Post Weld Heat Treatment

Equipment & Consumables

FURNACE
Incertech designs and manufactures industrial furnaces used for post weld heattreatment and stress relieving. Incertech can
supply both permanent and temporary furnaces which can be gas fired,oil fired or electrically heated. Incertech has the skill
and expertise to supply range of versatile furnaces specially designed to meet the needs of operators and industries.

1) Permanent Low Thermal Mass Furnaces for heat treatment by Oil / Gas / Electrical mode of heating.
2) Temporary Low Thermal Mass Furnace for Stress Relieving, Normalizing, Solution Annealing etc.
Types of furnaces under the category are:
Bogie Hearth Furnace
Top Hat Furnace
Fixed Hearth Furnace
Pit type Furnace
Box Furnace
Roller Hearth Furnace

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Post Weld Heat Treatment Equipment & Consumables

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BURNERS
Gas / Oil fired high velocity portable combusion system are used for Post Weld Heat Treatment, Refractory Dryouts and curing. TheOil / Gas high
velocity burner systems provide from 5,00,000 kcal/hr up to 8,000,000 Kcal/hr ( 2000,000 Btu/hr to 32,000,000 Btu/hr ).The unit is designed for
manual operation. Automatic control can also be provided.

1. Fuel can be LPG, Natural Gas or Propane for gas fired burners and HSD, LDO or Kerosene for Oil Fired Burners.
2. It is suitably controlled by PID type controllers for automatic burners and by operating valve train for manual burners in order to achieve
complete combustion.
3. Combustion air is fan blown, requiring 380/440 v,50 hz, 3 phase electrical supply.
4. Flame supervision is by flame relay and U.V. flame sensor.
5. Ignition is achieved by direct spark ignition transformer and fitted spark probe.

HIGH VELOCITY OIL FIRE BURNER

Gas / Oil fired high velocity portable combusion system are used for Post Weld Heat Treatment, Refractory Dryouts and curing.
TheOil / Gas high velocity burner systems provide from 5,00,000 kcal/hr up to 8,000,000 Kcal/hr (2000,000 Btu/hr to
32,000,000 Btu/hr).The unit is designed for manual operation. Automatic control can also be provided.

1. Fuel can be LPG, Natural Gas or Propane for gas fired burners and HSD, LDO or Kerosene for Oil Fired Burners.
2. It is suitably controlled by PID type controllers for automatic burners and by operating valve train for manual burners in
order to achieve complete combustion.
3.Combustion air is fan blown, requiring 380/440 v,50 hz, 3 phase electrical supply.
4. Flame supervision is by flame relay and U.V. flame sensor.
5. Ignition is achieved by direct spark ignition transformer and fitted spark probe.

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 Post Weld Heat Treatment Equipment & Consumables

HIGH VELOCITY GAS FIRE BURNERS

High velocity oil / gas fired burners creates a 'scrubbing action' of hot gases against the walls of the component eliminating any
cold spots. This ensures convective heat transfer to achieve temperature uniformity and efficient distribution of heat throughout
the furnace chamber. The combustion system inputs high volumes of turbulent hot gases which maintain a positive pressure
within the chamber. This purges the chamber of oxygen, minimizing oxidation effects after PWHT.

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HEAT TREATMENT EQUIPMENTS
INCERTECH's Heat Treatment Equipment has been robustly constructed to provide power to electrical resistance heaters at 65 / 85 volts, suitable for site and
shop working. The output from the unit is split into six individual heating circuits for temperature control.

I. ICT50 50 kva II. ICT65 65 kva

a. ICT50 50 kva 6 channel heat treatment equipment without programmers

Each output circuit has 8.1 kW of power, which is sufficient capacity for 3 standard Primary Input: 380/415/440 Volts
ceramic pads rated at 2.7 kW or 2 standard ceramic pads rated at 3.6 kW connected Output: 65 Volts / 85 Volts or both as requested
in parallel. Each of the six circuits may be controlled individually using either energy
regulators in manual mode or using external programmer in automatic mode to gain Auxiliary Supply 2 x 220 Volts or 110 Volts as requested
control over rates of heating and cooling as well as soak conditions.

b. ICT50P 50 kva 6 channel heat treatment equipment with programmers

Each output circuit has 8.1 kW of power, which is sufficient capacity for 3 standard
ceramic pads rated at 2.7 kW or 2 standard ceramic pads rated at 3.6 kW connected Primary Input: 380/415/440 Volts
in parallel. Each of the six circuits may be controlled individually using either energy Output: 65 Volts / 85 Volts or both as requested
regulators in manual mode or using inbuilt 6 individual programmer for each channel
in automatic mode to gain control over rates of heating and cooling as well as soak Auxiliary Supply 2 x 220 Volts or 110 Volts as requested
conditions.

