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MATERIAL HOIST/TRANSPORT PLATFORM
EUROHOIST
EHM2500/10-15
EHPM2500/10-15
USE AND MAINTENANCE

INSTRUCTION MANUAL
Rev. 1.0 - 2009
SERIAL N°: _ _ _ _ _
S.R.L.
Via Toscana, n° 22
(53036) Poggibonsi SIENA (Italia)
Ph.+39 - 0577913401 - Fax +39 - 0577913461
email: [email protected] - Internet: www.electroelsa.com
Use and maintenance instruction manual EUROHOIST EHM_EHPM2500/10-15
(Rev. 1.0)
OVERVIEW
Read and more importantly understand the

installation, use and maintenance instructions in this
manual, before operating or carrying out maintenance
on the machine.
ATTENTION
The machine must not be used when the instruction manual is missing or not
readily available for consultation. A copy of this manual must always be at hand
and available to the operators. Improper use of the machine may cause great
danger to people or damage other people's property.
This manual is to be used only if the serial or matriculation number shown on page A-4 corresponds with
the identification number shown on the machine. If they do not correspond, contact your ELECTROELSA
retailer or agent.
A-1
(Rev. 1.0)
OVERVIEW
Client's personal details:
Company name: _____________________________ Doc. n.:
Address: _____________________________ Revision: 1.0
_____________________________
_____________________________
USE AND MAINTENANCE

INSTRUCTION MANUAL
Brand - Manufacturer: ELECTROELSA S.r.l.
Type: EUROHOIST
Model: EHM2500/10-15
EHPM2500/10-15
DATE SIGNATURE
Written by: ELECTROELSA S.r.l. 01-03-2009
Approved by: ELECTROELSA S.r.l. 01-03-2009
© ELECTROELSA S.r.l. Reproduction of this document by any means, in whole or in part, is prohibited without the
authorization of ELECTROELSA S.r.l.
A-2
(Rev. 1.0)
INDEX
OVERVIEW ....................................................................................................................... A-1/2

INDEX ...............................................................................................................................I-1/10
LIST OF EFFECTIVE PAGES ............................................................................................... I-8
LIST OF ADDED AND/OR REVISED PAGES ....................................................................... I-9
CHAPTER 1
INTRODUCTION
1.1 USE AND MAINTENANCE INSTRUCTION MANUAL ............................................ 1-2
1.1.1 The importance of the manual ................................................................................ 1-2
1.1.2 Conserving the manual ........................................................................................... 1-2
1.1.3 Consulting the manual ............................................................................................ 1-2
1.2 PURPOSE OF THE USE AND MAINTENANCE INSTRUCTION MANUAL ............ 1-3
1.3 UPDATES OF THE MANUAL ................................................................................ 1-5
1.4 DEFINITIONS ........................................................................................................ 1-5
1.5 PREREQUISITES FOR THE MACHINE USER ...................................................... 1-6
1.5.1 Use and maintenance training ................................................................................ 1-6
1.5.2 The user's responsibility ......................................................................................... 1-6
1.5.3 Training on the particular model of machine ............................................................ 1-6
1.6 PREREQUISITES FOR THE ASSIGNED OPERATOR .......................................... 1-7
1.6.1 Preparatory information ......................................................................................... 1-7
1.6.2 The operator's training ........................................................................................... 1-7
CHAPTER 2
GENERAL INFORMATION
2.1 IDENTIFICATION DATA OF THE MANUFACTURER AND THE MACHINE ............ 2-2
2.2 MACHINE IDENTIFICATION PLATE ...................................................................... 2-2
2.3 SERIAL NUMBER IDENTIFICATION ...................................................................... 2-3
CHAPTER 3
MACHINE INFORMATION
3.1 PREFACE ............................................................................................................. 3-2
3.2 GENERAL DESCRIPTION ..................................................................................... 3-2
3.3 MACHINE LAYOUT ................................................................................................ 3-4
3.4 DESCRIPTION OF THE MACHINE ........................................................................ 3-8
3.4.1 Base unit ............................................................................................................. 3-10
3.4.2 Base enclosure unit.............................................................................................. 3-11
3.4.3 Vertical mast unit.................................................................................................. 3-12
3.4.4 Loading unit ......................................................................................................... 3-13
3.4.5 Lifting unit ............................................................................................................ 3-14
3.4.6 Floor landing unit.................................................................................................. 3-15
3.4.7 Electric cable guide unit ....................................................................................... 3-16
3.4.8 Electrical equipment ............................................................................................ 3-17
3.4.9 Electrical settings ................................................................................................. 3-17
3.4.9.1 Base control panel ............................................................................................... 3-18
3.4.9.2 Onboard control panel .......................................................................................... 3-19
I-1
(Rev. 1.0)
INDEX
3.4.10 Control keyboard ................................................................................................. 3-20

3.4.11 Centrifugal safety brake unit ................................................................................. 3-21
3.4.12 Wall anchors unit .................................................................................................. 3-23
3.4.13 Platform for anchors mounting unit ........................................................................ 3-25
3.5 TECHNICAL SPECIFICATIONS OF THE MACHINE ............................................ 3-26
3.5.1 General data ........................................................................................................ 3-26
3.5.2 Electrical characteristics ...................................................................................... 3-26
3.5.3 Electrical specifications of the machine ................................................................ 3-26
3.5.4 Manufacturing characteristics of the electric motors .............................................. 3-26
3.5.5 Technical specifications of the electric motors ...................................................... 3-27
3.5.6 Dimensions and capacities .................................................................................. 3-27
3.5.7 Dimensions and weights ...................................................................................... 3-27
3.5.8 Load/load capacity .............................................................................................. 3-28
3.5.9 Safety equipment ................................................................................................. 3-30
3.5.10 Recommended tightening torques ........................................................................ 3-30
3.6 INTENDED USE .................................................................................................. 3-31
3.7 NORMAL CONDITIONS OF STORAGE ............................................................... 3-31
3.8 STORAGE CONDITIONS WITH TEMPERATURES REACHING A
MINIMUM OF -20 °C ............................................................................................ 3-31
3.9 STORAGE CONDITIONS WITH TEMPERATURES LOWER THAN -20 °C .......... 3-32
3.10 AMBIENT WORKING CONDITIONS .................................................................... 3-32
CHAPTER 4
ACCESSORIES
4.1 PREAMBLE .......................................................................................................... 4-2
4.2 WALL ANCHORS .................................................................................................. 4-3
4.2.1 Distance between the anchors ............................................................................... 4-6
4.2.2 The structure used for anchoring the machine ......................................................... 4-6
4.2.3 Allowed height of the topmost part above the last anchor ........................................ 4-6
4.2.4 Mounting conditions for a free standing mast .......................................................... 4-7
4.2.5 Conditions for anchoring the mast .......................................................................... 4-8
4.2.6 Forces onto the wall anchor system (machine with triangular section mast) ............. 4-9
4.2.7 Forces onto the wall anchor system (machine with rectangular section mast) ........ 4-11
4.2.8 Type of anchor systems ........................................................................................ 4-14
4.2.9 Working conditions with a free standing mast (not anchored)................................ 4-15
CHAPTER 5
HANDLING AND TRANSPORTATION
5.1 INTRODUCTION AND PRELIMINARY OPERATIONS ............................................ 5-2
5.2 TRANSPORTATION ............................................................................................... 5-3
5.3 HANDLING ............................................................................................................ 5-4
5.4 LOADING AND UNLOADING................................................................................. 5-6
I-2
(Rev. 1.0)
INDEX
CHAPTER 6
INSTALLATION
6.1 INTRODUCTION .................................................................................................... 6-2
6.2 INSTALLATION DATA SHEET ............................................................................... 6-3
6.3 INSTALLATION PROCEDURE .............................................................................. 6-6
6.4 TEST AND VERIFICATION DATA SHEET OF THE MACHINE'S COMPONENTS . 6-8
6.5 FOUNDATION FOR POSITIONING THE MACHINE ............................................. 6-12
6.5.1 Concrete slab resting on the ground ..................................................................... 6-12
6.5.2 Concrete slab level with the ground ...................................................................... 6-12
6.5.3 Concrete slab below ground level ......................................................................... 6-13
6.5.4 Boarding structure support for surfaces which are not so solid .............................. 6-13
6.6 MOUNTING INSTRUCTIONS ............................................................................... 6-14
6.7 MOUNTING THE PRE-ASSEMBLED MACHINE ................................................. 6-14
6.7.1 Positioning the machine on the ground ................................................................. 6-15
6.7.2 Use of the mounting platform ................................................................................ 6-18
6.7.3 Preparing the machine's functionality before connecting the power supply ............ 6-18
6.7.4 Connecting the power supply ............................................................................... 6-19
6.7.5 The first handling process of the machine ............................................................. 6-20
6.8 MOUNTING THE MAST AND THE FIRST WALL ANCHOR .................................. 6-23
6.9 MOUNTING THE ANCHORS ............................................................................... 6-26
6.10 MOUNTING THE ELECTRIC CABLE GUIDE....................................................... 6-30
6.11 MOUNTING SUBSEQUENT MASTS ................................................................... 6-31
6.12 MOUNTING OF LANDING AND SLOWDOWN PADS .......................................... 6-32
6.13 MOUNTING THE FLOOR LEVEL BRAKING PADS ............................................. 6-35
6.14 MOUNTING AND ADJUSTING THE SLIDING DOORS ......................................... 6-36
6.15 MOUNTING AND ADJUSTING THE ACCORDION DOORS ................................. 6-37
6.16 PROCEDURE FOR PROTECTION ROOF INSTALLATION.................................. 6-38
CHAPTER 7
COMMAND AND CONTROL DEVICES
7.1 GENERAL INFORMATION ON COMMAND DEVICES .......................................... 7-2
7.2 COMMANDS ON THE BASE CONTROL PANEL .................................................. 7-3
7.2.1 Main switch ............................................................................................................ 7-3
7.2.2 Signal light PRESENCE PHASE 1 ........................................................................ 7-3
7.2.5 Machine mode key selector (MATERIALS/PERSONS) .......................................... 7-4
7.2.6 Power plug............................................................................................................. 7-4
7.2.7 Power and controls of the machine connector......................................................... 7-4
7.2.8 Additional safety device connector ......................................................................... 7-4
7.2.9 Keyboard from the building's floor level connector .................................................. 7-4
7.2.10 Control keyboard connector ................................................................................... 7-4
7.3 COMMANDS ON THE ONBOARD CONTROL PANEL (MACHINE
EHM_EHPM2500/10 ONLY) .................................................................................. 7-5
7.3.1 Main switch ............................................................................................................ 7-5
I-3
(Rev. 1.0)
INDEX

7.3.3 RETURN OVERTRAVEL key selector .................................................................... 7-6
7.3.4 Signal light network present ................................................................................... 7-6
7.3.5 Signal light thermal trip ........................................................................................... 7-6
7.3.6 Signal light phase failure ....................................................................................... 7-6
7.3.7 Tools socket ........................................................................................................... 7-6
7.3.8 Drop test keyboard connector ................................................................................ 7-6
7.3.9 Assembly keyboard connector ............................................................................... 7-7
7.3.10 Power and controls of the machine connector......................................................... 7-7
7.4 COMMANDS ON THE ONBOARD CONTROL PANEL (MACHINE
WITH OVERLOAD CONTROL DEVICE ONLY) ...................................................... 7-8
7.4.1 Main switch ............................................................................................................ 7-9
7.4.2 EMERGENCY pushbutton ...................................................................................... 7-9
7.4.3 UP pushbutton ....................................................................................................... 7-9
7.4.4 STOP NEXT LANDING pushbutton ........................................................................ 7-9
7.4.5 DOWN pushbutton ................................................................................................. 7-9
7.4.7 RETURN OVERTRAVEL key selector with spring return ......................................... 7-9
7.4.8 Signal light network present ................................................................................... 7-9
7.4.9 Signal light thermal trip ......................................................................................... 7-10
7.4.10 Signal light phase failure ..................................................................................... 7-10
7.4.11 LAST 3 MT DOWNWARD pushbutton .................................................................. 7-10
7.4.12 Tools socket ......................................................................................................... 7-10
7.4.13 Drop test keyboard connector .............................................................................. 7-10
7.4.14 Power and controls of the machine connector....................................................... 7-10
7.4.15 Signal light NORMAL LOAD................................................................................. 7-10
7.4.16 Signal light FULL LOAD ....................................................................................... 7-10
7.4.17 Signal light OVERLOAD ...................................................................................... 7-11
7.4.18 Acoustic advisor .................................................................................................. 7-11
7.5 COMMANDS ON FLOOR LEVEL CALLING KEYBOARD ................................... 7-12
7.5.1 UP pushbutton ..................................................................................................... 7-12
7.5.2 DOWN pushbutton ............................................................................................... 7-12
7.5.3 STOP NEXT LANDING pushbutton ...................................................................... 7-12
7.5.4 EMERGENCY pushbutton .................................................................................... 7-12
7.5.5 Keyboard connector ............................................................................................. 7-12
7.6 COMMANDS ON THE ASSEMBLY KEYBOARD (ONLY EHPM MACHINE) ........ 7-13
7.6.1 UP pushbutton ..................................................................................................... 7-13
7.6.2 DOWN pushbutton ............................................................................................... 7-13
7.7 COMMANDS ON THE ASSEMBLY KEYBOARD (ONLY EHM MACHINE) ........... 7-14
7.7.1 UP pushbutton ..................................................................................................... 7-14
7.7.2 DOWN pushbutton ............................................................................................... 7-14
I-4
(Rev. 1.0)
INDEX

7.8 COMMANDS ON THE ASSEMBLY KEYBOARD (ONLY EHPM MACHINE) ........ 7-15
7.8.1 UP pushbutton ..................................................................................................... 7-15
7.8.2 DOWN pushbutton ............................................................................................... 7-15
7.9 COMMANDS ON THE DROP TEST KEYBOARD ............................................... 7-16
7.9.1 UP pushbutton ..................................................................................................... 7-16
7.9.2 TEST pushbutton ................................................................................................. 7-16
7.10 SIGNALLING KEYBOARD (MACHINE WITH OVERLOAD
CONTROL DEVICE ONLY) .................................................................................. 7-18
7.10.1 Signal light NORMAL LOAD................................................................................. 7-18
7.10.2 Signal light FULL LOAD ....................................................................................... 7-18
7.10.3 Signal light OVERLOAD ...................................................................................... 7-18
7.10.4 Acoustic advisor .................................................................................................. 7-18
CHAPTER 8
SAFETY REGULATIONS
8.1 DESCRIPTION OF THE MACHINE'S SAFETY SYSTEMS .................................... 8-2
8.2 MOVABLE GUARDS ............................................................................................. 8-3
8.2.1 Electrically controlled and mechanical interlocking movable guards ........................ 8-3
8.2.2 Electrically controlled movable guards .................................................................... 8-4
8.2.3 Movable guards which lock with a key .................................................................... 8-5
8.3 FIXED GUARDS ................................................................................................... 8-6
8.4 SAFETY EQUIPMENT ........................................................................................... 8-7
8.4.1 Mechanical equipment ........................................................................................... 8-7
8.4.2 Electromechanical equipment ................................................................................ 8-7
8.4.3 Electrical equipment .............................................................................................. 8-7
8.4.4 Overload control device ......................................................................................... 8-9
8.5 LIST OF PLATES FOUND ON THE MACHINE .................................................... 8-10
8.5.1 Signs onboard the machine ................................................................................. 8-11
8.6 FUNDAMENTAL SAFETY REGULATIONS .......................................................... 8-13
8.6.1 General safety regulations .................................................................................... 8-13
8.6.2 Local safety regulations ....................................................................................... 8-13
8.6.3 Environmental conditions ..................................................................................... 8-14
8.6.4 Pre-installation requirementse .............................................................................. 8-14
8.6.5 Individual protection gear regulations ................................................................... 8-14
8.6.6 Regulations pertaining to electricity ...................................................................... 8-14
8.6.7 Regulations pertaining to spare parts ................................................................... 8-14
8.7 REGULATIONS PERTAINING TO MAXIMUM LOADS ......................................... 8-15
8.8 RESIDUAL RISKS ............................................................................................... 8-18
8.8.1 Risks arising from operating with configurations not provided for by
the manufacturer .................................................................................................. 8-18
8.8.2 Risks arising from positioning the machine incorrectly .......................................... 8-19
I-5
(Rev. 1.0)
INDEX
8.8.3 Risks arising from transporting the machine ......................................................... 8-20

8.8.4 Risks arising from incorrect assembly on the ground ............................................ 8-21
8.8.5 Risks arising from incorrect over ground assembly ............................................... 8-22
8.8.6 Risks arising from functional verification of the machine ....................................... 8-23
8.8.7 Risks arising from the machine's normal operation ............................................... 8-24
8.8.8 Risks arising from descending the machine manually ........................................... 8-25
8.8.9 Risks arising from handling the machine in the construction site ........................... 8-26
8.8.10 Risks arising from disassembling the machine ..................................................... 8-26
CHAPTER 9
PREPARATION FOR MACHINE OPERATION
9.1 SAFETY REQUIREMENTS BEFORE HANDLING THE MACHINE ........................ 9-2
9.2 SAFETY REQUIREMENTS DURING MACHINE OPERATION ............................... 9-3
9.3 SAFETY VERIFICATION INSTRUCTIONS ............................................................. 9-3
9.3.1 General verification of the machine ........................................................................ 9-3
9.3.2 Electrical verification of the machine ...................................................................... 9-4
9.3.3 Verification of the machine's motion ....................................................................... 9-4
9.3.4 Daily verification prior to operating the machine ..................................................... 9-4
9.4 MANUAL DESCENT PROCEDURE...................................................................... 9-5
9.4.1 General regulations to descend manually but safely ................................................ 9-6
CHAPTER 10
USE OF THE MACHINE
10.1 OPERATING THE MACHINE ............................................................................... 10-2
10.2 SHUTTING DOWN THE MACHINE AT THE END OF A WORK SHIFT ................. 10-2
10.3 SHUTTING DOWN THE MACHINE FOR LONG PERIODS .................................. 10-2
CHAPTER 11
TROUBLE SHOOTING
11.1 THE MACHINE DOES NOT START-UP ............................................................... 11-2
11.2 THE MACHINE STOPS ABRUPTLY .................................................................... 11-2
CHAPTER 12
MAINTENANCE AND REPAIR
12.1 GENERAL INSTRUCTIONS ................................................................................. 12-2
12.2 MAINTENANCE SCHEDULE .............................................................................. 12-3
12.2.1 General maintenance (40 hours) .......................................................................... 12-4
12.2.2 General maintenance (120 hours) ........................................................................ 12-5
12.2.3 General maintenance (500 hours) ........................................................................ 12-5
12.3 FUNDAMENTAL MAINTENANCE OPERATIONS ................................................ 12-6
12.3.1 Verification of the lifting unit's pinions ................................................................... 12-6
12.3.2 Verification of the lifting unit's drive system ........................................................... 12-7
12.3.3 Wear and tear verification of the lifting unit's drive wheels ..................................... 12-9
12.3.4 Inspection of the rack and the vertical components ............................................... 12-9
I-6
(Rev. 1.0)
INDEX
12.3.5 Servicing the electric motors .............................................................................. 12-10

12.3.6 Verification and adjustment of the air gap of the motor brakes ............................ 12-11
12.3.7 Servicing the gear motors .................................................................................. 12-12
12.3.8 Lubricating the machine ..................................................................................... 12-14
12.4 TESTING THE SAFETY BRAKE DEVICE ......................................................... 12-15
12.4.1 Resetting the safety brake device ...................................................................... 12-16
12.5 ELECTRICAL SYSTEM MAINTENANCE ........................................................... 12-18
12.5.1 Maintenance of the electrical system rectifier ..................................................... 12-18
12.6 THE MACHINE'S MAINTENANCE DATA SHEET .............................................. 12-19
12.7 TECHNICAL SUPPORT .................................................................................... 12-22
CHAPTER 13
ADDITIONAL INSTRUCTIONS
13.1 MACHINE NOISE LEVEL .................................................................................... 13-2
13.2 INDICATIONS TO DECOMMISSION THE MACHINE ........................................... 13-2
CHAPTER 14
ENCLOSURES
14.1 LIST OF ENCLOSURES ..................................................................................... 14-2
14.2 TECHNICAL WARRANTY .................................................................................... 14-2
I-7
(Rev. 1.0)
INDEX
LIST OF ORIGINAL PAGES
Chapter Total page Date
Overview From pg. A-1 to pg. A-2 March 2009
Index From pg. I-1 to pg. I-8 March 2009
1 From pg. 1-1 to pg. 1-8 March 2009
I-8
(Rev. 1.0)
INDEX
LIST OF ADDED AND/OR REVISED PAGES
Rev. Record of modification Page Date
I-9
(Rev. 1.0)
INDEX
This page has been left blank for formatting purposes
I-10
(Rev. 1.0)
1. INTRODUCTION
CHAPTER 1: INTRODUCTION
Record of modifications
Revision Executor Date Description of modification
1-1
(Rev. 1.0)
1. INTRODUCTION
1.1 USE AND MAINTENANCE INSTRUCTION MANUAL
1.1.1 The importance of the manual

Whilst thanking you for choosing a machine from the EURHOIST range, manufactured by the
Company ELECTROELSA we would like to remind you that this manual is an integral part of the
machine itself; therefore, you must look after the manual throughout the operational life of the product
and hand it over to any other user or subsequent owner, who has the duty to ask for it and the right
to obtain it.
1.1.2 Conserving the manual

The manual must be carefully kept away from humidity and heat and it is to be used in such a way
so as not to damage the content or alter the format.
For no reason whatsoever, do not remove, tear or rewrite any parts of the manual.
1.1.3 Consulting the manual

The manual is essentially divided into the following:
— identification page or "OVERVIEW" showing the version of the manual and the date of issue;
— index by subject;
— instructions and/or notes on the product;
— annexes.
This manual contains warnings that will draw the operator's attention to a particular procedure or
function.
There are three types of warnings:
NOTE: these are warnings to guide and optimise the operator's actions, or to better
highlight particular characteristics of the machine.
ATTENTION: these are very important warnings that specify which actions are to be done/not to
be done, or particular precautions which are to be taken before operating the
machine in order not to cause damages to it.
DANGER: these are very important warnings that specify which actions are to be done and/
or not done, or particular precautions which are to be taken before operating the
machine in order not to harm people.
NOTE
The manual must be carefully read and understood by the various operators,
before carrying out their duties and responsibilities when handling the machine.
1-2
(Rev. 1.0)
INTRODUCTION
The instruction manual for the use and maintenance of the machine is intended for:
— the machine user;
— the owner;
— the site manager where the machine is installed and used;
— assigned staff for assembling and disassembling the machine;
— the maintenance staff;
— the operators;
— the persons in charge of its displacement.
It is mandatory for the instruction manual to be read before handling, installing, using, carrying out
any maintenance or shutting down the machine; therefore, it is necessary to keep this manual
intact over time by conserving it in a safe place and making copies for frequent use.
Handling, installing, using, carrying out maintenance or shutting down the machine may constitute
a danger if not carried out according to the requirements of this manual or without due caution and
attention, which such actions require
1.2 PURPOSE OF THE USE AND MAINTENANCE INSTRUCTION MANUAL

This manual provides the necessary information for the proper use of the machine, allowing you to
carry out the following operations:
— INSTALLATION.
— OPERATION.
— MAINTENANCE.
— SHUTTING DOWN.
NOTE
If the warnings and suggestions presented in this manual, regarding the above-
mentioned operations, are not complied with, ELECTROELSA cannot be held
responsible for the safety, reliability and performance of the machine.
NOTE
Failure to meet the requirements stipulated in this manual relieves the
Manufacturer from responsibility, or any incidents pertaining to such
negligence.
1-3
(Rev. 1.0)
1. INTRODUCTION
Moreover, it is to be noted that in any of the instances listed below:

— improper use of the machine;
— untrained staff using the machine;
— total or partial non-compliance with the instructions contained in this manual;
— non-compliance with national regulatory specifications pertaining to safety at work;
— installed incorrectly or with configurations that are not permitted;
— defects in power supply;
— non-compliance with the instructions concerning the scheduled maintenance operations;
— unauthorised modifications or interventions carried out on the machine;
— use of spare parts other than those provided by ELECTROELSA.
ELECTROELSA will not be held liable for risks caused as a result of non-compliance with such
requirements. The manual cannot be used as a reference if the intention is to carry out modifications
that affect the machine's configuration. However, the Company retains the exclusive responsibility
pertaining to any manufacture defects.
NOTE
The correct use of this machine entails the precise knowledge of these usage
instructions and all the risks related to improper use of the same machine.
DANGER
The purchaser or the user of the machine bears full responsibility for shutting
down the security/safety systems or all that provided by the Manufacturer for
the safety of the users and operators.
1-4
(Rev. 1.0)
INTRODUCTION
1.3 UPDATES OF THE MANUAL

This instruction manual reflects the condition of the machine as at the time the machine was marketed
and sold; it cannot be considered inadequate solely because it has been subsequently updated
based on newly acquired knowledge. ELECTROELSA reserves the right to upgrade its products
and manuals, in line with its policy to continuously improve product quality, with no obligation of
upgrading previous productions and manuals, with the exception of particular cases.
The edition of an updated version of the use and maintenance instruction manual will not oblige the
manufacturer to update this manual, except in the instance of new regulations being introduced,
which narrow down the danger posed by the machine during its operation, or upgraded features
are installed. In these instances, ELECTROELSA undertakes to provide the Client with a new
version of the manual.
1.4 DEFINITIONS
The following definitions will be found in the descriptions within this manual:
— USER.
— OPERATOR.
— MACHINE.
— "USER" refers to the person who, due to his qualification, is appointed as site manager where
the machine is installed or the person who is directly responsible for the security of the place
where the same machine is installed.
— "OPERATOR" refers to the person who, due to his qualification, is designated to install, opera-
te, use, carry out maintenance works, clean, repair or transport the machine.
— "MACHINE" refers to the material hoist/transport platform with a rack drive system mounted
onto masts, with the brand name ELECTROELSA and the EUROHOIST type EHM_EHPM2500/
10-15 model, in all its possible conformations and configurations. From this point onwards in
this instruction manual, when reference is made to the material hoist/transport platform
EHM_EHPM2500/10-15 model, solely "MACHINE" will appear.
ATTENTION
The operator assigned to work on the machine must be trained on how to use
the machine, the safety devices and the installed equipment and accessories
correctly. The operator must always wear the specific, individual protection gear
and clothing which is appropriate from a safety point of view and also adequate
for the type of work that is to be carried out (gloves, earmuffs, safety shoes,
safety belts, hard hat, goggles, etc.).
1-5
(Rev. 1.0)
1. INTRODUCTION
1.5 PREREQUISITES FOR THE MACHINE USER

The information contained in this manual must be supported by the work being carried out well and
applying firm principles of safety, training, inspection, assembly, maintenance, implementation and
operation, consistent with all the data available, pertaining to the parameters of usage required
and consideration of the surroundings and environment in question. Given that the user has direct
control over the machine's operation and its functions, it is his responsibility and that of his staff to
ensure that these comply with the necessary safety requirements. Any decisions regarding the use
and operation of the machine must always be taken after having considered that the same machine
can carry persons as well as material. The safety of the people, who work on the machine or
nearby, depends on such decisions.
1.5.1 Use and maintenance training

The user must train his maintenance staff on how to inspect, assemble and carry out maintenance
on the machine in accordance with the sections in this manual pertaining to the Manufacturer's
instructions and recommendations.
1.5.2 The user's responsibility

Whenever a user assigns or authorises an individual to operate the machine, it is his responsibility
to ensure that the individual in question has been trained in accordance with the requirements
stipulated in this manual under the sections pertaining to the installation and operation, together
with the working knowledge imparted by the user himself.
1.5.3 Training on the particular model of machine

The user is responsible for training the operator on how to use the particular model of machine he
is to work on. Such training must take place in an area that is free from any obstruction, under the
direction of a qualified person and for a period of time which is long enough to ensure that the
person being prepared is competent to use the machine.
Only members of staff who have been well-prepared and who are authorised must be allowed to
use the machine.
Before allowing an operator to use the machine, the user must ensure that the operator:
— has been well-prepared, by a qualified person, on the purposes and functions of each control;
— has read and understood the instructions in this manual and the safety regulations passed on
by the user;
— has understood all the warnings and instructions provided for the proper and safe operation of
the machine, by reading or by means of the explanations given by a qualified person;
— has understood that the machine is to be used in accordance with the applications defined by
the Manufacturer.
1-6
(Rev. 1.0)
INTRODUCTION
1.6 PREREQUISITES FOR THE ASSIGNED OPERATOR

The information contained in this instruction manual must be supported by sound judgement,
appropriate safety checks and caution in assessing every situation.
Since the operator has direct control of the machine, it is his responsibility to comply with the safety
requirements in question. The operator must take decisions on the use and operation of the machine,
bearing in mind that his personal safety, just like that of the staff members working on the same
machine (only during installation and disassembly) and in the vicinity, depends upon his decisions.
1.6.1 Preparatory information

The operator must be aware that this instruction manual is found on the machine and must know
where it is placed exactly. The operator must be confident in referring to the manual placed on the
machine and must consult it whenever he is faced with doubts or questions regarding the safe and
proper use of the machine itself.
1.6.2 The operator's training

The operator must be trained either on the same model of machine or on a model that has
characteristics of operation and control that correspond with the machine that is to be used. The
operator must operate the machine in an area that is free from any obstruction, under the direction
of a qualified person and for a period of time which is long enough to ensure that the person being
prepared is competent to use the machine. Only members of staff who have been well-prepared
and who are authorised must be allowed to use the machine.
Before being given authorisation to use the machine, the operator must have:
— been trained by a qualified person, and understood the purpose and function of each control;
— read and understood the instructions for the proper use of the machine and the safety regulations,
or been trained on the contents of the instruction manual and the above-mentioned regulations
by a qualified person;
— understood all the warnings and instructions found on plates and tables on the machine, after
having read this instruction manual or by means of the explanations given by a qualified person.
1-7
(Rev. 1.0)
1. INTRODUCTION
1-8
(Rev. 1.0)
2. GENERAL INFORMATION
CHAPTER 2: GENERAL INFORMATION
2-1
(Rev. 1.0)
2.1 IDENTIFICATION DATA OF THE MANUFACTURER AND THE MACHINE
Manufacturer: ELECTROELSA s.r.l.

