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IIGDT - Tolerancing Optimization Examples With $ Signs

The document discusses transforming tolerances from linear to diameter, inch, and inch at zero tolerance. It provides examples of multiple hole patterns before and after the transformation. It also explains the benefits of changing from a square tolerance zone to a diametral tolerance zone.
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0% found this document useful (0 votes)
128 views9 pages

IIGDT - Tolerancing Optimization Examples With $ Signs

The document discusses transforming tolerances from linear to diameter, inch, and inch at zero tolerance. It provides examples of multiple hole patterns before and after the transformation. It also explains the benefits of changing from a square tolerance zone to a diametral tolerance zone.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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International Institute of GD&T

IIGDT

Tolerancing Transformation (Multiple Hole Pattern)


Linear to ÍÒ, ÍÔ and ÍÔ @ Zero Tolerance

© IIGDT – Precision GD&T: Fundamental Principles to Advanced Applications & Analysis – October 24, 2009
Tolerancing Consideration #1
4x;19>8=0>06 10=0>5x45~ 10=0>5x45~ 4x;20>2=0>06

150=0>5 150=0>5

2x125=0>05 2x125=0>05

IIGDT IIGDT
2x25=0>05 2x25=0>05

0
0

2x25=0>05 2x75=0>05 100=0>5 100=0>5 2x75=0>05 2x25=0>05


0 0
20±0.2
0
20±0.2
0

0.26 0.26

0.24 0.24
0.22 0.22

0.2 0.2

0.18 0.18

Í Í
0.16 0.16

Only in Diagonals 0.14 0.14 Only in Diagonals


0.12 0.12
0.1 0.1
0.08
$ $ $ $ $ $ $ $ $ $ $ $ 0.08

0.06
$ $ $ $ $ $ $ $ $ $ $ $ 0.06
0.04
$ $ $ $ $ $ $ $ $ $ $ $ 0.04

0.02
$ $ $ $ $ $ $ $ $ $ $ $ 0.02
0
$ $ $ $ $ $ $ $ $ $ $ $ 0
19.76 19.8 19.84 19.88 19.92 19.96 20.04 20.08 20.12 20.16 20.2 20.24
19.78 19.82 19.9 19.94 19.98 20.02 20.06 20.1 20.18 20.22
19.74 19.86 20 20.14 20.26
© IIGDT – Precision GD&T: Fundamental Principles to Advanced Applications & Analysis – October 24, 2009 Virtual Condition
LMC MMC MMC LMC
Conversion of Square to Diametral Zone
+Y
0.07 (Hypotenuse)
0.141 Diametral Zone

-X +X

0.05

0.05 (X)

-Y
2 ∆X + ∆Y
2 2
= Diametral (;) Tolerance Zone
2
2 0.05 + 0.05
2
= 2(0.07) = ;0.14 Tolerance Zone

Benefits of Changing Square Tolerance Zone to Diametral Tolerance Zone:


1. Increases Position Tolerance by 57%
2. Allows usage of Material Condition Principles (MMC, LMC & RFS)
3. Better Represents Majority of Design Applications
© IIGDT – Precision GD&T: Fundamental Principles to Advanced Applications & Analysis – October 24, 2009
Tolerancing Consideration #2 4x;20>2=0>06
4x;19>8=0>06 [ä|?).!$:: ê|A|B|C]
[ä|?).!$::ê|A|B|C]
10=0>5x45~ 10=0>5x45~
[A] [A]
150=0>5 150=0>5

[@X!:@%] [@X!:@%]

IIGDT IIGDT
[@X:@%] [@X:@%]

0 0
0
20±0.2
0 [C] [@X:@%] [@X:&%] 100=0>5 100=0>5 [@X:&%] [@X:@%] [C] 20±0.2

[B] [B]
0 0
0.26 0.26
AMS õrfs Í VC; AMS õrfs Í VC;
0.24 0.24
19.86 0.00 0.14 NA 0.22 0.22
20.14 0.00 0.14 NA
19.84 0.00 0.14 NA 0.2 0.2
20.16 0.00 0.14 NA
19.82 0.00 0.14 NA 0.18 0.18 20.18 0.00 0.14 NA

