Sec Electronics: G - Type Lift Controller
Sec Electronics: G - Type Lift Controller
SPECIFICATION AND
INSTALLATION MANUAL
The information held in this manual may be modified without notice and SEC electronics
will not be responsible for changes that may occur in the future.
No part of this manual can be reproduced, for any reason, in any form or by any means
( including recording and photocopying) without the written consent of SEC electronics.
Before the control panel installation, wiring, commissioning and inspection, read this
instruction manual carefully.
Keep the manual in a safe place and available to engineering and installation personnel
during the control panel functioning period.
SEC electronics is not responsible for those mistakes that may be found in this manual
and for the damages that they may cause.
II
SAFETY SYMBOL LEGEND
III
SAFETY PRECAUTIONS
WARNING - ATTENTION
Drive systems cause mechanical motion. It is the responsibility of the user to ensure that any such
motion does not result in an unsafe condition. Factory provided interlocks and operating limits should
not be bypassed or modified.
WARNING / ATTENTION
Replace all covers before applying power to the control panel. Failure to do so may result in death or
serious injury.
IV
WARNING / ATTENTION
Control panels are electrical apparatus for use in industrial installations. Parts of the control panels are
energized during operation. The electrical installation and the opening of the device should therefore
only be carried out by qualified personnel. Improper installation of motors, control panel or other
equipment may therefore cause the failure of the device as well as serious injury to persons or
material damage. Control panels are not equipped with motor overspeed protection logic.
Follow the instructions given in this manual and observe the local and national safety regulations
applicable.
CAUTION / PRECAUTION
Do not connect power supply voltage that exceeds the standard specification voltage fluctuation
permissible. If excessive voltage is applied to the control panel, damage to the internal components
will result.
CAUTION / PRECAUTION
Do not operate the control panel without the ground wire connected. The motor chassis should be
grounded to earth through a ground lead separate from all other equipment ground leads to prevent
noise coupling.
The grounding wires shall be sized in accordance with the NEC or Canadian Electrical Code. The
connection shall be made by a UL listed or CSA certified closed-loop terminal connector sized for the
wire gauge involved. The connector is to be fixed using the crimp tool specified by the connector
manufacturer.
CAUTION / PRECAUTION
Do not perform a megger test between the control panel terminals or on the control circuit terminals.
CAUTION / PRECAUTION
Because the ambient temperature greatly affects control panel life and reliability, do not install the
control panel in any location that exceeds the allowable temperature. Leave the ventilation cover
attached for temperatures of 40° C or below.
CAUTION / PRECAUTION
The control panel must be mounted on a wall that is constructed of heat resistant material. While the
control panel is operating, the temperature of the control panel parts can rise to a temperature of 90°
C. In case when braking resistors are used, the temperature of this resistor can rise up to 200° C.
V
NOTE
The terms ‘’control panel’’, ‘’lift controller’’ and ‘’control box’’ are sometimes used interchangeably
throughout the industry. We will use the term ‘’controller’’ in this document
1. Never remove the covers while the AC Input power supply is switched on. Minimum time to
wait before working on the terminals or inside the device is 1 minute after disconnecting for
control panels without electronic regulators for motors and 5 minutes for control panels with
electronic regulators ( VVVF, ACVV, soft start)
2. Do not touch or damage any components when handling the device. The changing of the
isolation gaps or the removing of the isolation and covers is not permissible. If the doors have
to be removed (or opened) because the room temperature is higher than 40 degrees, the user
has to ensure that no occasional contact with live parts may occur.
3. Protect the control panel from impermissible environmental conditions (temperature, humidity,
shock etc.)
4. No voltage should be connected to the output terminals for the motors, magnets, valves, lights
and switches
5. A capacitative load ( e.g. Var compensation capacitors) should not be connected to the
outputs for the motors
6. Always connect the control panel to the protective ground ( PE ) via the marked connection
terminals ( 0 or GND ) and the housing ( 0 or GND ). Control panels have ground discharge
currents greater than 3,5 mA. EN 50178 specifies that with discharge currents greater than 3,5
mA the protective conductor ground connection ( 0 or GND ) must be fixed type and doubled
for redundancy.
7. The electrical commissioning should only be carried out by qualified personnel, who are also
responsible for the provision of a suitable ground connection and a protected power supply
feeder in accordance with the local and national regulations.
