MAINTENANCE MANUAL

PREMIUM
Automatic horizontal sliding landing door

NEW INSTALLATION

BASIC COMMERCIAL
LIFTS

MAN-MAPM00000000TC-09.2018 ENG
Development and production by Fermator.

Attention: Any type of modification not covered in this manual, before taking such action or testing should
be notified to our Technical Department.
Fermator accepts no responsibility in the event of any damage produced in the equipment described in
this manual and associated installation if the instructions given have not been followed.
Fermator reserves the rights to modify the products specifications of this technical brochure without any
prior notification.

For further information please contact with our product department:

[email protected]
1 1.1. GENERAL
1.1.1. EQUIPMENTS AND TOOLS

PRE START RECOMMENDATIONS

SAFETY EQUIPMENT

TOOLS 17 m
m

13 m
m

5 m
m
m
m

m
m

m
m
15

19

13

10

13

ICONS 4

- +

Torque indicator. Optional. Verification and validation. Component replacement.

1 1.1. GENERAL
1.1.2. STATEMENTS

mm
2.1.1 1.000

SUBSECTION NUMBER DIMENSIONS THOUSANDS CAUTION

Each step is numbered and All dimension measurements In Fermator documentation, Before performing any action
displayed under this format, are stated in mm. the thousand symbol on the existing operator,
you will find it at the upper- is always a dot. it’s imperative to disconnect
left corner of the page. the electricity supply.

PREMIUM 3
1 1.1 GENERAL
1.1.3 NOMINAL TORQUE

NOMINAL DIAMETER TORQUE

M5 6 Nm

M6 10 Nm

M8 25 Nm

M10 49 Nm

M12 86 Nm

1 1.1 GENERAL
1.1.4 ABBREVIATIONS

CDL Car door lock.

DOOR
HL Clear height.
PARAMETERS

PL Clear opening.

C2 2 panel centre parting door.

DOOR
OPENING
T2 2 panel side opening door.

ELECTRONIC
PM Permanent magnet motor.
COMPONENTS

4 PREMIUM
1 1.1 GENERAL
1.1.5 STAINLESS STEEL CLEANING AND MAINTENANCE INSTRUCTIONS

Use neutral liquid soap or products for glass cleaning Always clean following brush
(without bleach). Use soft cloths and warm water. direction.

Do not use cleaning products Do not rub or use scouring

that contain bleach. pads or rough cloths.

Preventive cleaning to avoid corrosion: Regular cleaning will help in the removal of
impurities and contaminants which can cause corrosion. Marine, industrial, polluted and
other corrosive climates require regular maintenance to avoid excessive accumulation
of dirt. Before cleaning the stainless steel, remove any dust particles, in order to prevent
friction of the particles on the surface.

1 1.1 GENERAL
1.1.6 ENVIRONMENTAL AWARENESS

To prevent possible damages to the environment, when you decide to eliminate the
packaging at the end of its useful life, dispose of the waste responsibly according to
the applicable environmental legislation.

PREMIUM 5
2 2.1. LIST OF ELEMENTS
2.1.1. COMPONENTS

MAINTENANCE
SECTION COMPONENT INTERVENTION
INTERVAL

DESCRIPTION
1,5 milion
Verificate. Check worn out
of cycles.
and bearing status.
CONCENTRIC
3.1 OPENING PAGE
WHEEL
7,5 milion C2 8
Change item.
of cycles.
T2 10

DESCRIPTION
1,5 milion
Verificate. Check worn out
of cycles.
and bearing status.
ECCENTRIC
3.2
WHEEL
OPENING PAGE
7,5 milion
Change item.
of cycles.
C2 - T2 14

DESCRIPTION
1,5 milion
Verificate. Check worn out
of cycles.
and bearing status.
SYNCHRONIZATION
3.3 OPENING PAGE
WHEEL
7,5 milion C2 16
Change item.
of cycles.
T2 18

DESCRIPTION
1,5 milion
Verificate.
of cycles. Check worn out.
LOCK-BEAK
3.4
ROLLERS
OPENING PAGE
7,5 milion
Change item.
of cycles.
C2 - T2 20

