Report On The Supply Chain & Operations of Flipkart: Sagyan Thapa (77224623)
Report On The Supply Chain & Operations of Flipkart: Sagyan Thapa (77224623)
Report On The Supply Chain & Operations of Flipkart: Sagyan Thapa (77224623)
TABLE OF CONTENTS:
ACKNOWLEDGEMENT................................................................................................................i
LIST OF FIGURES........................................................................................................................iii
EXECUTIVE SUMMARY............................................................................................................iv
1. INTRODUCTION TO THE COMPANY:...........................................................................1
1.1. Flipkart at the present:.......................................................................................................1
2. SUPPLY CHAIN & SUPPLY CHAIN MANAGEMENT (SCM):....................................2
2.1. Supply chain of Flipkart:...................................................................................................2
2.2. End to End Operations & Process Map of Flipkart:.........................................................3
2.3. Hurdles & Bottlenecks in the Process:..............................................................................6
3. LITERATURE REVIEW:.....................................................................................................8
3.1. Industrial Revolution, Industry 4.0 & Servitization:.........................................................8
3.2. Impact on Supply Chain:...................................................................................................9
3.3. Benefits, Drivers, Barriers & Relevancy in today’s context:..........................................10
4. INDUSTRY 4.0 & SERVITIZATION FOR FLIPKART................................................11
4.1. Scenario in India:............................................................................................................11
4.2. Context of Flipkart:.........................................................................................................12
4.3. Drivers for I4 & Servitization:........................................................................................12
4.4. Benefits from I4 & Servitization:....................................................................................15
4.5. Barriers for I4 & Servitization:.......................................................................................16
5. CONCLUSIONS & RECOMMENDATIONS..................................................................17
5.1. A Sustained Competitive Advantage for Flipkart:..........................................................17
5.2. Recommendations:..........................................................................................................17
6. REFERENCES:....................................................................................................................18
LIST OF FIGURES
Figure 1-1:India's estimated E-commerce gross sales by 2023 (Source – Business Insider, 2019)
& Market Shares of Gross Merchandise Value (Source - Content.co, 2020)..................................1
Figure 2-1: Schematic Diagram of a Supply Chain (shaded) with the total Supply Chain Network
(Source - Vorst, 2004).....................................................................................................................2
Figure 2-2: Typical E-commerce Supply Chain & Logistics Model (Source - Hesol Consulting).3
Figure 2-3: Process Map of Order Fulfillment – Flipkart................................................................4
Figure 2-4: Process map for Inventory level maintained of High demand products by IMS -
Flipkart.............................................................................................................................................5
Figure 2-5: Process Map of Inventory Management system & Warehouse Management System -
Flipkart.............................................................................................................................................6
Figure 3-1: The fourth Industrial Revolution (Source - Kagermann et al., 2013)...........................8
Figure 3-2: Characteristics of industry 4.0 (Source - Tay et al.,2018)............................................9
Figure 3-3: Levels of Supply Chain (Source - Tjahjono et al., 2017).............................................9
Figure 4-1: Growth Potential of E-commerce in India by 2027 ( Source - IBEF, 2019)..............11
Figure 4-2:Indian E-commerce market FY2012- FY22E in billion USD (Source- PWC India,
2018)..............................................................................................................................................11
Figure 4-3: Newly deployed Automated Guided Vehicles (AGV) help Flipkart employees
process 4,500 packages per hour (Source - Flipkart Stories, 2019)..............................................12
Figure 4-4: Inauguration of State of the art 'Green Datacenter' at Hyderabad (Source - Flipkart
Stories, 2019).................................................................................................................................12
Figure 4-5: Retail E-commerce revenue forecast from 2017 to 2024 of India (Source - Statista,
2019)..............................................................................................................................................13
Figure 4-6: Population Pyramid & Disposable Income of India 2017-2022E (Source – PWC
India, 2018)....................................................................................................................................13
Figure 4-7:Number of Internet Users in India (Source - Statista, 2019).......................................14
Figure 4-8: Internet Penetration Rate of India (Source - Statista, 2020).......................................14
Figure 4-9:Sector Composition in E-commerce of India (Source - IBEF, 2019)..........................14
EXECUTIVE SUMMARY
For Flipkart the drivers for such transformation in business can be:
Popularity of digital services& digitization.