C. ICT65 65 kva 6 channel heat treatment equipment without programmers

The output from the unit is split into six individual heating circuits for temperature
control. Each output circuit has 10.8 kW of power, which is sufficient capacity for 4 Primary Input: 380/415/440 Volts
standard ceramic pads rated at 2.7 kW or 3 standard ceramic pads rated at 3.6 kW Output: 65 Volts / 85 Volts or both as requested
connected in parallel. Each of the six circuits may be controlled individually using
either energy regulators in manual mode or using external programmer in automatic Auxiliary Supply 2 x 220 Volts or 110 Volts as requested
mode to gain control over rates of heating and cooling as well as soak conditions.

D. ICT65P - 65 kva 6 channel heat treatment equipment with programmers

The output from the unit is split into six individual heating circuits for temperature
control. Each output circuit has 10.8 kW of power, which is sufficient capacity for 4 Primary Input: 380/415/440 Volts
standard ceramic pads rated at 2.7 kW or 3 standard ceramic pads rated at 3.6 kW Output: 65 Volts / 85 Volts or both as requested
connected in parallel. Each of the six circuits may be controlled individually using
Auxiliary Supply 2 x 220 Volts or 110 Volts as requested
either energy regulators in manual mode or using inbuilt 6 individual programmer for
each channel in automatic mode to gain control over rates of heating and cooling as
well as soak conditions.

Specifications ICT65 power source 6 Channel Temperature Programmer/Controller

· Length: Approx. 800 mm · Temperature Range: 0-2000°F or 0-1200°C
· Width: Approx. 800 mm · Thermocouple: Type K
· Height: Approx. 900 mm
· Weight: Approx. 465 kg Protection:
· Material: 3.5 mm angle frame & 14/16 gauge steel painted cabinet · 230-VAC Control Circuit: 5 amp circuit breaker
· Handling: Four top lifting eye lugs and forklift access. · Heater Power: Isolation contactor for each zone
· Console Power: 100 amp main circuit breaker
Inputs: · Power Transformer: 160°C thermal protection
· Voltage: 380-415-440, 3 Phase · Cooling fan: 208 CFM
· Current: 100 amp
· Power: 75 KVA Isolated Copper Wound
· Frequency: 60 Hz / 50 Hz

Output Per Zone:

· Zones: 6
· Voltage: 65 or 85 VAC, single phase
· Current: 194 amps @ 65 V or 152 amps 85V
· Power: 12.5 KVA
· Activation: 200 amp contactor
· Control per zone: Digital temperature control via Programmer /
Controller

Control Circuit:
· Voltage: 230 VAC, single phase
· Current: 5 amp circuit breaker
· Power: 1.2 KVA winding on power transformer
· Auxiliary: 230 VAC supply, single phase

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Post Weld Heat Treatment Equipment & Consumables

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PROGRAMMERS
Model ICT 2000

Description: Single input, Single profile of 16 steps Ramp / Soak

Programmable PID/On-Off Temperature Controller
Size w x h x d (mm.) :48 x 96 x 110

Features:
· Accepts standard type of thermocouple, RTD, Voltage or Current signal.
· Control output of Relay / TRAIC / DC pulse / (4-20)mA/ (0-5)Volt.
· Servo start from the current process temperature.
· 1 to 16 programmable ramp/soak steps with rate programming facility.
· Master / Slave concept with 1 master and max. 30 slaves.
· Each controller can be configured as master or slave with 1 master and many slaves.
· Can be used as single set point control with online set point change facility.

