Vacon Nxs NXP User Manual Dpd00910d Uk

vacon nxs/p
ac drives
user manual
wall-mounted drives
standalone drives
PREFACE VACON · 3
PREFACE
Document ID: DPD00910D
Date: 20.2.2015
ABOUT THIS MANUAL

This manual is copyright of Vacon Plc. All Rights Reserved.
The User Manual gives you the necessary information about the installation, commissioning
and operation of Vacon NX AC drives. We recommend that you read carefully these
instructions before the first power-up of the AC drive.
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VACON · 4 START-UP QUICK GUIDE
START-UP QUICK GUIDE

Do at minimum these 10 procedures during the installation and commissioning.
If you have problems, speak to the distributor near you.
1. Do a check that the delivery agrees to your order, see Chapter 3 Receiving the delivery.
2. Before you start the commissioning, read carefully the safety instructions in Chapter 2
Safety.
3. Before the mechanical installation, do a check of the minimum clearances around the AC
drive (Chapter 4 Mounting) and do a check of the ambient conditions in Chapter 9.2
Vacon® NXS and NXP - technical data.
4. Do a check of the dimensions of the motor cable, mains cable, mains fuses and do a
check of the cable connections. Read Chapters 5.1 Cable connections to 5.3 Cable
dimensioning and selection.
5. Obey the installation instructions, see Chapter 5.7 Cable installation.
6. Find information on the control connections in Chapter 6.2.2 Control terminals.
7. If the Start-Up wizard is active, select the language of the keypad and the application.
Accept the selections with the Enter button. If the Start-Up wizard is not active, obey the
instructions a and b.
a) Select the language of the keypad from the Menu M6, page 6.1. For instructions on
how to use the keypad, see Chapter 7 Control panel.
b) Select the application from the Menu M6, page 6.2. For instructions on how to use
the keypad, see Chapter 7 Control panel.
8. All parameters have factory default values. To make sure that the AC drive operates
correctly, make sure that these group G2.1 parameters have the same data as the
nameplate. For more information on the parameters in the list below, see the All-in-One
Application Manual.
• nominal voltage of the motor
• nominal frequency of the motor
• nominal speed of the motor
• nominal current of the motor
• motor cos phi
9. Obey the commissioning instructions, see Chapter 8 Commissioning and additional
instructions.
10. The Vacon NXS or NXP AC drive is ready for operation.
Vacon Plc is not responsible if you use the AC drives against the instructions.
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TABLE OF CONTENTS VACON · 5
TABLE OF CONTENTS
Preface
About this manual 3
Start-up Quick Guide
1 Approvals 8
2 Safety 12
2.1 The safety symbols used in the manual 12
2.2 Warning 12
2.3 Caution 13
2.4 Grounding and earth fault protection 14
2.5 Electro-magnetic compatibility (EMC) 15
2.6 Using an RCD or an RCM device 15
3 Receiving the delivery 17
3.1 Package label 17
3.2 Type designation code 18
3.3 Storage 21
3.4 Removing the packaging and lifting the AC drive 21
3.4.1 Weight of the AC drive 21
3.5 Accessories 21
3.5.1 FR4-FR6 cable accessories 22
3.5.2 FR7-FR8 cable accessories 24
3.6 "Product modified" label 27
3.7 Disposal 27
4 Mounting 28
4.1 General information about mounting 28
4.2 Dimensions for wall mounting 29
4.2.1 Wall mounting of FR4-FR6 29
4.2.2 Wall mounting of FR7 30
4.3 Dimensions for flange mounting 33
4.3.1 Flange mounting of FR4 to FR6 33
4.3.2 Flange mounting of FR7 and FR8 35
4.3.3 Flange mounting of FR9 38
4.4 Dimensions for standalone 39
4.4.1 Standalone (FR10 and FR11) 39
4.5 Cooling 40
4.5.1 Cooling of FR4 to FR9 40
4.5.2 Cooling of standalone AC drives (FR10 to FR11) 43
5 Power cabling 44
5.1 Cable connections 44
5.2 UL standards on cabling 46

VACON · 6 TABLE OF CONTENTS
5.3 Cable dimensioning and selection 46

5.3.1 Cable and fuse sizes for 208-240 V and 380-500 V, FR4 to FR9 47
5.3.2 Cable and fuse sizes for 500-690 V, FR6 to FR9 51
5.4 Understanding the power unit topology 56
5.5 Brake resistor cables 57
5.6 Preparing for the cable installation 58
5.7 Cable installation 58
5.7.1 Frames FR4 to FR7 58
5.7.2 Frames FR8 to FR9 64
5.7.3 Frames FR10-FR11 69
6 Control unit 70
6.1 Control unit components 70
6.2 Control unit cabling 71
6.2.1 Selection of the control cables 71
6.2.2 Control terminals 71
6.3 Installation of option boards 75
6.4 Galvanic isolation barriers 76
7 Control panel 77
7.1 Control keypad 77
7.2 Display 78
7.3 Navigation on the control panel 79
7.4 Using the Monitoring menu (M1) 81
7.5 Using the Parameter menu (M2) 82
7.5.1 Finding the parameter 82
7.5.2 Editing the text values 83
7.5.3 Editing the numerical values 84
7.6 Using the Keypad control menu (M3) 85
7.6.1 Control place 85
7.6.2 The keypad reference submenu (P3.2) 86
7.6.3 Changing the rotation direction 87
7.6.4 Disabling the Stop motor function 87
7.6.5 Special functions in the Keypad control menu 87
7.7 Using the Active faults menu (M4) 88
7.7.1 The fault time data record 88
7.8 Using the Fault history menu (M5) 90
7.8.1 Resetting the Fault history menu 91
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TABLE OF CONTENTS VACON · 7
7.9 Using the System menu (M6) 91

7.9.1 Changing the language 95
7.9.2 Changing the application 95
7.9.3 Copy parameters (S6.3) 96
7.9.4 Comparing the parameters 99
7.9.5 Security 101
7.9.6 Keypad settings 105
7.9.7 Hardware settings 107
7.9.8 System info 112
7.10 Using the Expander board menu (M7) 117
7.10.1 Examining the connected expander boards 118
7.10.2 Finding the expander board parameters 119
7.11 Further keypad functions 120
8 Commissioning and additional instructions 121
8.1 Commissioning safety 121
8.2 Commissioning of the drive 122
8.3 Operation of the motor 122
8.3.1 Checks before starting the motor 122
8.3.2 The Run test without the motor 123
8.3.3 Start-up test 123
8.3.4 Identification run 123
8.3.5 Connecting the motor to the process 123
8.4 Measuring the cable and motor insulation 124
8.5 Installation in an IT system 124
8.5.1 Frames FR4, FR5, and FR6 124
8.5.2 Frame FR7 125
8.5.3 Frames FR8 - FR11 127
8.6 Maintenance 127
8.6.1 Capacitor reforming 128
9 Technical data for NXS and NXP 129
9.1 AC drive power ratings 129
9.1.1 Mains voltage 208-240 V 129
9.1.2 Mains voltage 380-500 V 131
9.1.3 Mains voltage 500–690 V 133
9.1.4 Overload capability 135
9.1.5 Brake resistor ratings 136
9.2 Vacon NXS and NXP - technical data
® 140
9.3 The compliance with the product standard IEC/EN 61800-3 + A1 145
9.3.1 Environment definitions in product standard IEC/EN 61800-3 + A1 147
10 Fault tracing 148
10.1 Resetting a fault 148
10.2 Fault codes 150
11 Appendix 1 157
11.1 Power losses for 380-500 V 157
11.2 Power losses of 500-690 V 162

VACON · 8 APPROVALS
1 APPROVALS
Here are the approvals that have been granted to this Vacon AC drive.
1. EC Declaration of conformity
• Find the EC Declaration of Conformity on the next pages.
2. UL approval
• cULus approval file number E171278.
3. RCM approval
• RCM approval number E2204.
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APPROVALS VACON · 9
EC DECLARATION OF CONFORMITY
We
Manufacturer’s name: Vacon Oyj
Manufacturer’s address: P.O. Box 25
Runsorintie 7
FIN-65381 Vaasa
Finland
hereby declare that the product
Product name: Vacon NXS/P Frequency converter
Model designation: Vacon NXS/P 0003 2.... to 0300 2....
has been designed and manufactured in accordance with the following

standards:
Safety: EN 61800-5-1:2007
EN 60204-1:2006+A1:2009 (as relevant)
EMC: EN 61800-3:2004+A1:2012
and conforms to the relevant safety provisions of the Low Voltage Directive
(2006/95/EC) and EMC Directive 2004/108/EC.
It is ensured through internal measures and quality control that the product
conforms at all times to the requirements of the current Directive and the
relevant standards.
In Vaasa, 7 th of October, 2014

Vesa Laisi
President
The year the CE marking was affixed: 2003
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VACON · 10 APPROVALS
We
Runsorintie 7
FIN-65381 Vaasa
Finland

standards:
Safety: EN 61800-5-1:2007
EN 60204-1:2006+A1:2009 (as relevant)
EMC: EN 61800-3:2004+A1:2012
relevant standards.

Vesa Laisi
President
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APPROVALS VACON · 11
We
Runsorintie 7
FIN-65381 Vaasa
Finland

standards:
Safety: EN 61800-5-1:2007
EN 60204-1:2006+A1:2009 (as relevant)
EMC: EN 61800-3:2004+A1:2012
relevant standards.

Vesa Laisi
President

VACON · 12 SAFETY
2 SAFETY
2.1 THE SAFETY SYMBOLS USED IN THE MANUAL
This manual contains warnings and cautions, which are identified with safety symbols. The
warnings and cautions give important information on how to prevent injury and damage to
the equipment or your system.
Read the warnings and cautions carefully and obey their instructions.
Table 1: The safety symbols
The safety symbol Description
WARNING!
CAUTION!
HOT SURFACE!
2.2 WARNING
WARNING!
Do not touch the components of the power unit when the drive is connected to
mains. The components are live when the drive is connected to mains. A contact
with this voltage is very dangerous.
WARNING!
Do not touch the motor cable terminals U, V, W, the brake resistor terminals or the
DC terminals when the drive is connected to mains. These terminals are live when
the drive is connected to mains, also when the motor does not operate.
WARNING!
Do not touch the control terminals. They can have a dangerous voltage also when
the drive is disconnected from mains.
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SAFETY VACON · 13
WARNING!
Before you do electrical work, make sure that there is no voltage in the
components of the drive.
WARNING!
To do work on the terminal connections of the drive, disconnect the drive from
mains and make sure that the motor has stopped. Wait 5 minutes before you open
the cover of the drive. Then use a measuring device to make sure that there is no
voltage. The terminal connections and the components of the drive are live 5
minutes after it is disconnected from mains and the motor has stopped.
WARNING!
Before you connect the drive to mains, make sure that the front cover and the cable
cover of the drive are closed. The connections of the AC drive are live when the
drive is connected to mains.
WARNING!
Disconnect the motor from the drive if an accidental start can be dangerous. When
there is a power-up, a power break or a fault reset, the motor starts immediately if
the start signal is active, unless the pulse control for Start/Stop logic is selected. If
the parameters, the applications or the software change, the I/O functions
(including the start inputs) can change.
WARNING!
Wear protective gloves when you do mounting, cabling or maintenance operations.

There can be sharp edges in the AC drive that can cause cuts.
2.3 CAUTION
CAUTION!
Do not move the AC drive. Use a fixed installation to prevent damage to the drive.
CAUTION!
Do not make measurements when the AC drive is connected to mains. It can cause
damage to the drive.
CAUTION!
Make sure that there is reinforced protective ground connection. It is mandatory,

because the touch current of the AC drives is more than 3.5 mA AC (refer to EN
61800-5-1). See chapter 2.4 Grounding and earth fault protection.
CAUTION!
Do not use spare parts that are not from the manufacturer. Using other spare parts
can cause damage to the drive.

VACON · 14 SAFETY
CAUTION!
Do not touch the components on the circuit boards. Static voltage can cause
damage to these components.
CAUTION!
Make sure that the EMC level of the AC drive is correct for your mains. See chapter
8.5 Installation in an IT system. An incorrect EMC level can cause damage to the
drive.
CAUTION!
Prevent radio interference. The AC drive can cause radio interference in a domestic
environment.
NOTE!
If you activate the autoreset function, the motor starts automatically after an
automatic fault reset. See the Application Manual.
NOTE!
If you use the AC drive as a part of a machine, the machine manufacturer must
supply a mains disconnection device (refer to EN 60204-1).
2.4 GROUNDING AND EARTH FAULT PROTECTION
CAUTION!
The AC drive must always be grounded with a grounding conductor that is

connected to the grounding terminal that is identified with the symbol . Not using
a grounding conductor can cause damage to the drive.
The touch current of the drive is more than 3.5 mA AC. The standard EN 61800-5-1 tells that
1 or more of these conditions for the protective circuit must be true.
The connection must be fixed.

a) The protective grounding conductor must have a cross-sectional area of minimum 10
mm2 Cu or 16 mm2 Al. OR
b) There must be an automatic disconnection of the mains, if the protective grounding
conductor breaks. See chapter 5 Power cabling. OR
c) There must be a terminal for a second protective grounding conductor in the same
cross-sectional area as the first protective grounding conductor.
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SAFETY VACON · 15
Table 2: Protective grounding conductor cross-section
Cross-sectional area of the phase conductors (S) The minimum cross-sectional area of the protective
[mm2] grounding conductor in question [mm2]
S ≤ 16 S
16 < S ≤ 35 16
35 < S S/2
The values of the table are valid only if the protective grounding conductor is made of the
same metal as the phase conductors. If this is not so, the cross-sectional area of the
protective grounding conductor must be determined in a manner that produces a
conductance equivalent to that which results from the application of this table.
The cross-sectional area of each protective grounding conductor that is not a part of the
mains cable or the cable enclosure, must be a minimum of:
• 2.5 mm2 if there is mechanical protection, and

• 4 mm2 if there is not mechanical protection. If you have cord-connected equipment,
make sure that the protective grounding conductor in the cord is the last conductor to be
interrupted, if the strain-relief mechanism breaks.
Obey the local regulations on the minimum size of the protective grounding conductor.
NOTE!
Because there are high capacitive currents in the AC drive, it is possible that the
fault current protective switches do not operate correctly.
CAUTION!
Do not do voltage withstand tests on the AC drive. The manufacturer has already
done the tests. Doing voltage withstand tests can cause damage to the drive.
2.5 ELECTRO-MAGNETIC COMPATIBILITY (EMC)

The drive must obey the standard IEC 61000-3-12. To obey it, the short-circuit power SSC
must be a minimum of 120 RSCE at the interface point between your mains and the public
mains. Make sure that you connect the drive and the motor to mains with a short-circuit
power SSC that is a minimum of 120 RSCE. If necessary, contact your mains operator.
2.6 USING AN RCD OR AN RCM DEVICE

The drive can cause a current in the protective grounding conductor. You can use a residual
current-operated protective (RCD) device, or a residual current-operated monitoring (RCM)
device to give protection against a direct or an indirect contact. Use a type B RCD or RCM
device on the mains side of the drive.

VACON · 16 SAFETY
NOTE! You can download the English and French product manuals with applicable safety, warning and caution
information from www.vacon.com/downloads.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'en-
semble des informations de sécurité, avertissements et mises en garde applicables sur le site www.vacon.com/
downloads.
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RECEIVING THE DELIVERY VACON · 17
3 RECEIVING THE DELIVERY

Before a Vacon® AC drive is sent to the customer, the manufacturer makes many tests on
the drive. However, after you remove the packaging, examine the drive for transport
damages.
If the drive was damaged during the shipping, speak to the cargo insurance company or the
carrier.
To make sure that the contents of the delivery is correct and complete, compare the type
designation of the product to the type designation code. See Chapter 3.2 Type designation
code.
3.1 PACKAGE LABEL

To make sure that the delivery is correct, compare your order data to the data on the
package label. If the delivery does not agree with your order, speak to the vendor
immediately.
D
F
E
Fig. 1: The package label of Vacon AC drives

A. The order number of Vacon F. The nominal output current
B. The type designation code G. The mains voltage
C. The type codes for the power unit and H. The most general options
the control unit I. The application code
D. The serial number J. The order number of the customer
E. The batch ID

VACON · 18 RECEIVING THE DELIVERY
3.2 TYPE DESIGNATION CODE

The type designation code of Vacon is made of standard codes and optional codes. Each part
of the type designation code agrees to the data in your order. The code can have this format,
for example:
NXS 0000 5 A 2 H 1 SSV A1A20000C3

NXP 0000 5 A 2 H 1 SSV A1A20000C3
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Table 3: The description of the parts in the type designation code
Code Description
NXS The product range:
NXS = standard
NXP = high-performance
0000 The nominal current (low overload):
0007 = 7 A
0022 = 22 A
0205 = 205 A, and so on
5 The nominal mains voltage (all 3-phase):
2 = 208-240 Vac
5 = 380-500 Vac
6 = 500-690 Vac
A The control panel:
A = standard (text keypad)

B = no local control keypad
F = dummy keypad
G = graphic display
2 The enclosure class:
0 = IP00
2 = IP21 (UL Type 1)
5 = IP54 (UL Type 12)
T = flange mounted (through-hole mounted)
H The EMC emission level:
C = obeys the category C1 of standard IEC/EN 61800-3 + A1, 1st environment and nominal volt-
age less than 1000 V
H = obeys the category C2 of standard IEC/EN 61800-3 + A1, fixed installations and nominal volt-
L = obeys the category C3 of standard IEC/EN 61800-3 + A1, 2nd environment and nominal volt-
T = obeys the standard IEC/EN 61800-3 + A1 when used in IT networks
N = No EMC emission protection. An external EMC filter is necessary.

Table 3: The description of the parts in the type designation code
Code Description
1
The brake chopper:
0 = No brake chopper
1 = Internal brake chopper
2 = Internal brake chopper and resistor
NOTE!
A brake resistor is available:

• as an internal option for
• 208-240 V (FR4-FR6)
• 380-500 V (FR4-FR6)
• as an option for external installation for
• 208-240 V (FR7-FR11)
• 380-500 V (FR7-FR11)
• 500-690 V (all frames)
SSV The hardware changes:
• The supply, the first letter (Xxx):

• S = 6-pulse connection (FR4 to FR11)
• B = Additional DC-connection (FR8 to FR11)
• J = FR10 to 11 stand-alone with main switch and DC-link terminals
• The mounting, the second letter: (xXx):
• S = Air-cooled drive
• The boards, the third letter (xxX):
• S = Standard boards (FR4 to FR8)
• V = Coated boards (FR4 to FR8)
• F = Standard boards (FR9 to FR11)
• G = Coated boards (FR9 to FR11)
• A = Standard boards (FR10 to FR11 standalone drives)
• B = Coated boards (FR10 to FR11 standalone drives)
• N = separate IP54 (UL Type 12) control box, standard boards (FR9 IP00, ≥ FR10)
• O = separate IP54 (UL Type 12) control box, coated boards (FR9 IP00, ≥ FR10)
• X = separate IP00 control box, standard boards (FR9 IP00)
• Y = separate IP00 control box, coated boards (FR9 IP00)
A1A20000C3 The option boards. 2 characters for each slot. 00 = the slot is not used
The option board abbreviations:

A = basic I/O board
B = expander I/O board
C = fieldbus board
D = special board
For example, C3 = Profibus DP
NOTE!
For other possible installation combinations, speak to the distributor near you.
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3.3 STORAGE
If you must keep the AC drive in storage before you use it, make sure that the ambient
conditions agree to these:
Storage temperature: –40…+70°C (-40...+158°F)

Relative humidity: 0 to 95%, no condensation
If you must keep the AC drive in storage for a long time, you must connect the power to the
AC drive each year. Keep the power on for a minimum of 2 hours.
We do not recommend a long storage time. If the storage time is more than 12 months, you
must charge the electrolytic DC capacitors with caution. To reform the capacitors, obey the
instructions in Chapter 8.6.1 Capacitor reforming.
3.4 REMOVING THE PACKAGING AND LIFTING THE AC DRIVE

To lift the AC drives larger than FR7 out of the package, use a jib crane. Speak to the factory
or the distributor near you to get information on how to lift the AC drive safely.
After you lift the drive, do a check for signs of damage on the drive.
3.4.1 WEIGHT OF THE AC DRIVE

The weights of AC drives of different frames are very different. It can be necessary for you to
use a lifting device to move the drive from its package.
Table 4: The weights of the different frames
Frame Weight, IP21/IP54 [kg] Weight, UL Type 1 / Type 12 [lb.]
FR4 5.0 11.0
FR5 8.1 17.9
FR6 18.5 40.8
FR7 35.0 77.2
FR8 58.0 128
FR9 146 322
FR10 340 750
FR11 * 470 1036
*) FR11, the product types 0460 and 0502: 400 kg (882 lb.)
3.5 ACCESSORIES
After you open the package and lift the drive out, make sure that you received all the
accessories. The content of the accessories bag is different for the different frames and
protection classes.

