THERMAX LTD.
,JKWC – Gotan,Rajasthan
1x7.5 MW AFBC CAPTIVE POWER PLANT
CHECK LIST FOR TRANSFORMER
Site JKWC , Gotan, Rajasthan Date:
Corrective actions
S.No. Checks Actions to be taken Guide line Actual data
undertaken
1 Transformer Main Tank Oil level Check for transformer oil level, if found low level then top-up
transformer oil.
2 Transformer OLTC Tank Oil level Check for transformer oil level, if found low level then top-up
transformer oil.
3 Check for cooling fan & its bearings Check cooling fan and its bearing if found abnormal sound
then replace it.
4 Check for Radiater oil leakage Check for oil leakage in radiator flange joints or drain plug
5 Check Gasket If there is any leakage from gasket check tightness
6 Check for OLTC tank oil leakage Check for oil leakage from OLTC tank
7 Check for Terminal box Oil Leakage Check for oil leakage from Terminal box if found may be
terminal bushing joint leakage or may be any cracks on
Physical inspection
bushings
8 Check for Silica Gel Check silica gel condition, if found pink color then replace it.
9 Check for Breather oil cup If oil is not present in oil cup then fill oil upto the marking in
oil cup.
10 Visual inspection of Earthing Check for corrosion in earthing strip, any loose bolting or
rusting
11 Check IR Value Check the IR value of both Primary & Secondary terminals P-P
& P-E
12 Cooler Fan Check all Fan bearings if found abnormal sound rplace the
bearings
Checked by
THERMAX LTD.,JKWC – Gotan,R
1x7.5 MW AFBC CAPTIVE POWER PLA
CHECK LIST FOR TRANSFORMER 10 MVA
Site JKWC , Gotan, Rajasthan
S.No. Checks Actions to be taken
1 Transformer Main Tank Oil level
2 Transformer OLTC Tank Oil level
3 Check for cooling fan & its bearings
4 Check for Radiater oil leakage
5 Check Gasket
6 Check for OLTC tank oil leakage
7 Check for Terminal box Oil Leakage
Physical inspection
8 Check for Silica Gel
9 Check for Breather oil cup
10 Visual inspection of Earthing
11 Check IR Value
12 Cooler Fan
Checked by
THERMAX LTD.,JKWC – Gotan,Rajasthan
1x7.5 MW AFBC CAPTIVE POWER PLANT
CHECK LIST FOR TRANSFORMER 10 MVA
C , Gotan, Rajasthan Date: 21-01-2015
Guide line Actual data
Check for transformer oil level, if found low level then top-up CHECKED OK
transformer oil.
Check for transformer oil level, if found low level then top-up CHECKED OK
transformer oil.
Check cooling fan and its bearing if found abnormal sound CHECKED OK
then replace it.
Check for oil leakage in radiator flange joints or drain plug CHECKED OK
If there is any leakage from gasket check tightness CHECKED OK
Check for oil leakage from OLTC tank CHECKED OK
Check for oil leakage from Terminal box if found may be CHECKED OK
terminal bushing joint leakage or may be any cracks on
bushings
Check silica gel condition, if found pink color then replace it. CHECKED OK
If oil is not present in oil cup then fill oil upto the marking in CHECKED OK
oil cup.