Via Toscana, n° 22 - (53036) Poggibonsi (Siena) - IT ALIA
Ph.+39 - 0577913401 - Fax +39 - 0577913462
Web - www.electroelsa.com E.Mail - [email protected]
Type: EUROHOIST
Model: EHM2500/10 EHPM2500/10

Model: EHM2500/15 EHPM2500/15
Serial N°: ____________ Year of Manufacture: 20_____
2.2 MACHINE IDENTIFICATION PLATE

The identification plate of the machine is placed on the rear side of the loading unit as shown in
figure 2.1.
The plate allows clear identification of the type of machine, the manufacturer, the serial number and
the fundamental characteristics of the machine.
Fig. 2.1
2-2
(Rev. 1.0)
2.3 SERIAL NUMBER IDENTIFICATION

The machine is identified by means of the serial number EHM_EHPM2500/10-15 where:
— the prefix, made up of the letters “EHM” stands for EUROHOIST - MATERIALS, that refers to a
MATERIAL HOIST (i.e. a machine used to transport materials);
— the prefix, made up of the letters “EHPM” stands for EUROHOIST - MATERIALS/PERSONS,
that refers to a TRANSPORT PLATFORM (i.e. a machine used to transport persons and
materials);
— the numerical suffix “2500” stands for the rated load of the machine, when its configuration is
set for “TWIN MAST” version;
— the numerical suffix “10” means that the machine is set for “SINGLE MAST” version and its
rated load is 1300 kg. When the machine is used to transport MATERIALS/PERSONS, can
be taken on board a maximum of 8 persons with the possibility to load another 500 kg;
— the numerical suffix “15” means that the machine is set for “SINGLE MAST” version and its
rated load is 1500 kg. When the machine is used to transport MATERIALS/PERSONS, can
be taken on board a maximum of 8 persons with the possibility to load another 700 kg.
The EHM_EHPM2500/10 machine is a construction hoist with a vertical supporting mast, with
rectangular section, designed to reach a maximum working height of 150 metres.
The EHM_EHPM2500/15 machine is a construction hoist with supporting mast, having triangular
or rectangular section. The machine with supporting mast with triangular section, is designed to
reach a maximum working height of 120 metres. The machine with supporting mast with rectangular
section, is designed to reach a maximum working height of 150 metres.
For both machines, it is only possible to carry out its installation with a SINGLE MAST configuration.
The loading unit of the EHM_EHPM2500-10 machine has internal working area dimensions of
1,5x3,0 metres.
The loading unit of the EHM_EHPM2500-15 machine has internal working area dimensions of
1,2x2,3 metres.
Since the machine has been created with characteristics which are totally modular, whichever
height of assembly is reached (up to the max. height of 120/150 m), identical modules are to be
used (masts, wall anchors etc.).
NOTE
Depending on the size of the structure or the work arrangement, ELECTROELSA
machines may be equipped with various gear-motors for the lifting unit and the
mast section may be triangular or rectangular.
The descriptions provided further on and the relative illustrations may show
machines which have characteristics that are different from those of the machine
referred to in this manual. This applies solely and exclusively to all the general
descriptions, where reference is not made to fundamental details for
understanding machine operation and more importantly, all descriptions of the
machine's safety systems.
2-3
(Rev. 1.0)
2-4
(Rev. 1.0)
3. MACHINE INFORMATION
CHAPTER 3: MACHINE INFORMATION
3-1
(Rev. 1.0)
3.1 PREFACE
The machine has been designed and manufactured in accordance with the highest standards of
quality and safety. The manual provides instructions and recommendations to the operator and
qualified assigned staff, in order for them to safely control all situations when the machine is used,
allowing them to carry out the service and maintenance required on the product itself. This use and
maintenance instruction manual must be available to the members of staff who work on the machine
throughout its service life.
The designs shown are for illustration purposes only and do not necessarily represent the products
on the market. These products must be used in accordance with applicable experience and safety
regulations. The specifications of the products and parts shown in this manual are subject to change
without giving prior notice.
3.2 GENERAL DESCRIPTION

The machine is designed and constructed in accordance with the following laws (when and if
applicable):
— MACHINE DIRECTIVE 98/37/CEE implemented by the PRESIDENTIAL DECREE dated 24
July 1996 having N° 459 (not applicable).
— EN 12158-1 October 1999 BUILDER HOISTS FOR GOODS; Part 1: Hoist with accessible
platform.
— PRESIDENTIAL DECREE dated 27 April 1955 having N° 547: "Regulations for prevention of
accidents at work".
— UNI EN 292: Parts 1, 2 and 2-A/1: pertaining to machinery safety, fundamental concepts,
technical principles and specifications.
— CEI EN 60204-1: pertaining to the safety of the machinery and the electrical equipment of
machines.
— ELECTROMAGNETIC COMPATIBILITY (89/336/CEE, 92/31/CEE, 93/68/CEE, 93/97/CEE)
implemented by the Legislative Decree dated 12 November 1996 having N° 615.
— LOW VOLTAGE ELECTRICAL EQUIPMENT (73/23/CEE, 93/68/CEE) implemented by the
Legislative Decree N° 791 of year 1991 and Decree N° 626 of year 1996.
— EN 294: "machinery safety - safety distances to prevent danger zones being reached by the
upper limbs".
— EN 418: "emergency stop switch".
— EN 349: "machinery safety - minimum distances to avoid crushing parts of the body".
3-2
(Rev. 1.0)
— EN 811: "machinery safety - safety distances to prevent danger zones being reached by the
lower limbs".
— EN 894-1: "machinery safety - ergonomic requirements for the design of displays and control
actuators; Part 1: human interactions with displays and control actuators".
— EN 894-2: "machinery safety - ergonomic requirements for the design of displays and control
actuators; Part 2: displays".
— prEN 894-3: "machinery safety - ergonomic requirements for the design of displays and control
actuators; Part 3: control actuators".
— EN 953: "machinery safety - general requirements for the design and construction of fixed and
movable guards".
— EN 954-1: "machinery safety - safety related parts of control systems; Part 1: general principles
for protection".
— EN 1050: "machinery safety - principles for risk assessment".
— prEN 50099-1: "machinery safety - indicating, marking and actuating principles; Part 1: visual,
audible and tactile signals".
The following description explains in detail the appropriate use of the machine and presents the
various components used in the same machine. For specific information about the operational
procedures please refer to the contents found in the specific chapter, further on in this manual.
3-3
(Rev. 1.0)
3.3 MACHINE LAYOUT

Figure 3.1 shows the base unit of the machine.
Fig. 3.1
3-4
(Rev. 1.0)
The dimensions shown in figure 3.2 are those of the EHM_EHPM2500/10 machine in mm.
172
0
1650
650
0
300
0
172
5 155
Fig. 3.2
3-5
(Rev. 1.0)
The dimensions shown in figure 3.3 are those of the EHM_EHPM2500/15 machine in mm.
140
0
1650
650
0
220
0
172
5 155
Fig. 3.3
3-6
(Rev. 1.0)
TYPICAL INSTALLATION LAYOUT
Fig. 3.4
3-7
(Rev. 1.0)
3.4 DESCRIPTION OF THE MACHINE

The main sections of the machine shown in figure 3.5 and listed in the legend below are then
described in detail in the subsequent paragraphs.
11
6
12 11
5
9
4
10
8
Fig. 3.5
LEGEND
1 Base unit 7 Base control panel
2 Base enclosure unit 8 Onboard control panel
3 Vertical mast unit 9 Control keyboard (only EHPM)
4 Loading unit (platform) 10 Centrifugal safety brake unit
5 Lifting unit 11 Wall anchors unit
6 Electric cable guide unit 12 Platform for anchors mounting unit
3-8
(Rev. 1.0)
The machine consists of a base unit made of steel sections and acts as a support on the ground
whilst sustaining the entire vertical part of the machine. The base unit is equipped with a levelling
system to be levelled with the flooring, and a vertical mast tower with triangular equilateral section
(side measure 400 mm) or rectangular section (side measure 500x400 mm), on which the lifting
unit travels and in turn supports the loading unit. The loading unit is panelled with aluminium sheets
and has dumping doors to give access to the material and persons onto the landing platform.
The mast is made of modular elements, which allow to reach a maximum height of 120/150 metres.
The parts are easily and safely assembled by the personnel working from inside the cabin. The
attachment of the vertical mast to the structure is secured by adequate anchor structures and an
additional, appropriate platform is used for their assembly.
The loading unit is lifted by means of a gear motor with a self-braking, electric motor that employs
a rack that is solidly connected to the mast; the motor unit, powered by an electric cable gathered
at the base of the machine in an appropriate container, is controlled by electric control panels
onboard the machine and on ground level outside the base unit.
If the machine is equipped with a floor-level calling system, the electric power cable also includes
conductors for the drive signal.
In the instance of a power failure or a technical fault, the gear-motors are equipped with a manual
brake release for the electric motor. This device allows the cabin to be lowered by gravity until
adequate safety conditions are reached in order to carry out works on the machine.
The machine is equipped with an emergency progressive brake (safety brake), which is activated
if the gear-motor malfunctions or in the instance of the machine exceeding 50% of the rated lowering
speed.
Hereunder, are the descriptions of all the machine's components; those supplied as standard as
well as optional components which the client may opt for or may be specifically required due to
particular legislations in some countries.
3-9
(Rev. 1.0)
3.4.1 Base unit

The base unit (1) is the structural component which rests on the ground and supports the mast (2).
It is made of structural steel sections connected by electric welding and srews.
Other than supporting the mast, its function is that of spreading the machine’s overall weight, evenly,
on an extensive foundation area. To the basement are applied four levelling screws (3) which, with
the help of a spirit level, allow to put the tower in perfect upright position even on sloping grounds.
For machines reaching a working height higher than 40 mt, an additional support foot (4) must be
installed on the basement underneath the upright mast fatening area. Once installed the machine,
the additional foot must be put in contact with ground manually, in order to make up for eventual
elastic inflections of structure. A base enclosure can be installed around the basement, in such a
way so as to isolate the machine’s path in respect of the transit area of staff and building yard
transport vehicles. The electric cable container (5) is screwed to the basement and a proper screw
(6) allow to oppose its load against the ground.
If the machine is used without the mast being anchored, the base unit must be properly set into the
foundation; for example, with toggle bolts or lag bolts sunken directly into the cement (for this
particular operation, please refer to the relevant paragraph in this manual).
The base unit is protected against any superficial corrosion by means of hot galvanisation.
3 1 4 6 3 4
Fig. 3.6
3-10
(Rev. 1.0)
3.4.2 Base enclosure unit

The function of the base enclosure (1) is to prevent persons or material from being in the machine's
path, even accidentally, posing the danger of being crushed. The base enclosure consists of barriers
made of metal sections. There is a sliding door (2) on the side facing the loading unit, equipped
with an electromechanical interlock system. The mechanical interlock prevents the base enclosure
door from being opened if the machine's loading unit is not stationary and properly positioned in
front of it. The electric interlock prevents the loading unit from moving if the base enclosure door is
open or not closed properly. The base enclosure is completely reversible, meaning that the panels
and the door can be mounted in any configuration for it to suit any site layout.
The base enclosure is protected against any superficial corrosion by means of an epoxy powder
coating and hot galvanisation.
NOTE
The ground enclosure, if requested by local laws, can be supplied under specific
customer request.
Fig. 3.7
3-11
(Rev. 1.0)
3.4.3 Vertical mast unit

The machine can use two types of mast: one with triangular equilateral section and the other with
rectangular section.
The mast (fig. 3.8) with triangular equilateral section, is an upright prism measuring 400 mm per
side and 1,458 in height. The mast (fig. 3.9) with rectangular base, is an upright prism measuring
500x400 mm per side and 1,458 m in height.
The mast is a lattice beam consisting of main vertical supports (1) in circular cross-sectional rods
having a diameter of 48 mm, joined together by electrowelding in greek key design (2), made of
reinforcing rod and other metal sections. The rack (3) is welded onto one of the main vertical
supports with module 8, and at the two extreme ends of the mast there are the connecting flanges
(4), which join the other masts. These are joined by means of bolts and nuts, while the perfectly
central alignment is guaranteed by four tapered couplings, which are situated inside the rods.
Accurate finishing with a numerically controlled machine tool guarantees perfectly parallel sides of
the mast, which are perfectly perpendicular to its main axis. Moreover, this process guarantees
perfect conformity when passing through the section where two racks are joined.
The masts are protected against corrosion by means of hot galvanisation. Their stability and perfect
verticality is secured by the wall anchors, which are available in various types and can cover various
distances from the wall. The masts also support the electric cable driving devices and cams, which
employ the safety system and the regular stop system of the loading unit.
3
4
1
1 2
3
4 4
Fig. 3.8 Fig. 3.9
3-12
(Rev. 1.0)
3.4.4 Loading unit

The loading unit is further divided into four main subunits: the rear part which interfaces with the
lifting unit, the closure at the front and the two access ramps. The rear part is made of marine
phenolic multy-ply wood, the loading ramps are made of steel sheet metal with anti-sliding bumps,
for an easy and safe access of platform when materials are loaded or unloaded or when persons
passing; the front panel is made of metal sheet where is impressed the constructor’s trademark.
The dumping access ramps allow you to access the loading unit comfortably, constituting a valuable
interface between this and the ground floor level or one of the floor levels of the building. The ramps
for loading/unloading materials, allow the utilisation of trucks, wheelbarrows and fork lift trucks
offering the maximum flexibility of use. The loading unit has been designed in such a way so as to
allow access from all three sides and this is why the position of the access ramps can vary according
to the user’s necessities and the site’s requirements (e.g. if it is to be assembled in a corner).
The loading ramps are equipped with mechanical locks and an horizontal security bar, in order to
prevent the doors from opening accidentally when the loading unit is in motion, and they are controlled
by appropriate electrical microswitches, which interrupt the command circuit and in turn prevent
the loading unit from moving if the doors are open or not closed properly.
The unit can be provided with an overload control device (optional) which consists in a load cell (2)
installed on the driving unit to convert the force exerted by the load into an electrical signal, 3 leds
and an acoustic advisor which are installed on keyboard (3) or onboard control panel (4), depending
on the machine type, to advise the operator about the payload conditions.
The loading unit is protected against various types of superficial corrosion: the rear closure is
made entirely of marine phenolic multi-ply wood; the front panel and the loading platform by means
of an epoxy powder coating and subsequently kiln dried. The access ramps are protected against
any superficial corrosion by means of hot galvanisation.
3 2 4
1
Fig. 3.10
3-13
(Rev. 1.0)
3.4.5 Lifting unit

The lifting unit is made from metal sections joined with electrowelding and travels along the mast
whilst being held in drive-motion by a series of small wheels appropriately shaped on the border of
the mast's rails and made adjustable with eccentric pins. The motion is garanteed by mesh of gear
(1) with the rack which is welded to the mast. Two safety hooks, placed under the gears, have the
function of preventing the lifting unit from coming out of its drive mechanism and plunging down -
should the pin of one or more small sliding wheels happen to break, or if the cabin goes past the
last mast installed due to a fault in the loading unit’s control system.
All the machine's systems of movement, control and safety are installed on the lifting unit. In fact, the
following are found on it: the safety hooks (2), the driving rollers (3), the safety brake system (4), the
gear-motors (5), and all the safety and control devices such as the stop microswitch (6) used when
going up, the microswitch (7) used when going down, the safety or overtravel microswitch (8), the
microswitch (9) used to stop at three meters from the ground, and the magnetic sensor (10) to
automatically stop at a floor level (more detailed information is found further on in this manal).
The lifting unit is protected against any superficial corrosion by means of varnishing.
3 3
5 5
6
8
10
9
1
7
2
3
3
Fig. 3.11
3-14
(Rev. 1.0)
3.4.6 Floor landing unit

The floor landing equipment consists of sliding or accordion doors, which are designed to prevent
accidental access to the machine’s path and supply a proper protection to prevent accidental fall
of persons or materials present on working floor.
The doors at the floor level are installed in the building, close to the machine’s path and must
interface with the loading unit, suppling a safe passage from the floor to the machine and vice
versa. They are also equipped with an electromechanical interlock system and prevent the machine
from operating if the doors are open. This characteristic avoid the possibility that the operator
could move the machine before having closed the door and therefore prevent from leaving the area
without protections.
The doors at the floor level can be installed on traditional scaffolding and on cantilever structures
(terraces for unloading the material with the crane tower, etc.) and due to their particular structural
shape, they can be fixed into place in several ways, for example, with toggle bolts, perpendicular
clamps, ties, etc.
Furthermore they are producted in a symmectrical way, so the sliding guides can be placed on a
side or on the other, giving the possibility to have a door which can translate towards left or right.
An adjustable device allow to adapt easily the door opening depending on the size of the device
that must be landed on floor, making the passage of materials and persons safer and avoiding
possible falls in unprotected areas.
Doors at the floor levels are protected against any superficial corrosion by means of hot galvanisation.
NOTE
The landing equipment, if requested by local laws, can be supplied under
specific customer request.
OVERALL DIMENSION 3950
Sliding part
Door opening 1500
Fix part
Fig. 3.12
3-15
(Rev. 1.0)
3.4.7 Electric cable guide unit

In order to prevent the electric cable from getting caught on to the mast, an anchor, the rough edges
of the building, etc., because of the wind, and consequently ripped from the moving cabin, the
machine is equipped with an electric cable guiding system. This system is composed of:
— electric cable container;
— electric cable guide frames.
The electric cable container (1) coils up the electric cable at the base, in a safe and orderly manner
according to the natural coil of the cable itself, ensuring it is wound and unwound adequately.
The electric cable guide is made of a metal frame (2) that is fixed to the rod on the rear side of the
mast, at regular intervals (depending on the windiness of the area where the installation is carried
out). The end part of the cable guide forms a sort of ring shape, with one side made of two supports
(3) in flexible rubber. The electric cable that is supported and driven by the lifting unit, passes from
the inner part of these rings situated all along the machine's path and is contained very well in order
to prevent it from swinging sideways.
3
3
Fig. 3.13
3-16
(Rev. 1.0)
3.4.8 Electrical equipment

The electrical equipment supplied as standard with the machine, complies with European Community
directives and is designed according to European standards and regulations. This equipment is
normally supplied when no specific requests are made or when the destination countries accept
European standards. The electrical equipment can be different for each machine, in accordance
with the specific rules and regulations of the destination country of the machine. The electrical
equipment is also designed according to the particular operating conditions of where assembly
will take place (when requested and where possible). All components of the electrical equipment
are checked, tested and in conformity with the following national and international standards: IEC,
CEE, EN, DIN, UL, CSA, SS, ISO, and UNI. To satisfy the client's specific demands and comply
with the various machinery regulations, the electrical equipment is designed specifically for each
machine installation (when necessary). All documentation related to the electrical equipment,
including the wiring diagram, list of components, etc. is available in the relevant paragraph of this
manual as well as inside the electrical control panel box.
3.4.9 Electrical settings

The machine is equipped with two electrical control panels:
— the BASE CONTROL PANEL found on the base unit of the machine;
— the ONBOARD CONTROL PANEL found onboard of the loading unit.
3-17
(Rev. 1.0)
3.4.9.1 Base control panel

The base control panel (1), supported by an adequate support, is mounted on the machine near
the access door of the base enclosure. This control panel supplies power to the machine and to the
onboard control panel and also serves as an interface between the floor-level calling system (when
present).
The following components are installed on the base control panel: the power plug, the main power
switch, the control and warning devices and the connectors to connect the control panels. An
appropriate closure cap is supplied for each connector, in case the machine does not have the
relative command or control mechanism. Moreover, in order to protect the power line, a
magnetothermic switch is placed inside the base control panel, which prevents a power surge or
short circuit occurring in the main electric power cable.
NOTE
For the detailed description of the mechanisms installed on the control panel,
please refer to Chapter 7 "COMMAND AND CONTROL DEVICES" in this manual.
Fig. 3.14
3-18
(Rev. 1.0)
3.4.9.2 Onboard control panel

The onboard control panel (1), found in the lifting unit, has the control function of the machine.
The following components are installed on the onboard control panel: the main power switch, the
control and warning devices the connectors to connect the control panels and a socket to supply
power to handheld tools (e.g. a drill to set the anchors in place).
An appropriate closure cap is supplied for each connector, in case the machine does not have the
relative command or control mechanism.
NOTE
For the detailed description of the mechanisms installed on the control panel,
please refer to Chapter 7 "COMMAND AND CONTROL DEVICES" in this manual.
EHM_EHPM2500/10 EHM_EHPM2500/15
Fig. 3.15
3-19
(Rev. 1.0)
3.4.10 Control keyboard

If the machine is not equipped with the floor-level calling system, it can be controlled solely by the
operator who is located on the ground floor level or by the one who operates inside the cabin. If the
machine is equipped with the floor-level calling system, the operator can make the call by means of
the appropriate control panel, found close to the door of the particular floor.
The control keyboard (1, fig. 3.16) for EHM consists of a commands pushbuttons (button to call the
machine up, one to call the machine down,one to stop the machine at a particular floor level, one to
call the machine down from three meters) and a red EMERGENCY pushbutton.
The control keyboard (1, fig. 3.17) for EHPM is fix installed on the loading unit and consists of a
commands pushbuttons (button to call the machine up, one to call the machine down,one to stop
the machine at a particular floor level, one to call the machine down from three meters) and a red
EMERGENCY pushbutton.
The control keyboard (2, fig. 3.17) for EHPM consists of a commands pushbuttons (button to call
the machine up, one to call the machine down,one to stop the machine at a particular floor level)
and a red EMERGENCY pushbutton.
The control panel will also be used for the assembly, disassembly, maintenance and inspection of
the machine. In this case, an appropriate selector is rotated into PERSONS mode and this allows
the machine to be controlled solely by the operator onboard and only in pulse mode or by keeping
it pressed (further details regarding these operations will be given further on in this manual).
NOTE
For the detailed description of the controls installed on the control panel, please
refer to Chapter 7: "COMMAND AND CONTROL DEVICES" in this manual.
1 2
Fig. 3.16 Fig. 3.17
3-20
(Rev. 1.0)
3.4.11 Centrifugal safety brake unit

The safety brake (1) is a device, which intervenes and stops the loading unit, smoothly and steadily,
if while descending it exceeds 50% of the normal speed. Moreover, the safety brake is equipped
with a switch that intervenes by interrupting the power supply of the main contactor, after which it will
not be possible to put the machine back on until the cause which provoked the intervention, is
identified and resolved. The safety brake consists of a shaft which bears a pinion at its extreme
front end which is permanently engaged with the rack, whilst bearing a centrifugal device with a
swinging hinge at its extreme rear end. If the speed of descent of the loading unit exceeds the
threshold set on the safety brake, the hinge releases itself from its idle position, engages with the
brakes and starts its braking function on the machine. The braking torque transmitted to the pinion
is secured by a stack of a cap spring that are set in the rear part of the safety brake, and a screw
device that has the function of increasing the load, which is driven directly by the pinion, onto the
washers. Irrespective of the load found on the lifting unit, this system guarantees a constant and
gradual braking function.
Fig. 3.18
3-21
(Rev. 1.0)
The machine is equipped with a control panel (fig. 3.19) for the "drop-test" to be carried out. This
test makes it possible to verify perfect functionality of the safety brake system and is carried out
with every new installation as well as periodically. After each test, the intervention system must be
restored by following the instructions in the relevant paragraph.
DANGER
The operator is authorised to carry out the restore operations exclusively as
described in the relevant paragraph; any other intervention, disassembly,
adjustment, etc. is to be implemented solely by ELECTROELSA Technical
Support, which disclaims all responsibility if it has been tampered with. Since
the safety brake is a delicate component of particular importance, it must be
sent to ELECTROELSA Technical Support, every three years to be tested and
when its operation mode is restored. The safety brake will be returned with the
relevant verification stamp. ELECTROELSA disclaims all responsibility if the
user does not comply with this procedure.
Fig. 3.19
3-22
(Rev. 1.0)
3.4.12 Wall anchors unit

If the machine is installed with a height of more than 6 m, it must always have the vertical component
anchored to the structure of the building at regular intervals in order to guarantee complete reliability
in respect to safety regulations. The anchors must be set in place by using the proper assembly
platform or alternative means as long as these are suitable for this use, such as hydraulic platforms,
traditional scaffolding towers or by making use of any balconies the building may have etc. In any
case, the operator must be equipped with all the individual protection gear, as expected, such as
safety belts, safety shoes, hard hats, gloves etc. Moreover, this operation must be carried out by
taking all the necessary precautions based on experience and good practice of those who work
with heights. More information and precautions on how to operate will be given further on in this
manual. However, the user is obliged to verify the chosen structure's suitability in withstanding the
force exerted by the anchors and utilise mounting components such as toggle bolts, which are
suitable for the type of wall to which the machine is to be anchored.
The anchor system for triangular section mast consists of the following components:
— anchor frame (1);
— joint (2) between frame and mast;
— wall anchor extension bar (3);
— diagonal joint (4) between the extensions.
Should problems arise with the rigidity of the anchors, it is advisable to mount the diagonal joint (4)
between the extensions.
The components that make up the wall anchor are protected against superficial corrosion with
electrolytic galvanising and subsequently passivated.
For a detailed description of the wall anchors, technical specifications, force exerted by the anchors
onto the structures, implementation methods and information on all accessories supplied with the
machine, refer to the appropriate chapter.
Fig. 3.20
3-23
(Rev. 1.0)
The anchor system for rectangular section mast consists of the following components:
— wall anchor extension bar (1).
— wall anchor extension bar (2).
— diagonal joint (3) between the extensions.
Should problems arise with the rigidity of the anchors, it is advisable to mount the diagonal joint (3)
between the extensions.
The components that make up the wall anchor are protected against superficial corrosion with
electrolytic galvanising and subsequently passivated.
For a detailed description of the wall anchors, technical specifications, force exerted by the anchors
onto the structures, implementation methods and information on all accessories supplied with the
machine, refer to the appropriate chapter.
1 2
Fig. 3.21
3-24
(Rev. 1.0)
3.4.13 Platform for anchors mounting unit

The mast and the anchors installation is allowed from the upper part of the loading unit by an
apposite catwalk.
The platform used for mounting the wall anchors is an accessory that has been specifically designed
to carry out this operation with maximum operational practicality and safety. The platform is made
of metal rods and sections joined by electrowelding and its working platform (1) is made of embossed
aluminium sheet metal, for the structure to bear a light weight, whilst also having a nonslip surface.
The platform used for mounting the anchors is an integral part of the loading unit and can be opened
and closed whilst operating in absolute safety from inside it. The dimensions of the platform for
mounting the anchors are 1x0,45 m and constitute a comfortable and safe terrace, which stretches
out towards the wall allowing the anchor system to be easily installed.
The platform is conveniently equipped with parapets on all four sides, in order to prevent the operator
from falling off. All mobile parts of the platform, from the protection parapets to the small flap from
where the anchors are fixed into place, are controlled by microswitches that prevent the machine
from moving if they are left open or not closed properly. Appropriate hooks for the safety belts are
placed onboard the platform and together with other individual protection gear, are obligatory to be
used by the operator when mounting the wall anchors. The platform used for mounting the anchors
is protected against any superficial corrosion with electrolytic galvanising and subsequently
passivated (further details regarding the use and operational modalities will be given further on in
this manual).
Fig. 3.22
3-25
(Rev. 1.0)
3.5 TECHNICAL SPECIFICATIONS OF THE MACHINE
3.5.1 General data

Lifting speed (machine with motor 3 kW) .................................................................. 12 m/min - 50 Hz
Lifting speed (machine with motor 4 kW) .................................................................. 20 m/min - 50 Hz
Safety brake intervention speed ................................................................................ 30 m/min
Max. free-standing height allowed when in operation ............................................ 6 m
Max. free-standing height allowed when not in operation ..................................... 0 m
Max. wind speed allowed during installation ........................................................... 12,5 m/sec
Max. wind speed allowed when in operation ........................................................... 18 m/sec
Max. wind speed allowed when not in operation .................................................... 35 m/sec
Number of motors installed ......................................................................................... 2
3.5.2 Electrical characteristics

Lifting power consumption (machine with motor 3 kW) .......................................... 2x3 kW
Lifting power consumption(machine with motor 4 kW) ............................................ 2x4 kW
Supply voltage ............................................................................................................. 220/380 - 240/415 V
Power frequency .......................................................................................................... 50 - 60 Hz
Voltage of the controls ................................................................................................. 24 V
Frequency of the controls ........................................................................................... 50 - 60 Hz
3.5.3 Electrical specifications of the machine

Lifting power consumption (machine with motor 3 kW) .......................................... 6 kW
Lifting power consumption (machine with motor 4 kW) .......................................... 8 kW
Absorbed current (machine with motor 3 kW) ........................................................... 14 A
Absorbed current (machine with motor 4 kW) ........................................................... 20 A
Max. inrush current (machine with motor 3 kW) ....................................................... 94 A
Max. inrush current (machine with motor 4 kW) ....................................................... 138 A
Required power line (machine with motor 3 kW) ..................................................... 10 kW
Required power line (machine with motor 4 kW) ..................................................... 12 kW
Power cable section .................................................................................................... see chapter 6
3.5.4 Manufacturing characteristics of the electric motors

Type ............................................................................................................................... self-braking three-phase
Size ................................................................................................................................ 112
Construction design ..................................................................................................... B5
Protection against the elements ................................................................................. IP 54
Number of poles ........................................................................................................... 4
Service factor ............................................................................................................... S1
Isolation class ............................................................................................................... F
3-26
(Rev. 1.0)
3.5.5 Technical specifications of the electric motors

Rated output ................................................................................................................. 3/4 kW
Revolutions for minute ................................................................................................. 1500
Rated voltage ............................................................................................................... 220/380 - 240/415 V
Rated current (motor 3 kW) ......................................................................................... 6,5 A
Rated current (motor 4 kW) ......................................................................................... 9,2 A
Inrush current (motor 3 kW) ......................................................................................... 40 A
Inrush current (motor 4 kW) ......................................................................................... 55 A
Motor connection ......................................................................................................... STAR/TRIANGLE
Power factor ................................................................................................................. 0,84 pf
Frequency ..................................................................................................................... 50 - 60 Hz
Brake rated voltage ..................................................................................................... 220 V 1 PH
Frequency of the controls ........................................................................................... 50 - 60 Hz
Electrical isolation class .............................................................................................. F
Motor weight ................................................................................................................. 45 kg
3.5.6 Dimensions and capacities

Loading unit internal dimensions (EHM_EHPM2500/10) ............................................ 1,6x3 m
Loading unit internal dimensions (EHM_EHPM2500/15) ............................................ 1,3x2,2 m
Loading unit working surface (EHM_EHPM2500/10) .................................................. 4,8 m2
Loading unit working surface (EHM_EHPM2500/15) .................................................. 2,86 m2
Dimensions of access ramp (EHM_EHPM2500/10) ..................................................... 1,6 m
Dimensions of access ramp (EHM_EHPM2500/15) ..................................................... 1,3 m
Rated load (EHM_EHPM2500/10) ................................................................................. 1300 kg (see par. 3.5.8)
Rated load (EHM_EHPM2500/15) ................................................................................. 1500 kg (see par. 3.5.8)
Number of persons onboard (during assembly) ........................................................ 2
Max. lifting height with free-standing mast (refer to the relative paragraph) ........ 6 m
Max. height of first anchor (refer to the relative paragraph) ................................... 6 m
Max. lifting height with anchored mast (EHM_EHPM2500/10) .................................. 150 m
Max. lifting height with anchored mast (EHM_EHPM2500/15) .................................. 120/150 m
Max. distance between anchors (refer to the relative paragraph) .......................... 6 m
Max. height after the last anchor (refer to the relative paragraph) ........................ 3 m
Loading capacity of hoist used for mounting masts ................................................. 100 kg
3.5.7 Dimensions and weights