Í
19.80 0.00 0.14 NA 20.20 0.00 0.14 NA

Í
0.16 0.16
19.78 0.00 0.14 NA 0.14 0.14 20.22 0.00 0.14 NA
$ $ $ $ $ $ $ $ $ $ $ $
19.76 0.00 0.14 NA 0.12 0.12 20.24 0.00 0.14 NA
$ $ $ $ $ $ $ $ $ $ $ $
19.74 0.00 0.14 NA 0.1 0.1 20.26 0.00 0.14 NA
0.08
$ $ $ $ $ $ $ $ $ $ $ $ 0.08

0.06
$ $ $ $ $ $ $ $ $ $ $ $ 0.06
0.04
$ $ $ $ $ $ $ $ $ $ $ $ 0.04

0.02
$ $ $ $ $ $ $ $ $ $ $ $ 0.02
0
$ $ $ $ $ $ $ $ $ $ $ $ 0
19.76 19.8 19.84 19.88 19.92 19.96 20.04 20.08 20.12 20.16 20.2 20.24
19.78 19.82 19.9 19.94 19.98 20.02 20.06 20.1 20.18 20.22
19.74 19.86 20 20.14 20.26
© IIGDT – Precision GD&T: Fundamental Principles to Advanced Applications & Analysis – October 24, 2009 Virtual Condition
LMC MMC MMC LMC
Tolerancing Consideration #3 4x;20>2=0>06
4x;19>8=0>06 [ä|?).!$:: é|A|B|C]
[ä|?).!$:: é|A|B|C]
10=0>5x45~ 10=0>5x45~
[A] [A]
150=0>5 150=0>5

[@X!:@%] [@X!:@%]

IIGDT IIGDT
[@X:@%] [@X:@%]

0 0

[@X:@%] [@X:&%] 100=0>5 [@X:&%] [@X:@%]


0
[C] 100=0>5
0
20±0.2 [C] 20±0.2
[B] [B]
0 0
0.26 0.26
AMS õMMC Í VC; AMS õMMC Í VC;
0.24 0.24
19.86 0.00 0.14 20.00 0.22
$ $ 0.22
20.14 0.00 0.14 20.00
19.84 0.02 0.16 20.00 $ $ $ $ 0.2 20.16 0.02 0.16 20.00
0.2
19.82 0.04 0.18 20.00 $ $ $ $ $ $ 0.18 20.18 0.04 0.18 20.00
0.18
19.80 0.06 0.20 20.00 $ $ $ $ $ $ $ $ 20.20 0.06 0.20 20.00
0.16

Í
0.16

Í $ $ $ $ $ $ $ $ $ $
19.78 0.08 0.22 20.00 0.14 0.14 20.22 0.08 0.22 20.00
$ $ $ $ $ $ $ $ $ $ $ $
19.76 0.10 0.24 20.00 0.12 0.12 20.24 0.10 0.24 20.00
$ $ $ $ $ $ $ $ $ $ $ $
19.74 0.12 0.26 20.00 0.1
$ $ $ $ $
0.1 20.26 0.12 0.26 20.00
0.08
$ $ $ $ $ $ $ 0.08

0.06
$ $ $ $ $ $ $ $ $ $ $ $ 0.06
0.04
$ $ $ $ $ $ $ $ $ $ $ $ 0.04

0.02
$ $ $ $ $ $ $ $ $ $ $ $ 0.02
0
$ $ $ $ $ $ $ $ $ $ $ $ 0
19.76 19.8 19.84 19.88 19.92 19.96 20.04 20.08 20.12 20.16 20.2 20.24
19.78 19.82 19.9 19.94 19.98 20.02 20.06 20.1 20.18 20.22
19.74 19.86 20 20.14 20.26
© IIGDT – Precision GD&T: Fundamental Principles to Advanced Applications & Analysis – October 24, 2009 Virtual Condition
LMC MMC MMC LMC
Tolerancing Consideration #4 4x;20>2 -0>2/+0>06
4x;19>8 -0>06/+0>2
[ä|?):: é|A|B|C]
[ä|?)::é|A|B|C]
10=0>5x45~ 10=0>5x45~
[A] [A]
150=0>5 150=0>5