DESCRIPTION
1,5 milion
Verificate. Check deterioration of plastic
of cycles.
cover and elongation.
PLASTICISED
3.5 SYNCHRONIZATION
CABLE OPENING PAGE
7,5 milion
Change item. C2 23
of cycles.
T2 27

DESCRIPTION
1,5 milion
Verificate. Check elongations or
of cycles.
deformations.
SAFETY CLOSING
3.6 OPENING PAGE
SPRING
7,5 milion C2 31
Change item.
of cycles.
T2 33

6 PREMIUM
2 2.1. LIST OF ELEMENTS
2.1.1. COMPONENTS

MAINTENANCE
SECTION COMPONENT INTERVENTION
INTERVAL

DESCRIPTION
1,5 milion
Verificate.
of cycles. Check worn out.

GUIDE SHOE 7,5 milion OPENING PAGE

Change item.
FOR 8 mm track
of cycles.
C2 - T2 35
SHEET METAL
3.7.1
AND
DOUBLE SKIN DESCRIPTION
1,5 milion
PANELS Verificate.
of cycles. Check worn out.

7,5 milion OPENING PAGE

Change item.
of cycles. 37
15 mm track C2 - T2

DESCRIPTION
1,5 milion
Verificate.
of cycles.
Check worn out.

7,5 milion OPENING PAGE

GUIDE SHOE FOR Change item.
of cycles.
FLUSH BIG 8 mm track C2 - T2 39
3.7.2 VISON AND
BEVEL BIG DESCRIPTION
VISION PANELS 1,5 milion
Verificate.
of cycles. Check worn out.

7,5 milion OPENING PAGE

Change item.
of cycles. 42
15 mm track C2 - T2

DESCRIPTION
1,5 milion
Verificate.
of cycles.
Check worn out.

7,5 milion OPENING PAGE

GUIDE SHOE Change item.
of cycles.
FOR 8 mm track C2 - T2 45
3.7.3 FULL GLASS
IN SKIRTING DESCRIPTION
PANELS 1,5 milion
Verificate.
of cycles. Check worn out.

7,5 milion OPENING PAGE

Change item.
of cycles.
15 mm track C2 - T2 48

DESCRIPTION
1,5 milion
Verificate. Check bridge penetration
of cycles.
and position.
ELECTRICAL
3.8
CONTACT OPENING PAGE
7,5 milion C2 51
Change item.
of cycles.
C2 - T2 54

PREMIUM 7
3 3.1 CONCENTRIC WHEEL MAINTENANCE
3.1.1 C2

ACCESSORIES PER PANEL

3.1.1.1 Perform the steps below to replace the concentric wheel. A CONCENTRIC WHEEL x1
B DIN 6798 M10 x1
C DIN 934 M10 x1

AIM

1 2
A

Loose both eccentric wheels of the carriage. Isn’t necessary to fully

Loosen the concentric wheel.
remove theese wheels.

8 PREMIUM
3 3.1 CONCENTRIC WHEEL MAINTENANCE
3.1.1 C2

3.1.1.2 Perform the steps below to replace the concentric wheel.

AIM

Assemble the new concentric wheel on its place following the

previous steps in opposite sense. To ensure the correct eccentric
wheel regulation see the appropriate section.

PREMIUM 9
3 3.1 CONCENTRIC WHEEL MAINTENANCE
3.1.2 T2

3.1.2.1 Perform the steps below to replace the fast carriage concentric wheel.

AIM

Loosen the screw to release the cable.

10 PREMIUM
3 3.1 CONCENTRIC WHEEL MAINTENANCE
3.1.2 T2

3.1.2.2 Perform the steps below to replace the fast carriage concentric wheel.

AIM

1 2

Loosen both eccentric wheels of the carriage. Isn’t necessary to

Loosen the concentric wheel.
fully remove theese wheels.

PREMIUM 11
3 3.1 CONCENTRIC WHEEL MAINTENANCE
3.1.2 T2

3.1.2.3 In addition, follow this illustrations in the slow carriage.

AIM

1 2

Line up the concentric wheel with the top track hole. Loosen the concentric wheel.