8. No dielectric tests should be carried out on parts of the control panel. A suitable measuring
instrument ( internal resistance of at least 10 kohm/V ) should be used for measuring the
signal voltages.
9. If the control panel has been stored for longer than three years, the operation of the capacitors
may be impaired. Before commissioning devices that have been stored for long periods,
connect them to a power supply for two hours with no load connected in order to regenerate
the capacitors, ( the input voltage has to be applied without enabling the functionality).
10. The control panel may start accidentally in the event of a failure, even if it is disabled, unless it
has been disconnected from the AC input feeder.
VI
Contents
1. ABOUT CONTROLLER....................................................................................................................... 1
1.1. FEATURES .................................................................................................................................. 1
1.2. DESCRIPTION............................................................................................................................. 1
2. CONNECTION AND INSTALLATION ................................................................................................. 2
2.1. TERMINALS ON CONTROLLER ................................................................................................ 2
2.2. CONTROLLER CONNECTION ................................................................................................... 4
2.2.1. Supply ................................................................................................................................... 4
2.2.2. Inputs .................................................................................................................................... 6
2.2.3. Calls ...................................................................................................................................... 9
2.2.4. Outputs for indicators.......................................................................................................... 13
2.2.5. Outputs for control .............................................................................................................. 16
2.2.6. Serial output for digital indicator and voice module ............................................................ 17
2.2.7. Duplex connection .............................................................................................................. 17
2.3. COUNTING SENSORS CONNECTION AND POSITION ......................................................... 20
2.4. INSTALLATION GUIDELINES................................................................................................... 28
2.4.1. INSTALATION SPECIFICATION........................................................................................ 28
3. PARAMETERS.................................................................................................................................. 29
3.0.1. Parameters ......................................................................................................................... 29
3.0.2. Factory preset..................................................................................................................... 35
3.0.3. Coding................................................................................................................................. 36
4. NORMAL MODE ............................................................................................................................... 37
4.1. STATUS AND POSITION INFORMATION................................................................................ 37
4.2. ERROR TABLE.......................................................................................................................... 37
4.2.1. Error table explanation and solutions: ................................................................................ 37
4.3. TROUBLESHOOTING ............................................................................................................... 41
4.4. MAINTENANCE ......................................................................................................................... 42
4.4.1. Care .................................................................................................................................... 42
4.4.2. Service ................................................................................................................................ 42
4.4.3. Repairs................................................................................................................................ 43
4.4.4. Spare parts ......................................................................................................................... 43
4.4.5. Customer service................................................................................................................ 43
4.5. DISPOSAL OF THE DEVICE..................................................................................................... 43
5. TECHNICAL SPECIFICATIONS ....................................................................................................... 44
5.1. STANDARD SPECIFICATION................................................................................................... 44
5.2. TECHNICAL CHARACTERISTICS............................................................................................ 45
ADDENDUM.......................................................................................................................................... 46
Declaration of conformity .................................................................................................................. 49
VII
1. ABOUT CONTROLLER
1.1. FEATURES
Controller G-type can control electric or hydraulic lift up to 16 stops. Different systems of calls can be
selected: collective-selective, simple or APB. Shaft information system can be selected by parameters.
Also many additional functions are available like, park drive, relleveling, locking, error history etc.
All programming is made with integrated display and buttons. No additional programmer is necessary
for programming.
Controller has one serial output line for serial display and one for duplex connection.
To the controller are connected:
- supply voltage 12 VAC and 24 VAC
- battery for emergency light
- up to 16 (30 with extension) call buttons with call confirmation
- up to 21 inputs for signals from the system
- outputs from 16 built relays for system, position and direction output
1.2. DESCRIPTION
7 8
9 10 11 12
F2, B2
F1, B1
U16 U35 6
F3
1 2 3 4 5
1. Output 24V DC for buttons. LED diode show presence of voltage 24V DC.
2. Terminals for buttons (24V DC, not stabilized).
3. Inputs 48 V DC or 60 V DC not stabilized. Common terminal (ground) is the same as for 24V DC!
4. Terminals for thermistor in the main motor. LED diode lit when thermistor is connected and
temperature is normal.
5. Terminals for emergency light and battery 12V DC. LED diode lit when voltage for charging battery
is normal.
6. Relay outputs for position, direction, gong and overload.
ATTENTION:
LED diodes show presence of voltage but voltage can be also too low.
