MANIU20.0504 E - Installation Manual

ABB Sace ABB AC Brushless Servodrives
DGV Converters
for Speed, Torque and Positioning
Control of Brushless AC Permanent
Magnet Servomotors
Installation Manual
ABB AC Brushless Servodrives
DGV Converters
for driving Brushless AC Permanent
Magnet Servomotors
Installation Manual
MANIU20.0504 E
EFFECTIVE: 29.04.2005
SUPERSEDES: 10.02.2005
© 2003 ABB Sace S.p.a. All Rights Reserved.

Safety Instructions
Introduction This chapter states the safety instructions that must be followed when
configuring the DGV Converter. The material in this chapter and in this
Manual must be studied before attempting any work on, or with, the
device.
Warnings and Notes This manual distinguishes two sorts of safety instructions. Warnings
are used to inform of conditions that can, if proper steps are not taken,
lead to a serious fault condition, physical injury and death. Notes are
used when the reader is required to pay special attention or when there
is additional information available on the subject. Notes are less crucial
than Warnings, but should not be disregarded.
WARNING Readers are informed of situations that can result in serious physical
injury and/or serious damage to equipment with the following symbols:
WARNING! Dangerous Voltage: warns of situations in

which a high voltage can cause physical injury and/or
damage equipment. The text next to this symbol
describes ways to avoid the danger.
WARNING! General Warning: warns of situations that

can cause physical injury and/or damage equipment by
means other than electrical. The text next to this symbol
describes ways to avoid the danger.
Electrostatic Discharge Warning: warns of situations

in which an electrostatic discharge can damage
equipment. The text next to this symbol describes ways
to avoid the danger.
Notes Readers are notified of the need for special attention or additional
information available on the subject with the following symbol:
CAUTION! Caution aims to draw special attention to a particular

issue.
Note. Note gives additional information or points out more

information available on the subject.
Installation Manual - MANIU20.0504 E iii

Safety Instructions
Neglecting these instructions can cause physical injury and

death.
General Safety WARNING! Only properly qualified personnel who are

Instructions familiar with operation on converters are allowed to perform
the commissioning and operation activities on DGV.
WARNING! For no reason should any person access

the internal part of the converter or the terminals of the
servomotor, before at least four minutes from the
power outage.
Potentially lethal voltages are present on a DC intermediate
circuit and on the associated circuits.
WARNING! The installation must be done in conformance

with CEE 89/336 and CEE 72/23 directives.
WARNING! The machine manufacturer, who commissions

the converter, must install proper additional protection
functions to avoid damages to health or equipment when
the machine is operating.
Complete safety instructions can be found in Chapter 9 -
Standards and Safety of the present Manual.
More Warnings and Notes are printed at appropriate
instances along the text.
iv Installation Manual - MANIU20.0504 E

Table of Contents
Safety Instructions ............................................................................... iii

Introduction ........................................................................................... iii
Warnings and Notes ............................................................................... iii
WARNING .......................................................................................... iii
Notes ................................................................................................. iii
General Safety Instructions ..................................................................... iv
Table of Contents .................................................................................. v
Chapter 1 - Introduction to this Manual ............................................... 1-1

Introduction ......................................................................................... 1-1
General Information ............................................................................. 1-1
Typical Applications .......................................................................... 1-2
General Specs of DGV Converters ......................................................... 1-3
Hardware and Firmware ..................................................................... 1-3
Basic Configuration ........................................................................... 1-3
User Interface Application Software .................................................... 1-3
Complementary Equipment ................................................................. 1-3
Chapter 2 - Overview .......................................................................... 2-1

General Notes ..................................................................................... 2-1
Block Scheme ...................................................................................... 2-1
Chapter 3 - Mechanical Installation ..................................................... 3-1

Introduction ......................................................................................... 3-1
DGV700 .............................................................................................. 3-2
DGV300 .............................................................................................. 3-3
Chapter 4 - User Interface................................................................... 4-1

Introduction ......................................................................................... 4-1
ABB AC Brushless Servodrives Browser ................................................. 4-1
Browser and Firmware versions ............................................................ 4-1
Chapter 5 - Main Features ................................................................... 5-1

Introduction ......................................................................................... 5-1
Local Control ....................................................................................... 5-1
Identification of the Converter Model ................................................... 5-1
Selection of Motor Model ................................................................... 5-1
Control Parameters ........................................................................... 5-2
Control Mode .................................................................................. 5-2
Local Operating Mode ..................................................................... 5-2
Software Enable ............................................................................. 5-2
Local Diagnostic ............................................................................... 5-2
Installation Manual - MANIU20.0504 E v

Table of Contents
I/O Settings ......................................................................................... 5-3

DGV700 ............................................................................................ 5-3
DGV300 ............................................................................................ 5-3
Waveform Generator ............................................................................ 5-4
Waveform Type ................................................................................. 5-4
Waveform Frequency ......................................................................... 5-4
Waveform Amplitude .......................................................................... 5-4
Waveform Generator Enable ............................................................... 5-4
Parameters .......................................................................................... 5-5
Programmable Protection Functions .................................................... 5-5
Bus Overvoltage Level ..................................................................... 5-5
Bus Undervoltage Level ................................................................... 5-5
Brake Current ................................................................................. 5-5
Clamp Resistor Value ...................................................................... 5-5
Clamp Power Threshold ................................................................... 5-5
Clamp Thermal Time Constant .......................................................... 5-5
AC Mains Voltage............................................................................ 5-5
Overspeed Threshold Level .............................................................. 5-6
Ixt Threshold Level .......................................................................... 5-6
I2t Threshold Level ......................................................................... 5-6
Following Error ............................................................................... 5-6
Digital Control Parameters ................................................................. 5-6
Position Proportional Gain ............................................................... 5-6
Position Feedforward Gain ............................................................... 5-6
Kp Speed Gain Level ....................................................................... 5-6
Tn Speed ....................................................................................... 5-6
Kp Current Gain Level ..................................................................... 5-6
Tn Current ...................................................................................... 5-6
Continuous Current ......................................................................... 5-6
Peak Current .................................................................................. 5-6
Current Filters ................................................................................ 5-6
Preprogrammed Functions .................................................................... 5-7
Protection Functions .......................................................................... 5-7
Overcurrent .................................................................................... 5-7
Drive Overtemperature .................................................................... 5-7
Motor Overtemperature .................................................................... 5-7
Transducer Fault ............................................................................. 5-7
Internal Error .................................................................................. 5-7
Additional Features ............................................................................ 5-7
Freeze Configuration ....................................................................... 5-7
Reset Parameters ........................................................................... 5-7
Save Motor Data ............................................................................. 5-7
Autophase ...................................................................................... 5-7
Change Password ........................................................................... 5-7
Change COM Port ........................................................................... 5-7
Field Bus Remote Control ..................................................................... 5-7
Chapter 6 - Installation Guidelines ...................................................... 6-1

Introduction ......................................................................................... 6-1
General ............................................................................................... 6-1
CE Marking ......................................................................................... 6-1
E M C .................................................................................................. 6-1
Standards ........................................................................................... 6-2
vi Installation Manual - MANIU20.0504 E

Table of Contents
Electromagnetic Compatibility (EMC) Directive ..................................... 6-2

Low Voltage Directive ........................................................................ 6-2
Normative Documents ........................................................................ 6-3
Compliance with EEC Directives and CE Marking .................................... 6-3
Restricted Distribution ....................................................................... 6-3
Mounting and Installing Instructions .................................................... 6-3
Second Environment .......................................................................... 6-4
Compliance of the Drive Systems with the Directives ............................ 6-4
Note for the Application of Other EEC Directives .................................. 6-4
Warning and Safety Instructions ............................................................ 6-5
Meaning of the Symbols ..................................................................... 6-5
Installation Operation ........................................................................ 6-5
Residual Voltage ............................................................................... 6-5
Dangerous Temperature ..................................................................... 6-6
Power Supply Disconnecting Device .................................................... 6-6
Stop Function ................................................................................... 6-6
Emergency Stop ................................................................................ 6-6
Protection Degree ............................................................................. 6-6
Application Guidelines for Electromagnetic Compatibility ......................... 6-7
Electrical Control Cabinet .................................................................. 6-8
Electrical Equipment .......................................................................... 6-9
First Environment ............................................................................ 6-10
Second Environment ........................................................................ 6-10
Additional Equipment ......................................................................... 6-10
Chapter 7 - Electrical Installation of DGV700 ...................................... 7-1

Introduction ......................................................................................... 7-1
Description of the available connectors .................................................. 7-2
Wiring Scheme .................................................................................... 7-3
Power Connections .............................................................................. 7-4
Main Power Supply ............................................................................ 7-6
Typical connection scheme .............................................................. 7-7
Auxiliary Supply ................................................................................ 7-7
EMC Filters ...................................................................................... 7-8
Filter Size ...................................................................................... 7-8
Filter installation ............................................................................. 7-8
Filter connection (solution 1)............................................................ 7-9
Filter connection (solution 2)............................................................ 7-9
Earthing ....................................................................................... 7-10
Braking Resistor Connections ........................................................... 7-10
Power Stage Basic Diagram ........................................................... 7-11
Calculation of the braking resistor .................................................. 7-11
Motor Power Connections................................................................. 7-13
Field Bus Connections ........................................................................ 7-14
Diagram of the PROFIBUS cable ....................................................... 7-14
Diagram of the CANOpen cable ........................................................ 7-16
Signal Connections ............................................................................ 7-17
Resolver Connections ...................................................................... 7-17
Connection Diagram of the Resolver Cable for 8C Servomotors ......... 7-18
Connection Diagram of the Resolver Cable for 8N Servomotors ......... 7-18
Signals Connections on the Motor Side ........................................... 7-19
Sincos Encoder Connections ............................................................ 7-20
I/O Connections ................................................................................. 7-21
Installation Manual - MANIU20.0504 E vii

Table of Contents
RS 232 Connections ........................................................................... 7-23

Diagram of the RS 232 Serial Cable .................................................. 7-23
Encoder Emulation ............................................................................. 7-24
Chapter 8 - Electrical Installation of DGV300 ....................................... 8-1

Introduction ......................................................................................... 8-1
Single-Phase Version ........................................................................... 8-2
Power Connections ............................................................................ 8-2
Main Supply Connections ................................................................. 8-2
Clamp Resistor Connection .............................................................. 8-3
Motor Power Connections ................................................................ 8-4
Wiring Scheme .................................................................................. 8-5
Direct Connection to 400Vac TN-Network ............................................. 8-6
Connection to 400Vac TT-Network with Autotransformer ........................ 8-6
Direct Connection to 230Vac TT-Network ............................................. 8-7
Connection to 400Vac IT-Network with Transformer .............................. 8-7
Installation in First Environment .......................................................... 8-8
Installation in Second Environment ...................................................... 8-9
Three-Phase Version .......................................................................... 8-10
Power Connections .......................................................................... 8-10
Main Supply Connections ............................................................... 8-10
Clamp Resistor Connection ............................................................ 8-11
Motor Power Connections .............................................................. 8-12
Wiring Scheme ................................................................................ 8-13
Connection to 400 Vac TT-Network with Autotransformer ..................... 8-14
Connection to 400 Vac IT-Network with Transformer ........................... 8-14
Auxiliary Supply Connections .............................................................. 8-15
Brake Connections ............................................................................. 8-15
Field Bus and Serial Connections ........................................................ 8-16
Profibus-DP Version ........................................................................ 8-16
CANOpen Version ............................................................................ 8-18
Encoder Emulation ............................................................................. 8-20
Resolver Connections ......................................................................... 8-21
Connection Diagram of the Resolver Cable ........................................ 8-21
Signals Connections on the Motor Side ........................................... 8-22
I/O Connections ................................................................................. 8-23
Chapter 9 - Technical Data .................................................................. 9-1

Introduction ......................................................................................... 9-1
Converter Label ................................................................................... 9-1
Customer Service .............................................................................. 9-1
Technical Specifications ....................................................................... 9-2
Main Characteristics .......................................................................... 9-3
Output Current Derating ................................................................... 9-5
Position Transducer Signal Acquisition ................................................ 9-6
Resolever Interface ......................................................................... 9-6
Sincos Encoder Interface ................................................................. 9-6
Minimum Wire Cross Sections ............................................................... 9-6
Braking Resistors ................................................................................. 9-7
DGV700 ............................................................................................ 9-7
DGV300 ............................................................................................ 9-9
EMC filters ........................................................................................ 9-10
Complete ordering codes .................................................................. 9-10
viii Installation Manual - MANIU20.0504 E

Table of Contents
Overall dimensions .......................................................................... 9-10

How to choose the filter ................................................................... 9-10
Electrical characteristics .................................................................. 9-11
Overload ...................................................................................... 9-11
EMC Filters with Small Ground Leakage Current ................................ 9-12
Product Type Designation ................................................................... 9-14
Chapter 10 - Selecting the Servomotor .............................................. 10-1

Introduction ....................................................................................... 10-1
Selecting the Motor ............................................................................ 10-1
Appendix A - Ambient Conditions ....................................................... A-1

Operating Conditions ........................................................................... A-1
Storage Conditions .............................................................................. A-1
Transportation Conditions ..................................................................... A-2
Installation Manual - MANIU20.0504 E ix

Table of Contents
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x Installation Manual - MANIU20.0504 E

Chapter 1 - Introduction to this Manual
Introduction This manual, cod. MANIU20.0504 E, has been written by ABB Sace
S.p.a. and describes the hardware characteristics, the software and the
technical specs of the DGV vector controlled converter. Moreover it
guides the user into the installation, commissioning and selection of the
proper motor matching and accessories.
Besides this Installation Manual, the Firmware Manual, the CANOpen
Guide and the PROFIBUS Guide are also available under this code.
General The DGV Converter is a new generation digital converter with field bus
Information technology. Designed for motion control applications it allows for local
or remote control of speed, position and torque with high dynamic
performances.
Its main characteristics are:
• Field Bus Profibus-DP, CANOpen
• Motor Transducers :Resolver or Sincos encoder 1 Vpp
• Auxiliary Encoder input
• Programmable encoder emulation output
• Programmable digital inputs
• Programmable digital outputs
• 1 analog input, ± 10 V
• 1 programmable analog output
• 1 dedicated relais output
• Dynamic management of the emergency braking
• Resolver autophasing to setup every kind of brushless motor
• Notch filters to cancel mechanical resonances
• Auxiliary supply 24V ac/dc
• Internal or external braking resistor
• Setup software with digital oscilloscope, waveform generator
and motor database to create every configuration through
RS232 serial interface
Installation Manual - MANIU20.0504 E 1-1

Typical Applications The characteristics of the applications that can be configured are:
• Speed and torque control, with analogic commands
• Speed and torque control, field bus managed
• Absolute and relative positioning control, field bus managed
• Digital interpolation positioning control (CanOpen)
• Positioning microinterpolator
• Position and speed synchronizations
• Torque slave (in order to connect more motors) in parallel
• Mixed analogic/digital controls
• Management of a second encoder for positioning loop
• Parameters tables changeable via I/0 or via field bus, or self
commutated
• Linear motors control
• Stronger braking duty cycles thanks to DC BUS paralleling
Due to these characteristics, DGV is usually adopted for motion and

positioning applications, from the simpler to the most complicated.
• Plant automation
• Axes motion
• Reel and pallets driving
• Textile
• Mixers
1-2 Installation Manual - MANIU20.0504 E

General Specs of
DGV Converters
Hardware and Within ABB product family DGV is the first digital converter with field
Firmware bus technology for brushless servomotors drives. The hardware and
firmware characteristics are the following:
• A control board that makes position, speed, torque control and
special functions for the protection and supervision of the drive.
• An I/O board for the management of:
- RS 232 serial interface,
- PROFIBUS-DP/CANOpen field bus interface,
- acquisition of the angular position transducer signals, including
a second encoder input, and of the thermal sensor that can be
mounted on the motor,
- encoder emulation output,
- dedicated and configurable analog inputs and outputs,
- dedicated and configurable optical insulated digital I/O.
• A power board to drive the motor.
Basic Configuration DGV Cpnverters are available with one of the following configurations:
• DGV700, 110 ÷ 480 Vac three-phase power supply
• DGV300, 110 ÷ 230 Vac three-phase power supply
• DGV300, 110 ÷ 230 Vac single-phase power supply
User Interface DGV Converters are equipped with the user interface software ABB AC
Application Software Brushless Servodrives Browser. The software can make
commissioning, monitoring and supervision of the application. The
operation of this application software is described in the Firmware
Manual and, shortly, in Chapter 4 of this Manual.
Complementary DGV700 and DGV300 Converters are normally matched with ABB
Equipment Sace of the 8C SERIES, even if motors from other manufacturers are
controllable as well. For additional info on the motor converter
matching, the uses of other complementary and auxiliary equipment
please consult Chapter 6.


