Fault Code 1145 Injector Solenoid Driver Cylinder 6 - Mechanical System Not Responding Properly or Out of Adjustment

Injector Solenoid Driver Cylinder 6 - Mechanical System Not Responding Properly or...
Page 1 of 6
FAULT CODE 1145

Injector Solenoid Driver Cylinder 6 - Mechanical System
Not Responding Properly or Out of Adjustment
Overview
CODE REASON EFFECT

Fault Code: Injector Solenoid Driver Cylinder 6 - Mechanical Engine will
1145 System Not Responding Properly or Out of Adjustment. shut down.
PID: S006 Unintended fueling detected in cylinder Number 6.
SPN: 656
FMI: 7
LAMP: Amber
SRT:
Fuel Injector Circuit
Circuit Description
The electronic control module (ECM) can detect when unintended fuel injection occurs by
monitoring fuel rail pressure and engine speed. This fault code is logged when the ECM
determines that unintended fuel injection has occurred.
Component Location
The fuel injector is located in the cylinder head. Refer to Procedure 100-002 for a detailed
component location view.
Shop Talk
This fault code can be caused by a failed or damaged injector causing continuous injection.
If an injector nozzle is fractured or stuck open, continuous fueling will occur in that cylinder.
If this condition occurs, an audible engine knock will be present, and the engine may stall
and not start. In addition, low fuel rail pressure and excessive exhaust smoke will be
present during cranking conditions. If a failed injector is found to be the cause of this fault
code, progressive damage to the combustion chamber may have occurred.
Troubleshooting Steps
13:25:01 2007-07-20
Injector Solenoid Driver Cylinder 6 - Mechanical System Not Responding Properly or... Page 2 of 6
STEPS SPECIFICATIONS
STEP 1. Check the fault codes.
STEP 1A. Check for Fault Code Active or high inactive counts of Fault
1145. Code 1145, excessive exhaust smoke,
and loud engine knock occurs?
STEP 2. Check the fuel system.
STEP 2A. Check for a stuck open Does the engine knock, and excessive
injector. exhaust smoke go away and Fault
Code 1145 is inactive?
STEP 2A-1. Check for progressive

cylinder damage. Measure engine
crankcase blowby.
STEP 3. Reset the fault code.
STEP 3A. Disable the fault code. Fault Code 1145 inactive?
STEP 3B. Reset the inactive fault All fault codes reset?
codes.
Guided Step 1 - Check the fault codes.
Guided Step 1A - Check for Fault Code 1145.
Conditions
z Turn keyswitch ON.

z Connect INSITE™ electronic
service tool.
Action
Check for an inactive fault code.
z Use INSITE™ electronic service

tool to read the fault codes.
Active or high inactive counts of Fault Active or high inactive counts of Fault
Code 1145, excessive exhaust smoke, Code 1145, excessive exhaust smoke,
and loud engine knock occurs? and loud engine knock occurs?
YES NO
No Repair No Repair
13:25:01 2007-07-20
Go to 2A Go to 3A
Guided Step 2 - Check the fuel system.
Guided Step 2A - Check for a stuck open injector.
Conditions
z Turn keyswitch OFF.
Action
Check for a stuck open injector.
z Use fuel system leak tester

blocking tool, Part Number
3164325, to block the fuel flow
going to injector Number 6. Refer
to Procedure 006-026 in the ISC,
QSC8.3, ISL, and QSL9 Series
Engine Troubleshooting and
Repair Manual, Bulletin 4021418
or ISBe and ISB (Common Rail
Fuel System) Series Engines,
Bulleting 4021271.
z Start the engine and idle for one
minute.
Does the engine knock and excessive Does the engine knock, and excessive
exhaust smoke go away and Fault Code exhaust smoke go away and Fault Code
1145 is inactive? 1145 is inactive?
YES NO
A stuck open injector nozzle has been No Repair
detected.
Replace the fuel injector.
Refer to Procedure 006-026 in the ISC,

QSC8.3, ISL, and QSL9 Series Engine
Troubleshooting and Repair Manual,
Bulletin 4021418 or ISBe and ISB
(Common Rail Fuel System) Series
Engines, Bulleting 4021271.
13:25:01 2007-07-20
Go to 2A-1 Refer to Engine Noise symptom tree
Guided Step 2A-1 - Check for progressive cylinder damage.
Conditions
z Turn keyswitch OFF.

z Measure the engine crankcase
blowby. Refer to Procedure 014-
002 in the ISC, QSC8.3, ISL, and
QSL9 Series Engines
Troubleshooting and Repair
Manual, Bulletin 4021418 or ISBe
and ISB (Common Rail Fuel
System) Series Engines, Bulleting
4021271.
Action
Progressive engine damage is possible

due to the failed injector.
z Check for progressive damage

z Measure engine crankcase
blowby.
Crankcase blowby measurement Crankcase blowby measurement

exceeds the specified limit? exceeds the specified limit?
YES NO
Inspect for progressive damage. No Repair
Go to 3A Go to 3A
Guided Step 3 - Reset the fault code.
Guided Step 3A - Disable the fault code.
Conditions
z Connect all components.
13:25:01 2007-07-20

service tool.
Action
Disable the fault code.
z Start the engine and let it idle for

one minute.
tool to verify the fault code is
inactive.
Fault Code 1145 inactive? Fault Code 1145 inactive?

YES NO
No Repair Return to the troubleshooting steps or
contact a local Cummins Authorized Repair
Location if all steps have been completed
and rechecked.
Go to 3B Go to 1A
Guided Step 3B - Reset the inactive fault codes.
Conditions
z Connect all components.

service tool.
Action
Reset the inactive fault codes.

tool to reset the inactive fault
codes.
All fault codes reset? All fault codes reset?

YES NO
No Repair Troubleshoot any remaining active fault
codes.
Repair complete Appropriate troubleshooting steps
13:25:01 2007-07-20
Last Modified: 11-Apr-2005
Copyright© 2005
Cummins, Inc.
All rights reserved
13:25:01 2007-07-20

Fault Code 1145 Injector Solenoid Driver Cylinder 6 - Mechanical System Not Responding Properly or Out of Adjustment

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FAULT CODE 1145

CODE REASON EFFECT

Fuel Injector Circuit

STEP 2A-1. Check for progressive

Guided Step 1 - Check the fault codes.

Guided Step 1A - Check for Fault Code 1145.

z Turn keyswitch ON.

Check for an inactive fault code.

z Use INSITE™ electronic service

Guided Step 2 - Check the fuel system.

Guided Step 2A - Check for a stuck open injector.

z Turn keyswitch OFF.

Check for a stuck open injector.

z Use fuel system leak tester

Replace the fuel injector.

Refer to Procedure 006-026 in the ISC,

Go to 2A-1 Refer to Engine Noise symptom tree

Guided Step 2A-1 - Check for progressive cylinder damage.

z Turn keyswitch OFF.

Progressive engine damage is possible

z Check for progressive damage

Crankcase blowby measurement Crankcase blowby measurement

Guided Step 3 - Reset the fault code.

Guided Step 3A - Disable the fault code.

z Connect all components.

z Turn keyswitch ON.

Disable the fault code.

z Start the engine and let it idle for

Fault Code 1145 inactive? Fault Code 1145 inactive?

Guided Step 3B - Reset the inactive fault codes.

z Connect all components.

Reset the inactive fault codes.

z Use INSITE™ electronic service

All fault codes reset? All fault codes reset?

Repair complete Appropriate troubleshooting steps

Last Modified: 11-Apr-2005

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