Rheological Behavior of Sewage Sludge With High Solid Content
Rheological Behavior of Sewage Sludge With High Solid Content
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ABSTRACT
Yingchao Cheng
Sludge rheological properties play a fundamental role in determining its performance in pipes, tanks
Huan Li (corresponding author)
or reactors. However, the relative information on high-solids sludge is very rare. In this study, the Key Laboratory of Microorganism Application and
Risk Control of Shenzhen,
rheological properties of high-solids sludge were investigated systematically and a new rheological Graduate School at Shenzhen,
Tsinghua University,
model was built. The results showed that the low-solids sludge with total solids content (TS) 2–15% Shenzhen 518055,
was pseudoplastic fluid, and the high-solids sludge with TS 7–15% exhibited thixotropic property. China
E-mail: [email protected]
Sludge viscosity increased exponentially with the increasing TS, and decreased in function of power
Yingchao Cheng
along with the increasing shear rate. The new complex model combining the exponential model and Joint Research Center of Urban Resource Recycling
Technology of Graduate School at Shenzhen,
the power model can perfectly describe the relation between TS, shear rate and viscosity of the high- Tsinghua University and Shenzhen Green Eco-
Manufacturer High-Tech Co. Ltd,
solids sludge. Both sludge organic content and temperature have influence on sludge viscosity, but Shenzhen 518055,
China
the influence was not significant for the low-solids sludge. For the high-solids sludge with TS 6%, 8%,
10% and 12%, their viscosities increased by 5.0, 9.1, 25.7 and 24.9 times, respectively, when sludge
organic content increased from 28% to 53%, and decreased by 36.5%, 49.5%, 54.0% and 65.4%,
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respectively, when sludge temperature rose from 9 to 55 C.
Key words | rheology, sewage sludge, solids concentration, viscosity
INTRODUCTION
Primary sludge and excess sludge are the residues dis- including wastewater sources, treatment processes, chemi-
charged from wastewater treatment process. Since sludge cal additives and mechanical operations like thickening
contains various pollutants, proper treatment and disposal (Baroutian et al. ; Gupta et al. ).
are necessary (Farno et al. ). In wastewater treatment Activated sludge is generally recognized as a kind of
plants (WWTPs) they are commonly mixed, concentrated, non-Newtonian fluid, i.e. apparent viscosities measured
digested and dewatered in sequence. The dewatered sludge under different shear rates are different (Ron ). Rose-
can be further composted, dried and then incinerated, or Innes & Nossel () reported that the thickened sludge
finally disposed of in landfill sites. During these different with TS 1.5–9% was a kind of pseudoplastic fluid. For the
steps, total solids content (TS) and volatile solids content concentrated activated sludge with TS 1.6–3.1% from nine
(VS, percentage in TS) of sludge change step by step due different membrane bioreactors (MBRs), the viscosity
to the removal or conversion of water and organic matter decreased by one or two orders of magnitude along with
in sludge. For example, TS of excess sludge generally increasing shear rate (Rosenberger et al. ). Some
range from 0.2 to 2%, TS of thickened sludge are about 2– models have been developed to describe the relationship
4%, TS of digested sludge are 2–6% and TS of dewatered between sludge apparent viscosity and shear rate. The Ost-
sludge are around 20% and more. Along with the change wald model (power) was used to describe the relation
of sludge TS and VS, sludge rheological properties also between shear rate and viscosity of the sludge with TS
change. Sludge rheological properties play a fundamental 0.3–3% derived from a MBR (Pollice et al. ). The
role in determining sludge performance in pipes, tanks or Bingham model (linear with yield) was used to describe
reactors during sludge treatment and disposal (Baroutian the rheological behavior of the digested sludge with TS 4
et al. ). Due to the complex compositions of sludge, its and 6%, which was recognized as plastic fluid, i.e. initial
rheological properties are influenced by various factors stress was necessary for the sludge to begin flowing
doi: 10.2166/wst.2015.152
1687 Y. Cheng & H. Li | Rheological behavior of sewage sludge with high solid content Water Science & Technology | 71.11 | 2015
(Eftekharzadeh et al. ). Sludge with TS 9% exhibited However, high-solids sludge is also applied during different
shear-thinning properties (apparent viscosity decreased treatment processes, e.g. high-solids anaerobic digestion
with increasing shear rates), and the Herschel–Bulkley (Duan et al. ), transport (Eftekharzadeh et al. )
model (power with yield) was suitable (Eftekharzadeh and mixture (Bollon et al. ). For example, high-solids
et al. ). The result was in accordance with that con- anaerobic digestion of the sludge with TS 6–15% has
ducted from the mixture of primary and secondary sludge gained increasing attention due to its advantages of smaller
with TS 4.3–9.8% (Baroutian et al. ). reactors, higher volumetric methane yield and less heating
Solids concentration was the most important factor energy consumption. Nevertheless, the information on
governing the fluid resistance of sludge (Rose-Innes & rheology properties of high-solids sludge is very rare (Slatter
Nossel ). Some models have been developed to describe ; Sozanski et al. ; Kirby ). Thus, this work
the relation between sludge viscosity and its solids focused on the rheology properties of the sludge with TS
concentration (Table 1). Besides shear rate and solids con- 2–15%. At first, sludge rheological properties were investi-
centration, sludge composition and temperature are also gated at different shear rates, and then the relation
relevant factors influencing sludge rheological behavior. It between sludge viscosity and sludge solids concentration
was found that the activated sludge with higher extracellular was quantitatively measured. The influence of temperature
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polymeric substances (EPS) content had slightly higher vis- was then explored at the temperatures of 35 and 55 C,
cosity (Rosenberger et al. ). Some pretreatments can which are also the temperatures usually used in sludge
disintegrate sludge aggregates and cells, break the microbial anaerobic digesters. Based on the above data, a model was
slurry where sludge particles interact with each other, and built for high-solids sludge to describe the relationship
thus cause a decrease in apparent viscosity of sludge (Moha- between solids concentration, shearing rate and sludge vis-
patra et al. ). Temperature is another factor influencing cosity. Finally, the influence of sludge organic content was
sludge viscosity, and sludge becomes more fluid when the also analyzed, which may provide some insight into the vari-
temperature increases. Thermal treatment was consequently ation of sludge viscosity.