3.5.1 FR4-FR6 CABLE ACCESSORIES
1 3 4 5 6 7 8
Fig. 2: The contents of accessories bag
Components:
1. The grounding terminals (FR4, FR5), 2 pieces
2. The grounding clamps for control cable, 3 pieces
3. The rubber grommets (sizes vary from class to class), 3 pieces
4. The cable entry flange
5. Screws, M4x10, 5 pieces
7. The grounding clamps for grounding conductor (FR6), 2 pieces
8. The grounding screws M5x16 (FR6), 4 pieces
INSTALLING THE ACCESSORIES

1 Make sure that you received all the accessories.
2 Open the cover of the AC drive.
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3 Remove the cable cover. See the locations of:
1. the grounding terminals (FR4/FR5)

2. the grounding clamps for grounding conductor
(FR6)
4 Attach again the cable cover. Attach the grounding

clamps for control cable with 3 pieces of M4x16
screws.
NOTE!
The location of the grounding bar in FR6 is

different from the picture.
5 Put the rubber grommets in the openings.

6 Attach the cable entry flange to the frame of the AC

drive with 5 pieces of M4x10 screws. Close the
cover of the AC drive.
3.5.2 FR7-FR8 CABLE ACCESSORIES
1 2 3 4
Fig. 3: The contents of accessories bag
Components:
2. The grounding clamps for control cable, 3 pieces
3. The rubber grommets GD21 (FR7 IP54/UL Type 12), 3 pieces / (FR8), 6 pieces
4. The rubber grommets GDM36 (FR7), 3 pieces
INSTALLING THE ACCESSORIES

1 Make sure that you received all necessary
components.
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3 Attach the grounding clamps for control cable on

the grounding level with M4x16 screws: 1
1. FR7 standard
2. FR7 profibus
3. FR8 standard
4. FR8 profibus

4 Put the rubber grommets in the openings:

1
1. FR7 IP21 (UL Type 1)
2. FR7 IP54 (UL Type 12)
3. FR8
See also step 5 in 3.5.1.1 Installing the accessories
for how to put the grommets correctly.
5 Close the cover of the AC drive.
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3.6 "PRODUCT MODIFIED" LABEL

In the accessories bag, there is also a "product modified" label. The function of the label is to
tell the service personnel about the changes that are made in the AC drive. Attach the label
on the side of the AC drive to know where to find it. If you make changes in the AC drive, write
the change on the label.
Drive modified:
Option board: NXOPT......... Date:............
in slot: A B C D E Date:............
IP54 upgrade/Collar Date:............
EMC level modified: H/L to T Date:............
3.7 DISPOSAL
When the drive is at the end of its operation life, do not discard it as a part of municipal
waste. You can recycle the primary components of the drive. You must disassemble
some components before you can remove the different materials. Recycle the electrical
and electronic components as waste.
To make sure that the waste is recycled correctly, send the waste to a recycling centre.
You can also send the waste back to the manufacturer.
Obey the local and other applicable regulations.

VACON · 28 MOUNTING
4 MOUNTING
4.1 GENERAL INFORMATION ABOUT MOUNTING
Install the AC drive in vertical or horizontal position on the wall. If you install the drive in a
horizontal position, there is no protection against drops of water that fall vertically.
You can also install the AC drive into the cabinet wall with a flange mounting option (through-
hole mounting). With the flange mounting, the enclosure class of the power unit is IP54 (UL
Type 12) and the enclosure class of the control unit is IP21 (UL Type 1).
Attach the AC drive with the screws and other components that you received in the delivery.
Make sure that there is sufficiently free space around the AC drive for cooling, see 4.5
Cooling. Also make sure that the mounting surface is sufficiently flat.
For the dimensions of the wall-mounted and flange-mounted Vacon NX AC drives, see the
chapters below.
The sizes FR10 to FR11 are standalone AC drives. The enclosures have fixing holes. For
dimensions, see Chapter 4.4.1 Standalone (FR10 and FR11).
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MOUNTING VACON · 29
4.2 DIMENSIONS FOR WALL MOUNTING
4.2.1 WALL MOUNTING OF FR4-FR6

Ø
W2
D1
H1
H2
H3
W1
E1Ø
E2Ø*
Fig. 4: Dimensions of the NXS and NXP AC drive, FR4-FR6

Table 5: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR4-FR6
Drive type W1 W2 H1 H2 H3 D1 Ø E1Ø E2Ø*
0004 2-0012 2 128 100 327 313 292 190 7 3 x 28.3 -

0003 5-0012 5 (5.04) (3.94) (12.87) (12.32) (11.5) (7.48) (0.27) (3 x 1.11) (-)
0017 2-0031 2 144 100 419 406 391 214 7 2 x 37 28.3

0016 5-0031 5 (5.67) (3.94) (16.5) (15.98) (15.39) (8.43) (0.27) (2 x 1.46) (1.11)
0048 2-0061 2
195 148 558 541 519 237 9 3 x 37 -
0038 5-0061 5
(7.68) (5.83) (21.97) (21.3) (20.43) (9.33) (0.35) (3 x 1.46) (-)
0004 6-0034 6
* = FR5 only
4.2.2 WALL MOUNTING OF FR7
Ø
H3
D1
H2
H1
W1
E1Ø
W2
Fig. 5: Dimensions of the NXS and NXP AC drive, FR7
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Table 6: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR7
Drive type W1 W2 H1 H2 H3 D1 Ø E1Ø
0075 2-0114 2
237 190 630 614 591 257 9 3 x 50.3
0072 5-0105 5
(9.33) (7.48) (24.80) (24.17) (23.27) (10.12) (0.35) (3 x 1.98)
0041 6-0052 6

Ø
W2
H1
H2
W1
E1Ø
D1
Table 7: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR8
Drive type W1 W2 H1 H2 D1 Ø E1Ø
0140 2-0205 2
291 255 758 732 344 9 2 x 59
0140 5-0205 5
(11.47) (10.04) (29.88) (28.81) (13.54) (0.35) (2 x 2.32)
0062 6-0100 6


Ø
D1 D2
E1Ø H6 H4 H3
B-B+/R+R- W4
W5W5
W3
W1
W2
H2 H5
D3 H1
Table 8: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR9, part 1
Drive type W1 W2 W3 W4 W5 D1 D2 D3
0261 2-0300 2
480 400 165 9 54 362 340 285
0261 5-0300 5
(18.9) (15.75) (15.74) (0.35) (2.13) (14.25) (13.39) (11.22)
0125 6-0208 6
Drive type H1 H2 H3 H4 H5 H6 Ø E1Ø
0261 2-0300 2
1150* 1120 721 205 16 188 21 59
0261 5-0300 5
(45.28*) (44.09) (28.39) (8.07) (0.63) (7.40) (0.83) (2.32)
0125 6-0208 6
* = Brake resistor terminal box (H6) not included. For FR8 and FR9 when Brake chopper or
Additional DC connection is selected in type designation code, the total height of the AC drive
is increased by 203 mm (7.99 inch).
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4.3 DIMENSIONS FOR FLANGE MOUNTING
4.3.1 FLANGE MOUNTING OF FR4 TO FR6
W2
H4
D1
D2 H5
H1
H2
H3
W1
Fig. 8: Dimensions of the NXS and NXP AC drive with flange, FR4-FR6
Table 10: Dimensions in mm (in inch) of the NXS and NXP AC drive with flange, FR4-FR6
Drive type W1 W2 H1 H2 H3 H4 H5 D1 D2 Ø
0004 2-0012 2 128 113 337 325 327 30 22 190 77 7

0003 5-0012 5 (5.03) (4.45) (13.27) (12.8) (12.9) (1.18) (0.87) (7.48) (3.03) (0.27)
0017 2-0031 2 144 120 434 420 419 36 18 214 100 7

0016 5-0031 5 (5.67) (4.72) (17.09) (16.54) (16.5) (1.42) (0.71) (8.43) (3.94) (0.27)
0048 2-0061 2
195 170 560 549 558 30 20 237 106 6.5
0038 5-0061 5
(7.68) (6.69) (22.05) (21.61) (22) (1.18) (0.79) (9.33) (4.17) (0.26)
0004 6-0034 6

H2
Ø
W3
W2
W1
H1
H3 H4
Fig. 9: The dimensions of the opening and drive outline with flange, FR4 to FR6
Table 11: The dimensions in mm (in inch) of the opening and drive outline with flange, FR4 to
FR6
Drive type W1 W2 W3 H1 H2 H3 H4 Ø
0004 2-0012 2 123 113 - 315 325 - 5 6.5

0003 5-0012 5 (4.84) (4.45) (-) (12.40) (12.8) (-) (0.20) (0.26)
0017 2-0031 2 135 120 - 410 420 - 5 6.5

0016 5-0031 5 (5.31) (4.72) (-) (16.14) (16.54) (-) (0.20) (0.26)
0048 2-0061 2
185 170 157 539 549 7 5 6.5
0038 5-0061 5
(7.28) (6.69) (6.18) (21.22) (21.61) (0.27) (0.20) (0.26)
0004 6-0034 6
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4.3.2 FLANGE MOUNTING OF FR7 AND FR8

H7
W4
W2
Ø
H6
D1
H4
D2
H3
H2
H1
H4
W3
W1
H5
Fig. 10: Dimensions of the NXS and NXP AC drive with flange, FR7 and FR8
Table 12: Dimensions in mm (in inch) of the NXS and NXP AC drive with flange, FR7 and FR8,
part 1
Drive type W1 W2 W3 W4 D1 D2 Ø
0075 2-0114 2
237 175 270 253 257 117 6.5
0072 5-0105 5
(9.33) (6.89) (10.63) (9.96) (10.12) (4.61) (0.26)
0041 6-0052 6
0140 2-0205 2
289 - 355 330 344 110 9
0140 5-0205 5
(11.38) (-) (13.98) (12.99) (13.54) (4.33) (0.35)
0062 6-0100 6

Table 13: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR7 and FR8, part 2
Drive type H1 H2 H3 H4 H5 H6 H7
0075 2-0114 2
652 632 630 188.5 188.5 23 20
0072 5-0105 5
(25.67) (24.88) (24.80) (7.42) (7.42) (0.91) (0.79)
0041 6-0052 6
0140 2-0205 2
832* - 759 258 265 43 57
0140 5-0205 5
(32.76*) (-) (29.88) (10.16) (10.43) (1.69) (2.24)
0062 6-0100 6
* = The brake resistor terminal box (202.5 mm (7.97 in)) and conduit box (68 mm (2.68 in)) are
not included, see 5.7 Cable installation for illustrations of these.
H5 H2 H2 H3 H4
H1 H6
W1
W3
W2
Ø
Fig. 11: The dimensions of the opening and drive outline with flange, FR7
Table 14: The dimensions in mm (in inch) of the opening and drive outline with flange, FR7
Drive type W1 W2 W3 H1 H2 H3 H4 H5 H6 Ø
0075 2-0114 2
233 175 253 619 188.5 188.5 34.5 32 7 5.5
0072 5-0105 5
(9.17) (6.89) (9.96) (24.4) (7.42) (7.42) (1.36) (1.26) (0.28) (0.22)
0041 6-0052 6
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H2
H1
Ø
W1
W2
H3 H4 H4 H5
Fig. 12: The dimensions of the opening and drive outline with flange, FR8
Table 15: The dimensions in mm (in inch) of the opening and drive outline with flange, FR8
Drive type W1 W2 H1 H2 H3 H4 H5 Ø
0140 2-0205 2
301 330 810 832 265 258 33 9
0140 5-0205 5
(11.85) (12.99) (31.89) (32.76) (10.43) (10.16) (1.30) (0.35)
0062 6-0100 6

4.3.3 FLANGE MOUNTING OF FR9
D1
D2
D3
H4 H2 H4
H7
W5
W1
H5 H3 H3 H3 H5
W4
W3
A B
W2
W4
M5
H6 H1
Fig. 13: Dimensions of the NXS and NXP AC drive, F9

A. Top B. Opening
Drive type W1 W2 W3 W4 W5 D1 D2 D3 Ø
0261 2-0300 2
530 510 485 200 5.5 362 340 109 21
0261 5-0300 5
(20.87) (20.08) (19.09) (7.87) (0.22) (14.25) (13.39) (4.29) (0.83)
0125 6-0208 6
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Drive type H1 H2 H3 H4 H5 H6 H7
0261 2-0300 2
1312 1150 420 100 35 9 2
0261 5-0300 5
(51.65) (45.28) (16.54) (3.94) (1.38) (0.35) (0.08)
0125 6-0208 6
4.4 DIMENSIONS FOR STANDALONE
4.4.1 STANDALONE (FR10 AND FR11)
W2 W3
D1
H1
H2
W1
H3
H4
Fig. 14: Dimensions of the NXS and NXP AC drive, FR10 and FR11
Table 18: Dimensions in mm (in inch) of the NXS and NXP AC drive, FR10 and FR11
Drive type W1 W2 W3 H1 H2 H3 H4 D1
0385 5-0520 5 595 291 131 2018 1900 1435 512 602
0261 6-0416 6 (23.43) (11.46) (5.16) (79.45) (74.8) (56.5) (20.16) (23.70)
0590 5-0730 5 794 390 230 2018 1900 1435 512 602
0460 6-0590 6 (31.26) (15.35) (9.06) (79.45) (74.80) (56.5) (20.16) (23.70)

4.5 COOLING
The AC drive produces heat in operation. The fan moves air and decreases the temperature
of the drive. Make sure that there is sufficiently free space around the drive. Some free space
is also necessary for maintenance.
If many AC drives are installed above each other, the necessary free space is C + D (see Fig.
15 Installation space). You must also make sure that the outlet air from the lower drive goes
to a different direction than the air intake of the top drive.
Make sure that the temperature of the cooling air does not go above the maximum ambient
operating temperature or below the minimum ambient operating temperature of the drive.
4.5.1 COOLING OF FR4 TO FR9

C
B B
A A
A2 A2
D
Fig. 15: Installation space

A. The clearance around the drive (see also C. The free space above the drive
B and C) D. The free space below the drive
B. The distance from a drive to a second
drive, or the distance to the cabinet wall
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Table 19: The minimum clearances around the AC drive
Drive type Dimensions [mm] Dimensions [inch]
A B C D A B C D
0003 2-0012 2 20 20 100 50 0.79 0.79 3.94 1.97

0003 5-0012 5
0017 2-0031 2 20 20 120 60 0.79 0.79 4.72 2.36

0016 5-0031 5
0048 2-0061 2
30 20 160 80 1.18 0.79 6.30 3.15
0038 5-0061 5
0004 6-0034 6
0075 2-0114 2
80 80 300 100 3.15 3.15 11.81 3.94
0072 5-0105 5
0041 6-0052 6
0140 2-0205 2
80 * 80 300 200 3.15 3.15 11.81 7.87
0140 5-0205 5
0062 6-0100 6
0261 2-0300 2 250 9.84

50 80 400 1.97 3.15 15.75
0261 5-0300 5 (350**) (13.78**)
0125 6-0208 6
* = To change the fan with the motor cables connected, the necessary clearance on the 2
sides of the drive is 150 mm (5.91 inch).
** = The minimum clearance to change the fan.

Table 20: The necessary quantity of cooling air
Drive type The quantity of cooling The quantity of cooling

air [m3/h] air [CFM]
0003 2-0012 2 70 41.2

0003 5-0012 5
0017 2-0031 2
190 112
0016 5-0031 5
0004 6-0013 6
0048 2-0061 2
425 250
0038 5-0061 5
0018 6-0034 6
0075 2-0114 2
425 250
0072 5-0105 5
0041 6-0052 6
0140 2-0205 2
650 383
0140 5-0205 5
0062 6-0100 6
0261 2-0300 2
1300 765
0261 5-0300 5
0125 6-0208 6
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4.5.2 COOLING OF STANDALONE AC DRIVES (FR10 TO FR11)
B
A
C
Fig. 16: The minimum clearances around the AC drive
A. The minimum distance to the side walls C. Free space in front of the cabinet
or adjacent components
B. The minimum distance from the top of
the cabinet
Table 21: The minimum clearances around the AC drive
Installation space dimensions [mm] Installation space dimensions [in]
A B C A B C
20 200 800 0.79 7.87 31.50
Table 22: The necessary quantity of cooling air
Drive type The quantity of cooling air [m3/h] The quantity of cooling air [CFM]
0385 5-0520 5 2600 1530

0261 6-0416 6
0590 5-0730 5 3900 2295

0460 6-0590 6
For more information on the power losses based on the switching frequency, see Chapter 11
Appendix 1.

VACON · 44 POWER CABLING
5 POWER CABLING
5.1 CABLE CONNECTIONS
The mains cables are connected to terminals L1, L2 and L3. The motor cables are connected
to terminals U, V and W.
To obey the EMC levels, use a cable entry gland when you install the motor cable at the two
ends. For cable selections in different EMC levels, see Table 23.
L1 U/T1
L2 V/T2
L3 W/T3
B+/R+
B-
R-
Fig. 17: The principal connection diagram

A. The control panel C. The power unit
B. The control unit
Use cables with a minimum heat resistance of +70 °C (158 °F). In the selection of the cables
and the fuses, refer to the nominal output current of the drive. You can find the nominal
output current on the nameplate.
We recommend that you select the cables and the fuses to agree with the output current
because the input current of the AC drive is almost the same as the output current.
For information on how to make the cable installation to obey the UL standards, see Chapter
5.2 UL standards on cabling.
Chapter 5.3 Cable dimensioning and selection shows the minimum dimensions of the Cu-
cables and the related fuse sizes.
If the motor temperature protection of the drive (see Vacon All in One Application Manual) is
used as an overload protection, select the cable to agree with the protection. If 3 or more
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POWER CABLING VACON · 45
cables are used in parallel for larger AC drives, you must use a separate overload protection
for each cable.
These instructions are valid only for processes that have 1 motor and 1 cable connection
from the AC drive to the motor. In other conditions, speak to the manufacturer to get more
information.
Table 23: The selection of the correct cable
Cable type EMC requirements
1st environment 2nd environment
Category C1 and C2 Category C3 Category C4 No EMC protection
The mains cable 1 1 1 1
The motor cable 3* 2 2 2
The control cable 4 4 4 4
1. A power cable for a fixed installation. A cable for the specified mains voltage. A shielded
cable is not necessary. We recommend an NKCABLES/MCMK cable.
2. A symmetrical power cable with a concentric protection wire. A cable for the specified
mains voltage. We recommend an NKCABLES/MCMK cable. See Fig. 18.
3. A symmetrical power cable with a compact low-impedance shield. A cable for the
specified mains voltage. We recommend an NKCABLES /MCCMK, SAB/ÖZCUY-J or
equivalent cable. See Fig. 18. * = For the EMC levels C1 and C2, it is necessary to have a
360º grounding of the shield with cable glands in the motor end.
4. A screened cable with a compact low-impedance shield, for example an NKCABLES/
JAMAK, or an SAB/ÖZCuY-O cable.
For the definitions of EMC protection levels, see Chapter 9.3 The compliance with the product
standard IEC/EN 61800-3 + A1.
A B
Fig. 18: Cables with PE conductors

A. The PE conductor and the shield C. The shield
B. The PE conductors
In all the frames, to obey the EMC standards, use the default values of the switching
frequencies.

