight assume Load) nance cosq sinq
0.5~0.7m
5% x D2) Load)
m with H
=
40mm
cm3 cm3 cm3 cm3 kg/cm kg/cm kg/cm kg/cm kg kg kg
C 150 33.00 28.42 9.37 8.91 0.06 0.28 0.01 0.012 100 96.59 25.88
44.30 40.51 12.2 11.83 0.08 0.28 0.01 0.012 100 96.59 25.88
C 200 71.60 63.89 15.8 15.18 0.09 0.28 0.01 0.012 100 96.59 25.88
87.10 81.22 18.9 18.27 0.11 0.28 0.01 0.012 100 96.59 25.88

Wind Load
Mx = My =
Fb
qy = (D+L) qx = (D+L) 1/8*qy'*L 1/8*qx'*
Fb Fb actual =
Wind tot D+L z2 + Ly2 +
cosq + W sin q +W 1/4*Py'*L 1/4*Px'* normal reduction 0.6 F
yield
z Lz
kg/cm kg/cm kg/cm kg/cm kg cm kg cm
C 150 0.44 0.36 0.78 0.53 51384.17 2209.52 1792.90 1805.10 1440
0.44 0.38 0.80 0.54 52573.35 2222.26 1368.91 1374.59 1440
C 200 0.44 0.39 0.82 0.54 53614.62 2233.42 890.16 895.96 1440
0.44 0.41 0.84 0.55 54874.79 2246.93 748.91 753.04 1440

5. SHEAR STRESS CHECK

Profil H B C t D+L (q act/ F shear (D+L) cos q Qdx = (D+L) cosq x span of purlin/2
cm cm cm cm kg/cm allow) < 1 kg/cm kg
C 100 10 5 2 0.23 0.341455 0.06 OK 0.330 115.437
10 5 2 0.28 0.349555 0.05 OK 0.338 118.175
10 5 2 0.32 0.355855 0.05 OK 0.344 120.305
C 125 12.5 5 2 0.23 0.345955 0.05 OK 0.334 116.958
12.5 5 2 0.32 0.362155 0.04 OK 0.350 122.435
C 150 15 5 2 0.23 0.350455 0.04 OK 0.339 118.480
15 5 2 0.32 0.368455 0.03 OK 0.356 124.565
C 150 15 6.5 2 0.23 0.355855 0.04 OK 0.344 120.305
15 6.5 2 0.32 0.375955 0.03 OK 0.363 127.101
C 200 20 7.5 2 0.32 0.393555 0.03 OK 0.380 133.051
20 7.5 2 0.4 0.414855 0.02 OK 0.401 140.252

F shear allow = 0.35


Profil h = H-(2*t) q act = Qdx / h *t Fy
cm kg/cm2
C 150 14.54 35.97 840
14.36 27.66 840
C 200 19.36 21.48 840
19.2 18.26 840
6. DEFLECTION CHECK

Profil H B C t D+L D act D allow =L/200 Ratio < 1


cm cm cm cm kg/cm cm cm
C 100 10 5 2 0.23 0.341455 6.72 3.5 1.92 NOT OK
10 5 2 0.28 0.349555 5.33 3.5 1.52 NOT OK
10 5 2 0.32 0.355855 4.94 3.5 1.41 NOT OK
C 125 12.5 5 2 0.23 0.345955 4.00 3.5 1.14 NOT OK
12.5 5 2 0.32 0.362155 2.97 3.5 0.85 OK
C 150 15 5 2 0.23 0.350455 2.63 3.5 0.75 OK
15 5 2 0.32 0.368455 1.95 3.5 0.56 OK
C 150 15 6.5 2 0.23 0.355855 2.40 3.5 0.69 OK
15 6.5 2 0.32 0.375955 1.78 3.5 0.51 OK
C 200 20 7.5 2 0.32 0.393555 0.89 3.5 0.25 OK
20 7.5 2 0.4 0.414855 0.73 3.5 0.21 OK

7. CONCLUSION

use Lip Channel C 150x65x20x3.2


Tie rod design

Design tension load 4.14 ton


(from staad output member)

required diameter :

d= P
0.66 x Fy x 1/4xpi()

4142
= 1584 x 0.785398

= 2 cm

use tie rod 22 mm dia

Beam L/C Node Fx Mton Fy Mton Fz Mton Mx MTon-m My MTon-m Mz MTon-m


Max Fx 924 100 1D+1PE+1EE 202 0.00 0.00 0.00 0.00 0.00 0.00
Min Fx 925 115 0.75D+0.75L+0.75PE+0.75EE+0.75M+0.5357 222 -4.14 -0.01 0.00 0.00 0.00 0.00
Max Fy 929 100 1D+1PE+1EE 225 -0.03 0.02 0.00 0.00 0.00 0.00
Min Fy 929 100 1D+1PE+1EE 213 -0.03 -0.02 0.00 0.00 0.00 0.00
Max Fz 924 100 1D+1PE+1EE 202 0.00 0.00 0.00 0.00 0.00 0.00
Min Fz 924 100 1D+1PE+1EE 202 0.00 0.00 0.00 0.00 0.00 0.00
Max Mx 924 100 1D+1PE+1EE 202 0.00 0.00 0.00 0.00 0.00 0.00
Min Mx 924 100 1D+1PE+1EE 202 0.00 0.00 0.00 0.00 0.00 0.00
Max My 924 100 1D+1PE+1EE 202 0.00 0.00 0.00 0.00 0.00 0.00
Min My 924 100 1D+1PE+1EE 202 0.00 0.00 0.00 0.00 0.00 0.00
Max Mz 924 100 1D+1PE+1EE 202 0.00 0.00 0.00 0.00 0.00 0.00
Min Mz 924 100 1D+1PE+1EE 202 0.00 0.00 0.00 0.00 0.00 0.00

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