used to decrease sludge viscosity, and longer treatment dur-
ation commonly led to lower viscosity. Furthermore, the
influence of heating history on sludge viscosity was found MATERIALS AND METHODS
to be irreversible because the conversion of sludge solids
to dissolved constituents was partially irreversible (Manolia- Sludge samples
dis & Bishop ; Baudez et al. a; Farno et al. ).
During the previous studies on sludge rheological prop- Dewatered sludge used in this study was collected at seven
erties, the object was mostly activated sludge with low solid WWTPs in Kunming City. Samples were sealed in ziplock
content ranging from 0.2 to 6% (Ratkovich et al. ).
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bags and stored at 4 C in a fridge. All the experiments
were conducted within a week after sludge samples were
Table 1 | Different form of correlation relationships between combinations of shear rate collected. Other information on sludge samples is shown
(γ, s 1), solids concentration (MLSS, mixed liquor suspended solids, g/L) and
temperature (T, K) with apparent viscosity (μ, Pa·s)
in Table 2.
Wastewater treatment
No. process Dewatering processd TS (%) VS (%)
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and 55 C for 1 h, respectively. These temperatures are repre-
sentative values for local ambient temperature in winter, in
summer, mesophilic and thermophilic anaerobic digestion,
respectively.
Analytical procedures
When the shear rate slowed down to zero, chain molecules Effects of solid content on sludge viscosity
were restored to their non-oriented natural position and
became spherical, and sludge aggregations were regained by Considering the variation of n along with sludge TS
Brownian movement. This process was very rapid, so that (Table 3), the relation between them cannot be described
sludge exerted a pseudoplastic property. by any equation in Table 1. It seems that there is a linear
When solids concentration reached 7–15%, sludge flow relation between n and sludge TS, and also between ln(k)
ability declined significantly with an evident increase in vis- and sludge TS (Figure 3). Thus, a new equation was devel-
cosity. Sludge viscosities also declined with increased shear oped from Equation (3).
rates, indicating the shear-thinning property. The feature
was in accordance with pseudoplastic fluid. The downward μ ¼ e(aTSþb) γ (cTSþd) (4)
curve of sludge viscosity turned out beneath the upward,
and there were two different viscosity values at the same where, a, b, c and d are parameters to calibrate.
shear rate. This meant that sludge viscosity was time-related, According to Equation (4), the relation between ln(μ)
i.e., the sludge was a thixotropic fluid. The initial sludge was and sludge TS at an given shear rate should be linear as in
in gel state or flocculated with a relatively higher viscosity. Equation (5). The sludge samples obtained from the other
With the extension of stirring time, sludge viscosity declined six WWTPs were also measured, and their viscosity data
gradually to a possible minimum value due to the destruction at the shear rate 15 s1 are shown in Figure 4. The results
of sludge gels or flocs and the regular rearrangement of EPS, show that the sludge with higher solid content had higher
and then the sludge evolved into a colloidal state with lower viscosity. A similar trend was also found at the other shear
viscosity. Simultaneously, sludge particle structure was still rates ranging from 5 to 20 s1 (the results were not
tending to re-form into the initial state. When the two rates shown). The performance verified an exponential relation-
were equal, a dynamic equilibrium formed, and sludge vis- ship between sludge solids concentration and its viscosity.
cosity reached its minimum value. Thus, sludge with high
solid content exhibited thixotropic characteristics. With ln μ ¼ ða þ c ln γÞTS þ ðb þ d ln γÞ (5)
regard to pseudoplastic fluid, the reconversion of destructed
structure after shear stopped was as rapid as the shear- Using the data obtained from the seven WWTPs, the
thinning effect caused by shear stress. Therefore, the time coefficients in Equation (5) can be calculated by linear
interval was too short to be detected by common equipment. regression. The results and other parameters are shown in
Contrary to a thixotropic fluid, the time for particles’ Table 4. For the seven WWTPs, the relationship between
rearrangement cannot be neglected. sludge viscosity, solids concentration and shear rate can be
Based on the above analyses, sludge rheological property described by Equation (4). There is no significant difference
evolved from Newtonian fluid to pseudoplastic fluid when between the calculated results and the measured data. Thus,
sludge solids concentration increased from lower than the model was satisfactory for the sludge with TS 2–15%.