If you installed a safety switch, make sure that the EMC protection continues from the start
of the cables until their ends.
5.2 UL STANDARDS ON CABLING

To obey the UL (Underwriters Laboratories) regulations, use a UL-approved copper wire with
a minimum heat resistance of 60 or 75 °C (140 or 167 °F). To obey the standards, use cables
with +90 °C (194 °F) heat resistance for sizes 0170 2 and 0168 5 (FR8), and 0261 2, 0261 5,
0300 2 and 0300 5 (FR9).
Use Class 1 wire only.
When the drive has Class T and J fuses, you can use it on a circuit that gives a maximum of
100 000 rms symmetrical amperes, and a maximum of 600 V.
The integral solid state short circuit protection does not give a branch circuit protection.
Obey the National Electric Code and any additional local codes to get the branch circuit
protection. Only fuses give the branch circuit protection.
For the tightening torques of the terminals, see Table 35 The tightening torques of the
terminals and Table 38 Tightening torques of the terminals.
5.3 CABLE DIMENSIONING AND SELECTION

We recommend the fuse type gG/gL (IEC 60269-1). To make a selection of the fuse voltage
rating, refer to the mains. Do not use larger fuses than what is recommended.
Make sure that the operation time of the fuse is less than 0.4 seconds. The operation time
agrees with the fuse type and the impedance of the supply circuit. For more information on
faster fuses, speak to the manufacturer. The manufacturer can also recommend some aR
(UL recognised, IEC 60269-4) and gS (IEC 60269-4) fuse ranges.
The tables show the typical sizes and types of cables that you can use with the AC drive. In
the selection of cables, refer to local regulations, cable installation conditions and cable
specification.
The dimensions of the cables must agree with the requirements of the standard
IEC60364-5-52.
• The cables must be PVC-isolated.
• The maximum ambient temperature is +30 °C (86 °F).
• The maximum temperature of the cable surface is +70 °C (158 °F).
• Use only cables with a concentric copper shield.
• The maximum number of parallel cables is 9.
When you use parallel cables, make sure that you obey the requirements of the cross-
sectional area and the maximum number of cables.
For important information on the requirements of the grounding conductor, see chapter 2.4
Grounding and earth fault protection.
For the correction factors for each temperature, see the standard IEC60364-5-52.
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5.3.1 CABLE AND FUSE SIZES FOR 208-240 V AND 380-500 V, FR4 TO FR9
Table 24: The cable and fuse sizes for Vacon® NXS and NXP
Terminal cable size

Mains, motor
Fuse and brake
Frame Type IL [A] Mains cable Grounding
(gG/gL) [A] resistor cable
terminal terminal
Cu [mm2]
[mm2] [mm2]
0003 2—0008 2 3–8 10 3*1.5+1.5 1–4 1–4

0003 5—0009 5 3–9
FR4
0011 2—0012 2 11–12 16 3*2.5+2.5 1–4 1–4

0012 5 12
0017 2 17 20 3*4+4 1–10 1–10

0016 5 16
FR5 0025 2 25 25 3*6+6 1–10 1–10

0022 5 22
0031 2 31 35 3*10+10 1–10 1–10

0031 5 31
0048 2 48 50 3*10+10 2.5–50 Cu 2.5–35

0038 5—0045 5 38–45 6–50 Al
FR6
0061 2 61 63 3*16+16 2.5–50 Cu 2.5–35

0061 5 6–50 Al
0075 2 75 80 3*25+16 2.5–50 Cu 6–70

0072 5 72 6–50 Al
FR7 0088 2 88 100 3*35+16 2.5–50 Cu 6–70

0087 5 87 6–50 Al
0114 2 114 125 3*50+25 2.5–50 Cu 6–70

0105 5 105 6–50 Al

Terminal cable size

Mains, motor
Fuse and brake
(gG/gL) [A] resistor cable
terminal terminal
Cu [mm2]
[mm2] [mm2]
0140 2 140 160 3*70+35 25–95 Cu/Al 6–95

0140 5
95–185
FR8 0170 21) 168 200 3*95+50 6–95
Cu/Al
0168 51)
95–185
0205 2 205 250 3*150+70 6–95
Cu/Al
0205 5
95–185
0261 21) 261 315 3*185+95 or 6–95
Cu/Al
0261 51) 2*(3*120+70)
FR9
95–185
0300 21) 300 315 2*(3*120+70) 6–95
Cu/Al
0300 51)
1) = Use cables with a +90 °C (194 °F) heat resistance to obey the UL standards.
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Table 25: The cable and fuse sizes for Vacon® NXS and NXP, North America
Terminal cable size

Mains, Motor and
Fuse
Frame Type brake resistor
Class(T/J) Mains cable Grounding
cable Cu [AWG]
terminal [AWG] terminal [AWG]
0003 2—0008 2 AJT10 3*16 AWG + 16 AWG 18 AWG - 4 AWG 18 AWG - 4 AWG
0003 5—0009 5
FR4
0011 2—0012 2 AJT15 3*14 AWG + 14 AWG 18 AWG - 4 AWG 18 AWG - 4 AWG
0012 5
0017 2 AJT20 3*12 AWG + 12 AWG 18 AWG - 8 AWG 18 AWG - 8 AWG

0016 5
FR5 0025 2 AJT30 3*10 AWG + 10 AWG 18 AWG - 8 AWG 18 AWG - 8 AWG
0022 5
0031 2 AJT35 3*8 AWG + 8 AWG 18 AWG - 8 AWG 18 AWG - 8 AWG

0031 5
0048 2 AJT50 3*8 AWG + 8 AWG 14 AWG - 1 AWG Cu 14 AWG - 2 AWG

0038 5—0045 5 10 AWG - 1 AWG Al
FR6

0061 5 10 AWG - 1 AWG Al
10 AWG - 2/0
0075 2 AJT80 3*4 AWG + 6 AWG 14 AWG - 1 AWG Cu
AWG
0072 5 10 AWG - 1 AWG Al
10 AWG - 2/0
FR7 0088 2 AJT100 3*2 AWG + 6 AWG 14 AWG - 1 AWG Cu
AWG
0087 5 10 AWG - 1 AWG Al
10 AWG - 2/0
0114 2 AJT125 3*2 AWG + 4 AWG 14 AWG - 1 AWG Cu
AWG
0105 5 10 AWG - 1 AWG Al

Terminal cable size

Mains, Motor and
Fuse
cable Cu [AWG]
4 AWG - 3/0 AWG 10 AWG - 3/0

0140 2 AJT175 3*2/0 AWG + 2 AWG
Cu/Al AWG
0140 5
3*3/0 AWG + 1/0 3/0 AWG - 350kcmil 10 AWG - 3/0

FR8 0170 21) AJT200
AWG Cu/Al AWG
0168 51)
3*300kcmil + 2/0 3/0 AWG - 350kcmil 10 AWG - 3/0

0205 2 AJT250
AWG Cu/Al AWG
0205 5
3*350kcmil + 3/0
3/0 AWG - 350kcmil 10 AWG - 3/0
0261 21) AJT300 AWG
Cu/Al AWG
0261 51) 2*(3*250kcmil + 2/0
FR9 AWG)
2*(3*250kcmil + 2/0 3/0 AWG - 350kcmil 10 AWG - 3/0

0300 21) AJT400
AWG) Cu/Al AWG
0300 51)
1) Use cables with a +90 °C (194 °F) heat resistance to obey the UL standards.
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5.3.2 CABLE AND FUSE SIZES FOR 500-690 V, FR6 TO FR9
Mains, Terminal cable size

motor and
Fuse brake
(gG/gL) [A] resistor
terminal terminal
cable Cu 1)
[mm2] [mm2]
[mm2]
0004 6—0007 6 3–7 10 3*2.5+2.5 2.5–50 Cu 2.5–35

6–50 Al
0010 6—0013 6 10–13 16 3*2.5+2.5 2.5–50 Cu 2.5–35

6–50 Al
FR6 0018 6 18 20 3*4+4 2.5–50 Cu 2.5–35

6–50 Al
0022 6 22 25 3*6+6 2.5–50 Cu 2.5–35

6–50 Al
0027 6—0034 6 27–34 35 3*10+10 2.5–50 Cu 2.5–35

6–50 Al
0041 6 41 50 3*10+10 2.5–50 Cu 6–50

6–50 Al
FR7
0052 6 52 63 3*16+16 2.5–50 Cu 6–50

6–50 Al
0062 6—0080 6 62–80 80 3*25+16

FR8 25–95 Cu/Al 6–95
0100 6 100 100 3*35+16
0125 6—0144 6 125–144 160 3*95+50

95–185
FR9 0170 6 170 200 6–95
Cu/Al2
0208 6 208 250 3*150+70
1) uses a correction factor 0.7

Terminal cable size

Mains, Motor and
Fuse
cable Cu [AWG]
0004 6—0007 6 AJT10 3*14 AWG + 14 AWG 14 AWG - 1 AWG Cu 14 AWG - 2 AWG
10 AWG - 1 AWG Al
10 AWG - 1 AWG Al
FR6 0018 6 AJT20 3*12 AWG + 12 AWG 14 AWG - 1 AWG Cu 14 AWG - 2 AWG
10 AWG - 1 AWG Al

10 AWG - 1 AWG Al
10 AWG - 1 AWG Al

10 AWG - 1 AWG Al
FR7

10 AWG - 1 AWG Al
4 AWG - 3/0 AWG 10 AWG - 3/0

0062 6—0080 6 AJT90 3*4 AWG + 6 AWG
Cu/Al AWG
FR8
4 AWG - 3/0 AWG 10 AWG - 3/0
0100 6 AJT110 3*2 AWG + 6 AWG
Cu/Al AWG
3*3/0 AWG + 1/0 3/0 AWG - 350kcmil 10 AWG - 3/0

0125 6—0144 6 AJT200
AWG Cu/Al AWG
0170 6
FR9
3*300kcmil + 2/0 3/0 AWG - 350kcmil 10 AWG - 3/0

0208 6 AJT250
AWG Cu/Al AWG
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Number of Number of
Fuse Mains, motor and brake
Frame Type IL [A] supply motor
(gG/gL) [A] resistor cable 1) [mm2]
cables cables
0385 5 385 400 (3 pcs) Cu: 2*(3*120+70) Even/Odd Even/Odd

Al: 2*(3*185Al+57Cu)
FR10 0460 5 460 500 (3 pcs) Cu: 2*(3*150+70) Even/Odd Even/Odd

Al: 2*(3*240Al+72Cu)

Al: 2*(3*300Al+88Cu)
0590 5 590 315 (6 pcs) Cu: 2*(3*240+120) Even Even/Odd

Al: 4*(3*120Al+41Cu)
FR11 0650 5 650 400 (6 pcs) Cu: 4*(3*95+50) Even Even/Odd

Al: 4*(3*150Al+41Cu)

Al: 4*(3*185Al+57Cu)

Number of Number of
Mains, Motor and brake resistor
Frame Type Fuse Class(T/J) supply motor
cable Cu [AWG]
cables cables
0385 5 AJT400 (3 pcs) Cu: 2*(3*250kcmil + 2/0 AWG) Even/Odd Even/Odd

Al: 2*(3*350kcmil Al + 1/0 AWG Cu)
FR10 0460 5 AJT500 (3 pcs) Cu: 2*(3*300kcmil + 2/0 AWG) Even/Odd Even/Odd
Al: 2*(3*500kcmil Al + 2/0 Cu AWG)

0590 5 AJT350 (6 pcs) Cu: 2*(3*500kcmil + 250kcmil) Even Even/Odd

Al: 4*(3*250kcmil Al + 1 AWG Cu)
FR11 0650 5 AJT350 (6 pcs) Cu: 4*(3*AWG3/0 + 1/0 AWG) Even Even/Odd
0730 5 AJT400 (6pcs) Cu: 4*(3*300kcmil + 2/0 AWG) Even Even/Odd

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Number of Number of
Fuse Mains, motor and brake
Frame Type IL [A] supply motor
(gG/gL) [A] resistor cable 1) [mm2]
cables cables
0261 6 261 315 (3 pcs) Cu: 3*185+95 Even/Odd Even/Odd

Al: 2*(3*95Al+29Cu)
0325 6 325 400 (3 pcs) Cu: 2x(3*95 + 50) Even/Odd Even/Odd

Al: 2*(3*150Al+41Cu)
FR10

Al: 2*(3*185Al+57Cu)

Al: 2*(3*185Al+57Cu)

Al: 2*(3*240Al+72Cu)
FR11 0502 6 502 630 (3 pcs) Cu: 2*(3*185+95) Even/Odd Even/Odd

Al: 2*(3*300Al+88 Cu)

Al: 4*(3*120Al+41Cu)

Number of Number of
Mains, Motor and brake resistor
Frame Type Fuse Class(T/J) supply motor
cable Cu [AWG]
cables cables
0261 6 AJT300 (3 pcs) Cu: 3*350kcmil + 3/0 AWG Even/Odd Even/Odd

Al: 2*(3*3/0 AWG Al + 2 AWG Cu)
0325 6 AJT400 (3 pcs) Cu: 2*(3*3/0 AWG + 1/0 AWG) Even/Odd Even/Odd
FR10



FR11 0502 6 AJT600 (3 pcs) Cu: 2*(3*350kcmil + 3/0 AWG) Even/Odd Even/Odd
0590 6 AJT350 (6 pcs) Cu: 2*(3*500kcmil + kcmil250) Even Even/Odd

5.4 UNDERSTANDING THE POWER UNIT TOPOLOGY

The principles for mains and motor connections of the basic 6-pulse drive in frames FR4 to
FR11 show in Fig. 19.
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M M
FR4-9/FR10 FR11*)
Single input Double input*)
Single output Single output
Fig. 19: Topology of frames FR4 – FR11
* The FR11 types 0460 6 and 0502 6 have single input terminal.
5.5 BRAKE RESISTOR CABLES

Vacon® NXS and NXP AC drives have terminals for the DC supply and an optional external
brake resistor. These terminals are identified with B–, B+/R+ and R–. The DC bus connection
is made to terminals B– and B+ and the brake resistor connection to R+ and R–. You can find
the dimensions that we recommend for the brake resistor cables in the tables in Chapter 5.3
Cable dimensioning and selection.
CAUTION!
If you use a multi-conductor cable, 1 of the conductors of the brake resistor cable
stays unconnected. Cut off the remaining conductor to prevent an accidental
contact with a conducting component.
See Chapter 9.1.5 Brake resistor ratings.
NOTE!
The frames FR8 and larger have the DC connection as optional.

NOTE!
If it is necessary to connect an external brake resistor, see Brake Resistor Manual.

See also Chapter 7.9.7.1 Internal brake resistor connection (P6.7.1).

5.6 PREPARING FOR THE CABLE INSTALLATION
• Before you start, make sure that none of the components of the AC drive is live. Read
carefully the warnings in Chapter 2 Safety.
• Make sure that the motor cables are sufficiently far from other cables.
• The motor cables must go across other cables at an angle of 90°.
• If it is possible, do not put the motor cables in long parallel lines with other cables.
• If the motor cables are in parallel with other cables, obey the minimum distances (see
Table 32 The minimum distances between cables).
• The distances are also valid between the motor cables and the signal cables of other
systems.
• The maximum lengths of shielded motor cables are 300 m (984 ft) (AC drives with power
greater than 1.5 kW or 2 HP), and 100 m (328 ft) (AC drives with power from 0.75 to 1.5
kW or 1 to 2 HP). If the used motor cables are longer than these, speak to the factory to
get more information.
NOTE!
Each parallel cable adds to the total length.

NOTE!
If you use long motor cables (max. 100 m or 328 ft) together with small drives
(≤1.5 kW or ≤2.01 HP), the capacitive current in the motor cable can increase
the measured motor current compared to the actual motor current. Think this
when you set up the motor stall protection functions.
• If the cable insulation checks are necessary, see Chapter 8.4 Measuring the cable and
motor insulation for instructions.
Table 32: The minimum distances between cables
The distance between The length of the The distance between The length of the
cables [m] shielded cable [m] cables [ft] shielded cable [ft]
0.3 ≤ 50 1.0 ≤ 164.0
1.0 ≤ 200 3.3 ≤ 656.1
5.7 CABLE INSTALLATION
5.7.1 FRAMES FR4 TO FR7

NOTE!
For information on how to obey the UL regulations in cable installation, see

Chapter 5.2 UL standards on cabling.
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Table 33: The cable stripping lengths [mm]. See the figure in step 1.
Frame A1 B1 C1 D1 A2 B2 C2 D2
FR4 15 35 10 20 7 50 7 35
FR5 20 40 10 30 20 60 10 40
FR6 20 90 15 60 20 90 15 60
FR7 25 120 25 120 25 120 25 120
Table 34: The cable stripping lengths [in]. See the figure in step 1.
FR4 0.59 1.38 0.39 0.79 0.28 1.97 0.28 1.38
FR5 0.79 1.57 0.39 1.18 0.79 2.36 0.79 1.57
FR6 0.79 3.54 0.59 2.36 0.79 3.54 0.59 2.36
FR7 0.98 4.72 0.98 4.72 0.98 4.72 0.98 4.72
NOTE!
If it is necessary to connect an external brake resistor, see Brake Resistor Manual.

See also Chapter 7.9.7.1 Internal brake resistor connection (P6.7.1).
1 Strip the motor cable, the mains cable, and the
brake resistor cable. Grounding conductor
C1
C2
A1
A2
D1
D2
B1
B2
MAINS MOTOR

FR4
FR5-FR7
3 Remove the screws of the cable cover. Remove the

cable cover. Do not open the cover of the power
unit.
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4 Put the cables - the mains cable, the motor cable

and the optional brake cable - in the openings of
the cable entry plate.
A
NOTE!
Use a cable gland as an alternative to the B

grommet in types where this is necessary.
C
A. The mains cable

B. The brake cable
C. The motor cable
5 Remove the grounding clamps for grounding

conductor.

6 Put the cable entry plate with the cables into the
groove on the frame of the drive.
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7 Connect the cables.
a) Connect the phase conductors of the mains

cable and of the motor cable, and the
conductors of the brake resistor cable into the
correct terminals.
b) Attach the grounding conductor of each cable
to a grounding terminal with a grounding
clamp for grounding conductor.
c) See the correct tightening torques in Table 35.
FR4
FR5
FR6
FR7

8 Make sure that the grounding conductor is

connected to the motor and also to the terminals
that are identified with .
a) For FR4 and FR5: Two protective conductors

are necessary to obey the requirements of the
standard IEC/EN 61800-5-1. See Chapter 2.4
Grounding and earth fault protection.
b) If a double grounding is necessary, use the
grounding terminal below the drive. Use an M5
screw and tighten it to 2.0 Nm or 17.7 lb-in.
9 Attach again the cable cover and the cover of the

drive.
Make sure that the control cables or the cables of
the AC drive are not caught between the frame and
the cable cover.
Table 35: The tightening torques of the terminals
Frame Tightening torque: the mains cable and

motor cable terminals
Type
Nm lb-in.
FR4 0004 2-0012 2 0.5-0.6 4.5-5.3

0003 5-0012 5
FR5 0017 2-0031 2 1.2-1.5 10.6-13.3

0016 5-0031 5
0048 2-0061 2
FR6 10 88.5
0038 5-0061 5
0004 6-0034 6
0075 2-0114 2
FR7 10 88.5
0072 5-0105 5
0041 6-0052 6
5.7.2 FRAMES FR8 TO FR9

NOTE!
For information on how to obey the UL regulations in cable installation, see

Chapter 5.2 UL standards on cabling.
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Table 36: The cable stripping lengths [mm]. See the figure in step 1.
FR8
0140 23 240 23 240 23 240 23 240

0168—0205 28 240 28 240 28 240 28 240
FR9 28 295 28 295 28 295 28 295
Table 37: The cable stripping lengths [in]. See the figure in step 1.
FR8
0140 0.91 9.45 0.91 9.45 0.91 9.45 0.91 9.45

0168—0205 1.10 9.45 1.10 9.45 1.10 9.45 1.10 9.45
FR9 1.10 11.61 1.10 11.61 1.10 11.61 1.10 11.61
NOTE!
If you want to connect an external brake resistor, see Brake Resistor Manual. See
also Chapter 7.9.7.1 Internal brake resistor connection (P6.7.1).
1 Strip the motor cable, the mains cable, and the
brake resistor cable. Grounding conductor
C1
C2
A1
A2
D1
D2
B1
B2
MAINS MOTOR

2 FR8 only: Open the cover of the AC drive.
3 FR8 only: Open the power unit cover.

FR9 only: Remove the cable cover.
FR8
FR9
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4 Remove the cable entry plate.
M5x8
FR8
M5x12
M5x10
FR9
5 Find the DC terminals and Brake resistor terminals

on top of the AC drive.
B- B+
R+ R-
6 Cut the grommets open to move the cables through

them.
a) Do not cut the grommet openings wider than

what is necessary for the cables that you use.
b) If the grommets fold in when you put the cable,
pull the cable back to make the grommets
straight.
NOTE!
Use a cable gland as an alternative to the

grommet in types where this is necessary.

7 Attach the grommet and the cable until the frame

of the drive goes into the groove of the grommet.
a) With the enclosure class IP54 (UL Type 12), the

connection between the grommet and the cable
must be tight. Pull the first bit of the cable out
of the grommet until it stays straight.
b) If this is not possible, make the connection
tight with some insulation tape or a cable tie.
8 Connect the cables.
a) Connect the phase conductors of the mains

cable and of the motor cable into the correct
terminals. If you use a brake resistor cable,
connect its conductors into the correct
terminals.
b) Attach the grounding conductor of each cable
to a grounding terminal with a grounding
clamp for grounding conductor.
c) See the correct tightening torques in Table 38.
FR8
FR9
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9 Expose the shield of all cables to make a 360-

degree connection with the grounding clamp for
cable shield.
10 Attach the cable entry plate, and then the cable

cover.
Make sure that the control cables or the cables of
the AC drive are not caught between the frame and
the cable cover.
11 For FR8, attach the cover of the drive (unless you
want to make the control connections first).
Table 38: Tightening torques of the terminals
Frame Tightening torque: the mains cable and

motor cable terminals
Type
[Nm] lb-in.
FR8 0168 2-0205 2 40 354

0168 5-0205 5
0261 2-0300 2
FR9 40 354
0261 5-0300 5
0125 6-0208 6
5.7.3 FRAMES FR10-FR11

For more information on how to install the cables for frames FR10 and larger, see Vacon
NXP Enclosed Drives User Manual.

