CHLORINE DOSING SYSTEM

CHLORINE TONNER TO PRV

S.NO parameter key word deviation cause
Empty Tonner
Control Valve malfunction

Pipe Failure

1.1 Nil No Pressure

Pipe & Flange leakage

Choke in Pipe line / filter

Pressure Control Valve malfunction

Pipe & Flange leakage

1.2 Less Less Pressure

Choke in Pipe line / filter

1.3 High High Pressure Choke in Pipe line / PRV

2.1 Less Less Flow same as above (1.1)

2.2 NO NO flow same as above (1.1)
Flow
Isolation valve ,Control Valve & PRV
2.3 More More Flow malfunction

Less Less temp Nil

3 Temperature
More More Temp Nil
 PRV TO DOSING POINT

Control Valve malfunction

PRV malfunction

4.1 Pressure High High Pressure Ejector malfunction (Less or no raw

water flow)

Choke in Pipe line / AVR / glass

rotometer

Mal function of AVR / glass rotometer /

5.1 Less Less Flow Ejector
same as above (1.1)

Flow Mal function of AVR / PRV malfunction

5.2 NO NO flow
same as above (1.1)
Mal function of AVR / glass rotometer /
5.3 More More Flow
Ejector

Less Less temp Nil

6 Temperature

More More Temp Nil

LORINE DOSING SYSTEM
HLORINE TONNER TO PRV
effect existing control measure Proposed control measure
Nil
Nil
Periodic testing & Calibration of the
One number of Chlorine gas detector
Chlorine gas detectors should be
installed
ensured

Compulsory use of PPEs (Chlorine

Ensuring availability & usage of PPEs &
Release of chlorine. Mask & Kits) for all personnel
operating in the area Kit

SOP on Handling emergencies is Ensuring SOPs are being followed

available & followed
MSDS displays at the location
same as above same as above (1.1) same as above (1.1)
same as above (1.1) same as above (1.1)

same as above Changing of Filter element when

pressure reduction is observed in Periodic maintenace of Filter element
Pr.Gauge
Nil
Periodic testing & Calibration of the
One number of Chlorine gas detector
Chlorine gas detectors should be
installed
ensured

Compulsory use of PPEs (Chlorine

Ensuring availability & usage of PPEs &
same as above Mask & Kits) for all personnel
Kit
operating in the area
SOP on Handling emergencies is Ensuring SOPs are being followed
available & followed
MSDS displays at the location
same as above (1.1) same as above (1.1)

same as above (1.1) Changing of Filter element when

pressure reduction is observed in Periodic maintenace of Filter element
Pr.Gauge
same as above (1.1)
same as above (1.1) Preventive maintenance & same as above (1.1)
replacement when required
same as above (1.1) same as above (1.1) same as above (1.1)
same as above (1.1) same as above (1.1) same as above (1.1)
Preventive maintenance &
Nil replacement when required Ensuring proper maintenance

Nil Nil Nil

Nil Nil Nil

PRV TO DOSING POINT
Release of chlorine &
Preventive maintenance &
water quality will be Ensuring proper maintenance
replacement when required
affected
water quality will be Preventive maintenance &
Ensuring proper maintenance
affected replacement when required

Vacuum failure Water flow & pressure will be checked Ensuring PG & flowmeter calibration

same as above (1.1) same as above (1.1)

same as above Changing of Filter element when

pressure reduction is observed in Periodic maintenace of Filter element
Pr.Gauge
water quality will be Preventive maintenance &
Ensuring proper maintenance
affected replacement when required
same as above (1.1) same as above (1.1) same as above (1.1)
water quality will be Preventive maintenance &
Ensuring proper maintenance
affected replacement when required
same as above (1.1) same as above (1.1) same as above (1.1)
water quality will be Preventive maintenance &
Ensuring proper maintenance
affected replacement when required

Nil Nil Nil

Nil Nil Nil