2–15%. Moreover, the sludge with solids concentration
ranged from 7 to 15% exhibited thixotropic property. When
sludge solids concentration was more than 15%, sludge
behaved like a viscoelastic body, which showed almost no
deformation in a short time. The results in Figure 2 were
deduced using the sludge from No. 7 WWTP, but the
sludge obtained from the other six WWTPs showed similar
performance (the results were not shown). No matter what
kind of fluid, sludge viscosity dropped drastically as shear
rate rose, but began to stabilize at the shear rate of 12–
15 s1. At this shear rate, the curve stepped into the second
Newtonian region, and sludge viscosity was relatively stable
and almost independent of shear rate. Therefore, sludge visc-
osities at this shear rate were compared in order to analyze
the effects of other variable factors in the following
experiments. Figure 3 | The relation between sludge TS and the coefficients in the Ostwald model.
1691 Y. Cheng & H. Li | Rheological behavior of sewage sludge with high solid content Water Science & Technology | 71.11 | 2015
1
Figure 4 | Effect of sludge TS on viscosities at shear rate 15 s (sludge samples were derived from seven WWTPs).
Table 4 | Parameters for the model describing the relation between sludge viscosity and Effects of temperature on sludge viscosity
solid concentration, shear rate (data refer to Equation (5))
*p-values of the four parameters are all less than the given values.
sludge, the relation between viscosity and shear rate can be Farno, E., Baudez, J. C., Parthasarathy, R. & Eshtiaghi, N.
described by the power law model, while the relation Rheological characterization of thermally-treated anaerobic
digested sludge: impact of temperature and thermal history.
between viscosity and solid content can be expressed as an
Water Research 56 (1), 156–161.
exponential model. A complex model can describe their Garakani, A. H. K., Mostoufi, N., Sadeghi, F., Hosseinzadeh, M.,
relation well. Sludge organic content exerted little influence Fatourechi, H., Sarrafzadeh, M. H. & Mehrnia, M. R.
on the sludge with TS 2%, but for high-solids sludge, high Comparison between different models for rheological
organic content resulted in high viscosity. Similarly, for characterization of activated sludge. Iranian Journal of
high-solids sludge, the effect of temperature on sludge vis- Environmental Health Science & Engineering 8 (3), 255–264.
Gupta, R. K., Eshtiaghi, N. & Slatter, P. The viscoelastic
cosity was more significant, and sludge viscosity dropped
behavior of raw and anaerobic digested sludge: strong
with an increased temperature. similarities with soft-glassy materials. Water Research 47 (1),
173–180.
Kirby, J. M. Rheological characteristics of sewage sludge: a
granuloviscous material. Rheological Acta 27 (3), 326–334.
ACKNOWLEDGEMENTS
Laera, G., Giordano, C., Pollice, A., Saturno, D. & Mininni, G.
Membrane bioreactor sludge rheology at different solid
Financial support for this project was obtained from the retention times. Water Research 41 (18), 4197–4203.
China Major Science and Technology Program for Water Manoliadis, O. & Bishop, P. L. Temperature effect on
Pollution Control and Treatment (No. 2011ZX07302), the rheology of sludges. Journal of Environmental Engineering
Natural Science Foundation of China (No. 51478239), 110 (1), 286–290.
Ministry of Environmental Protection, China (MEP)
Shenzhen Science and Technology Research and Develop-
Standard Methods for the Examination of Water and
ment Fund (No. JSGG20130918153404812), and the Joint Wastewater, 4th edn, MEP, Beijing, China.
Research Center of Urban Resource Recycling Technology Mohapatra, D. P., Brar, S. K., Tyagi, R. D., Picard, P. & Surampalli,
of Graduate School at Shenzhen, Tsinghua University and R. Y. Ferro-sonication and partial ozonation pre-
Shenzhen Green Eco-Manufacturer High-Tech Co. Ltd treatment and biotransformation of wastewater sludge for
degradation of bisphenol A: rheology studies. Chemical
(No. URRT2013005).
Engineering Science 81, 20–27.
Pollice, A., Giordano, C., Laera, G., Saturno, D. & Mininni, G.
Rheology of sludge in a complete retention membrane
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First received 25 December 2014; accepted in revised form 18 March 2015. Available online 31 March 2015