VACON · 70 CONTROL UNIT
6 CONTROL UNIT
6.1 CONTROL UNIT COMPONENTS
The control unit of the AC drive contains the control board and additional boards (see Fig. 20
Basic and option board connections on the control board) connected to the 5 slot connectors (A
to E) of the control board. The control board is connected to the power unit through a D-
connector or fibre optic cables (FR9).
D
A
E
B
C
Fig. 20: Basic and option board connections on the control board
When you receive the AC drive, the control unit contains the standard control interface. If you
included special options in your order, the AC drive is as in your order. On the next pages,
you can find information on the terminals and general wiring examples. The type code shows
the I/O boards that are installed at the factory. For more information on the option boards,
see Vacon NX option board manual.
It is possible to use the drive with an external power source with these properties: +24 VDC
±10%, minimum 1000 mA. Connect the external power source to one of the 2 bidirectional
terminals (#6 or #12), see Chapter 6.3 Installation of option boards. This voltage is sufficient to
keep the control unit on and for you to set the parameters. The measurements of the main
circuit (for example, the DC link voltage, and the unit temperature) are not available when
the drive is not connected to mains (except with FR9 and larger).
For instructions on how to install the control unit that is not attached to the power unit, see
NXP IP00 Drives Installation Manual.
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CONTROL UNIT VACON · 71
NOTE!
If the 24 V inputs of many AC drives are connected in parallel, we recommend that

you use a diode in terminal #6 (or #12) to prevent the current to flow in opposite
direction. This can do damage to the control board.
External
+24V
+ - + - + - + -
#6 #7 #6 #7 #6 #7 #6 #7
Fig. 21: Parallel connection of 24 V inputs with many AC drives
6.2 CONTROL UNIT CABLING

The OPTA1 basic board has 20 control terminals, and the relay board has 6 or 7. You can see
the standard connections of the control unit and the descriptions of signals in Fig. 22.
6.2.1 SELECTION OF THE CONTROL CABLES

The control cables must be a minimum of 0.5 mm2 (20 AWG) screened multicore cables. See
more on the cable types in Table 23 The selection of the correct cable. The terminal wires must
be a maximum of 2.5 mm2 (14 AWG) for the terminals of the relay board and 1.5 mm2 (16
AWG) for other terminals.
Table 39: The tightening torques of the control cables
The terminal The terminal screw The tightening torque
Nm lb-in.
Relay and thermistor terminals M3 0.5 4.5
Other terminals M2.6 0.2 1.8
6.2.2 CONTROL TERMINALS

Here you see the basic description of the terminals of the I/O board and the relay board. For
more information, see 6.2.2.2 Jumper selections on the OPTA1 basic board. For more
information on control terminals, see All-in-One Application manual.

Reference potentiometer,
1-10kΩ Standard I/O board
Terminal Signal Description
1 +10Vref Reference voltage Maximum current 10 mA
Selection V/mA with jumper block X1 (*)
Analogue input,
2 AI1+ 0...+10 V (Ri = 200 kΩ)
voltage or current (-10V...+10V Joystick ctrl, sel. with jumper)
0-20 mA (Ri =250 Ω)
3 GND/AI1- Analogue input common Differential input if not connected to ground

Allows ±20 V common mode voltage to GND
Analogue input, Selection V/mA with jumper block X1 (*)
4 AI2+ 0...+10 V (Ri = 200 kΩ)
voltage or current (-10V...+10V Joystick ctrl, sel. with jumper)
0-20 mA (Ri =250 Ω)
5 GND/AI2- Analogue input common Differential input if not connected to ground

Allows ±20 V common mode voltage to GND
±15%, max. 250 mA (all boards total)
6 +24V 24 V aux. voltage 150 mA (from single board)
Can also be used as external power backup for
the control unit (and fieldbus)
7 GND I/O ground Ground for reference and controls

8 DIN1 Digital input 1
DIN2 Digital input 2 Ri = min. 5 kΩ
9
18-30 V = 1
11 CMA Common A for DIN1—DIN3 Digital inputs can be disconnected from ground (*)
12 +24V Control voltage output Same as terminal #6

13 GND I/O ground Same as terminal #7
14 DIN4 Digital input 4 Ri = min. 5 kΩ
15 DIN5 Digital input 5 18-30 V = 1

Must be connected to GND or 24 V of I/O term.
17 CMB Common B for DIN4-DIN6 or to ext.24 V or GND
Selection with jumper block X3 (*)
18 Output signal range: Current 0(4)-20 mA,

AO1+ Analogue signal (+output)
RL max 500 Ω or
Voltage 0-10 V, RL >1kΩ
19 AO1- Analogue output common Selection with jumper block X6 (*)
20 DO1 Open collector output Maximum Uin = 48 VDC

Maximum current = 50 mA
Fig. 22: The control terminal signals in OPTA1
*) See Fig. 26 Jumper selections for OPTA1.
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OPTA2
21 R O1/1 Switching capacity

Relay output 1 • 24 VDC/8 A
• 250 VAC/8 A
22 R O1/2 • 125 VDC/0.4 A
Minimum switching load
23 R O1/3 • 5 V/10 mA
Switching capacity
24 R O2/1 Relay output 2 • 24 VDC/8 A
• 250 VAC/8 A
25 R O2/2 • 125 VDC/0.4 A
26 R O2/3 • 5 V/10 mA
OPTA3
21 R O1/1 Switching capacity

Relay output 1 • 24 VDC/8 A
• 250 VAC/8 A
22 R O1/2 • 125 VDC/0.4 A
23 R O1/3 • 5 V/10 mA
Switching capacity
25 R O2/1 • 24 VDC/8 A
Relay output 2 • 250 VAC/8 A
• 125 VDC/0.4 A
26 R O2/2 Minimum switching load
• 5 V/10 mA
28 TI1+
Thermistor input
29 TI1-
Fig. 23: The control terminal signals on relay boards OPTA2 and OPTA3
6.2.2.1 Digital input signal inversions
The active signal level is different when the common inputs CMA and CMB (terminals 11 and
17) are connected to +24 V or to ground (0 V). See Fig. 24.
The 24 V control voltage and the ground for the digital inputs and the common inputs (CMA,
CMB) can be internal or external.
A B
+24V GND
DIN1 DIN1
DIN2 DIN2
DIN3 DIN3
GND +24V
CMA CMA
Fig. 24: The Positive/Negative logic

A. Positive logic (+24 V is the active signal) B. Negative logic (0 V is the active signal) =
= the input is active when the switch is the input is active when the switch is
closed. closed. You must set the jumper X3 to
the position 'CMA/CMB isolated from
ground'.

6.2.2.2 Jumper selections on the OPTA1 basic board

You can change the functions of the AC drive to make them better agree with your
requirements. To do this, change some positions for the jumpers on the OPTA1 board. The
positions of the jumpers set the signal type of analogue and digital inputs.
On the A1 basic board, there are 4 jumper blocks: X1, X2, X3 and X6. Each jumper block
contains 8 pins and 2 jumpers. See the possible jumper selections in Fig. 25.
ABCD ABCD ABCD

X1 X2 X6
X6
X2
X1
X3
X3
Fig. 25: Jumper blocks on OPTA1
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Jumper block X1: Jumper block X2:

AI1 mode AI2 mode
A B C D A B C D
AI1 mode: 0...20mA; Current input AI1 mode: 0...20mA; Current input
A B C D A B C D
AI1 mode: Voltage input; 0...10V AI2 mode:Voltage input; 0...10V
A B C D A B C D
AI1 mode: Voltage input; 0...10V AI2 mode: Voltage input; 0...10V
differential differential
A B C D A B C D
AI1 mode: Voltage input; -0...10V AI2 mode: Voltage input; -10...10V
Jumper block X6: Jumper block X3:

AO1 mode CMA and CMB grounding
A B C D CMB connected to GND
CMA connected to GND
CMB isolated from GND

AO1 mode: 0....20mA; Current output CMA isolated from GND
CMB and CMA

A B C D internally connected together,
isolated from GND
AO1 mode: Voltage output; 0...10V = Factory default

Fig. 26: Jumper selections for OPTA1
NOTE!
If you change the AI/AO signal contents, also change the related board parameter
in menu M7.
6.3 INSTALLATION OF OPTION BOARDS

For information on how to install the option boards, see the option board manual or NX I/O
Boards User Manual.

6.4 GALVANIC ISOLATION BARRIERS

The control connections are isolated from mains. The GND terminals are permanently
connected to I/O ground. See Fig. 27 The galvanic isolation barriers.
The digital inputs on the I/O board are galvanically isolated from the I/O ground. The relay
outputs are also double-isolated from each other at 300VAC (EN-50178).
10Vref Gate drivers

L1 L2 L3
GND
+24V
GND Control I/O
ground
AI1
AI2+
AI2-
Control
DIN1... Digital panel
DIN3 input
CMA group A
DIN4... Digital
DIN6 input
CMB group B
Control Power unit
AO1+ Analogue unit
AO2- input
DO1 Digital
input
RI1/1
RO1/2
RO1/3
RO2/1
RO2/2
RO2/3 U V W
TI1+
TI1-
Fig. 27: The galvanic isolation barriers
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CONTROL PANEL VACON · 77
7 CONTROL PANEL
The control panel is the interface between the AC drive and the user. With the control panel,
you can control the speed of a motor and monitor the status of the AC drive. You can also set
the parameters of the AC drive.
You can remove the control panel from the AC drive. The control panel is isolated from the
input line potential.
7.1 CONTROL KEYPAD

The Vacon control keypad has 9 buttons with which you can control the AC drive (and motor),
set parameters and monitor values.
A B C A B C
L
L
ready run fault ready run fault
START K
K D
D
reset reset
STOP E
E J
J
F
F
select enter select enter
I H G I H G
Fig. 28: Keypad buttons, left: NXS, right: NXP

A. The LED is on when the AC power is F. The Menu button Right. Use it to move
connected to the drive and no faults are forward in the menu, move the cursor
active. At the same time, the drive status right (in the parameter menu) and to go
indication shows READY. to the edit mode.
B. The LED is on when the drive operates. G. The Enter button. Use it to accept a
The LED blinks when the STOP button is selection, reset the fault history (push
pushed and the drive ramps down. for 2-3 seconds).
C. The LED blinks when the AC drive is H. The Browser button Down. Use it to
stopped because of dangerous scroll the main menu and the pages of
conditions (Fault Trip). See Chapter 7.7 different submenus and to decrease a
Using the Active faults menu (M4). value.
D. The Start button. When the keypad is the I. The Select button. Use it to move
active control place, this button starts between 2 last displays, for example, to
the motor. See Chapter 7.6.1 Control see how new value changes some other
place. value.
E. The Stop button. The button stops the J. The Menu button Left. Use it to move
motor (unless the stop is disabled by the back in the menu, move the cursor left
parameter R3.4/R3.6). See Chapter 7.6.1 (in the Parameter menu).
Control place. K. The Reset button. Use it to reset a fault.

VACON · 78 CONTROL PANEL
L. The Browser button Up. Use it to scroll

the main menu and the pages of
different submenus and to increase a
value.
7.2 DISPLAY
The drive status indicators (A-G) gives you information about the status of the motor and the
AC drive.
The control place indications (H, I, J) show the selection of the control place. The control
place tells from where the START/STOP commands are given and reference values are
changed. To make this selection, go to the Keypad control menu (M3) (see Chapter 7.6 Using
the Keypad control menu (M3)).
The three text lines (K, L, M) give information about your location in the menu structure and
the operation of the drive.
A B C D E F G
RUN STOP READY ALARM FAULT

K
I/O term Keypad Bus/Comm
L H I J
Fig. 29: Display indications

A. The motor is in RUN state. The indication I. The Control keypad is the active control
starts to blink when a stop command is place.
given and blinks while the speed J. The fieldbus is the active control place.
continues to decrease. K. The location indication. The line shows
B. The direction of motor rotation is the symbol and number of the menu,
forward. parameter and so on. For example, M2 =
C. The direction of motor rotation is Menu 2 (Parameters) or P2.1.3 =
reverse. Acceleration time.
D. The drive does not operate. L. The description line. The line shows the
E. The AC power is on. description of the menu, value or fault.
F. An alarm is given. M. The value line. The line shows the
G. A fault is given and the AC drive is numerical and text values of references,
stopped. parameters and so on. It also shows the
H. The I/O terminals is the active control number of submenus that are available
place. in each menu.
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7.3 NAVIGATION ON THE CONTROL PANEL

The data of the AC drive is in menus and submenus. To move between the menus, use the
Browser buttons Up and Down in the keypad. To go into a group or an item, push the Menu
button Right. To go back to the level where you were before, push the Menu button Left. On
the display, you see your current location in the menu, for example S6.3.2. You also see the
name of the group or item in your current location.
RUN READY
A
M1 Keypad
B
Monitor
C
V1V1
Fig. 30: The navigation items on the control panel
A. The location on the menu C. The number of items that are available
B. The description (name of the page) or the item value.

7
VACON · 80
Main menu Submenus Main menu Submenus Main menu Submenus
V1.1 Output frequency M2 M6 System S6.1 Language selection

M1 Monitor
Parameters See Application Manual menu
V1.2 Frequency ref. S6.2
Application selection
V1.3 Motor speed M3 Keypad P3.1 Control place S6.3 Copy parameters
control R3.2 Keypad reference
V1.4 Motor current S6.4 Compare param.
P3.3
V1.5 Motor torque Direction (on keypad) S6.5 Security
V1.6 Motor power R3.4 Stop button S6.6 Keypad settings
V1.7 Motor voltage S6.7 Hardware settings
V1.8 DC-link voltage M4 Active S6.8 System information

faults
Fig. 31: The basic menu structure of the AC drive

V1.9 Unit temperature S6.9 Power monitor
V1.10 Motor temp. S6.11 Power

M5 Fault multi-monitor
V1.11 Analogue Input 1 history
V1.12 Analogue Input 2 M7
Expander
V1.13 Current input
boards
V1.14 DIN1, DIN2, DIN3
V1.15 DIN4, DIN5, DIN6
V1.16 Analogue output
V1.17 Multimonit. items

CONTROL PANEL
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7.4 USING THE MONITORING MENU (M1)

You can monitor the actual values of the parameters and signals. You cannot change the
values in the Monitoring menu. To change the values of parameters, see Chapter 7.5 Using
the Parameter menu (M2).
The monitored signals have the indication V#.#. The values update each 0.3 seconds.
Table 40: Monitored signals
Index Monitoring value Unit ID Description
V1.1 Output frequency Hz 1 The output frequency to the motor
V1.2 Frequency reference Hz 25 The frequency reference to motor control
V1.3 Motor speed rpm 2 The actual speed of the motor in rpm
V1.4 Motor current A 3 Measured motor current
V1.5 Motor torque % 4 The calculated shaft torque
V1.6 Motor power % 5 The calculated motor shaft power in percentage
V1.7 Motor voltage V 6 The output voltage to the motor
V1.8 DC link voltage V 7 The measured voltage in the DC-link of the drive
The heat sink temperature in Celsius or Fahren-

V1.9 Unit temperature °C 8
heit
The calculated motor temperature in percentage

V1.10 Motor temperature % 9 of the nominal temperature. See All-in-One Appli-
cation Manual.
V1.11 Analogue input 1 V/mA 13 AI1 *
V1.12 Analogue input 2 V/mA 14 AI2 *
V1.13 DIN 1, 2, 3 15 Shows the status of the digital inputs 1-3
V1.14 DIN 4, 5, 6 16 Shows the status of the digital inputs 4-6
Shows the status of the digital and relay outputs

V1.15 DO1, RO1, RO2 17
1-3
V1.16 Analogue Iout mA 26 AO1
Displays 3 monitoring values from which you can

Multimonitoring
V1.17 select. See Chapter 7.9.5.4 Multimonitoring items
items
(P6.5.4).
* If the AC drive only has +24V supply (for control board power-up), this value is not reliable.
See All-in-One Application Manual for more monitoring values.

1 To find the Monitoring menu, scroll down in the

RUN READY
Main menu until the location indication M1 shows
on the first line of the display. Keypad
Monitor
V1V14
2 To go to the Monitoring menu from the Main menu,
RUN READY
push the Menu button Right.
Keypad
Output frequency
13.95 Hz
3 To scroll through the menu, push the Browser
RUN READY
buttons Up and Down.
Keypad
FreqReference
13.95 Hz
7.5 USING THE PARAMETER MENU (M2)
FINDING THE PARAMETER
1 To find the Parameter menu, scroll down in the

READY
Main menu until the location indication M2 shows
on the first line of the display. Keypad
Parameters
G1G8
2 Push the Menu button Right to move into the
READY
Parameter Group Menu (G#).
Keypad
Input signals
G1G8
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3 To find the parameter group, use the Browser

READY
Keypad
Input signals
P1P18
4 Use the Browser buttons Up and Down to find the
READY
parameter (P#) you want to edit. When you are in
the last parameter of a parameter group, push the Keypad
Browser button Up to move directly to the first
parameter of that group. Min Frequency
13.95 Hz
EDITING THE TEXT VALUES
1 Find the parameter with the Browser and Menu

READY
buttons.
Keypad
Min Frequency
13.95 Hz
2 To go to the Edit mode, push the Menu button
READY
Right. The parameter value starts to blink.
Keypad
Min Frequency
13.95 Hz
3 Set the new value with the Browser buttons Up and
Down.

4 To accept the change, push the Enter button. The

READY
value stops to blink and the new value shows in the
value field. P2.1.1 Keypad
NOTE!
Min Frequency
The value does not change if you do not
push the Enter button. 14.45 Hz
EDITING THE NUMERICAL VALUES
1 Find the parameter with the Browser and Menu

READY
buttons.
Keypad
Min Frequency
13.95 Hz
READY
Right. The parameter value starts to blink.
Keypad
Min Frequency
13.95 Hz
3 Push the Menu button Right. You can now edit the
value digit by digit.
4 To accept the change, push the Enter button. The
READY
value stops to blink and the new value shows in the
value field. P2.1.1 Keypad
NOTE!
Min Frequency
The value does not change if you do not
push the Enter button. 14.45 Hz
When the drive is in RUN state, many parameters are locked, and you cannot edit them. If
you try to change the value of such a parameter, the text *Locked* shows on the display. You
must stop the AC drive to edit these parameters. To lock parameter values, use the function
in menu M6 (See Chapter 7.9.5.2 Parameter lock (P6.5.2)).
The basic application package "All in One+" includes 7 applications with different sets of
parameters. For more information, see All-in-one Application Manual.
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7.6 USING THE KEYPAD CONTROL MENU (M3)

In the Keypad Control Menu, you can select the control place, edit the frequency reference
and change the direction of the motor.
1 To find the Keypad control menu, scroll STOP READY

down in the Main menu until the location
indication M3 shows on the first line of the I/O term
display.
Keypad control
2 To go to the Keypad control menu from the
Main menu, push the Menu button Right. P1P4
Table 41: Keypad control parameters, M3
Index Parameter Min Max Unit Default Cust ID Description
1 = I/0 terminal
P3.1 Control place 1 3 1 125
2 = Keypad
3 = Fieldbus
R3.2 Keypad reference P2.1.1 P2.1.2 Hz 0.00
Direction (on key-

P3.3 0 1 0 123 0 = Forward
pad)
1 = Reverse
0 = Limited func-
R3.4 Stop button 0 1 1 114 tion of Stop button
1 = Stop button
always enabled
7.6.1 CONTROL PLACE

You can use 3 control places to control the AC drive. For each control place, a different
symbol shows on the display:
Table 42: The symbols for the control place
The control place The symbol
I/O terminals I/O term
Keypad (panel) Keypad
Fieldbus Bus/Comm

CHANGING THE CONTROL PLACE

1 In the Keypad control menu (M3), find the Control
STOP READY
Place with Menu buttons Up and Down.
I/O term
Control Place
I/O Terminal
2 To go to the edit mode, push the Menu button Right.
STOP READY
I/O term
Control Place
I/O Remote
3 To scroll through the options, push the Browser
STOP READY
I/O term
Control Place
Keypad control
4 To select the control place, push the Enter button.
STOP READY
Keypad
Control Place
Keypad
7.6.2 THE KEYPAD REFERENCE SUBMENU (P3.2)

The keypad reference submenu (P3.2) shows the frequency reference. In this submenu you
can also edit the frequency reference. The value changes on the control panel. To make the
motor speed to agree with the value on the control panel, select the keypad as the control
place.
EDITING THE FREQUENCY REFERENCE

1 In the Keypad control menu (M3), find the Keypad
reference with Menu buttons Up and Down.
The frequency reference value starts to blink.
3 Set the new value with the Browser buttons.
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7.6.3 CHANGING THE ROTATION DIRECTION

The keypad direction submenu shows the rotation direction of the motor. In this submenu,
you can also change the rotation direction. To make the motor to agree with the set rotation
direction, select the keypad as the control place.
1 In the Keypad control menu (M3), find the Keypad
direction with the Menu buttons Up and Down.
3 Select the direction with Menu buttons Up and
Down.
NOTE!
For more information on how to control the motor with the keypad, see Chapters
7.1 Control keypad and 8.2 Commissioning of the drive.
7.6.4 DISABLING THE STOP MOTOR FUNCTION

As a default, the motor stops when you push the STOP button no matter what is the control
place.
1 In the Keypad control menu (M3), find the page 3.4.
Stop button with the Browser buttons.
3 To select Yes or No, use the Browser buttons.
4 Accept the selection with the Enter button.
When the Stop motor function is not active, the STOP button stops the motor only when the
keypad is the control place.
7.6.5 SPECIAL FUNCTIONS IN THE KEYPAD CONTROL MENU

There are some special functions that you can do in menu M3.
NOTE!
If you are in other menu than M3, the special functions are not available. In other
menu than M3, when the keypad is not the active control place and you push the
start button, you get an error message Keypad Control NOT ACTIVE.
SELECTING THE KEYPAD AS THE CONTROL PLACE

1 You have 2 options:
• Keep the START button pushed down for 3

seconds when the motor is in RUN state.
• Keep the STOP button pushed down for 3
seconds when the motor is stopped.
The keypad is selected as the control place and the
current frequency reference and direction is copied
to the keypad.