12 PREMIUM
3 3.1 CONCENTRIC WHEEL MAINTENANCE
3.1.2 T2

To finish the concentric wheel assembling, regulate it as is shown below. The last step to regulate the synchronization,
3.1.2.4 follow the indications given in synchronization cable section.

AIM

Assemble the new concentric wheel on its place following the

previous steps in opposite sense. To ensure the correct eccentric
wheel regulation see the appropriate section.

PREMIUM 13
3 3.2 ECCENTRIC WHEEL MAINTENANCE
3.2.1 C2 / T2

ACCESSORIES PER PANEL

3.2.1.1 Perform the steps below to replace the eccentric wheel. A ECCENTRIC WHEEL x1
B DIN 6798 M10 x1
C DIN 934 M10 x1

AIM

B
A

Loosen both eccentric wheel of the carriage.

14 PREMIUM
3 3.2 ECCENTRIC WHEEL MAINTENANCE
3.2.1 C2 / T2

3.2.1.2 Replace the eccentric wheel and verify its position regarding the top track.

AIM

0,5

Assemble the new wheel on its place following the previous step It’s possible to adjust the eccentric wheel until reaching a gap
in opposite sense. less than 1 mm with the top track but without friction.

PREMIUM 15
3 3.3 SYNCHRONIZATION WHEEL MAINTENANCE
3.3.1 C2

To replace the synchronization wheel first is needed to remove the synchronization cable following the indications given
3.3.1.1 in its section.

AIM

Once the cable has been removed, loose the screw and
the wheel will be released.

16 PREMIUM
3 3.3 SYNCHRONIZATION WHEEL MAINTENANCE
3.3.1 C2

3.3.1.2 Replace the synchronization wheel.

AIM

Assemble the new synchronization wheel on its place

following the previous steps in opposite sense. Follow the
indications to regulate the cable in the synchronization
cable section.

PREMIUM 17
3 3.3 SYNCHRONIZATION WHEEL MAINTENANCE
3.3.2 T2

Move the carriages in a position that allows to reach the synchronization wheel. To replace the synchronization wheel first
3.3.2.1 is needed to remove the synchronization cable following the indications given in its section.

AIM

Once the cable has been removed, loose the screw and
the wheel will be released.

18 PREMIUM
3 3.3 SYNCHRONIZATION WHEEL MAINTENANCE
3.3.2 T2

3.3.2.2 Replace the synchronization wheel.

AIM

Assemble the new synchronization wheel on its place

following the previous steps in opposite sense. Follow the
indications to regulate the cable in the synchronization
cable section.

PREMIUM 19
3 3.4 LOCK BEAK ROLLERS MAINTENANCE
3.4.1 C2 / T2

ACCESSORIES
Proceed as shown below to replace the lock beak rollers. The process is the same
3.4.1.1 for any opening. A LOCK BEAK ROLLER x1
B DIN 471 x1

AIM

A
B

Remove the circlip with a pliers help. Proceed in a same way for
the both lock beak rollers.

20 PREMIUM
3 3.4 LOCK BEAK ROLLERS MAINTENANCE
3.4.1 C2 / T2

3.4.1.2 Replacement step.

AIM

Assemble the lock beak roller on its place following the previous
steps in opposite sense.

PREMIUM 21
3 3.4 LOCK BEAK ROLLERS MAINTENANCE
3.4.1 C2 / T2

Once the lock beak rollers has been assembled follow the indications below to fit in its place. Be aware than the projection
3.4.1.3 to the shaft is the 20 mm.

AIM

1
20
10

30
20

= 48 =

22 PREMIUM
3 3.5 SYNCHRONIZATION CABLE MAINTENANCE
3.5.1. C2

3.5.1.1 Proceed as shown to replace the synchronization cable.

AIM

1 2

Loosen the nut to release the cable from the synchronization

Loosen the screw to release the carriages.
cable support.

PREMIUM 23
3 3.5 SYNCHRONIZATION CABLE MAINTENANCE
3.5.1. C2

3.5.1.2 Assembly the new synchronization cable.

AIM

Assemble the new cable on its place following the

previous steps in opposite sense.

24 PREMIUM
3 3.5 SYNCHRONIZATION CABLE MAINTENANCE
3.5.1. C2

3.5.1.3 Proceed as shown below to regulate the synchronization cable.

AIM

21

With a couple of a flat wrench adjust the terminal to achieve

21 mm (See the detail on the right).