Chapter 2 - Overview
General Notes This manual refers to drives made up with DGV Converters and 8C
SERIES Servomotors.
DGV uses a vector control strategy and a proportional integral position,
speed and current closed loop regulator. Moreover, it has an internal
intelligence for the overall drive control and the optimization of its
operating characteristics.
Block Scheme
AC Mains
- Local and remote control

- Position, speed and current control
- DC voltage control
- Hardware and software protection function R1 R2 Rint
- Thermal protection of motor and converter
- Dynamic and dissipative braking functions Rext
- Autophasing R3
=
θ* i q* PWM
PI Speed-Position PI Current Controller V* generation
Controller & Current Filerts
- θfeedback
- iq-feedback ~
IU
Id IV
Iq IW
Motor Current
Feedback
Motor Position
Feedback

Chapter 2 - Overview

Chapter 3 - Mechanical Installation
Introduction This Chapter illustrates instructions for mechanical installation of

DGV700 and DGV300 Converters.
The DGV hardware equipment is arranged inside a metallic case. The

holes on the back metallic side allow for the fastening of the converter
on a holding panel, usually inside an electrical cabinet (see Chapter 6
- Installation Guidelines). The front panel of the converter is equipped
for the cable connections. The grids on the top and bottom sides of
the converter allow for cooling airflow circulation.
Once the cabling of the converter is completed, the protection degree
of the closed metallic case is IP20. The installer and the machine
manufacturer must provide for the completion devices for the
safeguard of the whole installation.
The installer must provide for:

• For DGV700, a minimum 150 mm distance of the converter
from other external objects both on top and on bottom of the
converter, and a minimum 30 mm distance on the lateral sides.
• For DGV300, a minimum 100 mm distance of the converter
from other external objects both on top and on bottom of the
converter, and a minimum 20 mm distance on the lateral sides.
• Avoiding placing the converter close to heat sources.
• Making an evaluation of the heat dissipated within the electrical
cabinet and provide for suitable cooling devices when
necessary. To know the heat dissipation values of the DGV
please consult Chapter 9 - Technical Data.
• Installing proper protection devices for personnel and
machinery.
The power circuit wirings must be physically separated from the
driving and control circuit wirings (signal circuits); the power circuits
must be carefully shielded with respect to signal circuits; this can be
achieved by using metal wire channels and metal sheaths or shielded
cables, even power cables, arranged within plastic channels (Chapter
6 - Installation Guidelines).

DGV700 Fix the bottom and top bracket with two screws for mounting DGV700
Converters.
150 m m
X5
I/O
X6
X7
D C B
30 m m 30 m m
A 150 m m E
Mechanical Sizes Sizes

Units
Dimensions 3/6, 5/10, 9/18 13/26, 18/36, 25/50
A [mm] 91 124
B [mm] 300 325
C [mm] 324 352
D [mm] 336 366
E [mm] 248 309
Weight [Kg] 4,6 8,6

Capitolo 3 - Interfaccia utente
DGV300 Use brackets and screws supplied with the converter for mounting
single- and three-phase DGV300 Converters.
• Fix the bottom bracket to the mounting panel with two screws.
• Place the converter on the bottom bracket
• Place and fix with a screw the top bracket.
k k1 k2 e1
c = = = =
g
=
=
b1 d b d
=
=
M4 Holes
e
m
c c1 c2 c1 Allow a free space for assembling the connecting cables
DGV300 Units a b b1 c c1 c2 d e e1 g k k1 k2 m
+1
Size 3/6 [mm] 70 252 206 16,5 39,5 14 238 -0 170 174 5,5 4,5 63,5 2 ∅5,5
+1
Size 5/10 [mm] 70 252 206 16,5 39,5 14 238 -0 170 174 5,5 4,5 63,5 2 ∅5,5

k k1 e1
= = = =
g
b1 d b d
=
=
M4 Holes
m e
c c1 c2 c1 Allow a free space for assembling the connecting cables

a
DGV300 Units a b b1 c c1 c2 d e e1 g k k1 m
+1
Size 7/14 [mm] 80 268 206 24 39,5 16,5 254 -0 190 194 5,5 12 63,5 ∅5,5

Chapter 4 - User Interface
Introduction DGV can be controlled in different ways:

• Analog local control via RS232 serial communication protocol
with the aid of a PC.
• Analog remote control with the use of the configurable analog
and digital I/Os.
• Digital remote control via field bus and the aid of an external
controller or PLC, by configuring the PROFIBUS-DP or the
CANOpen module that is incorporated into the converter.
• In a mixed mode manner between Analog and Digital control.
ABB AC Brushless This Browser is the user interface of the DGV for the analogue local
Servodrives command. The use is very similar to other application programs
Browser developed in Windows environment.
It has the following functions:
• Drive commissioning, set-up and save of the operating
parameters of the internal control loops
• Upload and download of data set containing all the data related
to an application
• Fault diagnosis and elimination
• Local operative control of the drive by means of some
programmable functions
• Monitoring of the drive state during the local or remote control
Browser and Since the browser is constantly updated or upgraded by ABB Sace, the
Firmware versions revision levels are numbered as follows:
Browser vX.Y.ZZ
Example:
Browser v3.2.62
Where:
• The first digit “X” stands for a version totally renewed with
respect to previous version, that could also have some
incompatibility with them.
• The second digit “Y” stands for a significant variation but that
compatibility with previous version is guaranteed.
• The third digits “ZZ” stand for small modifications or
improvements, e.g. bug fixing, minor improvements etc.

Chapter 4 - User Interface
Usually with the browser there is a firmware version of the converter

that is numbered at the same level or below.
The main page visualizes general and important information and allows
the user for making immediate diagnoses of the drive state. The three
green lightening LED buttons indicate respectively the presence of
hardware enable, the software enable and the applied main power
supply. The red lightening LED indicates on the contrary the presence
of a fault and, in the section dedicated to error messages, the fault
occurred is visualized.
Front Panel Tool Bar
Title Bar Browser

Pages
Menu Bar
Identification of
the application
Online display of the

local variables
Status Bar
Messages and
Faults

Chapter 5 - Main Features
Introduction This chapter describes the standard functions of the DGV Converters,
that are activated both in local analogue control and field bus remote
control. There are functions that are pre-programmed, not modifiable
by the user, programmable functions to set-up the converter
operating mode, parametric-functions for the protections intervention,
and auxiliary functions of various kind.
To allow for saving an application with a data set containing all of
user defined data, these functions are treated as parameters and for
most of them there exist the possibility to modify them on the fly.
Local Control
Identification of the When starting the user interface program, the drive model and the
Converter Model manufacturing characteristics are automatically detected.
After the serial communication is established, the application
configuration can go on.
If the converter is not connected to the PC it is anyway possible to
create an application configuration, therefore most of the things here
described are valid in that situation too.
Selection of Motor Usually DGV are coupled to ABB brushless servomotors of the 8C
Model SERIES, for which ABB Sace provides a data set of motor models.
The installer who wishes to use a motor of different manufacturer can
anyway create his motor model if the data set required during the
configuration is available to him/her.
To make online configuration of DGV please refer to the Firmware
Manual, where the complete programming procedures, the
parameters and the operating functions of this drive are also
explained.

Control Parameters The parameter list is given in the Firmware Manual.
Control Mode Parameter function for control mode selection:

• “Local”
• “Field Bus”
Local Operating Mode Parameter function for selecting the local operating mode:
• “Analog Current”
• “Analog Speed”
• “Digital Torque”
• “Digital Speed”
• “Digital Position”
Software Enable Parameter function for software general enable (On/Off) of the drive
operation.
Local Diagnostic The Browser main page displays the process local variables, the
operating status and the fault tracing of the drive.
In addition, the oscilloscope window in the Waveform Generator page

can display the drive variables both in local and remote control mode.

I/O Settings DGV Converters provide programmable and manufacturer pre-

programmed I/Os. The symbolic names put in brackets refer to the
pin labels on the converter front panel, for example:
DGV700 • ± VREF One analogue configurable reference input ±10 V

differential with 12 bit digital conversion
• D-IN Eight optically insulated digital inputs 0-24 V, 30
mA
• D-OUT Three digital outputs 24 V, 30 mA max.
• VOUT One differential configurable analogue output
• ENABLE One digital preprogrammed input for power
Hardware Enable
• RESET One digital preprogrammed input for Fault Reset
• READY One preprogrammed output fault/”drive ready”
DGV300 • One analogue configurable reference input ±10 V differential

• Six optically insulated digital inputs 0-24 V, 30 mA
• Two digital outputs 24 V, 30 mA max.
• One differential configurable analogue output
• One digital preprogrammed input for power Hardware Enable
• One digital preprogrammed input for Fault Reset
• One preprogrammed output fault/”drive ready”

Waveform Generator Waveform Generator provides a digital waveform generator. It works

in Local control operating mode. This set of functions allows to set the
form, amplitude and period of the digital waveform.
Tuning of the Oscilloscope

Waveform PI-Controller
Generator display
Waveform Type Parameter function for waveform type selection (Step/Square/

Triangle/Sine wave). It is a speed or current digital waveform
depending on the analog control mode (Analog Speed or Analog
Current) currently selected.
Waveform Frequency Parameter Waveform Frequency.
Waveform Amplitude Parameter Waveform Amplitude which allows you to set command
reference value (speed or current waveform amplitude).
Waveform Generator Parameter Waveform Generator Enable (start/stop). The drive is

Enable disabled with the Stop command for safety reasons.

Parameters In the following the PI controller parameters and protection function

parameters are explained. Any numeric parameter is expressed into
its units.
Any time the user selects the servomotor to be coupled with DGV, the
ABB AC Brushless Servodrives Browser internally calculates all the
parameter settings and sets the drive ready for operation. This
automatic computation procedure uses the motor and converter
technical data. However, in order to optimize the parameter settings
and avoid mechanical vibrations, qualified personnel can tune the
parameter values when customization is necessary or unconventional
loads are used.
Programmable This concerns the parameters that affect the protection functions, i.e.
Protection Functions under voltage and over voltage conditions, thermal protections, faults
and error messages.
Bus Overvoltage Level Over voltage protection on the converter DC intermediate circuit. The
voltage on the DC link is Udc equivalent to 1.41 * Vac, where Vac is
the converter supply rated voltage. When the DC voltage exceeds the
trip limit during drive operation, the over voltage protection function
occurs and the power stage is disabled.
Bus Undervoltage Level Under voltage protection on the DC intermediate circuit. Should the
DC voltage decrease below the trip limit during drive operation, the
under voltage protection function occurs. When the voltage drop does
not persist, the dynamic braking is activated.
Brake Current Parameter for setting the braking current. The dynamic braking
function allows you to keep on braking the motor after a stopping
procedure. This function is quite useful in case of applications with
elastic loads, or vertical axes anyway provided with the motor
mechanical brake.
Clamp Resistor Value The DGV Converters embody an electric braking circuit. It is possible
to use an internal or external resistor (clamp) for power dissipation.
This parameter displays the resistor value.
Clamp Power Threshold This parameter displays the threshold for power dissipation on the
internal/external braking resistor.
Clamp Thermal Time Thermal time constant of the braking resistor.

Constant
AC Mains Voltage The supply voltage Vac minimum level allowed is equal to the
minimum voltage that guaranties drive operation. When the auxiliary
supply is connected, the fault code is displayed.

Overspeed Threshold If the servomotor speed or the speed command exceeds the
Level overspeed limit, a fault occurs. This protection may occur even by
using the waveform generator speed command.
Ixt Threshold Level Protection function activated by the converter thermal model
algorithm. The trip limit is calculated according to the converter
continuous current. If this alarm occurs, the current is internally
limited to the rated value and the drive continues operation.
I2t Threshold Level Protection function activated by the motor thermal model algorithm.
This level is calculated according to the motor ratings. If this alarm
occurs, the motor current is internally limited to the rated current and
the drive continues operation.
Following Error DGV detects the following error. The following error occurs when the
motor position runs out of range while performing positioning control.
This is generally due to inappropriate parameter settings.
Digital Control The following are the parameters of the drive internal control loop.
Parameters
Position Proportional Position proportional gain of the position control loop.

Gain
Position Feedforward Feedforward gain of the position control loop.

Gain
Kp Speed Gain Level Proportional gain of the drive speed control loop.
Tn Speed Integrative time constant of the speed control loop.
Kp Current Gain Level Proportional gain of the drive current control loop.
Tn Current Integrative time constant of the current control loop.
Continuous Current Servomotor continuous current during normal operation. This

parameter is used for the internal computation of the motor rated
torque.
Peak Current Servomotor peak current. This parameter is used for the internal
computation of the motor peak torque.
Current Filters Three current filters are available to be put in series. They can be
configured as low pass filter or band rejection filter. They are set Off
by default.

Preprogrammed The DGV pre-programmed functions are protection functions or

Functions general features set by the manufacturer and not alterable by the
user.
Protection Functions Protection functions are featured with error messages and fault codes
displayed on the front panel.
Overcurrent Overcurrent hardware protection of the IGBT module.
Drive Overtemperature DGV supervises the inverter temperature by a thermistor element

placed close to the IGBT module. The protection function stops drive
operation if the inverter temperature exceeds 80°C.
Motor Overtemperature It is possible to detect the motor overtemperature by connecting the

motor thermistor (PTC) to the converter signal terminal. ABB SERIES
8C Servomotors embody PTC Thermik SNM. During normal
operating conditions, the thermistor resistance should be less than
≤ 1,5 KΩ. the fault protection occurs when the thermistor resistance
exceeds 4 KΩ.
Transducer Fault It occurs when the position sensor signal feedback is missing.
Internal Error This is a hardware internal error due to communication fault between
hardware boards.
Additional Features Additional features are available from the menus of the ABB AC
Brushless Servodrives Browser.
Freeze Configuration This command stores the application configuration settings into the
drive non-volatile memory.
Reset Parameters This command allows you to cancel all parameters alteration and
reset parameters to factory defaults.
Save Motor Data Through this feature it is possible to extend the database of motor
models with new customized models.
Autophase Autophasing procedure. This procedure is not necessary with ABB

standard servomotors of the 8C SERIES, which embody resolver
transducers with a 90° phase offset. Autophase procedure is
mandatory if DGV is coupled with brushless servomotors of other
manufacturers.
Change Password Once the commissioning finishes, the user can change the Browser
password by this command.
Change COM Port Command for selecting the COM port of your PC.
Field Bus Remote For the PROFIBUS-DP/CANOpen parameter settings, configuration

Control and communication guidelines please refer to the PROFIBUS Guide
or the CANOpen Guide.


