HI-PON 20-10

EPOXY ZINC PHOSPHATE 63

TECHNICAL DATA SHEET

Hi-Pon 20-10 Epoxy Zinc Phosphate 63 is a two-pack, fast drying

PRODUCT DESCRIPTION
polyamide-cured epoxy primer pigmented with zinc phosphate. Suitable for
properly prepared carbon steel, galvanized steel, shop primed steel,
aluminium and concrete.

INTENDED USE It is designed for use as an anti-corrosive primer for protection of properly
prepared steel structures in atmospheric exposure. Suitable for use in both
new construction and as an industrial maintenance primer.

Colour : Red
GENERAL PROPERTIES
Gloss Level : Matt
Volume Solid : 63 ± 2 %
Specific Gravity : 1.43 ± 0.05 kg/l (Mixed)
Flash Point : Base: 23 °C Hardener: 23 °C Mix: 23 °C
VOC : 360 g/L (EPA Method 24)
Typical Thickness : 50 – 80 µm dry film
79 – 127 µm wet film

SURFACE PREPARATION
All surfaces should be clean dry, and free from contamination. The surface
should be assessed and treated in accordance with ISO 8504. Oil or grease
should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

For optimum performance, abrasive blast clean to Sa 2½ (ISO 8501-1) or
SSPC-SP10 with a surface profile of 50 – 75 microns (2 – 3 mils). If
oxidation has occurred between the blasting and application of this product,
the surface should be re-blasted to the specified visual standard. Surface
defect revealed by the blast cleaning process should be ground, filled or
treated in the appropriate manner.

Shop Primed Surface

This product is suitable for application to the unweathered steelwork freshly
coated with approved shop primers. Other types of shop primer are not
suitable for over coating and will required complete removal by abrasive
blast cleaning. Weld seams and damaged areas should be blast cleaned to
Sa 2½ (ISO 8501-1) or SSPC-SP10, to achieve surface profile 50 – 75 μm.

Concrete Substrates
New concrete shall be properly cured prior to coating application. All
surfaces should be clean and free from laitance, curing compounds, release
agents, efflorescence, grease, oil, dirt, organic growth, old coatings and
loose or disintegrating concrete. Surface preparation should be done in

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 HI-PON 20-10
EPOXY ZINC PHOSPHATE 63
TECHNICAL DATA SHEET
accordance to SSPC-SP13 / NACE No. 6.

Non-Ferrous Surfaces
Ensure surface is clean, dry and free from metal corrosion products. For
optimum performance, brush blast to Sa 1 (ISO 8501-1) or SSPC-SP7 or
abrade using coarse emery paper following treatment as described above.

Galvanized Steel Surfaces

Degrease to SSPC-SP1 and remove any white zinc corrosion products by
hand abrasion cleaning.

Damaged Area
Damage area should be prepared with abrasive blast cleaning to Sa 2½
(ISO 8501-1) or SSPC-SP10. When abrasive blasting is not possible,
mechanical cleaning to St3 (ISO 8501-1) or SSPC-SP3 is acceptable. Hi-
Pon 20-10 should be applied over a surface that is dry and free from all
contamination.

Other Surfaces
The coating may be used on other substrates. Please contact your local
Nippon Paint office for more information.

CONDITION DURING Avoid paint application when the temperature is below 10 °C and relative
APPLICATION humidity is above 85 %. The temperature of steel surface must be minimum
3 °C above dew point of surrounding air.

Mixing Ratio : BASE : HARDENER

APPLICATION GUIDE
4 : 1 (by volume)
Base and hardener should be mixed
thoroughly before use with a mechanical
agitator

Pot Life : 25 °C
5 hours

Theoretical Coverage : 12.6 m2/litre at 50 µm DFT

7.8 m2/litre at 80 µm DFT

Thinner : Hi-Pon Epoxy Thinner

Cleaner : Hi-Pon Epoxy Thinner

APPLICATION METHOD Conventional air or airless spray are recommended for application. Brush
and roller are recommended for stripe coating and small areas. Care must
be taken to achieve the specified dry film thickness.