Check for corrosion in earthing strip, any loose bolting or CHECKED OK
rusting
Check the IR value of both Primary & Secondary terminals P-P CHECKED OK
& P-E
Check all Fan bearings if found abnormal sound rplace the CHECKED OK
bearings
Corrective actions
undertaken
Plan for top up of oil in
shutdown
Plan for top up of oil in
shutdown
If found damage replace
bearing
If found arrest it
If found damaged plan for
replacement or repair
If found arrest it
Plan for shutdown
Heat the silica gel or replace it
by new
Fill oil upto the marking in cup
Check tightness & apply paint
or bitumin compound on
corrosive part
Compare with Commissioning
value
If found damaged replace it
THERMAX LTD.,JKWC – Gotan,R
1x7.5 MW AFBC CAPTIVE POWER PLA
CHECK LIST FOR TRANSFORMER 2 MVA
Site JKWC , Gotan, Rajasthan
S.No. Checks Actions to be taken
1 Transformer Main Tank Oil level
2 Transformer OLTC Tank Oil level
3 Check for cooling fan & its bearings
4 Check for Radiater oil leakage
5 Check Gasket
6 Check for OLTC tank oil leakage
7 Check for Terminal box Oil Leakage
Physical inspection
8 Check for Silica Gel
9 Check for Breather oil cup
10 Visual inspection of Earthing
11 Check IR Value
12 Cooler Fan
Checked by
THERMAX LTD.,JKWC – Gotan,Rajasthan
1x7.5 MW AFBC CAPTIVE POWER PLANT
CHECK LIST FOR TRANSFORMER 2 MVA
C , Gotan, Rajasthan Date: 19-01-2015
Guide line Actual data
Check for transformer oil level, if found low level then top-up CHECKED OK
transformer oil.
Check for transformer oil level, if found low level then top-up CHECKED OK
transformer oil.
Check cooling fan and its bearing if found abnormal sound NA
then replace it.
Check for oil leakage in radiator flange joints or drain plug CHECKED OK
If there is any leakage from gasket check tightness CHECKED OK
Check for oil leakage from OLTC tank CHECKED OK
Check for oil leakage from Terminal box if found may be CHECKED OK
terminal bushing joint leakage or may be any cracks on
bushings
Check silica gel condition, if found pink color then replace it. CHECKED OK
If oil is not present in oil cup then fill oil upto the marking in CHECKED OK
oil cup.
Check for corrosion in earthing strip, any loose bolting or CHECKED OK
rusting
Check the IR value of both Primary & Secondary terminals P-P CHECKED OK
& P-E
Check all Fan bearings if found abnormal sound rplace the NA
bearings
Corrective actions
undertaken
Plan for top up of oil in
shutdown
Plan for top up of oil in
shutdown
If found damage replace
bearing
If found arrest it
If found damaged plan for
replacement or repair
If found arrest it
Plan for shutdown
Heat the silica gel or replace it
by new
Fill oil upto the marking in cup
Check tightness & apply paint
or bitumin compound on
corrosive part
Compare with Commissioning
value
If found damaged replace it
THERMAX LTD.,JKWC – Gotan,Rajasthan
1x7.5 MW AFBC CAPTIVE POWER PLANT
CHECK LIST FOR TRANSFORMER ESP FIELD-
Site JKWC , Gotan, Rajasthan Date:
Corrective actions
S.No. Checks Actions to be taken Guide line Actual data
undertaken
1 Transformer Main Tank Oil level Check for transformer oil level, if found low level then top-up
transformer oil.
2 Transformer OLTC Tank Oil level Check for transformer oil level, if found low level then top-up
transformer oil.
3 Check for cooling fan & its bearings Check cooling fan and its bearing if found abnormal sound
then replace it.
4 Check for Radiater oil leakage Check for oil leakage in radiator flange joints or drain plug
5 Check Gasket If there is any leakage from gasket check tightness
6 Check for OLTC tank oil leakage Check for oil leakage from OLTC tank
7 Check for Terminal box Oil Leakage Check for oil leakage from Terminal box if found may be
terminal bushing joint leakage or may be any cracks on
Physical inspection
bushings
8 Check for Silica Gel Check silica gel condition, if found pink color then replace it.
9 Check for Breather oil cup If oil is not present in oil cup then fill oil upto the marking in
oil cup.
