BPVC X q-106

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FORM Q-106

RECOMMENDED FORM FOR QUALIFYING THE VESSEL DESIGN AND THE PROCEDURE
SPECIFICATION USED IN FABRICATING BAG-MOLDED AND CENTRIFUGALLY CAST
FIBER-REINFORCED PLASTIC PRESSURE VESSELS (CLASS I)
(Revision C — 2017)

Specification No. Process

A change in any of the essential variables denoted by an asterisk below requires a new Procedure Specification.

*Fiberglass
(Manufacturer and Designation)

*Sizing
(Manufacturer and Designation)

Form of Reinforcement
(Cut Strand, Mats, or Preforms)

Binder for Mats and Preforms


(Polyester Emulsion, Polyester in Alcohol, Polyester Powder, etc.)

Weight of Binder Solubility


(Percent) (High or Low Resistance to Styrene)

Mats
(oz/sq ft; 11/2, 2, 3) (gr/m2; 450, 600, 900)

Preforms
(Weight of Binder)

*Resin
(Type, Manufacturer, and Designation)

*Curing Agent
(Type, Manufacturer, and Designation)

Viscosity of Resin System


*Cure
Mandrel
(Time) (Temperature) (Pressure)

Mold
(Time) (Temperature) (Pressure)

*Post Cure
Furnace
(Time) (Temperature)

*Percent Glass in Composite


Specific Gravity of Composite (ASTM D 792)
*Initial Bag Pressure
*Final Bag Pressure
Resin Injection Pressure
*Weight of Vessel
*Barcol Hardnesses and Location

Temperature During Lay-up


Pumping Procedure
(07/17)
FORM Q-106 (CONT'D)
(Revision C — 2017)

*Volumetric Expansion in.3 (mm3)


*Mandrel Rotation, rpm (Centrifugal Casting)

Liner
(Material) (Thickness)

Qualification
Vessel(s) Serial Number(s)
Design Report Number
Test Report Number
ASME Section X
Edition and Addenda (if applicable) Date Code Case No.

We certify that the statements made in this Specification are correct.

Date Signed
(Fabricator)

By

Certificate of Authorization No. Expires

CERTIFICATION BY SHOP INSPECTOR


OF QUALIFICATION OF DESIGN AND FABRICATION PROCEDURE

Procedure Specification of at
for process of fabricating vessel(s) described in
Design Specification and
(User) (Fabricator)

Design Report Number

I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors
and employed by of
have witnessed the tests by which the design of the vessel(s) and the fabrication procedure have been qualified and
state that, to the best of my knowledge and belief, these tests of the prototype vessel(s) and the fabrication procedure
employed in constructing the vessel(s) satisfy the requirements of Section X of the ASME BOILER AND PRESSURE VESSEL
CODE, Fiber-Reinforced Plastic Pressure Vessels.
By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied,
concerning the design or procedure covered by the Fabricator's Design Report. Furthermore, neither the Inspector nor his
employer shall be liable in any manner for any personal injury or property damage or loss of any kind arising from or
connected with this inspection.

Date Commission
(National Board Authorized Inspector Number)

(Authorized Inspector's Signature)

(07/17)

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