Chapter 6 - Installation Guidelines
Introduction This Chapter recalls the main reference documents for:

• Installing DGV Converters in accordance with the European
Directives EEC 89/336 and EEC 72/23
• Emergency stop functions and personnel safety
• Directives concerning installation procedures
General DGV must be installed in an electrical control cabinet, as integrative

devices of an operating machine. Therefore the compliance of the
device with the EEC Directive 89/336 for EMC compatibility, as well
as the compliance with the Low Voltage directive EEC 72/23 and/or
local legislation, must be done by the machine manufacturer.
In addition, the machine manufacturer must install:
• The manual control power supply disconnecting device
required by EN 60204-2 § 5.3.1, which can be shared by all
the electrical control cabinet.
• According to EN 60204-1 § 9.2.2, the machine manufacturer
must prepare the stop functions, in particular the 0 category
stop, because they are inherent to the machine logic.
• According to EN 60204-1 § 9.2.5.4, the emergency stop must
be a function of the specific characteristics of the operated
machine and therefore it must always be made by the
machine manufacturer.
More information on the purpose are given in the following Standards,

and Compliance with the EEC Directives and CE Marking and
Warning and Safety Instructions of this Chapter. Should you have any
question or need further support, please contact our Customer
Service.
CE Marking The CE mark on the converter label certifies only the compliance of
the device with the directives recalled in Low Voltage Directive. The
compliance of the machine, which integrate DGVs, with the EEC
89/336 is under the responsibility of the manufacturer.
EMC EMC stands for per ElectroMagnetic Compatibility. It is the ability of the electrical/electronics
equipment to operate without problems within an electromagnetic environment. Likewise, the
equipment must not disturb or interfere with any other product or system within its locality.
The EMC Directive defines the requirements for immunity and emissions of electrical equipment
used in European Union.
The terminology related to all the subjects concerning the electromagnetic compatibility (EMC)
discussed in this Manual is derived from the normative document recalled in [8] of paragraph
Normative Documents of this Chapter.

Standards The main normative documents to which the text of this Manual refers
are indicated below. The references in the text are reported between
brackets.
Electromagnetic [1] Directive 89/336/EEC, “On the approximation of the laws of the Member
Compatibility (EMC) States relating to electromagnetic compatibility” and the subsequent
Directive amendments 92/31/EEC and 93/68/EEC.
[2] Italian Legislative Decree, 4 December 1992, No. 476 “Attuazione della
direttiva 89/336/CEE del Consiglio del 3 maggio 1989, in materia di
ravvicinamento delle legislazioni degli Stati membri relative alla
compatibilità elettromagnetica, modificata dalla direttiva 92/31/CEE del
Consiglio del 28 aprile 1992” (Directive 89/336/EEC, “On the
approximation of the laws of the Member States relating to
electromagnetic compatibility” and the subsequent amendments
92/31/EEC and 93/68/EEC).
[3] Italian Legislative Decree, 12 November 1996, No. 615 “ Attuazione
della direttiva 89/336/CEE del Consiglio del 3 maggio 1989, in materia
di ravvicinamento delle legislazioni degli Stati membri relative alla
compatibilità elettromagnetica, modificata ed integrata dalla direttiva
92/31/CEE del Consiglio del 22 luglio 1993 e dalla direttiva 93/97/CEE
del Consiglio del 29 ottobre 1993” (Implementation of the directive
89/336/EEC, 3 May 1989, “On the approximation of the laws of the
Member States relating to electromagnetic compatibility” changed and
integrated by the Directive of the Council 92/31/EEC, 22 July 1993 and
by the Directive of the Council 93/97/EEC, 29 October 1993).
IMPORTANT NOTE: This Legislative Decree repeals the
Legislative Decree [2], excepting article 14, sub-section 2.
Low Voltage [4] Directive 73/23/EEC, 19 February 1973, “Harmonization of the laws of
Directive Member States relating to electrical equipment designed for use within
certain voltage limits”, integrated by the Directive 93/68/EEC, 29 June
1993.
[5] Italian Law 18 October 1977, No. 791 “Attuazione della direttiva del
Consiglio delle Comunità europee (n. 73/23/CEE) relativa alle garanzie
di sicurezza che deve possedere il materiale elettrico destinato ad
essere utilizzato entro taluni limiti di tensione” (Directive 73/23/EEC, 19
February 1973, “Harmonisation of the laws of Member States relating to
electrical equipment designed for use within certain voltage limits”,
integrated by the Directive 93/68/EEC, 29 June 1993).
[6] Italian Legislative Decree, 25 November 1996, No. 626 “Attuazione
della direttiva 93/68/CEE in materia di marcatura CE del materiale
elettrico destinato ad essere utilizzato entro taluni limiti di tensione”
(Implementation of the Directive 93/68/EEC concerning the CE marking
of electric material designed for use within certain voltage limits).

Normative Documents [7] CEI EN 60204-1, issue 98/04, Fascicolo 4445 “Sicurezza del
macchinario. Equipaggiamento elettrico delle macchine. Parte 1:
Regole generali”. (Safety of machinery - Electrical equipment of
machines - Part 1: General requirements.).
[7 bis] IEC 61800-2, First edition 1998-03, "Adjustable speed electrical power
drive systems - Part 2: General Requirements - Rating Specifications
for low voltage adjustable frequency a.c. power drive systems".
[8] CENELEC EN 61800-3, Adjustable speed electrical power drive
systems - Part 3: EMC product standard including specific test
methods.
Documents [7], [7bis] and [8] include very detailed lists concerning the
regulatory references.
[9] CENELEC EN 60034-1, Rotating electrical machines - Part 1: Rating
and performance.
[10] CENELEC EN 60034-5, Rotating electrical machines - Part 5:
Classification of degrees of protection provided by enclosures of
rotating electrical machines (IP code).
Classification of types of constructions and mounting arrangements (IM
code).
[12] CENELEC EN 60034-9, Rotating electrical machines – Part 9: Noise
limits.
Functional evaluation of insulation systems - Section 1: General
guidelines.
Compliance with Conditions for compliance with EMC Directives of the ABB drive systems
EEC Directives and composed by DGV Converters and 8C SERIES Servomotors.
CE Marking The compliance of the drive systems, defined in the title of this section,
with the directives and/or legislative provisions [1], [2] and [3], related to
the Electromagnetic Compatibility, are only valid under the following
conditions.
Restricted The drive systems composed by DGV Converters are only delivered as
Distribution PDS (Complex component), “Restricted distribution” Class, and only
sold to professional assemblers to be included as part of a system or of
an installation. The actual EMC behavior is under the responsibility of
the equipment manufacturer of the system or of the installation, to which
the specific standards apply.
Therefore the CE marking, placed on the converter and the 8C SERIES
servomotor, only certifies the compliance of the said components with
the directives and the laws specified in section Low Voltage Directive.
Mounting and The drive systems composed by DGV Converters presented in this
Installing Manual must be installed according to the instructions prescribed in
Instructions this Manual; provisions indicated in this Chapter at section Application
Guide to Electromagnetic Compatibility must also be strictly followed.

Second Environment The drives defined in the title of this section are primarily intended for
use in the “Second Environment”; the professional assembler must
follow the precautions described in section EMC Filters of Chapter 7, 8
e 9. in particular, he must install the recommended filters, suitably
rated, on the power supply line.
Compliance of the Declaration of Conformity

Drive Systems with ABB Sace declares that, under the conditions specified in this
the Directives document, in particular in section Compliance with EEC Directives and
CE Marking, the drive systems composed of the DGV Converters and
SERIES 8C Servomotors comply with EMC European Directives [1],
including the most recent changes, with the related endorsement
Italian legislation [2] and [3], and with the Low Voltage European
Directives [4], [5] and [6]; the applicable regulatory references are
indicated in section Normative Documents.
Note for the Since drive systems are complex electrical components, they are not
Application of Other subject to other EEC directives, apart from those specified in section
EEC Directives Standards. As far as the 89/392 EEC Machine Directive and
subsequent changes 91/368/EEC, 93/44 EEC, 93/68 EEC, Italian
legislation for implementation of the Presidential Decree No. 459,
24 July 1996, the Certificate of Incorporation (also known as
“Manufacturer’s declaration”) is sometimes required.
Certificate of Incorporation
ABB Sace, according to what required in the Machine Directive (MD)
89/392 EEC and subsequent changes, declares that the drive systems,
composed of the DGV Converters and SERIES 8C Servomotors,
must be installed in accordance with our installation instructions and
must not be put into service until the machinery into which it is to be
incorporated has been declared in conformity with the Machinery
Directive.

Warning and Safety

Instructions
Meaning of the WARNING! Dangerous Voltage

Symbols
WARNING! General Warning
Installation Operation This Manual is intended for qualified personnel who have a relevant
experience with installation, troubleshooting and maintenance of drive
systems.
WARNING! Only properly qualified personnel who

are familiar with operation on converters are allowed
to perform the commissioning and operation
activities on the drive.
WARNING! The cabinet, the power supply and the

auxiliary supply must be disconnected during
mechanical and electrical installation of the drive
systems.
For no reason should an unskilled operator work on the terminal block
of the converter or open the servomotor terminal box.
Residual Voltage WARNING! The DGV Converters contains high capacity

capacitors which, for functional reasons, can not always
be discharged in less than 5 minutes following a power
outage.
WARNING! For no reason should any person access

the internal part of the converter or the terminals of
the servomotor, before at least five minutes from the
power outage.
Potentially lethal voltages are present on a DC
intermediate circuit and on the associated circuits!
According to EN 60204-1 § 6.2.4, an appropriate warning

placed in a visible place warns of this danger.
WARNING! Potentially lethal voltages may be present at

the drive terminals or inside it for at least five minutes
after main supply is switched off.

Dangerous Temperature WARNING! While operating, the converter could reach

absolute temperature up to 80 °C (when ambient
temperature is 40 °C), therefore involving burning
danger.
Power Supply WARNING! Since the converter must be integrated in an

Disconnecting Device electrical control cabinet, which may contain other
equipment, the manual control power supply
disconnecting device, required by EN 60204-2 § 5.3.1,
can be shared by all the electrical control cabinet and
must be, in any case, installed by the machine
manufacturer.
Stop Function WARNING! According to EN 60204-1 § 9.2.2, the stop

functions, in particular the 0 category stop, must be
prepared by the machine manufacturer, following the
instructions contained in this manual, because they are
inherent to the machine logic, which is obviously different
according to the drive machine type.
Emergency Stop WARNING! According to EN 60204-1 § 9.2.5.4, even the

emergency stop must be a function of the specific
characteristics of the operated machine and therefore it
must always be made by the machine manufacturer.
Protection Degree DGV Converters have an IP20 protection degree; to comply with
section §4.4.6 “Contaminates” of the EN 60204-1 standard, the
machine manufacturer must install the converters in an appropriate
housing (electrical control cabinet), according to the protection degree
required.

Application This section applies to prescriptions specified in Note for the

Guidelines for Application of Other EEC Directives concerning the standard about
Electromagnetic electromagnetic compatibility for drive systems [8].
Compatibility The need to follow precise rules as far as EMC is concerned, is due
to the increasing use of electronic power units, which, for the used
techniques, represent a noise source in a wide frequency range
(emission). These devices are at the same time sensitive to noise
produced by other devices; for this reason they must be provided with
an adequate immunity level.
Noise is conventionally classified as low frequency (0 = < f < 9 kHz)
and high frequency (f > 9 kHz) noise.
In the range of the low frequency noise, the harmonic frequency
phenomena of the power supply line frequency are particularly
important.
There are also large spectrum events, such as electrostatic
discharges in the air or by contact.
Noise can be transmitted both through conductors (<conducted
noise>; conducted emission: 0,15 MHz ÷ 30 MHz) and through
irradiation (<irradiated noise>; irradiated emission: 30 MHz ÷ 1000
MHz). Industrial experience showed that the main causes of
compatibility lack are caused by conducted noise.
The drive system installation must be carried out by closely following
the instructions in this Manual and, in particular, in Chapter 7 -
Electrical Installation of DGV700 and Chapter 8 - Electrical
Installation of DGV300.
For electromagnetic compatibility, the installation must be carried out
following some appropriate instructions; the most important follows:
1) Apart from some very specific cases, the DGV Converter is
enclosed into a metal cabinet (the so-called electrical control
cabinet), also containing different kinds of electrical equipment
(other power electronic converters, contactors, transformers,
chokes, etc.).
2) The motor assembly, including the 8C SERIES servomotor and
the angle position transducer, as well as the motor thermal switch
and - where necessary - the brake, is usually mounted on the
machine at a certain distance from the electrical control cabinet.
There are actually two different types of installations: the one referring
to the electrical control cabinet manufacture and the actual on-site
installation, which is carried out by the installer at the premises of the
final user.

Electrical Control According to the EMC, it is important to keep in mind some important
Cabinet prescriptions for the electrical control cabinet, which are listed in the
following.
• The arrangement of the components within the electrical
control cabinet, both in terms of positioning and distances,
must be carried out to minimize the mutual influences of the
equipment mounted for the electromagnetic noises.
As an example, note that some types of transformers, power
chokes or also contactor coils can generate rather strong fields at
short distance.
The power circuit wirings must be physically separated from the
driving and control circuit wirings (signal circuits); the power
circuits must be carefully shielded against signal circuits; this can
be achieved by using metal wire channels and metal sheaths or
shielded cables, even power cables, arranged within plastic
channels.
As an example, the power circuit wirings of terminal X1 (see
Power Connections of Chapter 7 and 8) must be physically
separated, in the above mentioned way, from the cables provided
with end terminals or connectors with signal cables.
• All the equipment, for which supplementary units are
prescribed in order to comply with EMC standards, must be
provided with these units, mounted according to the
manufacturers prescriptions.
Example: anti-noise units to be mounted in line with AC contactor
coils, diodes to be installed in parallel with relays or DC coil
contactors, filters against high frequency conducted noise to be
mounted at the line input of some converters.
• Cable shields must end as close as possible to the terminal
block; if the shield has to be connected to ground or
sometimes to earth, the connections must be as short as
possible and the conductors must have an adequate
section.
• Within the electrical control cabinet, it is important that all
the panels are connected one to the other with mechanical
connections and that they have low electrical impedance at
high frequencies.
As an example, to achieve this connection, it could be necessary
to add locking screws, remove the paint in the interconnecting
points and use special EMC metal gaskets.