Collapsed height for transportation ............................................................................ 1,9 m
Minimum height from the ground to the loading unit's floor level ......................... 0,4 m
Height of the vertical masts ......................................................................................... 1,458 m
Weight of each vertical mast (triangular mast) ......................................................... 45 kg
Weight of each vertical mast (rectangular mast) ...................................................... 78 kg
Rack block .................................................................................................................... 8 mm
Base unit dimensions (EHM_EHPM2500/10) ................................................................ 3x3,2x2,08 m
Base unit dimensions (EHM_EHPM2500/15) ................................................................ 2,9x2,4x2,08 m
Weight of the complete base unit (EHM_EHPM2500/10) ........................................... 1140 kg
Weight of the complete base unit (EHM_EHPM2500/15) ........................................... 1100 kg
3-27
(Rev. 1.0)
3.5.8 Load/load capacity

Hereunder, are the machine's load characteristics pertaining to persons and material that may be
transported.
EHM2500/10 LOADING UNIT 1,6x3 m = 4,8 m2 ONLY MATERIAL 1300 kg

EHPM2500/10 LOADING UNIT 1,6x3 m = 4,8 m2
EHPM 2500/10 +1300 kg max.
+1200 kg max.
+1100 kg max.
+1000 kg max.
+900 kg max.
+800 kg max.
+700 kg max.
+600 kg max.
+500 kg max.
3-28
(Rev. 1.0)
EHM2500/15 LOADING UNIT 1,3x2,2 m = 2,86 m2 ONLY MATERIAL 1500 kg

EHPM2500/15 LOADING UNIT 1,3x2,2 m = 2,86 m2
EHPM 2500/15 +1500 kg max.
+1400 kg max.
+1300 kg max.
+1200 kg max.
+1100 kg max.
+1000 kg max.
+900 kg max.
+800 kg max.
+700 kg max.
3-29
(Rev. 1.0)
3.5.9 Safety equipment

Overtravel device used for mounting YES
Downward overtravel device YES
Upward overtravel device YES
Downward stopping device YES
Upward stopping device YES
Floor-level semi-automatic stopping device YES
Floor-level calling device YES
Overload control device OPTIONAL
Electromechanical anti-fall device (SAFETY BRAKE) YES
Electric interlock system for the access ramp YES
Mechanical interlock system for the access ramp YES
Electric interlock system for the platform used to mount the anchors YES
Electric interlock system for the base enclosure doors YES
Electric motors overload device YES
Power line protection device YES
Phase sequence indicator for congruence between commands/direction of movement YES
MATERIALS/PERSONS function selector device YES
Manual brake release for emergency descent YES
Automatic electric motor brake when power supply is interrupted YES
3.5.10 Recommended tightening torques

The table below lists the wrench sizes to be used and tightening torques recommended for the
various sizes of bolts that are to be tightened.
Thread size Wrench size Tightening torque Nm

M6 10 mm 10
M8 13 mm 24
M 10 17 mm 47
M 12 19 mm 81
M 14 22 mm 128
M 16 24 mm 198
M 20 30 mm 386
M 24 36 mm 668
The table is applicable to galvanised nuts and bolts with a resistance class of 8.8 and having dry
threads.
3-30
(Rev. 1.0)
3.6 INTENDED USE

The machine's specific use is:
— for traditional construction work, facade improvement and general restoration work;
— for work that requires considerable height;
— to be used together with traditional scaffolding;
— to be used together with a crane tower;
— for works carried out with climbing formwork technology.
The machine is designed to provide the user with the following advantages:
— transport material, persons and work equipment safely, efficiently and economically;
— optimise and rationalise the work process in a modern construction site;
— easy assembly and disassembly requiring only two people;
— safety during operation, assembly, disassembly and when the structure may be repositioned to
other parts of the construction site;
— conformity with all existing international regulations for this type of machine.
DANGER
Safe operation of the machine is guaranteed only for the functions and material
listed in this instruction manual.
ELECTROELSA disclaims all responsibility if the machine is not used in
accordance with the purposes indicated and in conformity with the instructions
stipulated in this manual.
3.7 NORMAL CONDITIONS OF STORAGE

Storage of the machine's various components does not require particular environmental conditions.
The only recommendation is to store the equipment in a place where water infiltration is avoided
as much as possible, as in the long run, this may affect the reliability of the machine's electrical
system. Do not cover the machine or its components with synthetic fabrics or plastic in order to
prevent condensation from forming. If the machine and its components are stowed when wet, always
ensure that the place where they are stowed is adequately ventilated.
3.8 STORAGE CONDITIONS WITH TEMPERATURES REACHING A MINIMUM OF -20 °C

If the machine is stored in a closed and heated place so as to protect it from the elements, no
particular precautions need to be taken, as long as the temperature is kept higher than -20 °C.
After having stored the machine outdoors, with temperatures close to -20 °C, it is necessary to
check for any structural damage caused by water infiltration and subsequent freezing.
3-31
(Rev. 1.0)
3.9 STORAGE CONDITIONS WITH TEMPERATURES LOWER THAN -20 °C

The following precautions must be taken when storage temperatures are lower than -20 °C:
— drain the oil from the gear motor;
ATTENTION
Always remember to put oil in the gear motor before putting the machine back
into operation.
— disassemble the brake rectifiers (guaranteed up to -25 °C), and mount them once again before
putting the machine back into operation, ensuring that they are connected correctly;
— when the machine is put back into operation, systematically replace the sealing rings of the
gear motor's output shaft, as low temperatures change their conformation and no longer
guarantee the sealing effect;
— when the machine is put back into operation, systematically replace all bearings, as their
protection seals tend to become brittle. Alternatively, when placing the order, you may point out
this particular storage condition so that ELECTROELSA can mount particular bearings which
are more suitable;
— in order to protect the electrical system from damage caused by low temperatures, disassemble
the electrical control panel and the motor cable sheaths and store them in a dry, heated place
or either way in a place where the temperature is not lower than -20 °C.
3.10 AMBIENT WORKING CONDITIONS

The machine is designed and constructed to be used in temperature conditions which are not
lower than -10 °C/-15 °C. If the machine is used at such temperatures, the only requirement is to
use lubricating oil for the epicyclic gear system as indicated in the table attached, regarding working
temperatures ranging from -15 °C to +25 °C.
Temperatures lower than -15 °C do not provide sufficient reliability from the fitting components of
the electric motors, generators, etc. and more importantly from the mechanical behaviour of the
machine's structural components, as they tend to weaken at low temperatures. Therefore, in either
case, do not start-up the machine if the temperature is close to or lower than -20 °C.
3-32
(Rev. 1.0)
4. ACCESSORIES
CHAPTER 4: ACCESSORIES
4-1
(Rev. 1.0)
4. ACCESSORIES
4.1 PREAMBLE
The wall anchors are the structural components that confer stability and prevent the machine from
tipping over during assembly and disassembly, but above all, they reduce and contain the
"slenderness" of the vertical mast, always within specific safety values.
ATTENTION
A machine which is installed with the vertical mast measuring more than 6 metres
from the base, must always be anchored to the facade of the structure in
question.
When a prismatic column is subject to high compressive stresses, or to a peak load (the vertical
mast is a classic example) lateral buckling can occur, thus creating very dangerous situations.
Such conditions occur when the compressed column is excessively "slender".
"Slenderness" refers to the ratio of the effective length of a mast to the least radius of
gyration of its cross-section.
As mentioned earlier on, the vertical mast usually reaches a considerable height for installation to
be carried out, and the ratio between its length and its cross-section results in having an unacceptable
"slenderness". This condition would cause lateral buckling, which would result in structural failure.
The anchors are the bond between the mast and the structure in question, and prevent such an
incident from happening by reducing the free standing length of the mast to reach safety values.
The reason behind this necessary preamble is to (moderately) highlight and stress the
importance of the wall anchors.
The next few pages refer to the recommendations and emphasis on operating with utmost attention
when handling its implementation, paying particular attention to the quality and type of walling, the
choice of mounting components (toggle bolts, chemical dowels, etc.), the actual physical labour
required, verification of the effective hold of the mounting components and the layout of the anchors
required, in accordance with any particular situations within the construction site.
ATTENTION
The wall anchors are one of the most important structural components of the
machine. They ensure that the vertical mast maintains its verticality and confers
its static stability. Integrity and efficiency of the wall anchors must be checked
frequently while using the machine. The practical work related to the anchors
must be left in the hands of personnel who have particular expertise, and
consequently, the efficiency and effectiveness of the hold of the mounting
components must be meticulously verified.
DANGER
An approximate and superficial assessment of the installation conditions is
the greatest and most common cause of accidents, often with a fatal outcome.
4-2
(Rev. 1.0)
4. ACCESSORIES
4.2 WALL ANCHORS
WALL ANCHORS FOR MAST WITH TRIANGULAR SECTION

The wall anchors (1) form the load-bearing structure connecting the vertical components of the
machine to either the wall of the building or traditional scaffolding etc. The wall anchors are coupled
to the mast’s components by means of perpendicular clamps which engage with the rod at the
back of the mast, (that which is not already engaged with the loading unit’s drive) while on the front
part is directly screwed to the connecting cross-bars of mast front upright.
The anchor system has the function of extending the reaction arm to the mast, which allows the
extensions to carry out their stabilising function as best as possible. This component is treated with
electrolytic galvanising and subsequently passivated in order to protect it from deteriorating over
time because of the ambient conditions.
The anchor extensions are the components that link the machine's mast to the structure in question.
They are coupled to the mast by means of appropriate and approved perpendicular joints and to
the structure by means of appropriate supporting feet. The anchor extensions are supplied in two
standard lengths measuring 1,5 m or 1,9 m. The extension bars are made of a rod with a diameter
of 48,3 mm and a thickness of 3,2 mm with a wall mounting plate. This is normally mounted to the
wall by means of toggle bolts which are suitable for the type of walling present in the building; it is
possible to use other types of mounting components, however, only after an assessment is carried
out and decided upon every time, as it depends on the particular requirements of the construction
site. These components are also protected against corrosion as they are treated with electrolytic
galvanising and subsequently passivated. The anchor extensions (2) are equipped with mounting
plates (3) which are flexible in order to adapt to any facade profile, a diagonal rod (4) which is
joined to the two extension bars with swivel joints (5) and has the function of making the system
more rigid, thus preventing the structure from loosening. Optional equipment which may be supplied
consists of extension bars which are longer than those mentioned above to allow installations on
any type of building or traditional scaffolding, or they may be used for greater distances between
the mast and the wall.
1 5
5 2
3 4
3
Fig. 4.1
4-3
(Rev. 1.0)
4. ACCESSORIES
WALL ANCHORS FOR MAST WITH RECTANGULAR SECTION

The wall anchors form the load-bearing structure connecting the vertical components of the machine
to either the wall of the building or traditional scaffolding etc. The wall anchors are coupled to the
mast's components by means of perpendicular clamps which engage with the rods at the back of
the mast, (those which are not already engaged with the loading unit's drive).
The anchor system has the function of extending the reaction arm to the mast, which allows the
extensions to carry out their stabilising function as best as possible. This component is treated with
electrolytic galvanising and subsequently passivated in order to protect it from deteriorating over
time because of the ambient conditions.
The anchor extensions are the components that link the machine's mast to the structure in question.
They are coupled to the mast by means of appropriate and approved perpendicular joints and to
the structure by means of appropriate supporting feet. The anchor extensions are supplied in two
standard lengths measuring 1,5 m or 1,9 m. The extension bars are made of a rod with a diameter
of 48,3 mm and a thickness of 3,2 mm with a wall mounting plate. This is normally mounted to the
wall by means of toggle bolts which are suitable for the type of walling present in the building; it is
possible to use other types of mounting components, however, only after an assessment is carried
out and decided upon every time, as it depends on the particular requirements of the construction
site. These components are also protected against corrosion as they are treated with electrolytic
galvanising and subsequently passivated. The anchor extensions (1) are equipped with mounting
plates (2) which are flexible in order to adapt to any facade profile, a diagonal rod (3) which is
joined to the two extension bars with swivel joints (4) and has the function of making the system
more rigid, thus preventing the structure from loosening. Optional equipment which may be supplied
consists of extension bars which are longer than those mentioned above to allow installations on
any type of building or traditional scaffolding, or they may be used for greater distances between
the mast and the wall.
2 1 4
2
Fig. 4.2
4-4
(Rev. 1.0)
4. ACCESSORIES
In any case, the maximum distance allowed between the base and the first anchor, and that allowed
between all other anchors and also that allowed for the mast after the last anchor, must never be
exceeded.
DANGER
IMPORTANT ! ! ! It is the operator's explicit obligation to attentively consult the
instructions given in this manual, regarding the implementation of the wall
anchors.
Moreover, the operator must be certain of the forces exerted by the anchor system onto the structure
in question and verify that this is suitable to withstand them; he must make the right choice when
deciding upon the mounting components in accordance with the facade's walling. If the machine is
anchored to traditional scaffolding, the layout must be considered appropriately. Any layout of anchors
which is not given in this manual may only be implemented if it has been brought to the attention of
and explicit authorisation is given by ELECTROELSA. The implementation of the anchors must be
carried out solely by means of the proper mounting platform, or by using methods of equal efficacy
and safety, such as hydraulic baskets, traditional scaffolding towers, balconies which the building
may have etc. However, individual protection gear must be utilised anyway, such as a safety belt,
hard hat, safety shoes and gloves. It is absolutely prohibited to lean over or operate from outside
the platform used for mounting the anchors or the loading platform; any operation must be carried
out from inside the structures mentioned earlier on, as shown in figure 4.3, or by utilising means
which have similar safety features. It is also absolutely prohibited to climb onto and all the more to
operate from the vertical mast or any other protruding part of the machine.
ELECTROELSA disclaims all responsibility in the instance of operating in conditions which are
not specifically authorised or all the more in conditions which are specifically prohibited.
Fig. 4.3
4-5
(Rev. 1.0)
4. ACCESSORIES
4.2.1 Distance between the anchors

The distance between the anchors is determined by several factors such as the conformation of
the building to which the machine is to be anchored. It is understood that the maximum distance
between two anchors cannot be greater than 6 metres. As shown in the diagrams further on, the
maximum distance possible between the ground and the first anchor and between the last anchor
and the topmost part of the mast is generally 6 metres anyway.
IMPORTANT ! ! !
To determine which distances should be applied between the anchors, in any case and always
refer to the tables shown in the paragraphs which refer to the conditions of assembling the machine
and those of the mast's anchor system, paying attention when choosing the values and maintaining
accordance with the options available for the base unit installation. Pay attention to and be certain
of which classification of wind the installation area falls under and when unsure, keep to the lowest
values.
DANGER
An approximate assessment of the installation conditions is the greatest and
most common cause of accidents.
4.2.2 The structure used for anchoring the machine

It may not be possible to maintain a 6 metres distance between the anchors (the max. distance
allowed), all along the entire mast, even though this is the most feasible anchor system. In fact, it
mainly depends on the building's conformation or other situations related to the construction site's
particular operational requirements etc. If the distance between the anchors needs to be reduced
(the only operation allowed), the user must ensure that the distance between the mast's anchors is
as uniform as possible.
DANGER
IMPORTANT ! ! ! It is only possible to reduce the maximum distance between
the anchors. It is absolutely prohibited to exceed the 6 metre distance between
two anchors.
4.2.3 Allowed height of the topmost part above the last anchor
The maximum height of the topmost part above the last anchor, cannot, in any way, exceed 6
metres, irrespective of the type of anchor system used. In any case and always refer to the layouts
and tables shown further on, bearing in mind to be certain of which classification of wind the
installation area falls under and when unsure, keep to the lowest values.
DANGER
4-6
(Rev. 1.0)
4. ACCESSORIES
4.2.4 Mounting conditions for a free standing mast

The layouts shown below (fig. 4.4) indicate the maximum height of a free standing mast, which may
be installed depending on the type of mounting components used on the underlying foundation
base.
In particular, the following types of installation can be pointed out:
— installation 1, the machine rests on the foundations, with no mechanical mounting components;
— installation 2, the machine is mechanically mounted to the foundations by means of toggle bolts
or lag bolts sunken directly into the foundations.
H
H
Installation 1 Installation 2
Fig. 4.4
National Regulation Installation 1 Installation 2

height H height H
DIN 15018 4.5 m 9.0 m
BS 4465 zone 1 4.5 m 9.0 m
BS 4465 zone 2 1.5 m 6.0 m
DANGER
It is strictly forbidden to use the machine with the free standing mast
measurements exceeding those specified in the table above.
4-7
(Rev. 1.0)
4. ACCESSORIES
4.2.5 Conditions for anchoring the mast

The layouts shown below (fig. 4.5) indicate the maximum distance there must be between the wall
anchors, for the machine's vertical mast to be set correctly.
In particular, the following types of anchor systems can be pointed out:
— anchor system 1, the first wall anchor is set at 6 metres from the base and the subsequent
anchors at a maximum interval of 6 metres. The topmost part of the mast after the last anchor
can not and must not exceed 3 metres;
— anchor system 2, the first wall anchor is set at 6 metres from the base and the subsequent
anchors at a maximum interval of 6 metres, with the last two anchors at a maximum interval of
3 metres. The topmost part of the mast after the last anchor can not and must not exceed 6
metres.
3m
6m
6m
3m
6m
3m
6m
6m
6m
6m
Anchorage 1 Anchorage 2
Fig. 4.5
DANGER
It is strictly forbidden to use the machine with distances between the anchors
exceeding those illustrated above. It is also forbidden to use the machine with
the topmost part of the mast after the last anchor, exceeding the measurement
illustrated above.
4-8
(Rev. 1.0)
4. ACCESSORIES
4.2.6 Forces onto the wall anchor system (machine with triangular section mast)
Every anchor extension bar (1) has an anchor point (2) which is fixed to the wall with two mounting
components, consisting of wall dowels. Every anchor point must be able to withstand a maximal
pull-out force due to the stress applied by P1, acting perpendicular to the wall, and the stress
applied by F, acting parallel to the wall.
The forces in question are mainly due to very windy conditions when not in operation, and when the
fully loaded platform is in motion or positioned close to the anchor system. Clearly, the building
structure onto which the anchor system is applied must be able to withstand the above mentioned
forces.
We recommend you use only toggle bolts that are suitable for the type of walling to be used to set
each anchor extension bar.
If the machine is anchored to traditional scaffolding or some other type of scaffolding, the joints as
well as the entire structure must be properly assessed.
If the anchor system is assembled according to the standard measurements (fig. 4.6), the values of
the forces exerted by the machine onto the wall, are shown in the following table:
FORCES EXERTED ON THE ANCHOR SYSTEM (STANDARD ANCHOR)

L (mm) B (mm) P1 (daN) F (daN)
from - to from - to
EHM_EHPM2500/15 1400 - 1800 840 - 1200 1507 586
L
430
2 1
P1
B
P1
2
4-9
(Rev. 1.0)
4. ACCESSORIES
If non-standard specifications must be used for assembly (i.e. if the length of the anchor extensions
and the distance between the wall anchors exceed the measurements indicated in the table on the
previous page), the stress applied by P1 and F must be calculated, bearing the following in mind:
that these are a function of force P, which the machine exerts onto the mast; the distance between
the two extension bars (B); and the distance from the centre of the mast to the wall (L).
The formulae shown below can be used to determine the values of these forces, where the results
are expressed in daN (1 daN = 1 kg).
ATTENTION
The formulae indicated to calculate the forces exerted on the wall anchors in
non-standard assemblies are not applicable to standard assemblies.
In the instance of standard assembly, the values shown in the table (on the
previous page), derive from structural calculations; in the instance of non-
standard assembly, the values derive from simplified formulae.
FORCE EXERTED BY THE MACHINE

PxL ONTO THE MAST
P1 = (daN) with L and B in mm.
B
P (daN)
F = P (daN) obtained in the following table EHM_EHPM2500/15 1507
L
430
P1
B
P1
Fig. 4.6
4-10
(Rev. 1.0)
4. ACCESSORIES
4.2.7 Forces onto the wall anchor system (machine with rectangular section mast)
Every anchor extension bar (1) has an anchor point (2) which is fixed to the wall with two mounting
components, consisting of wall dowels. Every anchor point must be able to withstand a maximal
pull-out force due to the stress applied by P1, acting perpendicular to the wall, and the stress
applied by F, acting parallel to the wall.
The forces in question are mainly due to very windy conditions when not in operation, and when the
fully loaded platform is in motion or positioned close to the anchor system. Clearly, the building
structure onto which the anchor system is applied must be able to withstand the above mentioned
forces.
We recommend you use only toggle bolts that are suitable for the type of walling to be used to set
each anchor extension bar.
If the machine is anchored to traditional scaffolding or some other type of scaffolding, the joints as
well as the entire structure must be properly assessed.
If the anchor system is assembled according to the standard measurements (fig. 4.8), the values of
the forces exerted by the machine onto the wall, are shown in the following table:
FORCES EXERTED ON THE ANCHOR SYSTEM (STANDARD ANCHOR)

L (mm) B (mm) P1 (daN) F (daN)
from - to from - to
EHM_EHPM2500/10 1800 - 2200 1020 - 1500 1664 647
EHM_EHPM2500/15 1400 - 1800 840 - 1200 1507 586
2 1
P1
B
P1
2
Fig. 4.8
4-11
(Rev. 1.0)
4. ACCESSORIES
If non-standard specifications must be used for assembly (i.e. if the length of the anchor extensions
and the distance between the wall anchors exceed the measurements indicated in the table on the
previous page), the stress applied by P1 and F must be calculated, bearing the following in mind:
that these are a function of force P, which the machine exerts onto the mast; the distance between
the two extension bars (B); and the distance from the centre of the mast to the wall (L).
The formulae shown below can be used to determine the values of these forces, where the results
are expressed in daN (1 daN = 1 kg).
ATTENTION
The formulae indicated to calculate the forces exerted on the wall anchors in
non-standard assemblies are not applicable to standard assemblies.
In the instance of standard assembly, the values shown in the table (on the
previous page), derive from structural calculations; in the instance of non-
standard assembly, the values derive from simplified formulae.
FORCE EXERTED BY THE MACHINE

ONTO THE MAST
PxL
P1 = (daN) with L and B in mm.
B P (daN)
EH-PM2500/10 1664
F = P (daN) obtained in the following table
EH-PM2500/15 1507
P1
B
P1
Fig. 4.9
4-12
(Rev. 1.0)
4. ACCESSORIES
If the machine is operated with a free standing mast exceeding 3 metres in height, the forces
exerted by the last anchor onto the structure must be appropriately increased.
ATTENTION
The dimensions listed further on are the same either for the machine with mast
having triangular section or the machine with mast having rectangular section.
The values obtained by following the description given in the previous pages, for a standard
assembly as well as for an assembly with measurements which are different from a standard
assembly, must be multiplied by value k, which is established in the diagram (fig. 4.10) below:
1,6
Value k
1,5
1,4
1,3
1,2
1,1
1
3 3,5 4 4,5 5 5,5 6
Height of free standing mast in m
Fig. 4.10
ATTENTION
Irrespective of the results obtained, all conditions of installation stipulated in
the previous chapters, must be complied with.
ATTENTION
Before carrying out the installation, or giving out indications regarding its
process, the operator must have perfect knowledge of all that is mentioned
above, and operate accordingly.
4-13
(Rev. 1.0)
4. ACCESSORIES
4.2.8 Type of anchor systems

The area of the building that is normally considered the most suitable for the anchor system to be
implemented is the string course slab, where the floor is generally made of reinforced concrete
and allows you to implement an anchor system which is solid and secure, with the use of toggle
bolts that are suitable for the machine.
Solely for illustration purposes, we can say that by implementing an anchor system on reinforced
concrete and using appropriate M12 steel dowels (2 for every extension bar), the pull-out forces
are remarkably superior to maximal responses of anchor systems.
However, there are other possible solutions for particular cases, such as:
— the kind of wall of the building, or structures with various conformations (windows, obelisk shaped
terraces), which are unable to withstand the above mentioned forces exerted onto the anchor
system;
— the work that is to be implemented onto the structure, such as facade improvement using
insulating panels, or glass panelling.
In exceptional cases, if the building has constructive constraints, in order to remedy the situation, it
is possible to implement the loop anchor system directly onto the windows or with the use of metal
poles inside the building itself, which link the anchor system; all this allows work with such constraints
to be carried out, which would otherwise be impossible.
In cases where particular anchor systems must be implemented, such as only one dowel can be
used for every anchor extension or if very long extension bars must be used, it is necessary to use
larger dowels and more than one rigidity beam in order to secure the anchor system and make it
as safe as possible and in keeping with the normal operating conditions.
To avail yourselves of an expert's opinion, please contact and provide the details to ELECTROELSA
Technical Support to determine whether an on-site visit is necessary in order to be given advice or
any authorisation.
However, ELECTROELSA disclaims all responsibility for causes due to the implementation of
particular anchor systems which are not defined nor authorised beforehand by the company itself
and also disclaims all responsibility for anchor systems which are not implemented up to standard
even if specifically allowed by the builder; this makes it an obligation to contact ELECTROELSA
Technical Support every time a particular installation is necessary.
IMPORTANT ! ! ! The operator has the explicit task of supervising and giving adequate instructions
on good practice by providing safety procedures for the implementation of such work, ensuring
that individual protection gear is used and that the work is carried out in authorised places,
supervising the quality of work, for example, ensuring that drills with adequate diameters are used,
the holes are of the right depth, that bolts and clamps are tightened in accordance with established
torque values etc.
DANGER
4-14
(Rev. 1.0)
4. ACCESSORIES
4.2.9 Working conditions with a free standing mast (not anchored)

The machine can only be put into operation with a free standing mast (not anchored). There are two
possible installation configurations for this particular working condition. With the standard base
unit simply resting on the ground. Please refer to paragraph "MOUNTING CONDITIONS FOR A
FREE STANDING MAST" to know the necessary instructions pertaining to the maximum free
standing heights that can be used. With an anchored base unit must be used. Please carefully
consult the paragraph called "FOUNDATION FOR POSITIONING THE MACHINE" for the necessary
instructions. Pay attention to and be certain of which classification of wind the installation area falls
under and when unsure, keep to the lowest values.
DANGER
4-15
(Rev. 1.0)
4. ACCESSORIES
4-16
(Rev. 1.0)
5. HANDLING AND TRANSPORTATION
CHAPTER 5: HANDLING AND

TRANSPORTATION
5-1
(Rev. 1.0)
5.1 INTRODUCTION AND PRELIMINARY OPERATIONS

The area to be used for preparation of the material, loading, unloading, temporary storage or
warehousing must have clear signs and closed off, in such a way so as to prevent access to outsiders
or anyhow not authorised.
ATTENTION
The operations of preparing, packaging, transporting, handling, loading and
unloading the machine, must be carried out by personnel who are experienced
and/or properly trained.
The operations of preparing, packaging, handling, loading and unloading the machine must be
carried out by personnel who is trained appropriately and effectively and directly monitored by the
site manager (SUPERVISOR) who has to ensure that the above mentioned operations are carried
out up to standard, in compliance with all the safety conditions whilst meticulously adhering to the
instructions found within this instruction manual.
DANGER
most common cause of accidents, often with a fatal outcome.
All the components constituting the machine must be meticulously checked and examined before
making them available for a new installation, in order to remove any parts which may be broken,
deformed, cracked, corroded or affected by other factors, and no longer ensure sufficient reliability.
Once the load is set in place, one must absolutely ensure its stability, and this must be done with a
sufficient quantity of belts, ropes etc. arranged in the most appropriate ways and of adequate
sturdiness in order to block the load in question.
ATTENTION
The members of staff, qualified and trained in carrying out the operations of
preparing, packaging, transporting, handling, loading and unloading the
machine, must be equipped with suitable equipment, according to the particular
risks they may be exposed to and individual protection gear such as, work
gloves, hard hat, safety footwear with non-slip soles and reinforced metal as
well as a toe-cap (200 J), safety belts with shoulder straps having hook
components, and a high visibility jacket.
5-2
(Rev. 1.0)
5.2 TRANSPORTATION
The packaging of the modular components constituting the machine is designed primarily to redu-
ce clutter, as much as possible. It consists of particular packaging because the various galvanised
metal components are tied together in various ways with galvanised mild steel wire but are not
placed inside particular containers. This particular type of packaging greatly facilitates the process
of unloading the material; it is obligatory to use a crane or a lift truck (forklift) to unload the material,
due to the weight as well as for reasons of safety of personnel; moreover, in this way, the material
is handled with care when in movement and damage is avoided.
The various small components are placed inside proper packaging, inside appropriate cardboard
boxes and these are grouped together with all the machine's accessories.
Both electric control panels are placed onboard the machine and therefore do not require particular
attention, apart from the necessary precautions when handling and transporting the machine.
Normally, the same type of components are packed together; the machine components are loaded
as follows:
— the first components to be loaded are all the packages of the masts, previously packed together
in groups of seven or nine units (depending on the measurement of the loading unit of the
transport vehicle). In order to increase and guarantee greater compactness and stability of the
load, the various packages are tied together with galvanised mild steel wire;
— the machine base unit, which consists of all the components constituting the actual machine, is
loaded immediately behind the mast components;
— once the machine base unit is positioned in place, the accessories put together are inserted
where possible (clamps, wall anchor extensions, floor fixing brackets for the anchor system,
set of wrenches furnished with the machine, braking pads, etc.) and when possible, packed
inside appropriate cardboard boxes, which can be moved by means of a lift truck in order to
facilitate and speed up the processes of loading and unloading in the construction site. This
method allows the load to be distributed as uniformly as possible onto the transport vehicle,
obtaining a centre of gravity position on the vehicle's centre line, and placed as close as possible
to the axle of the driving wheels.
5-3
(Rev. 1.0)
5.3 HANDLING
Transportation of the machine must be carried out in compliance with the Highway Code that is in
force in the locality where it must be carried out, even if the distance covered is short, from one
construction site to another.
With regards to transportation for the first installation, ELECTROELSA uses a tested positioning
system, to place the various components of the machine onto the various transport vehicles. This
allows the warehousing department to establish the exact overall dimensions and therefore, the
capacity that the transport vehicle is required to have for any type of arrangement of hoist which is
to be dispatched. This positioning system is valid for the classic type of transportation by truck as
well as for transportation by container. The handling procedure described below can be considered
as a general rule, applicable for every trip the machine will make during its operational life.
The general criteria to be followed, in order to avoid any damage when handling the machine when
transporting it from one construction site to another, mainly concerns the manoeuvres when loading
and unloading, which are critical stages during which considerable damage can be done.
Consequently, the members of staff who are responsible for these operations must:
- use lift trucks as shown in figure 5.1 or cranes as shown in figure 5.2, when handling the material.
The crane used can be the one forming part of the transportation vehicle itself or any other used
in the construction site. It is absolutely necessary for the lifting equipment to have adequate
strength to lift the load;
- always ensure that the material to be lifted, which may consist of a packed group of components
or a single component of the machine, does not accidentally hook onto other components,
dragging them high up;
Fig. 5.1 Fig. 5.2
5-4
(Rev. 1.0)
— if the package that is being lifted consists of the same type of components and these are
joined together, ensure that the binding tie, which usually consists of a tie made with galvanised
mild steel wire, is intact and adequately strong enough;
— not apply any means to the components of the machine, in any way, to facilitate the lifting
process, such as metal eye bolts, which could cause structural damage to various components
of the machine;
— use flexible belts, which are allowed, arranging them in a suitable layout for the component to
be strapped correctly when lifted, in accordance with the load capacity that the belt itself can
sustain;
— avoid, in every way, knocking the load against any other components of the machine or against
the ground;
— ensure that when the material is made to rest on the ground, it can maintain its stability.
When the machine is lifted, you must avoid this from jerking or swinging abruptly, and you must also
pay utmost attention when resting this on the ground, which must be done in such a way so as not
to damage the levelling bolts (if presents).
DANGER
It is absolutely forbidden to stay in the operating area of the lifter while the
machine's components are lifted and moved.
ATTENTION
During the loading/unloading stage, which will be described further on, or any
other stages of work that involve lifting material, for no reason whatsoever
should anyone pass or stay under the suspended load.
5-5
(Rev. 1.0)
5.4 LOADING AND UNLOADING