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EPOXY ZINC PHOSPHATE 63
TECHNICAL DATA SHEET

Airless Spray : Tip Size : 0.015” – 0.021”

APPLICATION DETAILS
Pressure at nozzle : 150 – 200 bar
Drying Time : Substrate Temperature 25 °C 40 °C
Surface Dry 45 mins 30 mins
Through Dry 3 hrs 2 hr
Cured 7 days 3 days
Dry to Overcoat (min) 3 hrs 2 hr
Dry to Overcoat (max) 3 mths 3 mths
Dry to Recoat (max) Extended

Remarks: Where an “extended” overcoating time is stated, consult Nippon

Paint Protective Coatings for recommended surface preparation to achieve
optimal intercoat adhesion.

The given data must be considered as guidelines only. The actual drying
time/times before recoating may be shorter or longer, depending on film
thickness, ventilation, humidity, underlying paint system, requirement for
early handling and mechanical strength etc. A complete system can be
described on a system sheet, where all parameters and special conditions
could be included.

HEAT RESISTANCE Dry, Atmospheric

▪ Continuous : 100 °C
▪ Minimum : - 40 °C
▪ Intermittent : 120 °C

Intermittent temperature duration – 1 hour maximum

The temperatures listed relate to retention of protective properties. Aesthetic
properties may suffer at these temperatures. Heat resistance is influenced
by the total coating system. If used as part of a system, ensure all coatings
in the system have similar heat resistance.

RECOMMENDED The following coating systems are recommended for Hi-Pon 20-10 Epoxy
COATING SYSTEM Zinc Phosphate 63:

Intermediate:
▪ Hi-Pon 30-02 Epoxy MIO 80
▪ Hi-Pon 30-03 Epoxy Midcoat 80
Top Coat:
▪ Hi-Alkyd 1501 Alkyd Top Coat
▪ Hi-Acryl 1901 Acrylic Top Coat
▪ Hi-Pon 40-04 Epoxy Top Coat

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EPOXY ZINC PHOSPHATE 63
TECHNICAL DATA SHEET
▪ Hi-Pon 50-01 AS Polyurethane Top Coat
▪ Hi-Pon 50-03 Polyurethane Top Coat
▪ Hi-Pon 50-07 Polysiloxane Top Coat

For the choice of coating system for different application, refer to the product
brochure or contact Nippon Paint for professional recommendation.

PACKAGING Base Hardener

Unit
Volume Container Size Volume Container Size
5L 4L 5L 1L 1L
20 L 16 L 20 L 4L 5L

STORAGE
Shelf Life Base : 12 months (25 °C)
Hardener : 12 months (25 °C)

Subject to re-inspection thereafter. Higher temperature during storage may

reduce the shelf life and may lead to gelling in the tin. Frequent temperature
cycles may also shorten the shelf life.
Store in tightly closed container in a dry, cool and well-ventilated space,
keep away from sources of heat and ignition.

▪ This product is intended for use of professional applicators. Refer to

SAFETY PRECAUTION
the safety information display on the container and in the safety data
sheet (SDS) before using the product.
▪ Use this product in well-ventilated area, avoid skin contact, spillage on
the skin should immediately be removed with suitable cleanser, soap
and water.
▪ Eye should be well flush with water and seek for medical attention
immediately upon contact with this product.
▪ During the application, naked flame, welding operation and smoking is
not allowed. Adequate ventilation should be provided.
▪ If you have any doubt regarding the suitability of use, refer to Nippon
Paint for further advice.

The information in this data sheet is given to the best of Nippon Paint’s
DISCLAIMER
knowledge and practical experience. Users may consult with Nippon
Paint on the general suitability of the product for their needs and
specific application practices though it remains each user’s
responsibility to determine the suitability of the product for the user’s
particular use. The condition of the substrate and application are not
within Nippon Paint’s control. Therefore, no implied conditions,
warranties or other terms will apply to the Product. Nippon Paint does

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EPOXY ZINC PHOSPHATE 63
TECHNICAL DATA SHEET
not and cannot warrant the results which the user may obtain by using
the product. In no event will Nippon Paint be liable to the user for any
kind of loss (whether direct or indirect) even if Nippon Paint was
previously advised of it. In line with Nippon Paint’s policy for
continuous development, Nippon Paint reserves the right to modify the
product and the information in this data sheet without prior notice. It is
the user’s responsibility to check with Nippon Paint for the latest
version of this data sheet. This data sheet has been translated into
various languages. In the event of any inconsistency, the English
version shall prevail.

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