Applications:
· Furnace / oven control
· PWHT and SR heat treatment cycle

Technical Specifications:
Controller Model : MultiZone Temperature Profile Controller
Sensor Input : K type Thermocouple
No of Channels : Six Channels
Display : Graphic LCD panel 128 x 64 pixels Backlight Continuous white LED
Display Facia : Polycarbonate front graphic
Buttons : 8 Tactile key switches with buzzer feedback
Display Resolution : 1.0 ºC
Temperature Range : 0 to 1200 ºC
Controller Output : 6 Relays Potential free contacts rated for 2A @230Vac
Control Type : Proportional / PID
Proportional band : Editable (Default is 10 ºC)
Cycle time : Editable (Default is 20 seconds)
Hold band : 1, 2 or 3 times prop band
Sensor Open : Displayed on the LCD and Control action is Turned OFF for that particular zone.
RTC with Battery : Provided
PC Serial interface : Optional Modbus RTU - Rs485

Each controller has the following independent parameters

Control Mode : Manual or Automatic or off
Set point Range : 0 to 1200ºC in 1 degree increments
Auto s/p Trim : +/- 50ºC in 1 degree increments
Auto s/p Clamp : 0 to 1200ºC in 1 degree increments

Ramp and Soak Parameters:

The Profiler has the following parameters:
Heating rate : 0 to 1000 ºC per hour in 1 increment
Soak temperature : to 1200ºC in 1 degree increment
Soak time : 0 to 100.0 Hrs in 0.1 Hr increment
Cooling rate : 0 to 1000 ºC per hour in 1 increment
End temperature : 0 to 1200ºC in 1 degree increment

General
Panel cut out : 92 x 92 x 170(in mm including terminals)
Bezel Size : 100 x 100
Enclosure : MS Powder coated
Supply : 85-264 Vac, 47 - 63 Hz
Environment Operating : 0 - 50 C, 5 - 95% rh non-condensing
Storage : -10 - 65 C, 5 - 95% rh non-condensing

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 Post Weld Heat Treatment Equipment & Consumables
MAIN VOLT HEAT TREATMENT UNITS
THYRISTOR - BASED MAIN VOLT HEAT TREATMENT UNIT

INCERTECH makes heat treatment unit that are equipped to provide power to 220 volt channel elements and other main volt resistance heaters. Our main
volt channel heaters have thyristor - based switching. Using thyristor in place of contactors helps in avoiding switching noise and has a long life compared
to contactors.

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CERAMIC PAD HEATERS ACCESSORIES
HIGH ALUMINA CERAMIC BEADS FOR CERAMIC PAD HEATER

Material

95% Alumina Ceramic Beads is manufactured by dry press method and is sintered at temperature up to 1700°C. It enjoys high temperature resistance, excellent
insulating property, and efficient thermal conductivity and heat transfer. Thanks to its excellent characteristics, the ceramic beads is widely used as components of
ceramic heating pad at operation of pre- and post-weld heat treatment, welding process, stress-relieving, ship-building, other heat-resistance-environment.

MAIN BODY BEADS

MAIN BODY BEADS WITH HOLE

MALE END BEADS

FEMALE END BEADS

TAIL BEADS

Other Shapes Available Properties Unit Value

Alumina Content (m/m) % 95%
Tank track bead Bulk density g/cm3 3.65-3.70
Tank Track Bead with hole Grain Size Um 6
Channel Bead Compressive strength MPa 1800
Junction Bead Flexural strength MPa 280
Olive Bead Vickers Hardness Hv 10 min. 1100
Stepped Bead Young's Modulus GPa 300
Castle Bead Thermal Conductivity (20-100°C) W/m*K 16 24
Specific Heat J/kg*K 700 - 850
*Available in Pink and White color Electric strength KV/mm 10

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Post Weld Heat Treatment Equipment & Consumables

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RECORDERS
Twelve Point Temperature Recorder - ANALOG
A popular, robust and simple to operate, analogue, temperature chart recorder used within the heat treatment industry
throughout the world.

Applications
Used for recording pre and post weld heat treatment processes up to 1200°C, in conjunction with Incertech's range of low
voltage power source transformer heat treatment units. The recorder is housed within a resilient, powder coated, mild steel* case
enabling it to withstand normal site conditions in all regions of the world.