Electrical Equipment As stated above, we refer to the on-site installation, in the final
installation of the machine. For some types of machines (such as
small machine tools), the electrical control cabinet is physically
connected to the machine and therefore the on-site electrical
equipment is reduced to the connection of the machine to the power
mains. Nevertheless, the electrical control cabinet is usually placed at
a certain distance from the machine, on which the motor assembly is
mounted; sometimes there is also a remote control desk, to which
conductors could be connected.
In this case, since the emission problem is strictly linked to installation
factors, the following recommendations come from good technique
standards and from experience in field and must be basically
considered as guidelines and not as sure solutions.
• For the use foreseen in a “Second Environment”, i.e.
industrial environments where the low voltage network does
not feed residential buildings, it is necessary to follow the
instructions prescribed in this Manual. It is mandatory that
additional filters are adopted. See section EMC Filters of
Chapter 7 and 8.
• The connections in the electrical control cabinet from the
MAINS (R,S,T) terminal block of the DGV and the mains
circuit breaker (see Power Supply Disconnecting Device), as
well as the connection lines from this device and the
secondary of the medium voltage transformer of the plant
must avoid voltage drops which can get the power supply
voltage values at converter terminals out of contractual
tolerance.
• Sometimes, the low tension power factor compensation
systems of the power supply line can cause problems, with
possible resonances.
• Carefully study the installation cable routes, minimizing their
length.
• All the metal channels and sheaths and, in general, all the
shields, if not otherwise specified, must be earthed both on
the electrical control cabinet side and on the motor side; the
earthing connections must have a largely dimensioned
section and their route must be as short as possible.
This is an EMC specific need, which can seem in contrast with
what is often prescribed, that is to say the need to earth shields
at only one side; this prescription requires very efficient earths.

First Environment The use of the DGV Converters is not foreseen in “First
Environment”, i.e. where the low voltage network feeds residential
buildings.
If the drive system has to be used in “First Environment”, the

professional installer must provide to their proper shielding.
Second Environment DGV Converters are intended for use primarily in “Second
Environment” only, i.e. industrial environments where the low voltage
network does not feed residential buildings.
To comply with the existing normative references on Second

Environment, the professional installer must install the recommended
filters, suitably rated, on the power supply line, and, in any case,
autonomously provide for the certification of the whole equipment
according to the norms.
See the EMC prescriptions of this Chapter and the following

paragraph Power Connections, together with the ordering codes of
the line filters recommended by ABB Sace in Chapter 9, EMC filters.
Additional Equipment The system or the installation are provided, or may be provided, with
the following additional components:
− Line automatic circuit breaker or breaker plus line fuse;
− Line filters (ABB Sace recommends to use only the approved
filters listed in Chapter 9).
− Power and signal connecting cables (ABB Sace recommends to
use only approved cables listed in Chapter 9).
− External braking resistor.
− Line transformer.
− External controller, generally a PLC.
− PC to be used for start-up and commissioning, or diagnostics and
troubleshooting.
These components are not part of the converter scope of supply. ABB
Sace may supply these components on request, except for the last
two components, which remain at user’s choice.
See Chapter 9 - Technical Data for the ordering codes.
For choosing the servomotor, the user should refer to Chapter 10 -
Selecting the Motor and to the ABB 8C SERIES Servomotors Manual,
or contact the Customer Service for further information.

Chapter 7 - Electrical Installation of DGV700
Introduction This Chapter describes how to perform the correct installation of

DGV700 Converters, specially:
• Cabling instructions for power and signal connection
• Braking resistor plug in
• EMC filtering instructions
• Switches, fuses and optional equipment

Description of the Terminals are located on the front panel of DGV700 Converters are
available connectors • X1 power connections
• X2-X3 field bus connections
• X4 motor signals connections
• X5-X6 digital-analog I/O connections
• X7 RS232 serial connections
• X8 encoder emulation connections
Moreover two “dip-switches” are available for setting node address
and connecting to field bus.
Status display
X2-X3 field bus

X4 Motore signals
X5-X6 D-A I/O
X8 Encoder emulation
Node address
X7 RS232
X1 power connector
Aux supply 24 V

Wiring Scheme
24V

Power Connections In the following the DGV700 power terminal connections are
described.
DGV700 is to be supplied by a direct three-phase multi voltage ac
power system. The DGV700 power stage can be operated at any
voltage supply levels between:
• min rated Vac = 110 Vac
• max rated Vac = 400 Vac
Optionally DGV700 converters can be provided by ABB Sace in a
configuration capable to be supplied from 400 Vac up to 480 Vac. For
this option please contact the Customer Service.
The operating frequency of the ac power supply system has to be 50-
60 Hz.
WARNING! Standard converters must not be used at
voltages higher than 400 Vac otherwise the DC link
capacitors are at serious risk of voltage breakdown. In this
cases it is mandatory to use the special version of the
converter.
Moreover, an auxiliary power supply at 24Vac/Vdc is required.

This auxiliary supply feeds the control board and the front panel
interface board. The front panel interface board contains (among the
others connectors) the field bus connectors and the display. This
helps to maintain the configuration data and fault tracing even after
accidental voltage drops, breakdowns, etc.
24Vac/Vdc auxiliary supply is mandatory.

The power terminal block X1 on the converter front panel allows to

connect:
• the main power supply,
• the auxiliary supply,
• the servomotor power connections,
• the internal or external braking resistor,
• the DC link voltage.
WARNING! Dangerous Voltage: On the DC link terminal

blocks the whole DC link (up to 800Vdc) is present. This
voltage can be very dangerous, carefully avoid any
accidental contact.
Pin Description
U Motor Phase U
V Motor Phase V
W Motor Phase W
R1 Braking resistor internal/external terminal
R2 Braking resistor internal terminal
+VB DC bus positive terminal / Connection of external
braking resistor
+VB DC bus positive terminal / Connection of external
braking resistor
-VB DC bus negative terminal
-VB DC bus negative terminal
R Three-phase ac power supply
S Three-phase ac power supply
T Three-phase ac power supply
V24 Single-phase auxiliary supply (24 V ac or dc)
V24 Single-phase auxiliary supply (24 V ac or dc)

Main Power Supply Connect R, S, T terminals to the main three-phase power supply and
the ground cable to the screwed PE placed on the front panel.
The power supply three-phase line has to be protected by an
automatic circuit breaker or, alternatively, by a disconnecting switch
plus three fuses.
In case of systems with power components, e.g. lines and circuit
breakers, common to more drive systems, it is necessary to size them
in relation to the installed apparent power rating (kVA), and to the
minimum overload voltage, considering the following factors:
- rated and peak power required by each drive system,
- simultaneous operation function,
- duty cycle of each drive system.
For the power ratings of DGV700, consult paragraph Technical Specs
of Chapter 9 - Technical Data.
For the correct connection of the filter see next paragraph.
Note. Concerning the power circuit breaker, ABB

recommend the use of a selective switch not-
sensitive to pulse currents and suitable for setting
the operating threshold of both current and delay
time; in certain circumstances, indeed, the power
circuit breaker might break off during converter
switch-on or -off, due to the use of line filters, or
due to the converter itself, or due to a not-
instantaneous breaking of the three-phase ac
system (which may depend on the grounding of
the installation).
The possibility of setting both the delay operating

time and the operating threshold allow to adapt
the operation of the circuit breaker, in order to
avoid interruption under such circumstances,
while preserving the safety conditions of the
installation.

Typical connection This figure shows a typical connection scheme. Other schemes are
scheme possible and valid, therefore see next paragraphs for examples.
U
V
W
R1
Alternatives Rinternal
R2 Rexternal
+VB
+VB As an
Line filter
-VB alternative to
-VB Rinternal
R
S
T
V24
V24
To installation PE
CAUTION !
TERMINAL VOLTAGE IS
PRESENT UP TO 5
MINUTES AFTER
SWITCHING OFF !
Auxiliary Supply Connect the two terminal marked with V24 to the secondary of a
single phase transformer, 24Vac ± 15%, 50/60 Hz, rated 40 VA..
Alternatively a 24Vdc ± 15%, 40 VA, ripple free (according to EN

60204.1 par 6.4.1) can be used.
The single-phase auxiliary supply line must be protected by an
automatic switch or by two fuses. A disconnecting switch may be
useful as well. These devices must be rated based on the TC
transformer power.
When more than one drive is connected on the same secondary of
such transformer, this must be suitably rated according to the overall
power of all the drives connected to it. The load factor to be
considered in this case is 1, i.e. every converter, independently on its
operating condition always requires the rated current.

EMC Filters The mains must be provided with an appropriate EMC filter, to be
chosen among those listed in Chapter 9.
If several DGV700s are to be installed, it is possible to use one filter

only (dedicated) for more than one converter; therefore the filter input
must be connected to three-phase power line and all the converters
must be connected in parallel to the filter output.
Filter Size In case of more parallel connection of several converters to a single

EMC filter, it is necessary to choose the filter taking into account the
rated and peak apparent power of all the connected drives, the
simultaneous operating factor and the duty cycle of each converter.
Filter installation The filter must be connected as close as possible to the

converters. The connections between the R, S, T terminals of the
drives and the L1’, L2’, L3’ terminals on the “LOAD” side of the filter are
as short as possible. It is good practice to connect the supply cables
coming from the various converters directly on the filter’s terminals; a
backup terminal can be used provided that the connections between
filter and the terminal mentioned above are the shortest possible and
that cables section is adequate.
The shields of the power cables connecting converter and filter should
be connected at the converter side.
However, in some cases it is more convenient, to eliminate
disturbances on the converter, to connect the shields at the filter side.
The connection of the shields must be therefore adapted to the
different environments and applications.
The following figures show two possible and valid connection schemes
for the shields.

Filter connection
(solution 1)
U
V
W
R1
R2
+VB
+VB
FILTER -VB
L1 -VB
L1’
LOAD
VAC R
LINE
L2
L2’
MAINS L3’
S
L3
T
E E’ V24
V24
To PE of the Installation
R1
Directly on filter terminal board R2
+VB
+VB
-VB
-VB
R
S
T
V24
V24
Filter connection
(solution 2)
U
V
W
R1
R2
+VB
+VB
FILTER -VB
L1 -VB
L1’
VAC R
LINE
L2
LOAD
L2’
MAINS L3’
S
L3
T
E V24
E’ V24
To PE of the Installation
R1
Directly on filter terminal board R2
+VB
+VB
-VB
-VB
R
S
T
V24
V24

Earthing The good connection between converter grounds E, filter ground

E’ and the PE of the installation is very important. The connection
of these grounds must be done as shown in figure, with a cable having
a cross section not smaller than the phase cables section and with the
shortest possible path.
Braking Resistor DGV700 is provided with the so called electric braking function, i.e the
Connections motor decelerating power can be dissipated on a suitable power
resistor.
According to the required braking power capability the braking resistor
can be mounted internally (on the sizes 3, 5, 9, 13 and 18) or,
alternatively, externally.
On the 25 A size the resistor is always mounted externally.
The use of the external resistor is mandatory for very heavy duty
cycles and in any case when the power to be dissipated on the resistor
exceeds the rated power of the internal resistor.
• In case of an internal resistor, connect terminal R1 to terminal R2;
do not connect VB+.
• In case of an external resistor, connect the external resistor
between terminal R1 to terminal VB+; do not connect R2.
WARNING! Dangerous Voltage: Between the braking

resistor terminals and with respect to ground there are
dangerous DC electric voltages (up to 800 V), carefully avoid
any accidental contact.
When the braking resistor is external, it must be mounted in an

electrical control cabinet, provided with adequate measures to ensure
insulation and cooling.
DGV700 is fully protected against any short circuit between the
terminals R1, R2 and VB.
On the contrary a short-circuit between VB+ and the earth may

seriously damage the converter. Therefore it is necessary to adopt
proper precautions on the electric installation to avoid damages.
For the connection between the converter and the resistor, use cables
with section at least equal to the section of power supply cables; the
cables must be twisted and as short as possible; the maximum length
must be 2 m. The lay-out of these cables must avoid any interaction
with other signal or power cables.
Resistors compliant with standards can be purchased from ABB Sace.
For technical specs, ratings and main characteristics of the internal and
external braking resistor see the features provided in Chapter 9 -
Technical Data.

Power Stage Basic

Diagram
Calculation of the Using either the internal resistor or the external resistor depend on the
braking resistor drive duty cycle. The braking resistors have the following electrical
specifications:
(1) Resistance R;
(2) PCONT , Continuous Power;
(3) PPEAK , Peak Power;
(4) TON , maximum duration of the peak power;
(5) TOFF , minimum off time between two brakings at the peak power.
In the following example, the braking cycle reproduces the working limit
conditions of a braking resistor. The braking power is negative,
because the motor acts as generator in this case:
P
[kW ]
t [s]
P PEAK
T O FF P average
T ON
T TOT
TTOT = cycle length

TON = braking period
TOFF = period when no braking is allowed
PPEAK = actual braking power
Paverage = average breaking power

For correct use of the braking circuit:

1) the braking power should never exceed the peak power PPEAK
typical of the braking resistor employed. See table Braking
Resistors in Chapter 7.
2) TON and TOFF are the safety durations for preserving the resistor,
and they are valid for braking at the peak power; lower braking
power allow longer braking duration.
3) The average power Paverage dissipated on the braking resistor
through more complex cycles is calculated considering each
braking power and related duration, divided by the overall cycle
duration time tTOT, i.e.:
(PPEAK ⋅ tON )1 + (PPEAK ⋅ tON )2 + (PPEAK ⋅ tON )3 + L
Paverage =
t TOT
these average power value should never exceed the

continuous power PCONT typical of the braking resistor.
Should you need to use the external resistor and/or apply special
working cycles, it is necessary to contact the Customer Service.
We also advice to contact this service when special cycles or loads are
foreseen.
CAUTION! The internal braking resistor can assume only

one predefined value for each converter size.
ABB Sace has optimized this value for the 400
Vac voltage supply.
If the converter has to be used at voltages below
400 Vac the braking power may be not enough,
and therefore the converter can enter in an
overvoltage alarm status.
It is highly recommended to make an accurate
calculation of the necessary braking power and
to compare it with the allowable braking power of
the resistor at the given voltage..
If the resistance value was not adequate, it is
always possible to use an external resistor.