COPYING THE FREQUENCY REFERENCE SET FROM I/O OR FIELDBUS TO THE CONTROL
PANEL
1 Keep the Enter button pushed down for 3 seconds.
7.7 USING THE ACTIVE FAULTS MENU (M4)

The Active faults menu shows a list of active faults. When there are no active faults, the
menu is empty.
1 To find the Active faults menu, scroll down READY

in the Main menu until the location indication
M4 shows on the first line of the display. I/O term
Active faults
F0
2 To go to the Active faults menu from the

A
Main menu, push the Menu button Right.
STOP FAULT
If there is a Fault in the display, these
I/O term
symbols show:
A) Fault symbol
B) Fault type symbol (see )
11 Output phase
F T1T13
B
For more information on the fault types and how to reset faults, see Chapter 10 Fault tracing.
For the fault codes, possible causes and information on how to correct the fault, see Chapter
10.2 Fault codes.
7.7.1 THE FAULT TIME DATA RECORD

This menu shows some important data that was valid at the time of the fault. This helps you
to find the cause of the fault.
The data available are:
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Table 43: The fault time recorded data
Description Type
T.1 Counted operation days d
T.2 Counted operation hours hh:mm:ss (d)
T.3 Output frequency Hz (hh:mm:ss)
T.4 Motor current A
T.5 Motor voltage V
T.6 Motor power %
T.7 Motor torque %
T.8 DC voltage V
T.9 Unit temperature °C
T.10 Run status
T.11 Direction
T.12 Warnings
T.13 0-speed*
T.14 Subcode
T.15 Module
T.16 Submodule
* Tells if the drive was at zero speed (< 0.01 Hz) when the fault showed.
THE REAL TIME RECORD
If real time is set on the AC drive, the data items T1 and T2 show as follows:
Description Type
T.1 Counted operation days yyyy-mm-dd
T.2 Counted operation hours hh:mm:ss,sss

EXAMINING THE FAULT TIME DATA RECORD

1 Find the fault in Active faults menu or Fault history
READY
menu.
I/O term
11 Output phase
T1T16
2 Push the Menu button Right.
STOP FAULT
I/O term
Operation days
17
3 Scroll the data T.1-T.13 with the Browser buttons.
STOP FAULT
I/O term
Operation hours
34:21:05
7.8 USING THE FAULT HISTORY MENU (M5)

There is a maximum number of 30 faults in the Fault history. You can also see the
information on each fault in the Fault time data record (see Chapter 7.7.1 The fault time data
record).
The value line of the main page (H1->H#) shows the number of faults in the fault history. The
location indication tells in which order the faults have shown. The newest fault has the
indication H5.1, the second newest H5.2, and so on. If there are 30 faults in the history, the
next fault that shows removes the oldest one (H5.30) from the history.
See the different fault codes in Chapter 10.2 Fault codes.
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1 To find the Fault history menu, scroll down READY

in the Main menu until the location indication
2 To go to the Fault history menu from the Fault history

Main menu, push the Menu button Right.
H1H3
RESETTING THE FAULT HISTORY MENU
1 In the Fault history menu, push the Enter button for

3 seconds.
The symbol H# changes to 0.
7.9 USING THE SYSTEM MENU (M6)

The System menu includes the general settings of the AC drive. These are, for example,
application selection, parameter sets and information about the hardware and software. The
number of submenus and subpages shows as the symbol S# (or P#) on the value line.
1 To find the System menu, scroll down in READY

the Main menu until the location indication
2 To go to the System menu from the Main System Menu

menu, push the Menu button Right.
S1S11

Table 44: System menu functions
Code Function Min Max Unit Default Cust Description
Language selec- The selection is different in

S6.1 English
tion all the language packages
Basic application
Standard application
Basic
Application selec- Local/Remote control appl.
S6.2 applica-
tion Multi-Step application
tion
PID Control application
Multi-Purpose Control appl.
Pump and Fan Control appl.
S6.3 Copy parameters
Store set 1
Load set 1
S6.3.1 Parameter sets
Store set 2
Load set 2
Load factory defaults
S6.3.2 Load up to keypad All parameters
Load down from All parameters

S6.3.3
keypad All but motor parameters
Application parameters
Parameter
P6.3.4 Yes Yes
backup
No
Compare parame-
S6.4
ters
S6.4.1 Set1 Not used
S6.4.2 Set2 Not used
S6.4.3 Factory settings
S6.4.4 Keypad set
S6.5 Security
S6.5.1 Password Not used 0 = Not use
Change
P6.5.2 Parameter lock Change Enabled
Enabled
Change Disabled
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S6.5.3 Start-up wizard No

Yes
Multimonitoring
S6.5.4 Change Enabled
items
Change Disabled
S6.6 Keypad settings
P6.6.1 Default page
Default page/
P6.6.2
Operating menu
P6.6.3 Timeout time 0 65535 s 30
P6.6.4 Contrast 0 31 18
P6.6.5 Backlight time Always 65535 min 10
S6.7 Hardware settings
Internal brake Connec-

P6.7.1 Not connected
resistor ted
Connected
Continuous
Continu-
P6.7.2 Fan control Temperature
ous
First start
Calc temp
HMI acknowledg.
P6.7.3 200 5000 ms 200
timeout
HMI number of
P6.7.4 1 10 5
retries
Connec-
P6.7.5 Sine filter Not connected
ted
Connected
System informa-
S6.8
tion
S6.8.1 Total counters
C6.8.1.1 MWh counter kWh
Power On day
C6.8.1.2
counte

Power On hours hh:mm:

C6.8.1.3
counter ss
S6.8.2 Trip counters
T6.8.2.1 MWh counter kWh
Clear MWh trip

T6.8.2.2
counter
Operating days
T6.8.2.3
trip counter
Operating hours hh:mm:

T6.8.2.4
trip counter ss
Clear operating
T6.8.2.5
time counter
S6.8.3 Software info
S6.8.3.1 Software package
System software
S6.8.3.2
version
Firmware inter-
S6.8.3.3
face
S6.8.3.4 System load
S6.8.4 Applications
Name of applica-
S6.8.4.#
tion
D6.8.4.#.
Application ID
1
D6.8.4.#. Applications: Ver-

2 sion
Applications:
D6.8.4.#.
Firmware inter-
3
face
S6.8.5 Hardware
Info: Power unit

I6.8.5.1
type code
I6.8.5.2 Info: Unit voltage V
Info: Brake chop-

I6.8.5.3
per
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Info: Brake resis-

I6.8.5.4
tor
S6.8.6 Expander boards
For Application program-

S6.8.7 Debug menu ming only. Speak to the fac-
tory to get instructions.
7.9.1 CHANGING THE LANGUAGE

You can change the language of the control panel. The possible languages are different in all
language packages.
1 In the System menu (M6), find the Language
READY
selection page (S6.1) with the Browser buttons.
I/O term
Language
English
READY
The name of the language starts to blink.
I/O term
Language
English
3 To select the language for the control panel texts,
use the Menu buttons Up and Down.
4 To accept the selection, push the Enter button. The
READY
name of the languages stops to blink and all text
information on the control panel shows in the I/O term
language you selected.

Langue
Francais
7.9.2 CHANGING THE APPLICATION

In the Application selection page (S6.2), you can change the application. When you change the
application, all parameters are reset.

1 In the System menu (M6), find the Application

STOP READY
selection page (S6.2) with the Browser buttons.
I/O term
Application
Standard
STOP READY
The name of the application starts to blink.
I/O term
Application
Standard
4 Scroll through the applications with the Browser
buttons and select a different application.
5 To accept the selection, push the Enter button. The
STOP READY
AC drive starts again and goes through the setup.
I/O term
Application
Multi-step
6 When the display shows the question 'Copy
parameters?', you have 2 options:
To upload the parameters of the new

•
application to the keypad, select Yes with the
Browser buttons.
• To keep the parameters of the application that
was last used in the keypad, select No with the
Browser buttons.
For more information on the Application Package, see Vacon NX Application Manual.
7.9.3 COPY PARAMETERS (S6.3)

Use this function to copy parameters from one AC drive to a different AC drive or to save
parameter sets in the internal memory of the AC drive.
You must stop the AC drive before you can copy or download parameters.
SAVING PARAMETER SETS (PARAMETER SETS S6.3.1)

You can get the factory default values back or save 1-2 customised parameter sets. A
parameter set includes all parameters of the application.
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1 In the Copy parameters (S6.3) subpage, find the

Parameter sets with the Browser buttons.
READY
I/O term
Parameter sets
Select
READY
The text LoadFactDef starts to blink.
I/O term
Parameter sets
LoadFactDef
4 You have 5 options to select from:
• Select LoadFactDef to download again the

factory default values.
• Select Store set 1 to save actual values of all
parameters as set 1.
• Select Load set 1 to download the values in set
1 as the actual values.
• Select Store set 2 to save actual values of all
parameters as set 2.
• Select Load set 2 to download the values in set
2 as the actual values.
Select the function with the Browser buttons.
5 To accept the selection, push the Enter button.
READY
I/O term
Parameter sets
Wait...

6 Wait until 'OK' shows on the display.

READY
I/O term
Parameter sets
OK
UPLOADING PARAMETERS TO KEYPAD (UP TO KEYPAD, S6.3.2)

Use this function to upload all parameter groups to the control panel when the AC drive is
stopped.
1 In the Copy parameters (S6.3) subpage, find the Up
to keypad page (S6.3.2).
READY
I/O term
Up to keypad
Select
READY
All param. starts to blink.
I/O term
Up to keypad
All param.
READY
I/O term
Up to keypad
Wait...
READY
I/O term
Up to keypad
OK
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DOWNLOADING PARAMETERS TO DRIVE (DOWN FROM KEYPAD, S6.3.3)

Use this function to download 1 or all parameter groups from the control panel to an AC
drive when the AC drive is stopped.
Down from keypad page (S6.3.3).
4 Use the Browser buttons to select 1 of these 3
options:
• All parameters
• All parameters but the motor nominal value
parameters (All. no motor)
• Application parameters
ACTIVATING OR DEACTIVATING THE AUTOMATIC PARAMETER BACKUP (P6.3.4)

On this page you can activate or deactivate the parameter backup.
Automatic parameter backup page (S6.3.4).
3 You have 2 options:
To activate the Automatic parameter backup,

•
select Yes with the Browser buttons.
• To deactivate the Automatic parameter backup,
select No with the Browser buttons.
When the Automatic parameter backup is active, the control panel makes a copy of the
parameters of the application. Each time you change a parameter, the keypad backup is
automatically updated.
NOTE!
When you change the application, the parameters in the parameter settings on
page S6.3.1 are deleted. To copy parameters from one application to a different
application, you must first upload them to the control panel.
7.9.4 COMPARING THE PARAMETERS

In the Parameter comparison submenu (S6.4), you can compare the actual parameter values
to the values of your customised parameter sets and those uploaded to the control keypad.
You can compare the actual values to Set 1, Set 2, Factory Settings and Keypad Set.


READY
Comparing parameters submenu with the Browser
buttons. I/O term
ParamComparison
C1C3
READY
The actual parameter values are first compared to
those of the customised parameter Set 1. If no I/O term
differences are found, '0' shows on the bottom line.

If there are differences, the display shows the Set1
number of the differences (for example, 'P1->P5' =
5 different values). 0
READY
I/O term
Set1
P1P6
3 To compare the values to a different set, use the
Browser buttons.
4 To go to the page with the parameter values, push
READY
the Menu button Right. In the display that opens,
the value on the Description line (A) is the value of I/O term
the selected set and the value on the value line (B) A
is the actual value. P2.1.2=50.0
B 20.0 Hz
READY
The actual value starts to blink.
I/O term
P2.1.2=50.0
20.0 Hz
6 To change the actual value, use the Browser
buttons, or change the value digit by digit with the
Menu button Right.
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7.9.5 SECURITY
NOTE!
Use a password to go to the Security submenu. Keep the password in a safe

location!
1 To find the Security submenu, scroll down READY

in the System menu until the location
indication S6.5 shows on the first line of the I/O term
display.
Security
2 To go to the Security submenu from the
System menu, push the Menu button Right. P1P4
7.9.5.1 Password (S6.5.1)

You can prevent unauthorised changes in the application selection with the Password
function (S6.5.1). By default, the password is not active.
SETTING A PASSWORD
1 In Security submenu, push the Menu button Right.
READY
I/O term
Password
Not in use
READY
The display shows '0' that blinks.
I/O term
Password
0
3 You have 2 options to set a password: with the
READY
Browser buttons or by digits. The password can be
a number between 1 and 65535. I/O term
Password
00

• Push the Browser buttons Up and Down to find

a number.
• Push the Menu button Right. A second '0'
shows on the display.
1. Push the Browser buttons to set digit on
the right.
2. Push the Menu button Left, and set the
digit on the left.
3. To add a third digit, push the Menu button
Left. Set up to 5 digits with Menu and
Browser buttons.
4 To accept the new password, push the Enter
button. The password activates after the Timeout
time (P6.6.3) (see Chapter 7.9.6.3 Timeout time
(P6.6.3)).
NOTE!
Keep the password in a safe location! You cannot change the password if you do not
first give a valid password.
ENTERING A PASSWORD
When you have set the password and try to go to a submenu that has password protection,
the display shows 'Password?'
1 When the display shows 'Password?', give the
password with the Browser buttons.
DEACTIVATING THE PASSWORD FUNCTION

1 Find the Password (S6.5.1) in the Security menu
with the Browser buttons.
3 Set value '0' for the password.
7.9.5.2 Parameter lock (P6.5.2)
With Parameter lock, you can prevent changes to the parameters.
If the parameter lock is active, the text 'locked' shows on the display when you try to edit a
parameter value.
NOTE!
This function does not prevent unauthorised changes of parameter values.
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LOCKING A PARAMETER
1 In the Security menu (M6), find the Parameter lock
READY
(P6.5.2) with the Browser buttons.
I/O term
Parameter Lock
ChangeEnable
READY
I/O term
Parameter Lock
ChangeEnable
3 To change the parameter lock status, use the
READY
Browser buttons.
I/O term
Parameter Lock
ChangeDisabl
4 To accept the change, push the Enter button.
7.9.5.3 Start-up wizard (P6.5.3)
The Startup wizard helps in the commissioning of the AC drive. By default, the Startup wizard
is active. In the Startup wizard, you set this information:
• the language
• the application
• the values for a set of parameters that are same to all applications
• the values for a set of application-specific parameters
Table 45: Using a Startup Wizard
Action Button
Accepting a value Enter button
Scrolling for options Browser buttons Up and Down
Changing a value Browser buttons Up and Down

ACTIVATING/DEACTIVATING THE STARTUP WIZARD

1 In the System menu (M6), find the page P6.5.3.
READY
I/O term
Startup wizard
No
READY
I/O term
Startup wizard
No
3
• To activate the Startup wizard, select Yes with READY
the Browser buttons.
• To deactivate the Startup wizard, select No with I/O term

Startup wizard
Yes
7.9.5.4 Multimonitoring items (P6.5.4)
You can monitor 3 actual values at the same time (see Chapter 7.4 Using the Monitoring menu
(M1) and chapter Monitoring values in the Application Manual of your application). You can
change the values that are monitored with other values if you first enable the change in the
Multimonitoring items page (P6.5.4).
ENABLING/DISABLING THE CHANGE OF MULTIMONITORING ITEMS

1 In the Security submenu, find Multimonitoring
READY
items page (P6.5.4) with the Browser buttons.
I/O term
Multimon. items
ChangeEnable
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READY
'Change Enabled' starts to blink.
I/O term
Multimon. items
ChangeEnable
3 Use Browser buttons Up and Down to select
READY
Change Enabled or Change Disabled.
I/O term
Multimon. items
ChangeDisable
4 Accept the selection with the Enter button.
7.9.6 KEYPAD SETTINGS

In the Keypad settings submenu in the System menu you can make changes to your control
panel.
1 In the System menu (M6), find the Keypad READY

settings submenu (S6.6) with the Browser
buttons. In the submenu, there are 5 pages I/O term
(P#) that control the panel operation:

Keypad settings
Default page (P6.6.1)
•
• Default page in the operating menu
P1P5
(P6.6.2)
• Timeout time (P6.6.3)
• Contrast adjustment (P6.6.4)
• Backlight time (P6.6.5)
7.9.6.1 Default page (P6.6.1)

With Default page, you can set the location (page) to which the display automatically moves
after the Timeout time (see below) or after you set the panel on. If the Default Page value is
0, the function is not activated. When the Default page is not used, the control panel shows
the page that was last showed on the display.

CHANGING THE DEFAULT PAGE

1 In the Keypad settings submenu, find the Default
READY
page subpage (P6.6.1) with the Browser buttons.
I/O term
Default page
0.
READY
I/O term
Default page
0.
3 To change the number of the Main menu, use the
READY
Browser buttons.
I/O term
Default page
1.
4 To edit the number of the submenu/page, push the
Menu button Right. Change the number of the
submenu/page with the Browser buttons.
5 To edit the third level page number, push the Menu
button Right. Change the number of the third level
page with the Browser buttons.
6 To accept the new default page value, push the
Enter button.
7.9.6.2 Default page in the Operating menu (P6.6.2)
In this submenu, you can set the default page in the Operating menu. The display
automatically moves to the set page after the Timeout time (see Chapter 7.9.6.3 Timeout time
(P6.6.3)) or after you set the control panel on. For instructions, see Chapter 7.9.6.1 Default
page (P6.6.1).
NOTE!
The Operating menu is only available in special applications.
7.9.6.3 Timeout time (P6.6.3)

The Timeout time sets the time after which the control panel display goes back to the Default
page (P6.6.1). For more information on setting the Default page, see Chapter 7.9.6.1 Default
page (P6.6.1).
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SETTING THE TIMEOUT TIME

1 In the Keypad settings submenu, find the Timeout
READY
time subpage (P6.6.3) with the Browser buttons.
I/O term
Timeout time
90 s
READY
Right.
I/O term
Timeout time
90 s.
3 To set the timeout time, use the Browser buttons.
READY
I/O term
Timeout time
60 s.
NOTE!
If the Default page value is 0, the Timeout time setting has no effect.
7.9.6.4 Contrast adjustment (P6.6.4)

If the display is not clear, you can adjust its contrast with the same procedure as that for the
timeout time setting (see Chapter 7.9.6.3 Timeout time (P6.6.3)).
7.9.6.5 Backlight time (P6.6.5)
You can set the time the backlight stays on until it goes off. You can select a value between 1
and 65535 minutes or 'Forever'. For the value setting procedure, see Chapter 7.9.6.3 Timeout
time (P6.6.3).
7.9.7 HARDWARE SETTINGS

NOTE!
Use a password to go the Hardware settings submenu (see Chapter 7.9.5.1

Password (S6.5.1)). Keep the password in a safe location!

1 To find the Hardware settings submenu, READY

scroll down in the System menu until the
location indication S6.7 shows on the first I/O term
line of the display.