In order to optimise all subsequent stages of work, before proceeding to load or unload the machine,
carry out the operations described below:
— close off the area where operations of loading and unloading the machine are carried out, in a
clear and unequivocal manner, and enclose its perimeter in an effective manner, to prevent
possible access to outsiders or persons anyhow not authorised. Bear in mind that the subsequent
operations will be implemented at a substantial height from the ground and should any component
or equipment accidentally fall, it can result in immediate and serious danger;
— ensure that the floor on which the equipment constituting the machine is to be placed, is horizontal
and sufficiently stable, so not to cause dangerous situations of the equipment tipping over,
collapsing or subsiding;
— unload the machine from the transport vehicle using a crane or lift truck which has an appropriate
lifting system. If using a lift truck, the lifting attachments can be placed on the lower part of the
base unit. If using a crane, strap the machine from the base unit with belts which have an
adequate load capacity. In both cases the machine must be perfectly balanced;
— for no reason whatsoever should anyone pass or stay under suspended loads during this stage
and the other stages, which will be described further on, of un/loading. If using a crane, only the
operator will be authorised to handle the suspended load in order to facilitate its correct
positioning when it reaches a height of 0,2 m from the ground. If using a lift truck only the driver
of the same truck will be authorised to carry out the operations; all other persons will have to tay
at a distance, where they cannot be affected in case of the load accidentally tipping over and
they have to remain there until the operation is carried out completely. It is absolutely necessary
for individual protection gear to be worn during these operations (hard hats, gloves, safety
shoes with toe-caps, high visibility jackets, etc);
— unload the remaining material and accessories constituting the machine and distribute them in
an orderly and safe manner within the closed off area. Ensure that the material placed on the
ground cannot, in any way, accidentally move, constitute a danger to persons working nearby
or subsequently interfere when moving the machine;
— if part of the material has been placed in the free spaces inside the machine, or components
have been placed in rows lying on top of each other (to optimise space allocation), remove the
material from this layout and place it on the ground before carrying out any other handling
operation.
DANGER
Close off the area where operations of loading and unloading the machine are
carried out, in a clear and unequivocal manner and prevent possible access to
outsiders or persons anyhow not authorised to enter this area. Should any
components or equipment accidentally fall from a substantial height when
loading or unloading, this can result in immediate and serious danger.
5-6
(Rev. 1.0)
6. INSTALLATION
CHAPTER 6: INSTALLATION
6-1
(Rev. 1.0)
6. INSTALLATION
6.1 INTRODUCTION
The operations described in this chapter are of particular importance as they explain the installation
and disassembly procedures of the machine. Experience has shown that accidents (fortunately
rare) have never occurred during normal operation, but have always occurred during the installation
process, and even more during the disassembly process of the machine. During these operations
there are utensils and equipment, material and components of the machine which have not yet
been permanently fixed and they simply rest on the horizontal level of the working area and the
machine itself can seem to be stable even though it is not yet completely and definitely mounted
and anchored to the structure in question.
ATTENTION
Before starting to implement the operations mentioned below, the persons who
are designated to perform the work must have read and more importantly
UNDERSTOOD the instructions in this manual.
The operations of: loading/unloading, handling, transporting, assembling, using and disassembling
the machine must be carried out by personnel who is trained appropriately and effectively and
directly monitored by the site manager (SUPERVISOR) who has to ensure that the above mentioned
operations are carried out up to standard, in compliance with all the safety conditions and
meticulously adhering to the instructions found within this instruction manual.
DANGER
ATTENTION
During the installation process, the use of the machine must be absolutely
forbidden to all unauthorised personnel and must remain the exclusive
responsibility of the persons designated to carry out this process.
All the components constituting the machine must be meticulously checked and examined before
every new installation, in order to remove and unequivocally mark any parts which may be broken,
deformed, cracked, corroded or affected by other factors, and no longer ensure sufficient reliability.
The members of staff, qualified and trained in carrying out the operations of assembling, checking,
handling, using and disassembling the machine, must use suitable equipment, according to the
particular risks they may be exposed to and individual protection gear such as, work gloves, hard
hat, safety footwear with non-slip soles and reinforced metal as well as a toe-cap (200 J), safety
belts with shoulder straps having hook components, and high visibility jacket, etc.
6-2
(Rev. 1.0)
6. INSTALLATION
The following functions have to be constantly monitored during the assembly operations:
— the exact positioning of the structures and components constituting the machine, in accordance
with the heights and indications shown in the installation design, and particularly in conformity
with the horizontal and vertical measurements or distances provided in the design itself;
— proper implementation of the machine's anchor devices, in conformity with the executive layouts
and particular instructions provided by the manufacturer;
— functionality and efficiency of the mechanical, electromechanical and electrical safety devices,
specifically intended for assembly, use and disassembly of the machine.
ATTENTION
Always ensure that during the installation process the wind speed does not
exceed 12.5 m/sec equal to 45 km/h.
ATTENTION
Meticulously adhere to the configurations and layouts provided and permitted
in this instruction manual. Layouts and configurations which are different from
those provided are exclusively allowed if specific authorisation is given by
ELECTROELSA's technical office. ELECTROELSA disclaims all responsibility
for non-compliance or all the more for contributory negligence in respect to the
restrictions given.
6.2 INSTALLATION DATA SHEET

The data sheet (a facsimile of which is shown on the following page) contains the weight of the
machine and the heights relative to the installation of the machine in question.
The data sheet must be completed by the site manager.
The data sheet duly photocopied and signed must be handed over to the operator designated to
carry out the machine's assembly. This document is to be the reference document for the installation
process.
DANGER
Non-conformity with the indications given in the assembly data sheet can
damage the machine and endanger the operators responsible for its use.
ELECTROELSA disclaims all responsibility deriving from non-compliance with
that which is specified in the assembly data sheet.
6-3
(Rev. 1.0)
6. INSTALLATION
ELECTROELSA S.r.l. Via Toscana, 22 - 50036 Poggibonsi (SI) - Italia

Ph.+39-0577913401 - Fax +39-0577913462
MATERIAL HOIST EHM2500/10-15

SERIAL N°. _ _ _ _ MAX. HEIGHT _ _ _ _
MAX. LOAD _ _ _ _ MACHINE WEIGHT _ _ _ _
MAX. N° OF PERSONS ALLOWED ON THE HOIST DURING ASSEMBLY = 2
SITE MANAGER _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
max. 6 m
0,5 m
max. 6 m
EHM2500/10 = 3,2 m
EHM2500/15 = 2,3 m
max. 6 m
Machine placement Anchorage placement
6-4
(Rev. 1.0)
6. INSTALLATION
ELECTROELSA S.r.l. Via Toscana, 22 - 50036 Poggibonsi (SI) - Italia

Ph.+39-0577913401 - Fax +39-0577913462
TRANSPORT PLATFORM EHPM2500/10-15

SERIAL N°. _ _ _ _ MAX. HEIGHT _ _ _ _
MAX. LOAD _ _ _ _ MACHINE WEIGHT _ _ _ _
MAX. N° OF PERSONS ALLOWED ON THE HOIST DURING ASSEMBLY = 2
SITE MANAGER _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
max. 6 m
0,5 m
max. 6 m
EHPM2500/10 = 3,2 m
EHPM2500/15 = 2,3 m
max. 6 m
Machine placement Anchorage placement
6-5
(Rev. 1.0)
6. INSTALLATION
6.3 INSTALLATION PROCEDURE

This paragraph is intended to guide the operator during the machine installation indicating the
different execution phases order with relative detailed paragraphs described for each operation.
In order to do a correct installation, proceed as follows:
1) check and verify all of the machine’s components (paragraph 6.4);
2) prepare the machine's installation site (paragraph 6.5);
3) position the machine at the site (paragraphs 6.7.1 - 6.7.2 - 6.7.3);
4) prepare all the electric power connections of the machine (paragraph 6.7.4);
5) attach the assembly keyboard of the machine (if present) and rotate the selector (MATERIALS/
PERSONS) of the base control pane and of the onboard control panel to PERSONS position
to enable the machine functioning through the loading unit directly.
6) install the mast, anchorages and accessories (paragraphs 6.8 - 6.9 - 6.10 - 6.11);
7) install the braking pads (paragraph 6.12);
8) install the floor’s access doors (paragraphs 6.14 - 6.15);
9) Install the landing pads (for electromechanical machine only) on the mast by adjtusting their
position in order to allow the stop at the landing floor level and permit to open the ramp correctly
on the floor board (paragraph 6.13);
10) attach the calling board from the floors (where present) beginning from the base control panel.
In case the calling system from the floors is not present, insert the 10 pole connector on it’s
place at the base control panel.
ATTENTION
Remember allways to install the terminal connector at the last calling board at
the floors to close the electric circuit of the calling boards if not, the machine
shall never get to function properly.
11) verify all the security and safety systems present on the machine , on the ground enclosure (if
present) and on the access doors at the floors (if presents);
At this point , the machine is ready for the normal operations.
MACHINE WITH THE PLC SYSTEM

For machine with PLC follow the last procedure till point n° 6 and proceed as follows:
7) install the braking pad and the slow down (paragraph 6.12);
8) install the floor’s access doors (paragraphs 6.14 - 6.15);
9) by the use of the touch screen in PERSONS modality, precede to reset the existing floors present
in memory (instruction programming book) and procede with a new floor stop programming
beginning with ground floor ( floor 0) as per the programming manual book;
6-6
(Rev. 1.0)
6. INSTALLATION
10) procede with the floor calling board (when present) by the use of the supplied programmer;
ATTENTION
The programming operation of the calling board ha sto be done whlie the are
deattached completely from the electric circuit.
11) when the calling board ar programmed, procede simply with there installation at the
corrispondent floor. To eventually modify the programming, you got to reset them and reprogram
the same (programming manual)
12) attach the calling board from the floors (where present) beginning from the base control panel.
In case the calling system from the floors is not present, insert the 10 pole connector on it’s
place at the base control panel.
ATTENTION
Remember allways to install the terminal connector at the last calling board at
the floors to close the electric circuit of the calling boards if not, the machine
shall never get to function properly.
13) verify all the security and safety systems present on the machine , on the ground enclosure (if
present) and on the access doors at the floors (if presents);
At this point , the machine is ready for the normal operations.
6-7
(Rev. 1.0)
6. INSTALLATION
6.4 TEST AND VERIFICATION DATA SHEET OF THE MACHINE'S COMPONENTS

The test data sheet, attached to the machine's use and maintenance instruction manual, is the
original, and a double copy of it must be completed by the person who is adequately trained to
carry out the installation operations. It is obligatory to state the name and address of the installation
technician in this copy. A copy of the above mentioned data sheet, with all sections completed
correctly, must be handed over to the site manager where the machine is to be installed and to the
owner of the machine.
The data sheet in question must be duly completed and signed before an installation process is
carried out or, alternatively, every time the machine is returned after being installed in a construction
site and therefore, kept as proof after having checked the functionality of the machine.
NOTE
Verifying and testing all the material listed in the data sheet will allow the machine
to be installed correctly.
The test and verification data sheet of the machine's components includes:
Section 1 - Verification of damage due to transportation:
LOADING UNIT AND ACCESS RAMPS
notes ............................................................................................................................................................
VERTICAL COMPONENTS
notes ............................................................................................................................................................
BASE ENCLOSURE AND ACCESS DOORS
notes ............................................................................................................................................................
BASE UNIT
notes ............................................................................................................................................................
LIFTING UNIT
notes ............................................................................................................................................................
ELECTRICAL CONTROL PANEL (BASE AND ONBOARD THE MACHINE)
notes ............................................................................................................................................................
DRIVING FRAMES OF THE ELECTRIC CABLE
notes ............................................................................................................................................................
6-8
(Rev. 1.0)
6. INSTALLATION
WALL ANCHORS
notes ............................................................................................................................................................
FLOOR-LEVEL SAFETY DEVICES (DOORS)
notes ............................................................................................................................................................
FLOOR-LEVEL CALLING DEVICES (IF PRESENT)
notes ............................................................................................................................................................
CONTROL AND POWER ELECTRIC CABLES
notes ............................................................................................................................................................
Section 2 - Missing components from the machine
DRIVING FRAMES OF THE ELECTRIC CABLE
notes ............................................................................................................................................................
VERTICAL COMPONENTS
notes ............................................................................................................................................................
WALL ANCHORS
notes ............................................................................................................................................................
FLOOR-LEVEL SAFETY DEVICES (DOORS)
notes ............................................................................................................................................................
FLOOR-LEVEL CALLING DEVICES (IF PRESENT)
notes ............................................................................................................................................................
BRAKING DEVICES AND PADS
notes ............................................................................................................................................................
notes ............................................................................................................................................................
6-9
(Rev. 1.0)
6. INSTALLATION
Section 3 - Electrical service equipment control
MICRO SWITCH USED TO GO UP
notes ............................................................................................................................................................
MICRO SWITCH USED TO GO DOWN
notes ............................................................................................................................................................
MAGNETIC SENSOR TO STOP AT A FLOOR-LEVEL
notes ............................................................................................................................................................
MICRO SWITCH FOR THE ACCESS RAMPS TO THE LOADING UNIT AND THE BASE ENCLOSURE DOOR
notes ...........................................................................................................................................................
MICRO SWITCH TO CONTROL ACCESS TO THE FLOOR-LEVELS
notes ...........................................................................................................................................................
MICRO SWITCH OF THE SMALL PLATFORM USED TO MOUNT THE ANCHORS
notes ...........................................................................................................................................................
Section 4 - Safety equipment control
OVERTRAVEL MICRO SWITCH FOR MOUNTING
notes ............................................................................................................................................................
UPWARD AND DOWNWARD OVERTRAVEL MICRO SWITCH
notes ............................................................................................................................................................
SAFETY BRAKE DEVICE MICRO SWITCH
notes ...........................................................................................................................................................
MECHANICAL INTERLOCKS FOR THE RAMPS OF THE LOADING UNIT AND BASE ENCLOSURE DOOR
notes ...........................................................................................................................................................
MECHANICAL INTERLOCKS FOR THE ACCESS DOORS TO THE FLOOR-LEVELS
notes ...........................................................................................................................................................
6-10
(Rev. 1.0)
6. INSTALLATION
EMERGENCY PUSHBUTTON
notes ............................................................................................................................................................
EMERGENCY SAFETY BRAKE DEVICE
notes ............................................................................................................................................................
WEAR AND TEAR/USAGE OF THE ELECTRIC MOTOR BRAKE
notes ............................................................................................................................................................
WEAR AND TEAR/USAGE OF THE MOTOR PINION
notes ............................................................................................................................................................
WEAR AND TEAR/USAGE OF THE SAFETY BRAKE PINION
notes ............................................................................................................................................................
WEAR AND TEAR/USAGE OF THE RACK TEETH ON THE VERTICAL MAST
notes ............................................................................................................................................................
WEAR AND TEAR/USAGE OF THE SLIDING WHEELS
notes ............................................................................................................................................................
Section 5 - Testing the functionality of the brake release devices
TESTING ANY LOOSENING OF THE LIFTING DEVICE
notes ............................................................................................................................................................
TESTING THE STATE OF THE COMPONENTS OF THE LIFTING DEVICE
notes ............................................................................................................................................................
FURTHER OR PARTICULAR NOTES ..............................................................................................................
...................................................................................................................................................................
...................................................................................................................................................................
MACHINE MODEL ......................... SERIAL N° ........................... YEAR OF MANUFACTURE ........................
TEST & VERIFICATION DATE ................SIGNATURE OF THE TECHNICAL EXPERT ............................
6-11
(Rev. 1.0)
6. INSTALLATION
6.5 FOUNDATION FOR POSITIONING THE MACHINE

For the machine to be positioned correctly, it is of vital importance to carefully evaluate the
consistency of the ground it is to rest on, ensuring that the pressure in the specific points of contact
with the base unit is adequate. If the supporting feet alone do not provide adequate security, either
an appropriate boarding structure must be put in place (crossing a number of axes) or structures
which are suitable for spreading the superficial pressure, resulting in acceptable values, are to be
created. This operation is of fundamental importance because if the supports had to give way, this
would cause the mast to lose its verticality and the anchors would be pulled downwards. Such a
situation would be of absolute and imminent danger for the machine's stability. The operator has
the responsibility of verifying this particular detail and act accordingly to that which is stated in this
manual. As an example we can assume that the fully loaded machine, with a 50 metres anchored
mast, generates a pressure on the ground of approximately 2.5 MPa on every support. In accordance
with standard practice in civil engineering, the following are considered to be acceptable pressures:
for solid ground = 0.4 - 1.0 Mpa;

for non-solid ground (e.g. sand) = 0.2 MPa.
Refer to the machine's table of weights to check the actual ground pressure for every installation
and adopt the relative foundation criteria.
When assembly is carried out with a free standing mast and the base unit is anchored to the
ground, it is fundamental to create an adequate concrete slab or use a metal plate; in both cases,
the minimum measurements must be 2,0x2,2 m.
The concrete slab must be made in accordance with the following instructions:
— the concrete must be perfectly vibrated;
— the finished surface must be perfectly level and smooth;
— the foundations can be made in either one of the following ways, depending on the desired
level of the finished surface of the concrete slab in respect to the ground.
6.5.1 Concrete slab resting on the ground

The concrete slab made to rest on the ground has the following advantages and disadvantages:
advantage: it is not required to be drained;
disadvantage: high threshold.
6.5.2 Concrete slab level with the ground

The concrete slab level with the ground has the following advantages and disadvantages:
advantage: it is not required to be drained;
disadvantage: the loading unit's has a high threshold.
The concrete slab level with the ground is the most common type of foundation. Normally, a ramp is
made in wood or steel, in order to reach the threshold level of the platform.
6-12
(Rev. 1.0)
6. INSTALLATION
6.5.3 Concrete slab below ground level

The concrete slab below ground level has the following advantages and disadvantages:
advantage: no height threshold between the ground level and the loading unit's;
disadvantage: corrosion; if water remains in the foundations and it is not perfectly drained.
This alternative requires the ground to be drained carefully.

It is very important that the foundation remains insulated from the surrounding ground, otherwise
you must prevent the surrounding ground from freezing.
6.5.4 Boarding structure support for surfaces which are not so solid
If the machine must be installed on a surface which is not so solid and therefore cannot guarantee
to resist the actual pressure exerted by each supporting foot, it is recommended to create a boarding
structure as reinforcement in order for the force to be distributed correctly.
In order to distribute the pressure on the ground in an optimal way, we can say that the linear measurements
of the machine's support must be amplified by following a total angle of about 90°. This is created by
inserting a number of planks under the support itself and these must have a width which increases
slightly as you go along, until reaching the condition shown in figure 6.1. The height of the boarding
structure which is to be created is therefore directly proportional to the increase in the base unit
support, which must be attained and can be calculated by using the following formula:
A-a
H=
2
F= pressure exerted on every supporting foot (MPa) - (1 MPa = 10 bar = 10 daN/cm²);

A= total width of the supporting board on the ground (cm);
a= width of the machine's supporting foot (cm);
H= height of the boarding structure which is to be made (cm).
a
H
90°
Fig. 6.1
6-13
(Rev. 1.0)
6. INSTALLATION
6.6 MOUNTING INSTRUCTIONS

The machine must always be used in accordance with standards of operation and safety regulations
in force in the country where it is to be used. The following rules are therefore only indicative and
must be implemented accordingly to each specific case.
For the assembly and use of the machine, carry out all the operations described below, in succession.
ATTENTION
All the assembly and disassembly operations of the machine must be carried
out solely by personnel who is authorised and trained beforehand on its specific
operation and use.
6.7 MOUNTING THE PRE-ASSEMBLED MACHINE

To mount the pre-assembled machine, proceed as described below:
— close off the area where the un/loading and assembly operations of the machine are to be
carried out, in a clear and unequivocal manner, and enclose its perimeter in an effective manner,
to prevent possible access to outsiders or persons anyhow not authorised. Bear in mind that
the subsequent operations will be implemented at a substantial height from the ground and
should any component or equipment accidentally fall, it can result in immediate and serious
danger;
— ensure that the floor on which the machine is to be placed, is horizontal and sufficiently stable,
in accordance with what is stipulated in the chapter within this use and maintenance instruction
manual, pertaining to the description of the foundation to position the machine;
— unload the machine from the transport vehicle using a crane or lift truck which has an appropriate
lifting system. If using a lift truck, the machine can be placed on the lower part of the base unit.
If using a crane, strap the machine from the base unit with belts which have an adequate load
capacity. In both cases the machine must be perfectly balanced;
— for no reason whatsoever should anyone pass or stay under suspended loads during this stage
and the other un/loading stages, which will be described further on. If using a crane, only the
operator will be authorised to handle the suspended load in order to facilitate its correct
positioning when it reaches a height of 20 cm from the ground. If using a lift truck, only the driver
of the same truck will be authorised to carry out the operations; all other persons will have to
stay at a distance, where they cannot be affected if the load accidentally tips over and they
have to remain there until the operation is carried out completely. It is absolutely necessary for
individual protection gear to be worn during these operations (hard hats, gloves, safety shoes
with toe-caps etc);
6-14
(Rev. 1.0)
6. INSTALLATION
— proceed to unload the remaining material and accessories constituting the machine and
distribute them in an orderly and safe manner close to the machine itself. Ensure that the material
placed on the ground cannot, in any way, accidentally move, constitute a danger to persons
working nearby and for no reason whatsoever, subsequently interfere with the machine's path;
— if part of the material has been placed inside the machine's loading unit (to optimise space
allocation), remove the material from the unit and place it on the ground before carrying out any
other operation pertaining to the installation;
— ensure that no damage has been caused to the equipment during transportation or during the
loading/unloading operations.
DANGER
Close off the area where the loading/unloading and assembly operations of
the machine are carried out, in a clear and unequivocal manner and prevent
access to outsiders or persons anyhow not authorised to enter this area.
Should any components or equipment accidentally fall from a substantial height
during the assembly process, can result in immediate and serious danger.
6.7.1 Positioning the machine on the ground

To position the machine on the ground, proceed as described below:
— check the condition of the flooring it is to rest on this must be as uniform and level as possible
and clear of any obstacle. The machine must be installed in such a way for the base unit to be
perfectly level, reducing the overall inclination to an angle smaller than 1°. Check its consistency
and suitability for the machine's load and adopt all measures indicated in the chapter called
"FOUNDATION FOR POSITIONING THE MACHINE" in this use and maintenance manual;
— visually inspect the machine's path which is to be used and ensure that it is free from power
lines, telephone lines, or cables of street lights etc., or any protruding parts or parts with rough
edges jutting out of the building or structure in question; moreover, ensure that there are no
structures which may be eventually modified and interfere with the machine's path;
— place the machine in the exact place where it should be installed, carefully verifying the distance
between the loading unit and the part which protrudes the most from the building or structure in
question; the loading unit must pass through this distance safely, in its every possible condition;
6-15
(Rev. 1.0)
6. INSTALLATION
— this distance, as shown in figure 6.2, must not be less than 0,5 m, in order to ensure the loading
unit passes through with no difficulty and no risk of collision;
— when positioning the machine, you must measure the distance from both extreme ends of the
loading unit in respect to the structure in question, in order to be sure that there is parallelism
between the machine and the facade. The difference between the measurements taken from
the loading unit's extreme ends must not, in any case, exceed 10 mm;
— install a mast above the one on the base, after having verified that both support surfaces are
perfectly clean and free from any residue; carefully tighten the fastening bolts (refer to the table
that indicates the correct tightening torques in respect to the particular bolt). Ensure that the
two extreme ends of the masts which come into contact, fit perfectly with no ridges between the
main vertical supports or between the racks, as shown in figure 6.3 (no residual air must remain
in between the surfaces when they come into contact). If the connection between two masts
does not seem to be perfect or does not comply with the indications provided earlier on, contact
ELECTROELSA Technical Support immediately;
NO YES
A = B = 0,5 m
0,5 m
A
NO YES
2500/10 = 3,2 m
2500/15 = 2,3 m
Fig. 6.2 Fig. 6.3
6-16
(Rev. 1.0)
6. INSTALLATION
— with the use of a spirit level (1), and by using two sides of the rack as a reference plane, check
the mast's verticality. Carry out this procedure on the mast as soon as it is installed, bearing in
mind that the higher this verification is carried out, the more the levelling will be correct, since
the difference generated by the angle of inclination in respect to the ground will be amplified.
— to correct any unbalances due to improper positioning during the installation, please adjust the
support feet (2) in order to grant the upright position. For machines reaching a working height
higher than 40 mt, an additional support foot (3) must be installed. The machine must be levelled
on the main four feet. The additional foot (3) must be put in contact with ground manually, in
order to compensate eventual elastic inflections of structure. In any case the additional foot
must not be used to modify the machine level.
DANGER
The additional support foot (3) is used only to avoid excessive deformation of
basement due to machine load. This foot must be adjusted in such a way so as
to touch the ground without exerting any force against it, because otherwise
the stability of the machine can be compromised.
ATTENTION
The levelling of the mast is a very important process. The mast must be
positioned in conditions of absolute verticality, inclinations that exceed 1 degree
are not permitted.
2 3 2 2 3 2
Fig. 6.4
6-17
(Rev. 1.0)
6. INSTALLATION
6.7.2 Use of the mounting platform

The anchors have to be set in place solely with the use of the proper mounting platform, or adopting
methods that are equally efficient and safe, such as hydraulic baskets, traditional scaffolding towers,
balconies which the building may have etc. Individual protection gear must be used anyway, such
as a safety belt, hard hat, safety shoes and gloves. It is absolutely prohibited to lean over or opera-
te from outside the platform used for mounting the anchors or the loading unit; any operation must
be carried out from inside the structures mentioned earlier on or by utilising means which have
similar safety features. It is also absolutely prohibited to climb onto and all the more to operate from
the vertical mast or any other protruding part of the machine.
DANGER
The anchors have to be set in place solely with the use of the proper mounting
platform, or adopting methods that are equally efficient and safe.
DANGER
ELECTROELSA disclaims all responsibility in the instance of operating in
conditions which are not specifically authorised or all the more in conditions
which are specifically prohibited.
ATTENTION
The machine does not have an anti-collision system. The machine's path must
constantly be monitored by the operator, during the assembly process as well
as when the machine is in use.
DANGER
6.7.3 Preparing the machine's functionality before connecting the power supply
Before connecting the power supply, in order to prepare the machine for this, proceed as follows:
— ensure that the braking cams used to stop when going down and for the lower overtravel, are
present and positioned correctly;
— ensure that the hatch of the base and onboard electrical control panel are closed properly;
— ensure that the main power switch of the base and onboard control panel are in the "0" position;
— set the selector MATERIALS/PERSONS found on the hatch of the machine's onboard control
panel, in the PERSONS position;
6-18
(Rev. 1.0)
6. INSTALLATION
— ensure that appropriate closure caps are fitted on all the other multi-pin connectors which are
not in use;
— verify the integrity of the electric power and control cable found inside the electric cable container
which is placed on the machine's base unit.
6.7.4 Connecting the power supply

Once the machine is set in place, proceed to connect it to the power supply as described below:
— the machine is supplied with an appropriate 32 A five-pin plug, found on the side of the base
control panel, to be connected to the electric power supply. The plug is a phase inversion type
of plug with IP55 protection;
— the operator is responsible for connecting the power supply and he must use a type of electric
cable which is suitable for the relative installation. In any case, when preparing the power line,
you must be particularly careful in choosing a path for the electric cable, making sure that this
cannot be immersed in water, trampled on by persons or any type of vehicles even if they have
rubber wheels, operating in the construction site. If the power line is to be elevated, this must be
marked with proper signs and placed high enough to ensure absolute safety for all that passes
below. Proper signs have to be set in place even if the power line is buried underground, in
order to prevent risks caused by excavation or earth moving machinery;
— connect the device to the power line, which is equipped with an earth connection, a
magnetothermic switch with appropriate power to protect the power line and a differential circuit
breaker switch, with an electric cable having a cross-section as indicated in the table below.
CROSS-SECTION OF THE ELECTRIC CABLE CONDUCTORS (220 V 3-phase power supply)
up to 25 m 25÷50 m 50÷75 m 75÷100 m 100÷125 m 125÷150 m
EHM2500/10 4 mm2 6 mm2 6 mm2 10 mm2
EHPM2500/10 4 mm2 6 mm2 6 mm2 10 mm2
CROSS-SECTION OF THE ELECTRIC CABLE CONDUCTORS (380 V 3-phase power supply)
up to 25 m 25÷50 m 50÷75 m 75÷100 m 100÷125 m 125÷150 m
EHM2500/15 4 mm2 6 mm2 6 mm2 10 mm2
EHPM2500/15 4 mm2 6 mm2 6 mm2 10 mm2
— check that the supply voltage corresponds to that of the electric motors and to the data shown
on the machine's identification plate. The electrical system is equipped with a safety device
that does not allow the machine to be started if the electrical connection is not correct, (incorrect
phase sequence, failure of one or more phases etc.) and signals this by means of a blue
warning light (if present) placed on the hatch of the electrical control panel;
6-19
(Rev. 1.0)
6. INSTALLATION
— if the warning light goes on, operate the switch of the input plug found on the electrical base
control panel, as indicated on the relevant plate;
— implement the machine's earth and lightening protection system with the use of the special bolt
appropriately marked on the base unit. Ensure that the earth connection is implemented with a
conductor having a cross-section which is not less than that of the relative power line conductor,
with a minimum of 6 mm2 if it is of copper, 20 mm2 if it is of galvanised iron, 200 mm2 if the
machine's iron structures are used.
6.7.5 The first handling process of the machine

