Discover high technology

that lowers costs.

Pack Aluminides

Vapor Aluminides

Platinum Aluminides

LPPS Metallic and Ceramic Overlay Coatings

Innovation 01

creates longevity.
EBPVD Metallic and Ceramic Overlay Coatings

Ceramic Abradable Seals

Abrasive Tip Coatings

Low K Ceramic Coatings

Under Platform Coatings

FAA DER Repairs

Airfoil Replacements

Cobalt Brazes

Nickel Brazes

Single Crystal Brazes

Blade Tip Laser Powder Welding

Extended Limit Repairs

Upgrade Material Repairs

Chromalloy is driven by innovation.
Coating Upgrade Repairs

CFM56-3
It’s in our roots — as pioneers in the 1950s
CFM56-5A of protective coatings for turbine airfoils.
CF6-50
It’s in our evolution — as one of the first
CF6-80A

CF6-80C2 independents to repair gas turbine engine

JT8D
components. And it’s in our future — as
JT8D-217C/219

JT9D-7J
we continually develop new solutions that
JT9D-7Q Series extend the life and reduce the operating
JT9D-7R4D
expense of gas turbine engines.
PW2000

PW4000

V2500-A5/D5

FAA PMA parts

Turbine Blades Innovation creates longevity not only for our customers, but also for Chromalloy itself. Chromalloy has
thrived during the last six decades because of our advancements and ingenuity. Today, we are over 4,000
Turbine Vanes
people strong, operating in 31 locations and 14 countries to meet the needs of our customers around the
Turbine Shroud Segments globe. We are one of the world’s largest non-OEM providers of advanced coatings, repairs and replacement
Turbine Seals parts for gas turbine engines. And we are the only non-OEM company in the world that provides coatings,
repairs, castings, manufacturing and overhauls — all from a single source.
Compressor Blades

Compressor Stators

HPC Seals
02
Our 03

Customers

Chromalloy has been trusted for over 50 years by gas turbine engine owners and
operators — from commercial airlines and military customers, to aeroderivative
marine and industrial gas turbine owners. They count on Chromalloy to
deliver innovative solutions that maximize turbine performance and lower
operating costs.

As an independent provider, we are uniquely focused on our customers and

their needs. We work together — internally and with our customers — to provide
the latest, most technologically advanced solutions and deliver those solutions
in a flexible, cost-effective manner.

Commercial Airlines — Chromalloy works with all major airlines worldwide,

providing full spectrum engine support for most turbines through parts repair
and replacement, overhaul services and full engine management.

Military — Chromalloy provides parts repair and replacement as well as

overhaul services for many turbines in use by the United States Air Force and
other military forces around the world.
04
Our 05

People

Whether developing a breakthrough coating in a high-tech lab or streamlining a

repair process on the shop floor, the people of Chromalloy are problem solvers.
We’ve always emphasized ingenuity, research and investment in the future.
Today, that culture of innovation attracts some of the smartest, most creative
people on the planet.

You’ll find a variety of degrees on our staff, including PhDs in metallurgy, physics,
chemistry, aeronautics and other disciplines. These highly-trained professionals
joined Chromalloy to be at the forefront of their fields — and they continually
strive to break new ground. Since 1992, Chromalloy has earned 40 patents
and developed numerous additional proprietary processes. And though
our employees have diverse areas of expertise, they each share a common
commitment: to provide our customers with cost-effective services and parts
that are unsurpassed in precision, performance and safety.

Carlyle Group — Chromalloy is part of the Carlyle Group, one of the world’s largest private equity firms.
Carlyle combines global vision with local insight to maximize the strength and value of its companies.
The firm has specific expertise in the aerospace and defense sector, as well as in energy and power.
06
Coatings 07

and Safety

Chromalloy uses a two- Coating Technologies

step approach to deliver Chromalloy was the first company to develop commercially viable aluminide
coatings, and we continue to provide these coatings and their derivatives to all
the most technologically
the major OEMs. Expanding on our expertise, we also offer ceramic (thermal
advanced solutions in
barrier) coatings, diffused precious metal/aluminide coatings, vacuum plasma
a flexible, cost-effective
coatings and other innovative processes that protect turbine components and
manner: (1) repair instead increase their efficiency and reliability. We are the world’s largest provider of Low
of replace and (2) replace Pressure Plasma Spray Overlay and Electron Beam Physical Vapor Deposition

non-repairable parts with (EBPVD) coatings.