[@X!:@%] [@X!:@%]

IIGDT IIGDT
[@X:@%] [@X:@%]

0
0
[@X:@%] [@X:&%] 100=0>5 [@X:&%] [@X:@%]
0
100=0>5
0
20±0.2 [C] [C] 20±0.2

AMS õMMC Í VC; [B] [B] AMS õMMC Í VC;


20.00 0.00 0.00 20.00
0
20.00 0.00 0.00 20.00
0.26 0.26
0
19.98 0.02 0.02 20.00 0.24 0.24 20.02 0.02 0.02 20.00
$ $
19.96 0.04 0.04 20.00 0.22 0.22 20.04 0.04 0.04 20.00
$ $ $ $
19.94 0.06 0.06 20.00 0.2 0.2
20.06 0.06 0.06 20.00
$ $ $ $ $ $
19.92 0.08 0.08 20.00 0.18
$ $ $ $ $ $ $ $
0.18
20.08 0.08 0.08 20.00
0.16

Í
0.16
19.90 0.10 0.10 20.00

Í $ $ $ $ $ $ $ $ $ $ 20.10 0.10 0.10 20.00


0.14 0.14
19.88 0.12 0.12 20.00 $ $ $ $ $ $ $ $ $ $ $ $ 20.12 0.12 0.12 20.00
0.12 0.12
19.86 0.14 0.14 20.00 $ $ $ $ $ $ $ $ $ $ $ $ $ $ 20.14 0.14 0.14 20.00
0.1 0.1
19.84 0.16 0.16 20.00 0.08
$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 0.08 20.16 0.16 0.16 20.00
19.82 0.18 0.18 20.00 0.06
$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 20.18 0.18 0.18 20.00
0.06
19.80 0.20 0.20 20.00 0.04
$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 0.04 20.20 0.20 0.20 20.00
19.78 0.22 0.22 20.00 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $
0.02 0.02 20.22 0.22 0.22 20.00
19.76 0.24 0.24 20.00 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $
0 0 20.24 0.24 0.24 20.00
19.76 19.8 19.84 19.88 19.92 19.96 20.04 20.08 20.12 20.16 20.2 20.24
19.74 0.26 0.26 20.00 19.78 19.82 19.9 19.94 19.98 20.02 20.06 20.1 20.18 20.22 20.26 0.26 0.26 20.00
19.74 19.86 20 20.14 20.26
© IIGDT – Precision GD&T: Fundamental Principles to Advanced Applications & Analysis – October 24, 2009 Virtual Condition
LMC LMC
Tolerancing Consideration #5
4x;19>87 =0>13 4x;20>13=0>13
[Ö|).$|A] [ä|?)::é|A] [ä|?):: é|A] [Ö|).$|A]
[B] [B]
[!):X$%–] [!):X$%–]
[Ö|).%|A|Bé] [Ö|).%|A|Bé]
[Ö|).!] [Ö|).!]
[!%)] [!%)]
[A] [A]

[@X!:@%] [@X!:@%]

IIGDT IIGDT
[@X:@%] [@X:@%]

0
0
0
[@X:@%] [@X:&%] [!))] [!))] [@X:&%] [@X:@%]
0 0 0
[@)] [@)]
AMS õMMC Í VC; AMS õMMC Í VC;
20.00 0.00 0.00 20.00 0.26 0.26 20.00 0.00 0.00 20.00
19.98 0.02 0.02 20.00 0.24 0.24 20.02 0.02 0.02 20.00
$ $
19.96 0.04 0.04 20.00 0.22 0.22 20.04 0.04 0.04 20.00
$ $ $ $
19.94 0.06 0.06 20.00 0.2 0.2
20.06 0.06 0.06 20.00
$ $ $ $ $ $
19.92 0.08 0.08 20.00 0.18
$ $ $ $ $ $ $ $
0.18
20.08 0.08 0.08 20.00
0.16