Features
Twelve type K thermocouple sockets fitted to the rear of the unit
Six chart speeds (12.5, 25, 50, 75, 100, 150 mm/h)
Chart and scale illumination allowing the operator to view the chart detail low light conditions
High level of accuracy ±0.25%
Twelve separate colour traces for clear identification of each temperature trace on the chart.
One EH05035 (0-1200°C) chart paper supplied as standard
Ergonomic folding handle fitted to each side of the case

Specification
Supply Voltage 110V AC @ 50/60 Hz (230V AC available on request)
Thermocouple Input Type K (NiCr/NiAl)
Recording System Twelve colour dotting inkpad
Temperature Recording Range 0 to 1200° C
Measurement Accuracy ±0.25%
Illumination White LED lamp with three user selectable levels of brightness or off
Operating Temperature 0 to 50° C ( Storage: -20 to 40° C: 5 to 90%RH, 40 to 60° C: 5 to 65%RH
Replacement chart paper pack EH05035 (0-1200°C) Chino chart
Case Material Standard unit is powder coated, mild steel (*stainless steel case available on request)
Weight 18 kg
RECORDERS

Twelve Point Temperature Recorder - HYBRID

The AH4712- is a hybrid analogue/digital temperature recorder with an LCD screen displaying the twelve channel's temperature values either one channel at a time, or
multiple channels at the same time with the option for digital display and simultaneous bar graph display.

The recorder has the facility of printing to the paper chart and saving the data to SD card (sold separately) which can then be displayed on a PC using Report Maker
software (sold separately) or the measurement data can be saved as a CSV file and displayed in an Excel worksheet. The Recorder can also be connected to a network and
monitored using the supplied software or from a web browser.

Applications
For recording pre and post weld heat treatment processes up to 1200°C. The recorder is housed within a resilient powder coated, mild steel* case enabling it to withstand
normal site conditions in all regions of the world.

Features
Twelve type K thermocouple sockets fitted to the rear of the unit
Chart speeds 1 to 1500mm /hour in 1mm Increments
Chart and scale illumination allowing the operator to view the chart detail in low light conditions
One EH05035 (0-1200°C) chart paper supplied as standard
SD Card (supplied separately ICT 2514) to export data to PC via report maker software
(supplied separately ICT 2482)
Ethernet connection for Web Viewer and E-mail Alarm notifications (via supplied software - KIDS)

Specification
Supply Voltage 110V AC @ 50/60 Hz (230V AC available on request)
Thermocouple Input Type K (NiCr/NiAl), Twelve Channels
Recording System Wire-dot type six-colour ribbon: Dotting Interval 5 or 2.5 seconds/point
Temperature Recording Range 0 to 1200° C
Digital display Full dot monochrome LCD 264 x 48 dots Display area 184 x 22mm
Measurement Accuracy ±0.1%FS ±1digit
Illumination White LED backlight (turned off after 3-minute unused period when selecting AUTO)
Operating Temperature 0 to 50° C (20 to 65%RH, non-condensing)
Replacement chart paper pack EH05035 (0-1200°C) Chino chart
Case Material Standard unit is powder coated, mild steel (*stainless steel case available on request)
Dimensions 430mm x 355mm x 365mm
Weight 18 kg

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 Post Weld Heat Treatment Equipment & Consumables
CERAMIC HEATING ELEMENTS
FLEXIBLE CERAMIC PAD HEATERS

These are extremely flexible heating elements. They provide heat through conduction heat transfer for Preheat / PWHT of welded joints. Stranded Nickel-
Chromium wire is threaded through two-hole and single-hole ceramic beads which are staggered such that a cohesive mat is formed
The ceramics are extremely hard and durable sintered alumina content. They should not be confused with regular ceramics which are breakable. These
ceramics are designed to transfer heat quickly. The heat conductivity is excellent. The electrical strength is high at elevated temperatures.

These elements are basically of 60 V, 2.7 kW with a current carrying capacity of 45 Amps (max). The heating elements can be simply wrapped around the
pipes or jobs and secured in position with strips. The element tails are connected to the power source by suitably rated cabling system.

X ( mm) Y ( mm) Volts kW

75 665 60 2.7
100 500 60 2.7
150 330 60 2.7
205 245 60 2.7
255 205 60 2.7
305 165 60 2.7
380 145 60 2.7
405 120 60 2.7
450 100 60 2.7
535 100 60 2.7
610 85 60 2.7
1220 45 60 2.7

CERAMIC PAD HEATERS CERAMIC PAD HEATERS

X ( mm) Y ( mm) Volts kW

75 910 80 3.6
100 680 80 3.6
150 450 80 3.6
205 350 80 3.6
255 290 80 3.6
305 230 80 3.6
380 185 80 3.6
430 165 80 3.6
535 145 80 3.6
840 85 80 3.6
1675 40 80 3.6

CERAMIC PAD HEATERS CERAMIC PAD HEATERS

X ( mm) Y ( mm) Volts kW

255 85 30 1.3
510 45 30 51.3
380 85 40 51.8
760 45 40 1.8

X ( mm) Y ( mm) Volts kW

610 355 220 v 9.9
660 355 240 v 10.8
710 355 255 v 11.4
755 270 220 v 89.9
CERAMIC PAD HEATERS

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CERAMIC PAD HEATERS ACCESSORIES
STRANDED RESISTANCE WIRES

Stranded resistance wires are used to construct ceramic pad heaters by insulating it in high alumina ceramic interlocking beads.

