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BPVC Ix qw-483 PDF

This document contains a suggested format for Procedure Qualification Records (PQRs) as outlined in the ASME Boiler and Pressure Vessel Code. The format includes sections for documenting information about the welding process, joint design, base and filler metals, preheat and postweld heat treatment conditions, welding parameters, welding technique, and results of mechanical tests including tensile, bend, toughness, fillet weld, and deposit analysis tests. Upon completion of testing, the record is certified by the testing organization.

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311 views2 pages

BPVC Ix qw-483 PDF

This document contains a suggested format for Procedure Qualification Records (PQRs) as outlined in the ASME Boiler and Pressure Vessel Code. The format includes sections for documenting information about the welding process, joint design, base and filler metals, preheat and postweld heat treatment conditions, welding parameters, welding technique, and results of mechanical tests including tensile, bend, toughness, fillet weld, and deposit analysis tests. Upon completion of testing, the record is certified by the testing organization.

Uploaded by

Emma D
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FORM QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Variables Used to Weld Test Coupon

Organization Name
Procedure Qualification Record No. Date
WPS No.
Welding Process(es)
Types (Manual, Automatic, Semi-Automatic)

JOINTS (QW-402)

Groove Design of Test Coupon


(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec. Temperature
Type or Grade, or UNS Number Time
P-No. Group No. to P-No. Group No. Other
Thickness of Test Coupon
Diameter of Test Coupon
Maximum Pass Thickness
Other
GAS (QW-408)
Percent Composition
Gas(es) (Mixture) Flow Rate

Shielding
FILLER METALS (QW-404) 1 2 Trailing
SFA Specification Backing
AWS Classification Other
Filler Metal F-No.
Weld Metal Analysis A-No. ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal Current
Filler Metal Product Form Polarity
Supplemental Filler Metal Amps. Volts
Electrode Flux Classification Waveform Control
Flux Type Power or Energy
Flux Trade Name Arc Time
Weld Metal Thickness Weld Bead Length
Other Tungsten Electrode Size
Mode of Metal Transfer for GMAW (FCAW)
POSITION (QW-405) Heat Input
Position(s) Other
Weld Progression (Uphill, Downhill)
Other TECHNIQUE (QW-410)
Travel Speed
String or Weave Bead
PREHEAT (QW-406) Oscillation
Preheat Temperature Multipass or Single Pass (Per Side)
Interpass Temperature Single or Multiple Electrodes
Other Other

(07/17)
FORM QW-483 (Back)

PQR No.
Tensile Test (QW-150)

Ultimate Type of
Specimen Ultimate Unit Stress, Failure and
No. Width Thickness Area Total Load (psi or MPa) Location

Guided-Bend Tests (QW-160)

Type and Figure No. Result

Toughness Tests (QW-170)


Toughness Values
Specimen Notch Specimen Test
No. Location Size Temperature ft-lb or J % Shear Mils (in.) or mm Drop Weight Break (Y/N)

Comments

Fillet-Weld Test (QW-180)

Result — Satisfactory: Yes No Penetration into Parent Metal: Yes No

Macro — Results

Other Tests
Type of Test
Deposit Analysis
Other

Welder’s Name Clock No. Stamp No.


Tests Conducted by Laboratory Test No.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Organization

Date Certified by
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

(07/17)

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