Scribd Logo
Upload

Welcome to Scribd!

  • 3K views

    Project Report On Steel Door

    Uploaded by

    EIRI Board of Consultants and Publishers
    Doors may be defined as an openable barrier secured in a wall opening. It is provided to give an access to inside of a room. The door is the main part of the building which provides safety and privacy. Different varieties of doors are available according to the material, manufacturer, etc. There are different types of doors like flush doors, sliding doors, revolving doors, collapsible doors, rolling shutter doors, etc.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Project Report On Steel Door

    Uploaded by

    EIRI Board of Consultants and Publishers
    3K views9 pages
    Doors may be defined as an openable barrier secured in a wall opening. It is provided to give an access to inside of a room. The door is the main part of the building which provides safety and privacy. Different varieties of doors are available according to the material, manufacturer, etc. There are different types of doors like flush doors, sliding doors, revolving doors, collapsible doors, rolling shutter doors, etc.

    Original Title

    PROJECT REPORT ON STEEL DOOR

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Doors may be defined as an openable barrier secured in a wall opening. It is provided to give an access to inside of a room. The door is the main part of the building which provides safety and privacy. Different varieties of doors are available according to the material, manufacturer, etc. There are different types of doors like flush doors, sliding doors, revolving doors, collapsible doors, rolling shutter doors, etc.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    3K views9 pages

    Project Report On Steel Door

    Uploaded by

    EIRI Board of Consultants and Publishers
    Doors may be defined as an openable barrier secured in a wall opening. It is provided to give an access to inside of a room. The door is the main part of the building which provides safety and privacy. Different varieties of doors are available according to the material, manufacturer, etc. There are different types of doors like flush doors, sliding doors, revolving doors, collapsible doors, rolling shutter doors, etc.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 9
    At a glance
    Powered by AI
    Steel doors are strong, durable and provide security and privacy. They come in different varieties like internal, external doors and can be made of mild steel sheets or cold rolled steel. Steel doors require little maintenance.

    Internal doors and external doors are mentioned. Internal doors aim to control sound and fire while external doors focus on weather resistance.

    Advantages include strength, durability and low maintenance. Disadvantages include difficulty fixing dents and susceptibility to rust if scratches are not promptly painted.

    STEEL DOOR

    [EIRI/EDPR/4039] J.C.: 2172XL

    INTRODUCTION

    Doors may be defined as an openable barrier secured in a wall opening. It is


    provided to give an access to inside of a room.

    The door is the main part of the building which provides safety and privacy.
    Different varieties of doors are available according to the material, manufacturer,
    etc. There are different types of doors like flush doors, sliding doors, revolving
    doors, collapsible doors, rolling shutter doors, etc.

    A steel door allow us opening or passage into a house, building, room, apartment
    or closet by which persons enter. It is more strong other then normal wood door or
    others type of doors. Steel Doors

    Steel or other such metal construction has been used for years as they are
    efficient and are a sturdy option for exterior and interior doors alike. These doors
    can be either be solid or hollow.

    It has been found to be a good substitute for wood and is being used extensively
    for making frames. The frames can be made out of angles, Tee, channels or
    pressed steel plates. Holdfasts and hinges are normally welded to the frame in
    case of steel frames.

    Normal shutters made out of wood etc can be fixed on these steel frames.

    Steel frames are quite popular and are being used extensively for houses and
    other locations as they are economical than the conventional wooden frames.

    www.eiriindia.org 1
    Shutters can also be made out of Mild Steel (MS) sheets, welded or riveted to a
    frame of angle iron or channel section, properly braced.

    Steel doors can also be made in high quality in cold rolled mild steel, precision
    engineered. They are long lasting requiring minimum maintenance. They are
    available in beautiful shades with various wood grain texturing.

    These can invariably be used where security is of a greater concern.