Í
0.16
19.90 0.10 0.10 20.00

Í $ $ $ $ $ $ $ $ $ $ 20.10 0.10 0.10 20.00


0.14 0.14
19.88 0.12 0.12 20.00 $ $ $ $ $ $ $ $ $ $ $ $ 20.12 0.12 0.12 20.00
0.12 0.12
19.86 0.14 0.14 20.00 $ $ $ $ $ $ $ $ $ $ $ $ $ $ 20.14 0.14 0.14 20.00
0.1 0.1
19.84 0.16 0.16 20.00 0.08
$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 0.08 20.16 0.16 0.16 20.00
19.82 0.18 0.18 20.00 0.06
$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 20.18 0.18 0.18 20.00
0.06
19.80 0.20 0.20 20.00 0.04
$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 0.04 20.20 0.20 0.20 20.00
19.78 0.22 0.22 20.00 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $
0.02 0.02 20.22 0.22 0.22 20.00
19.76 0.24 0.24 20.00 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $
0 0 20.24 0.24 0.24 20.00
19.76 19.8 19.84 19.88 19.92 19.96 20.04 20.08 20.12 20.16 20.2 20.24
19.74 0.26 0.26 20.00 19.78 19.82 19.9 19.94 19.98 20.02 20.06 20.1 20.18 20.22 20.26 0.26 0.26 20.00
19.74 19.86 20 20.14 20.26
© IIGDT – Precision GD&T: Fundamental Principles to Advanced Applications & Analysis – October 24, 2009 Virtual Condition
LMC LMC
Tolerancing Implication Summary
4x;19>87 =0>13 4x;20>13=0>13
[ä|?)::é|A] [ä|?):: é|A]

4x;19>8=0>06 4x;20>2=0>06
[ä|?).!$:: é|A|B|C] [ä|?).!$:: é|A|B|C]

4x;19>8=0>06 4x;20>2=0>06
[ä|?).!$::ê|A|B|C] [ä|?).!$:: ê|A|B|C]
0.26 0.26

0.24 0.24
0.22
$ $ 0.22
$ $ $ $ 0.2
0.2
$ $ $ $ $ $ 0.18
0.18
$ $ $ $ $ $ $ $ 0.16

Í
0.16

Í 0.14
$ $ $ $ $ $ $ $ $ $ 0.14
$ $ $ $ $ $ $ $ $ $ $ $
0.12 0.12
0.1
$ $ $ $ $ $ $ $ $ $ $ $ $ $ 0.1
0.08
I $ $ $ $ $ $ $ $ $ I $ $ $ $ $ 0.08

0.06
$ I $ $ $ $ $ $ $ $ $ $ $ I $ $ $ $ 0.06
0.04
$ $ G $ $ $ $ $ $ $ $ $ $ $ $ $ G $ $ $ 0.04

0.02
$ $ $ D $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ D $ $ 0.02
0
$ $ $ $ T $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ T $ 0
19.76 19.8 19.84 19.88 19.92 19.96 20.04 20.08 20.12 20.16 20.2 20.24
19.78 19.82 19.9 19.94 19.98 20.02 20.06 20.1 20.18 20.22
19.74 19.86 20 20.14 20.26
LMC Virtual Condition LMC

© IIGDT – Precision GD&T: Fundamental Principles to Advanced Applications & Analysis – October 24, 2009
Exercise
[Ö|).%|A]

[$X?!(.*&]
[Ö|).!#|A]

IIGDT

© IIGDT – Precision GD&T: Fundamental Principles to Advanced Applications & Analysis – October 24, 2009

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