PMA parts.
Safety Record
In some cases, zero can mean a lot — especially regarding safety. Chromalloy
has never been issued a single FAA Airworthiness Directive (AD) over our entire
50-year history, spanning more than 300,000 PMAs and AFRs. It’s a record
we’re proud of because it speaks to the precision and durability of our work in
service operation. But we feel even better about the confidence and peace of
mind it brings to our customers.
RT-200 CBN Abrasive Tip
+ Developed in 1997: U.S. patent issued August 1999
+ Proven in over 200,000 FAA DER repairs of 1st and
2nd stage HPT blades in PW2000, PW4000, V2500-A1
and V2500-A5/D5 engines
+ Underlying oxidation resistant bond coating reduces
blade tip erosion and improves repair yield
+ Exposed CBN grits improve cutting ability into duct
segment’s abradable coating
08
Repairs 09

and MRO

Over 95,000 Airfoil Repairs

Replacement Repairs
Today, Chromalloy offers a full suite of maintenance and repair capabilities for
Successful In-Service.
No Airworthiness Directive commercial and military turbine engines, including standard repairs, source-
ever issued against a demonstrated repairs and advanced source-demonstrated repairs such as
Chromalloy part or repair in
over 12 years. airfoil replacement repairs. The scope of our capabilities and experience sets
CFM56-3 HPT Stage 1 Vane
us apart from any other provider. Our pioneering work in protective coatings
+ Airfoil Replacement (AFR) Repair
made us integral to the manufacturing of turbine engines and the follow-up on
developed in 1994
their components when they returned from service. In turn, our commitment
+ Since 2002: shipped over 30,000 vanes to
commercial airlines and U.S. Air Force to research has generated many proprietary processes: from metallurgical
+ Accrued over 14 million hours of operation and mechanical repairs to the design, casting and manufacturing of precision

+ Investment cast with intricate internal cooling turbine components.

patterns that reduce base material temperatures
+ Film cooling holes on the airfoils and platforms MRO — Maintenance, Repair and Overhaul
are EDM or laser drilled In certain circumstances, Chromalloy provides airline and military customers
with MRO services. By incorporating the latest technology in coatings, repairs
and manufacturing into our MRO services, we add value to components, extend
the time between overhauls and expedite turnaround.
10
Parts 11

and BELAC

Over 214,000 Blade, Parts

Vane and Duct Segment
Right now, over 300,000 FAA-approved Chromalloy-engineered PMA and Airfoil
PMAs are Successful
In-Service. Replacement parts are operating in commercial and military engines around the
No Airworthiness Directive world. These components are engineered to meet or exceed the performance,
ever issued against a
Chromalloy part or repair in reliability and durability specifications of OEM parts — while being offered at a
over 50 years. lower cost. We design and manufacture HPT, LPT and HPC parts for a number
of gas turbine engine types, and we provide PMA and alternative parts for high-
cost, high-scrap components on all but the newest turbines. We work with
advanced tools including vision-guided interactive laser welding and drilling to
precisely craft even the most sophisticated turbine components.

Castings
Chromalloy’s casting capabilities are unsurpassed and include single crystal CF6-80C2 1ST Stage Blade
technology. We currently operate several state-of-the-art centers for investment + PMA March 2005: 5,066 delivered to date
casting. These centers allow Chromalloy to provide engine manufacturers and + Cooling holes are EDM drilled and individually
operators with a single source for replacement parts — from design, development, deburred to enhance fatigue life
production and casting, through machining and coating. By managing the entire + Wall thickness verified with CT to assure
supply chain process and delivering complete, engine-ready components, we uniformity and design conformance

reduce costs and save time for OEMs and operators. + Extensive quality control from casting through
coating to assure tolerances meet or
exceed requirements

BELAC is a joint venture company launched and owned by Chromalloy,

Lufthansa Technik, United Airlines and Alitalia. BELAC provides airlines with
high-quality, readily available, lower-cost alternatives to OEM HPT (High
Pressure Turbine) blades. These particular components represent an airline’s
greatest opportunity for cost savings; however, they are also the most complex
to manufacture. Today, BELAC has more than 32,000 HPT blades in operation.
 4,000 people
12
Chromalloy’s 31 locations
Locations Worldwide Network 14 countries

We are Chromalloy.
We are innovators.
And we are working today — and
everyday — to meet the needs of
our customers, to extend the life of
gas turbine engines and to reduce
their operating expenses.

Mexico Texas Florida Israel

Nuevo Laredo Dallas Tampa Qiryat Gat
manufacture & repair manufacture & repair manufacture manufacture & repair
Mexicali San Antonio
manufacture & repair corporate office France Indonesia
manufacture, repair, overhaul
Orleans/Rochefort Jakarta
& sales support
Arizona manufacture ser vice center
Phoenix Cergy-Pontoise
manufacture & repair New York manufacture & repair Singapore
Orangeburg
Singapore
manufacture & repair
California Netherlands sales office
El Cajon/El Centro Tilburg
manufacture & repair Connecticut
manufacture & repair Australia
Gardena Windsor
Melbourne
manufacture & repair manufacture & repair
United Kingdom ser vice center
San Diego
Nottingham, Derbyshire
overhaul/depot ser vices Massachusetts
manufacture & repair China
San Francisco Burlington
Beijing
service center air worthiness office
Saudi Arabia sales office

Jeddah
Nevada Georgia
ser vice center Thailand
Carson City Newnan
Pathum-Thani
manufacture & repair manufacture, repair
India manufacture & repair
& warehouse
Mumbai
Oklahoma sales office
Midwest City
manufacture & repair
Corporate Offices 4430 Director Drive Tel 210 333 6010 chromalloy.com
San Antonio, TX 78219