    Steel doors are widely used in houses, apartments and in places where door
    operating conditions require a higher resistance to loads, mechanical damages
    and corrosion. The use of metal materials does not preclude the creation of
    interesting and structurally advanced products. Well integrated doors may
    constitute an architectural detail that bonds the whole interior. The precision of
    performance combined with a high-quality powder coating in any color, enables
    manufacturing of a product adapted to individual needs.

    www.eiriindia.org 2
    TYPES OF STEEL DOOR

    (A) INTERNAL DOOR

    (B) EXTERNAL DOOR

    (A) INTERNAL DOOR: This types of doors manufacturer specially for Passage of
    sound and fire are important criteria.

    (B) EXTERNAL STEEL DOOR: This types of doors are designed specially for
    wheather resisitence and now it also comes in various designs

    ADVANTAGES OF STEEL DOOR

    They're relatively inexpensive and can offer the security and weather resistance of
    much pricier fiberglass and wood doors. Steel doors require little maintenance—
    unless dents are a part of your home scenario. They're energy-efficient, though
    adding glass panels cuts their insulating value.

    DISADVANTAGES OF STEEL DOOR

    Steel doors didn't resist weather as well as fiberglass and wood doors in our abuse
    tests and the laboratory equivalent of torrential rain, strong winds, and a decade
    of wear and tear. And while they're typically low-maintenance, dents are hard to
    fix, and scratches may rust if they aren't painted promptly.

    www.eiriindia.org 3
    PARTS OF STEEL DOOR

    (1) FRAME:- It is an assembly of horizontal and vertical members, forming an


    enclosure, to which the shutters are fixed.

    (2) SHUTERS:- These are the open able parts of a door or window.

    (3) HEAD:- This is the top or uppermost horizontal part of frame

    www.eiriindia.org 4
    CONTENTS

    INTRODUCTION
    TYPES OF STEEL DOOR
    (A) INTERNAL DOOR
    (B) EXTERNAL DOOR
    ADVANTAGES OF STEEL DOOR
    DISADVANTAGES OF STEEL DOOR
    PARTS OF STEEL DOOR
    1. FLUSH STEEL DOORS
    2. STEEL DOORS WITH WINDOWS
    3. PANELED STEEL DOORS
    STEEL FLUSH DOOR
    ADVANTAGES
    DISADVANTAGES
    PARTS OF FLUSH STEEL DOOR
    (A) FRAME
    CONSTRUCTION
    FRAME COMPONENTS
    (B) SHUTTER
    TYPES OF SHUTTER
    FOR HEAVY DUTY
    FOR HEAVY DUTY
    CONSTRUCTION
    USES AND PPLICATION
    APPLICATION OF INTERNAL DOORS
    B.I.S. SPECIFICATION
    PROCESS FLOW CHART
    MANUFACTURING PROCESS
    (1) SHEARING
    (2) BLANKING
    (3) FORMING
    (4) WELDING
    1. FUSION WELDING
    2. SPOT WELDING
    3. PROJECTION WELDING
    (5) FINISHING
    (A) PRE-TREATMENT AND PHOSPHATING
    FOR DOOR SHUTTERS OF MILD STEEL SHEET
    FOR DOOR SHUTTERS OF GALVANIZED PLAIN STEEL SHEETS
    FOR STAINLESS STEEL DOOR SHUTTERS