HW settings
2 To go to the Hardware settings submenu
from the System menu, push the Menu P1P4
button Right.
In the Hardware settings submenu (S6.7) in the System menu you can control these functions
of the hardware in your AC drive:
• Internal brake resistor connection

• Fan control
• HMI acknowledge timeout
• HMI retry
• Sine filter
• Pre-charge mode.
7.9.7.1 Internal brake resistor connection (P6.7.1)
Use this function to tell the AC drive if the internal brake resistor is connected or not. If your
the AC drive has an internal brake resistor, the default value of this parameter is Connected.
We recommend that you change this value to 'Not conn.' if:
• it is necessary to install an external brake resistor to increase the braking capacity

• the internal brake resistor is disconnected for some reason.
SETTING THE INTERNAL BRAKE RESISTOR CONNECTION

1 In the Hardware settings submenu, find the
READY
Internal brake resistor connection (6.7.1) subpage
with the Browser buttons. I/O term
InternBrakeRes
Connected
READY
I/O term
InternBrakeRes
Connected
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3 To change the internal brake resistor status, use

READY
I/O term
InternBrakeRes
Not conn.
NOTE!
The brake resistor is available as optional equipment for all sizes. It can be
installed internally in frames FR4 to FR6.
7.9.7.2 Fan control (P6.7.2)
Use this function to control the cooling fan of the AC drive. You have 4 options to select from:
• Continuous (default setting). The fan is always on when the power is on.
• Temperature. The fan starts automatically when the heat sink temperature goes to 60 °C
(140 °F) or when the AC drive operates.
The fan stops about a minute after one of these:
• the heat sink temperature falls to 55 °C (131 °F)
• the AC drive stops
• the Fan control value is changed from Continuous to Temperature
• First start. When power is on, the fan is in the stop state. When the AC drive gets the first
start command, the fan starts.
• Calc temp. The fan function agrees to the calculated IGBT temperature:
• If the IGBT temperature is more than 40 °C (104 °F), the fan starts.
• If the IGBT temperature is below 30°C (86 °F), the fan stops.
NOTE!
As the default temperature at power-up is 25 °C (77 °F), the fan does not
start immediately.
CHANGING THE FAN CONTROL SETTING

1 In the Hardware settings submenu, find the Fan
READY
control settings (6.7.2) with the Browser buttons.
I/O term
Fan control
Continuous


READY
The used value starts to blink.
I/O term
Fan control
Continuous
3 To select the fan mode, use the Browser buttons.
READY
I/O term
Fan control
Temperature
7.9.7.3 HMI acknowledge timeout (P6.7.3)
Use this function to change the timeout of the HMI acknowledgement time. Use this when
there is more delay in the RS-232 transmission, for example, when modems are used for
communication over longer distances.
NOTE!
Do not change the default values of parameters 6.7.3 and 6.7.4 (200 and 5) if the AC
drive is connected to the PC with a cable. If the AC drive is connected to the PC with
a modem and the messages are transferred with a delay, set the values for
parameter 6.7.3 to agree these delays. For example, if the transfer delay between
the AC drive and the PC is 600 ms, make these settings:
Example:
• Set the value of parameter 6.7.3 to 1200 ms (2 x 600, sending delay + receiving
delay)
• Set the [Misc]-part of the file NCDrive.ini to agree with the settings:
• Retries = 5
• AckTimeOut = 1200
• TimeOut = 6000
Do not use intervals shorter than the AckTimeOut-time in the NC-Drive monitoring.
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CHANGING THE HMI ACKNOWLEDGEMENT TIME

1 In the Hardware settings submenu, find the HMI
READY
acknowledgement time with the Browser buttons.
I/O term
HMI ACK timeout

200ms
READY
I/O term
HMI ACK timeout

200ms
3 To change the acknowledgement time, use the
Browser buttons.
7.9.7.4 Number of retries to receive HMI acknowledgement (P6.7.4)
Use this parameter to set the number of times the AC drive tries to receive
acknowledgement if it does not receive it during the acknowledgement time (P6.7.3) or if the
received acknowledgement is defective.
CHANGING THE NUMBER OF RETRIES TO RECEIVE HMI ACKNOWLEDGEMENT

1 In the Hardware settings submenu, find the
Number of retries to receive HMI
acknowledgement with the Browser buttons.
The value starts to blink.
3 To change the number of retries, use the Browser
buttons.
7.9.7.5 Sine filter (P6.7.5)
When you use an old motor or a motor that was not made to be used with an AC drive, it may
be necessary to use a sine filter. A sine filter makes the sine form of the voltage better than a
du/dt filter.
If you have a sine filter in your AC drive, to put it into operation set this parameter to
Connected.
7.9.7.6 Pre-charge mode (P6.7.6)
If you have an FI9 or a larger inverter unit, select 'Ext.ChSwitch' to control an external charge
switch.

7.9.8 SYSTEM INFO

The System info submenu (S6.8) contains information on the hardware, software and
operation of the AC drive.
1 To find the System info submenu, scroll

down in the System menu until the location
indication S6.8 shows on the first line of the
display.
2 To go to the System info submenu from the

System menu, push the Menu button Right.
7.9.8.1 Total counters (S6.8.1)

The Total counters page (S6.8.1) has information on the AC drive operation times. The
counters show the total number of MWh, operation days and operation hours. The Total
counters cannot be reset.
NOTE!
The Power On time counter (days and hours) counts always, when the power is on.
Table 46: Counter pages
Page Counter Example
C6.8.1.1. MWh counter
Power On day counter Value on display is 1.013. The drive has operated for 1 year
C6.8.1.2.
and 13 days.
Power On hour counter Value on display is 7:05:16. The drive has operated for 7 hours
C6.8.1.3
5 minutes and 16 seconds.
7.9.8.2 Trip counters (S6.8.2)

The Trip counters page (S6.8.2) has information on counters that you can reset, that is, you
can set their value back to 0. See Table 46 Counter pages for examples.
NOTE!
The trip counters count only when the motor is in RUN state.
Table 47: Trip counters
Page Counter
T6.8.2.1 MWh counter
T6.8.2.3 Operation day counter
T6.8.2.4 Operation hour counter
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RESETTING THE TRIP COUNTERS

1 In the System info submenu, find the Trip counters
STOP READY
page (6.8.2) with the Browser buttons.
I/O term
Trip counters
T1T5
2 To go to the Clear MWh counter page (6.8.2.2) or to
STOP READY
the Clear Operation time counter page (6.8.2.5), use
the Menu button Right. I/O term
Clr Optime cntr

Not reset
READY
I/O term
Clr Optime cntr

Not reset
4 To select Reset, push Browser buttons Up and
STOP READY
Down.
I/O term
Clr Optime cntr

Reset
STOP READY
I/O term
Clr Optime cntr

Reset

6 The display shows again Not reset.

STOP READY
I/O term
Clr Optime cntr

Not reset
7.9.8.3 Software (S6.8.3)
The Software information page includes information on the AC drive software.
Table 48: Software information pages
Page Content
6.8.3.1 Software package
6.8.3.2 System software version
6.8.3.3 Firmware interface
6.8.3.4 System load
7.9.8.4 Applications (S6.8.4)

The Applications submenu (S6.8.4) contains information on all applications on the AC drive.
Table 49: Applications information pages
Page Content
6.8.4.# Name of application
6.8.4.#.1 Application ID
6.8.4.#.2 Version
6.8.4.#.3 Firmware interface
EXAMINING THE APPLICATION PAGE

1 In the System info submenu, find the Applications
READY
page with the Browser buttons.
I/O term
Applications
A1A7
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2 To go to the Applications page, push the Menu

READY
button Right.
I/O term
Basic
D1D3
3 To select the application, use the Browser buttons.
READY
There are as many pages as there are applications
on the AC drive. I/O term
Standard
D1D3
4 To go to the Information pages, use the Menu
READY
button Right.
I/O term
Application id
ASFIFF01
5 To see the different pages, use the Browser
READY
buttons.
I/O term
Version
2.01
7.9.8.5 Hardware (S6.8.5)
The Hardware information page includes information on the AC drive hardware.

Table 50: Hardware information pages
Page Content
6.8.5.1 Power unit type code
6.8.5.2 Nominal voltage of the unit
6.8.5.3 Brake chopper
6.8.5.4 Brake resistor
6.8.5.5 Serial number
7.9.8.6 Expander boards (S6.8.6)

In the Expander boards pages you find information about the basic and option boards
connected to the control board (see Chapter 6 Control unit).
CHECKING THE STATUS OF AN EXPANDER BOARD

1 In the System info submenu, find the Expander
READY
boards page (6.8.6) with the Browser buttons.
I/O term
Expander boards
E1E5
2 To go to the Expander boards page, push the Menu
READY
button Right.
I/O term
A:NXOPTA1
E1E2
3 To select the board, use the Browser buttons.
READY
If no board is connected to the slot, the display
shows 'no board'. If a board is connected to a slot I/O term
but there is no connection, the display shows 'no

conn.'. See Chapter 6 Control unit and Fig. 20 Basic B:NXOPTA2
and option board connections on the control board for
more information on the boards. E1E2
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4 To see the status of the board, push the Menu

READY
button Right.
I/O term
State
Run
5 To see the program version of the board, push the
READY
Browser button Up or Down.
I/O term
Software version
10001.0
For more information on the parameters of the expander boards, see Chapter 7.10 Using the
Expander board menu (M7).
7.9.8.7 Debug menu (S6.8.7)
The Debug menu is for advanced users and application designers. Speak to the factory to get
instructions, if it is necessary.
7.10 USING THE EXPANDER BOARD MENU (M7)

In the Expander board menu you can
• see which expander boards are connected to the control board

• find and edit the expander board parameters.

Table 51: Expander board parameters (board OPTA1)
Code Parameter Min Max Default Cust Selections
1 = 0-20 mA
2 = 4-20 mA
P7.1.1.1 AI1 mode 1 5 3
3 = 0-10 V
4 = 2-10 V
5 = –10…+10 V
P7.1.1.2 AI2 mode 1 5 1 See P7.1.1.1
1 = 0-20 mA
P7.1.1.3 AO1 mode 1 4 1 2 = 4-20 mA
3 = 0-10 V
4 = 2-10 V
EXAMINING THE CONNECTED EXPANDER BOARDS
1 To find the Expander board menu, scroll down in

READY
the Main menu until the location indication M7
shows on the first line of the display. I/O term
Expander boards
G1G5
2 To go to the Expander board menu from the Main
READY
menu, push the Menu button Right.
I/O term
C:NXOPTC5
G1G2
3 To examine the list of connected expander boards,
READY
use the Browser buttons Up and Down.
I/O term
D:NXOPTC2
G1G2
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4 To see the information on the expander board, push

READY
the Menu button Right.
I/O term
Parameters
P1P4
FINDING THE EXPANDER BOARD PARAMETERS
1 Find the expander board with the Browser and

READY
Menu buttons.
I/O term
C:NXOPTC5
G1G2
2 To see the information on the expander board, push
READY
the Menu button Right.
I/O term
Monitor
V1V2
3 To scroll to the Parameters use the Browser
READY
I/O term
Parameters
P1P4
4 To examine the list of parameters, push the Menu
READY
button Right.
I/O term
Slave address
126

5 To scroll through the parameters, use the Browser

READY
I/O term
Baud rate
Auto
READY
For instructions on how to edit the parameter
values, see Chapter 7.5 Using the Parameter menu I/O term
(M2).
Slave address
126
7.11 FURTHER KEYPAD FUNCTIONS

The Vacon NX control keypad has more application related functions. See Vacon NX
Application Package for more information.
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COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON · 121
8 COMMISSIONING AND ADDITIONAL

INSTRUCTIONS
8.1 COMMISSIONING SAFETY
Before you start the commissioning, read these warnings.
WARNING!
Do not touch the internal components or the circuit boards of the drive when the
drive is connected to mains. These components are live. A contact with this voltage
is very dangerous. The galvanically isolated control terminals are not live.
WARNING!
Do not touch the motor cable terminals U, V, W or the brake resistor terminals
when the drive is connected to mains. These terminals are live when the drive is
connected to mains, also when the motor does not operate.
WARNING!
Do not make connections to or from the AC drive when it is connected to mains.

There is a dangerous voltage.
WARNING!
To do work on the connections of the drive, disconnect the drive from mains. Wait 5
minutes before you open the cover of the drive. Then use a measuring device to
make sure that there is no voltage. The connections of the drive are live 5 minutes
after it is disconnected from mains.
WARNING!
Before you do electrical work, make sure that there is no voltage.

WARNING!
Do not touch the relay board terminals or other I/O board terminals than the
control terminals. They can have a dangerous voltage also when the drive is
disconnected from mains.
WARNING!
Before you connect the drive to mains, make sure that the front cover and the cable
cover of the drive are closed. The connections of the AC drive are live when the
drive is connected to mains.
WARNING!
Do not touch the side of the AC drive FR8 with hands when it operates. The surface
is hot.

VACON · 122 COMMISSIONING AND ADDITIONAL INSTRUCTIONS
WARNING!
Do not install the AC drive FR6 on a surface that is not fireproof. When the AC drive
FR6 operates, the rear surface of the drive is hot.
8.2 COMMISSIONING OF THE DRIVE

Read the safety instructions in Chapters 2 Safety and 8.1 Commissioning safety and obey them.
After the installation:

• Make sure that the motor is installed correctly.
• Make sure that the motor is not connected to mains.
• Make sure that the AC drive and the motor are grounded.
• Make sure that you select the mains cable, the brake cable, and the motor cable
correctly (see Chapter 5.3 Cable dimensioning and selection).
• Make sure that the control cables are as far as possible from the power cables. See
Chapter 5.7 Cable installation.
• Make sure that the shields of the shielded cables are connected to a grounding terminal
that is identified with .
• Do a check of the tightening torques of all the terminals.
• Make sure that no power correction capacitors are connected to the motor cable.
• Make sure that the cables do not touch the electrical components of the drive.
• Make sure that the common inputs of the digital input groups are connected to +24 V or
ground of the control terminal or the external power source.
• Do a check of the quality and quantity of the cooling air. See chapter 4.5 Cooling.
• Make sure that there is no condensation on the inner surfaces of the AC drive.
• Make sure that there are no unwanted objects in the installation space.
• Before you connect the drive to mains, do a check of the installation and the condition of
all the fuses and other protective devices.
8.3 OPERATION OF THE MOTOR
8.3.1 CHECKS BEFORE STARTING THE MOTOR

Before you start the motor, do these checks.
• Make sure that all the START and STOP switches that are connected to the control
terminals are in the STOP position.
• Make sure that you can start the motor safely.
• Set the parameters of group 1 (see Vacon All-in-One Application Manual) to agree with
the requirements of your application. To find the necessary values for the parameters,
see the motor nameplate. Set these parameters at a minimum:
• Motor nominal voltage
• Motor nominal frequency
• Motor nominal speed
• Motor nominal current
• Set the maximum frequency reference (that is, the maximum speed of the motor) to
agree with the motor and the device that is connected to the motor.
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8.3.2 THE RUN TEST WITHOUT THE MOTOR

Do either Test A or Test B:
Test A: Controls from the control terminals

1. Turn the Start/Stop switch to ON position.
2. Change the frequency reference (potentiometer).
3. Do a check in the Monitoring menu M1 that the value of Output frequency changes the
equivalent quantity to the frequency reference.
4. Turn the Start/Stop switch to OFF position.
Test B: Control from the control keypad

1. Change the control from the control terminals to the keypad. For the instructions, see
Chapter 7.6.1.1 Changing the control place.
2. Push the Start button on the keypad.
3. Go to the Keypad control menu (M3) and Keypad Reference submenu (Chapter 7.6.2 The
keypad reference submenu (P3.2)). To change the frequency reference, use the Browser
buttons.
4. Do a check in the Monitoring menu M1 that the value of Output frequency changes the
equivalent quantity to the frequency reference.
5. Push the Stop button on the keypad.
8.3.3 START-UP TEST

Do the start-up tests without the motor connected to the process, if possible. If this is not
possible, make sure that it is safe to do each test before you do it. Make sure that the other
workers near you know that you do the tests.
1. Turn the supply voltage off and wait until the drive stops. See Chapter 8.2 Commissioning
of the drive, step 5.
2. Connect the motor cable to the motor and to the motor cable terminals of the frequency
converter.
3. Make sure that all Start/Stop switches are in Stop positions.
4. Turn the mains switch ON.
5. Do again the Run test A or B, see Chapter 8.3.2 The Run test without the motor.
8.3.4 IDENTIFICATION RUN

Make the Identification Run. The Identification Run helps to tune the motor and drive related
parameters. It is a tool that you can use in commissioning to find the best possible
parameter values for most drives. The automatic motor identification calculates or measures
the necessary motor parameters for the best possible motor and speed control. For more
information on the Identification Run, see All in One Application Manual, parameter ID631.
8.3.5 CONNECTING THE MOTOR TO THE PROCESS

If you did the start-up test without the motor connected, connect the motor to the process.
• Before you do the tests, make sure that it is safe to do each test before you do it.
• Make sure that the other workers near you know that you do the tests.
• Do the Run test A or B, see Chapter 8.3.2 The Run test without the motor.

8.4 MEASURING THE CABLE AND MOTOR INSULATION

Do these checks if necessary.
The insulation checks of the motor cable

1. Disconnect the motor cable from the terminals U, V, and W and from the motor.
2. Measure the insulation resistance of the motor cable between phase conductors 1 and 2,
between phase conductors 1 and 3, and between phase conductors 2 and 3.
3. Measure the insulation resistance between each phase conductor and the grounding
conductor.
4. The insulation resistance must be >1 MΩ at the ambient temperature of 20 °C (68 °F).
The insulation checks of the mains cable

1. Disconnect the mains cable from the terminals L1, L2, and L3 and from mains.
2. Measure the insulation resistance of the mains cable between phase conductors 1 and 2,
between phase conductors 1 and 3, and between phase conductors 2 and 3.
3. Measure the insulation resistance between each phase conductor and the grounding
conductor.
The insulation checks of the motor

1. Disconnect the motor cable from the motor.
2. Open the bridging connections in the motor connection box.
3. Measure the insulation resistance of each motor winding. The voltage must be the same
or higher than the motor nominal voltage, but not higher than 1000 V.
5. Obey the instructions of the motor manufacturer.
8.5 INSTALLATION IN AN IT SYSTEM

If your mains is impedance-grounded (IT), the AC drive must have the EMC protection level
C4. If your drive has the EMC protection level C2, it is necessary to change it to C4. To do this,
remove the EMC jumpers.
For equivalents of EMC levels in Vacon AC drives, see 9.3 The compliance with the product
standard IEC/EN 61800-3 + A1.
WARNING!
Do not make changes in the AC drive when it is connected to mains. The

components of the drive are live when the drive is connected to mains.
CAUTION!
Before you connect the AC drive to mains, make sure that the EMC level of the drive
is correct. An incorrect EMC level can cause damage to the drive.
8.5.1 FRAMES FR4, FR5, AND FR6

Change the EMC protection of the AC drive to level C4.
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2 To find the EMC jumpers, remove the cable cover.

3 Remove the EMC screw(s).
FR4
FR5
FR6
4 After the change, put a check mark to "EMC Level

modified" and write the date on the "product
modified" label (see 3.6 "Product modified" label). If
the label is not attached at this time, attach it on
the drive near the name plate.
8.5.2 FRAME FR7

Change the EMC protection of the AC drive to level C4.
2 Open the cable cover of the AC drive.

3 Open the power unit cover of the AC drive.
4 Remove the EMC screws.
5 Remove the screw and replace with a plastic screw

M4.
6 Cut the leads of the 3 capacitors.
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7 Remove the screw and the capacitor assembly.
8 After the change, write "The EMC level was

changed" and the date on the "product changed"
label. If the label is not attached at this time, attach
it on the drive near the name plate.
NOTE!
Only an authorized Vacon service person can change the EMC level of FR7 back to
C2.
8.5.3 FRAMES FR8 - FR11

Only a Vacon service person can change the EMC protection class of Vacon NXS or NXP, FR8-
FR11.
8.6 MAINTENANCE
In normal conditions, Vacon NX AC drives are maintenance-free. To make sure that the drive
operates correctly and has a long life, we recommend that you do regular maintenance.
Refer to the table for maintenance intervals.

Table 52: The maintenance intervals and tasks
Maintenance interval Maintenance task
Whenever necessary Clean the heat sink.
Regularly Do a check of the tightening torques of the terminals.
Reform the capacitors (see Chapter 8.6.1 Capacitor

12 months (if the AC drive is kept in store)
reforming)
Do a check of the mains cable terminal, motor cable

terminal and the control terminals.
Clean the cooling tunnel.
6-24 months (The interval is different in different envi-
Make sure that the cooling fan operates correctly.
ronments.)
Make sure that there is no corrosion on the terminals,
the busbars or other surfaces.
Do a check of the door filters, if you have a cabinet
installation.
Change the cooling fans:

5-7 years • the main fan
• the internal IP54 (UL Type 12) fan
• the cabinet cooling fan/filter
5-10 years Change the DC bus capacitors.
8.6.1 CAPACITOR REFORMING

After a long storage time, it is necessary to reform the capacitors to prevent damage to the
capacitors. To make sure that the possible high leakage current through the capacitors stays
in minimum, use a DC-power supply with an adjustable current limit.
1 Set the current limit to 300-800mA to agree with
the size of the drive.
2 Connect the DC-power supply to the B+/B-
terminals (DC+ to B+, DC- to B-) of the DC-link or
directly to the capacitor terminals. In the NX AC
drives with no B+/B- terminals (FR8/FR9), connect
the DC-supply between 2 input phases (L1 and L2).
3 In drives FR8 to FR11: To make sure that the
capacitors are fully charged, remove the fuses of
the cooling fan. If necessary, speak to the factory to
get more instructions.
4 Set the DC-voltage to the nominal DC-voltage level
of the AC drive (1.35*Un AC) and give the AC drive
power for 1 hour, at minimum.
If the AC drive was in store for much longer than 12 months and the capacitors were not
charged, speak to the factory to get instructions before you connect the power.
8 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

TECHNICAL DATA FOR NXS AND NXP VACON · 129
9 TECHNICAL DATA FOR NXS AND NXP

9.1 AC DRIVE POWER RATINGS
9.1.1 MAINS VOLTAGE 208-240 V

All sizes are available as IP21 (UL Type 1) or IP54 (UL Type 12).

