SMAW NC I (Module 2 Common) Interpret Drawing and Sketches
SMAW NC I (Module 2 Common) Interpret Drawing and Sketches
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MODULE CONTENT
QUALIFICATION: SHIELDED METAL ARC WELDING (SMAW NC I )
MODULE TITLE: INTERPRET DRAWINGS AND SKETCHES
INTRODUCTION:
This unit covers the competencies required to read and interpret drawings and
sketches.
LEARNING OUTCOMES:
LO1. Identify standard alphabet of lines
LO2. Identify orthographic/ isometric views
LO3. Interpret standard drawing symbols, dimensional tolerances and
notations
NOMINAL DURATION: 8 HRS
ASSESSMENT CRITERIA:
Alphabet of lines are identified
Uses of the alphabet of lines are explained
Orthographic and isometric drawing are identified.
Orthographic and isometric views are explained
Drawing symbols are interpreted according to drawing standards
Dimensional tolerances, notations are interpreted according to specifications.
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INFORMATION SHEET 2.1-1
(LO1 Identify standard alphabet of lines)
Learning Objectives:
After reading this INFORMATION SHEET, you must be able to Identify
standard alphabet of lines and Enumerate different kinds of lines
This course is designed to enhance the knowledge, desirable attitudes and
skills to identify standard alphabet of lines and Enumerate different kinds
of lines.
I. USE OF LINES
A. To read a blueprints, you must understand the use of lines. In drawing an
object, a draftsman arranges the different views in a certain way, and then
uses different types of lines to convey information.
1. LINE THICKNESS
For most engineering drawings you will require two (2) types of
thickness: a thick and thin line. The general recommendation are that
thick lines are twice as thick as thin lines.
A thick continuous line is used for
visible edges and outlines
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The different lines and line symbols used on drawings form a kind of
graphic alphabet commonly known as the alphabet of lines. Two lines
widths thick and thin are generally used. Drawings are easier to read
when there is a good contrast among different kinds of lines.
3. VISIBLE/OBJECT LINES
Thick dark solid (unbroken) lines, called Visible or Object Lines, are used
on drawings to indicate the edges and details of an object.
4. HIDDEN LINES
Thin dashed lines, called Hidden lines, are used on drawings to
indicate a surface, edge, or contour of an object that cannot be seen,
or is hidden from view. You may vary the lengths of the dashes
slightly in relation to the size of the drawing. As a general rule, always
begin and end hidden lines with dash, in contrast with the visible
lines from which they start, except when a dash would form a
continuation of a visible line. Omit hidden lines when they are not
required to assure the clarity of the drawings.
5. CENTER LINES
Thin lines on the drawing which are made up of alternating long and
short dashes, are called Center lines. They are used to indicate the
midpoint of symmetrical features; such as circles or arcs. They are
also used as to aid in dimensioning.
You may vary the long dashes of the center lines length, depending
upon the size of the drawing.
Generally, you should start and end center lines with long dashes,
taking care not to let them uniformly and distinctly a short distance
beyond the object or feature of the drawing, unless a longer extension
line is required for dimensioning or for some other purpose.
Do not end a Center Line at other lines of the drawing, nor extend
them through the space between views. Very short center lines may
be unbroken if there is no confusion with other lines.
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6.
SECTION LINES
Thin cross hatching lines, called Section Lines, are used in sectional
views to symbolize different parts of an object or different materials from
which an object is manufactured.
Some of the types of section lines you are likely to encounter as a welder
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Arrowheads on both ends of the line point toward the surface to be
viewed.
9. BREAK LINES
Break Lines are used to shorten a view, or to eliminate repetitive details
when an entire view is not necessary. Short breaks lines are thick wavy
freehand lines. Long break lines are thin straight zigzags.
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Learning Objectives:
After reading this INFORMATION SHEET, you must be able to Identify
orthographic/ isometric views
ITI ENGINEERING
1. TITLE
The title of the drawing. The title block contains the drawing number and all
the information required to identify the part or assembly represented.
2. NAME
The name of the person who the drawing This information is important so
that problems or question with the drawing can be trace back to its source
3. REVISION BLOCK
Each drawing has a revision block, which is usually located in the upper
right corner. All changes to the drawing are noted in this block. Changes are
dated and identified by a number or a letter.
Verification Data
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who checked the drawing and the date on which he did so is recorded in
the revision box.