STRANDED NICHROME WIRE :

Nichrome wire, is a composite of 80% nickel and 20% chrome, creating a tough hard to bend wire, with a high temperature tolerance, this alloy has won universal
acceptance among users of metallic resistance materials & it is used for a range of applications, including foam cutting, interior ribbing for clay models, heating
elements and much more.

It is an excellent choice for heating elements operating at temperatures up to 1100°C, it can be welded with ease to the required components, as another option of
joining.

Specification:
Gauge: 8SWG, 10SWG, 12SWG, 14SWG and 16SWG

Different types of stranded wire:

Total Dia. STRAND CONSTRUCTION (MM) RESISTANCE STOCK

ALLOY (mm) (Ohms/M) OPTIONS
No. of strands x size King wire size

NiCr 80/20 2.8 19 x 0.55 0.55 0.26 On Request

NiCr 80/20 2.67 19 x 0.523 0.574 0.28 Ready Stock

NiCr 80/20 2.76 37 x 0.385 0.508 0.27 On Request

NiCr 60/16 2.67 19 x 0.523 0.574 0.29 Ready Stock

NiMn2 2.87 19 x 0.61 0.71 0.02 Ready Stock

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CABLES Post Weld Heat Treatment Equipment & Consumables

COMPENSATING CABLE:
Designed for interconnection between thermocouple cable & control and recording instruments. Each roll has 100m
length of cable. It is suitable for use with Type K thermocouple.

Specification:
· PVC double insulated
· Material: 2 x 13/0.2mm Copper/Constantan
· Maximum working temperature: (-25 ?105°C)
· Standards: Conforms with ASTME230-1993
· Jacket colour: Outer-Red Inner-Blue+White
· Length of wire: 100m

THERMOCOUPLE WIRE:
Type K thermocouple wire is Grade A, providing accuracy within. Two core conductors are insulated with high
temperature glass braid, with a maximum working temperature of 800°C, it is used to convert the thermal energy at the
hot junction of thermocouple to an electrical mV signal which can then be used by temperature control & recording
instruments to accurately record & control the temperature of the item being heat treated. Each roll has 100m length of
wire.
Specification:
· Length of wire: 100m
· Type K: A Grade
· Colour: Red (-) & yellow (+)
· Maximum working temperature: 800° C
· Standards: Conforms with GB/T 2614-2010, BSEN 60584-2, ASTM E230-1993, ANSI MC96.1-1982
Inner-Blue+White
· Length of wire: 100m

HOFR WELDING CABLE:

Our heavy duty flexible welding cable is highly performance & excellent flexibility to last longer applications. The
cable is heat & oil resistant & flame retardant (HOFR), double insulated & best to carry the required current. It is
suitable for all kind of welding generators.
Specification:
Size: 16SQMM, 25SQMM, 50SQMM

TRIPLE CABLE SET

The triple cable set consists of two lengths of heat and oil resistant and flame retardant (HOFR), double insulated
copper cable and one length of compensating cable. The end of the cables that connect to a heat treatment unit are
fitted with 300A male twistlock connectors on the two HOFR cables and a thermocouple plug on the compensating
cable. The other end of the cables, that connect to the splitter cables and thermocouple at the workpiece being heat
treated, are fitted with 300A female twistlock connectors on the two HOFR cables and a thermocouple socket on the
compensating cable.
Specification: Double insulated copper cables:
Conductor Class 6 extra flexible plain copper conductors to BS EN 60228:2005
Separator PETP (Polyethylene Terephthalate)
Sheath HOFR (Heat and Oil Resistant and Flame Retardant) Sheath to Bs7655
Voltage Rating 100V
Minimum Bending Radius 6 x overall diameter
Temperature Rating -20°C to +85°C
Standards Bs638 Part 4