Motor Power ABB 8C and 8N SERIES Servomotors can be provided with:

Connections
Power terminal fixed on the Terminal box available for 8C4

motor frame of 8C and 8N and 8C5 sizes only
Servomotors
Pin Description Pin Description

1 PHASE V U PHASE U
2 Ground PE Terminal V PHASE V
3 PHASE U W PHASE W
4 PHASE W Screw M5 Ground PE Terminal
A + 24 V Mechanical Brake D + 24 V Mechanical Brake
B 0 V Mechanical Brake E 0 V Mechanical Brake
Connect the motor power terminals to the U, V, W terminals on the

converter front panel following the polarity prescriptions.
Connect the ground cable to the screwed PE placed on the front
panel.
Note. Upon request SERIES 8N servomotors can be provided

cabled without terminals. In this case connect the power
terminals following the prescriptions of the cable color.
Pole Cable Color

PHASE U White
PHASE V Brown
PHASE W Blue
Ground PE
Yellow / Green
Terminal
+ 24 Brake Red
0 V Brake Black

Field Bus Connections DGV700 front panel provides two terminals (x2 and X3) for field bus
connections. Terminals are Sub-D 9-pin:
• female for PROFIBUS-DP version
• male for CANOpen version.
These two terminals are internally connected in parallel. The
installer can use either terminals (one as input and one as output),
or just one terminal preparing an input/output cable.
Diagram of the The PROFIBUS communication protocol uses the field bus data
PROFIBUS cable transfer technology, i.e. data are transferred on a serial RS 485
twisted and shielded pair cable.
Only Standard cables are to be used according to the PROFIBUS
EN 50170 standard.
P R O F IB U S
slaves
P LC / C ontroller
S ub-D 9 S ub-D 9 S ub-D 9 S ub-D 9

m ale male male m ale
1 1 1 1
6 + 5 V 6 6 6
390 Ω 390 Ω
R x/T x - B
220 Ω R x/T x - A 220 Ω
390 Ω 390 Ω
9 9 9 9
5 DGND 5 5 5
S hielding S hielding S hielding
T erm inations of the bus

cable

The PROFIBUS cable is connected to the standard 9-pin sub-D

female terminals X2 and X3 on the converter side. Pin-out of
terminals X2 and X3 is described below.
Pin Signal Description

1 - Not connected
2 - Not connected
3 Rx/Tx - B Receive/Transmit + , B line
4 - Not connected
5 DGND Data ground reference 0V
6 VP Supply voltage + 5V min.10 mA
7 - Not connected
8 Rx/Tx - A Receive/Transmit - , A line
9 - Not connected
These are the electrical characteristics for PROFIBUS standard

cables (EN 50170):
• Characteristic impedance 135 ÷ 165 Ω
• Capacitance max. 30 pF
• Resistance max. 110 Ω /km
• Cross-section 0,34 mm2.
DGV700 supports all the communication rates defined for the

PROFIBUS protocol. Moreover, it automatically detects the baudrate
from the bus. The following table presents the maximum cable
lengths allowed as a function of the communication rate.
Baudrate Maximum
[kbit/s] Bus Length [m]
12000 100
6000 100
3000 100
1500 200
500 400
187,5 1000
93,75 1200
45,45 1200
19,2 1200
9,6 1200
See the PROFIBUS Guide for more details.

Diagram of the The CAN bus cable is connected to the standard 9-pin sub-D male
CANOpen cable terminals X2 and X3 on the converter side.
Pin-out of terminals X2 and X3 is described below.

1 - Not connected
2 CAN_L CAN_L bus line (dominant low)
3 CAN_GND CAN Ground
4 - Not connected
5 - Not connected
6 - Not connected
7 CAN_H CAN_H bus line (dominant high)
8 - Not connected
9 - Not connected
The terminal on the controller side may be one of the standard

connectors, recommended by CiA Recommendation DR303,
• 9-pin sub-D connector
• 5x2 multipole connector
• RJ10 connector
• RJ45 connector
• 5-pin “mini” style industrial connector
• 5-pin “micro” style industrial connector
• open style industrial connector
• or other special connectors mentioned in the DR303.
The CAN bus line must be terminated with 120 ohm resistors
connected between the CAN_L and CAN_H wires at each end as
shown below.
Node 1 … Node n
CAN_H
120 Ω 1% 120 Ω 1%
1/4 W 1/4 W
CAN_L
See the CANOpen Guide for more details.

Signal Connections Terminal X4, 25-pin SubD male connector, is provided for the signal
connections of the motor position transducer and the motor thermal
transducer. ABB Sace of 8C SERIES embody resolver position
transducer. ABB Sace may provide servomotors manufactured with
encoder transducers. In order to configure the converter for the
transducer type actually mounted into the motor, different signal
connections cables have to be realized for resolver connections, or
encoder as an alternative.
Resolver Connections Terminals of connections on the converter side for motors with
resolvers.
1 N.C. Not connected

5 SHIELD Shielding (chassis)
9 ECCRES+ Resolver excitation (10KHz) +
11 ECCRES- Resolver excitation reference -
13 TERM1 Motor PTC (pull up 10KΩ)
19 X-SIN-RES+ Resolver signal SIN +
20 X-SIN-RES- Resolver signal SIN -
21 X-COS-RES+ Resolver signal COS +
22 X-COS-RES- Resolver signal COS -
25 TERM2 Motor PTC input

Connection Diagram of Connection diagram of the resolver cable for DGV700 Converters and
the Resolver Cable for 8C SERIES 8C Servomotors.
Servomotors
Connections on the Drive Side Motor Side

Terminal SUB-D 25 pins Resolver Signals 12 Poles Terminal
Female (Flying) (Flying)
Black
Nero Black
11 7
Orange
Arancio Orange
9 5
Black
Nero Black
20 11
Red
Marrone Red
19 2
Orange
Nero Brown
22 1
Black Black
21 10
Red
Rosso
13 8
Blue
Blu
25 9
8 4
6
Unipolar wire
section 0.75 mmq PTC Signals 12
Yellow/Green
Ground screw on 3
the front panel Pins not mentioned in this
Insulated tie cord diagram must be not connected
the Resolver Cable for 8N SERIES 8N Servomotors.
Servomotors
Connections on the Drive Side Motor Side

Terminal SUB-D 25 pins Resolver Signals 12 Poles Terminal
Female (Flying) (Flying)
Black
Nero Black
11 12
Orange
Arancio Orange
9 10
Black
Nero Black
20 1
Red
Marrone Red
19 2
Orange
Nero Brown
22 1
Black Black
21 7
Red
Rosso
13 6
Blue
Blu
25 5
8 4
9
Unipolar wire
section 0.75 mmq PTC Signals 11
Yellow/Green
Ground screw on 3
the front panel Pins not mentioned in this
Insulated tie cord diagram must be not connected

Signals Connections on 8C and 8N SERIES Servomotors can be provided with two types of
the Motor Side 12-poles signal terminals fixed on the motor frame:
Right angle fixed terminal for Fixed terminal embodied into the
8C and 8N servomotors terminal box only for 8C4 and
8C5 servomotor sizes
Note. Upon request, SERIES 8N servomotors can be provided

Cable Signal Converter

Color Pin
Red ECCRES+ 9
Blue ECCRES- 11
Brown TERM1 (PTC) 13
White TERM2 (PTC) 25
Yellow X-SIN-RES+ 19
Green X-SIN-RES- 20
Pink X-COS-RES+ 21
Grey X-COS-RES- 22

Sincos Encoder ABB SERIES 8C Servomotors embody position transducer of resolver

Connections type with 90° phase offset. Upon request, servomotors with encoder
position transducer may be available.
1 UPSUPPLY Encoder supply +5V ± 5%, 150mA

2 GND Ground
3 X-SIN-A+ Encoder Signal (incremental tracks) SIN +
4 X-SIN-A- Encoder Signal (incremental tracks) SIN -
6 X-COS-B+ Encoder Signal (incremental tracks) COS +
7 X-COS-B- Encoder Signal (incremental tracks) COS -
13 TERM1 Motor PTC (pull up 10KΩ)
14 UPSENSE Encoder supply compensation +
16 0VSENSE Encoder supply compensation -
17 X-INDEX+ Encoder zero marker +
18 X-INDEX- Encoder signal zero marker -
19 X-SIN-RES+ Encoder Signal (absolute tracks) SIN +
20 X-SIN-RES- Encoder Signal (absolute tracks) SIN -
21 X-COS-RES+ Encoder Signal (absolute tracks) COS +
22 X-COS-RES- Encoder Signal (absolute tracks) COS -
25 TERM2 Motor PTC Input

I/O Connections Terminal blocks X5 and X6 located on the front panel of DGV700 are
available for connections of analog and digital inputs and outputs,
both configurable and dedicated.
Specially, a number of inputs and outputs are configurable:
• One analogue reference input ±10 V differential with 12 bit
digital conversion (± VREF)
• Eight optically insulated digital inputs 0-24 V, 30 mA, one of
which is 200 µs fast (D-IN 1) (D-IN 2, … , D-IN 8)
• Three digital outputs 24 V, 30 mA max. (D-OUT 1, D-OUT 2,
D-OUT 3)
• One differential analogue output (V-OUT)
And a number of inputs and outputs are preprogrammed:
• Two optically insulated digital inputs, 0-24 V, preprogrammed
for power Hardware Enable and reset of faults (ENABLE,
RESET)
• One optically insulated digital input preprogrammed for axis
referencing (Homing)
• One fault output (READY 1, READY 2)
• One analog ground signal (AGND)
Pin-out of the 16-pin terminal block X5 is as follows:
1 +VREF Speed/Current analogue external reference +

2 -VREF Speed/Current analogue external reference -
3 ENABLE Power Hardware Enable input
4 RESET Fault Reset
5 DIN 1 Programmable Digital Input
7 DIN 3 Zero axis input (Homing)
10 RDY 1 Fault output
11 RDY 2 Fault output
12 +24 V +24V - 100 mA max
13 COMMON Digital Input 0 V reference
14 DOUT 1 Programmable Digital Output

Pin-out of the 7-pin terminal block X6 is as follows:

4 +24 V Output +24V - 100 mA max
5 COMMON Digital Input 0 V reference
6 AOUT Programmable Analogue Output +/- 10V, 20 mA
7 AGND Analog Ground

RS 232 Connections Terminal X7, connector type 8-pin RJ45, is used for controlling the
converter by RS 232 serial communication protocol.
This connection is reserved to a PC, or in general to any other device
equipped with a serial COM port and RS232 protocol, where the user
can install the ABB AC Brushless Servodrives Browser for drive start-
up and commissioning.
Instructions for installing and using the Browser are given in the
Firmware Manual.
The Browser allows for monitoring and quick diagnostic in case of
malfunction.
1 Rx232 RS 232 data input

2 Tx232 RS 232 data output
6 GND Ground
7 GND Ground
Diagram of the RS 232

Serial Cable
DB9 - F RJ45
TX232 RX232
3 1
RX232 TX232
2 2
1 5
4 4
6 7
GND GND
5 6
7 3
8 8
9
SHIELDING
Crimp to terminal chassis

Encoder Emulation Terminal X8, 9-pin Sub-D male connector, is to be used for signals of
the encoder emulation interface.
Signal of this terminal are bi-directional, since the encoder emulation
interface can be programmed to:
• send out a position reference internally generated
• or, receive a position feedback coming from an external
encoder or from other devices.
See the CANOpen Guide or the PROFIBUS Guide for more details
regarding available and programmable functions of the encoder
emulation interface.
1 ENCA+ Encoder signal RS422 A+

2 ENCB+ Encoder signal RS422 B+
3 ENCZ+ Encoder signal RS422 Z+
5 SHIELD Shielding
6 ENCA- Encoder signal RS422 A-
7 ENCB- Encoder signal RS422 B-
8 ENCZ- Encoder signal RS422 Z-
9 GNDISO Insulated Ground

Introduction This Chapter describes terminals, cabling instructions, signal and

power connections, the use of braking resistors and EMC filters of
DGV300 Converters.
Note that the front panel of DGV300 Three-Phase Version and
Single-Phase Version are equal.
The following connection terminals are provided
• X1 power connections
• X2 auxiliary supply
• X3 optional board for mechanical brake
• X4 serial RS232 and field bus connections (CANOpen or
Profibus-DP)
• X5 encoder emulation interface
• X6 motor signals
• X7 digital-analog inputs and outputs
A LED indicator is also present.
DGV300
Status LED
LD
X1 X4 RS232 and
Fieldbus
Power Connections
X5
Enc. Emulation
Auxiliary Supply X6
X2 Motor Signals
Brake (optional) X3 X7
CAUT ION ! D-A Inputs/Outputs

TER M IN AL VO LT AG E
IS PR ESEN T U P T O 2
MINU T ES AF T ER
SW ITCH ING O FF !

Single-Phase Version
Power Connections Terminal X1 is reserved to connections of power supply, motor and

clamp resistor.
Pin Reference Description

1 L1 Single-phase power supply (230 Vac)
2 L2 Single-phase power supply (neutral)
3 - Not connected
4 U Motor phase U
5 V Motor phase V
6 W Motor phase W
7 +VBUS DC bus positive terminal
8 RCL Internal clamp resistor
9 RCL EXT Internal/external clamp resistor
10 10 -VBUS DC bus negative terminal
Main Supply Connections Connect terminals L1 and L2 according the electrical diagrams
specific for each network type.
It is possible to connect to TN and TT network type.
The connection to the IT network it is possible only if the voltage
between the phase and the ground cannot exceed 253 Vac (230 Vac
± 10%).
Considering that it is very difficult to check the

voltage limit during the voltage transient, this
connection type is unsuitable.
Therefore with IT network we suggest you to introduce a transformer.

Connect the PE cable to one of the two PE screw terminals on the
front panel.
Note. Only slow-blow fuses are allowed for line protection.


the installation).

installation.
Clamp Resistor • When using the internal resistor connect terminals 8 and 9.
Connection
• When using an external resistor, connect the resistor between
terminals 7 and 9.

Motor Power Connections ABB 8C and 8N SERIES Servomotors can be provided with:

Servomotors

1 PHASE V U PHASE U
3 PHASE U W PHASE W

panel.

Pole Cable Color
PHASE U White
PHASE V Brown
PHASE W Blue
Ground PE
Yellow / Green
Terminal
+ 24 Brake Red
0 V Brake Black

Wiring Scheme

Direct Connection to
400Vac TN-Network
DGV300 DGV300 DGV300
Connection to 400Vac
TT-Network with
Autotransformer

Direct Connection to
230Vac TT-Network
Connection to 400Vac
IT-Network with
Transformer

Installation in First The use of the DGV300 Converters is not foreseen in “First
Environment Environment”, i.e. where the low voltage network feeds residential
buildings.
If the drive system has to be used in “First Environment”, the
professional installer must provide to their proper shielding.
Single-phase
230Vac
External
Resolver
Converter
A Control
Clamp
Resistor D
Unit R
DGV300
Main LD
Switch
X1 X4
Line C B
Filter
X5
M
E
X6 Motor
X2
Fuses X3 X7
• Supply cable (A): no prescription.

• Motor cable (B): to prevent emission of the motor cable is
recommended to use of shielded cable. The shield must be
connected to the converter ground terminal and to the ground
terminal of the motor. The cable length must be less or equal
25m.
• Clamp resistor (C): connected through twisted cable with
length less or equal 2m.
• Motor signal cable (D): shielded cable with length less or
equal 25m.
• Control connections (E): shielded cable with length less or
equal 3m.
• Network filter with following characteristics:
- Nominal voltage: 440/250 Vac, 50/60Hz
- Phase number: 2
- Temperature range: -25..+40 degrees
- Nominal current: range XX = 10 A
• Cabinet: All equipments should be installed in metal cabinet
closed over all sides.

Installation in Second DGV300 Converters are intended for use primarily in “Second
Environment Environment” only, i.e. industrial environments where the low voltage
network does not feed residential buildings.
To comply with the existing normative references on Second
Environment, the professional installer must install the recommended
filters, suitably rated, on the power supply line, and, in any case,
autonomously provide for the certification of the whole equipment
according to the norms.
230Vac
Converter Resolver
Single-phase External
A Clamp
Resistor D
R
DGV300
LD
Motor
Fuses X1 X4 Control
C B Unit
M
X5
X6
X2
E
X3 X7
• Supply cable (A): no prescription.

• Motor cable (B): to prevent emission of the motor cable is
recommended to use of shielded cable. The shield must be
connect to the converter ground terminal and to the ground
terminal of the motor. The cable length must be less or equal
25m.
• Clamp resistor (C): connected through twisted cable with
length less or equal 2m.
• Motor signal cable (D): shielded cable with length less or
equal 25m.
• Control connections (E): shielded cable with length less or
equal 3m.

