E39 Handbrake Adjustment

Download as docx, pdf, or txt
Download as docx, pdf, or txt
You are on page 1of 5

34 10 014 Adjusting handbrake

Special tools required:

 34 1 030

Perform inspection in the following manner:


When 1st tooth is engaged, no braking effect should be present.
The difference on wheel circumferential forces (left / right wheel) must not deviate from larger
value by more than 30% (measured on the roller test rig).
In event of greater deviations of wheel circumferential force, it is essential to carry out a
readjustment.
It should be possible to hold vehicle with handbrake.
The handbrake must be readjusted whenever the actuation stroke is greater than 10 teeth.
Note:
Handbrake can only be adjusted correctly if
handbrake cables and all moving parts of
handbrake move easily and function correctly.
Basic handbrake adjustment is necessary
when:
- Replacing handbrake shoes.
- Replacing brake disks.
- Resetting adjustment unit.
- Excessive actuation stroke (10 teeth).
- Replacing handbrake Bowden cables.

Setting instruction for brake shoes (basic


1.
setting)
Lift out dust cover.
Using special tool 34 1 030, release lock nuts
and completely loosen Bowden cables.
Installation:
Secure adjustment nut with lock nut.

Completely unscrew one wheel stud on each


rear wheel.
Turn wheel until tapped hole is located at
bottom.
Installation:
Install and tighten wheel bolt.
Tightening torque,
refer to Technical Data 36 10 1AZ.

Turn adjusting screw with a screwdriver until


the wheel is no longer able to turn.
Then unfasten the adjusting screw 12 notches.
Setting instruction for handbrake Bowden
2.
cables
After basic setting has been completed, the
adjustment nuts must be uniformly hand-
tightened before the Bowden cables are
adjusted.
Then the handbrake lever must be tightened 5
times to approx. 400 N hand-lever force with
the release button pressed.

2.1 By hand
Apply 2 teeth of handbrake lever and adjust
adjusting nuts until braking action begins.
Release handbrake lever; it must be possible to
turn wheels easily.
Switch ignition on; indicator light must not be
on when handbrake lever is released.
No braking effect; indicator lamp
1st tooth:
can be lit.
braking effect must engage;
indicator lamp must be lit. If the
2nd
lamp is not lit, the switch contact
tooth:The
on the handbrake lever must be
adjusted.
2.2 On roller dynamometer
 
Vehicles with manual
transmission: Shift lever in
0th tooth neutral position.
(handbrake Vehicles with automatic
released): transmission: Selector lever
in "N" position.
Wheel circumferential force
at idle ≤ 150 N.
No brake force increase;
1st tooth:
indicator lamp can be lit.
2nd tooth: Indicator lamp must be lit.
Adjust handbrake cables
3rd tooth: until brake force indicator
shows 500N + 50N.
3. Braking in duo-servo handbrake
The following braking-in procedures are
applicable in case of insufficient braking
effect or after replacing brake disks and/or
brake shoes.

3.1 On roller dynamometer


Actuate handbrake lever until the wheel
circumferential force on both wheels is at least
800 N.
Release parking brake lever after approx. 40
seconds.

3.2 When driving on road


(Where possible on factory premises or quiet
road)
At approx. 40 km/h, apply handbrake lever
until braking action can be felt.
Pull up handbrake lever into next catch and
drive on for approx. 400 m.
A basic requirement is that handbrake is
adjusted uniformly.
Note:
Repeat braking-in procedure if necessary;
allow brake to cool down sufficiently.

You might also like