Version Number
Drawing may be modified or altered during the period that a part or
project in being assembled. Giving each drawing a version number helps
people identify if they are using the most recent rendering of the drawing.
5. SCALE
The scale of the drawing, or its size in relation to the actual project or
object, Large parts will not fit on paper so the scale provides a quick
guide to final size of the project.
6. PROJECTION SYSTEM
The projection system used to create the drawing should be identified to
help people read the drawing.
7. COMPANY NAME
A drawing that is a computer-aid design (CAD) may be distributed
outside the company. In such a case, the company name is usually
added to identify the source.
8. BILL OF MATERIAL
A special block or box on the drawing may contain a list of necessary
stocks to make an assembly. It also indicates the type of stock, size, and
specific amount required.
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Learning Objectives:
After reading this INFORMATION SHEET, you must be able to:
1. Know the guidelines for dimensioning; and
2. Identify the types of dimensioning.
A. DIMENSIONING
Normally dimensions are drawn quite faintly except for the arrow heads and
the numbers, which are darker. The arrow head must be sharp, but above
all, the dimension must be accurate.
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B. DIMENSIONS
1. DIMENSIONS CIRCLES
The type of dimension shown below is normally used for a circle.
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2. DIMENSIONING HOLES
When dimensioning holes, the method of manufacture is not specified
unless necessary for the function of the product. The word “hole”
doesn’t have to be added unless it is considered necessary.
3. DIMENSIONING RADII
Curved corners can be dimensioned in manner shown below. ‘R’ means
radius
(the compass setting).
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Radial dimension should only have one arrowhead, which should point
to the line being dimensioned.
4. SPHERICAL DIMENSIONS
The radius of a spherical surface (I.e., the top of the drawing pin) when
dimensioned, should have an ‘SR’ before the size to indicate the type of
surface.
5. DIMENSIONING SMALL FEATURE
If a measurement is 9mm or smaller the dimension
is drawn in a slightly different way. The arrows point
inwards, towards the number.
In general, units can be omitted from dimensions, if
a statement of the units is included on your drawing.
The general convention is to dimension in
millimeters(mm)
USEFULLL TIPS:
Where linear measurements are less than 10,000 millimeters, the
millimeter is the standard unit of measure.
The abbreviation for millimeters (mm) is usually omitted when all
dimensions are in millimeters.
The period is used as a decimal point only in English speaking
countries, 0thers used a comma.
C. TYPES OF DIMENSIONING
1. PARALLEL DIMENSIONING
2. SUPERIMPOSED RUNNING
DIMENSIONS
Superimposed running
dimensioning is used to
simplify parallel dimensions and reduce
the space used on drawing. A small
circle at the intersection of the first
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dimension lines. In general, all other dimension lines are broken. The
dimension note can appear above the dimension line or in line with
the projection line.
3. CHAIN DIMENSIONING
4. COMBINED DIMENSIONS
5. DIMENSIONING BY CO-ORDINATES
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D. BASIC DIMENSIONING RULES
The following are a few basic rules that summarize what might well be a list of
hundreds of very specific rules that apply to dimensioning:
1. Each dimensioning should be clearly shown and stated so that it can be
interpreted in only one way.
2. Dimensions should not be duplicated or given on a drawing in two
different ways.
3. Dimensions should be placed in the view where the best shape and true
form are shown.
4. Avoid long extension and leader lines.
5. Place a dimension between views, especially if it applies to both views
and will improve clarity.
6. Do not assume that a part is symmetrical. Dimension both sides of a
symmetrically shaped part to avoid confusion.
7. Spacing between dimensions should be consistent within a drawing.
8. Line up dimensions horizontally and vertically, where possible.
9. Avoid crossing dimension lines or leaders, where possible.
10. Make full use of notes, abbreviations, and symbols to show how many
times a dimensions applies. For example, use 2x in a note to designate
that a detail specified in the note exists in two places on the drawing.
Dimension separately if the times (X) designation would be confusing.
As a general guideline to dimensioning, try to think that you would make an
object and dimension it in the most useful way. Put in exactly as many
dimensions as are necessary for the craftsperson to interpret it-no more, no
less. Do not put in redundant dimensions. Not only will these clutter the
drawing, but if tolerances or accuracy levels have been included, the
redundant dimensions often lead to conflicts when the tolerance allowances
can be added in different ways.
Repeatedly measuring from one point to another will lead to inaccuracies. It is
often better to measure from one end to various points. This gives the
dimensions a reference standard.