Once the electrical connection of the machine is implemented, it is good practice to move on to
handling the loading unit to verify its functionality.
Proceed as described below for the handling process of the machine:
— the electrical control panel installed onboard is accessible when the cabin is grounded, and it
is locked with a key which is to be kept exclusively by the system maintenance technician. A
copy of the wiring diagram must be kept near the electrical control panel, and this must include
the safety circuits (this diagram is also found in the relative chapter of this manual). Upon each
installation of the machine, there must be a free space left in front of the electrical base control
panel, of at least 0.6 m to facilitate opening the hatch to carry out any inspections needed;
— place the electric cable in such a way so as to ensure it goes up and down smoothly;
— before supplying electrical power, check the position and correct functionality of the safety
main switches found inside the electrical control panel;
— check and if need be, set the safety lock switches to the "0" position;
— check and if need be, turn the relevant switch to the PERSONS position;
— check that the EMERGENCY pushbutton of the control panel is pressed;
— insert the power plug in the proper socket on the base control panel, blocking it with the external
ring found on the socket;
— position both safety lock switches in the "1" position;
DANGER
The stages described below must be carried out with the operator on the ground
and the cabin completely unloaded and free from any kind of material.
— rotate the EMERGENCY pushbutton, found on the hatch of the assembly keyboard, in the same
direction as the arrows;
— check the state of the blue warning light signal on the electrical control panel onboard the
machine and verify if:
1 - the warning light gives a brief impulse when lit and then goes off. The electrical connection
has been carried out correctly;
2 - the warning light remains continuously lit. The electrical connection has not been carried
out correctly, the power supply phase sequence is incorrect or a failure has resulted in one or
more phases;
6-20
(Rev. 1.0)
6. INSTALLATION
— with a tester, check that there is each power supply phase present, if they are all present
implement their inversion as follows. Put the main power switch, found below the door of the
base control panel, in the "0" position, remove the power plug from the internal part of the plug,
that is stuck to the side of the base control panel. You will see that two of the five pins are
mounted on a device that can rotate 180° with the use of a normal slotted screwdriver; implement
the rotation and insert the power plug once again, putting back the main power switch in the "1"
position (an instructions label placed near the plug of the base control panel provides further
information on this operation). At this point the blue warning light will signal in the same way as
explained in first point.
The machine will be ready for the handling process.
DANGER
Before proceeding with the handling process of the machine, verify and ensure
that all the stop position and safety devices function properly.
— press and release the EMERGENCY pushbuttons found on the control panels and of on the
keyboards, open and close the access doors of the loading unit and of the base enclosure,
open and close the folding platform used to mount the anchors; with each one of these operations
you must hear the main contactor go on and off inside the electrical control panel onboard the
loading unit;
— try and press the UP pushbutton on the control keyboard, whilst implementing each one of the
following one at a time, pressing the emergency pushbutton, keeping an access door of the
loading unit open, keeping the anchor assembly platform open;
DANGER
In each one of these conditions, the machine must not move in any way,
otherwise, shutdown it and immediately contact ELECTROELSA Technical Support.
— restore all the machine's operating conditions and press the UP pushbutton on the control
keyboard for a short while, the cabin will move in this direction stopping when the pushbutton is
released. In this condition, the machine must function in pulse mode and also when keeping it
pressed;
— implement the same operation but press the DOWN pushbutton; ensure that the machine stops
correctly on the downward end-of-travel pad;
— implement this operation two or three times, checking the constant behaviour of the machine.
At this point, if the checks have been positive, start the assembly stage.
DANGER
The operations described below are intrinsically more dangerous, usually
having substantial heights in respect to the ground; extreme caution is
recommended in carrying out each operation and unconditional conformity
with all the rules and warnings stipulated below.
6-21
(Rev. 1.0)
6. INSTALLATION
In order to carry out the installation process of the machine, it is obligatory to wear all the individual
protection gear, as expected; all procedures must be strictly complied with and also in the same
chronological order as given in this manual; and solely persons who have been properly trained
and specifically authorised must carry out operations. The safety of the persons who carry out
operations may be seriously put at risk by the total or partial non-compliance with the instructions
given until now in respect to the correct preparation of the machine and the site where it is installed.
DANGER
Adhere to all the indications, in a meticulous manner, pertaining to the weights
and measurements of the loads stipulated in the paragraph titled "DIMENSIONS
AND CAPACITIES" and unconditionally comply with all the rules and warnings
stipulated below.
During the assembly stage only two operators are allowed on the machine and a maximum load of
500 kg. It is understood that this load is the maximum and consists of the material as well as the
persons designated to carry out the assembly process. In the absence of the hoist used for mounting
the masts, two persons are recommended to be present in order to handle the masts themselves
in an easier manner, however, in any case it is absolutely forbidden for more than two persons to
be onboard, irrespective of the operating conditions. The material loaded onto the machine must
be absolutely contained within its perimeter, ensuring that no component protrudes beyond this.
During the handling process of the machine, persons and material must be within its perimeter, for
no reason whatsoever, should things or persons be dangling or located outside the loading unit,
loading ramps etc. The operator who manoeuvres the assembly keyboard, prior to handling the
machine, must ensure that the other person, if present, is located inside the cabin, in safe conditions,
and must pass keep this person informed, at all times, about the manoeuvre he intends implementing.
Once the desired position is reached, in order to carry out the particular operation, the EMERGENCY
pushbutton must be pressed, and must remain like this till the subsequent, optional movement. The
above mentioned procedure must be followed for every move.
DANGER
DANGER
Independently from the nr. of mast sections you carry with you during the
erection, you must follow specific assembling instructions concerning
anchorages. The consecutive assembling of mast sections, without having fixed
the anchorage as indicated in the manual (pls. read Chapter n.4 regarding
installation of anchorages) it’s absolutely forbidden.
6-22
(Rev. 1.0)
6. INSTALLATION
6.8 MOUNTING THE MAST AND THE FIRST WALL ANCHOR

The instructions provided below pertain to the installation of the first wall anchor and the assembly
of the mast, assuming that the first component of the vertical mast has already been installed on
that of the base unit, for the first levelling procedure of the machine.
Bear in mind that in order to prevent it from tipping over, the first wall anchor must be implemented
at a maximum height of 6 m from the ground. Therefore, the components of the anchor system must
be installed at the most, on the end part of the fourth mast. You are allowed to install the anchor
system on the initial part of the fifth mast only if the building has a particular conformation or if there
is reason to reach an area on the wall in order to secure the hold even more.
DANGER
In order to install a particular anchor system or in any case one that is not
considered in this instruction manual, it is always necessary to contact
ELECTROELSA Technical Support.
To mount the components constituting the mast, proceed as described below:

— mast sections in a maximum quantity of four pieces,with relevant bolts, washers, fastening nuts
and all component needed to install the anchor have to be loaded on the loading unit. When
positioning the masts onto the loading unit, be careful to place them upright with the part for the
tapered couplings on the lower part, in an orderly manner and close to the lifting unit;
— load all the accessories needed for mounting the first anchor, into the machine;
— drive the cabin up to the limit of the mounted mast (two safety hooks are provided to prevent it
from dropping down, in case of an incorrect manoeuvre being implemented);
— install the assembly crane for mast (if provided) onto the appropriate supports and position
every component onto the part of the mast already mounted; block the flanges (1) with the nuts
and bolts (2) supplied, ensuring to release the crane for mast before handling the machine;
2
2 2
1
1 1
2
2
Fig. 6.5
6-23
(Rev. 1.0)
6. INSTALLATION
— if the crane is not available, two persons can lift the mast by positioning themselves one on
each side to position the mast on top of the previous one and block it as described above;
— you are advised to insert the bolts between two masts starting from the lower part and moving
upwards as shown in figure 6.5 so that, in an unfortunate instance of a nut becoming loose, the
bolt can fall, making it clear that it is missing during a subsequent control. It is certainly more
evident and visible, even at a glance, if the entire bolt is missing as opposed to only the nut;
— when mounting a mast on top of another, take care to ensure that the two support surfaces are
perfectly clean and free from any residue; carefully tighten the fastening bolts (refer to the table
that indicates the correct tightening torques in respect to the particular bolt). Ensure that the
two extreme ends of the masts which come into contact fit perfectly with no ridges between the
main vertical supports or between the racks, (no residual air must remain in between the surfaces
when they come into contact). If the connection between two masts does not seem to be perfect
or does not comply with the indications provided earlier on, shutdown the machine and contact
ELECTROELSA Technical Support immediately;
— before handling the machine, ensure that the masts are perfectly mounted and tightened.
Regardless if the assembly or disassembly process is being carried out on the machine, driving
the cabin on a mast which is either partially tightened or not tightened at all, could cause the
component to detach itself immediately, resulting in the loading unit dropping down. As yet,
systems or means to prevent the operator from making such a serious mistake are not known;
DANGER
Driving the machine on a mast that has a component which is either partially
tightened or not tightened at all, could cause the component to drop down
immediately. A SIMILAR ACCIDENT WOULD CERTAINLY CAUSE THE DEATH
OF THE OPERATORS ONBOARD THE MACHINE.
— before moving on to another operation, terminate the operation being carried out; never carry
out two or more operations at the same time; when delegating particular tasks to others always
verify the result;
— once the fourth mast is mounted, before mounting the wall anchor, check verticality of the mast
with the use of a spirit level and by using two sides of the rack as a reference plane; check the
mast’s verticality, as described earlier on. Carry out this procedure on the last mast installed,
bearing in mind that the higher this verification is carried out, all the more the levelling will be
correct, since the difference generated by the angle of inclination in respect to the ground will
be amplified;
6-24
(Rev. 1.0)
6. INSTALLATION
— if the angle is too wide in respect to the vertical mast, bring the machine down to the ground
and adjust the support feet so to reach the upright condition;
DANGER
The levelling of the machine and the mast is a very important process. The
mast must be positioned in conditions of absolute verticality; inclinations that
exceed 1 degree are not permitted.
— at this point, implement the wall anchor whilst referring to the instructions given in the next
paragraph.
DANGER
It is absolutely necessary for individual protection gear to be worn during these
operations, such as hard hats, gloves, safety shoes with toe-caps etc.
DANGER
6-25
(Rev. 1.0)
6. INSTALLATION
6.9 MOUNTING THE ANCHORS

The operator must be certain of the forces exerted by the anchor system onto the structure in
question and verify that the latter is suitable to withstand them; he must make the right choice when
deciding upon the mounting components in accordance with the facade's walling. If the machine is
anchored to traditional scaffolding, the layout must be considered appropriately. Any layout of anchors
which is not given in this manual may only be implemented if it has been brought to the attention of
and explicit authorisation is given by ELECTROELSA. The implementation of the anchors must be
carried out solely by means of the proper mounting platform, or by using methods of equal efficacy
and safety, such as hydraulic baskets, traditional scaffolding towers, balconies which the building
may have etc. However, individual protection gear must be utilised anyway, such as a safety belt,
hard hat, safety shoes and gloves. It is absolutely prohibited to lean over or operate from outside
the platform used for mounting the anchors or the loading unit; any operation must be carried out
from inside the structures mentioned earlier on, or by utilising means which have similar safety
features. It is also absolutely prohibited to climb onto and all the more to operate from the vertical
mast or any other protruding part of the machine, ELECTROELSA disclaims all responsibility in
the instance of operating in conditions which are not specifically authorised or all the more in
conditions which are specifically prohibited.
ELECTROELSA also disclaims all responsibility for causes due to the implementation of particular
anchor systems which are not defined nor authorised beforehand by the manufacturer.
ELECTROELSA also disclaims all responsibility for anchor systems which are not implemented
up to standard even if specifically allowed by the manufacturer; this makes it an obligation to contact
the Technical Support every time a particular installation is necessary.
IMPORTANT: The operator has the explicit task of supervising and giving adequate instructions
on good practice by providing safety procedures for the implementation of such work, ensuring
that individual protection gear is used and that the work is carried out in authorised places,
supervising the quality of work, for example, ensuring that drills with adequate diameters are used,
the holes are of the right depth, that bolts and clamps are tightened in accordance with established
torque values etc.
ATTENTION
To mount the anchors, proceed as described below:

— ensure that the wall onto which the anchors are to be mounted can sustain the intended horizontal
forces in order to sustain the machine (refer to Chapter 4.2.6 "FORCES EXERTED ONTO
THE WALL ANCHOR SYSTEM" in this manual);
— choose the most suitable type of fasteners for the type of walling present; take care in ensuring
that the fasteners used are of suitable measurements to sustain the forces exerted (refer to
Chapter 4.2.6 "FORCES EXERTED ONTO THE WALL ANCHOR SYSTEM" in this manual);
— implement the first anchor at a height of 6 m from the ground (the fourth component of the
mast);
6-26
(Rev. 1.0)
6. INSTALLATION
— raise the cabin to the intended height (normally 1.5 m below the line where the anchor will be
mounted) and press the emergency pushbutton found on the assembly keyboard. Bear in mind
that it is obligatory for the operator/s to be within the perimeter of the mounting platform during
the handling process of the machine. Solely one operator is allowed on the anchor assembly
platform;
— fasten the safety belt to the proper bracket and lower the folding platform by releasing the
locking device;
— step onto the folding platform whilst keeping the safety belt on and ensuring it is fastened to the
proper bracket;
PERICOLO
Bear in mind that only one person can work on the anchor assembly platform
and it is absolutely prohibited to pile up material on this. All material must be left
on the loading unit and be passed, one at a time, by the operator who is on the
loading unit. It is only permissible to keep tools on the mounting platform, which
are strictly necessary, such as the drill, hammer, wrenches etc.
— for machines using triangular mast, install the wall anchors (1) fixing them with proper screws;
— install the joint bar (2) between the wall anchors and the rear part of the mast, fixing it by means
of the perpendicular clamps;
— install the two anchor extension bars (3) and (4), one perpendicular to the wall itself, the other
inclined to about 30° towards the rear part of the mast. Ensure the holes are drilled properly
and the supporting feet have a perfect hold (5) and place the perpendicular clamps (6) between
the anchor extension and the vertical rods of the mast and the adjustable clamps (7) between
the two extensions;
— apply the toggle bolts and tighten everything, including the clamps;
— apply the diagonal bar (8) between the anchor extensions, using the relative adjustable clamps
(7);
2 7
7 3
5 8
5
Fig. 6.6
6-27
(Rev. 1.0)
6. INSTALLATION
— for machines using rectangular mast install the two anchor extension bars (1) and (2), one
perpendicular to the wall itself, the other inclined to about 30° towards the rear part of the mast.
Ensure the holes are drilled properly and the supporting feet have a perfect hold (3) and place
the perpendicular clamps (4) between the anchor extension and the vertical rods of the mast
and the adjustable clamps (5) between the two extensions;
— apply the toggle bolts and tighten everything, including the clamps;
— apply the diagonal bar (6) between the anchor extensions, using the relative adjustable clamps
(5);
ATTENTION
Adhere to all the indications stated below, in a meticulous manner, for the
installation of the wall anchors. Non-conformity with these indications can cause
the machine to be unstable during operation.
— the anchor extensions must not be inclined more than 5° in respect to their horizontal position;
ensure that the feet of the extensions are in perfect contact with the wall; if a dowel seems to be
even partially out, carry out its procedure again; ensure that all the bolts and clamps are tightened
correctly and effectively.
With the use of a spirit level, check the verticality of the mast and if necessary, loosen only the
components relative to the correction and implement the necessary adjustment regarding the
verticality. Once this is obtained, carefully tighten, once again, all the parts which were previously
loosened;
— go back on board the loading unit and raise the platform used for mounting the anchors. A
safety device prevents the machine from moving if the platform is not put back into place correctly;
carry out this operation whilst keeping the safety belt on and fastened;
3 2 5 4 4
5
3
Fig. 6.7
6-28
(Rev. 1.0)
6. INSTALLATION
— repeat the mounting operation, as described earlier on, at every four components of the mast,
until reaching the desired height;
— if assembly is carried out under a roof or below eaves, ensure that at the top of the mast, there
is the necessary space that is established by construction regulations in force;
ATTENTION
Strictly adhere to mounting the wall anchors at every 6 m after the first one; in
any case and always refer to the layouts of the anchor systems given in this
instruction manual.
— apply the upward end-of-travel to the top end of the mast and verify its correct functionality
(refer to the appropriate paragraph for this operation);
— install the second end-of-travel of the overtravel, a few centimetres higher than the highest point
reached by the loading unit in normal operating conditions (refer to the appropriate paragraph
for this operation);
— implement a few trial movements to verify the stability of assembly and regularity of operation.
DANGER
operations, such as hard hats, gloves, safety shoes with toe-caps etc. An
approximate assessment of the installation conditions is the greatest and most
common cause of accidents.
6-29
(Rev. 1.0)
6. INSTALLATION
6.10 MOUNTING THE ELECTRIC CABLE GUIDE

The frames of the electric cable guide must be mounted simultaneously with the assembly of the
masts and also with the implementation of the wall anchors. In doing so, the cabin gains height
whilst the installation processes are completed. Even during the machine's installation process,
the electric cable must not be left loose as any swinging effect can cause it to get entangled with
the machine's components or the structure in question. Every time a part of the mast is installed
and reaches a length equal to the recommended interval in between the cable guide, set the frames
in place immediately.
To mount the cable guide, proceed as described below, with reference to figure 6.8:
— mount the cable guide (1) on the rear rods of the vertical mast; fasten it with the appropriate
clamps (2) and verify the correct alignment with the cable container. The first cable guide must
be mounted at a height of 2.5 m from the ground, the second at a distance of 3.5 metres from
the first one and subsequently at intervals of 6 m, as shown in figure;
— ensure that the cable puller (3) connected to the lifting unit is centred with the cable guide;
— ensure that the cable guide is kept at a short distance from the machine when this is positioned
to stop at a floor level.
The distance to be applied between the cable guide frames as suggested earlier on is to be
considered a general guideline. This distance can vary, generally reducing the distance between
the frames of the cable guide, depending on the necessity and in accordance with the particular
windiness of the area where the machine is installed.
DANGER
6m
1 2 3
3.5 m
2.5 m
Fig. 6.8
6-30
(Rev. 1.0)
6. INSTALLATION
6.11 MOUNTING SUBSEQUENT MASTS

To mount the components constituting the mast, proceed as described below:
— not more than four components, which constitute the mast, are to be loaded onto the cabin and
these are inclusive of the relative bolts, washers, fastening nuts. When positioning the masts
onto the loading unit, be careful to place them upright with the part for the tapered couplings on
the lower part, in an orderly manner and close to the motorised part of the lifting unit;
— for the subsequent operations, proceed as described in paragraph 6.7, meticulously following
all the instructions given in the various points;
— before handling the machine, ensure that the masts are perfectly mounted and tightened. For
both the assembly and disassembly operations, driving the loading unit on a mast which is
either partially tightened or not tightened at all could cause the component to detach itself
immediately, resulting in the loading unit dropping down. As yet, systems or means to prevent
the operator from making such a serious mistake are not known.
DANGER
Driving the loading unit on a mast that has a component which is either partially
tightened or not tightened at all could cause the loading unit to drop down
immediately. A SIMILAR ACCIDENT WOULD CERTAINLY CAUSE THE DEATH
OF THE OPERATORS ONBOARD THE MACHINE.
DANGER
6-31
(Rev. 1.0)
6. INSTALLATION
6.12 MOUNTING OF LANDING AND SLOWDOWN PADS
LANDING PADS
The base unit is supplied with the end-of-travel pad (1) and the downward overtravel pad (2) already
installed, as shown in figure 6.9 and appropriately adjusted to be able to operate at the minimum
height from the ground. In normal operating conditions, the downward end-of-travel pad has the
function of stopping the cabin at the right height from the ground, and is positioned about 50 mm
higher than the overtravel pad. The overtravel pad (which is also a safety device) intervenes by
stopping the cabin and interrupting the power supply, if the normal downward end-of-travel
malfunctions or is damaged. If the overtravel pad intervenes when the normal downward end-of-
travel is in good operating conditions, this indicates the machine is malfunctioning. One of the
most probable causes is an increase in the braking distance, due to excessive wear and tear or
poor adjustment of the motor brake.
ATTENTION
When this occurs, before using the machine again, you must identify and
remove the cause which led to the malfunction.
To regulate the stopping position of the cabin, you just have to slide the pad accordingly on the
appropriate eyelets that support the pads.
Once the masts are assembled, install the end-of-travel pad and the upward overtravel pad (1), as
shown in figure 6.10. The upward end-of-travel pad (2) must be positioned and adjusted in such a
way for the cabin to stop at the desired height; position the overtravel pad about 50 mm higher.
175
175
2
1 1
2
1250
1405
Fig. 6.9 Fig. 6.10
6-32
(Rev. 1.0)
6. INSTALLATION
Attach the descent terminal stop bar at 3 m above the ground as shown in fig. 6.11. One support
rack (1) is already installed on the base mast, corresponding to the microswitch on the left side of
lifting gear. Install the second support rack on the second mast. Attach the stop bar (2) and verify its
position against the respective microswitch.
Set the switch MATERIALS/PERSONS to MATERIALS, remove the assembly keyboard and attach
to it the appropriate multipolar connector on the base control panel. From the round floor level try a
rise maneuvre to reach the first upward landing pad and do the same manoeuvre downwards. The
machine will stop at 3 m above the ground as soon as a microswitch engages with a respective
stop bar. At this point the machine is controlled exclusively by the operator on the ground who
keeps pushed the DOWN push-button (a human-controlled operation).
Perform movement tests a few times to check the perfect functioning of stop system.
355 3
Fig. 6.11
6-33
(Rev. 1.0)
6. INSTALLATION
SLOWDOWN PADS
The downward slowdown pad to be installed on electronic machine only.
The downward slowdown pad must be positioned as shown in fig. 6.12.
On the first mast section joined to the base frame one pad support (1) is already installedin
correspondence to the micro switch located on the left side of drive unit. Install the slowdown pad
(2) by taking care of his positioning in correspondence to the relevant micro switch.
NOTE
The slowdown pad has to be installed on the relevant support, already mounted
on the base mast section. It consists in the same support employed in
electromechanical machine to install the 3 m stopping pad.
The upward slowdown pad has to be installed as shown in fig. 6.13.

The upward slowdown pad (1) ha sto be positionned on the support (2) and adjusted to allow the
machine stopping at the desired height.
NOTE
On electronic machine, landing and slowdown pads are employed during the
installation and memorization of landing floors. The regular operation is granted
by the PLC.
355
355
2
2
1
Fig. 6.12 Fig. 6.13
6-34
(Rev. 1.0)
6. INSTALLATION
6.13 MOUNTING THE FLOOR LEVEL BRAKING PADS

To mount the braking pads at the various floor levels, proceed as described below, whilst referring
to figure 6.14:
— set the switch MATERIALS/PERSONS to PERSONS position;
— move the machine to the level where to install the first landing pad, stop the load unit in
correspondence to the floor board and open the unloading ramp. Mount the landing pad so as
to be able to stop the loadless unit at 50 mm above the landing floor board, in both directions;
— line up the lower part of the braking pad (1) with the sensor (2) fix the pad by screws (3) and
nuts (4) to the support’s holes (5);
— adjust the distance between the braking pad and the sensor as shown on figure and repeat the
same procedure at each landing level;
ATTENTION
It is fundamental to adjust all braking pads properly. In case it wouldn’t be placed
at the prescribed distance from the sensor, they risk crushing with the sensor
during the machine passage or, in case they would be mounted too far from it,
the sensor wouldn’t send the signal to stop the machine at the floor.
— ensure that the connections of the electrical signals of the safety devices as well as those of the
floor level calling system function properly;
— return the selector MATERIALS/PERSONS in the MATERIALS position.
On completion of the operations described above, the machine is ready to be used.
80
at same level
3
1
4
2 3
1
4
5
7 - 12 mm
5
3
4
1
Fig. 6.14
6-35
(Rev. 1.0)
6. INSTALLATION
6.14 MOUNTING AND ADJUSTING THE SLIDING DOORS

For mounting and adjusting the sliding doors for landing at different floor, proceed as follows referring
to fig. 6.15:
— sliding door is supplied fully assembled and equipped with electrical and mechanical interlock
system for installation safety and either safe passage of materials and persons;
— personnel charged of mounting the door, must only place and fasten it to the existing structure;
NOTE
The door can be fastened with toggle bolts to the ground of landing floor or
connected to the traditional scaffolding or cantilever structure by means of
supporting rods, supplied. The number of toggle bolts to use can be evaluated
by the person charged of the installation. All six holes arranged on the support
base can be not necessary.
— to fix it to the ground, place the door (1) and fasten it to the ground by means of toggle bolts,
inserting the screws into the base support holes (2);
— to connect to traditional scaffolding or cantilever, mount the support rods (3) into the door fixed
structure (4), place the door and fasten the supporting rods (3) by means of perpendicular
clamps;
— Take out the “L” shape plate (5) from the lower part of sliding door and the little plate (6) from the
back part of sliding door, after having take out relevant fixing screws and nuts;
— remount the two plates together by using screws (7) and nuts (8) taken out previously as shown
in the picture;
— Place the joined plates on “C” shape profile (9) of the lower part of sliding door and adjust the
maximum opening by sliding the plates horizontally along the profile and tight the nuts at the
desired position;
— execute the electrical connection of all landing equipment.
5 6
3 1 3
4 4
5 8
3 2 9 2 6 2 3 6 7 9
Fig. 6.15
6-36
(Rev. 1.0)
6. INSTALLATION
6.15 MOUNTING AND ADJUSTING THE ACCORDION DOORS

For mounting and adjusting the accordion doors for landing at different floor, proceed as follows
referring to fig. 6.16:
— accordion door is supplied fully assembled and equipped with electrical and mechanical
interlock system for installation safety and either safe passage of materials and persons;
— personnel charged of mounting the door, must only place and fasten it to the existing structure;
NOTE
The door can be fastened with toggle bolts to the ground of landing floor or
connected to the traditional scaffolding or cantilever structure by means of
supporting rods, supplied. The number of toggle bolts to use can be evaluated
by the person charged of the installation. All six holes arranged on the support
base can be not necessary.
— to fix it to the ground, place the door (1) and fasten it to the ground by means of toggle bolts,
inserting the screws into the base support holes (2);
— to connect to traditional scaffolding or cantilever, mount the support rods (3) into the door fixed
structure (4), place the door and fasten the supporting rods (3) by means of perpendicular
clamps;
— adjust the door alignment by operating on the piece (5) to set it parallel to the fixed part of the
structure;
— adjust the door opening by placing the screw (6) into one of holes prearranged along the lower
door’s guide (7) to achieve the desired opening;
— execute the electrical connection of all landing equipment.
3 1
5 3
4
4
3
2
7 6
Fig. 6.16
6-37
(Rev. 1.0)
6. INSTALLATION
6.16 PROCEDURE FOR PROTECTION ROOF INSTALLATION

To mount the protection roof on the loading unit (fig. 6.17) proceed as described below:
— insert the telescopic extensions (1) inside the uprights (2) and fix them by screws (3), washers
(4) and screw nuts (5) at the desired length;
— take out screw nuts (7), washers (8) and screws (9) from the horizontal telescopic bars (6) end
lengthen them up to reach the needed roof’s wide, then fix that length by screws, washers and
screw nuts previously removed;
— join the horizontal bars (6) to the uprights (2) and the telescopic extensions (1) by the supplied
screws (10), washers (11) and screw nuts (12) then to tighten the clamps and complete the
roof’s frame assembly;
— fix the aluminium cover (13) by clamps (14) supplied with screws, washers and screw nuts;
6
1
9
7
8
8
5
4
2 4 3
14
13
14
14
12
10 11
Fig. 6.17
6-38
(Rev. 1.0)
6. INSTALLATION
MACHINES EHM_EHPM2500/10
— drill the frontal part of loading unit on as shown in the fig. 6.18. Holes (A) must be made on the
base of loading unit and holes (B) must be made on the frontal panel of the unit;
MACHINES EHM_EHPM2500/15
— drill the frontal part of loading unit on as shown in the fig. 6.19. Holes (A) must be made on the
base of loading unit and holes (B) must be made on the frontal panel of the unit;
96
96
B B
904
904
96
96
A A
22
22
203 94 94 203
2500
Fig. 6.18
96
96
B B
904
904
96
96
A A
22
22
228 94 94 228
1650
Fig. 6.19
6-39
(Rev. 1.0)
6. INSTALLATION
— pick up the protection roof (1) completely mounted by means of a hoister and fix it by using the
holes previously executed on the lower part of load unita well as the frontal panels;
— the fastening to the frontal panels must be executed by screws (2), washers (3) and nuts (4);
— the fastening to the loading unit base must be executed by screws (5), washers (6), nuts (7) and
the plate (8).
ATTENTION
Don’t forget to install the plate (8) on the back part of the loading unit base, to
avoid any damage to the unit during the fastening of roofs screws.
2
3
4
5 6 6 7
Fig. 6.20
6-40
(Rev. 1.0)
7. COMMAND AND CONTROL DEVICES
CHAPTER 7: COMMAND AND CONTROL

DEVICES
7-1
(Rev. 1.0)
7.1 GENERAL INFORMATION ON COMMAND DEVICES

The command devices installed on the control panels allow the operators to carry out their duty by
commanding the machine's entire cycle of operations in optimal conditions.
The machines can be commanded in different ways depending on whether they are to be used
solely for transporting material or material and persons.
The EHP (CONSTRUCTION HOIST) machines, intended to transport material and persons have
control panels on the base unit and onboard the machine, floor level calling control panels, the
assembly control panel and the control panel to test the safety brake device.
The EHM/EHPM (MATERIAL HOIST/TRANSPORT PLATFORM) machines, intended to transport
material (EHM series) and intended to transport material and persons (EHPM series) have control
panels on the base unit and onboard the machine, floor level calling control panels, the assembly
control panel and the control panel to test the safety brake device.
NOTE
Some machines do not have the assembly control panel but the upward and
downward commands and those for stopping at the floor levels are replicated
on the onboard control panel (if present).
NOTE
By pressing one of the two drive buttons in the machines having
electromechanical commands, the loading unit will move in the desired
direction and when it is close to the selected floor level you just have to press
the STOP NEXT LANDING pushbutton and the loading unit will stop when
reaches it. If alignment with the building's floor level needs to be improved, you
will need to adjust the appropriate braking cams again (if present).
NOTE
At both the top and bottom extreme ends of the path, the machine will stop
automatically even if the drive button is kept pressed, since appropriate braking
cams are installed on the mast. Machine operation is automatic in service
conditions (to select OPERATION/SERVICE from the construction hoist and
MATERIAL from the material hoist); that is, by briefly pressing and releasing
the UP or DOWN pushbutton, the machine starts up and drives along the mast
until reaching the first brake pad.
The commands pertaining to the machine referred to in this manual are described in detail in the
following paragraphs, therefore, it is of utmost importance to read this chapter attentively in order
to use all the commands described correctly.
7-2
(Rev. 1.0)
7.2 COMMANDS ON THE BASE CONTROL PANEL

The command and signal devices installed on the base control panel, with reference to figure 7.1
are:
1 - Main switch.
2 - Signal light PRESENCE PHASE 1.
5 - Machine mode key selector (MATERIALS/PERSONS)
6 - Power plug.
7 - Power and controls of the machine connector.
8 - Additional safety device connector.
9 - Keyboard from the building's floor level connector.
10 - Control keyboard connector.
7.2.1 Main switch

The main switch with the safety lock, locks in the zero position. It is placed on the electrical power
control panel and allows you to interrupt the power supply to the machine. With the safety lock
mechanism, the switch prevents the control panel from being opened during normal operation,
therefore, not allowing operations to be carried out to the internal part of the control panel with live
wiring. Moreover, the mechanism makes it possible to safely shutdown the machine for all
maintenance operations to be carried out, by setting the safety lock in the zero position.
7.2.2 Signal light PRESENCE PHASE 1

The green signal light informs the operator that the power supply on phase 1 is correct.