PREMIUM 25
3 3.5 SYNCHRONIZATION CABLE MAINTENANCE
3.5.1 C2

3.5.1.4 Align the panels with the car entrance to achieve the PL.

AIM

PL

To finish the synchronization cable replacement, place

the panels aligned with the car entrance and tighten the
synchronization cable support.

26 PREMIUM
3 3.5 SYNCHRONIZATION CABLE MAINTENANCE
3.5.2 T2

3.5.2.1 Proceed as shown to replace the synchronization wheel.

AIM

1 2

Loosen the nut to release the cable from the synchronization

Loosen the screw to release the cable.
cable support.

PREMIUM 27
3 3.5 SYNCHRONIZATION CABLE MAINTENANCE
3.5.2 T2

3.5.2.2 Assembly the new synchronization cable.

AIM

Assemble the new cable on its place following the

previous steps in opposite sense.

28 PREMIUM
3 3.5 SYNCHRONIZATION CABLE MAINTENANCE
3.5.2 T2

3.5.2.3 Proceed as shown below to regulate the synchronization cable.

AIM

21

With a couple of a flat wrench adjust the terminal to achieve

21 mm (See the detail on the right).

PREMIUM 29
3 3.5 SYNCHRONIZATION CABLE MAINTENANCE
3.5.2 T2

3.5.2.4 To finish the shynchronization cable replacement, place the panels aligned with the car entrance and between them.

AIM

PL

To finish the synchronization cable replacement, place

the panels aligned with the car entrance and tighten the
synchronization cable support.

30 PREMIUM
3 3.6 SAFETY CLOSING SPRING MAINTENANCE
3.6.1 C2

100%
3.6.1.1 Follow the steps below to release the safety closing spring.

AIM

1 2

Release the opening side of the safety closing spring. Be

Release the closing side of the safety closing spring.
careful with the support position.

PREMIUM 31
3 3.6 SAFETY CLOSING SPRING MAINTENANCE
3.6.1 C2

3.6.1.2 Replacement step.

AIM

- + - +

Assemble the new safety closing spring on its place following Check if the safety closing spring support is in the position
the previous steps in opposite sense. shown above.

32 PREMIUM
3 3.6 SAFETY CLOSING SPRING MAINTENANCE
3.6.2 T2

3.6.2.1 Follow the steps below to release the safety closing spring.

AIM

1 2

Release the closing side of the safety closing spring. Be

Release the opening side of the safety closing spring.
careful with the support position.

PREMIUM 33
3 3.6 SAFETY CLOSING SPRING MAINTENANCE
3.6.2 T2

3.6.2.2 Replacement step.

AIM

- + - +

Assemble the new safety closing spring on its place Check if the safety closing spring support is in the position
following the previous steps in opposite sense. shown above.

34 PREMIUM
3 3.7 8 mm RECESS TRACK GUIDE SHOE MAINTENANCE
3.7.1 FOR SHEET METAL AND DOUBLE SKIN PANELS C2 / T2

Follow the illustrations to disassemble the guide shoes. To ensure a safely replacement ACCESSORIES PER PANEL
the guide shoes must be replaced one by one. In the case of telescopic doors it is A GUIDE SHOE x2
3.7.1.1 needed to loose all the guide shoes as much as you can (without disassembling) B DIN 933 M8x16 x2
before to replace any.
C NF-E25-511/M M8 x2

AIM
WRONG RIGHT

1 2

1 2

PREMIUM 35
3 3.7 8 mm RECESS TRACK GUIDE SHOE MAINTENANCE
3.7.1 FOR SHEET METAL AND DOUBLE SKIN PANELS C2 / T2

3.7.1.2 Follow the illustrations to assemble the guide shoes.

AIM

Landing Shaft
side side
5

Assemble the new guide shoe on its place following

the previous steps in opposite sense.