Three-Phase Version
Power Connections Terminal X1 is reserved to connections of power supply, motor and

clamp resistor.
1 R Three-phase power supply (230 Vac)

2 S Three-phase power supply (230 Vac)
3 T Three-phase power supply (230 Vac)
4 U Motor phase U
5 V Motor phase V
6 W Motor phase W
7 +VBUS DC bus positive terminal
8 RCL Internal clamp resistor
9 RCL EXT Internal/external clamp resistor
10
10 -VBUS DC bus negative terminal
Main Supply Connections Connect terminals R, S and T according the electrical diagrams
specific for each network type.
It is possible to connect to TT network type.
The connection to the IT network it is possible only if the voltage
between the phase and the ground cannot exceed 253 Vac (230 Vac
± 10%).
Considering that it is very difficult to check the

voltage limit during the voltage transient, this
connection type is unsuitable.
Therefore with IT network we suggest you to introduce a transformer.

Connect the PE cable to one of the two PE screw terminals on the
front panel.
Note. Only slow-blow fuses are allowed for line protection.


the installation).

installation.
Clamp Resistor • When using the internal resistor connect terminals 8 and 9.
Connection
• When using an external resistor, connect the resistor between
terminals 7 and 9.

Motor Power Connections ABB 8C and 8N SERIES Servomotors can be provided with:

Servomotors

1 PHASE V U PHASE U
3 PHASE U W PHASE W

panel.

Pole Cable Color
PHASE U White
PHASE V Brown
PHASE W Blue
Ground PE
Yellow / Green
Terminal
+ 24 Brake Red
0 V Brake Black

Wiring Scheme

Connection to 400 Vac

TT-Network with
Autotransformer

3 x 230 Vac 3 x 230 Vac 3 x 230 Vac
Connection to 400 Vac

IT-Network with
Transformer

3 x 230 Vac 3 x 230 Vac 3 x 230 Vac

Auxiliary Supply Auxiliary supply is mandatory and necessary to maintain the

Connections converter in absence of the main power supply. Auxiliary supply must
be 24 Vdc ± 15%, 1,5 A max, derived from a DC power supply.
1 GND GND 24 Vdc

2 24 Vdc 24 Vdc ± 15%, 30 VA max.
Brake Connections Connecting Terminal X3 is optional. It may be used with motors

including an electromagnetic brake.
1 24VOUT Brake Output 24V (24Vdc, 0.8A max)

2 24BRIN Brake Input 24V (24Vdc, 2A max)
3 B+ Positive brake supply
4 B- Negative brake supply
The drive automatically cuts off power and releases the electro
mechanic brake when connection between pins 1 and 2 is open.
Connect a potential free contact emergency switch between pins 1
and 2, or jumper them.
If the brake current is over 0,8 A, it is necessary supply the brake with
an external voltage (24V dc with a maximum current of 2A) connected
on pin B- (4) and 24BRIN (2).
Note. As an alternative to terminal X3 for braking operation, it is

available upon request an optional terminal X3 for extra
digital I/Os.

Field Bus and Serial Terminal X4 is used for both RS232 serial connections and field bus
Connections connections.
X4 is a Sub-D 9-pin terminal type
• Female for Profibus-DP Version converters
• Male for CANOpen Version converters
In any case, we advice you to prepare two different cables, a first one
for the RS232 serial connection and a second one for connecting to a
field bus.
Profibus-DP Version The PROFIBUS communication protocol uses the field bus data
transfer technology, i.e. data are transferred on a serial RS 485
twisted and shielded pair cable. Pin-out of terminal X4 for Profibus-
DP Version of DGV300 Converters is:
1 SHIELD Terminal shield

2 RX232 RS232 RX signal
3 RxD/TxD + Receive/Transmit Data +
4 - Not connected
5 DGND 0V Reference
6 VP Supply + 5V, min.10 mA
7 TX232 RS232 TX signal
8 RxD/TxD - Receive/Transmit Data -
9 GND RS232 Ground
Connection diagram of a Profibus-DP standard cable.
P R O F IB U S
slaves
P LC / C ontroller
S ub-D 9 S ub-D 9 S ub-D 9 S ub-D 9

m ale male male m ale
1 1 1 1
6 + 5 V 6 6 6
390 Ω 390 Ω
R x/T x - B
220 Ω R x/T x - A 220 Ω
390 Ω 390 Ω
9 9 9 9
5 DGND 5 5 5
S hielding S hielding S hielding
T erm inations of the bus

cable

Only Standard cables are to be used according to the PROFIBUS EN

50170 standard.
Electrical characteristics for PROFIBUS standard cables (EN 50170):
• Characteristic impedance 135 ÷ 165 Ω
• Capacitance max. 30 pF
• Resistance max. 110 Ω /km
• Cross-section 0,34 mm2.
DGV300 supports all the communication rates defined for the

PROFIBUS protocol. Moreover, it automatically detects the baudrate
from the bus. The following table presents the maximum cable
lengths allowed as a function of the communication rate.
Baudrate Maximum
[kbit/s] Bus Length [m]
12000 100
6000 100
3000 100
1500 200
500 400
187,5 1000
93,75 1200
45,45 1200
19,2 1200
9,6 1200
See the PROFIBUS Guide for more details.
Connection diagram of the RS232 serial cable for Profibus-DP

Version of DGV300 Converters.
DGV300
Profibus-DP RS232 PC
Note. When using a Profibus standard cable with input/output

connector, it is possible to plug the RS232 serial cable over
the Profibus cable and to use both the RS232 and Profibus-
DP connections.

CANOpen Version Pin-out of terminal X4 for Profibus-DP Version of DGV300 Converters

is:
1 - Not Connected
2 CAN_L CAN_L bus line (dominant low)
3 - Not Connected
4 RX232 RS232 RX signal
5 - Not Connected
6 GND RS232 Ground
7 CAN_H CAN_H bus line (dominant high)
8 TX232 RS232 TX signal
9 - Not Connected
The terminal on the controller side may be one of the standard

connectors, recommended by CiA Recommendation DR303,
• 9-pin sub-D connector
• 5x2 multipole connector
• RJ10 connector
• RJ45 connector
• 5-pin “mini” style industrial connector
• 5-pin “micro” style industrial connector
• open style industrial connector
• or other special connectors mentioned in the DR303.
The CAN bus line must be terminated with 120 ohm resistors
connected between the CAN_L and CAN_H wires at each end as
shown below.
Node 1 … Node n
CAN_H
120 Ω 1% 120 Ω 1%
1/4 W 1/4 W
CAN_L
See the CANOpen Guide for more details.

Connection diagram of the RS232 serial cable for CANOpen Version

of DGV300 Converters.
DGV300
CANOpen RS232 PC

Encoder Emulation Terminal block X5 is to be used for signals of the encoder emulation
interface.
Signal of this terminal are bi-directional, since the encoder emulation
interface can be programmed to:
• send out a position reference internally generated
• or, receive a position feedback coming from an external
encoder or from other devices.
See the CANOpen Guide or the PROFIBUS Guide for more details
regarding available and programmable functions of the encoder
emulation interface.
1 ENCA- Encoder signal RS422 A-

2 ENCA+ Encoder signal RS422 A+
3 ENCB- Encoder signal RS422 B-
4 ENCB+ Encoder signal RS422 B+
5 ENCZ- Encoder signal RS422 Z-
6 ENCZ+ Encoder signal RS422 Z+
7 GND Ground
8 SHIELD Shielding
9 AGND Analog ground
10 +5V ENC +5V - max. 150 mA, encoder supply

Resolver Connections Terminal X6 is used for connecting the resolver transducer.
Pin Riferimento Descrizione

1 THERM2 Protezione termica motore (2)*
2 - Non connesso
3 ECCRES+ Riferimento positivo resolver
4 X-SIN-RES+ Segnale positivo seno resolver
5 X-COS-RES+ Segnale positivo coseno resolver
6 THERM1 Protezione termica motore (1)*
7 ECCRES- Riferimento negativo resolver
8 X-SIN-RES- Segnale negativo seno resolver
9 X-COS-RES- Segnale negativo coseno resolver
the Resolver Cable 8C SERIES Servomotors.
8C SERIES RESOLVER CABLE
DGV300 TERMINAL 8C MOTOR TERMINAL
X6
Connection diagram of the resolver cable for DGV300 Converters and

8N SERIES Servomotors.
8N SERIES RESOLVER CABLE
DGV300 TERMINAL 8N MOTOR TERMINAL
X6

Signals Connections on 8C and 8N SERIES Servomotors can be provided with two types of
the Motor Side 12-poles signal terminals fixed on the motor frame:
Right angle fixed terminal for Fixed terminal embodied into the
8C and 8N servomotors terminal box only for 8C4 and
8C5 servomotor sizes
Note. Upon request, SERIES 8N servomotors can be provided

Cable Signal Converter

Color Pin
Red ECCRES+ 9
Blue ECCRES- 11
Brown TERM1 (PTC) 13
White TERM2 (PTC) 25
Yellow X-SIN-RES+ 19
Green X-SIN-RES- 20
Pink X-COS-RES+ 21
Grey X-COS-RES- 22

I/O Connections Block terminal X7 is reserved for control signals, i.e. analog-digital
inputs and outputs, preprogrammed and configurable through the
user software interface (see Firmware Manual).
Specially the following are available:
• ± VREF one analog input ±10 V - 25kΩ, configurable as
differential analog reference input for controlling
the drive speed or current;
• VOUT one configurable analog output +/- 15 V
• D-IN six configurable digital inputs
• D-OUT two configurable digital outputs
• ENABLE one digital input, preprogrammed for power
hardware enable (15 ÷ 24 V, 20 mA)
• RESET one digital input, preprogrammed for fault reset (15
÷ 24 V, 20 mA)
• FAULT one fault output, contact normally closed when the
converter status is “Running” status, contact
normally open when the converter is in “Stop”
status and some fault conditions are present;
break off capacity of contact is 24 Vdc - 1A, or 120
Vac - 0,5 A.

1 2 1 VREF+ Input of the analog differential reference
2 VREF - Input of the analog differential reference
3 -15 V-OUT Analog output 15 V (50 mA max.)
4 +15 V-OUT Analog output 15 V (50 mA max.)
5 AGND Analog ground
6 SHIELD Shielding
7 RESET Fault reset input
8 ENABLE Power hardware enable input
9 D-IN1 Digital configurable input
19 20
11 D-IN3 “Home” Digital configurable input
15 GNDCMD Common signal 24 V
16 +24V-IN 24 V input
17 D-OUT1 Digital configurable output
18 D-OUT2 Digital configurable output
19 FAULT1 “drive ready“ output signal
20 FAULT2 “drive ready“output signal


Chapter 9 - Technical Data
Introduction In this chapter the ratings of DGV300 and DGV700 Converters and the
typical features of complementary components are provided.
Converter Label On one lateral side of the drive you can find the label hereby
presented. The label is in black undelible ink. Type designation and
serial number are reported also as BARCODE EAN128.
Some marks here reproduced could not be present.
TYPE DGV700 DGV1DRA001802P

DGV700 DGV1DRA001802P
S/N: DG000001
D G 0 0 0 0 0 1
ABB Sace S.p.a.

Asti - ITALY
Date: 2003/10/09 IEC 34 IP 21
Rated input voltage (3ph) 110 ÷ 440 Vrms (50/60 Hz)
Rated input current 9.4 Arms
Continuous output current 9 Arms
Peak output current 18 Arms (1.8 s)
Rated output power 1.7 ÷ 6.7 kVA (110 ÷ 440 V)
Auxiliary supply (AC / DC) 24 V 2.0 A
Customer Service For any explanation, interventions, or spare parts, please contact
directly the Customer Service:
ABB Sace S.p.a.
Customer Service
Frazione Stazione Portacomaro, 97/C
I - 14100 ASTI (ITALY)
Telephone +39 0141 276. 230
Telefax +39 0141 276. 294
When contacting our Customer Service please note the Part Number
and serial number S.N. given on the drive label.

Technical The power stage is based on the IGBT technology (IPM – Intelligent
Specifications Power Module).
The converter size is provided by the ratio In/Imax, i.e. the rms rated
current over the rms maximum current supplied by the converter.
According to these current specifications, the following sizes are
available:
• six sizes of DGV700 Converters,

• 03/06
• 05/10
• 09/18
• 13/18
• 18/36
• 25/50
• four sizes of the Three-Phase Version of DGV300 Converters

• 03/06
• 05/10
• 07/14
• 10/20
• two sizes of the Single-Phase Version of DGV300 Converters

• 03/06
• 05/10
Maximum current can be delivered for no longer than 1,8 seconds.

After this period the I*t protection function is internally activated and the
output current is limited to the rated value.

Main Characteristics The following table resumes the typical ratings for each size DGV700
standard Converters.
DGV700 Sizes
M.U. 03/06 05/10 09/18 13/26 18/36 25/50
Power supply phase to phase rated
[VRMS] Three-phase 110 ÷ 440 (480 optional) Vac ± 10%
voltage
Power supply frequency [Hz] 50/60
Auxiliary supply voltage [VRMS/DC 21÷36, 40 VA

]
Max Auxiliary supply current @ 24
Vdc [ADC] 2
Rated input current IVN [ARMS] 3,8 5,7 9,4 13,8 19 26,5
Rated output continuous current IaN [ARMS ] 3,5 5,3 8,8 13 18 25
110 V 0.7 1.0 1.7 2.5 3.4 4.8
220 V 1.3 2.0 3.4 5.0 6.9 9.5
Output continuous
400 V [kVA] 2.4 3.6 5.5 9 12.4 17.3
power @ U
440 V 2.7 4.0 6.7 9.9 13.7 19.1
480 V 2.9 4.4 7.3 10.8 15.0 20.8
Overload time
@ I aM = 2 x I aN [s] 1,8
Power dissipation
(excluding brake resistor) [W] 100 130 180 270 360 485
Ambient temperature [°C] +5 ÷ +40
Max ambient temperature [°C] +55
Derating in the 40÷55 °C [%/ °C] 2,5
Humidity (moisture not allowed) [%] max 85
Altitude [masl] 1000
Max altitude [masl] 2000
Derating every 100 m in the 1000÷
2000 m a.s.l. range [%] 1%
DGV300 Three-Phase Version Sizes

M.U. 03/06 05/10 07/14 10/20
[VRMS] Three-phase 110 ÷ 230 Vac ± 10%
voltage
Auxiliary supply voltage [VDC] 24 Vdc ± 15%

[ADC] 1,5 A
Vdc
Rated input current IVN [ARMS] 2,8 4,75 6,7 9,8
Rated output continuous
[ARMS ] 3 5 7 10
current IaN
Continuous output power @
[kVA] 1 1,7 2,4 3,6
230 V
Overload time
[s] 1,8
@ I aM = 2 x I aN
Ambient Temperature [°C] +5 ÷ +40
[%] 1%
2000 m a.s.l. range

DGV300 Single-Phase Version Sizes

M.U. 03/6 05/10
[VRMS] single-phase 110 ÷ 230 Vac ± 10%
voltage
Auxiliary supply voltage [VDC] 24 Vdc ± 15%

[ADC] 1,5 A
Vdc
Rated input current IVN [ARMS] 4,8 8,2
Rated output continuous
[ARMS ] 3 5
current IaN
Continuous output power @
[kVA] 1 1,7
230 V
Overload time
[s] 1,8
@ I aM = 2 x I aN
Ambient Temperature [°C] +5 ÷ +40
[%] 1%
2000 m a.s.l. range

Output Current As a general rule to calculate the derating, note that the converter output current depends on the
ambient temperature, as well as the altitude for installations over 1000 m (3300 ft) above the sea
Derating level.
• Above 40 °C of ambient temperature, the converter output rated current is decreased 2,5%
for every additional 1°C, e.g. with an ambient temperature of 50 °C:
2,5%
100% + ⋅ (40°C − Tambient ) = 75% ⇒ Iout = 0,75 ⋅ IoutRATED
°C
• At sites over 1000 m above the sea level, the output current is derated 1 % for every
additional 100 m up to a maximum altitude of 2000 m (6600 ft):
⎛H
100% - 1% ⋅ ⎜⎜ m.a.s.l.
⎝ 100m
⎞ 2,5%
⎟⎟ +
⎠ o
C
(
⋅ 40 o C − Tambient )
Note. In this case must be Tambient < 40 °C.
If the installation site is higher than 2000 m (6600 ft) above the sea level, please contact the
Customer Service for more information.
WARNING! Using the converter in a simultaneous

condition of:
• speed close to zero RPM
and
• rated current or greater
is forbidden.
These condition would cause an irreversible breakdown of
the intelligent power module.
If an usage of the converter in the above mentioned
conditions is foreseen, than the converter must be
oversized.
A speed value below 10 RPM is considered close to zero.
In this case it is allowed only to supply 70% of the rated
current.
This limitation does not obviously apply when accelerating
from standstill, when stopping and in the fast speed
inversions.