Growing economy&Customer expectation.
Increased smartphone/Internet users (digital users).
Tough competition.
While the barriers can be:
Lack of legislations, standards & policies.
Lack of Infrastructure growth & Challenge of scope.
Lack of Qualified workers.
Lack of Integration.
Lack of In-house competency.
However, by initiating AI & automation, Flipkart has gained significant benefits in operational
efficiency & customer satisfaction. It has enabled them to deliver an enhanced shopping
experience like no other in the Indian e-commerce.
With further investments, Flipkart must focus on developing competency, training qualified
workers, maximizing integration & minimizing disparity in their operations& operational
components. This can create a distinctive competence, eventually leading to a sustained
competitive advantage reinforced by the benefits & efficiency brough up by Industry 4.0
&Servitization.
Hence, Flipkart with such transformation in business & operations can secure the ‘First &
Fast mover’ advantage shaping the E-commerce future of India.
Figure 1- 1:India's estimated E-commerce gross sales by 2023 (Source – Business Insider, 2019) & Market Shares of Gross
Merchandise Value (Source - Content.co, 2020)
“Supply chain is a sequence of (decision making & execution) processes & (material,
information & money) flows aimed to meet final customer requirements taking place within &
between different supply chain stages” (Vorst, 2004).
Figure 2-2: Schematic Diagram of a Supply Chain (shaded) with the total Supply Chain Network (Source - Vorst, 2004)
“SCM is the integrated planning, co-ordination & control of all business process & activities in
supply chain delivering superior customer value, lowering cost while satisfying interests of
stakeholders in supply chain” (Vorst, 2004).
‘Delivery of the right product, at the right place, at the right time with the right price.’
Figure 2-3: Typical E-commerce Supply Chain & Logistics Model (Source - Hesol Consulting)
The FA shipments can be fulfilled within 2-5 days depending on the distance from the nearest
warehouse. However, Non-FA shipments can take 15 days depending on the availability at
selleror manufacturer.
Logistics & Reverse Logistics: This consists of all processes related to the transportation of
goods to and from the customer. Flipkart must handle the delivery of goods (Logistics) & return
of goods (Reverse Logistics) through in-house logistics E-kart or through third party logistic
partners (3PLs).
Inventory Management & Warehouse Management:
The inventory level (stocks) for high demand products are determined and maintained by the
Inventory Management System as illustrated below:
Figure 2-5: Process map for Inventory level maintained of High demand products by IMS - Flipkart
Figure 2- 6: Process Map of Inventory Management system& Warehouse Management System - Flipkart
4. Package Segregation:
Careful handling & Sorting Packagesbased on delivery partner and destination
hub is time consuming.
3. LITERATURE REVIEW:
First coined in 2011, the term ‘Industry 4.0’ marks the digital transformation of manufacturing
(Klingenberg & Antunes, 2017).By enabling Internet of Things (IoT) intothe
manufacturingenvironment (Tjahjono et. al., 2017), it interconnects equipment & facilities
throughout the supply chain (SICK, 2016). With technological foundations of Cyber-Physical
Systems (Srivastava, 2016),Industry 4.0 promotes the use of Big data, IoT & Artificial
Intelligence (Tjahjono et. al., 2017).
Industry 4.0 is a step beyond the digital era (SICK, 2016), an era of automation, digitalized
factory & digitalized products (Tay et al., 2018).
Industry 4.0 allows 3 levels of integration (Tay et al., 2018).
Horizontal integration: Frames worldwide value chain network.
Vertical integration:Hierarchical subsystems bringing flexibility in production.
While Industry 4.0 adds value to manufacturing(Frank et al., 2019),another trendseeks adding
value to the customer.The process of creating value by adding services to product is termed
as‘Servitization’(Vandermerwe and Rada,1988). Globalization, uncertainty & tough
competition has led firms to pursue personalized solutions (Martin-Pena et al., 2019).Such shift
towards provision of integrated solutions helps achieve greater customer satisfaction (Storbacka,
2011).