4
3
1
2
5
9
10 8
7
6
Fig. 7.1
7-3
(Rev. 1.0)

7.2.5 Machine mode key selector (MATERIALS/PERSONS)

The two-way key selector (MATERIALS/PERSONS) allows the operator to select one of the two
working conditions according to the operations that are to be carried out on the machine. If the
selector is rotated in MATERIAL position, the machine is set to normal operating conditions with
the installation and testing completed, rotated in PERSONS position, the machine is controlled
exclusively from onboard the machine with inpulse functioning also defined man present, barring
all functions of the floor level calling system (if present) and of the ground.
7.2.6 Power plug

This is an industrial power plug with a safety lock, placed on the side of the electrical control panel
and has the function of supplying power to the control panel itself. The power plug is a five-pin
phase inversion type of plug and this allows two of the three phases to be inverted (if necessary) in
an extremely practical and safe way, without having to carry out any operations inside the control
panel. An explanatory plate provides instructions regarding this operation.
7.2.7 Power and controls of the machine connector

The connector, installed in the lower part of the electric panel, allows the power supply and the
command to the connection cable with the onboard panel.
7.2.8 Additional safety device connector

The connector, installed on the side part of the electric panel, allows the connection of additional
safety devices which are installed on the access zone of the machine with the panel (i.e. the
microswitch installed on the access door of base enclosure.
7.2.9 Keyboard from the building's floor level connector

The connector allows the operator to control the machine from any floor level of the building, by
using the actual keyboard, if the calling devices are present. In this operating condition, the machine
operates in the same way as a passenger lift, having an automatic control which stops it at the floor
level.
7.2.10 Control keyboard connector

The connector allows the machine's control by the relevant keyboard.
NOTE
The connectors placed at the bottom of the base control panel provide the
possibility of easily removing the control panel itself at the end of a work shift,
in order to leave the machine in an absolutely safe condition as well as to prevent
possible thefts or tampering.
7-4
(Rev. 1.0)
7.3 COMMANDS ON THE ONBOARD CONTROL PANEL (MACHINE EHM_EHPM2500/10

ONLY)
The command and signal devices installed on the onboard control panel, with reference to figure
7.2 are:
1 - Main switch.
2 - Machine mode key selector (MATERIALS/PERSONS)
3 - RETURN OVERTRAVEL key selector
4 - Signal light NETWORK PRESENT.
5 - Signal light THERMAL TRIP.
6 - Signal light PHASE FAILURE.
7 - Tools socket.
8 - Drop test keyboard connector.
9 - Assembly keyboard connector.
7.3.1 Main switch

The main switch locks in the zero position. It is placed on the electrical power control panel and
allows you to interrupt the power supply to the machine. With the safety lock mechanism, the switch
prevents the control panel from being opened during normal operation and moreover, makes it
possible to safely shutdown the machine for all maintenance operations to be carried out, by setting
the safety lock in the zero position.
4 5 1 6 2 7
9 8 10
Fig. 7.2
7-5
(Rev. 1.0)

7.3.3 RETURN OVERTRAVEL key selector

The key selector allows you to return the machine from the overtravel position. You may be required
to implement this process if the machine (for example after descending the machine manually) has
reached a position which has caused the overtravel microswitch to intervene. Once the machine
is out of overtravel condition, make sure to replace the selector on 0 position otherwise the downward
function will be denied.
7.3.4 Signal light NETWORK PRESENT

The light is green and signals that the onboard control panel is powered and this means the base
control panel is also in operating conditions.
7.3.5 Signal light THERMAL TRIP

The light is red and signals abnormal absorption of the electric motors and the subsequent
intervention of the thermal motor protectors. The motor protector devices have automatic reset and
when the warning light goes off, the machine is back to its correct working condition.
7.3.6 Signal light PHASE FAILURE

The light is blue and allows you to detect certain operating conditions of the machine. If all the
machine's operating conditions fall within standards, the light will flash for two seconds and then go
off. If the light remains on, there may be a certain anomalous condition; one or more power supply
phases may have failed, the supply voltage may not be correct or the phase sequence may not be
correct for the motors power supply. If it is necessary for the phases to be inverted, follow the
indications given on the explanatory plate found near the power plug.
7.3.7 Tools socket

This is an industrial type of socket for tools, with a safety lock is placed on the side of the electrical
control panel. It is a convenient accessory to have as it allows you to supply power to small, handheld
electric tools such as drills, grinding machines, demolition hammers, small air compressors etc. It
is essential during the assembly stages in order to avoid having dangerous cable extensions
dangling from the loading unit.
7.3.8 Drop test keyboard connector

The multi-pin connector with sixteen pins allows the drop test keyboard to be connected, which
allows the safety brake system to be tested, which is obligatory upon every installation (refer to the
specific chapter in this manual for further and detailed information regarding this operation).
7-6
(Rev. 1.0)
7.3.9 Assembly keyboard connector

The multi-pin connector with ten pins allows the assembly keyboard to be connected in order to
control the machine during the assembly stage provided that the function mode selector of the
machine has been rotated to PERSONS mode.

command to the connection cable with the base panel.
7-7
(Rev. 1.0)
7.4 COMMANDS ON THE ONBOARD CONTROL PANEL (MACHINE WITH OVERLOAD

CONTROL DEVICE ONLY)
The command and signal devices installed on the onboard control panel, with reference to figure 7.2 are:
1 - Main switch.
2 - EMERGENCY pushbutton.
3 - UP pushbutton.
4 - STOP NEXT LANDING pushbutton.
5 - DOWN pushbutton.
6 - Machine mode key selector (MATERIALS/PERSONS).
7 - RETURN OVERTRAVEL key selector with spring return.
8 - Signal light NETWORK PRESENT.
9 - Signal light THERMAL TRIP.
10 - Signal light PHASE FAILURE.
11 - LAST 3 MT DOWNWARD pushbutton.
12 - Tools socket.
13 - Drop test keyboard connector.
15 - Signal light NORMAL LOAD.
16 - Signal light FULL LOAD.
17 - Signal light OVERLOAD.
18 - Acoustic advisor.
18
8 7
1
17
9
16
15
10
2 3
6 4
12
5
11
13 14
Fig. 7.3
7-8
(Rev. 1.0)
7.4.1 Main switch

The main switch locks in the zero position. It is placed on the electrical power control panel and
allows you to interrupt the power supply to the machine. With the safety lock mechanism, the switch
prevents the control panel from being opened during normal operation and moreover, makes it
possible to safely shutdown the machine for all maintenance operations to be carried out, by setting
the safety lock in the zero position.
7.4.2 EMERGENCY pushbutton

This is a safety device and once it is pressed, the supply voltage of the main contactor of the
electrical control panel is interrupted. The operator can intentionally rotate the same button in the
same direction of the arrows in order to enable the restore system. This operation prevents the
restore system from being enabled by mistake which would put the operator at risk.
7.4.3 UP pushbutton
The UP pushbutton allows the operator to call the machine towards an upper floor level in respect
to the floor level it is on.
7.4.4 STOP NEXT LANDING pushbutton

The STOP NEXT LANDING pushbutton allows the operator to select the floor level, towards which the
machine is going. This function is applicable for both upward and downward movements of the machine.
7.4.5 DOWN pushbutton

The DOWN pushbutton allows the operator to call the machine towards a lower floor level in respect

7.4.7 RETURN OVERTRAVEL key selector with spring return

The key selector with spring return allows you to return the machine from the overtravel position.
You may be required to implement this process if the machine (for example after descending the
machine manually) has reached a position which has caused the overtravel microswitch to intervene.
7.4.8 Signal light NETWORK PRESENT

The light is green and signals that the onboard control panel is powered and this means the base
control panel is also in operating conditions.
7-9
(Rev. 1.0)
7.4.9 Signal light THERMAL TRIP

The light is red and signals abnormal absorption of the electric motors and the subsequent
intervention of the thermal motor protectors. The motor protector devices have automatic reset and
when the warning light goes off, the machine is back to its correct working condition.
7.4.10 Signal light PHASE FAILURE

The light is blue and allows you to detect certain operating conditions of the machine. If all the
machine's operating conditions fall within standards, the light will flash for two seconds and then go
off. If the light remains on, there may be a certain anomalous condition; one or more power supply
phases may have failed, the supply voltage may not be correct or the phase sequence may not be
correct for the motors power supply. If it is necessary for the phases to be inverted, follow the
indications given on the explanatory plate found near the power plug.
7.4.11 LAST 3 MT DOWNWARD pushbutton

The LAST 3 MT DOWNWARD pushbutton allows the operator to command the loading unit's
downward to the ground level after stopping at 3 meters height from the ground by the intervention
of a specific safety switch.
7.4.12 Tools socket

This is an industrial type of socket for tools, with a safety lock is placed on the side of the electrical
control panel. It is a convenient accessory to have as it allows you to supply power to small, handheld
electric tools such as drills, grinding machines, demolition hammers, small air compressors etc. It
is essential during the assembly stages in order to avoid having dangerous cable extensions
dangling from the loading unit.
7.4.13 Drop test keyboard connector

The multi-pin connector with sixteen pins allows the drop test keyboard to be connected, which
allows the safety brake system to be tested, which is obligatory upon every installation (refer to the
specific chapter in this manual for further and detailed information regarding this operation).

command to the connection cable with the base panel.
7.4.15 Signal light NORMAL LOAD

The light is green and signals that the charge on the machine is lower than the maximum payload
admitted. The green light stay always on.
7.4.16 Signal light FULL LOAD

The light is yellow and signals that the charge on the machine has exceed the 70% of the maximum
payload admitted. The yellow light is switched off if the charge on the machine is under the 70% of
the maximum payload admitted.
7-10
(Rev. 1.0)
7.4.17 Signal light OVERLOAD

The light is red and signals that the charge on the machine has exceed the 5% of the maximum
payload admitted. When the red light is switched on, an acoustic advisor intervenes also and the
power supply cutoff. The red light switch off when the charge on the machine returns to the regular
parameters of charge admitted.
7.4.18 Acoustic advisor

The acoustic advisor intervenes when the charge on the machine has exceed the 5% of the maximum
payload admitted. The warning alarm intervenes at the same time of the overload red light.
7-11
(Rev. 1.0)
7.5 COMMANDS ON FLOOR LEVEL CALLING KEYBOARD

The command and signal devices installed on the keyboard with reference to figure 7.4 are:
1 - UP pushbutton.
5 - Keyboard connector.
7.5.1 UP pushbutton
The UP pushbutton allows the operator to call the machine towards an upper floor level in respect

The DOWN pushbutton allows the operator to call the machine towards a lower floor level in respect

The STOP NEXT LANDING pushbutton allows the operator to select the floor level, towards which the
machine is going. This function is applicable for both upward and downward movements of the machine.

7.5.5 Keyboard connector

The connector allows you to connect the keyboard with the machine's control system.
Fig. 7.4
7-12
(Rev. 1.0)
7.6 COMMANDS ON THE ASSEMBLY KEYBOARD (ONLY EHPM MACHINE)

1 - UP pushbutton.
7.6.1 UP pushbutton
The UP pushbutton allows the operator to control the machine towards the upper floor levels.

The DOWN pushbutton allows the operator to control the machine towards the lower floor levels.

The STOP NEXT LANDING pushbutton allows the operator to select the floor level, towards which
the machine is going. This function is applicable for both upward and downward movements of the
machine.


3 1
4 2
Fig. 7.5
7-13
(Rev. 1.0)
7.7 COMMANDS ON THE ASSEMBLY KEYBOARD (ONLY EHM MACHINE)

1 - UP pushbutton.
7.7.1 UP pushbutton


machine.


Fig. 7.6
7-14
(Rev. 1.0)
7.8 COMMANDS ON THE ASSEMBLY KEYBOARD (ONLY EHPM MACHINE)

1 - UP pushbutton.
7.8.1 UP pushbutton


machine.

Fig. 7.7
7-15
(Rev. 1.0)
7.9 COMMANDS ON THE DROP TEST KEYBOARD

The command and signal devices installed on the keyboard allow the operator to carry out the test
on the safety brake device.
ATTENTION
The control panel used to carry out the test on the safety brake system on the
electromechanical and electronic machines is visually identical but cannot be
used without distinction on both types of machine because the internal circuits
are connected differently. Both types of control panel are marked with a self-
adhesive plate and the person designated to carry out the test must pay utmost
attention in connecting the correct control panel in respect to the machine
installed. This precaution is all the more necessary when several machines,
electromechanical as well as electronic, are installed in the same construction
site.
With reference to figure 7.8, the keyboard includes:

1 - UP pushbutton.
2 - TEST pushbutton.
7.9.1 UP pushbutton
7.9.2 TEST pushbutton

The TEST pushbutton allows a qualified operator to carry out the test on the safety brake device.
The test allows you to ensure that the safety brake system functions perfectly. After every test, the
intervention system must be restored by following the instructions given in the relative paragraph.
1
2
Fig. 7.8
7-16
(Rev. 1.0)

DANGER
The operator is authorised to exclusively carry out the restore operations as
described in the relevant paragraph. NO INTERVENTION MUST BE
IMPLEMENTED ON THE SAFETY BRAKE DEVICE. Such interventions are the
exclusive responsibility of ELECTROELSA Technical Support.
7-17
(Rev. 1.0)
7.10 SIGNALLING KEYBOARD (MACHINE WITH OVERLOAD CONTROL DEVICE ONLY)

1 - Signal light NORMAL LOAD.
2 - Signal light FULL LOAD.
3 - Signal light OVERLOAD.
4 - Acoustic advisor.
7.10.1 Signal light NORMAL LOAD

The light is green and signals that the charge on the machine is lower than the maximum payload
admitted. The green light stay always on.
7.10.2 Signal light FULL LOAD

The light is yellow and signals that the charge on the machine has exceed the 70% of the maximum
payload admitted. The yellow light is switched off if the charge on the machine is under the 70% of
the maximum payload admitted.
7.10.3 Signal light OVERLOAD

The light is red and signals that the charge on the machine has exceed the 5% of the maximum
payload admitted. When the red light is switched on, an acoustic advisor intervenes also and the
power supply cutoff. The red light switch off when the charge on the machine returns to the regular
parameters of charge admitted.
7.10.4 Acoustic advisor

The acoustic advisor intervenes when the charge on the machine has exceed the 5% of the maximum
payload admitted. The warning alarm intervenes at the same time of the overload red light.
Fig. 7.9
7-18
(Rev. 1.0)
8. SAFETY REGULATAIONS
CHAPTER 8: SAFETY REGULATAIONS
8-1
(Rev. 1.0)
8.1 DESCRIPTION OF THE MACHINE'S SAFETY SYSTEMS

The machine is equipped with particularly effective safety systems. The loading unit (1) intended
for transporting materials and/or persons, is a completely closed structure equipped with access
ramps (2) which interlock both mechanically and electrically. The area surrounding the machine is
completely protected with the base enclosure (3), which prevents access in any condition as it also
has an interlocking access door.
DANGER
It is absolutely forbidden to operate the machine without the above mentioned
protection devices in place. It is absolutely forbidden to replace the protection
devices with others, which do not meet the requirements of safety legislation.
Such implementations could cause considerable injuries and damage the
mechanical components.
Fig. 8.1
8-2
(Rev. 1.0)
8.2 MOVABLE GUARDS

Sheet metal panels or doors made of steel bars and steel mesh are set in place to close off parts
of the machine used to transport materials and/or persons, or areas which can be particularly
dangerous due to the machine’s movable parts or to an area where electricity passes. The machine
is equipped with movable guards for the access door of the base enclosure and for that of the
loading unit; these are controlled electrically and interlock mechanically as well as movable guards
for the electrical control panels, which lock with a key.
8.2.1 Electrically controlled and mechanical interlocking movable guards

The electrically controlled movable guards that interlock mechanically are applied to the base
enclosure access door, the ground floor access ramp to the loading unit and the doors leading to
the floor level landing platforms. The control system consists of position detection microswitches
and the mechanical interlocking system. If the door is open or not closed properly, the microswitch
is not pressed, therefore, the machine cannot be operated. If the loading unit and the floor level
doors are not aligned correctly, the mechanical interlocks prevent the doors from being opened.
The base enclosure doors and the ramps are shown in figure 8.2; the door (1) allows access to the
base enclosure and the ramps (2) allows access to the loading unit.
1
Fig. 8.2
8-3
(Rev. 1.0)
8.2.2 Electrically controlled movable guards

The electrically controlled movable guards consist of protection bars placed close to the loading
unit access ramps and the platform used for mounting the wall anchors.
The guards are shown in figure 8.3; the bars (1) allow to close the upper part of ramps giving
access into the loading unit; the movable bar (2) is the upper guard of platform used for mounting
the wall anchors.
2 1
Fig. 8.3
8-4
(Rev. 1.0)
8.2.3 Movable guards which lock with a key

The movable guards which lock with a key are applied to the panels used to close the electrical
base control panel and that found onboard the machine. Apart from being closed with the appropriate
keys, these panels are blocked by means of the mains switch locking device (1) and they cannot
be opened if the switch is in the "1" position. The locking key slot (2) used for the base control
panel is shown in figure 8.4, for the onboard control panel is shown in figure 8.5.
DANGER
Before accessing the internal parts of the electrical control panels, wait at least
1 minute after the machine is switched off, so that some internal electrical
components can dispel any dangerous residual energy they may have.
DANGER
The locking keys must never be left in the control panels when the machine is
in normal operation but must be safely kept by the technical maintenance
personnel or by the specialised expert who has been designated to carry out
any electrical operations.
ATTENTION
It is strictly forbidden to work with the movable guards open, by-passing the
microswitches control. If the machine is deprived of the safety electrical controls
or the same controls are replaced with others which are not original and not
adequate, ELECTROELSA disclaims all responsibility for damage caused to
the machine and injuries caused to persons.
2 1 2
1
1
2
Fig. 8.4 Fig. 8.5
8-5
(Rev. 1.0)
8.3 FIXED GUARDS

Structures made of steel rods and bars and metal sheets are placed to protect some areas of the
loading unit, where are not present the access ramps, particularly dangerous parts of the machine,
which allow access to areas reserved for personnel responsible for carrying out installation and
maintenance operations, and the areas where machine’s members are in motion.
The main fixed guards (fig. 8.6) are listed below:
1 - parapet on loading unit;
2 - fastening bar for safety devices on the small assembly platform;
3 - cover onto the gearmotor pinion (there can be more than one device);
4 - cover onto the parachute pinion (it can be welded onto the support).
DANGER
The machine must NEVER be started up and used without the fixed guards
being properly installed. All the fixed guards must ALWAYS be installed before
the platform is elevated and the installation operations begin.
1
2
1
Fig. 8.6
8-6
(Rev. 1.0)
8.4 SAFETY EQUIPMENT

The machine is supplied with the following safety equipment:
— mechanical equipment;
— electromechanical equipment;
— electrical equipment;
— overload control device.
8.4.1 Mechanical equipment

The following mechanical safety devices are installed on the machine:
— safety hooks on the lifting unit;
— silent block shock absorbers on the base unit;
— mechanical and electrical interlock on the access doors.
The safety hooks are welded onto the lifting unit in order to prevent the lifting unit from coming off
the mast, should the operator inadvertently drive the machine beyond the end of the vertical mast
whilst lifting the cabin upwards. These hooks keep the lifting unit hooked to the vertical mast.
The silent blocks, also called shock absorbing buffers are mounted on the base unit in order to
cushion the metal contact between the loading unit and the base unit in the event of an incorrect
manoeuvre implemented by the operator, or if the loading unit free-falls. With reference to modest
impacts, these buffers will prevent damaging the loading unit and the base unit.
The electrical and mechanical interlocking devices found on the doors of both the loading unit and
the base enclosure, prevent the doors from being opened if the machine is not at a standstill and in
the correct position for access; obviously, if the doors are open, the electrical devices prevent the
machine from moving.
8.4.2 Electromechanical equipment

The following electromechanical safety devices are installed on the machine:
— safety brake device with progressive braking;
— safety cam on the small platform used for assembly operations.
The safety brake is a safety device, which intervenes and stops the loading unit, smoothly and
steadily, if while descending it exceeds 50% of the normal speed. Moreover, the safety brake
device is equipped with a switch that indicates such an intervention by interrupting the main contactor,
therefore, it will not be possible to put the machine back on until the cause which provoked the
intervention, is identified and resolved.
The safety cams on the small platform used for assembly operations prevent the machine from
moving unless this is closed properly.
8.4.3 Electrical equipment

Both service microswitches and safety microswitches are found on the machine. The service
microswitches consist of normal upward and downward microswitches. The loading unit's safety
microswitches are four:
— microswitch for upward overtravel;
— microswitch for downward overtravel;
— safety microswitch on the access doors of the loading unit;
— safety microswitch on the cam of the small platform used for assembly operations.
8-7
(Rev. 1.0)
Moreover, a normally closed contact EMERGENCY pushbutton is found on the machine.
MICROSWITCH FOR UPWARD OVERTRAVEL

The upward overtravel device consists of a microswitch with a small wheel and the overtravel pad,
which is installed about 50 mm above the upward end-of-travel pad. The microswitch intervenes by
interrupting the 24 V control circuit, which in turn intervenes on the main contactor. This device can
be reset in the following way:
— by acting upon the manual brake release, which is placed on the gear motor and moving slightly
downwards.
MICROSWITCH FOR DOWNWARD OVERTRAVEL

The downward overtravel device consists of a microswitch which is physically coupled and mounted
to the downward microswitch, in the lower part of the lifting unit. The downward overtravel pad is
placed in a lower position from the downward end-of-travel pad. This device intervenes:
— in the event of the downward microswitch breaking or malfunctioning;
— if the loading unit, even slightly, after the downward braking pad stops it. Therefore, the device
is also an indicator of the wear and tear of the gear motor brakes and also of excessive load on
the machine;
— in the event of failure in voltage when descending, in an emergency; by means of the manual
brake releases, the machine is stopped on the shock absorbers of the base unit;
— in the event of the three phase circuit being inverted (phase failure) resulting in the machine
moving in the opposite direction (upward-downward) to that implemented on the control panel.
The downward overtravel microswitch intervenes by interrupting the 24 V control circuit, which in
turn intervenes on the main contactor.
This device can be reset by manually acting on the lever of the device and simultaneously
implementing an upward movement from the control panel.
SAFETY MICROSWITCH ON THE ACCESS DOORS OF THE LOADING UNIT

The safety microswitch on each access door is positioned on the upper part of the fixed vertical
support of the loading unit where the access door slides. If the door is raised or not closed properly
during the machine's normal operation, the microswitch prevents the machine from operating.
Just like all the other devices described above, the microswitch intervenes by interrupting the entire
24 V control circuit, which in turn intervenes on the main contactor. The device can be reset by
closing the access door correctly whilst ensuring that the head of the microswitch is not broken,
flattened or altered in any way.
SAFETY MICROSWITCH ON THE CAM OF THE SMALL PLATFORM USED FOR ASSEMBLY
OPERATIONS
The safety microswitch on the small platform used for assembly operations prevents the machine
from moving if this is not closed properly. Just like all the other devices described above, the
microswitch intervenes by interrupting the entire 24 V control circuit, which in turn intervenes on the
main contactor. The device can be reset by closing the access door correctly whilst ensuring that
the head of the microswitch is not broken, flattened or altered in any way and that it is placed
perfectly in the centre of the cam shaft.
8-8
(Rev. 1.0)
EMERGENCY PUSHBUTTON
On the control panels that are supplied with the machine, there are clearly visible red mushroom
pushbuttons used to brake in an emergency (stop-emergency). Should the need arise, pressing
one of these pushbuttons will interrupt the entire 24 V control circuit, which in turn intervenes on the
main contactor; acting in the same way as a normal safety microswitch. Once pressed, this remains
pressed. To restore the machine back to normal operation, at the end of the emergency, the
pushbutton has to be rotated, reconnecting its normally closed contact, which is opened by the
pressure exerted when the operator presses on it.
8.4.4 Overload control device

Load cell and overload signalling device equipped with different coloured signal lights as well as
an acoustic advisor allow the operator to check the load charged of the machine at anytime.
The green light switched on means that the machine is able to work properly.
The orange light means that the charge on the machine has exceed the 70% of the maximum
payload admitted.
In case of red light switched on and intervention of the acustic advisor the charge on the machine
has exceed the maximum payload admitted and as consequence the power supply cutoff.
8-9
(Rev. 1.0)
8.5 LIST OF PLATES FOUND ON THE MACHINE

The machine is equipped with a series of adhesive plates, which correspond to dangerous areas,
in order to immediately signal dangers which the operator can face. This paragraph is intended to
point out where the signs are found on the machine and explain their meaning. The signs found on
the machine are:
1 - General danger. Consult the instruction manual in case of maintenance,

adjustment, particular use, etc.
2 - Danger: moving parts. This sign indicates that there are chains, mechanisms
and other working components within the guarded areas.
3 - Individual protection gear is obligatory. These signs indicate the type of

individual protection gear to use (gloves, noise protection earmuffs and safety
shoes).
4 - Pinching/shearing hazard. There is a risk of having your hands pinched/

sheared, if placed close to the equipment during works in progress.
5 - Obligatory use of indicated point. The sign indicates which points are to be
used for lifting (to insert the lifter blades or the hook used for the fastening system).
Every time the machine is installed, the site manager who is responsible for the installation, must
see to applying a particular plate (explained in paragraph 6.2 of this instruction manual) pertaining
to the layout of the machine itself. The plate indicates the measurements of the installed machine's
configuration and the maximum rated loads allowed, in relation to such a configuration. The plate
must be placed inside the loading unit in such a way so as to be immediately visible by the operator.
8-10
(Rev. 1.0)
8.5.1 Signs onboard the machine

Self-adhesive signs are placed on the machine in order to indicate dangerous points, such as
where the rack and pinion fit together on the lifting unit, where there are the access ramps gears
that allow its closing and in points where one needs to be aware of live parts in order to avoid
contact, such as inside the electrical control panel.
Figure 8.7 shows the layout of such signs:
1 - Danger moving parts. This sign (1) indicates the presence of moving parts such as chains
and mechanisms for motor transmission.
2 - Pinching/shearing hazard. This sign (2) indicates that there is a risk of having your hands
pinched/sheared if placed near the closures of the loading unit's access ramps.
3 - Danger live parts. This sign (3) indicates that one must be aware of live parts when opening the
hatch of the electrical control panel, even after having rotated the main contactor to the 0 position. The
sign is found on the electric base control panel (4) and on the onboard control panel (5).
1
2
3 5
Fig. 8.7
8-11
(Rev. 1.0)
Other signs are placed inside the loading unit to identify the type of machine, the load and safety
indications to be adhered to during operation and installation.
Figure 8.8 shows the layout of such signs:
1 - Identification plate. The sign provides clear identification of the type of machine, the
manufacturer, the serial number and the machine's main characteristics.
2 - Load plate (only EHPM machine). The sign allows you to clearly see the possible load
combinations, which the machine is designed for.
3 - Safety indications plate. The sign describes the safety requirements that are necessary to
operate the machine including those of the qualified operators.
4 - Safety indications plate. This sign allows you to clearly see the safety requirements to be
adhered to, to avoid dangerous situations during the installation of the vertical components.
1 2 3
Fig. 8.8
8-12
(Rev. 1.0)
8.6 FUNDAMENTAL SAFETY REGULATIONS

Over the years, serious accidents have occurred during the assembly and disassembly operations
of machines having a rack and pinion. These accidents have a human factor in common, such as
failing to comply with safety regulations and lack of good sense. This document is for all personnel,
including general workers, involved in the assembly and disassembly operations and those assisting
in such operations.
As an example, if a worker leans out of the opening that is used to mount the masts, while the
machine is in motion, he can be hit by a wall anchor; or, if the bolts used on the vertical mast are not
completely installed and tightened, this may cause the mast sections to separate and the lifting unit
to fall, resulting in serious injuries or possible fatalities. Many other cases or examples can be
given.
To avoid accidents from being caused, read these instructions attentively. Do not be hasty in carrying
out your work and always ensure that it has been done properly.
8.6.1 General safety regulations

Always adhere to the indications described below in order to carry out correct installation, use and
maintenance operations:
— read all the warnings and instructions relative to the work and/or danger;
— keep the work area clean. Any oil spills must be immediately removed, in order to avoid the risk
of slipping; in order to reduce the risk of stumbling over unnecessary material, remove them
immediately (disassembled parts of the machine or any other);
— under no circumstances, is the machine to be put in motion if a person is inside the base
enclosure when the loading unit is raised onto the mast or at an anchor level. The power supply
must be interrupted during these operations;
— complete each operation before starting another or before taking a break. This is particularly
important when the sections of the vertical mast are being tightened and when the anchors or
other structural parts are being installed;
— always apply the required torsion when tightening junction bolts (it is recommended to use a
dynamometric wrench), as shown in the relative specifications table;
— if structural damage or significant corrosion is noticed in parts such as the mast sections or the
anchors, machine operation must be immediately stopped and the damage must be identified
and repaired before operating the machine again (these operations are to be carried out
exclusively by authorised and particularly experienced personnel, otherwise, you must contact
ELECTROELSA Technical Support).
8.6.2 Local safety regulations

Strictly adhere to all national safety regulations in the country where the machine is installed.
8-13
(Rev. 1.0)
8.6.3 Environmental conditions

The machines must not be assembled or disassembled if the wind speed exceeds 12.7 m/sec
(27.5 mph). In countries where local regulations are more restrictive, abide by the specific indications.
8.6.4 Pre-installation requirementse

To install the machine correctly, the designated technical expert must:
— study the use and maintenance instruction manual attentively before starting the work;
— secure the assembly/disassembly area from objects that may fall, by delimiting or closing off
the area in such a way so as to prevent access to outsiders, who are not authorised or who are
not equipped with suitable protection devices or gear;
— forbid unauthorised personnel to access the machine, during assembly, disassembly and normal
operation.
8.6.5 Individual protection gear regulations

Protection and safety gear pertaining to the work being carried out must be used and/or worn, such
as hard hats, safety shoes, safety belts, or any other, which is suitable to prevent injuries.
DANGER
It is absolutely prohibited to work on the machine without utilising the above
mentioned individual protection gear.
8.6.6 Regulations pertaining to electricity

Only competent personnel are to perform work on electrical parts. The power supply must be
interrupted and shut off before commencing such work. All necessary measures must be taken in
order to prevent the power supply from being turned back on, even inadvertently.
8.6.7 Regulations pertaining to spare parts

Only original or approved spare parts must be used.
Original spare parts must always be provided by ELECTROELSA Technical Support.
8-14
(Rev. 1.0)
8.7 REGULATIONS PERTAINING TO MAXIMUM LOADS

The admissible load on the machine must be in accordance with its configuration and the tables
placed on the machine itself regarding maximum loads.
The site manager, who is responsible for the installation process, must verify the machine's layout
and affix the plate indicating the loads, relative to this layout, as stipulated earlier on.
NOTE
All data pertaining to the maximum installation height, loads and maximum
number of persons allowed to be transported on the machine, strictly pertains
to standard installations given in this manual and is not applicable to non-
standard configurations.
ATTENTION
You are recommended to contact ELECTROELSA Technical Support regarding
non-standard installations, which are not included in this manual.
8-15
(Rev. 1.0)
The plates indicating the maximum loads of the machine are illustrated below.
EHM2500/10 LOADING UNIT 1,6x3 m = 4,8 m2 ONLY MATERIAL 1300 kg

EHPM2500/10 LOADING UNIT 1,6x3 m = 4,8 m2
EHPM 2500/10 +1300 kg max.
+1200 kg max.
+1100 kg max.
+1000 kg max.
+900 kg max.
+800 kg max.
+700 kg max.
+600 kg max.
+500 kg max.
8-16
(Rev. 1.0)
EHM2500/15 LOADING UNIT 1,3x2,2 m = 2,86 m2 ONLY MATERIAL 1500 kg

EHPM2500/15 LOADING UNIT 1,3x2,2 m = 2,86 m2
EHPM 2500/15 +1500 kg max.
+1400 kg max.
+1300 kg max.
+1200 kg max.
+1100 kg max.
+1000 kg max.
+900 kg max.
+800 kg max.
+700 kg max.
8-17
(Rev. 1.0)
8.8 RESIDUAL RISKS

This paragraph is intended to highlight the residual risks associated with the operations covered in
this manual. The major risks can be identified in the particular situations mentioned below:
— risks arising from operating with configurations not provided for by the manufacturer;
— risks arising from positioning the machine incorrectly;
— risks arising from transporting the machine;
— risks arising from incorrect assembly on the ground;
— risks arising from incorrect over ground assembly;
— risks arising from functional verification of the machine;
— risks arising from the machine's normal operation;
— risks arising from descending the machine manually
— risks arising from handling the machine in the construction site;
— risks arising from disassembling the machine.
A detailed description is given for each of these situations, indicating the stage of operations, the
equipment used, the possible risks and relative prevention and safety measures.
8.8.1 Risks arising from operating with configurations not provided for by the
manufacturer
The measurements of the machine and its conformation in respect to the building in question must
be confirmed in the construction site itself, before commencing the machine's assembly operations.
The drafted and executive project plans of the building in question together with the Use and
Maintenance Instruction Manual of the machine must be consulted for such verification.
Possible risks:
— differences between the measurements in the plans and the actual measurements of the building;
— over ground obstacles;
— verification of the machine's anchor positions;
— errors in the assembly configuration of the machine.
Prevention and safety measures:

— verification of any over ground obstacles in the construction site that prevent the regular assembly
of the machine, with particular reference to power and telephone lines anchored to the building.
In the case of obstacles being found, a different configuration must be planned for the machine;
— the person responsible for the installation process must decide upon the positions of the wall
anchors in accordance with the Instruction Manual. If the standard solutions given in the Instruction
Manual cannot be implemented because of particularities in the construction site, a plan will
have to be drawn up for every anchorage and signed for by a qualified professional;
— the person responsible for the installation process must ensure that the configuration chosen,
based on the above mentioned considerations, is actually mounted with no variations or
modifications.
8-18
(Rev. 1.0)
8.8.2 Risks arising from positioning the machine incorrectly

The position where the machine will be mounted is actually defined and the machine is prepared
for this operation.
For this operation, the drafted and executive project plans of the building in question must be
consulted, with particular reference to the underground and underlying conformation of the area
chosen, together with the Use and Maintenance Instruction Manual of the machine.
Possible risks:
— weak flooring is chosen for the installed base unit to rest on;
— underground pipelines or cavities;
— difficulties with the power supply.