Position Transducer DGV Converters are able to perform signal acquisition of both
Signal Acquisition resolver and sincos encoder transducer types.
Resolever Interface The resolver signals provide the motor absolute position on a single
turn. The DGV device makes the conversion analogue to digital of the
resolver sine/cosine signals.
Autophasing is not necessary for ABB SERIES 8C standard
Servomotors, while it is mandatory when using servomotors from
other manufacturers.
Sincos Encoder Interface Concerning sincos encoder, the transducer signals must have the
following specifics:
- Input signal maximum amplitude 1.2 Vpp
- Input signal minimum amplitude 0.6 Vpp
- Bandwidth 480 kHz
- Provide two sine fast tracks of 512, 1024, 2048 pulses/turn, a
zero marker and two sine slow tracks of 1 pulse/turn. The fast
tracks are the signals type A and B; the DSP unit makes the A
and B signals acquisition and allows a resolution of 512, 1024,
2048 pulses/turn. While the slow tracks are used for evaluating
the motor absolute position and for calculating the electric angle.
- Autophasing.
Minimum Wire Cross These are the wire minimum cross section for each terminal of
Sections DGV300 and DGV700 Converter front panel.
DGV300 Terminal 03/06 05/10 07/14

2
Braking resistor cable X1 1.5 mm
2 2
Motor power cable X1 1.5 mm 2.5 mm
2 2
Power supply cable X1 1.5 mm 2.5 mm
2
Auxiliary supply cable X2 0.5 ÷ 1 mm
2
Resolver-signals cable X3-X6 0,22 mm
2
Field bus cable X4 0,5 mm
2
Encoder emulation cable X5 0,25 mm
2
Control signals cable X7 0.14 mm
DGV700 Terminal All sizes

2
Braking resistor cable X1 2.5 ÷ 4 mm
2
Motor power cable X1 4 mm
2
Power supply cable X1 4 mm
2
Auxiliary supply cable X1 1 mm
2
Resolver-signals cable X4-X8 0,22 mm
2
Field bus cable X2-X3 0,5 mm
2
Control signals cable X5-X6 0,14 mm
2
Encoder emulation cable X8 0,25 mm

Braking Resistors The following tables provide the electrical specifications and
compatibility of the external clamp resistors to be coupled with
DGV300 and DGV700 Converters.
Instructions for use of braking resistors, see Chapter 7 and 8.
WARNING! DGV700 standard converters must not

be supplied with voltages higher than 400 Vac.
Optionally ABB Sace can provide DGV700 converters

in a configuration capable to be supplied from 400 Vac
up to 480 Vac. For this option please contact the
Customer Service.
DGV700
Electrical specifications of the internal braking resistors.
DGV700 Electrical Specification of the

Note
Converter Internal Resistor
Rated Power
and duration
Peak power
Resistance
Toff
Supply
Size [Ω] [W] [W] [sec] [sec]
Voltage
03/06 75 120 7000 0,6 35 -
05/10 75 120 7000 0,6 35 -
09/18 75 120 7000 0,6 35 -
110 ÷ 400 Vac
13/26 54 200 10000 0,6 30 -
18/36 54 200 10000 0,6 30 -
25/50 - - - - - External resistors only
03/06 88 120 7000 0,6 35 -
05/10 88 120 7000 0,6 35 -
09/18 88 120 7000 0,6 35 -
440 ÷ 480 Vac
13/26 63 200 10000 0,6 30 -
18/36 63 200 10000 0,6 30 -
25/50 - - - - - External resistors only

Electrical specifications of the external braking resistors for standard

DGV700 (110 ÷ 400 Vac) and special DGV700 (440 ÷ 480 Vac)
respectively.
Extenal DGV700 Converter

Resistor Electrical Specification of the
(110 ÷ 400 Vac) Note
Model External Resistor
Size
Rated Power
and duration
Peak power
Dimensions
Resistance
03/06
05/10
09/18
13/26
18/36
25/50
Toff
[Ω] [W] [W] [sec] [sec] [mm]
1
UREP9375 S x x x 75 350 7000 0,8 15 102 x 81 x 13
2
UREP9375 M x x x 75 500 7000 0,8 10,4 102 x 81 x 13
3
UREP9475 S x x x 75 350 7000 0,8 15 145 x 124 x 13
1
UREP9475 M x x x 75 500 7000 0,8 10,4 145 x 124 x 13
3
UREP9575 M x x x 75 500 7000 0,8 10,4 195 x 174 x 13
2
UREP9575 L x x x 75 1000 7000 0,8 4,8 195 x 174 x 13
3
UREP9675 L x x x 75 1000 7000 0,8 4,8 510 x 90 x 120
1
UREP9454 S x x 54 500 10000 0,8 15,2 145 x 124 x 13
3
UREP9554 S x x 54 500 10000 0,8 15,2 195 x 174 x 13
2
UREP9554 M x x 54 1000 10000 0,8 7,2 195 x 174 x 13
3
UREP9654 M x x 54 1000 10000 0,8 7,2 510 x 90 x 120
3
UREP9754 L x x 54 1500 10000 0,8 4,5 498 x 100 x 250
3
UREP9538 S x 38 500 16500 0,8 24,8 195 x 174 x 13
2
UREP9538 M x 38 1000 16500 0,8 12 195 x 174 x 13
3
UREP9638 M x 38 1000 16500 0,8 12 510 x 90 x 120
3
UREP9738 L x 38 2000 16500 0,8 5,6 498 x 100 x 250
Extenal DGV700 Converter

Resistor Electrical Specification of the
(440 ÷ 480 Vac ) Note
Model External Resistor
Size
Rated Power
and duration
Peak power
Dimensions
Resistance
03/06
05/10
09/18
13/26
18/36
25/50
Toff
[Ω] [W] [W] [sec] [sec] [mm]

1
UREP9388 S x x x 88 350 7000 0,8 15 102 x 81 x 13
2
UREP9388 M x x x 88 500 7000 0,8 10,4 102 x 81 x 13
3
UREP9488 S x x x 88 350 7000 0,8 15 145 x 124 x 13
1
UREP9488 M x x x 88 500 7000 0,8 10,4 145 x 124 x 13
3
UREP9588 M x x x 88 500 7000 0,8 10,4 195 x 174 x 13
2
UREP9588 L x x x 88 1000 7000 0,8 4,8 195 x 174 x 13
3
UREP9688 L x x x 88 1000 7000 0,8 4,8 510 x 90 x 120
1
UREP9463 S x x 63 500 10000 0,8 15,2 145 x 124 x 13
3
UREP9563 S x x 63 500 10000 0,8 15,2 195 x 174 x 13
2
UREP9563 M x x 63 1000 10000 0,8 7,2 195 x 174 x 13
3
UREP9663 M x x 63 1000 10000 0,8 7,2 510 x 90 x 120
3
UREP9763 L x x 63 1500 10000 0,8 4,5 498 x 100 x 250
3
UREP9544 S x 44 500 16500 0,8 24,8 195 x 174 x 13
2
UREP9544 M x 44 1000 16500 0,8 12 195 x 174 x 13
3
UREP9644 M x 44 1000 16500 0,8 12 510 x 90 x 120
3
UREP9744 L x 44 2000 16500 0,8 5,6 498 x 100 x 250
1
To be used fixed inside the electrical control cabinet
2
To be used fixed on a proper dissipating element of 0,5°C/W
3
Without dissipation limits

DGV300
Electrical specifications of the internal braking resistors.
DGV300 Electrical Specification of the

Note
Converter Internal Resistor
Rated Power
and duration
Peak power
Resistance
Toff
Supply
Size [Ω] [W] [W] [sec] [sec]
Voltage
03/06 56 110 2800 0,4 1,8 -
110 ÷ 230 Vac 05/10 33 110 2800 0,4 1,8 -
07/14 15 110 2800 0,4 1,8 -
10/20 - - - - - Solo resistenze esterne
Electrical specifications of the external braking resistors.
Extenal DGV300
Resistor Converter Electrical Specification of the
Note
Model Internal Resistor
Size
Rated Power
and duration
DimensionS
Peak power
Resistance
03/06
05/10
07/14
10/20
Toff
[Ω] [W] [W] [sec] [sec] [mm]

1
TYPE 1 x 56 140 2800 0,4 1,8 70 x 42 x 9
1
TYPE 2 x x 33 140 2800 0,4 1,8 70 x 42 x 9
1
TYPE 3 x x x 15 220 2800 0,4 1,8 170 x 42 x 9
1
TYPE 4 x x x 15 220 2800 0,4 1,8 200 x 45 x 11,5
1
To be used fixed on a proper dissipating element

EMC filters ABB Sace recommends the following filters.
Complete ordering In [Arms]

codes DGVFF000I007 7
DGVFF000I016 16
DGVFF000I030 30
DGVFF000I042 42
DGVFF000I055 55
DGVFF000I075 75
[mm]
Overall dimensions Filter A B d F H I N V V1
DGVFF000I007 100 90 M6 5.4 250 220 60 19 16 (HDFK6)
DGVFF000I016 100 90 M6 5.4 250 220 60 19 16 (HDFK6)
DGVFF000I030 100 90 M6 5.4 250 220 60 19 16 (HDFK6)
DGVFF000I042 100 90 M6 5.4 250 220 60 19 16 (HDFK6)
DGVFF000I055 100 90 M6 5.4 250 220 60 19 35 (HDFK10)
DGVFF000I075 135 85 M6 6.5 270 240 60 18.5 39 (HDFK25)
How to choose the filter Choose the filter according to the rated input current of the converter:
Ifilter ≥ IVN
Where IVN is the rated input current of the converter (see electrical
characteristics)
Choosing to use one filter only for more converters connected in

parallel, this formulas has to be applied:
Ifilter ≥ (IVN1 + IVN2 + IVN3 + … + IVNn ) * Load factor

where the “Load Factor is a number lower or equal to 1 that must be
defined by the machine manufacturer.

Electrical characteristics The following figure reports the electrical scheme while the next tables
list their electrical characteristics.
Rated voltage 0 ÷ 600 Vac

Frequency 50 ÷ 60 Hz
Phase to phase test voltage 2400 Vdc (2 s)
Phase to ground test voltage 1800 Vac – 50 Hz (2 s)
Climatic class -25 ÷ +85 °C
Total leakage current 230 Vac,
< 80 mA
phase to ground, 50 Hz, 40 °C
Rated Rated
current current
[Arms] ∑ Cx [µF] CY1 [nF] CY2 [nF] L [mH]
Filter [Arms]
± 5% ± 5% ± 5% ±10%
T= T=
40°C 50°C
DGVFF000I007 8 7 15 1000 100 1.5
DGVFF000I016 18 16 15 1000 100 1.5
DGVFF000I030 34 30 15 1000 100 1.4
DGVFF000I042 47 42 15 1000 100 1.3
DGVFF000I055 60 55 15 1000 100 1.2
DGVFF000I075 83 75 15 1000 100 1.1
Overload The following curve reports the current overload of the filters in function
of the overload duration.
Sovracorrenti filtri - Filters overload
1000
I/In
100
I/In
10
0.1
0.01 0.1 1 10 100
t [s]

EMC Filters with Small In some cases, depending on the safety power circuit breaker installed,
Ground Leakage it may be necessary to insert EMC filters with small ground leakage
Current current.
In these cases, ABB recommend the use of the following filters as an
alternative to the previous models:
In [Arms]
DGVFF17EI007 7
DGVFF17EI013 13
DGVFF17EI018 18
DGVFF17EI027 27
DGVFF17EI034 34
DGVFF17EI040 40
DGVFF17EI055 55
DGVFF17EI070 70
Overall dimensions:
[mm]
Filter A B d F H I N V V1
DGVFF17EI007 140 50 M6 6 226 200 28 19 11
DGVFF17EI013 140 50 M6 6 226 200 28 19 11
DGVFF17EI018 140 50 M6 6 226 200 28 19 11
DGVFF17EI027 140 50 M6 6 226 200 28 19 15
DGVFF17EI034 140 50 M6 6 226 200 28 19 15
DGVFF17EI040 140 50 M6 6 226 200 28 19 15
DGVFF17EI055 177 70 M6 6 295 265 44 19 25
DGVFF17EI070 177 70 M6 6 295 265 44 19 33

Electrical ratings:
R R’
S S’
T T’
PE PE
Nominal Voltage 0 ÷ 500 Vac

Frequency 50 ÷ 60 Hz
Phase to phase test voltage 2600 Vdc (2 s)
Phase to ground test voltage 2100 Vac (2 s)
Climatic class -25 ÷ +85 °C
Total leakage current 230 Vac,
< 15 mA
phase to ground, 50 Hz, 40 °C
Rated
Rated current
current [Arms] ∑ Cx [µF] CY1 [nF] CY2 [nF] L [mH]
Filter
[Arms] ± 5% ± 5% ± 5% ±10%
T = 40°C
T=
50°C
DGVFF17EI007 7 6 20 100 100 1.5
DGVFF17EI013 13 12 20 100 100 1.5
DGVFF17EI018 18 16 20 100 100 1.4
DGVFF17EI027 27 25 20 100 100 1.3
DGVFF17EI034 34 32 20 100 100 1.2
DGVFF17EI040 40 36 20 100 100 1.1
DGVFF17EI055 55 50 20 100 100 1.1
DGVFF17EI070 70 64 20 100 100 1

Product Type The figure below describes DGV Converters designations.