Supply chain empowered by Industry 4.0 will develop capabilities of Device level operational
status visibility, Interconnectivity & transparency throughout all levels, Efficient Autonomous
performance requiring minimal human intervention & Predictive analysis of data enabling
proactive decision making (SICK, 2016).
Industry 4.0 into practice would benefit from further empirical & human machine interfacing
research (Dohale& Kumar, 2018).
However, Servitization can face challenges from Organizational Structure, Business model,
Development process, Customer & risk management (Zhang, 2017). Complexity, heightened risk
& lack of digital capabilities further restrict firms towards product-service systems as each
successive level of servitization requires greater levels of digitalization (Martin-Pena et al.,
2019).
In today’s turbulent times, current practices struggle sustaining a competitive advantage
for firms. ‘Technological revolutions’&‘Transformational trends’will continue shaping the
future for manufacturing where Industry 4.0 and Servitization will be the norm.
However, significant investments & developments are needed to attain such data-driven
future. Initiatives have been made but many challenges & barriers are yet to be conquered.
Figure 4- 10: Growth Potential of E-commerce in India by 2027 ( Source - IBEF, 2019)
Figure 4-11:Indian E-commerce market FY2012- FY22E in billion USD (Source- PWC India, 2018)
However, immense growth on the horizon can also invite challenges in fulfilling demands of
growing e-commerce customers. This is where I4 &Servitization plays a pivotal role.
Figure 4-12: Newly deployed Automated Guided Vehicles (AGV) help Flipkart employees process 4,500 packages per
hour(Source - Flipkart Stories, 2019)
Figure 4- 13: Inauguration of State of the art 'Green Datacenter' at Hyderabad (Source - Flipkart Stories, 2019)
Figure 4-14: Retail E-commerce revenue forecast from 2017 to 2024 of India (Source - Statista, 2019)
Figure 4- 15: Population Pyramid & Disposable Income of India 2017-2022E (Source – PWC India, 2018)
supply chain enables value addition for both the company & customers.With further investments
& organizational competency, Flipkart can create a value chain& customer experience which is
valuable, rare& hard for competitors to imitate.
Hence with I4 and Servitization, Flipkart can secure ‘First &Fast mover’ advantage in the
e-commerce future of India.
5.2. Recommendations:
Improvements for I4 &Servitization in Flipkart’s operations& Supply chain can be:
i. Further Investments for Advancement:
The AI-driven datacenter at Hyderabad & Automated sorting center at Bengaluru
(Flipkart Stories, 2019) can be the start towardsfuture investments in technologically
driven infrastructure of e-commerce. Flipkart should pursue expansion of such data-
driven infrastructurethroughout the nation ensuring consistency in user experience.
6. REFERENCES:
Journals:
CONFENTE, I., BURATTI, A. & RUSSO, I. (2015);The role of Servitization for Small firms:
Drivers Versus Barriers [Online]; International Journal of Entrepreneurship and Small Business;
Available at: https://www.researchgate.net/publication/280728014(Accessed: 10th May)
DOHALE, V. & KUMAR, S. (2018);A Review of Literature on Industry 4.0 [Online];
Availableat:https://www.researchgate.net/publication/328345685_A_Review_of_Literature_on_I
ndustry_40 (Accessed: 9th May, 2020)
FRANK, A.G., MENDES, G.H.S., AYALA, N.F., GHEZZI, A. (2019);Servitization and
Industry 4.0 Convergence in the Digital
https://www.researchgate.net/publication/332440369_An_Overview_of_Industry_40_Definition
_Components_and_Government_Initiatives (Accessed: 9th May, 2018)
TJAHJONO, B., ESPLUGUES, C., ARES, E. & PELAEZ, G. (2017);What does Industry 4.0
mean to Supply Chain?[Online], Procedia Manufacturing, 13, pp. 1175-1182, Available at:
https://www.sciencedirect.com/science/article/pii/S2351978917308302 (Accessed: 8th May,
2020)
VANDERMERWE, S. AND RADA, J. (1988);Servitization of Business - Adding Value by
Adding Services;European Management Journal, Vol. 64, No. 4, pp.314–324.