3 WAY & 4 WAY SPLITTER CABLES

Incertech's splitter cables are made from 16mm² HOFR double insulated copper cable in one metre lengths. The
splitters are available in both black and orange coloured sheath making the feed and return connections easily
identifiable. The splitters have a 300A male twistlock at the end which connects to a triple cable set and a 60A twistlock
is fitted on each of the splitter legs which connect to the ceramic pad heating elements. Care should be taken to ensure
that the suitable splitter is selected for the current rating of the heat treatment unit output channel and triple cable set
being used.
Specification:
Conductor 16mm² Class 6 extra flexible plain copper conductors
Separator PET (Polyester tape)
Insulation EPR (Ethylene Propylene Rubber) type GP4 to Bs7655
Sheath HOFR (Heat and Oil Resistant and Flame Retardant) Type EM5 to BS EN

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Page 15
 Post Weld Heat Treatment Equipment & Consumables
CONNECTORS
CAMLOCK CONNECTORS

Camlocks available in 60 Ampere & 300 ampere. Made out of brass. Used for connection of heaters with cables & cables with power source. Incertech also supplies
300 Ampere Brass panel mounting camlock connector.

300 Ampere Male Brass Camlock

· 300 Ampere Male Brass Camlock with grub Screw

· 300 Ampere Female Brass Camlock with grub Screw
· High Temperature Sleeve for 300 Ampere Male Camlock.
· High Temperature sleeve for 300 Ampere Female Camlock.
· Pin for 300 Ampere Camlock sleeve
· Grub Screw for 300 Ampere camlock

60 Ampere Male Brass Camlock

· 60 Ampere Male Brass Camlock with grub Screw

· 60 Ampere Female Brass Camlock with grub Screw
· High Temperature Sleeve for 60 Ampere Male Camlock.
· High Temperature sleeve for 60 Ampere Female Camlock.
· Pin for 60 Ampere Camlock sleeve
· Grub Screw for 60 Ampere camlock.

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THERMOCOUPLE ATTACHMENT UNIT
A. AC (MANUAL)

The thermocouple attachment unit enables the operatorto attach the thermocouple to the test piece for precision temperature measurements.The TAU is very safe
to operate as the maximum voltage between the earth return magnet and the application pliers is at safe volts.

B. DC (BATTERY OPERATED / AUTOMATIC)

Thermocouple welding unit provides a positive attachment of the thermocouple wire to the work piece surface by capacitance discharge. The operation is fast and
reliable, giving accurate temperature readings under conditions where other methods of attachment have registered error of up to 50°C at 650°C.

The Thermocouple Welder Unit also features a recharging necessity shown by 'Low Battery' LED, the mains LED shows when the battery is on charge.

BATTERY RECHARGE TIME: 6-8 HOURS

Lightweight and portable, it is supplied complete with rechargeable battery, housed within the carrying case. The Unit can be charged from 230V/110V supply and
is ideal for working in areas with restricted access.

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 Post Weld Heat Treatment Equipment & Consumables
HEAT TREATMENT EQUIPMENT ACCESSORIES

250 A SINGLE POLE CONTACTORS AUTO / MANUAL SWITCH

NEON INDICATORS PANEL MOUNTED FUSE HOLDER

COOLING FANS AUXILIARY SOCKET- 110 V / 230 V

ENERGY REGULATOR AMPERE METER

100 AMP 4 POLE MCB

6 AMP SINGLE POLE MCB

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INSULATION
CERAMIC FIBER BLANKET:

Ceramic Fiber Blanket are made from high quality spun ceramic fiber, double sides mechanically needling makes it high strength and surface integrity.
Ceramic Fiber Blanket have good character of superior insulation performance, light weight, flexibility and chemical resistance, low thermal conductivity, low heat
storage. Fiber blanket are ideally suited to individual customer applications and are available in a wide range of thicknesses and densities. The maximum
continuous use temperature depends on the application.

APPLICATION:
· High temperature pipe and casting mold insulation.
· Repair, insulation and linings for furnaces, kilns, ovens, generators, reformers, boilers,
· Duct and turbine insulation- Forging furnaces linings- High-temperature seals and gasket Furnace door seals -Glass furnace crown insulation -Heat processing
equipments.
· Car bottom furnace lining insulation -Fire protective

TYPE: RTZ Grade. Max. Serving Temp.Up to 12600C.