Designation
Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14
D G V _ _ _ _ _ _ _ _ _ _ _
Abbreviation
DGV
Braking Resistor
Power supply
Resolver / Encoder
Description
Hardware release
With / Without field

bus interface
Firmware
Converter size
Software release
Tested

Chapter 10 - Selecting the Servomotor
Introduction Excellent performances are provided by appropriately matching the

motor ratings with the converter size. This Chapter gives the reader
the basic information for selecting the motor.
Selecting the Motor Here you can find the standard couplings of 8C Servomotors and
DGV Converters. These couplings provide the best matches between
motor and converter ratings in order to provide the best drive
performances.
For trying different couplings, contact the Customer Service.
The operating curves here listed are reported in the “8C series motor
manual” (MANUM02).
Servo- DGV Stall Current Peak Current Peak Current Operating

Motor 700 torque at stall stall at Mmax torque at at Mmn curve N°
torque torque rated
speed
400 V Size M0 I0 Mmax Imax Mmn Imn
[Nm] [A] [Nm] [A] [Nm] [A]
SERIE 8C
8C1.1.30 03/06 1.3 1.4 4.6 5.5 4.6 5.5 50.1000
8C1.1.60 03/06 1.3 2.1 4.0 7 4.0 7 50.1001
8C1.2.30 03/06 2.5 2.5 6.4 7 6.4 7 50.1002
8C1.2.60 03/06 2.5 3.1 5.1 7 5.1 7 50.1003
8C1.3.30 03/06 3.6 2.4 9.7 7 9.5 6.9 50.1004
8C1.3.60 05/10 3.6 4.3 8.2 10.6 7.6 9.9 50.1005
8C1.4.30 03/06 4.5 2.8 10.5 7 10.5 7 50.1006
8C1.4.60 05/10 4.5 4.9 9.0 10.6 6.1 7.1 50.1007
8C4.0.15 03/06 3.9 1.5 14.0 5.8 9.3 3.8 50.1008
8C4.0.30 03/06 3.9 2.8 9.3 7 9.3 7 50.1009
8C4.1.15 03/06 7.3 2.5 18.3 7 18.3 7 50.1010
8C4.1.30 05/10 7.3 4.6 15.6 10.6 15.6 10.6 50.1011
8C4.2.15 03/06 9.6 3.3 18.9 7 18.9 7 50.1012
8C4.2.30 09/18 9.6 5.8 26.3 17.6 26.3 17.6 50.1013
8C4.3.15 05/10 11.6 3.9 29.2 10.6 29.2 10.6 50.1014
8C4.3.30 09/18 11.6 7.2 26.2 17.6 26.2 17.6 50.1015
8C4.4.15 05/10 14.1 4.6 30.2 10.6 30.2 10.6 50.1016
8C4.4.30 09/18 14.1 7.9 29.0 17.6 27.4 16.5 50.1017
8C5.0.15 05/10 12.2 4.2 28.4 10.6 28.2 10.5 50.1018
8C5.0.30 09/18 12.2 8 25.0 17.6 25.0 17.6 50.1019
8C5.1.15 05/10 16.9 5.3 31.7 10.6 31.7 10.6 50.1020
8C5.1.30 13/26 16.9 11 36.8 26 36.8 26 50.1021
8C5.2.15 09/18 21.5 7.5 46.6 17.6 46.6 17.6 50.1022
8C5.2.30 18/36 21.5 14.1 50.8 36 50.8 36 50.1023
8C5.3.15 09/18 25.8 8.4 50.1 17.6 50.1 17.6 50.1024
8C5.3.30 18/36 25.8 15.6 55.1 36 55.1 36 50.1025
8C5.4.15 13/26 30.0 9.8 73.3 26 73.3 26 50.1026
8C5.4.30 18/36 30.0 17.8 56.2 36 56.2 36 50.1027
8C5.5.15 13/26 34.1 11.9 69.1 26 69.1 26 50.1028
8C5.5.30 25/50 34.1 21.2 74.4 50 74.4 50 50.1029
8C5.6.15 25/50 38.2 12.5 74.0 26 74.0 26 50.1030
8C5.6.30 25/50 38.1 23.4 75.5 50 75.5 50 50.1031
8C7.1.20 25/50 45.0 21.7 95.9 50 95.9 50 50.1032
8C7.2.15 25/50 69.1 25 128.8 50 128.8 50 50.1033
8C7.3.10 25/50 93.5 25 174.7 50 174.7 50 50.1034

Servo- DGV Stall Current at Peak stall Current Peak Current Operating
Motor 700 torque stall torque at Mmax torque at at Mmn curve N°
torque rated
speed
[Nm] [A] [Nm] [A] [Nm] [A]
8N SERIES
8NB.2.40 03/06 0.36 0.79 1.0 2.25 1.0 2.2 50.1035
8N0.1.40 03/06 0.53 1.05 1.5 3 1.5 3.0 50.1036
8N0.2.40 03/06 0.95 1.86 2.7 5.3 2.7 5.3 50.1037
8C SERIES
8C1.1.30 03/06 1.3 2.1 3.4 6 3.4 6 50.1064
8C1.1.30 05/10 1.3 2.1 4.6 8.1 4.3 7.5 50.1038
8C1.1.60 03/06 1.2 3 2.3 6 2.3 6 50.1065
8C1.1.60 05/10 1.3 3.2 3.9 10.6 3.1 8.4 50.1039
8C1.2.30 03/06 2.5 3 4.6 6 4.6 6 50.1066
8C1.2.30 05/10 2.5 3.1 7.9 10.6 6.6 8.8 50.1040
8C1.2.60 05/10 2.5 5 4.7 10 3.4 7.2 50.1067
8C1.2.60 05/10 2.5 5 4.9 10.6 3.4 7.2 50.1041
8C1.3.30 05/10 3.6 4 8.4 10 8.2 9.8 50.1068
8C1.3.30 05/10 3.6 4 8.8 10.6 8.2 9.8 50.1042
8C1.3.60 09/18 3.6 7.9 7.5 17.6 7.5 17.6 50.1043
8C1.4.30 05/10 4.5 4.9 8.5 10 8.5 10 50.1069
8C1.4.30 05/10 4.5 4.9 9.0 10.6 9.0 10.6 50.1044
8C1.4.60 13/26 4.5 9.2 11.7 26 11.0 24.2 50.1045
8C4.0.15 03/06 3.9 2.9 7.4 6 7.4 6 50.1070
8C4.0.15 05/10 3.9 2.9 12.8 10.6 12.8 10.6 50.1046
8C4.0.30 05/10 3.9 4.8 7.6 10 7.6 10 50.1071
8C4.0.30 05/10 3.9 4.8 8.1 10.6 8.1 10.6 50.1047
8C4.1.15 05/10 7.3 4.4 15.6 10 15.6 10 50.1072
8C4.1.15 05/10 7.3 4.4 16.5 10.6 16.5 10.6 50.1048
8C4.1.30 09/18 7.3 7.5 15.9 17.6 15.4 17.1 50.1049
8C4.2.15 05/10 9.6 4.8 18.9 10 13.8 7.2 50.1073
8C4.2.15 05/10 9.6 4.8 19.9 10.6 13.8 7.2 50.1050
8C4.2.30 13/26 9.6 9.3 24.6 26 16.1 16.7 50.1051
8C4.3.15 09/18 11.6 6.8 27.2 17.6 27.2 17.6 50.1052
8C4.3.30 13/26 11.6 12.6 22.4 26 22.4 26.0 50.1053
8C4.4.15 13/26 14.1 7.5 44.4 26 34.4 19.9 50.1054
8C4.4.30 18/36 14.1 14.3 32.2 36 32.2 36.0 50.1055
8C5.0.15 13/26 12.2 8 35.4 26 34.7 25.4 50.1056
8C5.0.30 18/36 12.2 13 30.3 36 27.1 32.1 50.1057
8C5.1.15 13/26 16.9 10 40.3 26 40.3 26.0 50.1058
8C5.1.30 18/36 16.9 17 33.2 36 29.9 32.3 50.1059
8C5.2.15 18/36 21.5 13.2 53.9 36 53.9 36.0 50.1060
8C5.2.30 25/50 21.5 21.1 47.2 50 35.4 37.1 50.1061
8C5.3.15 25/50 25.8 16.9 70.1 50 70.1 50.0 50.1062
8C5.3.30 25/50 25.8 25 47.5 50 47.4 49.9 50.1063

Servo- DGV Stall Current Peak stall Current Peak Current Operating
motor 300 torque at stall torque at Mmax torque at at Mmn curve N°
torque rated
speed
[Nm] [A] [Nm] [A] [Nm] [A]
SERIE 8N
8NB.2.40 03/06 0.36 0.79 1 2.25 1 2.2 50.1035
8N0.1.40 03/06 0.53 1.05 1.5 3 1.5 3 50.1036
8N0.2.40 03/06 0.95 1.86 2.7 5.3 2.7 5.3 50.1037
SERIE 8C
8C1.1.30 03/06 1.3 2.1 3.4 6 3.4 6 50.1064
8C1.1.60 03/06 1.2 3 2.3 6 2.3 6 50.1065
8C1.2.30 03/06 2.5 3 4.6 6 4.6 6 50.1066
8C1.2.60 05/10 2.5 5 4.7 10 3.4 7.2 50.1067
8C1.3.30 05/10 3.6 4 8.4 10 8.2 9.8 50.1068
8C1.3.60 07/14 3.2 7 6.0 14 6.0 14 50.1076
8C1.4.30 05/10 4.5 4.9 8.5 10 8.5 10 50.1069
8C4.0.15 03/06 3.9 2.9 7.4 6 7.4 6 50.1070
8C4.0.30 05/10 3.9 4.8 7.6 10 7.6 10 50.1071
8C4.1.15 05/10 7.3 4.4 15.6 10 15.6 10 50.1072
8C4.1.30 07/14 6.8 7 12.8 14 12.8 14 50.1077
8C4.2.15 05/10 9.6 4.8 18.9 10 13.8 7.2 50.1073
8C4.2.23 07/14 9.6 7 16.6 14 16.6 14 50.1080
8C4.3.15 07/14 11.6 6.8 21.8 14 21.8 14 50.1075
8C4.4.15 07/14 13.1 7 24.6 14 24.6 14 50.1078
8C5.0.15 07/14 10.5 7 19.6 14 19.6 14 50.1079


Appendix A - Ambient Conditions
Operating Operating conditions refer to the conditions the DGV device is

Conditions subjected to when installed and commissioned.
Mechanical As prescribed in the Installation Manual of

Installation DGV Converters, Chapter 3 - Mechanical
Installation
Electrical Installation As prescribed in the Installation Manual of

DGV Converters, Chapter 7 - Electrical
Installation of DGV700 and Chapter 8 -
Electrical Installation of DGV300
EMC Compliance As prescribed in the Installation Manual of

DGV Converters, Chapter 6 - Installation
Guidelines
Protection Degree As prescribed in the Installation Manual of

DGV Converters, Chapter 6 - Installation
Guidelines
Air Temperature 0 to + 40 °C; + 40 to max. + 55 °C with

derating of 2,5 %/°C
Relative Humidity Maximum 85 %, no condensation allowed
Installation Altitude 0 to 1000 m.s.l.m.; 1000 to max. 2000 m.s.l.m.

derating of 1% / 100 m.
Vibrations Not allowed. Vibration insulation devices must

be adopted.
Shock Not allowed. Shock reduction or elimination

methods must be adopted.
Storage Conditions Storage conditions refer to the conditions the DGV device is subjected
to during storage in the protective package.
Temperature – 25 to + 55 °C. For short periods not

exceeding 24h, up to +70 °C
Vibrations Not allowed.
Shock Not allowed.
Installation Manual - MANIU20.0504 E A-1

Appendix A - Ambient Conditions
Transportation Transportation conditions refer to the conditions the device is subjected

Conditions to during transportation in the protective package.
Temperature – 25 to + 55 °C. For short periods not

exceeding 24h, up to +70 °C
Vibrations Tolerated only with the converter in its original

untouched packing.
Shock Tolerated only with the converter in its original

untouched packing.
A-2 Installation Manual - MANIU20.0504 E

MANIU20.0504 E
DGV
ABB Sace S.p.a. ABB Sace S.p.a.

Linea S (Servomotors & Servodrives) Linea S (Servomotors & Servodrives)
Headquarters and Offices Export
Frazione Stazione Portacomaro, 97/C Via Luciano Lama, 33
I - 14100 Asti I - 20090 Sesto San Giovanni (MI)
ITALY ITALY
Telephone: +39 0141 276 111 Telephone: +39 02 2414 3562
Fax: +39 0141 276 294 Fax: +39 02 2414 3972
E-mail: [email protected] E-mail: [email protected]
Internet: www.abb.com Servomotors

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ABB Sace ABB AC Brushless Servodrives

© 2003 ABB Sace S.p.a. All Rights Reserved.

WARNING! Dangerous Voltage: warns of situations in

WARNING! General Warning: warns of situations that

Electrostatic Discharge Warning: warns of situations

CAUTION! Caution aims to draw special attention to a particular

Note. Note gives additional information or points out more

Installation Manual - MANIU20.0504 E iii

Neglecting these instructions can cause physical injury and

General Safety WARNING! Only properly qualified personnel who are

WARNING! For no reason should any person access

WARNING! The installation must be done in conformance

WARNING! The machine manufacturer, who commissions

iv Installation Manual - MANIU20.0504 E

Safety Instructions ............................................................................... iii

Table of Contents .................................................................................. v

Chapter 1 - Introduction to this Manual ............................................... 1-1

Chapter 2 - Overview .......................................................................... 2-1

Chapter 3 - Mechanical Installation ..................................................... 3-1

Chapter 4 - User Interface................................................................... 4-1

Chapter 5 - Main Features ................................................................... 5-1

Installation Manual - MANIU20.0504 E v

I/O Settings ......................................................................................... 5-3

Chapter 6 - Installation Guidelines ...................................................... 6-1

vi Installation Manual - MANIU20.0504 E

Electromagnetic Compatibility (EMC) Directive ..................................... 6-2

Chapter 7 - Electrical Installation of DGV700 ...................................... 7-1

Installation Manual - MANIU20.0504 E vii

RS 232 Connections ........................................................................... 7-23

Chapter 8 - Electrical Installation of DGV300 ....................................... 8-1

Chapter 9 - Technical Data .................................................................. 9-1

viii Installation Manual - MANIU20.0504 E

Overall dimensions .......................................................................... 9-10

Chapter 10 - Selecting the Servomotor .............................................. 10-1

Appendix A - Ambient Conditions ....................................................... A-1

Installation Manual - MANIU20.0504 E ix

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x Installation Manual - MANIU20.0504 E

Installation Manual - MANIU20.0504 E 1-1

Due to these characteristics, DGV is usually adopted for motion and

1-2 Installation Manual - MANIU20.0504 E

Installation Manual - MANIU20.0504 E 1-3

This page has been intentionally left blank.

1-4 Installation Manual - MANIU20.0504 E

- Local and remote control

Installation Manual - MANIU20.0504 E 2-1

This page has been intentionally left blank.

2-2 Installation Manual - MANIU20.0504 E

Introduction This Chapter illustrates instructions for mechanical installation of

The DGV hardware equipment is arranged inside a metallic case. The

The installer must provide for:

Installation Manual - MANIU20.0504 E 3-1

Mechanical Sizes Sizes

3-2 Installation Manual - MANIU20.0504 E

Installation Manual - MANIU20.0504 E 3-3

c c1 c2 c1 Allow a free space for assembling the connecting cables

3-4 Installation Manual - MANIU20.0504 E

Introduction DGV can be controlled in different ways:

Installation Manual - MANIU20.0504 E 4-1