— the total load that will weigh on the machine's base unit flooring must be determined beforehand,
based upon the indications given in the Instruction Manual. The person responsible for the
installation must communicate the total intended loads to the Qualified Technician, who is
designated by the Firm or by the Owner. After having carried out the necessary verification
calculations, the Technician will issue a written statement certifying approval of the flooring
which is to withstand the intended loads;
— it must be ascertained that there are no pipelines, sewage systems or any other underground
cavities that can result in the base unit giving way and/or sinking, at no point in time during the
operational life of the machine;
— suitable power supply, which is in accordance with the regulations, is to be organised together
with the earthing system.
8-19
(Rev. 1.0)
8.8.3 Risks arising from transporting the machine

The machine and its accessories are actually unloaded. The material is set according to the position
chosen for the assembly operation.
For this operation, all the documents pertaining to the configuration together with the Use and
Maintenance Instruction Manual of the machine must be consulted. Moreover, all the necessary
means must be employed for lifting and transporting the material in question.
Possible risks:
— breakages or damages to the material;
— instability of the material when deposited in piles;
— errors in the material or configuration to be installed;
— personnel knocking, pinching, or shearing limbs;
— personnel suffering from trauma due to exertion.

— the person responsible for the installation must see to inspecting the components to verify their
structural integrity;
— the stability of the material piled up must be ascertained to prevent it from giving way or slipping;
— the person responsible for the installation must verify that the required components for the
configuration to be installed, are prepared accordingly, paying particular attention to components
that could create confusion due to their similarity with others;
— all loads that are to be mechanically moved must be adequately strapped with adjustable cables,
belts or chains. Only one operator must be responsible to signal the required manoeuvres to
the operator driving the un/loading vehicle and he must use regulatory signs. Personnel not
involved in this operation will remain at a safe distance. Nobody must pass under or stop
beneath suspended loads, and the area in question must be closed off and marked;
— the personnel designated to manually move the material, must be informed of the weight of
each component and the best way to handle it.
8-20
(Rev. 1.0)
8.8.4 Risks arising from incorrect assembly on the ground

The first components of the vertical mast, wall anchors and the frames of the electric cable guide
are assembled.
means must be employed for lifting and transporting the material in question.
Possible risks:
— errors in the assembly process;
— assembly is not compliant with the authorisation given;
— falling material or equipment;
— errors in the electrical connections.

— all personnel designated to the assembly process must be qualified and must be perfectly
aware of the procedures given in the Instruction Manual of the machine. Particular attention is
to be paid when positioning and fastening each component precisely whilst carefully following
the indications of the Instruction Manual;
— during the installation process, exact correspondence must be verified between the work carried
out, the assembly layout given with the authorisation and that of the Instruction Manual;
— personnel involved in the installation operations must constantly wear the safety hard hat, safety
shoes and work gloves. Nobody is to be allowed to stop beneath or pass under the machine
during the assembly process;
— all electrical connections must be carried out exclusively by qualified personnel and their
functionality is to be verified before being used.
8-21
(Rev. 1.0)
8.8.5 Risks arising from incorrect over ground assembly

The machine's vertical masts are assembled and the relative wall anchors are implemented with
the relative protruding sections, which are necessary for fastening the masts.
means must be employed for mounting the masts and anchors.
Possible risks:
— errors in the assembly process;
— assembly is not compliant with the authorisation given;
— falling material or equipment;
— defects in implementing the wall anchors;
— personnel shearing limbs;
— obstructions in the machine's path;
— incorrect positioning of the end-of-travel.

aware of the procedures given in the Instruction Manual of the machine. Particular attention is
to be paid when positioning and fastening each component precisely whilst carefully following
the indications of the Instruction Manual;
— during the installation process, exact correspondence must be verified between the work carried
out, the assembly layout given with the authorisation and that of the Instruction Manual;
— personnel involved in the installation operations must constantly wear the safety hard hat, safety
shoes and work gloves. Nobody is to be allowed to stop beneath or pass under the machine
during the assembly process;
— all the anchors must be implemented in accordance with the instructions given by the person
responsible for the installation process. If an anchor seems to be inadequate, the works in
progress must be put on hold and the situation is to be reported to the person responsible for
the installation process;
— only one operator is to handle the movement of the machine. The operator will carry out each
manoeuvre only after having ascertained the position of all the other operators, who must remain
in their safe positions. Before putting the machine in motion, all objects placed on the machine
must be secured in order to prevent them interfering with the manoeuvres or possibly falling;
— when the machine is in motion, utmost care must be taken in order to avoid a member of staff
from being crushed under the protruding parts;
— when the machine is in motion, utmost care must be taken to ensure that the machine's path is
not somehow obstructed;
— the safety end-of-travel devices must be positioned in such a way so as to let the machine work
between two adequate heights, whilst preventing an impact with the base unit and also
preventing the upward movement going beyond the upper limit of the mast.
8-22
(Rev. 1.0)
8.8.6 Risks arising from functional verification of the machine

Correct functionality of all the machine's driving and safety devices is verified together with the
correct movement of the cabin itself.
Maintenance Instruction Manual of the machine must be consulted.
Possible risks:
— errors in the assembly process or in the electrical connection;
— falling material or equipment
— incorrect adjustment for the downward motion of the machine.

aware of the procedures given in the Instruction Manual of the machine. All the functions of the
normal drive must be verified, starting from the simpler operations and proceeding onto the
more complex ones;
— if, for any reason whatsoever, difficulties arise in completing the functional test when driving the
cabin downwards and it is considered to be further complicated to drive the cabin down to the
ground, the designated personnel will immediately suspend the test. The personnel must ensure
their safety by fastening the safety-belt's spring-clip to the fall protection rope, which will be
connected to an appropriate structural part of the building. The safety manager must be informed
and under his supervision, the personnel are to be evacuated from the cabin with the help of
qualified personnel.
8-23
(Rev. 1.0)
8.8.7 Risks arising from the machine's normal operation

The machine is used for normal operation in the construction site.
For this operation, the Use and Maintenance Instruction Manual of the machine must be consulted.
Possible risks:
— the machine is overloaded;
— personnel, material or equipment fall when work is being carried out;
— the machine stops working due to a power failure;
— a wall anchor loosens;
— the machine stops working due to a failure in the lifting unit.

— all personnel designated to the machine's functionality must be qualified and must be perfectly
aware of the procedures given in the Instruction Manual of the machine. The site manager must
supervise the loading operations, ensuring not to overload the machine;
— the personnel must take care to remain inside the cabin and must never use ladders, provisional
bridges or any other device to reach a higher level or protruding part.
— if a power failure occurs, the safety manager must be immediately informed and he will see to
organising the necessary interventions to restore the working conditions. The personnel onboard
must remain safe and must not implement any improvised manoeuvre. If it is not possible to
resolve the problem promptly, the personnel must follow the procedures given in the Instruction
Manual to descend the machine manually;
— the wall anchors must be checked periodically, especially after particularly intense weather
conditions, under the supervision of the safety manager. If an anchor is found to be loose, all
personnel must be evacuated from the cabin and a new wall anchor must be implemented;
— if a failure is verified in the lifting unit, the safety manager must be informed and under his
supervision, all personnel must be evacuated from the cabin, and the defect is to be repaire by
the maintenance personnel or by ELECTROELSA Technical Support.
8-24
(Rev. 1.0)
8.8.8 Risks arising from descending the machine manually

The machine is driven to the ground floor level or to the closest landing platform following a failure
in the lifting unit.
Possible risks:
— intervention of the safety brake device;
— the motor brakes overheat;
— unusual wear and tear of the motor brakes;
— impact between the loading unit and the base unit if the machine is driven to ground level.

— implement the manual descent manoeuvre by meticulously following the indications given in
paragraph 9.4 "MANUAL DESCENT PROCEDURE" in this manual;
— it is prohibited to provoke the intervention of the safety brake device for the cabin to gain
speed. In fact, should this occur, it will not be possible to operate the machine unless qualified
personnel from ELECTROELSA Technical Support intervenes;
— you are to absolutely avoid driving the cabin downwards for long distances as the motor brakes
can overheat and/or wear out. In fact, should this occur, the machine could start going down
uncontrollably, resulting in the safety brake device intervening, after which it will not be possible
to operate the machine unless qualified personnel from ELECTROELSA Technical Support
intervenes;
— if the cabin is driven right down to the ground floor, the operator must pay utmost attention in not
bringing it down too fast as this impact with the base unit's shock absorbers could cause
damage to the machine itself or injure the operator.
8-25
(Rev. 1.0)
8.8.9 Risks arising from handling the machine in the construction site
With the use of lifting equipment, the machine is moved from one area to another, within the same
construction site where it has been installed.
Moreover, all necessary measures must be taken to eliminate the risks arising from the lifting
process of the machine.
Possible risks:
— inadequacy of the lifting equipment;
— inadequate positioning.

— always ensure that the lifting equipment used is able to lift the machine within a large margin of
safety;
— to handle the machine, always position the lifting blades or the anchor cables as described in
this instruction manual, in order not to damage the machine's structure;
— always check the adequacy of the supporting surface onto which the machine is to be
repositioned and carry out the re-assembly operations of all the service and anchor structure
on the building in question, in accordance with all that stipulated in this instruction manual.
8.8.10 Risks arising from disassembling the machine

The machine's vertical masts are disassembled together with the relative wall anchors.
Moreover, all necessary measures must be taken for the disassembly of the masts and anchors.
Possible risks:
— instability of the disassembled components;
— instability of the machine;
— personnel, material or equipment fall when work is being carried out.

— pay particular attention when positioning the disassembled components, always following the
indications given in the Instruction Manual, precisely;
— disassemble the anchors at the same pace as the mast's vertical components so as not to
cause instability to the machine;
— personnel must take care to remain inside the parapets on the upper part of the loading unit
and within the perimeter of the mounting platform; they must also never use ladders or provisional
bridges to reach the wall anchors. Everyone must be prohibited from passing under or stopping
below the cabin and the said area must be properly enclosed.
8-26
(Rev. 1.0)
9. PREPARATION FOR MACHINE USE
CHAPTER 9: PREPARATION FOR

MACHINE USE
9-1
(Rev. 1.0)
9.1 SAFETY REQUIREMENTS BEFORE HANDLING THE MACHINE

Once the machine is mounted and the electrical connection is set, it is good practice to carry out a
number of verifications to ascertain its functionality.
Before handling the machine verify that:
— the base enclosure has been mounted correctly, preventing anyone from stepping into or stopping
inside the area where the loading unit descends;
— adequate signs, which are easily visible and/or bright, have been set in place;
— there are no power lines in the machine's path or in its immediate vicinity, which can constitute
a risk for the operators safety;
— there is no material nor protruding components in the machine's path, which can hit the workers
or hinder the machine's regular movement;
— all the machine's mechanical, electromechanical and electrical safety devices work perfectly
well;
— the rack, pinions and sliding wheels are in perfect working condition;
— the belts used in any emergency are readily available on the machine;
— when the cabin is driven upward or downward, the personnel onboard are positioned in such a
way so as to spread the load in a uniform manner;
— the emergency brake control, which triggers the interruption of the entire control circuit,
immediately stopping the machine's movements, works perfectly well;
— the wind speed is less than 20 m/sec, otherwise the cabin must be brought down;
— in case of a power failure, the cabin can be brought down to the ground level by acting upon the
lever of the manual release of the motor brakes, very cautiously. The operation must be carried
out by ELECTROELSA Technical Support personnel or by specialised personnel, specially
trained in maintenance and repairs;
— there is no snow or ice on the machine, otherwise it is obligatory to see that this is removed.
— the drive direction of the machine is in accordance with the pressed drive button.
— after having carried out the trial run, all the upward/downward brake devices function correctly.
After having carried out the verifications described above, the machine is ready for its normal
operation in a construction site.
9-2
(Rev. 1.0)
9.2 SAFETY REQUIREMENTS DURING MACHINE OPERATION

In order to work safely, always remember the following requirements during machine operation:
— it is strictly forbidden to construct work levels which are higher than the loading unit;
— when the loading unit is elevated, the machine can only be abandoned in the case of an
emergency and making use of the appropriate fall protection devices;
— the cabin is to be brought down to ground level, as soon as possible, in every instance and any
kind of failure;
DANGER
When failure occurs during machine operation, take the necessary steps to
resolve this before utilising the machine again.
— at the end of each working day, the cabin must be brought down to its lowest position and the
power supply must be disconnected, storing the power cable separately, in a safe place.
9.3 SAFETY VERIFICATION INSTRUCTIONS

The Technicians, who are responsible for the machine's start up and maintenance, are to refer to
the instructions given below in order to verify the functionality of the installed safety devices and to
ensure that all parts of the machine work perfectly well. These instructions are also found in
abbreviated form on the labels onboard the machine.
9.3.1 General verification of the machine

In order to ensure that the machine's mechanical components are working perfectly well, proceed
as described below:
— in case of a storm, tornado, hurricane or earthquake, all essential parts of the machine must be
checked by a professional or an authorised inspector, before putting the machine back into
operation;
— if the machine is installed outdoors, it must not be used if the wind speed exceeds 20 m/sec
(40 mph for Canada and the United States);
— if the machine is exposed to frost, the cabin must be brought down to the ground floor level,
once the work is carried out. If the mast and/or the power cable are covered in ice, remove this
before operating the machine;
— ensure that no equipment or material is suspended from the machine's structure.
DANGER
It is strictly forbidden to suspend any equipment or material from the machine's
structure.
ATTENTION
A safety inspection must be carried out every day before operating the machine.
9-3
(Rev. 1.0)
9.3.2 Electrical verification of the machine

In order to test and ascertain that the electrical command and control devices work perfectly well,
proceed as described below:
— check that all the emergency buttons and main switchs of electric boards, function properly. For
this purpose, carry out trial runs with each EMERGENCY buttons pushed and each switch set
to the "0" position. In all instances the machine must not move;
— verify synchronisation by carrying out trial runs with the base enclosure doors and the floor level
doors open. In all instances the machine must not move;
NOTE
Carry out the verification tests with one switch at a time in order to clearly identify
any malfunctions.
— perform trial runs in order to verify the functionality of the end-of-travel devices;
— also check that the pads and the end-of-travel devices are fastened well.
9.3.3 Verification of the machine's motion

In order to test the cabin's motion, proceed as described below:
— visually check the machine's cable guide and ensure that it is free from any obstacle. Monitor
this constantly;
— while the loading unit is on the ground level, turn the main switchs of base and onboard control
panel to the “1” position;
— ensure that the load does not exceed the maximum allowed - refer to the information given on
the label indicating the load capacity;
— close the floor level doors, the base enclosure door and the access ramps to loading unit properly;
— press the pushbutton to drive the loading unit in the desired direction and the machine will start-
up. At the extreme floor levels the cabin will automatically stop by means of the end-of-travel
cams placed on the mast. During the race, press the STOP NEXT LANDING pushbutton when
the machine approaches the floor chosen for the landing to see if it shuts down automatically at
the desired level.
9.3.4 Daily verification prior to operating the machine

Every day, before starting to operate the machine, proceed as described below:
— ensure that no equipment or material is suspended from the machine's structure that can interfere
with the machine's path;
— ensure that the mast and the power cable are not covered in ice; if so, remove this before
operating the machine;
— in case of particularly intense weather conditions, all the essential parts of the machine must be
checked;
— if the wind exceeds the threshold indicated, prohibit all persons concerned from using the
machine;
— check the power cable; this must not be damaged in any way;
— check the supports of the cable guide and its rubber supports;
— ensure that the loading unit is not damaged in any way;
— check the base enclosure, its access doors and the floor level access doors;
9-4
(Rev. 1.0)
— verify the functionality of the emergency devices;

— verify the functionality of the end-of-travel and overtravel devices;
— verify the functionality of the electrical interlocking systems on the access ramps of the loading
unit, the base enclosure and those to the floor level landings;
— verify the functionality of the mechanical interlocking systems on the access ramps of the loading
unit, the base enclosure and those of the floor level landings;
— verify the functionality of the upward and downward end-of-travel devices.
After having carried out the verifications described, the machine is ready for its normal operation in
a construction site.
DANGER
An approximate assessment of the operation conditions is the greatest and
9.4 MANUAL DESCENT PROCEDURE

When the machine is in use, if a failure occurs in the lifting unit while it is over ground, the manual
descent procedure must be implemented until the personnel onboard can get out onto a floor level
or the machine reaches a safe height.
To implement this operation, proceed as described below:

— the main switch of the onboard control panel has to be set to the "0" position;
— act upon the relevant lever installed on each motor. When the machine is equipped with two
motors, it is necessary to act upon the levers simultaneously, but always with extreme caution;
— act upon the lever with extreme caution and very lightly for a short while, for the cabin to start
descending without gaining speed;
— stop after a short distance is covered so that the brake can cool down properly; this prevents
the brake lining from overheating and burning out, resulting in speed control being lost and the
lifting unit dropping downwards. As an example, the operator can cover a distance of about 3
m, equal to two masts, and must then let the brake cool down for about 5 minutes;
ATTENTION
If the machine gains too much speed during the manual descent procedure,
resulting in the lifting unit free-falling, the safety brake device will intervene. In
this case, the machine cannot be handled without the intervention of qualified
personnel from ELECTROELSA's Technical Support.
— as soon as the lifting unit reaches a floor level where the personnel onboard can get off, the
machine must be stopped and abandoned. Bringing the cabin back to ground floor level or
carrying out the necessary repairs over ground is a task which is to be carried out by the
personnel from ELECTROELSA Technical Support or qualified personnel appropriately trained
in maintenance and repairs.
9-5
(Rev. 1.0)
9.4.1 General regulations to descend manually but safely

Members of staff, who are given the responsibility of descending the machine manually, must be
appropriately and particularly prepared and all operators concerned with this procedure must always
keep the following safety warnings in mind.
ATTENTION
If it is not possible to carry out the manual descent procedure, remain on the
machine and call the safety manager, for all persons and material to be
evacuated with suitable means.
DANGER
Releasing the brake for the cabin to descend, is a task which is to be carried
out by personnel from ELECTROELSA Technical Support or qualified personnel
who are appropriately trained in maintenance and repairs. The persons
designated to work on the machine, who happen to be over ground when the
failure occurs, must limit themselves to driving the cabin down, by means of
the brake release, solely till a floor level is reached where they can get off or
until the cabin reaches a safe height.
DANGER
Implement the brake release manoeuvre for very short distances, at a maximum
speed equal to 1/3 of the normal working speed. Moreover, when this
manoeuvre is carried out, it is necessary to stop for at least 1 minute every 20
seconds of descent so that the brakes can cool down. It is very important to
implement this procedure because if the brakes overheat, this could put the
entire braking system at risk with very serious consequences.
9-6
(Rev. 1.0)
10. USE OF THE MACHINE
CHAPTER 10: USE OF THE MACHINE
10-1
(Rev. 1.0)
10. USE OF THE MACHINE
10.1 OPERATING THE MACHINE

Operators who are appropriately trained can operate the machine.
Once all the verifications have been carried out on the machine by qualified Technicians who are
responsible for the construction site, proceed as described below:
— the main switch of the base and onboard control panel have to be set to the "1" position;
- to position the cabin over ground, drive it in the desired direction and once the floor level is
reached, press the emergency pushbutton as an additional safety.
NOTE
Before utilising the machine in any way, all safety procedures must be
implemented and maintenance and lubrication procedures must be carried out
as stipulated in the relative chapter of this manual.
ATTENTION
It is strictly forbidden to enter the base enclosure (if present) or stop beneath
the machine's path, when this is in operation.
10.2 SHUTTING DOWN THE MACHINE AT THE END OF A WORK SHIFT

Once a work shift is over, proceed as described below to shut down the machine:
- drive the cabin to the ground floor level until it stops at the lower end-of-travel device. Put the
main switch of the base and onboard control panel in position "0". Disconnect the machine
from the power supply. Ensure that nobody has access to the machinery when there is no
personnel present who is responsible for the said machinery.
10.3 SHUTTING DOWN THE MACHINE FOR LONG PERIODS

To shutdown the machine for long periods of time, proceed as described below:
- carry out the procedures explained in point 10.2. In case of ice, snow or heavy rain, before
putting the machine back into operation, ensure that the integrity of the delicate parts has not
been altered. Leaving the machine idle for a long period of time can cause some trouble such
as, the motor brakes can lock, metal parts and gaskets can corrode.
10-2
(Rev. 1.0)
11. TROUBLE SHOOTING
CHAPTER 11: TROUBLE SHOOTING
11-1
(Rev. 1.0)
11. TROUBLE SHOOTING
11.1 THE MACHINE DOES NOT START-UP

If the machine does not start-up, the operator responsible for its maintenance must:
— ensure that the main switch of the base and onboard control panel is in the "1" position and that
the machine is properly connected to the power supply;
— ensure that none of the EMERGENCY pushbuttons are lowered;
— ensure that all the access doors and the floor level doors are closed properly;
— ensure that no switch has interrupted the power supply.
If the machine still does not start-up after having verified or restored all these conditions, call
11.2 THE MACHINE STOPS ABRUPTLY

If the cabin stops between two floor levels due to a power failure, caused by a blown fuse or a
switch having interrupted the power supply due to a power surge, etc., it can be manually lowered
to the closest floor level.
Lower the cabin by implementing slow, short distances to prevent the safety brake device from
intervening, which would require the system to be reset for the machine to be put back into working
condition.
To lower the cabin to the closest floor level, proceed as described below:
— put the main switch of the base and onboard control panel in position "0";
— release the motor brake with the appropriate lever for the cabin to reach the closest floor level.
Lower the cabin in short distances at a speed which does not exceed 1/3 of the normal operating
speed, stopping for at least 1 minute every 0,5 m to allow the brakes to cool down. Overheating
can damage the brakes and deteriorate their functions, putting the personnel and the machine
itself at risk;
— if, for any reason, it is not possible to lower the cabin, remain inside the loading unit and call
ATTENTION
If the machine's movement is blocked, call for technical assistance and remain
inside until qualified personnel arrive. Solely for valid reasons is the machine
to be abandoned, adopting the necessary safety measures.
11-2
(Rev. 1.0)
12. MAINTENANCE AND REPAIR
CHAPTER 12: MAINTENANCE AND REPAIR
12-1
(Rev. 1.0)
12.1 GENERAL INSTRUCTIONS

Regular maintenance of the mechanical and electrical components prolongs the machine's
operational life, ensures best performance and is an important safety factor. Regularly verify the
efficacy of the devices installed on the machine, in accordance with the indications given in this
instruction manual.
Only specialised and authorised personnel are to carry out any maintenance or repairs on the
electrical system.
The operator responsible for maintenance must always remember the following:
— always use individual protection gear (gloves, earmuffs, safety shoes, goggles) when carrying
out maintenance operations on the machine;
— never start works on the machine before having interrupted all electrical power supply and
ensuring that nobody can reconnect it, even inadvertently;
— only original spare parts are to be used whenever maintenance and repairs are carried out on
the machine;
— if the machine is shut down due to faults, maintenance or repairs, this must be made known by
means of a warning sign;
— once maintenance or repairs are carried out, ensure that no tools or items have been left inside
the machine or in the loading unit;
— the machine's devices are to be checked and tested in accordance with the stipulated regularity;
— after having carried out maintenance operations, these must always be recorded in the
appropriate register that is attached to this manual.
ATTENTION
If maintenance is not carried out in accordance with the above mentioned
instructions, or not in conformity with that stipulated in this manual, it will be
considered as improper use. ELECTROELSA disclaims all responsibility if the
operator fails to comply with the requirements.
ATTENTION
For repairs to be carried out, it is recommended to always contact authorised
Technical Support or the Manufacturer of the machine. If maintenance and
repairs are carried out incorrectly, without original spare parts or by personnel
who is not specialised and authorised, the user of the machine bears full
responsibility for its proper use.
12-2
(Rev. 1.0)
12.2 MAINTENANCE SCHEDULE
FREQUENCY MAINTENANCE INTERVENTION
EVERY 40 hours General maintenance (paragraph 12.2.1).
ATTENTION
To verify the periodic maintenance operations due, refer to the metre installed
on the electrical control panel. This is the most reliable instrument to verify the
machine's operational life, which in turn lets you check the operating time that
has elapsed in between maintenance operations.
ATTENTION
It is not obligatory for the maintenance operations, which are to be carried out
every 40 hours, to be recorded in the maintenance register.
However, it is obligatory for the maintenance operations, which are to be carried
out every 120 and 500 hours, to be recorded in the maintenance register.
ATTENTION
If the machine remains installed for long periods of time, even if it is not used,
maintenance has to be carried out every three months. This maintenance
operation is to be carried out in the same way as the one due after 500 hours. If
this is not carried out at the end of the three months, it is obligatory to carry out
this maintenance operation when the machine is put back into operation. It is
not obligatory for this intervention to be recorded in the maintenance register.
12-3
(Rev. 1.0)
12.2.1 General maintenance (40 hours)

Perform the maintenance described below:
— ensure that all warning signs are legible and in the right place; also ensure that all documents
are readily available and well kept;
— ensure that the safety brake device does not intervene unnecessarily and does not make noise
during operation;
— ensure that all connections in the drive rollers of the machine's frame are correct and tightened
well;
— ensure that the electric motor brakes function properly. The cabin must stop within the set limits
when the brakes are applied;
— ensure that there is no loosening between the electromagnetic anchor and the rotating brake
disc;
— ensure that all the mechanical and electrical synchronised systems function properly - both on
the machine and on all floor levels in question. Refer to the relative paragraph for this operation;
— clean the cabin's flooring and the area around the machine itself;
— check the cable guide frames and the rubber supports of the electric cable;
— check the power cable and ensure that this is not damaged, twisted or pinched in any way;
— check the rack and the motor transmission pinion and ensure there is no damage, alignment
errors or defective connections;
— lubricate the indicated parts paying particular attention to the rack.
12-4
(Rev. 1.0)

— check if there is any debris on the base unit and if so, see that it is removed;
— visually inspect and ensure that all bolted joints between the components of the mast are correct
and adequately tightened;
— check the bolted joints between the first mast and the base unit;
— check that the bolted joints of the anchor system are correct and tightened well;
— check the connections between the mast and the anchors and the connections between the
anchors and the building in question;
— check the fastenings and functionality of the end-of-travel devices and the cams associated
with them;
— ensure that the cable guide frames are positioned well in respect to the mast and the cable
container; ensure that they are fastened well;
— ensure that the shock absorbers on the base unit are perfectly functional;
— check the wear and tear on the rack and motor transmission pinion;
— check the wear and tear and loosening on the drive rollers of the lifting unit. Any necessary
adjustments or possible replacements must be implemented by Service and Maintenance
personnel;
— ensure that the distance between the loading unit and the floor levels, scaffolding, balconies,
windows or any other place where there may be persons, is not less than the standard
requirement;
— check the motor brakes functionality;
— check the functionality of the electric system's diode;
— check the safety brake device in accordance with the instructions given in the relative paragraph;
— check the functionality of the electric system's contactors;
— lubricate the indicated parts paying particular attention to the rack;
— complete the maintenance register.