81 cabin call 1
82 cabin call 2
83 cabin call 3
84 cabin call 4
85 cabin call 5
86 cabin call 6
87 cabin call 7
88 cabin call 8
89 landing call 1
90 landing call 2
91 landing call 3
92 landing call 4
93 landing call 5
94 landing call 6
95 landing call 7
96 landing call 8
403 output
404 output direction down
405 output common for direction
406 output direction up
412 output NC
413 output COM
414 output NO pump delta
415 output
416 output door opening
417 output common for door
418 output door closing
2.2.1. Supply
G type controller needs two separate AC voltages of 12V and 18V AC.
On the terminals 211 and 213 12V AC (maximal 14V AC) is connected for internal supply. Terminal
212 must go to the ground. Internal consumption is 600mA.
On the terminals 201 and 202 18V AC (maximal 24V AC) is connected. This voltage is for buttons and
emergency light. Output voltage is not stabilized with capacitor. Internal consumption is 100 mA.
Maximal external connection is 2A.
controller is
Cabin full load (80%). 48V or 60V DC, NO or NC contact, lift do not
accept landing calls
Cabin overload (110%). 48V or 60V DC, NO or NC contact, lift not start
Maintenance (terminals 69, 70, 71) 48V or 60 V DC, input »Maintenance off« can be
only NC. When there is no input – lift is in
maintenance mode. Inputs Maintenance up and
down can be NO or NC
Doors control (terminals 72 – 76) 48V or 60V DC NO or NC contact.
Thermistor (terminals 1 – 2) On these terminals thermistor in the main motor
must be connected. If there is no thermistor, this
terminals must be short connected. Signal from
this input works as input element check and
become active is resistance of thermistor is more
than 2.5 kohm.
ATTENTION!
All voltages on inputs of the controller (24V, 48V or 60V AC) must be supplied from the same
transformer. If more transformers are in use all of them must be connected on the same input phase.
G-type controller have 16 inputs for calls. This inputs are combined with outputs for call confirmation.
With parameter 31 different configurations are available. System can work as:
- full collective up to 6 stops
- down collective up to 9 stops (when cabin and landing call in station 1 and 9 is common)
- down collective up to 15 stops (with D-type switch)
- full collective up to 11 stops (with D-type switch)
- universal system up to 16 stops
G-type controller has 8 relay outputs. 4 of them are for position and 4 for other functions. Outputs can
be connected on different ways:
Output terminals:
100 common terminal for all outputs (101, 102, 103, 104, 121, 122, 131, 132)
101 output position 1 or output position A
102 output position 2 or output position B
103 output position 3 or output position C
104 output position 4 or output position D
121 output cabin overload
122 output arrival to station - gong
131 output direction down
132 output direction up
NOTES:
The value of parameter 17 seen on display must be multiplied by 5 to get the real value. This value
should then be used in calculation above.
In duplex mode both software versions must be equal.
Only original cable can be used. Cable shield must be grounded with 360 degree omega clip near to
G-type duplex module on both sides.
Duplex cable must be separated from other wires at least 10 cm and if it cross other wires it must
cross them under 90-degree angle.
Maximal length of duplex cable is 5 m.
When duplex cable is disconnected both controllers works in simplex mode.
NOTE:
When duplex cable is disconnected, it must not touch ground or some other wire.
G – type control panels can work with 7 different counting sensor installations. Correct counting
system is selected through programming with parameter 32
All inputs for counting (input 61, 63, 64, and 65) can be programmed as normally open or normally
close inputs depending on switches used.
NOTE bistable switches must be mounted correctly – cable is on bottom side of switch
NOTE There must be 10 mm space between magnet and switch for proper operation
NOTE switches and magnets must not be mounted near to other metal parts ( bolts,
brackets)
NOTE magnets for bistable switches must be correctly oriented ( black – white)
NOTE pre-limit switches described in this manual are bistable magnetic type which is not
always acceptable – especially for speeds up to 1 m/s where pre-limit switches must
be mechanical type ( as final limit switch )
NOTE final limit switch is not described in this manual – but it is obligatory
G-type controller
- controller must be mounted in the control panel with minimal protection IP2X
- permissed ambient temperature is between 0 and 55° C.
- when control panel is mounted test drive must be performed to prevent errors. During test
drive lift must go to every station in up direction and down direction.
Pressing button SET more than 5 seconds programming mode is activated. On the display number of
parameter permanently lit. Possible parameters are between 00 and 99 but not all of them are in
function. Parameters change is possible by pressing button – or +.