    www.eiriindia.org 5
    (B) PAINTING
    (C) POWDER COATING
    (6) TESTING
    (7) MARKING
    (8) QUALITY CONTROL
    (A) INSPECTION OF MATERIAL
    (B) MANUFACTURING PROCESSES
    FOR HEARING PROCESS
    FOR PUNCH PRESS
    ACCEPTABLE TOLERANCE:
    FOR FORMING
    INSPECTION OF FORMED PIECES FOR ACCURACY:
    ACCEPTABLE DOOR TOLERANCE:
    ACCEPTABLE FRAME TOLERANCE, CROSS SECTIONAL PROFILE:
    FOR MITERED JOINTS
    ACCEPTABLE TOLERANCE:
    FOR SPOT WELDERS
    ACCEPTABLE TOLERANCE:
    FOR SPOT WELD TWIST TEST
    FOR DRILLING AND TAPPING
    FOR ASSEMBLY
    ACCEPTABLE TOLERANCE:
    EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:
    AT RANDOM, INSPECT FOR:
    FOR FINISHING
    MARKET POSITION
    MAHARASHTRA DOORS MARKET SIZE, BY PRODUCT 2016
    & 2024 (THOUSAND UNITS)
    THE MARKET SIZE & GROWTH
    ALUMINIUM PRODUCT MARKET
    STEEL WINDOW & DOOR MARKET
    SALES OF UPVC, ALUMINIUM, WOOD, AND STEEL WINDOWS & DOORS
    IMPORT OF METAL DOOR FRAME
    TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
    TOP SUPPLIERS
    TOP PORTS OF DISCHARGE
    IMPORT OF STAINLESS STEEL DOOR
    TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
    TOP SUPPLIERS
    TOP PORTS OF DISCHARGE
    PLANT LAYOUT
    SUPPLIERS OF STEEL DOOR
    SUPPLIERS OF RAW MATERYALS
    SUPPLIERS OF COLD ROLLED M.S SHEETS

    www.eiriindia.org 6
    SUPPLIERS OF M.S CHANNELS AND ANGLES
    SUPPLIERS OF DEGREASING CHEMICAL
    SUPPLIERS OF MIG WELDING WIRE ELECTRODE
    SUPPLIERS OF PHOSPHATING CHEMICALS
    SUPPLIERS OF COATING POWDER
    SUPPLIERS OF PLANT AND MACHINERY
    SUPPLIERS OF PLASMA CUTTING MACHINE
    SUPPLIERS OF CNC PRESS
    SUPPLIERS OF PUNCHING PRESS
    SUPPLIERS OF POWER PRESS
    SUPPLIERS OF SHEARING MACHINE
    SUPPLIERS OF DRILLING MACHINE
    SUPPLIERS OF GRINDING MACHINE
    SUPPLIERS OF PRECISION MEASURING TOOLS
    SUPPLIERS OF EOT CRANES
    SUPPLIERS OF POWER TRANSFORMER
    SUPPLIERS OF ELECTRICAL PANEL
    SUPPLIERS OF COOLING TOWER
    SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
    SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
    SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
    SUPPLIERS OF AIR COMPRESSORS
    SUPPLIERS OF PLATFORM WEIGHING MACHINE
    SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
    SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
    SUPPLIERS OF SHOT BLASTING MACHINE
    SUPPLIERS OF JIGS AND FIXTURE
    SUPPLIERS OF SUBMERSIBLE WATER PUMP

    www.eiriindia.org 7
    APPENDIX – A:

    01. PLANT ECONOMICS


    02. LAND & BUILDING
    03. PLANT AND MACHINERY
    04. OTHER FIXED ASSESTS
    05. FIXED CAPITAL
    06. RAW MATERIAL
    07. SALARY AND WAGES
    08. UTILITIES AND OVERHEADS
    09. TOTAL WORKING CAPITAL
    10. TOTAL CAPITAL INVESTMENT
    11. COST OF PRODUCTION
    12. TURN OVER/ANNUM
    13. BREAK EVEN POINT
    14. RESOURCES FOR FINANCE
    15. INSTALMENT PAYABLE IN 5 YEARS
    16. DEPRECIATION CHART FOR 5 YEARS
    17. PROFIT ANALYSIS FOR 5 YEARS
    18. PROJECTED BALANCE SHEET FOR (5 YEARS)

    www.eiriindia.org 8
    COST ESTIMATION

    Plant Capacity 300 Nos./Day


    Land & Building (5000 sq.mt.) Rs. 3.08 Cr
    Plant & Machinery Rs. 1.02 Cr
    Working Capital for 2 Months Rs. 4.62 Cr
    Total Capital Investment Rs. 9 Cr
    Rate of Return 31%
    Break Even Point 56%

    www.eiriindia.org 9

    You might also like