HTZ Grade. Max. Serving Temp.Up to 14000C.

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 Post Weld Heat Treatment Equipment & Consumables
BLANKET WITH MESH
CERAMIC FIBER BLANKET(WOOL WITH MESH)

Ceramic fiber blanket wool with mesh insulation mats provide improved handling strength and enhanced thermal properties, in addition to which large nuisance
dust particles have been effectively eliminated making the product less irritating during use. Incertech s range of meshed insulation mats exhibit outstanding
insulating properties at elevated temperatures and have excellent thermal stability whilst retaining their original soft fibrous structure and strength up to its
maximum continuous use temperature. To strengthen and protect the ceramic wool insulation, the blanket is protected by a stainless-steel mesh covering forming
a strong an resilient insulation mat.

General Application

Used to thermally insulate ceramic pad heating elements during pre and post weld heat treatment processes to minimise thermal losses and to eliminate large
temperature differentials away from the heated zone. The insulation mats also provide protection for welders during preheating processes during welding
operations.

Features

Exceptional thermal insulating performance.

Free of binder or lubricant.
Immune to thermal shock.
Low heat storage
Good resistance to tearing.
Flexible and resilient.
Reduced irritation during use.
High strength before and after heating.

Product: Application:
300mm x 600mm, 25mm thick, 128kg/m³ Insulating small diameter pipe heat treatments up to 1000°C or 1100°C short term
300mm x 900mm, 25mm thick, 128kg/m³ Insulating small diameter pipe heat treatments up to 1000°C or 1100°C short term
600mm x 600mm, 25mm thick, 128kg/m³ Insulating small diameter pipe heat treatments up to 1000°C or 1100°C short term
600mm x 2800mm, 25mm thick, 128kg/m³ Insulating a range of heat treatments up to 1000°C or 1100°C short term
600mm x 2200mm, 25mm thick, 128kg/m³ Insulating a range of heat treatments up to 1000°C or 1100°C short term
600mm x 1200mm, 25mm thick, 128kg/m³ Insulating a range of heat treatments up to 1000°C or 1100°C short term
600mm x 1800mm, 25mm thick, 128kg/m³ Insulating a range of heat treatments up to 1000°C or 1100°C short term

Specification
Density 128kg/m³
Continuous use temperature 1000°C
Short term use 1100°C (Dependent upon application)
Thermal conductivity for 128kg/m³ insulation 0.12 W/m.K at 600°C
Chemical analysis % SiO2: 62-68, CaO: 26-32, MgO: 3-7, Other oxides: <3
Tensile strength of 96kg/m³ blanket 55 kPa
Tensile strength of 128kg/m³ blanket 75 kPa

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INTERNAL FIRING
Internal Firing

Our technicians are well experienced and specialized in-situ heat treatment technique for large structures such as Pressure Vessels, LPG & Mounded Bullet, Thin
Wall Tanks & spherical tanks, columns and other large complex fabricated structures. The structure's entire external surface is thermally insulated to
accommodate structural expansion during the heating cycle, particularly at peak temperatures.

High velocity Oil/Gas burners are strategically inserted and fired directly into the structure's internal atmosphere converting it into its own self-contained furnace.

Manual control of burner velocity and flue dampers creates a positive pressure internally to achieve optimum temperature distribution and uniformity.

Carefully controlled heating, ventilating & cooling operation produces optimum refractory properties and enhances its campaign life.

Refactory Dry Out

Our burners have an exceptional turndown ratio of 20:1 and provide a high volume low temperature condition needed in a dryout which requires extreme gradual
heat increments. Our high velocity convective heating system provides for gradual removal of residual water vapour which has a lower dew point - preventing
dangerous condensation during cooling.

Improper refractory dryout process may lead to premature refractory failure caused by:
1) Localized overheating of the refractory lining due to flame impingement,
2) Spilling of the refractory due to uneven and premature steam generation, and
3) Thermal shocks in the lining leading to uneven expansion and contraction of the refractory. All of which are meticulously avoided in our procedures and dryout /
curing processes

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Post Weld Heat Treatment Equipment & Consumables

Our Gobal Reach

MALAYSIA

INDIA

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C-31 –G, Ground Floor, Malad Industrial Estate
Ram Chandra Lane Extension, Malad West,
Mumbai 400064, Maharashtra, India

M: +91 9930405550
E: [email protected]
W: www.incertech.com