36 PREMIUM
3 3.7 15 mm FLAT TRACK GUIDE SHOE MAINTENANCE
3.7.1 FOR SHEET METAL AND DOUBLE SKIN PANELS C2 / T2

Follow the illustrations to disassemble the guide shoes. To ensure a safely replacement ACCESSORIES PER PANEL
the guide shoes must be replaced one by one. In the case of telescopic doors it is A GUIDE SHOE x2
3.7.1.3 needed to loose all the guide shoes as much as you can (without disassembling) B DIN 933 M8x20 x2
before to replace any.
C NF-E25-511/M M8 x2

AIM
WRONG RIGHT

1 2

1 2

B
C

PREMIUM 37
3 3.7 15 mm FLAT TRACK GUIDE SHOE MAINTENANCE
3.7.1 FOR SHEET METAL AND DOUBLE SKIN PANELS C2 / T2

3.7.1.4 Follow the illustrations to assemble the guide shoes.

AIM

Landing Shaft
side side
5

Assemble the new guide shoe on its place following

the previous steps in opposite sense.

38 PREMIUM
3 3.7 8 mm RECESS TRACK GUIDE SHOE MAINTENANCE
3.7.2 FOR BIG VISION AND FLUSH BIG VISION PANELS C2 / T2

3.7.2.1 Follow the illustrations to assemble the big vision panel back cover.

AIM

PREMIUM 39
3 3.7 8 mm RECESS TRACK GUIDE SHOE MAINTENANCE
3.7.2 FOR BIG VISION AND FLUSH BIG VISION PANELS C2 / T2

Follow the illustrations to disassemble the guide shoes. To ensure a safely replacement ACCESSORIES PER PANEL
the guide shoes must be replaced one by one. In the case of telescopic doors it is A GUIDE SHOE x2
3.7.2.2 needed to loose all the guide shoes as much as you can (without disassembling) B DIN 933 M8x16 x2
before to replace any.
C NF-E25-511/M M8 x2

AIM
WRONG RIGHT

1 2

1 2

B
C

40 PREMIUM
3 3.7 8 mm RECESS TRACK GUIDE SHOE MAINTENANCE
3.7.2 FOR BIG VISION AND FLUSH BIG VISION PANELS C2 / T2

3.7.2.3 Follow the illustrations to assemble the guide shoes.

AIM

Landing Shaft
side side
5

Assemble the new guide shoe on its place following

the previous steps in opposite sense.

PREMIUM 41
3 3.7 15 mm FLAT TRACK GUIDE SHOE MAINTENANCE
3.7.2 FOR BIG VISION AND FLUSH BIG VISION PANELS C2 / T2

3.7.2.4 Follow the illustrations to assemble the big vision panel back cover.

AIM

42 PREMIUM
3 3.7 15 mm FLAT TRACK GUIDE SHOE MAINTENANCE
3.7.2 FOR BIG VISION AND FLUSH BIG VISION PANELS C2 / T2

Follow the illustrations to disassemble the guide shoes. To ensure a safely replacement ACCESSORIES PER PANEL
the guide shoes must be replaced one by one. In the case of telescopic doors it is A GUIDE SHOE x2
3.7.2.5 needed to loose all the guide shoes as much as you can (without disassembling) B DIN 933 M8x16 x2
before to replace any.
C NF-E25-511/M M8 x2

AIM
WRONG RIGHT

1 2

1 2

B
C

PREMIUM 43
3 3.7 15 mm FLAT TRACK GUIDE SHOE MAINTENANCE
3.7.2 FOR BIG VISION AND FLUSH BIG VISION PANELS C2 / T2

3.7.2.6 Follow the illustrations to assemble the guide shoes.

AIM

Landing Shaft
side side
5

Assemble the new guide shoe on its place following

the previous steps in opposite sense.