VACON · 130 TECHNICAL DATA FOR NXS AND NXP
Table 53: The power ratings of Vacon® NX AC drives in mains voltage 208-240V, 50/60 Hz, 3~
Frame Drive Loadability Motor shaft power

type
Low * High * Max 230 V mains 208-240 V mains
current
Continu 10% Continu 50% Is 2 s 10% 50% 10% 50%
ous over- ous over- over- over- over- over-
current load current load load load load load
IL [A] current IH [A] current 40°C 50°C 40°C 50°C
[A] [A] (104°F) (122 °F) (104°F) (122 °F)
[kW] [kW] [hp] [hp]
FR4 0003* 3.7 4.1 2.4 3.6 4.8 0.55 0.37 0.75
0004 4.8 5.3 3.7 5.6 7.4 0.75 0.55 1 0.75
0007 6.6 7.3 4.8 7.2 9.6 1.1 0.75 1.5 1
0008 7.8 8.6 6.6 9.9 13.2 1.5 1.1 2 1.5
0011 11.0 12.1 7.8 11.7 15.6 2.2 1.5 3 2
0012 12.5 13.8 11.0 16.5 22.0 3.0 2.2 - 3
FR5 0017 17.5 19.3 12.5 18.8 25.0 4.0 3.0 5 -
0025 25.0 27.5 17.5 26.3 35.0 5.5 4.0 7.5 5
0031 31.0 34.1 25.0 37.5 50.0 7.5 5.5 10 7.5
FR6 0048 48 52.8 31.0 46.5 62.0 11.0 7.5 15 10
0061 61.0 67.1 48.0 72.0 96.0 15.0 11.0 20 15
FR7 0075 75.0 83.0 61.0 92.0 122.0 22.0 15.0 25 20
0088 88.0 97.0 75.0 113.0 150.0 22.0 22.0 30 25
0114 114.0 125.0 88.0 132.0 176.0 30.0 22.0 40 30
FR8 0140 140.0 154.0 105.0 158.0 210.0 37.0 30.0 50 40
0170 170.0 187.0 140.0 210.0 280.0 45.0 37.0 60 50
0205 205.0 226.0 170.0 255.0 336.0 55.0 45.0 75 60
FR9 0261 261.0 287.0 205.0 308.0 349.0 75.0 55.0 100 75
0300 300.0 330.0 245.0 368.0 444.0 90.0 75.0 125 100
*) Only available for NXP range
NOTE!
The currents in given ambient temperatures (in 9.2 Vacon® NXS and NXP -
technical data) are achieved only when the switching frequency is the same or
smaller than the factory default.
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9.1.2 MAINS VOLTAGE 380-500 V

All sizes are available as IP21 (UL Type 1). The sizes FR4 to FR10 are also available as IP54
(UL Type 12).

Table 54: The power ratings of Vacon® NX AC drive in mains voltage 380-500V, 50/60 Hz, 3~

type
Low * High * 380 V mains 500 V mains 500 V mains
Max
Contin 10% Contin 50% 10% 50% 10% 50% 10% 50%
curre
uous over- uous over- over- over- over- over- over- over-
nt Is 2
curre load curre load load load load load load load
s
nt IL curre nt IH curre 40°C 50°C 40°C 50°C 104°F 122°F
[A] nt [A] [A] nt [A] [kW] [kW] [kW] [kW] [hp] [hp]
FR4 0003 3.3 3.6 2.2 3.3 4.4 1.1 0.75 1.5 1.0 2 1
0004 4.3 4.7 3.3 5.0 6.2 1.5 1.1 2.2 1.5 3 2
0005 5.6 6.2 4.3 6.5 8.6 2.2 1.5 3.0 2.2 4 3
0007 7.6 8.4 5.6 8.4 10.8 3.0 2.2 4.0 3.0 5 4
0009 9.0 9.9 7.6 11.4 14.0 4.0 3.0 5.5 4.0 7.4 5
0012 12.0 13.2 9.0 13.5 18.0 5.5 4.0 7.5 5.5 10 7.4
FR5 0016 16.0 17.6 12.0 18.0 24.0 7.5 5.5 11.0 7.5 15 10
0023 23.0 25.3 16.0 24.0 32.0 11.0 7.5 15.0 11.0 20 15
0031 31.0 34.0 23.0 35.0 46.0 15.0 11.0 18.5 15.0 25 20
FR6 0038 38.0 42.0 31.0 47.0 62.0 18.5 15.0 22.0 18.5 29.4 25
0046 46.0 51.0 38.0 57.0 76.0 22.0 18.5 30.0 22.0 40 29.4
0061 61.0 67.0 46.0 69.0 92.0 30.0 22.0 37.0 30.0 50 40
FR7 0072 72.0 79.0 61.0 92.0 122.0 37.0 30.0 45.0 37.0 60 50
0087 87.0 96.0 72.0 108.0 144.0 45.0 37.0 55.0 45.0 74 60
0105 105.0 116.0 87.0 131.0 174.0 55.0 45.0 75.0 55.0 101 74
FR8 0140 140.0 154.0 105.0 158.0 210.0 75.0 55.0 90.0 75.0 121 101
0168 170.0 187.0 140.0 210.0 280.0 90.0 75.0 110.0 90.0 147 121
0205 205.0 226.0 170.0 255.0 336.0 110.0 90.0 132.0 110.0 177 147
FR9 0261 261.0 287.1 205.0 308.0 349.0 132.0 110.0 160.0 132.0 214 177
0300 300.0 330.0 245.0 368.0 444.0 160.0 132.0 200.0 160.0 268 214
FR10 0385 385.0 424.0 300.0 450.0 540.0 200.0 160.0 250.0 200.0 335 268
0460 460.0 506.0 385.0 578.0 693.0 250.0 200.0 315.0 250.0 422 335
0520 520.0 576.0 460.0 690.0 828.0 250.0 250.0 355.0 315.0 476 422
9 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

Table 54: The power ratings of Vacon® NX AC drive in mains voltage 380-500V, 50/60 Hz, 3~

type
Low * High * 380 V mains 500 V mains 500 V mains
Max
Contin 10% Contin 50% 10% 50% 10% 50% 10% 50%
curre
uous over- uous over- over- over- over- over- over- over-
nt Is 2
curre load curre load load load load load load load
s
nt IL curre nt IH curre 40°C 50°C 40°C 50°C 104°F 122°F
[A] nt [A] [A] nt [A] [kW] [kW] [kW] [kW] [hp] [hp]
FR11 0590 590.0 649.0 520.0 780.0 936.0 315.0 250.0 400.0 355.0 536 476
0650 650.0 715.0 590.0 885.0 1062.0 355.0 315.0 450.0 400.0 603 536
0730 730.0 803.0 650.0 975.0 1170.0 400.0 355.0 500.0 450.0 670 603
NOTE!
The currents for FR10 to FR11 are valid at an ambient temperature of 40°C (104 °F) (except
for 0520 5: currents are valid at an ambient temperature of 35°C (95 °F)).
9.1.3 MAINS VOLTAGE 500–690 V

All sizes are available as IP21 (UL Type 1). The sizes FR4 to FR10 are also available as IP54
(UL Type 12).

Table 55: The power ratings of Vacon® NX AC drive in mains voltage 500-690 V, 50/60 Hz, 3~

type
Low High Max 690 V mains 575 V mains
current
IL [A] current IH [A] current 40°C / 50°C /1 40°C / 50°C /1
[A] [A] 104 °F 22 °F 104 °F 22 °F
[kW] [kW] [hp] [hp]
FR6 0004 4.5 5.0 3.2 4.8 6.4 3.0 2.2 3 2
0005 5.5 6.1 4.5 6.8 9.0 4.0 3.0 3 3
0007 7.5 8.3 5.5 8.3 11.0 5.5 4.0 5 3
0010 10.0 11.0 7.5 11.3 15.0 7.5 5.5 7.5 5
0013 13.5 14.9 10.0 15.0 20.0 11.0 7.5 10 7.5
0018 18 19.8 13.5 20.3 27.0 15.0 11.0 15 10
0022 22.0 24.2 18.0 27.0 36.0 18.5 15.0 20 15
0027 27.0 29.7 22.0 33.0 44.0 22.0 18.5 25 20
0034 34.0 37.0 27.0 41.0 54.0 30.0 22.0 30 25
FR7 0041 41.0 45.0 34.0 51.0 68.0 37.5 30.0 40 30
0052 52.0 57.0 41.0 62.0 82.0 45.0 37.5 50 40
FR8 0062 62.0 68.0 52.0 78.0 104.0 55.0 45.0 60 50
0080 80.0 88.0 62.0 93.0 124.0 75.0 55.0 75 60
0100 100.0 110.0 80.0 120.0 160.0 90.0 75.0 100 75
FR9 0125 125.0 138.0 100.0 150.0 200.0 110.0 90.0 125 100
0144 144.0 158.0 125.0 188.0 213.0 132.0 110.0 150 125
0170 170.0 187.0 144.0 216.0 245.0 160.0 132.0 150 150
0208 208.0 229.0 170.0 255.0 289.0 200.0 160.0 200 150
FR10 0261 261.0 287.0 208.0 312.0 375.0 250.0 200.0 250 200
0325 325.0 358.0 261.0 392.0 470.0 315.0 250.0 300 250
0385 385.0 424.0 325.0 488.0 585.0 355.0 315.0 400 300
0416 416.0 358.0 325.0 488.0 585.0 400.0 315.0 450 300
9 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

Table 55: The power ratings of Vacon® NX AC drive in mains voltage 500-690 V, 50/60 Hz, 3~

type
Low High Max 690 V mains 575 V mains
current
IL [A] current IH [A] current 40°C / 50°C /1 40°C / 50°C /1
[A] [A] 104 °F 22 °F 104 °F 22 °F
[kW] [kW] [hp] [hp]
FR11 0460 460.0 506.0 385.0 578.0 693.0 450.0 355.0 450 400
0502 502.0 552.0 460.0 690.0 828.0 500.0 450.0 500 450
0590 590.0 649.0 502.0 753.0 904.0 560.0 500.0 600 500
NOTE!
The currents for FR10 to FR11 are valid at an ambient temperature of 40°C (104 °F) (except
for 0416 6 and 0590 6: currents are valid at an ambient temperature of 35°C (95 °F)).
9.1.4 OVERLOAD CAPABILITY

The low overload means that if 110% of the continuous current (IL) is necessary for 1 minute
each 10 minutes, the remaining 9 minutes must be approximately 98% of IL or less. This is to
make sure that the output current is not more than IL during the duty cycle.
IL*110% IL*110%
IL
1 min 9 min
t
Fig. 32: Low overload
The high overload means that if 150% of the continuous current (IH) is necessary for 1
minute each 10 minutes, the remaining 9 minutes must be approximately 92% of IH or less.
This is to make sure that the output current is not more than IH during the duty cycle.

I I
H*150% H*150%
I
H
1 min 9 min
Fig. 33: High overload
For more information, refer to the standard IEC61800-2 (IEC:1998).
9.1.5 BRAKE RESISTOR RATINGS

For more information, see NX Brake Resistors User Manual.
9 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

Table 56: Brake resistor ratings for Vacon NX AC drives , mains voltage
208-240V
Mains voltage 208-240 V, 50/60 Hz, 3~
Drive type Max. brake current [A] Resistance [Ω]
0003 15 30
0004 15 30
0007 15 30
0008 15 30
0011 15 30
0017 15 30
0025 15 30
0031 23 20
0048 46 10
0061 46 10
0075 148 3.3
0088 148 3.3
0114 148 3.3
0140 296 1.4
0170 296 1.4
0205 296 1.4
0261 296 1.4
0300 296 1.4

Table 57: Brake resistor ratings for Vacon NX AC drives, mains voltage
380-500V
0003 12 63
0004 12 63
0005 12 63
0007 12 63
0009 12 63
0012 12 63
0016 12 63
0022 12 63
0031 17 42
0038 35 21
0045 35 21
0061 51 14
0072 111 6.5
0087 111 6.5
0105 111 6.5
0140 222 3.3
0168 222 3.3
0205 222 3.3
0261 222 3.3
0300 222 3.3
0385 570 1.4
0460 570 1.4
0520 570 1.4
0590 855 0.9
0650 855 0.9
0730 855 0.9
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Table 58: Brake resistor ratings for Vacon NX AC drives, mains voltage
500-690V
0004 11 100
0005 11 100
0007 11 100
0010 11 100
0013 11 100
0018 36.7 30
0022 36.7 30
0027 36.7 30
0034 36.7 30
0041 61.1 18
0052 61.1 18
0062 122.2 9
0080 122.2 9
0100 122.2 9
0125 157.1 7
0144 157.1 7
0170 157.1 7
0208 157.1 7
0261 440.0 2.5
0325 440.0 2.5
0385 440.0 2.5
0416 440.0 2.5
0460 647.1 1.7
0502 647.1 1.7
0590 647.1 1.7

9.2 VACON® NXS AND NXP - TECHNICAL DATA
Table 59: The technical data of the Vacon® NXS and NXP AC drive
Technical item or function Technical data
Input voltage Uin 208-240 V, 380-500 V, 500-690 V, -10%…+10%
Input frequency 45-66 Hz
Connection to mains Once per minute or less
Starting delay 2 s (FR4 to FR8), 5s (FR9)

Mains connection
Network imbalance Max. ±3% of the nominal voltage
Mains
• Mains types: TN, TT, and IT
• Short circuit current: the maximum short circuit
current must be < 100 kA.
Output voltage 0-Uin
Continuous output current

IL: Ambient temperature max. +40 °C (104 °F) over-
load 1.1 x IL (1 min/10 min)
IH: Ambient temperature max. +50 °C (122 °F) over-
load 1.5 x IH (1 min/10 min)
Motor connection
Starting current IS for 2 s each 20 s. After 2 s the current controller
makes it go down to 150% IH.
Output frequency 0-320 Hz (standard NXP and NXS); 7200 Hz (special

NXP with special software)
Frequency resolution 0.01 Hz (NXS); Application dependent (NXP)
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Control method Frequency control U/f, Open Loop Sensorless Vector

Control, Closed Loop Vector Control (NXP only)
Switching frequency (see

parameter P2.6.9) 208-240 V and 380-500 V, up to 0061: 1-16 kHz
Default: 10 kHz
208-240 V, 0075 and larger: 1-10 kHz
Default: 3.6 kHz
380-500 V, 0072 and larger: 1-6 kHz
Default: 3.6 kHz
500-690 V: 1-6 kHz
Default: 1.5 kHz
Control qualities
Frequency reference Resolution 0.1% (10-bit), accuracy ±1%

Analogue input Resolution 0.01 Hz
Panel reference
Field weakening point 8-320 Hz
Acceleration time 0.1-3000 s
Deceleration time 0.1-3000 s
Braking torque DC brake: 30% * TN (without the brake option)

Ambient operating tem-

perature FR4-FR9
IL current: -10°C (-14 °F) (no frost)...+40 °C (104 °F)
IH current: -10°C (-14 °F) (no frost)...+50 °C (122 °F)
FR10-FR11 (IP21/UL Type 1)

IH/IL : –10°C (-14 °F) (no frost)…+40°C (104 °F) (except
500-690 V, 0461 and 0590: –10°C (-14 °F) (no frost)…
+35°C (95 °F))
FR10 (IP54/UL Type 12)

IH/IL : –10°C (-14 °F) (no frost)…+40°C (104 °F) (except
380-500 V, 0520 and 500-690 V, 0416: –10°C (-14 °F)
(no frost)…+35°C (95 °F))
Storage temperature -40 °C (-104 °F)...+70 °C (158 °F)

Ambient conditions
Relative humidity 0-95% RH, non-condensing, non-corrosive, no dripping
water
Air quality: Designed according to

• chemical vapours • IEC 60721-3-3, AC drive in operation, class 3C2
• mechanical particles • IEC 721-3-3, AC drive in operation, class 3S2
Altitude
100% load capacity (no derating) up to 1000 m (3281 ft)
1% derating for each 100 m (328 ft) above 1000 m
(3281 ft)
Maximum altitudes:
• 208-240 V: 3000 m (9843 ft)
• 380-400 V: 3000 m (9843 ft)(TN and IT systems)
• 415-500 V: 2000 m (6562 ft)
• 500-690 V: 2000 m (6562 ft)
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Vibration 5-150 Hz
IEC/EN 60068-2-6 Displacement amplitude 1 mm (peak) at 5-15.8 Hz
IEC/EN 61800-5-1 (FR4-FR9)
Maximum acceleration amplitude 1 G at 15.8-150 Hz
(FR4-FR9)
Displacement amplitude 0.25 mm (peak) at 5-31 Hz
(FR10-FR11)
Maximum acceleration amplitude 0.25G at 31-150 Hz
(FR10-FR11)
Shock UPS Drop Test (for applicable UPS weights)

Ambient conditions
IEC/EN 60068-2-27 Storage and shipping: maximum 15 G, 11 ms (in pack-
age)
Enclosure class
IP21 (UL Type 1) standard in entire kW/HP range
IP54 (UL Type 12) option in FR4 to FR10
NOTE!
For IP54 (UL Type 12), a keypad is necessary.
Pollution degree PD2
Immunity Obeys IEC/EN 61800-3 + A1, 1st and 2nd environment

EMC (at default settings)
Emissions Depend on EMC level. See Chapters 1 Approvals and 3
Receiving the delivery.
Average noise level (cool- The sound pressure depends on the cooling fan speed,
ing fan) in dB(A) which is controlled in accordance with the drive tem-
perature.
Noise level FR4: 44

FR5: 49
FR6-FR7: 57
FR8: 58
FR9-FR11: 76
IEC/EN 61800-5-1, CE, cUL, RCM. (See the nameplate

Safety standards and cer-
of the drive for more approvals.) IEC 60664-1 and
tifications
UL840 in overvoltage category III.

Analogue input voltage

0…+10 V, Ri = 200 kΩ, (–10 V…+10 V joystick control)
Resolution 0.1%, accuracy ±1%
Analogue input current 0(4)-20 mA, Ri = 250 Ω differential
Digital inputs (6) Positive or negative logic; 18-30 VDC
Auxiliary voltage
+24 V, ±10%, max volt. ripple < 100 mVrms; max. 250
mA
Dimensioning: max. 1000 mA/control box (power
Control connections
backup)
(apply to boards OPTA1,
OPTA2 and OPTA3)
Output reference voltage +10 V, +3%, max. load 10 mA
Analogue output 0(4)-20 mA; RL max. 500 Ω; Resolution 10 bit; Accuracy

±2%
Digital outputs Open collector output, 50 mA/48 V
Relay outputs
2 programmable change-over relay outputs
Switching capacity (resistive): 24 VDC/8 A, 250 VAC/8
A, 125 VDC/0.4 A
Min.switching load: 5 V/10 mA
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Overvoltage trip limit

The 240-volt drives: 437 VDC
Undervoltage trip limit

Mains voltage 240 V: 183 VDC
Earth fault protection If there is an earth fault in the motor or motor cable,
only the AC drive is protected.
Mains supervision Trips if some of the input phases is missing
Motor phase supervision Trips if some of the output phases is missing

Protections
Overcurrent protection Yes
Unit overtemperature Yes

protection
Motor overload protection Yes. * The motor overload protection activates at 110%
of the full load current.
Motor stall protection Yes
Motor underload protec- Yes

tion
Short-circuit protection of Yes

+24 V and +10 V reference
voltages
* = For the motor thermal memory and the memory retention function to obey the UL 508C
requirements, you must use the system software version NXS00001V175, NXS00002V177 or
NXP00002V186 or a newer version. If you use an older system software version, you must
install a motor overtemperature protection to obey the UL regulations.
9.3 THE COMPLIANCE WITH THE PRODUCT STANDARD IEC/EN 61800-3 + A1

The product standard IEC/EN 61800-3 + A1 has 5 categories. The Vacon AC drives are divided
into 5 classes that have equivalents in the standard.