To enter to the parameter value press button SET. Now parameter value is blinking in the display. To
change parameter value press button – or +. To confirm new value press button SET.
If we do not confirm new setting of the value after 30 seconds parameter number is show on the
display and new setting was not accepted.
To exit from programming mode press button SET for more than 5 seconds.
Display show status and position of the lift.
ATTENTION!
All value changes are stored in working memory of the controller, which is not permanent. If we want
to save parameters permanently, lift must be in maintenance mode and parameter 84 must be set to
1.
If parameters are not saved 10 minutes after last change, lift goes to first drive and last saved
parameters are restored.
3.0.1. Parameters
01 OPEN DOOR TIME 1 - 60 sec.
Time in which doors will remain open at a floor.
04 CLOSING DOOR TIME 1 - 60 sec.
Time in which the doors must close - input 305 must be active. If input is not active when timer comes
to zero, the doors will open again. After six attempts without a result the timer 07 (door error) will
activate, then after this time there will be one attempt to close the doors. Also the error will be logged
in the error table
05 SECURITY LOCK TIME 1 - 20 sec.
Time in which locks must be made after closing doors. Input 306 must be active. If the input is not
active when the timer comes to zero, the doors will open again. After six attempts without a result the
timer 07 (door error) will activate and after this time, there will be one attempt to close and lock the
doors. Also the error will be logged in the error table.
06 EXCHANGE CLOSE OPEN TIME 1 – 99 = 0,1 – 9,9 sec.
Time delay between close relay de-energizing and open relay energizing.
07 DOOR ERROR TIME 1 - 10 min.
Time which will start after 3 errors in doors closing or locking. Also all commands will be cleared when
this is active.
NOTE!
If parameters are not saved 10 minutes after last change, lift goes to first drive and last saved
parameters are restored.
3.0.3. Coding
Code for G-type controller is composed from 99 different numbers and combination of active inputs in
terminals 81 to 95.
New controller does not have code and only once it is possible to write code. When code is entered
first time, it can not be removed or changed anymore.
Procedure to create code is next:
- at least 5 minutes controller must be ON and in maintenance mode,
- connect 1 to 3 different inputs 81 to 95 to the ground,
- write number which you want to have as code to parameter 27 and press SET.
Now code is adjusted and can not be changed anymore.
STATUS STATUS
50 Door open 69 Travel timer maintenance speed
51 Door preliminary open 70 Car overload
52 Door close 72 Re-leveling up
53 Door lock 73 Re-leveling down
54 Error in closing door cycle 74 Error in elements check
55 Fast speed up 75 Lift hold
56 Slow speed up 76 Priority drive
57 Stabilisation after drive cycle 77 Door photocell or door obstruction
58 Fast speed down 79 Maintenance drive down
59 Slow speed down 80 Maintenance drive up
60 Fire drive 81 Hydraulic pump star
61 Maintenance drive 82 Error in door
62 Parking drive 83 Slip correction up
63 Waiting for call 84 Slip correction down
64 No stop switch, door not open 86 Car door is not closed
65 Safety circuit missing in terminal 36 87 Landing door is not closed
66 Door is not locked 88 Error in parameters
67 Travel timer fast speed
68 Travel timer slow speed
03 Error in counting
Lift approaches bottom or top floor with wrong position number
- error in limit switch for fast speed at bottom (input 301) switch must be off when in
zone for slow speedat bottom floor
- error in limit switch for fast speed at top (input 302) switch must be off when in zone
for slow speed at top floor
- error on supply voltage for limit switches for fast speed
- magnet to activate bi-stable limit switch for fast speed is too close to switch or wrong
polarity (this can cause two pulses)
- number of floors defined in parameter 33 is not correct.
04 Error on pre-opening
Error in Lift pre-opening cycle
- one of three conditional inputs failed during pre-opening- or opening
in drive up inputs: 63 re-leveling down, 61 zone A and B
in drive down inputs: 64 re-leveling up, 61 zone A and B
- wrong position of switches or magnets
- error on safety circuit for pre-opening-opening and re-leveling with open door
- error on elements for slow speed - pre-opening-opening in fast speed
19 Error in parameters
Error in parameters in memory circuit on PCB
- error because parameters in memory circuit changed incorrectly check all parameters
- value in one or more parameters is not within the limits
- error with memory circuit on PCB.