VORST, J. (2004);Supply Chain Management: Theory & Practices [Online]; Available at:
https://www.researchgate.net/publication/40122004 (Accessed: 3rd May, 2020)
ZHANG, W. (2017);Challenges of Servitization: A Systematic Literature Review; Available
at:https://www.researchgate.net/publication/321429619(Accessed: 11th May, 2020)
Websites & Web Articles:
BUSINESS INSIDER (2019);Flipkart is poised to overtake Amazon in India by 2023 [online],
Available at: https://www.businessinsider.com/flipkart-will-overtake-amazon-india-2019-
3(Accessed: 4thMay, 2020)
CONTENT.CO (2020);How Flipkart is Using Artificial Intelligence to Stay Ahead of
Competition [Online], Available at: https://content.co/blog/how-flipkart-is-using-artificial-
intelligence(Accessed: 2thMay, 2020)
COUNTRYVIEW (2018);Bridging the skill gap: Less than 5% of workforce in India has
undergone formal skill training [Online], Available at:
https://counterview.org/2018/07/03/bridging-the-skills-gap-less-than-5-of-workforce-in-india-
has-undergone-formal-skill-training/ (Accessed: 11th May, 2020)
FLIPKART (2020);The Flipkart Story [online], Available at: https://www.flipkart.com/about-
us?otracker=undefined_footer_navlinks(Accessed: 4thMay, 2020)
FLIPKART STORIES (2020);Audacity, Bias-for-Action & Customer First, with Integrity:
Meet the People Who Uphold Flipkart’s Values Every Day [Online]; Available at:
https://stories.flipkart.com/flipkart-values-ambassadors/ (Accessed 2nd May, 2020)
FLIPKART STORIES (2019);Flipkart Inaugurates State of the art ‘Green Datacenter’ at
Hyderabad, Telangana [Online], Available at: https://stories.flipkart.com/green-data-centre-
hyderabad/(Accessed: 2thMay, 2020)
FLIPKART STORIES (2019);Humans + AI-powered Bots: The Future of Indian E-commerce
is here [Online], Available at: https://stories.flipkart.com/bots-agv-ecommerce/(Accessed:
4thMay, 2020)
GUESSWORK.CO (2017);Is Flipkart.com converting its users into buyers effectively?
[Online], Available at:
th
http://www.guesswork.co/research/in/ecommerce/companies/flipkart.com(Accessed: 2 May,
2020)
HESOL CONSULTING (2017);Best Supply Chain Practices for a Healthy Business [Online],
Available at: https://www.hesol.co.in/best-supply-chain-practices-for-a-healthy-business/
(Accessed: 2thMay, 2020)
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https://www.ibef.org/industry/ecommerce.aspx (Accessed: 6th May, 2020)
KALYANI, P. (2018);Walmart & Flipkart: The Biggest Deal in Indian E-com Startup Market
[Online], Available at:
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_in_Indian_E-com_Startup_Market (Accessed: 4th May, 2020)
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Available at: https://www.pwc.in/research-insights/2018/propelling-india-towards-global-
leadership-in-e-commerce.html (Accessed: 6th May, 2020)
STATISTA (2019); Number of internet users in India from 2015 to 2018 with a forecast until
2023 [online], Available at: https://www.statista.com/statistics/255146/number-of-internet-users-
in-india/ (Accessed: 8th May, 2020)
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Available at: https://www.statista.com/statistics/289770/e-commerce-revenue-forecast-in-india/
(Accessed: 6th May, 2020)
STATISTA (2020);Internet Penetration Rate in India form 2007 to 2020 [Online], Available at:
https://www.statista.com/statistics/792074/india-internet-penetration-rate/ (Accessed: 8th May,
2020)
YOURSTORY(2017); Online shopping delivery delayed due to higher shipments, says report
[Online], Available at: https://yourstory.com/2017/10/online-shopping-delivery-delayed-due-
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& automation [Online], Available at: https://yourstory.com/2019/04/flipkart-supply-chain-iot-
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