It is helpful to choose the placement of the dimension in the order in which a
machinist would create the part. This convention may take some experience.
Where to Put Dimensions
o The dimensions should be placed on the face that describes the
feature most clearly. Examples of appropriate and inappropriate
placing of dimensions.
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E. DRAWING TO SCALE
Large objects are seldom drawn in their true size. Instead the engineering or
draftsman reduces the size of the object “to scale”
FOR EXAMPLE, when drawing 40 feet tower, the drawing may be prepared
using a scale of ½” =1”-0”. In this case the height of the tower, on paper is
20 inches.
When you are using a drawing the dimensions of an object should never be
measured (scale) directly from the drawing. These measurements are
frequently inaccurate, since a change in atmospheric conditions causes
drawing paper to shrink or expand. To ensure accuracy, always used the
size and location dimensions shown on the drawing. If a needed dimension
is not shown on the drawing, you should check the graphic scale, since it
will always shrink or expand at the same rate as the drawing paper.
F. WHY SCALE?
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INFORMATION SHEET 2.3-1
(LO3 Interpret standard drawing symbols, dimensional tolerances and notations)
Learning Objectives:
After reading this INFORMATION SHEET, you must be able to Interpret
standard drawing symbols, dimensional tolerances and notations
be able
I. WELDING SYMBOLS
A. A welder must be able to read and to understand how symbols are used to
convey information.
Special symbols are used on a drawing to specify where welds are to be
located, the type of joint to be used, as well as the size and amount of weld
metal to be deposited in the joint.
You will come into contact with these symbols anytime you do a welding job
from a set of blueprints. Therefore, you will need to have a working
knowledge of the basic weld symbols and the standard location of all the
elements of a welding symbol.
B. Structure of the Welding Symbol
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Figure A
In the example above, the arrow is shown growing out of the right end of the
reference line and heading down and to the right but many other
combinations are allowed.
C. Weld
Symbols
The term weld symbol refers to the symbol for a specific type of weld. Basic
weld symbols are shown below. See Figure B
Fillet weld Groove weld
Plug or Slot weld 1) Square Groove
Spot weld 2) V-Groove
Seam weld 3) Bevel–Groove
4) U-Groove
5) J-Groove
6) Flare-V
7) Flare-Bevel
Figure B
The weld symbols is only part of the information required in the welding
symbol. The term welding symbol refers to the total symbol which includes
all information needed to specify the weld required.
We show how a weld symbol is applied to the reference line. Notice that the
vertical leg of the weld symbol is shown drawn to the left of the slanted leg.
See Figure C
Figure C
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Whatever type of weld is being specified the vertical leg is always drawn to the
left.
For example, when two steel plates are jointed together into a T
shape, welding may be done on either side of the stem of the T.
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5. Resistance spot, resistance seam, flash, weld symbols have no arrow side or
no side significance in themselves, although supplementary symbols used in
conjunction with these symbols may have such significance.
For example, the flush contour symbol is used in conjunction with the
spot and seam symbols below to show that the exposed surface of one
member of the joint is to be flush. Resistance spot, resistance seam,
flash, and upset weld symbols shall be centered on the reference line.
6.
The
open
7. The
tail
end
of the
weld
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F. Sizes, Gaps, and Angle of Grooves
1. If the groove goes through the plate, a measurement of distance is not
needed.
0.35
0.40
1/16
1/16"
We learned that there are designated locations for the size, length, pitch
(center to center spacing), groove angle, and root opening of a weld. These
locations are determined by the side of the reference line on which the weld
symbol is placed.
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In the next section, we will discuss the meaning of various welding
dimension symbols. Notice that the size of a weld is shown on the left side of
the weld symbol. The length and pitch of a fillet weld are indicated on the
right side of the weld symbol.
Figure D
See Figure D, We show a tee joint with 2 inch intermittent fillet welds that are
5 inches apart on center.
The size of a groove weld is shown in the next Figure. Both sides are ½ inch,
but note that the 60-degreee groove is on the other side of the joint and the
45-degree groove in on the arrow side.
G. Supplementary symbols
In addition to basic weld symbols, a set of supplementary symbols may be
added to a welding symbol. Some of the most common supplementary
symbols are shown in the chart
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A supplementary symbol shown in the chart is the weld-all-around symbol.
When this symbol is placed on a welding symbol, welds are to continue all
around the joint.
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