— check all the structures paying utmost attention to ensure there is no rust or corrosion in any
place;
— check all the electric cables, electrical connections and the hold on the gaskets;
— visually inspect the entire machine and ensure there is no deformation, mechanical damage to
the components of the vertical mast, anchors, doors, flooring and all other visible components
of the structure;
— fully inspect the machine and ensure there is no corrosion, and no wear and tear of the supporting
pads or absorbing components. Contact ELECTROELSA Technical Support for inspection
and any repairs;
— visually inspect and ensure that all bolted joints between the components of the mast and the
anchor system are correct and adequately tightened;
— check the bolted joints between the first mast and the base unit;
— lubricate the indicated parts paying particular attention to the rack;
— complete the maintenance register.
12-5
(Rev. 1.0)
12.3 FUNDAMENTAL MAINTENANCE OPERATIONS

The machine's main operations of inspection, verification and lubrication, recommended for all the
maintenance operations mentioned above, can be carried out correctly by following the indications
given below:
— verification of the lifting unit's pinions;
— verification of the lifting unit's drive system;
— wear and tear verification of the lifting unit's drive wheels;
— inspection of the rack and the vertical components;
— servicing the electric motors;
— verification and adjustment of the air gap of the motor brakes;
— servicing the gear motors;
— lubricating the machine.
12.3.1 Verification of the lifting unit's pinions

To check the wear and tear of the pinions and pulleys (if present) of the lifting unit, proceed as
described below:
- drive the cabin to the shut down position on the ground floor level and disconnect the electrical
control panel from the power line;
- from the rear end of the lifting unit, visually check and ensure that the teeth of each pinion and
pulley (if present) are not damaged, and the tangent length is not less than that specified below;
Motor pinion (1) with a minimum tangent length of 35,5 mm

Pulley (2) with a minimum tangent length of 60,5 mm
Safety brake pinion (3) with a minimum tangent length of 35,5 mm
— if damages are found or the measurements do not fall within the limits indicated, replace the
worn out component;
— put the machine back on.
Theoretical 61,7 ±0,1

Minimum 60,5
Theoretical 37,6 ±0,1 Theoretical 37 ±0,1
Minimum 35,5 Minimum 35,5
1 3
2
Fig. 12.1
12-6
(Rev. 1.0)
12.3.2 Verification of the lifting unit's drive system
MACHINE HAVING MAST WITH TRIANGULAR SECTION

To verify that the lifting unit's drive system is properly adjusted, proceed as described below:
— drive the machine to the shut down position on the ground floor level and disconnect the electrical
— from the rear end of the lifting unit, ensure that the shaped drive wheels (1) and (2) and the
bevel wheels (3) are fitted well on the bars and on the rack of the vertical component, and the
pinions and pulleys (if present) engage well with the rack as shown in the figure below;
— the pinions and pulleys must remain centred on the rack as shown in the figure below, so that
the teeth engage perfectly well with the rack;
— check that any loosening between the upper and lower drive wheels of the unit fall within the
limits shown in the figure below, in respect to the bars of the vertical component and the rack.
The wheels are grouped in carriages that allow a necessary oscillation when sliding and can
be adjusted for the loosening effect to be about 1 mm;
— if the wheels are not in the recommended condition, adjust them positioning the bevel wheels
in contact on rack side (4);
— loosen the locking screw (5) act upon the eccentric pin (6) till bringing the wheel in contact and
then tighten the locking screw once again (5). Should the engage correct position of pinion on
rack be lost due to adjust operation, adjust the position of drive wheels (1) following the same
proceed described for bevel wheels, in order not to stress the mast upright too much;
1 mm to contact
= 2 3
=
1
2 4
1 3
6
5
1 mm to contact
Fig. 12.2
12-7
(Rev. 1.0)
MACHINE HAVING MAST WITH RECTANGULAR SECTION

To verify that the lifting unit's drive system is properly adjusted, proceed as described below:
— drive the cabin to the shut down position on the ground floor level and disconnect the electrical
— from the rear end of the lifting unit, ensure that the drive wheels are fitted well on the bars and on
the rack of the vertical component, and the pinions and pulleys (if present) engage well with the
rack as shown in the figure below;
— the pinions and pulleys must remain centred on the rack as shown in the figure below, so that
the teeth engage perfectly well with the rack;
— check that any loosening between the upper and lower drive wheels of the unit fall within the
limits shown in the figure below, in respect to the bars of the vertical component and the rack.
The wheels are grouped in carriages that allow a necessary oscillation when sliding and can
be adjusted for the loosening effect to be about 1 mm;
— if the wheels are not in the recommended condition, adjust the carriages (1) and (2) placed on
the upper and lower part of the lifting unit, opposite each other; loosen the locking screw (3), act
upon the eccentric pin (4) then tighten the locking screw once again (3);
1 mm to contact
= 1
=
4
3
to contact 1 mm
Fig. 12.3
12-8
(Rev. 1.0)
12.3.3 Wear and tear verification of the lifting unit's drive wheels
To check the wear and tear of the lifting unit's drive wheels proceed as described below:
— from the rear end of the lifting unit, visually check and ensure that each drive wheel is not
damaged or excessively worn out, as shown in figure 12.4; this is to be checked all along the
surface where they are in contact with the bar of the vertical component;
— if the wheels are found damaged or worn out, replace them and verify the loosening effect
between the wheels and the bar of the vertical component, as described earlier on;
12.3.4 Inspection of the rack and the vertical components

To check the wear and tear of the rack and the vertical components proceed as described below:
— with the machine in regular operation mode, set the operation mode selector of the control
panel to the PERSONS position so that the machine can be solely controlled by the operator
responsible for the maintenance;
— from the upper part of the loading unit, the maintenance technician must visually check the rack
and bars where the drive wheels rest on each component of the vertical mast, whilst controlling
the upward movement of the lifting unit;
— other than this visual inspection, the maintenance technician must measure the rack's wear
and tear by placing a calibrated roller with ø 15 h8 in various parts of the vertical mast as shown
in figure 12.5. The same measurement inspection must be carried out in all the parts that are
worn out.
Rack (figure 12.5) with a minimum measurement of 53,2 mm
— if they are found damaged or the measurements do not fall within the limits indicated, replace
the vertical mast;
40,13 ±0,03
25,13 ±0,03
Teorico 82 ±0,1
Minimo ø 80
Teorico 54,2 ±0,3

Minimo 53,2
Rullo ø 15 h8
Fig. 12.4 Fig. 12.5
12-9
(Rev. 1.0)
12.3.5 Servicing the electric motors

To maintain the electric motors perfectly efficient you must service them correctly. For this reason
we have provided a number of indications below, pertaining to the defects that may occur when the
machine is in operation, providing also the probable cause and the relative remedy.
Malfunction:
— the motor is too hot (this can only be established after carrying out the relative verification).
Probable cause:
— the motor connection does not comply with the supply voltage;
— the supply voltage variation is more than 5% of the motor's rated voltage. Higher voltage is
particularly unfavourable for high-polarity motors as their rated values reach absorption with a
normal voltage;
— lack of cooling air caused by clogged air passages;
— the cooling air is heated;
— overload, with a normal voltage, high absorption and low speed;
— weak power cable contact (gear is temporarily on one phase).
Remedy:
— modify the connection;
— ensure the correct voltage is supplied;
— ensure that there is good air circulation;
— add on cool air;
— eliminate the machine's overload;
— ensure the clamps convey good contact.
Malfunction:
— the motor does not start up easily or does not start up at all.
Probable cause:
— blown fuse;
— the contactor has interrupted the power supply;
— the motor's contactor does not respond due to a fault in the command;
— the motor is set to start-up with a triangular connection but is connected to a star connection;
— the voltage or frequency drops considerably in respect to their rated value;
— the star-triangle switch has weak contact.
Remedy:
— replace the blown fuse;
— verify and adjust the contactor;
— verify the contactor's command and eliminate the cause of the malfunction;
— correct the connection;
— improve the power supply;
— repair the contact.
Apart from the above mentioned verifications and inspections, check and if necessary adjust the
air gap as described in the following paragraph.
12-10
(Rev. 1.0)
12.3.6 Verification and adjustment of the air gap of the motor brakes
The air gap (1) is the distance between the two nuclei of the electromagnet; one of which is set on
the mobile anchor (2) of the device. In order to avoid vibrations on the anchor itself, excessive
noise, the electromagnet's coils from burning or the braking unit from being damaged, this distance
must be between 0.3 and 0.4 mm. If the motor brake does not unlock or reaches its scheduled
inspection, check the thickness of the brake lining and measure the air gap as described below:
— from the rear end of the lifting unit, remove the external protection covers (3) of the motor
brakes after having removed the screws (4) and check the measurement of the brake lining (5)
with a calibre and the measurement of the air gap (1) with a feeler gauge in each motor;
— to adjust the measurement of the air gap (1) act upon the bolts (6) and (7) that set the
electromagnet in place by making it move close to or away from the mobile anchor (2) of the
device;
— implement this adjustment on all the stud bolts of the spring system and finally verify that the
distance of the air gap is uniform on all the circumference and that the bolts are tightened well;
— put the external protection covers (3) back on, fixing them in place with the screws (4);
4 5 2 3 1 76
0,3-0,4 mm
Fig. 12.6
12-11
(Rev. 1.0)
12.3.7 Servicing the gear motors

Servicing the gear motors installed on the machine simply requires the oil level to be checked -
topping it up or replacing it if necessary, and in accordance with the schedules given below. To
carry out such operations proceed as described below:
— from the rear end of the lifting unit verify the oil level in each gear motor;
— if the gear motor is equipped with a sight glass (1) simply ensure that the oil reaches the sight
glass itself; if the gear motor is not equipped with a sight glass but has a level plug (2), remove
this and ensure that the oil reaches the plug hole. If the oil cannot be seen, use a clean rod
which is quite flexible and insert it in the plug hole in order to have a good idea on the level of
the oil;
— unscrew the oil filler cap (3) and top up enough oil to reach the required level with SHELL
OMALA oil 150 or its equivalent;
— the level plug (2) and the filler cap are to be screwed back on (3).
ATTENTION
To service the gear motors correctly, the oil has to be completely replaced after
the first 50-100 operating hours, then replaced after approximately 2500
operating hours and in any case, once a year and the oil level has to be checked
every 500 operating hours.
1-2 3
Fig. 12.7
12-12
(Rev. 1.0)
Apart from the normal inspection of the oil level in accordance with the schedules given, the operator
or authorised and qualified personnel will be responsible to carry out the maintenance, change the
oil after the running-in period and replace all the oil in accordance with the stipulated schedule.
After about 50-100 operating hours, when the gear motor ends its running-in period, remove all the
oil by removing the drain plug (4, fig. 12.7), wash the internal part well and refill the tank with new
mineral oil in accordance with the table below. The successive oil replacement must be carried out
after 2500 operating hours or after one year. With every replacement, it is always best to wash the
internal part well.
Use lubricating oil which has an average ISO viscosity value of 150 CST at 40 °C
ATTENTION
For any top-ups of lubricating oil between one replacement and another, always
use the same type of oil found inside the gear motor.
DANGER
The oil must be replaced when the gear motor is hot, therefore you must be
careful not to burn yourself during this operation.
The lubricant that corresponds to the above mentioned characteristics can be chosen from those
listed below:
Producer Type of oil
API DT 150
AGIP BLASIA
ARAL DEGOL B.G.
B.P. ENERGOL GR/XP
ESSO SPATAN EP
FIAT E.P.Z.
IP MELANA OIL
MOBIL MOBILGEAR 600
SHELL OMALA
TEXACO MEROPA
TOTAL CARTER EP
ATTENTION
It is absolutely prohibited to dispose of used oil in the environment.
12-13
(Rev. 1.0)
12.3.8 Lubricating the machine

The machine must be lubricated carefully, paying particular attention to the areas affected by the
motor transmission, such as between the pinions, pulleys (if present) and the rack. Proceed as
described below to lubricate the machine:
— from the rear end of the lifting unit, with the use of a brush, grease the pinions, the pulleys and
the rack, which can be reached from the ground. The grease used for lubrication must be
adequate for outdoor conditions;
— start-up the machine, turn the control panel's operation mode selector to the PERSONS position
so that the machine can be solely controlled by the operator who is responsible for maintenance;
— from the upper part of the loading unit, the maintenance technician must lubricate the various
sections of the rack on each component of the vertical mast, as indicated earlier on, whilst
controlling the upward movement of the lifting unit.
DANGER
While carrying out the inspection and lubrication, be very careful not to place
your hands near the motor transmission when the cabin is moved; the risk of
having your limbs, and particularly your hands, pinched or sheared, is very
evident.
ATTENTION
It is of fundamental importance that the pinions, pulleys and rack are lubricated
well to avoid excessive wear and tear on the motor transmission system and to
have a smoother drive with little noise and without excessive vibrations.
ATTENTION
The lubricating process must be carried out every time the machine's movement
causes too much vibration and excessive noise, as it becomes a necessity in
both instances, even if it is still early for the scheduled lubrication process to
be carried out.
ATTENTION
The necessity to carry out the lubrication process depends on a number of
factors; such as how frequent the machine is used, the type of use of the
machine (transporting modest loads or operating often with a full load) and
also weather conditions / the elements of the place where it is installed.
12-14
(Rev. 1.0)
12.4 TESTING THE SAFETY BRAKE DEVICE

The drop test must be carried out upon every new installation and in conformity with local safety
regulations that are in force. Moreover, this test must be carried out at least every 6 months with no
load and at least once a year with a full load.
If the safety device intervenes during normal downward operation, or if abnormal noise is emitted
while the cabin is being driven, the machine must be stopped immediately and ELECTROELSA
Technical Support must be contacted.
DANGER
There must be nobody in the cabin when the drop test is carried out. Moreover,
it is necessary to ensure that the brakes work well, as described earlier on.
DANGER
The drop test must be carried out solely by personnel who has been adequately
prepared or by ELECTROELSA Technical Support.
Proceed as described below to carry out the drop test:

— set the MATERIALS/PERSONS selector of the onboard control panel in the PERSONS position;
— connect the control panel of the safety brake device to the electrical control panel;
— connect the cable to the electrical control panel, ensuring that the cable is suspended and that
there is no risk of it being damaged during the drop test;
— the test is carried out with a full load. Set the main switch to "1" and drive the loading unit to a
height of 10 m;
— press the TEST button - this will release the electric motor brake, allowing the cabin to descend
by gravity; when the cabin reaches a speed of about 0,5 m/s, the safety brake will intervene and
the cabin will brake. If the safety brake does not intervene, let go the TEST button immediately;
this causes the motor brake to intervene immediately;
ATTENTION
If the safety brake does not intervene because the cabin does not gain the
required speed, let go the TEST button immediately; this causes the motor brake
to intervene immediately, which in turn stops the cabin. Not letting go of the
TEST button immediately, can cause a collision on the shock absorbing systems
of the base unit.
12-15
(Rev. 1.0)
NOTE
Keep the TEST button pressed until the safety brake intervenes; when the cabin
is at a standstill, drive the cabin in the upward direction for a very short distance,
by pressing the relative button for a very short while; this releases the safety
brake system, which is used later on for other resetting operations.
— act on the upward pushbutton on the TEST control panel, to drive the cabin in this direction for
a short distance - this is to release the safety brake system;
— act upon the TEST button for short instances to drive the cabin to the ground floor level, in short
distances; remove the TEST control panel and the machine is back to normal operating
conditions; (when carrying out this operation, make sure not to lower the cabin too much, in
order to prevent the downward overtravel device intervening);
— remove the test keyboard and set the selector MATERIALS/PERSONS in the desired position
in order to bring back the machine in normal functioning condition.
12.4.1 Resetting the safety brake device

If the safety brake intervenes during normal operation, specifically trained personnel must inspect
the motor brake, the transmission, the pinion, the rack, all the frames and supporting rollers. The
cause must be identified and eliminated before the safety device is re-activated.
The safety brake must be re-activated after the drop test and the above mentioned inspection is
not necessary. To reset the safety brake's functionality, proceed as described below, with reference
to figure 12.7:
— set the main switch to the "OFF" position;
— unscrew the bolts (1) and remove the cover (2);
— unscrew the bolts (3);
— use the sleeve (5) and the manual lever (4) to loosen the nut (7) until the pin head (6) reaches
the outer surface of the safety brake;
— install all the bolts (3) and the cover (2) with the bolts (1);
— remove the protection cover;
— manually tighten the bolt (8) as much as possible, in the same direction as the arrow on the
cover, then a further 30° with the sleeve and the manual lever (4);
— reinstall the protection cover;
— drive the hoist upwards for a short distance to unblock the safety brake;
— carry out a number of trial runs.
ATTENTION
For safety reasons, the safety brake must never be disassembled other than to
reset it. For this reason, the safety brake is sealed.
12-16
(Rev. 1.0)
Figure 12.8 pertains to paragraph 12.4.1 "Resetting the safety brake device".
Fig. 12.8
12-17
(Rev. 1.0)
12.5 ELECTRICAL SYSTEM MAINTENANCE

All inspection and maintenance operations of the electrical system must always be carried out with
the supply voltage disconnected.
A copy of the wiring diagram of the safety circuits must be kept near the electrical control panel.
DANGER
Before accessing the internal part of the electrical control panel, wait
approximately 1 minute after it has been disconnected, so that all circuits can
dispel their residual energy.
12.5.1 Maintenance of the electrical system rectifier

All inspection and maintenance operations of the electrical system must always be carried out with
the supply voltage disconnected.
For correct verification of the installed, live rectifier, use an instrument with a mobile coil and proceed
as described below:
— measure the continuous voltage between the clamps (+) and (-) and the alternating voltage
between the clamps marked with the appropriate symbol;
— verify that the voltage value is between 35% and 45% of the alternating supply voltage value.
For correct verification of the installed but not connected rectifier, use an ohmmeter or a measuring
instrument for direct current and proceed as described below:
— check the rectifier diodes, verifying continuity between the marked clamps on the diode;
— verify that the diodes do not allow the current to pass in one direction and when the probes of
the measuring instrument are inverted, the current is allowed to pass in the opposite direction.
Residual resistance, detected in the flowing direction of the current, is caused by the threshold
voltage of the diodes;
— verify the resistance value between the clamps (+) and (-) of the brake rectifier. There must be
no connection when verifying the diode quality.
NOTE
In order to carry out such maintenance, refer to the wiring diagram that is placed
near the electrical control panel.
ATTENTION
It is obligatory that only specialised and authorised personnel or ELECTROELSA
Technical Support carry out all inspection and repair operations on the installed
rectifiers.
12-18
(Rev. 1.0)
12.6 THE MACHINE'S MAINTENANCE DATA SHEET

A copy of the maintenance data sheet, which is attached to the use and maintenance instruction
manual of the machine, must be completed by the person who has been adequately trained to
carry out maintenance operations.
It is obligatory for the name and address of the technician who is authorised to carry out the
aforementioned operations, to be stated in this completed copy. The data sheet in question must
be duly completed and signed every time the machine is returned after being installed in a
construction site, in order to certify its conditions.
NOTE
Verification of the machine's conditions and maintenance, which is carried out
by inspecting all the equipment listed in the following data sheet, allows the
operator to implement subsequent installations correctly.
The data sheet pertaining to the maintenance of the machine's components includes:
CONDITION OF THE MACHINE'S BASE UNIT SUPPORT
notes ............................................................................................................................................................
STATE OF PRESERVATION OF THE MACHINE'S BASE UNIT
notes ............................................................................................................................................................
STATE OF THE JUNCTION BETWEEN THE FIRST MAST AND THE MACHINE'S BASE UNIT
notes ............................................................................................................................................................
STATE OF PRESERVATION OF THE SHOCK ABSORBERS
notes ............................................................................................................................................................
STATE OF THE VERTICAL COMPONENTS
notes ............................................................................................................................................................
STATE OF THE FASTENINGS ON THE VERTICAL COMPONENTS
notes ............................................................................................................................................................
STATE OF THE FASTENINGS BETWEEN THE VERTICAL COMPONENTS AND THE ANCHORS
notes ............................................................................................................................................................
STATE OF THE FASTENINGS BETWEEN THE ANCHORS AND THE BUILDING IN QUESTION
notes ............................................................................................................................................................
12-19
(Rev. 1.0)
STATE OF THE ELECTRIC CABLE GUIDING FRAMES AND THE RELATIVE RUBBER SUPPORTS
notes ............................................................................................................................................................
STATE AND CORRECT POSITIONING OF THE END-OF-TRAVEL PADS AND DOORS OPENINGS
notes ............................................................................................................................................................
STATE OF PRESERVATION OF THE BASE ENCLOSURE
notes ............................................................................................................................................................
STATE OF EFFICIENCY OF THE BASE ENCLOSURE MECHANICAL AND ELECTRICAL INTERLOCKS
notes ............................................................................................................................................................
STATE OF PRESERVATION OF THE LOADING UNIT AND ITS DOOR
notes ............................................................................................................................................................
STATE OF THE LOADING UNIT, HOIST AND ANCHOR ASSEMBLY PLATFORM
notes ............................................................................................................................................................
STATE OF EFFICIENCY OF THE LOADING UNIT MECHANICAL AND ELECTRICAL INTERLOCKS
notes ............................................................................................................................................................
STATE OF THE SAFETY DEVICES ON THE FLOOR LEVELS (DOORS)
notes ............................................................................................................................................................
STATE OF EFFICIENCY OF THE MECHANICAL AND ELECTRICAL INTERLOCKS OF THE FLOOR LEVEL DOORS
notes ............................................................................................................................................................
STATE OF THE FLOOR LEVEL CALLING DEVICES (IF PRESENT)
notes ............................................................................................................................................................
STATE OF THE ELECTRICAL BASE AND ONBOARD CONTROL PANELS
notes ............................................................................................................................................................
notes ............................................................................................................................................................
12-20
(Rev. 1.0)
GENERAL INSPECTION OF THE LIFTING UNIT
notes ............................................................................................................................................................
- INSPECTION OF THE SAFETY BRAKE DEVICE AND THE RELATIVE DROP TEST
notes ............................................................................................................................................................
- VERIFICATION OF THE WEAR AND TEAR ON THE PINIONS (MOTOR AND SAFETY BRAKE DEVICE)
notes ............................................................................................................................................................
- VERIFICATION OF THE WEAR AND TEAR ON THE RACK AND THE MASTS
notes ............................................................................................................................................................
- VERIFICATION OF THE WEAR AND TEAR AND LOOSENING ON THE DRIVE WHEELS
notes ............................................................................................................................................................
- VERIFICATION OF THE WEAR AND TEAR AND EFFICIENCY OF THE MOTOR

BRAKES (BRAKE LINING ADJUSTMENT)
notes ............................................................................................................................................................
- VERIFICATION OF THE GEAR MOTORS OIL LEVEL
notes ............................................................................................................................................................
- VERIFICATION OF THE LIFTING UNIT'S MICROSWITCH
notes ............................................................................................................................................................
- LUBRICATION OF THE MACHINE
notes ............................................................................................................................................................
FURTHER OR PARTICULAR NOTES.................................................................................................
...................................................................................................................................................................
...................................................................................................................................................................
MACHINE MODEL ..................... SERIAL N° ............................ YEAR OF MANUFACTURE ..............................
VERIFICATION DATE............................ SIGNATURE OF THE TECHNICAL EXPERT ........................................
12-21
(Rev. 1.0)
12.7 TECHNICAL SUPPORT

Technical Support for the machine is provided directly by the ELECTROELSA Company by calling
or sending a fax to the numbers below:
Ph. +39-0577-913401
Fax +39-0577-913461
12-22
(Rev. 1.0)
13. ADDITIONAL INSTRUCTIONS
CHAPTER 13: ADDITIONAL INSTRUCTIONS
13-1
(Rev. 1.0)
13. ADDITIONAL INSTRUCTIONS
13.1 MACHINE NOISE LEVEL

The machine's noise level has been measured at:
LPa = 89.8 dB(A)

LWa = 105.7 dB(A)
Meaning of symbols:
LPa equivalent continuous sound level of the sound pressure at the operator's position.
LWa sound power level.
13.2 INDICATIONS TO DECOMMISSION THE MACHINE

In order to decommission the machine, it must be disposed of accordingly; mechanical components
that consist of steel and aluminium alloys are to be disposed of together and electrical and electronic
components are to be disposed of at special facilities, in accordance with the relevant regulations
that are in force in the user's country.
It is recommended to separate the materials in order to facilitate storage and/or recycling processes.
13-2
(Rev. 1.0)
14. ENCLOSURES
CHAPTER 14: ENCLOSURES
14-1
(Rev. 1.0)
14. ENCLOSURES
14.1 LIST OF ENCLOSURES

The machine’s use and maintenance instruction manual is supplemented with attachments that
are given separately.
The attachments are listed below.
— CE declaration of conformity (machines for goods only).
— Manufacturer declaration (machine for personnels and goods).
— Electric diagram.
— Register of maintenance operations carried out.
— Spare parts manual.
— Installation layout.
14.2 TECHNICAL WARRANTY

All our equipment is thoroughly tested and verified in the factory before being dispatched. All
mechanical parts have a one-year guarantee and all electrical parts have a three-month guarantee,
on defects in material or workmanship and both valid from the date they are dispatched. During
this period we will replace or repair defective parts, which will be returned to us with delivery paid
for by the sender, and we will be excluded from every responsibility, contractual and/or non-contractual
for direct and/or indirect damages. This warranty does not cover natural wear and tear.
This warranty does not apply to equipment that has been misused or has been tampered with by
third parties and does not include cover for any damage to the client’s property caused by
malfunctioning equipment. Should the client wish to have the equipment inspected before
dispatching, this may be done at his expense. Any components that are supplied or mounted onto
the equipment by third parties are covered by guarantee conditions given by the manufacturers of
the same components, unless agreed otherwise.
The regulations pertaining to design, construction, sale and use of this equipment are particularly
strict, therefore, it is absolutely forbidden for anyone to modify or remove any components of the
machine, even partially, etc.
Partial compliance or non-compliance with the above mentioned conditions will immediately ter-
minate the technical warranty and automatically exempt ELECTROELSA from any possible charge
of responsibility.
14-2
(Rev. 1.0)
14. ENCLOSURES
DICHIARAZIONE DI CONFORMITA’
Ai sensi dell'allegato IIA della Direttiva 98/37/CE
La Ditta ELECTROELSA S.r.l.

Sede legale - Stab. e uffici: Via Toscana, 22
50036 POGGIBONSI (SI)
ITALIA
DICHIARA SOTTO LA PROPRIA RESPONSABILITA’ CHE LA MACCHINA

DENOMINATA MONTACARICHI DA CANTIERE IN SERVIZIO TEMPORA-
NEO PER IL TRASPORTO DI MATERIALI EHM_EHPM2500/10-15
MODELLO EHM2500/10 EHPM2500/10

MODELLO EHM2500/15 EHPM2500/15
MATRICOLA ................…..…..
ANNO DI COSTRUZIONE 20.....
E’ CONFORME ai requisiti di sicurezza e salute

della Direttiva 98/37/CE (Direttiva Macchine), della Direttiva 2006/95/CE (Direttiva
Bassa Tensione) e della Direttiva 89/336/CEE (Direttiva Compatibilità Elettroma-
gnetica) e successivi emendamenti.
Cognome: Rossi
Nome: Adriano
Posizione: Amministratore Delegato Firma ................................................
POGGIBONSI, …….. / ……… / 20.....
14-3
(Rev. 1.0)
14. ENCLOSURES
DICHIARAZIONE DEL COSTRUTTORE
Il fabbricante Ditta ELECTROELSA S.r.l.

Sede legale - Stab. e uffici: Via Toscana, 22
50036 POGGIBONSI (SI)
ITALIA
DICHIARA CHE LA MACCHINA DENOMINATA PIATTAFORMA DI TRA-

SPORTO IN SERVIZIO TEMPORANEO PER IL TRASPORTO DI PERSONE
E MATERIALI EHPM2500/10-15
MODELLO EHPM2500/10
MODELLO EHPM2500/15
MATRICOLA ................…..…..
ANNO DI COSTRUZIONE 20.....
E’ CONFORME ALLE DISPOSIZIONI NAZIONALI APPLICABILI SULLA SICUREZZA

DELLE ATTREZZATURE DI LAVORO:
dlgls. 81/08 - Allegato V.
E’ CONFORME ALLE DISPOSIZIONI DELLE SEGUENTI DIRETTIVE EUROPEE:
Bassa tensione: 2006/95/CE;

Compatibilità Elettromagnetica: 89/336/CEE.
Cognome: Rossi
Nome: Adriano
Posizione: Amministratore Delegato Firma ................................................
POGGIBONSI, …….. / ……… / 20.....
14-5
(Rev. 1.0)
14. ENCLOSURES
ELECTRIC DIAGRAM (EHM2500/10-15)
14-7
(Rev. 1.0)
14. ENCLOSURES
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MATERIAL HOIST/TRANSPORT PLATFORM

USE AND MAINTENANCE

Read and more importantly understand the

Client's personal details:

Company name: _____________________________ Doc. n.:

Address: _____________________________ Revision: 1.0

USE AND MAINTENANCE

Brand - Manufacturer: ELECTROELSA S.r.l.

Written by: ELECTROELSA S.r.l. 01-03-2009

Approved by: ELECTROELSA S.r.l. 01-03-2009

OVERVIEW ....................................................................................................................... A-1/2

3.4.10 Control keyboard ................................................................................................. 3-20

7.3.2 Machine mode key selector (MATERIALS/PERSONS) .......................................... 7-6

7.7.5 EMERGENCY pushbutton .................................................................................... 7-14

8.8.3 Risks arising from transporting the machine ......................................................... 8-20

12.3.5 Servicing the electric motors .............................................................................. 12-10

LIST OF ORIGINAL PAGES

Chapter Total page Date

Overview From pg. A-1 to pg. A-2 March 2009

Index From pg. I-1 to pg. I-8 March 2009

1 From pg. 1-1 to pg. 1-8 March 2009

2 From pg. 2-1 to pg. 2-4 March 2009

3 From pg. 3-1 to pg. 3-32 March 2009

4 From pg. 4-1 to pg. 4-16 March 2009

5 From pg. 5-1 to pg. 5-6 March 2009

6 From pg. 6-1 to pg. 6-40 March 2009

7 From pg. 7-1 to pg. 7-18 March 2009

8 From pg. 8-1 to pg. 8-26 March 2009

9 From pg. 9-1 to pg. 9-6 March 2009

10 From pg. 10-1 to pg. 10-2 March 2009

11 From pg. 11-1 to pg. 11-2 March 2009

12 From pg. 12-1 to pg. 12-22 March 2009

13 From pg. 13-1 to pg. 13-2 March 2009

14 From pg. 14-1 to pg. 14-60 March 2009

LIST OF ADDED AND/OR REVISED PAGES

Rev. Record of modification Page Date

This page has been left blank for formatting purposes

Revision Executor Date Description of modification

1.1 USE AND MAINTENANCE INSTRUCTION MANUAL

1.1.1 The importance of the manual

1.1.2 Conserving the manual

1.1.3 Consulting the manual

There are three types of warnings:

1.2 PURPOSE OF THE USE AND MAINTENANCE INSTRUCTION MANUAL

Moreover, it is to be noted that in any of the instances listed below:

1.3 UPDATES OF THE MANUAL

1.5 PREREQUISITES FOR THE MACHINE USER

1.5.1 Use and maintenance training

1.5.2 The user's responsibility

1.5.3 Training on the particular model of machine

1.6 PREREQUISITES FOR THE ASSIGNED OPERATOR

1.6.1 Preparatory information

1.6.2 The operator's training

This page has been left blank for formatting purposes

CHAPTER 2: GENERAL INFORMATION

Revision Executor Date Description of modification

2.1 IDENTIFICATION DATA OF THE MANUFACTURER AND THE MACHINE

Serial N°: ________ Year of Manufacture: 20_