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    Aluminium Cladding Design

    Uploaded by

    jatin
    This document provides design references and material properties for steel, aluminum, and stainless steel components. It then calculates wind loads on a 400mm by 1200mm aluminum panel that is 3mm thick and checks that the panel meets strength and deflection requirements. Finally, it checks the capacity of M5 self-tapping screws used to connect components against the maximum shear and tensile forces on each screw.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Aluminium Cladding Design

    Uploaded by

    jatin
    182 views3 pages
    This document provides design references and material properties for steel, aluminum, and stainless steel components. It then calculates wind loads on a 400mm by 1200mm aluminum panel that is 3mm thick and checks that the panel meets strength and deflection requirements. Finally, it checks the capacity of M5 self-tapping screws used to connect components against the maximum shear and tensile forces on each screw.

    Original Description:

    Curtain Wall

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    This document provides design references and material properties for steel, aluminum, and stainless steel components. It then calculates wind loads on a 400mm by 1200mm aluminum panel that is 3mm thick and checks that the panel meets strength and deflection requirements. Finally, it checks the capacity of M5 self-tapping screws used to connect components against the maximum shear and tensile forces on each screw.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    182 views3 pages

    Aluminium Cladding Design

    Uploaded by

    jatin
    This document provides design references and material properties for steel, aluminum, and stainless steel components. It then calculates wind loads on a 400mm by 1200mm aluminum panel that is 3mm thick and checks that the panel meets strength and deflection requirements. Finally, it checks the capacity of M5 self-tapping screws used to connect components against the maximum shear and tensile forces on each screw.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3
    At a glance
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    The document outlines structural calculations for an aluminium cladding panel attached with self-tapping screws, including load estimations, panel capacity checks, and screw capacity checks.

    The document references design codes for structural steel, wind loads, aluminium sheets and structural use of aluminium. It also lists material properties for steel, aluminium and stainless steel bolts.

    Calculations are shown for shear force, bending moment, deflection, shear capacity, bending moment capacity for the aluminium panel under wind loading.

    PARTS CALCULATIONS CHECKING

    A Design Reference

    Design Code
    a. The Building (Construction) Regulations:1990
    b. The COP for Structural Use of Steel 2011
    c. COP on wind effects in Hong Kong 2004
    d. BS EN 485-2 Aluminium and aluminium alloys. Sheet and strip, 2004
    e. BS 8118-2 Structural use of aluminium, 1991

    Material Property
    Steel work
    Grade: S275
    Yield Strength = 275 N/mm2
    E= 205000 N/mm2

    Aluminium Cladding
    E= 70000 N/mm2
    Density = 27 kN/m3
    γf = 1.20 ( Wind Only)
    γm = 1.20

    Grade: 3003-H18
    Yield Strength, ρR = 170 N/mm2
    Tensile Stress = 190 N/mm2

    Stainless steel bolt


    Grade: A2-50
    Proof Stress, pb = 210.00 N/mm2
    F.O.S. = 3.00

    Load Estimation

    Design Wind Pressure, Q = 1.83 kPa (H < 5m)

    Cf (Cladding) = 1.40

    Design Wind Load, DWL = 2.56 kPa (H < 5m) = Q *Cf

    L= 400 mm

    Legend

    Wind Load, FWL = 3.69 kN/m (ULS) = DWL*w *γ


    = 3.0744 kN/m (SLS) = DWL *w

    Loading Width, w = 1200 mm

    Max. Shear Force, Vy = FWL *L /2


    = 0.7379 kN

    Max. Bending Moment, Mx = FWL *L^2/8


    = 0.0738 kNm

    Max. Deflection, δ = 5 *FWL *L^4 /(384 *E *I)

    Doc: [檔案] 1
    PARTS CALCULATIONS CHECKING

    B Aluminium Panel Check (400 *1200 *3mm thk.)

    Sectional Properties

    Area = 3672.00 mm2


    Ixx = 7534.00 mm4
    Iyy = 45779016.00 mm4
    Zxx = 609.90 mm3
    Zyy = 76298.36 mm3
    rx = 1.43 mm
    ry = 353.00 mm

    Max. Shear Force, Vy = 0.7379 kN

    Shear Capacity, Vc = ρR *Av /γm


    = 10200 N
    = 10.2
    > 0.7379 OK!

    Av = 0.8nDt
    = 72 mm2

    Max. Bending Moment, Mx = 0.0738 kN

    Bending Moment Capacity, Mcx = ρR *Zxx /γm


    = 86402 Nmm
    = 0.0864 kNm
    > 0.0738 OK!

    Max. Deflection, δ = 5 *FWL *L^4 /(384 *E *I)


    = 1.9432 mm (SLS)
    < L/180 OK!
    = 2.2222 mm

    C M5 Self-tapping Screw Check

    Size = M5

    Effective Shear Area, As = 28.36 mm2

    Effective Tensilw Area, At = 14.18 mm2

    Max. Shear Force per Joint, Vs = 0.6149 kN (SLS)

    Max. Tensile Force per Joint, Ts = 0.6149 kN (SLS)

    No. of Screw per joint = 2

    Screw Shear Capicity, Vc = As *pb/ F.O.S


    = 1985.2 N
    = 1.9852 kN
    > 0.3074 kN (F.O.S. = 3) OK!

    Doc: [檔案] 2
    PARTS CALCULATIONS CHECKING
    Screw Tensile Capacity, Vt = b/F.O.S.
    = 992.6 N
    = 0.9926 kN
    > 0.3074 kN (F.O.S. = 3) OK!

    Doc: [檔案] 3

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