Table 60: The equivalents of the product standard IEC/EN 61800-3 + A1 in Vacon classes
EMC category in the product EMC class in

Note
standard IEC/EN 61800-3 + A1 Vacon AC drives
C1 C
C2 H
C3 L
C4 T Obeys the standard when used in IT networks
No EMC emission protection. N An external EMC filter is necessary.
The category changes when these properties in the AC drive change:
• the level of electromagnetic disturbances

• the requirements of a power system network
• the installation environment (see 9.3.1 Environment definitions in product standard IEC/EN
61800-3 + A1).
The Type designation code tells which category requirement your AC drive obeys.
All Vacon NX AC drives obey all EMC immunity requirements (standard IEC/EN 61800-3 +
A1).
CATEGORY C1
Available for 380-500 V, FR4 to FR6, IP54 (UL Type 12).

The AC drives in category C1 have the best EMC protection. These AC drives have the
nominal voltage of less than 1000 V. They are used in the 1st environment.
NOTE!
If the protection class of the AC drive is IP21 (UL Type 1), only the conducted
emissions are in the requirements of category C1.
CATEGORY C2
Available for 380-500 V, FR4 to FR9 and 208-240 V, FR4 to FR9.

The category C2 includes AC drives in fixed installations. These AC drives have the nominal
voltage of less than 1000 V. The category C2 AC drives can be used in the 1st and the 2nd
environment.
CATEGORY C3
Available for IP21 (UL Type 1) and IP54 (UL Type 12) in 380-500 V FR10 and larger, 500-690 V
FR6 and larger.
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The category C3 includes AC drives that have the nominal voltage of less than 1000 V. These
AC drives are used in the 2nd environment only.
CATEGORY C4
Available for: All products.

These AC drives obey the standard IEC/EN 61800-3 + A1 if they are used in IT systems. In IT
systems, the networks are isolated from ground, or connected to ground through high
impedance to decrease the leakage current.
NOTE!
If the AC drives are used with other supplies, they do not obey the EMC
requirements.
To change the EMC protection category of your Vacon NX AC drive from C2 or C3 to C4, see
the instructions in Chapter 8.5 Installation in an IT system.
NO EMC EMISSION PROTECTION
In IP00.
The AC drives of this category do not give EMC emission protection. These drives are
installed in enclosures.
NOTE!
An external EMC filter is usually necessary to obey the EMC emission

requirements.
WARNING!
In a domestic environment this product can cause radio interference. If necessary,

do the sufficient steps.
9.3.1 ENVIRONMENT DEFINITIONS IN PRODUCT STANDARD IEC/EN 61800-3 + A1
Environment Description Examples
Environment that includes domestic premises.

Houses, apartments, commercial
It also includes establishments directly con-
premises or offices in a residential
First environment nected without intermediate transformers to a
building are examples of first envi-
low-voltage power supply network which sup-
ronment locations.
plies buildings used for domestic purposes.
Environment that includes all establishments Industrial areas, technical areas of a

other than those directly connected to a low- building supplied from a dedicated
Second environment
voltage power supply network that supplies transformer are examples of second
buildings used for domestic purposes. environment locations.

VACON · 148 FAULT TRACING
10 FAULT TRACING
When the control diagnostics of the AC drive find an unusual condition in the operation of the
drive, the drive shows this information:
• This information shows on the display (see 7.7 Using the Active faults menu (M4)):
• the location indication F1
• the fault code (see Chapter 10.2 Fault codes)
• a short description of the fault
• the fault type symbol (see )
• the FAULT or ALARM symbol
• The red LED on the keypad starts to blink (only when a fault shows).
If many faults show at the same time, you can examine the list of active faults with the
Browser buttons.
In the NX AC drives, there are 4 different types of faults.
Table 61: Fault types
Fault type symbol Description
The type A fault (Alarm) tells you about unusual operation on the drive. It does not
A (Alarm)
stop the drive. The 'A fault' stays in the display for about 30 seconds.
The type 'F fault' stops the drive. To start the drive again, you must find a solution to
F (Fault)
the problem.
The type 'AR fault' stops the drive. The fault is reset automatically and the drive tries
AR (Fault Autoreset) to start the motor again. If it cannot the start the motor again, a fault trip (FT, see
below) shows.
If the drive cannot start the motor after an AR fault, an FT fault shows. The type 'FT
FT (Fault Trip)
fault' stops the AC drive.
The fault stays active until it is reset, see Chapter 10.1 Resetting a fault. The memory of active
faults can keep the maximum of 10 faults in the order in which they were shown.
Reset the fault with the Reset button on the keypad, or through the control terminal, fieldbus
or the PC tool. The faults stay in the Fault history where you can go and examine them. See
the different fault codes in Chapter 10.2 Fault codes.
Before you ask help from the distributor or the factory because of unusual operation,
prepare some data. Write down all the texts on the display, the fault code, the source
information, the Active Faults list and the Fault History.
10.1 RESETTING A FAULT

1 Remove the external Start signal before you reset
the fault to prevent that the drive starts again
without a note.
2 You have 2 options to reset a fault:
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FAULT TRACING VACON · 149
• Push the Reset button on the keypad for 2

seconds.
• Use a reset signal from the I/O terminal or
fieldbus.
The display goes back to the same state it was
before the fault.

10.2 FAULT CODES
Fault Subcode in
Fault Possible cause How to correct the fault
code T.14
1 Overcurrent S1 = Hard- There is too high a current Do a check of the loading. Do a

ware trip (>4*I H) in the motor cable. check of the motor. Do a check of
Its cause can be 1 of these. the cables and connections. Make
S2 = an identification run.
Reserved
• a sudden heavy load
S3 = Cur- increase
rent con- • a short circuit in the
troller motor cables
supervision • the motor is not the
correct type
2 Overvoltage S1 = Hard- The DC-link voltage is Set the deceleration time longer.
ware trip higher than the limits. Use the brake chopper or the brake
resistor. They are available as
S2 = Over- options. Activate the overvoltage
voltage • too short a decelera- controller. Do a check of the input
control tion time voltage.
supervision • high overvoltage spikes
in the supply
• Start/Stop sequence
too fast
3* Earth fault The measurement of cur- Do a check of the motor cables and
rent tells that the sum of the the motor.
motor phase current is not
zero.
• an insulation malfunc-
tion in the cables or the
motor
5 Charging switch The charging switch is open, Reset the fault and start the drive
when the START command again. If the fault shows again, ask
is given. instructions from the distributor
near to you.
• operation malfunction
• defective component
6 Emergency stop Stop signal has been given Do a check of the emergency stop
from the option board. circuit.
7 Saturation trip This fault cannot be reset from the

• defective component control panel. Switch off the power.
• brake resistor short- DO NOT RESTART THE DRIVE or
circuit or overload CONNECT THE POWER! Ask
instructions from the factory. If this
fault shows at the same time with
Fault 1, do a check of the motor
cable and the motor.
10 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

Fault Subcode in
code T.14
8 System fault S1 = Reset the fault and start the drive

Reserved • operation malfunction again. If the fault shows again, ask
• defective component instructions from the distributor
S2 = near to you.
Reserved
S3 =
Reserved
S4 =
Reserved
S5 =
Reserved
S6 =
Reserved
S7 =
Charging
switch
S8 = No
power to
driver card
S9 = Power
unit com-
munication
(TX)
S10 =
Power unit
communi-
cation
(Trip)
S11 =
Power unit
comm.
(Measure-
ment)
9* Undervoltage S1 = DC- The DC-link voltage is lower If there is a temporary supply volt-
link too low than the limits. age break, reset the fault and start
during run the drive again. Do a check of the
supply voltage. If the supply voltage
S2 = No • too low a supply volt- is sufficient, there is an internal
data from age fault. Ask instructions from the dis-
power unit • AC drive internal fault tributor near to you.
• a defective input fuse
S3 = • the external charge
Undervolt- switch is not closed
age control
supervision

Fault Subcode in
code T.14
10 * Input line supervi- The input line phase is Do a check of the supply voltage,
sion missing. the fuses and supply cable.
11 * Output phase The measurement of cur- Do a check of the motor cable and
supervision rent tells that there is no the motor.
current in 1 motor phase.
12 Brake chopper There is no brake resistor. Do a check of the brake resistor

supervision The brake resistor is bro- and the cabling. If they are in good
ken. A defective brake chop- condition, there is a fault in the
per. resistor or the chopper. Ask
instructions from the distributor
near to you.
13 Frequency con- Too low a temperature in

verter undertem- the heatsink of the power
perature unit or in the power board.
The heatsink temperature is
below -10 °C (14 °F).
14 Frequency con- Heatsink temperature is Do a check of the actual amount

verter overtem- over 90 °C (194 °F) (or 77 ºC and flow of cooling air. Examine the
perature (170.6 °F), NX_6, FR6). Over- heatsink for dust. Do a check of the
temperature alarm is issued ambient temperature. Make sure
when the heatsink tempera- that the switching frequency is not
ture goes over 85 °C (185 too high in relation to the ambient
°F) (72 ºC (161.6 °F)). temperature and the motor load.
15 * Motor stalled The motor stalled. Do a check of the motor and the
load.
16 * Motor overtemper- There is too heavy a load on Decrease the motor load. If there is
ature the motor. no motor overload, do a check of
the temperature model parame-
ters.
17 * Motor underload Motor underload protection Do a check of the load.

has tripped.
18 ** Unbalance S1 = Cur- Unbalance between power If the fault occurs again, ask
rent unbal- modules in parallelled instructions from the distributor
ance power units. near to you.
S2 = DC
voltage
unbalance
22 EEPROM check- Parameter save fault. If the fault occurs again, ask
sum fault instructions from the distributor
near to you.
• operation malfunction
• defective component
24 ** Counter fault Values displayed on coun-

ters are incorrect
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Fault Subcode in
code T.14
25 Microprocessor Reset the fault and start the drive

watchdog fault • operation malfunction again. If the fault shows again, ask
• defective component instructions from the distributor
near to you.
26 Start-up prevented Start-up of the drive has Cancel prevention of start-up if this
been prevented. Run can be done safely. Remove Run
request in ON when new request
application is downloaded to
the drive.
29 * Thermistor fault The thermistor input of Do a check of the motor cooling

option board has detected and loading. Do a check of the ther-
increase of the motor tem- mistor connection. (If thermistor
perature. input of the option board is not in
use it has to be short circuited).
30 Safe disable The input on OPTAF board Cancel Safe Disable if this can be
has opened, done safely.
31 IGBT temperature IGBT Inverter Bridge over- Do a check of the loading. Do a

(hardware) temperature protection has check of the motor size. Make an
detected too high a short identification run.
term overload current
32 Fan cooling Cooling fan of the AC drive Ask instructions from the distribu-
does not start, when ON tor near to you.
command is give.
34 CAN bus commu- Sent message not acknowl- Make sure that there is another
nication edged. device on the bus with the same
configuration.
35 Application Problem in application soft- Ask instructions from the distribu-

ware. tor near to you. If you are an appli-
cation programmer, do a check of
the application program.
36 Control unit NXS Control Unit can not Change the control unit.
control NXP Power Unit and
vice versa
37 ** Device changed The option board was Reset the fault. The device is ready
(same type) replaced by a new one that for use. The drive starts to use the
you have used before in the old parameter settings.
same slot. The parameters
are available in the drive.
38 ** Device added The option board was added. Reset the fault. The device is ready
(same type) You have used the same for use. The drive starts to use the
option board before in the old parameter settings.
same slot. The parameters
are available in the drive.
39 ** Device removed An option board was The device is not available. Reset
removed from the slot. the fault.

Fault Subcode in
code T.14
40 Device unknown S1 = An unknown device was Ask instructions from the distribu-
Unknown connected (the power unit/ tor near to you.
device option board)
S2 =
Power1not
same type
as Power2
41 IGBT temperature IGBT Inverter Bridge over- Do a check of the loading. Do a

temperature protection has check of the motor size. Make an
detected too high a short identification run.
term overload current.
42 Brake resistor Brake resistor overtemper- Set the deceleration time longer.
overtemperature ature protection has detec- Use external brake resistor.
ted too heavy braking.
43 Encoder fault 1= Problem detected in Do a check of the encoder connec-

Encoder 1 encoder signals. tions. Do a check of the encoder
channel A board. Do a check of the encoder
is missing frequency in the open loop.
2=
Encoder 1
channel B
is missing
3 = Both
encoder 1
channels
are miss-
ing
4=
Encoder
reversed
5=
Encoder
board
missing
44 ** Device changed Option board or power unit Reset. Set the option board param-
(different type) changed. New device of dif- eters again if option board was
ferent type or different changed. Set converter parameters
power rating. again if power unit was changed.
45 ** Device added (dif- Option board of different Reset. Set the power unit parame-
ferent type) type added. ters again.
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Fault Subcode in
code T.14
49 Division by zero in Division by zero has occur- If the fault shows again while the
application red in application program. AC drive is in run state, ask
instructions from the distributor
near to you. If you are an applica-
tion programmer, do a check of the
application program.
50 * Analogue input Iin Current at the analogue Do a check of the current loop cir-
< 4mA (sel. signal input is < 4mA. control cable cuitry.
range 4 to 20 mA) is broken or loose signal
source has failed.
51 External fault Digital input fault. Remove fault situation on external

device.
52 Keypad communi- The connection between the Do a check of the control panel
cation fault control panel (or NCDrive) connection and the control panel
and the drive is defective. cable.
53 Fieldbus fault The data connection Do a check of the installation and

between the fieldbus master fieldbus master. If the installation
and the fieldbus board is is correct, ask instructions from
defective. the distributor near to you.
54 Slot fault Defective option board or Do a check of the board and slot.
slot Ask instructions from the distribu-
tor near to you.
56 Over Temp. Temperature exceeded set Find the cause of temperature rise.
limit. Sensor disconnected.
Short circuit.
57 ** Identification Identification run has failed. Run command was removed before
completion of identification run.
The motor is not connected to the
AC drive. There is load on motor
shaft.
58 * Brake Actual status of the brake is Do a check of the mechanical brake

different from the control state and connections.
signal.
59 Follower commu- SystemBus or CAN commu- Do a check of the option board

nication nication is broken between parameters. Do a check of the opti-
Master and Follower. cal fibre cable or CAN cable.
60 Cooling Coolant circulation on liq- Do a check of the reason for the

uid-cooled drive has failed. failure on the external system.
61 Speed error Motor speed is unequal to Do a check of the encoder connec-

reference. tion. PMS motor has exceeded the
pull out torque.
62 Run disable Run enable signal is low. Do a check of the reason for the
Run enable signal.

Fault Subcode in
code T.14
63 ** Emergency stop Command for emergency New run command is accepted

stop received from digital after reset.
input or fieldbus.
64 ** Input switch open Drive input switch is open. Do a check of the main power
switch of the drive.
65 Over Temp. Temperature exceeded set Find the cause of temperature rise.
limit. Sensor disconnected.
Short circuit.
74 Follower fault When using normal Master

Follower function this fault
code is given if one or more
follower drives trip to fault.
* = You can set different responses in the application for these faults. See parameter group
Protections.
** = A faults (alarms) only.
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APPENDIX 1 VACON · 157
11 APPENDIX 1
11.1 POWER LOSSES FOR 380-500 V
If you want to increase the switching frequency of the drive (for example, to decrease the
level of the motor noise), the power losses and cooling requirements change as the figures
below show.
0.40
0.35
0.30
Power loss (kW)
0.25
0.20
0.15
0.10
0.05
0.00
0 2 4 6 8 10 12 14 16 18
Switching frequency (kHz)
NX0003 500V NX0003 400V
NX0004 500V NX0004 400V
NX0005 500V NX0005 400V
NX0007 500V NX0007 400V
NX0009 500V NX0009 400V
NX0012 500V NX0012 400V
Fig. 34: Power loss as function of switching frequency; NXS or NXP 0003-0012

VACON · 158 APPENDIX 1
1.00
0.90
0.80
0.70
Power loss (kW)
0.60
0.50
0.40
0.30
0.20
0.10
0.00
0 2 4 6 8 10 12 14 16 18
NX0016 500V NX0016 400V
NX0023 500V NX0023 400V
NX0031 500V NX0031 400V
2.00
1.80
1.60
1.40
Power loss (kW)
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0 2 4 6 8 10 12 14 16 18
NX0038 500V NX0038 400V
NX0045 500V NX0045 400V
NX0061 500V NX0061 400V
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2.50
2.00
Power loss (kW)
1.50
1.00
0.50
0.00
0 1 2 3 4 5 6 7
NX0072 500V NX0072 400V
NX0087 500V NX0087 400V
NX0105 500V NX0105 400V
4.00
3.50
3.00
Power loss (kW)
2.50
2.00
1.50
1.00
0.50
0.00
0 1 2 3 4 5 6 7
NX0140 500V NX0140 400V
NX0170 500V NX0170 400V
NX0205 500V NX0205 400V

7.00
6.00
5.00
Power loss (kW)
4.00
3.00
2.00
1.00
0.00
0 1 2 3 4 5 6 7
NX0261 500V NX0261 400V
NX0300 500V NX0300 400V
10.00
9.00
8.00
7.00
Power loss (kW)
6.00
5.00
4.00
3.00
2.00
1.00
0.00
0 1 2 3 4 5 6 7
NX0385 500V NX0385 400V
NX0460 500V NX0460 400V
NX0520 500V NX0520 400V
11 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

16.00
14.00
12.00
Power loss (kW)
10.00
8.00
6.00
4.00
2.00
0.00
0 1 2 3 4 5 6 7
NX0590 500V NX0590 400V
NX0650 500V NX0650 400V
NX0730 500V NX0730 400V

11.2 POWER LOSSES OF 500-690 V
1.20
1.00
Power loss (kW)
0.80
0.60
0.40
0.20
0.00
0 1 2 3 4 5 6 7
NX0004 690V NX0018 690V
NX0007 690V NX0022 690V
NX00010 690V NX0027 690V
NX0013 690V NX0034 690V
1.40
1.20
1.00
Power loss (kW)
0.80
0.60
0.40
0.20
0.00
0 1 2 3 4 5 6 7
NX0041 690V NX0052 690V
11 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

3.00
2.50
Power loss (kW)
2.00
1.50
1.00
0.50
0.00
0 1 2 3 4 5 6 7
NX0062 690V NX0100 690V
NX0080 690V
5.00
4.50
4.00
3.50
Power loss (kW)
3.00
2.50
2.00
1.50
1.00
0.50
0.00
0 1 2 3 4 5 6 7
NX0125 690V NX0170 690V
NX0144 690V NX0208 690V

12.00
10.00
Power loss (kW)
8.00
6.00
4.00
2.00
0.00
0 1 2 3 4 5 6 7
NX0261 690V NX0385 690V
NX0325 690V NX0416 690V
16.00
14.00
12.00
Power loss (kW)
10.00
8.00
6.00
4.00
2.00
0.00
0 1 2 3 4 5 6 7
NX0460 690V NX0590 690V
NX0502 690V
11 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

Find your nearest Vacon office
on the Internet at:
www.vacon.com
Manual authoring: Document ID:

[email protected]
Vacon Plc.
Runsorintie 7
65380 Vaasa
Finland
Rev. D
Subject to change without prior notice
© 2015 Vacon Plc. Sales code: DOC-INSNXS/NXP+DLUK

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ABOUT THIS MANUAL

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START-UP QUICK GUIDE

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5.3 Cable dimensioning and selection 46

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7.9 Using the System menu (M6) 91

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has been designed and manufactured in accordance with the following

In Vaasa, 7 th of October, 2014

The year the CE marking was affixed: 2003

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has been designed and manufactured in accordance with the following

In Vaasa, 7 th of October, 2014

The year the CE marking was affixed: 2002

1 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

has been designed and manufactured in accordance with the following

In Vaasa, 7 th of October, 2014

The year the CE marking was affixed: 2003

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Table 1: The safety symbols

The safety symbol Description

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Wear protective gloves when you do mounting, cabling or maintenance operations.

Make sure that there is reinforced protective ground connection. It is mandatory,

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2.4 GROUNDING AND EARTH FAULT PROTECTION

The AC drive must always be grounded with a grounding conductor that is

The connection must be fixed.

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Table 2: Protective grounding conductor cross-section

• 2.5 mm2 if there is mechanical protection, and

2.5 ELECTRO-MAGNETIC COMPATIBILITY (EMC)

2.6 USING AN RCD OR AN RCM DEVICE

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3 RECEIVING THE DELIVERY

3.1 PACKAGE LABEL

Fig. 1: The package label of Vacon AC drives

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3.2 TYPE DESIGNATION CODE

NXS 0000 5 A 2 H 1 SSV A1A20000C3

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Table 3: The description of the parts in the type designation code

NXS The product range:

0000 The nominal current (low overload):

5 The nominal mains voltage (all 3-phase):

A The control panel:

A = standard (text keypad)

2 The enclosure class:

H The EMC emission level:

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Table 3: The description of the parts in the type designation code

A brake resistor is available:

SSV The hardware changes:

• The supply, the first letter (Xxx):