44 PREMIUM
3 3.7 8 mm RECESS TRACK GUIDE SHOE MAINTENANCE
3.7.3 FOR FULL GLASS IN SKIRTING PANELS C2 / T2

3.7.3.1 Follow the illustrations to assemble the full glass in skirting panel back cover.

AIM

PREMIUM 45
3 3.7 8 mm RECESS TRACK GUIDE SHOE MAINTENANCE
3.7.3 FOR FULL GLASS IN SKIRTING PANELS C2 / T2

Follow the illustrations to disassemble the guide shoes. To ensure a safely replacement ACCESSORIES PER PANEL
the guide shoes must be replaced one by one. In the case of telescopic doors it is A GUIDE SHOE x2
3.7.3.2 needed to loose all the guide shoes as much as you can (without disassembling) B DIN 933 M8x16 x2
before to replace any.
C NF-E25-511/M M8 x2

AIM
WRONG RIGHT

1 2

1 2

B
C

46 PREMIUM
3 3.7 8 mm RECESS TRACK GUIDE SHOE MAINTENANCE
3.7.3 FOR FULL GLASS IN SKIRTING PANELS C2 / T2

3.7.3.3 Follow the illustrations to assemble the guide shoes.

AIM

Landing Shaft
side side
5

Assemble the new guide shoe on its place following

the previous steps in opposite sense.

PREMIUM 47
3 3.7 15 mm FLAT TRACK GUIDE SHOE MAINTENANCE
3.7.3 FOR FULL GLASS IN SKIRTING PANELS C2 / T2

3.7.3.4 Follow the illustrations to assemble the full glass in skirting panel back cover.

AIM

48 PREMIUM
3 3.7 15 mm FLAT TRACK GUIDE SHOE MAINTENANCE
3.7.3 FOR FULL GLASS IN SKIRTING PANELS C2 / T2

Follow the illustrations to disassemble the guide shoes. To ensure a safely replacement ACCESSORIES PER PANEL
the guide shoes must be replaced one by one. In the case of telescopic doors it is A GUIDE SHOE x2
3.7.3.5 needed to loose all the guide shoes as much as you can (without disassembling) B DIN 933 M8x20 x2
before to replace any.
C NF-E25-511/M M8 x2

AIM
WRONG RIGHT

1 2

1 2

B
C

PREMIUM 49
3 3.7 15 mm FLAT TRACK GUIDE SHOE MAINTENANCE
3.7.3 FOR FULL GLASS IN SKIRTING PANELS C2 / T2

3.7.3.6 Follow the illustrations to assemble the guide shoes.

AIM

Landing Shaft
side side
5

Assemble the new guide shoe on its place following

the previous steps in opposite sense.

50 PREMIUM
3 3.8 SERIAL ELECTRICAL CONTACT MAINTENANCE
3.8.1 C2

Follow the steps below to release the electrical contact. Caution, before performing any action it’s imperative to
3.8.1.1 disconnect the electricity supply.

AIM

Loosen the screws to release the electrical contact.

PREMIUM 51
3 3.8 SERIAL ELECTRICAL CONTACT MAINTENANCE
3.8.1 C2

3.8.1.2 Replacement step.

AIM

Assemble the new electrical contact on its place following

the previous steps in opposite sense. Once the electrical
contact has been replaced. Plug the wires previously
unplugged.

52 PREMIUM
3 3.8 SERIAL ELECTRICAL CONTACT MAINTENANCE
3.8.1 C2

3.8.1.3 Verify and validate the serial electrical contact position.

AIM

= = = =
4

PREMIUM 53
3 3.8 LOCKING DEVICE ELECTRICAL CONTACT MAINTENANCE
3.8.2 C2 / T2

Follow the steps below to release the electrical contact. T2 opening shown, the replacement process is the same for any
3.8.2.1 opening. Caution, before performing any action it’s imperative to disconnect the electricity supply.

AIM

Loose the screws to release the electrical contact.

54 PREMIUM
3 3.8 LOCKING DEVICE ELECTRICAL CONTACT MAINTENANCE
3.8.2 C2 /T2

3.8.2.2 Replacement step.

AIM

Assemble the new electrical contact on its place following

the previous steps in opposite sense. Once the electrical
contact has been replaced. Plug the wires previously
unplugged.

PREMIUM 55
3 3.8 LOCKING DEVICE ELECTRICAL CONTACT MAINTENANCE
3.8.2 C2 / T2

3.8.2.3 Verify and validate the serial electrical contact position.

AIM

= = = =

56 PREMIUM
Tecnolama, S.A. ● Ctra. Constantí, Km 3 ● 43204 REUS (Spain) ● Tel.: +34 977 774 065
Fax: +34 977 771 615 ● www.fermator.com ● e-mail: [email protected]