10 Visual inspection of Earthing Check for corrosion in earthing strip, any loose bolting or
rusting
11 Check IR Value Check the IR value of both Primary & Secondary terminals P-P
& P-E
12 Cooler Fan Check all Fan bearings if found abnormal sound rplace the
bearings
Checked by
THERMAX LTD.,JKWC – Gotan,R
1x7.5 MW AFBC CAPTIVE POWER PLA
CHECK LIST FOR TRANSFORMER ESP FIELD
Site JKWC , Gotan, Rajasthan
S.No. Checks Actions to be taken
1 Transformer Main Tank Oil level
2 Transformer OLTC Tank Oil level
3 Check for cooling fan & its bearings
4 Check for Radiater oil leakage
5 Check Gasket
6 Check for OLTC tank oil leakage
7 Check for Terminal box Oil Leakage
Physical inspection
8 Check for Silica Gel
9 Check for Breather oil cup
10 Visual inspection of Earthing
11 Check IR Value
12 Cooler Fan
Checked by
THERMAX LTD.,JKWC – Gotan,Rajasthan
1x7.5 MW AFBC CAPTIVE POWER PLANT
CHECK LIST FOR TRANSFORMER ESP FIELD-2
C , Gotan, Rajasthan Date:
Guide line Actual data
Check for transformer oil level, if found low level then top-up
transformer oil.
Check for transformer oil level, if found low level then top-up
transformer oil.
Check cooling fan and its bearing if found abnormal sound
then replace it.
Check for oil leakage in radiator flange joints or drain plug
If there is any leakage from gasket check tightness
Check for oil leakage from OLTC tank
Check for oil leakage from Terminal box if found may be
terminal bushing joint leakage or may be any cracks on
bushings
Check silica gel condition, if found pink color then replace it.
If oil is not present in oil cup then fill oil upto the marking in
oil cup.
Check for corrosion in earthing strip, any loose bolting or
rusting
Check the IR value of both Primary & Secondary terminals P-P
& P-E
Check all Fan bearings if found abnormal sound rplace the
bearings
Corrective actions
undertaken
Plan for top up of oil in
shutdown
Plan for top up of oil in
shutdown
If found damage replace
bearing
If found arrest it
If found damaged plan for
replacement or repair
If found arrest it
Plan for shutdown
Heat the silica gel or replace it
by new
Fill oil upto the marking in cup
Check tightness & apply paint
or bitumin compound on
corrosive part
Compare with Commissioning
value
If found damaged replace it
THERMAX LTD.,JKWC – Gotan,R
1x7.5 MW AFBC CAPTIVE POWER PLA
CHECK LIST FOR TRANSFORMER ESP FIELD
Site JKWC , Gotan, Rajasthan
S.No. Checks Actions to be taken
1 Transformer Main Tank Oil level
2 Transformer OLTC Tank Oil level
3 Check for cooling fan & its bearings
4 Check for Radiater oil leakage
5 Check Gasket
6 Check for OLTC tank oil leakage
7 Check for Terminal box Oil Leakage
Physical inspection
8 Check for Silica Gel
9 Check for Breather oil cup
10 Visual inspection of Earthing
11 Check IR Value
12 Cooler Fan
Checked by
THERMAX LTD.,JKWC – Gotan,Rajasthan
1x7.5 MW AFBC CAPTIVE POWER PLANT
CHECK LIST FOR TRANSFORMER ESP FIELD-3
C , Gotan, Rajasthan Date:
Guide line Actual data
Check for transformer oil level, if found low level then top-up
transformer oil.
Check for transformer oil level, if found low level then top-up
transformer oil.
Check cooling fan and its bearing if found abnormal sound
then replace it.
Check for oil leakage in radiator flange joints or drain plug
If there is any leakage from gasket check tightness
Check for oil leakage from OLTC tank
Check for oil leakage from Terminal box if found may be
terminal bushing joint leakage or may be any cracks on
bushings
Check silica gel condition, if found pink color then replace it.
If oil is not present in oil cup then fill oil upto the marking in
oil cup.
Check for corrosion in earthing strip, any loose bolting or
rusting
Check the IR value of both Primary & Secondary terminals P-P
& P-E
Check all Fan bearings if found abnormal sound rplace the
bearings
Corrective actions
undertaken
Plan for top up of oil in
shutdown
Plan for top up of oil in
shutdown
If found damage replace
bearing
If found arrest it
If found damaged plan for
replacement or repair
If found arrest it
Plan for shutdown
Heat the silica gel or replace it
by new
Fill oil upto the marking in cup
Check tightness & apply paint
or bitumin compound on
corrosive part
Compare with Commissioning
value
If found damaged replace it