LIFT WILL NOT OPERATE IN MAINTENANCE MODE OR ONLY OPERATE IN ONE DIRECTION
- check status on the display. In maintenance down, display should show 79 and in
maintenance up display should show 80. If not read chapter 4.1 and 4.2
- if display not lit at all check fuse F1 and measure voltage between terminals 211 and 213.
Voltage should be 11 – 13V AC.
- Check if controller is on maintenance mode. On terminal 69 must be no voltage and LED 69
must be off.
- Check is buttons for maintenance UP and DOWN works correct. While pressing Maintenance
UP LED 70 must lit and voltage between terminal 70 and terminal 77 must be 48 or 60 VDC.
Same test perform for Maintenance DOWN button.
- Check pre-limit switches and measure the voltage
- Check safety line
LIFT STOPPED IN STATION AFTER FIRST TIME BUT WILL NOT ACCEPT CALLS
- check “ELEMENTS CHECK” input ( terminal 308 ). LED for this input must lit when lift is in
station
- check “FIRE DRIVE” input ( terminal 307 ). LED for this input must NOT be lit when lift is in
station
4.4. MAINTENANCE
4.4.1. Care
The control panels must be installed according to the relevant installation regulations. They do not
require any particular maintenance. They should not be cleaned with a wet or moist cloth. The power
supply must be switched off before cleaning.
4.4.2. Service
The screws of all terminals on the device should be re-tightened two weeks after initial commissioning.
This should be repeated each year.
If control panels have been stored for more than three years, the capacitors may have been impaired.
Before commissioning these devices, it is advisable to regenerate the capacitors by connecting them
to the voltage for two hours with the control panel disabled. After these operations the device is ready
to be installed without limitations.
Installation altitude Up to 1000 m above the sea level; for higher altitudes a current
reduction of 1,2% for every 100 m of additional height applies
Temperature
operation 0… +50° C
EMC compatibility EN12015 and EN12016 (see chapter ‘’EMC Guidelines ‘’)
Approvals CE
The EMC Directive 89/336/EEC, and as amended by Directives 91/263/EEC, 92/31/EEC, 93/68/EEC
and 93/97/EEC requires that in order to guarantee the free movement of electrical and electronic
apparatus, and to create an acceptable electromagnetic environment, all such apparatus shall ensure
that the electromagnetic disturbances produced by the apparatus do not affect the correct functioning
of other apparatus or radio and telecommunications networks as well as related equipment and
electricity distribution networks. The apparatus is also required to have an adequate level of intrinsic
immunity to electromagnetic disturbances to enable it to work as intended.
SEC lift control panels are according to the “Guidelines on the application of Directive 89/336/EEC “
Clause 6.2.3.2 “Components performing a direct function not intended to be placed on the market for
distribution and final use “
The responsibility for the maintenance of EMC compliance of an installation shall be with the installer
and not the manufacturer.
The manufacturer is required to provide recommendations and guidelines for maintaining EMC
compliance after installation and this is given in this guide.
The “CE” mark and Manufacturer’s Declaration of Conformity on SEC control panels relate to
compliance with the Low Voltage directive only.
The product standard for lift control panel is EN 12015 for emission and EN12016 for immunity and all
SEC control panels have been tested for conformity with the various levels applicable under the
standard.
Emission: EN 55011
EN 55014
Immunity: EN 61000 - 4 - 2
EN 61000 - 4 - 3
EN 61000 - 4 - 4
EN 61000 - 4 - 11
PIGTAIL AVOIDANCE
While grounding the shields of the cables, one has to use a 360o connection ( E.g. omega bus ) with a
pigtail connection to be absolutely avoided. By pigtail is meant the connection to earth ground of the
cable shield by means of an additional wire.
We guarantee the product’s proper working order as defined in this operating manual for a period of
24 months after shipment as per delivery note.
Repairs will only be carried out free of charge if this manual was observed for storage, transportation,
installation, commissioning and operation.
Interventions in a unit by the customer or third parties are only allowed after special consultation with
SEC electronics. If this condition is not observed, SEC electronics will accept no responsibility for any
damage to the unit, injury to persons or consequential damage; in this case the warranty shall expire.
SEC electronics also disclaims all responsibility for unit faults resulting from damaged or functionally
defective equipment in the control panel’s environment or following the use of accessories which were
not supplied by SEC electronics.
The General Terms of Business of SEC electronics shall apply.
Declaration of conformity
Harmonized
EN 12015 - 2005
Authorized Signatory: