Method of Statement Replacement and Testing Current Diff Relays

SUPPLY, ERECT AND COMMISSIONING OF 275KV GIS, 132KV AIS, 2 X 240MVA
AUTOTRANSFORMER AND ANCILLARY EQUIPMENT COMPLETE WITH ASSOCIATED
CIVIL WORKS FOR PMU 275/132KV KANGKAR TEBRAU, JOHOR
Contract No: TNB 99/2015
METHOD STATEMENT (OUTAGE REQUIRED):

Defect rectification at PMU 275/132kV kangkar tebrau
1 To change and testing ABB RED670 RELAY (-F87L/1) at (=D03+R1)

2 To change and testing SCHNEIDER P543 RELAY (-F87L/2) at (=D01+R2)
3 To change and testing SCHNEIDER P543 RELAY (-F87L/2) at (=D06+R2)

Main Contractor:
TENAGA SWITCHGEAR SDN BHD – TOSHIBA TRANSMISSION & DISTRIBUTION SYSTEMS ASIA SDN BHD JV
Lot 3, Jalan Teknologi 3/6, Taman Sains Selangor 1, Kota Damansara, 47810 Petaling Jaya,
Selangor Darul Ehsan
Tel: 03-6140 6520 Fax: 03-6140 6530
Prepared by Review by Review by Approved by
TNB TNB TNB

TSG – TTDA JV
Grid Development Grid Maintenance Grid Maintenance
South 1 Southern Southern
2
CONTENTS:
A. Background Information
1. WORK OBJECTIVE
2. WORKING AREA
3. SCOPE OF WORK
3.1 Scope of Works Involves
3.2 Work Program
4. HIRADC
5. OCCUPATIONAL, SAFETY AND HEALTH: WORKERS INFORMATION &

EQUIPMENT
5.1 Personnel Details
5.2 Role & Responsibility of Workers
5.3 Copy of ESE/ECE/EAP and Other Workers Certificate & NTSP Card
5.4 Personal Protective Equipment (PPE)
5.5 List of Equipment
5.6 Specific Site Hazard Verification Check
5.7 Welfare Facilities and First Aid
6 DETAILS WORK PROCEDURES (WORK INVOLVE)

6.1 Prerequisite Check (Documentation)
6.2 Prerequisite Check (Site Condition)
6.3 Perform Secondary Isolation
6.4 Dismantling Existing Relay
6.5 Panel Installation
6.6 To Perform Internal Wiring
6.7 To Perform Wiring Check
7 NORMALIZATION
8 CONTINGENCY ACTION PLAN
9 ATTACHMENT
Appendix 1: Work Program
Appendix 2: HIRADC
Appendix 3: NTSP & Calibration Certificate (external worker), S. Semak 235
Appendix 4: CT Core & Start Point Verification Checklist – Not Available
Appendix 5: Daily DC Monitoring Checklist
Appendix 6: Isolation Checklist
Appendix 7: Existing Wiring Schedule – Not Available
Appendix 8: DC Supply Continuity Test
Appendix 9: Schematic Drawing
Appendix 10: Final Setting Sheet – Not Available
Appendix 11: Cable Block Diagram
Appendix 12: Cable Core Schedule
Appendix 13: Photo
Appendix 14: Testing method of statement-MS
10 DECLARATION

4
A. background information
COMPANY DETAILS TENAGA SWITCHGEAR SDN BHD – TOSHIBA
TRANSMISSION & DISTRIBUTION SYSTEMS ASIA SDN
BHD JV
Lot 3, Jalan Teknologi 3/6, Taman Sains Selangor
1, Kota Damansara, 47810 Petaling Jaya
No. Tel : 03-6140 6520
No. Fax : 03-6140 6530
SITE ADDRESS PMU 275/132KV Kangkar Tebrau GIS, Johor
OVERVIEW OF PROJECT SUPPLY, ERECT AND COMMISSIONING OF 275KV

GIS, 132KV AIS,
2X240MVA AUTOTRANSFORMER AND ANCILLARY
EQUIPMENT COMPLETE WITH CIVIL WORKS
FOR PMU 275/132KV KANGKAR TEBRAU, JOHOR
Contract No: TNBT 99/2015
PROJECT TEAM (CLIENT & MAIN CONTRACTOR) TNB-GD South-I Project Director
Ir. Goh Yin Seng
TNB-GD South-I Project Engineer (Electrical)
Muhamad Safuan Bin Ishak
TNB-GD South-I Project Engineer (Civil)
Norasyikin Binti Nasarudin
TSG & TTDA-JV Project Director

Ir. Hj. Mazelan Bin Abdul Samad (TSG)
TSG & TTDA-JV Project Manager (Electrical)
Mohd Akramin Bin Ayob (TSG)
Lidya Ahmad (TTDA)
TSG & TTDA - JV Project Manager (Civil)
Saiful Azwan Bin Rasidi
TSG & TTDA-JV Project Engineer (Electrical)
Nizam & Kamil
TSG Supervisor:
Zahir
TSG CQP:
Zahir
3
1.0 WORK OBJECTIVE
1.1 To CHANGE ABB RED670 RELAY (-F87L/1) at (=D03+R1)
No From Bay To Bay

275kV Permas Jaya No. 1 OHL Feeder
1
(=D03+R1)
1.2 To CHANGE SCHNEIDER P543 RELAY (-F87L/2) at (=D01+R2)
No From Bay To Bay

275kV Skudai No. 2 OHL Feeder (=D01+R2)
1
1.3 To CHANGE SCHNEIDER P543 RELAY (-F87L/2) at (=D06+R2)
No From Bay To Bay

275kV Skudai No. 1 OHL Feeder (=D06+R2)
1
4
2.0 WORKING AREA

2.1 Panel Involve:
No Panel Panel Description Bay Remarks
Reference
1 (=D03+R1) 275kV Permas Jaya No. 1 OHL Feeder Protection Panel No. 1 D03
2 (=D03+R2) 275kV Permas Jaya No. 1 OHL Feeder Protection Panel No. 2 D03
3 (=D01+R1) 275kV Skudai No. 2 OHL Feeder Protection Panel No. 1 D01
3.0 SCOPE OF WORK

3.1 Scope of works involves:
No Scope Involve (Yes/No)
Multicore cable laying & termination for:
1. AC Circuit NO
1
2. DC Circuit NO
3. Voltage Selection and Synchronising Circuit NO
Bypass AC Circuit, DC Circuit, Sync Circuit and Voltage Selection NO
2
Circuit at affected
Isolation, DC, Sync Circuit and Voltage Selection Circuit at affected YES
3
panel
4 Isolation, CT VT Circuit YES
5 Cutting/Remove existing panel NO

6 Twisted pair/Fiber cable laying NO
7 Replacement or new installation of Major Relays, CD YES
8 Replacement or new installation of terminal blocks NO
9 Replacement or new installation of auxiliary relays NO
10 Replacement or new installation of trip links NO
11 Replacement or new installation of resistor/diode/etc. NO
12 Replacement or new installation SCADA System NO
13 Replacement or new installation of auxiliary relays accessories NO
3.2 Work Program (Attach work plan with each work activities & tally with outage period)
Refer to Appendix 1
5
4.0 HIRADC
4.1 Detail work description and risk involve (Hazard identification, risk assessment and
determining control)
Attach as per ISO portal for related work in Appendix 2 (ISO portal > Document type:
Level 3 (HIRADC) > Choose the appropriate HIRADC table according to related work)
Table 1
Description Risk involved Minimizing risk

Apparatus/Equipment: Apparatus/Equipment:
a. Incorrect wiring may damage equipment a. Perform wiring check for all
during switching on supply: modification in relay panel before
b. Short circuit during relay operation may switch ON supply.
cause relay contacts to be burned. b. Confirm the polarity of the relay coil.
Personnel: Personnel:
a) DC or AC supply insulation leak may cause For a & b
Relay Installation,
electrical shock. i) Use proper PPE & tools.
DC/AC circuit
b) Flashover due to wrong termination may ii) Check insulation resistance of
Modification and
cause injury. wiring to earth.
DC wiring check.
iii) Do not leave any cut wires in the
trunking.
System System
a. DC earth fault or AC & DC mixing can a. Please don’t proceed work if there
cause mal-operation to the existing system. is DC Earth Fault and please inform
and get acknowledgement from
authorized personnel
b. Extra care to be taken when tapping
dc supply to test circuits.
Apparatus/Equipment: Apparatus/Equipment:
a. Damage to relays due to testing. i) Injection values must not exceed
rated values stated in the relay
manuals.
ii) When handling relay printed circuit
board always earthed body to prevent
static voltage.
iii) Use the correct dc voltage to
energize relay inputs.
Personnel Personnel
Electric shock. At all-time proper PPE must be worn
Relay testing
since relay and control panel are alive.
System System
DC earth fault can cause mal-operation to the i. Please don’t proceed work if there is
existing system. DC Earth Fault and please inform and
get acknowledgement from authorized
personnel
ii) Extra care to be taken when tapping
dc supply to test circuits.
iii) Make sure that no test leads are
left hanging with the other end
connected to the dc supply.
Apparatus/equipment Apparatus/equipment
Incorrect cable termination can cause Each termination to refer cable core
Cable
interruption to the existing system schedule/drawing and refer supervisor
laying/Cable
if there is uncertainty
glanding/Cable
Personnel Personnel
termination
a. Possibility to get bite from animal when a. Check the condition of work location
work inside cable trench or hole before enter the trench/hole
6

b. Get injured during drilling work or electric b. Use proper PPE
shock during termination
System System
a. Wrong bay or terminal will interrupted a. Extra care to be taken when tapping
existing system AC DC circuit to existing circuit.
b. Drilling new hole for cable gland can cause b. Use proper tools with sharp cutting
vibration to adjacent panel edge
5.0 OCCUPATIONAL, SAFETY AND HEALTH (ROLES & RESPONSIBILITIES).
5.1Personnel Details:
NTSP No./ Staff Expiry
No Name No. (for TNB staff) Date Position
1 Mohd Khairul Fatah bin Talha TNB034335N 30/05/2022 Engineer
2 Abu Bakar bin Abd Rahim TNB001570N 30/05/2022 Engineer
3 Ahmad Syazwan bin Ahmad Lotfi TNB003413N 14/03/2022 Engineer
4 Mohamad Rusydi Bin Jusoh TNB034763N 16/04/2021 Engineer
5 Teng Say Chuan TNB004891C 21/03/2022 Engineer
6 Samian Bin Samsudin TNB002337C 11/06/2021 Engineer
7 Yap Meng Fai TNB035064N 27/05/2021 Wireman
8 Che Kusyairi bin Che Hamid TNB055411N 01/11/2021 Wireman
9 Rohimi bin Hassin TNB016776N 06/08/2023 Wireman
10 Mohd Saiful Adli bin Kamaruddin TNB034508N 25/07/2022 Wireman
11 Mohamed Khairuddin bin Mohd Ali TNB015631N 04/10/2021 Engineer
*Attachment of NTSP Cards
5.2 Role & Responsibility of Workers
1. To seek permission and supervision from TNB Authorize/Competent Person

prior to normalize /isolate all secondary circuit.
2. To get permission and confirmation from TNB Authorize/Competent Person at
site before accessing and doing any testing / work to LIVE panel compartment.
3. To ensure ESE/ECE/EAP presence and his monitoring during work especially
related to live scheme.
4. To follow strictly on all safety guidelines mentioned in the risk analysis.
5. To wear PPE at all time during working at site.
6. To report to the supervisor on all incidents occurred working at site to TNB
supervisor/ESE/ECE/EAP.
7. To follow strictly on all safety guidelines mentioned in the risk analysis.
8. To record and report to the supervisor on all incidents/accidents including
“Substation Alarm” occurred at working sit
9. Alarm” occurred at working sit
7
5.3 Copy of Electrical Service Engineer / Electrical Competent Engineer / EAP and Other
Workers Certificate & NTSP Card. Refer to Appendix 3 (For Non-TNB worker only)
5.4 Personal Protective Equipment (PPE)
PPE used for above work are as below:
No Equipment Condition
1 Safety helmet OK
2 Safety shoes OK
3 Goggle OK
4 Glove OK
5 Face Mask OK
6 Safety Vest OK
5.5 List of Equipment (For TNB, kindly attach Senarai Semak 235 as per TOMAS ver2.0
in Appendix 3)
List of tools/equipment/test sets/machinery to be used:
Serial Calibration
No Equipment
Number Due Date*
1 Digital Multimeter 35470272WS 18/11/2020
2 Grinder NA
3 Jigsaw NA
4
* For Non-TNB, kindly attach the calibration certificate in Appendix 3
8
5.6 Specific Site Hazard (can cause tripping) verification check before proceed to start
work:
Suggestion Control Involve

Work Description/Work Potential
No Measure (based on site (Yes/No)
Situation Damage/Risk
condition)
Working at panel which
Barricade live relays
have live tripping circuit
Possibility to trip Tape the live terminal blocks
1 (i.e.: inter panel bus Yes
other CB & other related equipment.
wiring for busbar
protection)
Possibility to trip
Wiring modification of any other CB / causing
Perform minimum double
tripping scheme that busbar tripping
2 isolation including at the No
designed to trip other live from CBF relay
source panel.
bay stage 2
Barricade adjacent panel at

Possibility to trip
both side (front & back) of
3 Working at wrong panel another CB / Yes
the panel and lock
causing load loss
Request ICT personnel to
Possibility to trip
Simulating inter-trip identify and apply tape to
adjacent live
send/receive signal to cover T/B at PLC room for
4 feeder by No
remote end at PLC room live feeder before start any
simulating at
by ICT personnel simulating work
wrong T/B group
Work involving circuit Possibility of U/F Isolate the tripping output
input to special protection or U/V protection (trip link/T/B/Etc.) from that
scheme (e.g.: VSS as an accidently special protection scheme
5 No
input for Under operated due to (e.g.: UF/UV relay) and
Frequency/Voltage interruption of record the isolation point in
protection scheme) voltage input Appendix 6l
Kindly add the list if there is any other specific hazard, which are related to the side condition
5.7 Welfare Facilities and First Aid
1. Location of the nearest welfare facility: TBC

2. To ascertain the First Aid Kit is available
6.0 DETAILS WORK PROCEDURES (WORK INVOLVE)
6.1 Prerequisite Check (Documentation):

Readiness (Please
No Item
fill up accordingly)
Relay bench Test Conducted:
1. With final setting NA
1
2. Without final setting (configuration only) YES
3. Communication test (for Main CD relay) NA
4. Relay and test block already install at blanking plate.
Internal wiring (between relay & test block) already NA
completed
2 Approved setting from MTEP setting group Available
9
Approved conceptual or schematic drawing from Design Group

3 Available
(GD)
Isolation list verification (compare lists & actual wiring at site):
*Any unknown wiring with DC supply have to isolate at the source
4 Done
point
5 Wiring schedule site verification (if any): Done

Panel layout (relay/test block/etc. arrangement) Available – New
6
Panel
7 Cable core schedule and cable block diagram (if any) Available
CT core verification (to check either CT core share with other
protection relay). Notify tester/contractor if sharing CT and
8 NA
its risk
Please refer Appendix 4
CT star point verification (for relay which sensitive with current
9 direction) NA
Please refer Appendix 4
6.2 Pre-requisite Check (Site Condition):
Readiness (Please
No Item
fill up accordingly)
PTW issuance:
1 Issued by:
Received by:
2 Safety Briefing & doa
DC Measurement*:
+VE to E: V
3
-VE to E: V
+VE to –VE: V
4 Barricade adjacent panel / other live relays or equipment & lock
Record daily DC monitoring as per Appendix 5 before start
5
and after stop work
Site Communication Board. To notify Outage work program,
6 every day activities completion and outstanding defects &
problems.
*Please don’t proceed work if there is DC Earth Fault and please inform and get acknowledgement from
authorized personnel.
6.3 Perform secondary isolation to avoid unnecessary tripping, DC interruption

and potential hazard to personnel according to related isolation list in
Appendix 6:
Related Involve
No Standard Isolation List According to Categories Status
Document (Yes/No)
Isolation List General Appendix 6 Yes
1 Common DC supply isolation Appendix 6a Yes
2
3
4
5
*Any unknown wiring with DC supply has to isolate at the source point
10
6.4 Interfacing to Existing Panel

No Description Status
1 To confirm Interfacing Terminal Block before TErmination
Make sure isolation as per listed in Appendix 6 (for related work)
2
has been carried out
Perform DC measurement & record all wire at relay & test block
3
terminal into Appendix 6
Make sure DC voltage for all wires at relay’s & test block’s
terminal for DC circuit is zero (0) voltage before dismantling the
existing wire
If any wires still have DC supply:

4 i. Evaluate the criticality of the related wire and get consults
from Authorized personnel and do not proceed with
dismantling works.
ii. Trace the source and perform additional isolation if

required
Remove wire one at a time & properly taped (for wire with DC
5
supply)
Make sure all wires have been dismantled from relay’s & test
6
block’s terminal before dismantling relay
IF THERE IS DC EARTH FAULT ALARM, STOP WORKS IMMEDIATELY AND

PLEASE INFORM AUTHORIZED PERSONNEL
6.5 Panel installation
1 Use proper tools for cutting the panel to minimize vibration.
Install relay as per approved layout as below (kindly
2
attached the existing and new layout)
11
6.6 To perform internal and external wiring as per approved schematic drawing in
Appendix 9
Person in charged must get the approval for the new drawing (additional circuit that
does not cover during approval stage) related to this work from either GSE, HEAD of
PROA or HEAD of RnR).
No Description Status*
Perform external wiring (from relay, test block and it’s accessories to
1 NA
terminal block at relay panel) as per approved drawing
*NA - Not Applicable: If replacement involving same model with existing or not involving
changes of arrangement in relay panel (i.e.; no modification of existing wiring)
IF THERE IS DC EARTH FAULT ALARM, STOP WORKS IMMEDIATELY AND

PLEASE INFORM AUTHORIZED PERSONNEL
6.7 To perform wiring check
Perform wiring check and make sure all wire is terminated as per
approved drawing.
1
Perform continuity check and highlight each wires in the working
copy which has been check according to the drawing
2 Make sure working copy drawing updated.
Make sure all wire are crimped properly & no loose wire at all new
3
termination
4.1 Remove unused wire.
4 4.2 Remove/cut lug and keep properly in cable tray for unused
wire
To perform continuity test for each type DC supply circuit (based on
site condition/scheme) before switch on MCB to make sure there is
no shorting to ground or between +VE & -VE DC supply as per
5 Appendix 8
If the continuity test failed, trace & rectify the shorting point.
7.0 Testing or Normalization
7.1 Normalize secondary isolation as per Appendix 7 (according to related isolation

list)
8.0 CONTIGENCY ACTION PLAN
1. Site access road/path for evacuation to be inform during safety briefing before work
start and should be cover under item 6.2 above
2. Specify other source /emergency supply restoration
3. Probability Incident/Emergency Action Plan are as per table below:

12
Probable Incident/ Cause of Incident Corrective Action

Tripping /Tripping
i) Investigate and clear the DC Earth Fault
ii) If DC Earth Fault identified not cause by
outage work, based on severity of the DC
DC Earth Fault Wrong earth fault, do the following:
Termination
x inform AP/ CP/ Authorized personnel
x Proceed work after getting approval
from HOU
x Stop work until DC earth rectified
i) Stop all testing and operation of equipment.
ii) Make sure all personnel are safe and no
accident has occurred.
Tripping / Alarm Wrong wiring, iii) Record all tripping information such as
occurs during testing Incomplete alarm fascia, relay indication and CB no.
or operation of tripping isolation, iv) Investigate what has caused the tripping
equipment Tx / Line faulty and give detail information to authorized
personnel.
v) Proceed work after getting approval from
GM & NLDC.
i) Stop all testing and operation of equipment.
ii) Make sure all personnel are safe and no
accident has occurred.
iii) Record all tripping information such as
alarm fascia, relay indication and CB no.
Loss of building AC Loss of
iv) Investigate what has caused the tripping
supply transformer N-1,
and give detail information to authorized
personnel.
v) If possible restore transformer to N-1
condition and continued after getting
approval from GM & NLDC.
i) Make sure there is no open circuit for CT
Immediate restoration Requested by secondary circuit.
of equipment NLDC due to ii) No wire exposed & hanging.
requested by NLDC system constraint iii) To make sure at least 1 protection scheme
in service before normalize.
13
9.0 ATTACHMENT
Appendix 1: Work Program

Appendix 2: HIRADC
Appendix 3: NTSP & Calibration Certificate (for external workers only), Senarai Semak 235
Appendix 5: Daily DC Monitoring Checklist
Appendix 6: Isolation Checklist
Appendix 8: DC Supply Continuity Test
Appendix 9: Schematic Drawing
Appendix 13: Photo
10.0 DECLARATION
I declare that all the works mentioned in this MS have been implemented & carried out at
site accordingly
NAME:
POSITION:
DATE:
14
APPENDIX 1
Work Program
15
WORK PROGRAM FOR PMU KANGKAR TEBRAU BAY D03- ABB RED670 RELAY CHANGE – 275 PERMAS JAYA NO 1: D03+R1 (PROTECTION PANEL)
DATE TO BE DECIDED BY TNB FOR OUTAGE DATE DAY 1

TIME 0800 0900 1000 1100 1200 1400 1500 1600 1700 1800 1900 2000
NO ACTIVITIES
1 Outage Work (For Changing ABB RED670)
1.1 TNB to issue PTW. Switching / Outage Taken / Busbar Out of Service
1.2 MOS Briefing & Toolbox Meeting / Safety Briefing
-F72/1 MCB OFF at =D03+R1

1.4
1.5 Isolation Work as per Appendix 6 in MS
1.7 Dismantling Wire & Changing new Relay
1.8 Wiring Check

1.9 Normalise work at Panel as per MS

TIME 0800 0900 1000 1100 1200 1400 1500 1600 1700 1800 1900 2000
NO ACTIVITIES
1 Testing
2 Normalise Line KTRU-PMJY NO 1
16
WORK PROGRAM FOR PMU KANGKAR TEBRAU BAY D01- SCHNEIDER P543 RELAY CHANGE – 275 SKUDAI NO 2: D01+R2 (PROTECTION PANEL)

TIME 0800 0900 1000 1100 1200 1400 1500 1600 1700 1800 1900 2000
NO ACTIVITIES
1 Outage Work (For Changing SCHNEIDER P543)

1.4
1.8 Wiring Check


TIME 0800 0900 1000 1100 1200 1400 1500 1600 1700 1800 1900 2000
NO ACTIVITIES
1 Testing
2 Normalise Line KTRU-SKUDAI NO 2
17
WORK PROGRAM FOR PMU KANGKAR TEBRAU BAY D06- SCHNEIDER P543 RELAY CHANGE – 275 SKUDAI NO 1: D06+R2 (PROTECTION PANEL)

TIME 0800 0900 1000 1100 1200 1400 1500 1600 1700 1800 1900 2000
NO ACTIVITIES
1 Outage Work (For Changing SCHNEIDER P543)

1.4
1.8 Wiring Check


TIME 0800 0900 1000 1100 1200 1400 1500 1600 1700 1800 1900 2000
NO ACTIVITIES
1 Testing
2 Normalise Line KTRU-SKUDAI NO 1
18
APPENDIX 2
HIRADC
17
18
19
20
APPENDIX 3
NTSP & Calibration Certificate
Or
Senarai Semak 235
21
22
23
24
APPENDIX 5
Daily DC Monitoring Checklist
25
Appendix 5
Daily DC Monitoring Checklist
DC Measurement
No. Date Measured By Verified By Remarks
+VE to E -VE to E +VE to –VE
26
APPENDIX 6
Isolation Checklist
27
Voltage Voltage After Voltage Before Voltage
Norm Drawing No
No Description Location T/B No Before Isolate Isolate Normalize After
alize and Sheet
Isolate Internal External Internal External Normali
1 To Shut Down MCB
MCB –F72/1 D03+R1 TTDA KTRU 808814
275 S 11-3B SH.031
MCB –F72/2 D03+R2
2 To Measure & Isolate

2.1 DC Supply, P101 D03+R1 XJ: 1
XJ: 2
2.2 DC Supply, P501 D03+R2 XJ: 1 TTDA KTRU 808814
XJ: 2 275 S 11-3B SH.031
27

Norm Drawing No
alize and Sheet
1 To Shut Down MCB
275 S 11-6B SH.031
MCB –F72/2 D06+R2

XJ: 2
XJ: 2 275 S 11-6B SH.031
27

Norm Drawing No
alize and Sheet
1 To Shut Down MCB
275 S 11-1B SH.031
MCB –F72/2 D01+R2

XJ: 2
XJ: 2 275 S 11-1B SH.031
31
APPENDIX 8
DC Supply Continuity Test
32
APPENDIX 9
43
44
45
APPENDIX 11
Cable Block Diagram
LAMPIRAN 3: HANDING OVER CHECKLIST FROM MAIN CONTRACTOR TO TNB LICENSED TESTER
LAMPIRAN 3A: PROJEK OLEH PIHAK GD/ PENGUJIAN OLEH PENGUJI BERLESEN (Licensed tester)
SITE VERIFICATION AND HANDING OVER NOTE
NO ITEM HANDING OVER REMARK

(Y/N)
1 New Components Installed
2 Wiring Completed
3 Wiring Checked
4 Updated Drawing
5 Updated Cable Schedule
6 Updated Isolation Checklist (Refer To Appendix ….) Done Normalized by Main

Contractor
7 Outstanding Isolation Checklist (Refer To To Be Normalize by TNB
Appendix ….) License Tester
NAME SIGNATURE DATE

HANDED OVER
BY:
DESIGNER
TAKEN OVER
BY:
Licensed Tester
WITNESS BY:
GD Project
Engineer
LAMPIRAN 3B: PROJEK OLEH PIHAK GM/ PENGUJIAN OLEH PIHAK GM (Internal Testing)
SITE VERIFICATION AND HANDING OVER NOTE
NO ITEM HANDING OVER REMARK

(Y/N)
1 New Components Installed
2 Wiring Completed
3 Wiring Checked
4 Updated Drawing
5 Updated Cable Schedule
6 Updated Isolation Checklist (Refer To Appendix ….) Done Normalized by Main

Contractor
7 Outstanding Isolation Checklist (Refer To To Be Normalize by TNB
Appendix ….) License Tester
NAME SIGNATURE DATE

HANDED OVER
BY:
DESIGNER
TAKEN OVER
BY:
GM
WITNESS BY:
GM Project
Engineer
Appendix 14: Testing method of statement-MS
Reference No:
Revision No:
METHOD OF STATEMENT Contract No:
Tender No
PMU 275kV Kangkar Tebrau
METHOD OF STATEMENT
CURRENT DIFFERENTIAL RELAY TEST
MAIN CONTRACTOR
Toshiba Transmission & Distribution Systems Asia Sdn Bhd

LOT22, Jalan Teknologi, Taman Sains Selangor 1, Kota Damansara,
Petaling Jaya, 47810 Petaling Jaya, Selangor
TESTER
BQE ENGINEERING SDN BHD

NO.4 JALAN SEPADU D 25/D, TAMAN AXIS PREMIER,
SEKSYEN 25, SHAH ALAM, 40000
SELANGOR DARUL EHSAN
Prepared by Checked by Certified by
Date: Date: Date:

BQE ENGINEERING SDN BHD Date Issued:
No 4 Jalan Sepadu D 25/D, Taman Axis Premier
Revision No:
40000, Seksyen 25, Shah Alam, Selangor D.E
Contract No:
TABLE OF CONTENTS Tender No:
Ref Description Divider
1.0 RISK ANALYSIS A
2.0 WORK PROGRAM B
3.0 LIST OF TEAM C
4.0 LIST OF EQUIPMENT D
5.0 TEST PROCEDURE E

i. STAGE 1
a. Multicore Cable Check
ii. STAGE 2 SECONDARY EQUIPMENT

a. Current Differential Relay M1/M2
iii. STAGE 3
a. Nil
iv. STAGE 4
a. Current Differential Relay Trip Test
b. SCADA Operation Test
6.0 TEST REPORT SAMPLE F

Revision No:
Contract No:
RISK ANALYSIS Tender No:
Site : PMU 275kV Kangkar Tebrau

Client : Tenaga Nasional Berhad (TNB)
Subject : Testing & Commissioning of Current Differential Relay at Permas Jaya No.1
Bay, Skudai No.2 Bay and Skudai No.1 Bay
1.0 Scope of Works.
 To test new Current Differential Relay ensuring that its working as required and
working within the fault current levels
2.0 Working Area.

 Permas Jaya No.1 OHL Feeder Bay – Panel D03+R1
 Skudai No.2 OHL Feeder Bay – Panel D01+R2
 Skudai No.1 OHL Feeder Bay – D06+R2
Revision No:
Contract No:
3.0 Risk Analysis.
The risks involved in this exercise are divided into 3 categories:
Description Risk Involved Minimizing Risk

1. Covid -19 Personnel Personnel
Contracting the Virus will cause a a) If any worker is experiencing
number of symptoms symptoms, worker should be
a) Fever isolated at home
b) Tiredness b) Perform Temperature Check before
c) Dry Cough toolbox talk each and everyday to
Further spreading the virus will result ensure no worker is sick at site.
in a blockage in Work at Site. c) Practice Social distancing of meter
d) Additional PPE such as face mask
e) To sanitize vehicle, equipment and
tools before entering the site.
f) Declare tools and Test Equipment
used during ToolBox talk
g) To strictly follow instructions
regarding Covid-19 Epidemic from
TNB Supervisor and Safety Health
Officer
h) To strictly follow SOP from
TNB,KKM, and Dosh.

1. AC, DC Apparatus/equipment Apparatus/equipment
Check and a. Incorrect wiring may damage a. Perform wiring check for the control and
wiring check. equipment during switching on relay panel although factory test has been
supply : done.
i) Short circuit during relay operation b. Confirm the polarity of the motor before
may cause relay contacts to be doing the operation.
burned.. c. Check that the manufacturer
ii) Incorrect dc supply rating may specifications are followed.
cause relay converters to be faulty.
Personnel Personnel
a) Dc or Ac supply insulation leak a,b i) Use proper PPE.
may cause electrical shock. ii) Check insulation resistance of
b) Flashover due to wrong termination wiring to earth.
may cause injury. iii) Do not leave any cut wires in the
trunking.
System System
a. Tripping of live bays. a,b. i) The EAP in charge must check and
i) Incorrect termination to the existing confirm the circuit to be connected to
busbar protection circuits. the existing scheme will not cause any
ii) Dc earthfault may cause tripping of mal-tripping.
live circuits with existing earthfault. ii) Any termination to the existing circuit
Revision No:
Contract No:
will be directly supervised by the EAP

b. Interrupting existing bay system: in charge.
i) Voltage selection circuit might be c. Make sure there is no wires left
affected by the new circuit, extra hanging without being terminated (or
load on the VT circuit might cause taped with insulation tape where
voltage drop. necessary) before switching on the bay
ii) Causing dc earthfault to the station dc /ac supply.
dc system. d) Check for dc earthfault before and after
work consistently.

2. Primary Apparatus Apparatus.
equipment a. Porcelain insulators for the primary a. Use the proper tools and equipment
test. equipment can easily be broken during testing.
and cracked. b. Follow manufacturer work instruction.
b. Apparatus mechanism faulty. c. Circuit breaker and isolators have to be
c. Wrong method of testing can made ready for operation by their
damage the equipment under test. manufacturer’s expert.
d. Induced voltage may damage the d. Test equipment has to be
test equipment. grounded securely before connection for
testing.
Personnel Personnel
a. Electric shock caused by induced a. i) Use proper PPE.
voltage. ii) Extra earthing placed at area exposed
to induce voltage.
b. Falling down from equipment If testing need earthing to be isolated
under test. always discharge and isolate earthing
only after connection for testing has
c. Working in the live bay by mistake been done.
will cause high voltage hazard. b. Use full body harness and follow safety
regulation.
c. Barricade and hang proper “Danger”
sign around the working area.
System System
a. i) Take care to work in a working party.
a. Touching of high voltage part will (not alone)
cause busbar tripping. ii) Abide strictly to the safety regulation
when carrying long objects.
iii) Use proper material for barricade, do
not use ribbons or tapes which can be
blown
by wind causing flashover.

3. Secondary Personnel Personnel
injection test of a. Electric shock. a. i) At all time proper PPE must be worn
Revision No:
Contract No:
protection relays since relay and control panel are alive.

and ii) Test set used must be earthed securely.
instrumentation
Apparatus/Equipment Apparatus/Equipment
a. Damage to relays due to a. i) Injection values must not exceed rated

testing. values stated in the relay manuals.
ii) When handling relay printed circuit
board always earthed body to prevent
static voltage.
iii) Use the correct dc voltage to
energise relay inputs.
System System
a. Dc earthfault can cause a. i) Extra care to be taken when tapping dc

mal-operation to the supply to test circuits.
existing system. ii) Make sure that no test leads are left
hanging with the other end connected
to the dc supply.

4. Primary Apparatus /Equipment Apparatus /Equipment
injection a. High voltage resulting from a. Check termination for the CT circuit at all
test open circuited secondary CT interfacing panels and make sure they have
may cause damage to the CT. been terminated securely.( Good crimping
b. Step up voltage can cause and tightened )
damage to test equipment if not .
isolated from CVT. b. Isolate CVT at MK before doing any
c. Bushing to the primary secondary injection test on voltage circuit,
equipment can easily be normalize it before commissioning.
damaged during primary d. Take extra care during clamping primary
injection. cable, use extra hand for stability.
e. Injection set can be damaged e. Use suitable equipment or test leads for
due to overheating. high current flow.
Personnel Personnel
a. Electric shock caused by a. i) Use proper PPE.
induced voltage. ii) Extra earthing placed at area exposed to
induce voltage.
b. Falling down from equipment If testing need earthing to be isolated
under test. always discharge and isolate earthing
only after connection for testing has been
c. Working in the live bay by done.
mistake will cause high voltage b. Use full body harness and follow safety
hazard. regulation.
c. Barricade and hang proper “Danger” sign
around the working area.
Revision No:
Contract No:
System System
a. i) Take care to work in a working party.
a. Touching of high voltage part (not alone)
will cause busbar tripping. ii) Abide strictly to the safety regulation
when carrying long objects.
iii) Use proper material for the barricade,
do not use ribbons or tapes which can
be blown by wind causing flashover.

5. Defeating Apparatus/Equipment Apparatus/Equipment
busbar
protection Busbar fault is only covered by a. Allow only one working party for the
during backup protection, any direct stability test for better control.
stability test. busbar fault will cause delay in b. Do not take the outage if weather is bad (
tripping and may damage very windy)
primary equipment. c. Make sure boundary of live area is well
barricaded and danger sign clearly placed.
d. After finishing the tripping test for the
main busbar protection, make sure the
busbar protection is switched on back.
e) Defeat the busbar protection only during
stability and tripping test for the busbar
protection.
Personnel Personnel
Danger from flashover if As above.

busbar fault occur due to
human carelessness.
System System
Busbar fault covered only by As above.

backup protection will cause
system to be longer subjected
to the fault .
Revision No:
Contract No:
4.0 Contingency Action.

In case DC earth fault occurs during testing.
1. Switch off each MCB and identify the circuit that is causing the earth fault.
2. Investigate and clear the dc earth.
3. If dc earth is from the existing system inform TNB’s authorized personnel.
4. Recovery time duration of 30 minutes.
In case if tripping occurs during testing or operation of equipment:

1. Stop all testing and operation of equipment.
2. Make sure all personnel are safe and no accident has occurred.
2. Record all tripping information such as alarm facia, relay indication and CB no.
3. Investigate what has caused the tripping and give detail information to TNB authorized
personnel.
4. If system is requested to be normalized, use the isolation checklist and close back all
isolation points and cancel the PTW.
5. Expected time of recovery is about 30 minutes.
In case if unwanted hazard to equipment:

1 Stop further operation of equipment and testing.
2. Investigate and analyze damage on equipment.
3. Study what could have caused the fault.
4. Give detail information to TNB authorized personnel on all of the activities and events that
had occurred.
5. Get confirmation with manufacturer if testing need to discontinued.
In case if unwanted hazard to personnel:

1 Stop further operation of equipment and testing.
2. Give first aid treatment to personnel involved.
3. Study what could have caused the fault.
4. Give detail information to TNB authorized personnel on all of the activities and events that
had occurred.
Prepared by: Certified by:
Mohd Fazli
Testing & Commissioning Coordinator
Revision No:
Contract No:
WORK PROGRAM Tender No:
DAY 1: Permas Jaya No.1 Bay
No. Description DAY 1 Duration

1. Taken PTW 1 hour
2. Isolation Checklist 2 hour
3. SAT Current Diffential Test 3 hour
4. Current Diffential Scheme Test 3 hour
5. SCADA/SCS Test 2 hour
4. Normalize Isolation 1 hour
5. Cancel PTW 1 hour
DAY 2: Skudai No.2 Bay

1. Taken PTW 1 hour
DAY 3: Skudai No.1 Bay

1. Taken PTW 1 hour
BQE ENGINEERING SDN BHD Date Issued
No 4A, Jalan Sepadu D25/D, Taman Axis Premier, 40000 Shah Alam, Selangor DE Revision No
Tel: (03) 5121 3629, (03) 5121 3695 Fax: (03) 5121 3501 Contract No
Tender No
TESTING AND COMMISSIONING
LIST OF TEAM MEMBER’S

Tender No
LIST OF TEAM MEMBER’S
NTSP NO. /
NO NAME DESIGNATION I/C NO.
VALID THRU
TNB002864N
1 Ir Mohd Najeeb Bin Khalid EAP 600123016037
10/01/2023
TNB000376N
2 Ir Khairul Azmin Bin Abdul Ghani EAP 650720107311
06/12/2022
TNB000380N
3 Mohd Fazli Bin Md Nor EAP 821226075143
06/12/2022
Adan Zulherman Bin Zakaria TNB046926J
4 EAP 830216145771
Dharamaraj 30/01/2021
Nor Azzizi Sham Bin Abdul TNB047055J
5 EAP 700514105297
Mutalif 13/02/2021
6 Mohd Khairul Bin Abdul Kadir EAP 740321105731 TNB032524K
25/06/2023
TNB032528K
7 Mohd Azhar Bin Nazmi Tech 850531045429
25/06/2023
Mohammad Kamarunzaman Bin TNB015496N
8 Tech 910710086877
Adnan 02/11/2020
TNB006495N
9 Azizie Bin Amrah Tech 720201065923
03/05/2021
TNB027239N
10 Nor Akmal Bin Abdul Kadir Tech 920822016805
06/12/2022
11 Morizan Bin Jamaat Tech 631013045445 TNB008546N
12/09/2022
Muhamad Saiful Bin Mohd TNB025494N
12 Tech 940613086223
Othman 25/02/2023
13 Mohd Rosli Bin Mohd Subakir Tech 75072606011 TNB032525K
25/06/2023
14 Mohd Rosnizan Bin Mohd Suabkir Tech 901016085941 TNB032526K
25/06/2023
15 Muhamad Adlan Bin Mohd Najeeb Engineer 920909085811 TNB023886N
23/05/2021
16 Muhammad Asraf Bin Romainor Engineer 94023065365 TNB047757J
30/04/2021
Mohammad Fairul Hafiz Bin TNB047054J
17 Engineer 830512035871
Mohamed Zain 13/02/2021
TNB002078C
18 Muhammad Hafiz Bin Idris Engineer 940929115385
23/05/2021
TNB051916J
19 Mohd Afiq Bin Abdul Wahab Engineer 910819145463
15/07/2022
Megat Mohd Sufyan Bin Megat TNB052617J
20 Engineer 941009085579
Mohad Wazer 28/08/2022
TNB031076K
21 Amir Zarif Bin Abu Hanifah Lim Tech 991114055107
27/11/2022
Tender No
Tender No
Tender No
Tender No
Tender No
BQE ENGINEERING SDN. BHD.
No 4A, Jalan Sepadu D 25/D, Taman Axis Premier, 40000 Shah Alam, Selangor DE
Tel: (03) 5121 3629, (03) 521 3695 Fax: (03) 5121 3501
LIST OF EQUIPMENT
Calibration Due
No. Instrument Model Serial No.
Date
Fluke
1 Digital Multimeter 47781339WS 3/Jan/2021
15B+
Omicron
2 3 Phase Secondary Injection Test Set PC833N 18/Jun/2021
CMC 156
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CERTIFICATE OF CALIBRATION
DATE OF ISSUE : 03 January 2020 CERTIFICATE NUMBER : SST/SA tW2O2OAt147
ISSUED BY SIRIM Standards Technology Sdn. Bhd.

( Company No.: 29220i-P) PAGElOF sPAGES
Lot 12, 18 &. 20, Jalan Beremb an 751 12,
Seksyen 15,40200 Shah Alam, APPROVED SIGNATORIES
Selangor Darul Ehsan Mohd. Fikri Nlohd. Nor
Tel.:03-55109066 Fax. : 03-55 1 09077 Syahrel Shari
Mohd. Fahimy Ahmad Ta'adin
Submitted by BQE Engineering Sdn. Bhd. Job No. sA2019-8,182-3

No. 4,A. & B, Jaian Sepadu D25lD, Date Received 31 Decernber 2019
Taman Axis Premier,
40000 Shah Alam Selangor Malaysia.
Attn": Ms. Azlin Bt Nahar
Instrument ! Digital Multimeter Model No. 158+

Manufacturer : FLUKE Serial No. 47781339WS
Instrument Condition When Received: Good physical condition.

Instrument Condition When Returned:
1. Calibrated and tested serviceable. No adjustment done.
2. Calibration Due Date requested by customer.
3. The User should be aware that any number of factors may cause this instrument
to drift out ofcalibration before the specified calibration interval has expired.
Environmental Condition :-
AverageTemperature t 23+7 "C Average Relative Humidity 62+l a
Calibration Date : 03 January 2020 Requested Calibration Due Date 03 January 2021
Calibration Method :
This instrurnent was calibrated using the Calibration procedure No ESD/ 0340 R.ev. 13.0
Calibration Standard(s) Used :

Instrument Type : Serial No. : Cal. Due Date : Cal. Cert. No. : Traqeabili!.y* I
FLUKE 5s00A 9345003 04 October 2020 SSTi SAIIR/2019J/1 NPL, LJ.K
The standard instruments used in this calibration are traceable to either the National Standard maintained at
the National Metrology Institute ofMalaysia or other recognised International Standard Laboratories.
Calibration Sticker No. : sA-o t -147

MeasurementUncertainty ; Refer to Calibration Results. Coverage Factor k: 2
Reference ! Doc. Control No. SE - DC - 355 Rev. 0. 0
The uncertainties are for a confidence probability of approximately 950/.
This certiflcate is issued h accordance with the conditions of accreditation grantcd by the SAMM which has assessed. the measurement capability of
the laboratory md its kaceability to recognised national standards and to the units ofrneasurement realised at the corresponding national standards
laboratory Copyright ofthis certif,rcate is ovnred by the issuing laboratory and may not be reproduced other than in full except with the prior writtcn
approval ofthe Head ofthe issuing laboratory-
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SST "/,,i,r i,\'. ISO/lEC 17025
t\,1S
CALIERATION
SAMI\,4 NO, 088
DATE OF ISSUE . 03 January 2020 CERTIFICATE NUMBER : SST/SAIR/2020Afi47
PAGE 2 OF3 PAGES
Instrument Digital Multimeter Serial No. : 47781339WS
CALIBRATION RESULTS
Function I Applied Test Meter Measurement
Range Value Limits Display Uncertainty
AC Voltage Test
400 mV 350 mV 50 Hz 339.2 to 360.8 m V 351.0 mV + 0.34 mV
4Y V 50 Hz
3.5 3.462 to 3.538 V 3.500 v + 3.4 mV
40v 35 V 500 Hz 34.62 to 35.38 V 35"08 V +21 mV
400 v 350 V 50 Hz 346.2 to 353.8 V 3 s0.1 + 0.24 V
1000 v 1000 V 50 Hz 987 to 1013 V 1 004 + 0.85 V
DC Voltage Test
400 mV 350 mV 345.5 to 354.5 mV 351.0 m V + 85 pV
4Y 3.5 V 3.480 to 3.520 V 3.503 v + 0.86 mV
4AV 35V 34.80 to 35.20 V 35.08 v + 8.9 mV
400 v 350 V 348.0 to 352.0 V 3s0.3 v + 71 mV
1000 v 1000 v 992 to 1008 V 1003 v + 0.58 V
Diode Test
0.898 to 1"102 V 1.016 + 0.58 mV
Ohm 2 Wire Test
400 o 350 () 347.9 to 352.1 O 350.3 f2 * 0.12 C)
4 ko 3.5 k() 3.480 to 3.520 kf) 3.496 k o + 0.84 O
40 ko 35 ke2 34.80 to 35.20 KO 35.04 k o + 9.7 e)
400 ko 350 kf) 348.0 to 352.0 ko 350.0 k o + 97 C)
4 MO 3.5 M f) 3.480 to 3.52A Mf2 3.501 M CI * 0.19k o
40 MO 35 MO 34.45 to 35.55 MO 35.01 M 12 + 5.5k O
Capacitance 2 Wire Test

40 nF 35 nF 34.24 to 35.76 n F 35.50 n F + 0.1,1 nF
400 nF 350 nF 342.5 to 357-5 n F 348.5 n F + 1.2 nF
4 pF 3.5 1t F 3.319 to 3.681 lt F 3.494 p F + 16 nF
40 pF 35 pF 33.2A to 36.80 p F 35"27 p F + 0.19 pF
400 1t F 350 pt F 332.0 to 368.0 p F 350.9 p F * 1.9 pF
1000 p F 950 pF 898 to 1002 p F 946 pF + 6"4 pF
The uncertainties are for a confidence probability of approximat elv 95o/o
This certificate is issued in accordance with the conditions of accreditation granted by the SAMM which has assessed the measurement capability of
the laboratory md its taceability to recognised national stddards and to tho mits of moaouromonl r9a1ised. at thg eoffgsponrliag lationaistandard.s
laboratory. Copyright ofthis certificate is owned by the issuing laboratory and may not be roproducod othor than in fulI exoept with the prior written
approval ofthe Head ofthe issuing laboratory.
sl ]lI[l,l
S ST MS tSO/tEC 17025
CALIBRATION
SAMM NO 088
DATE OF'ISSUE : 03 lanuary 2020 CERTIFICATE NUMBER I SST/SAtR/2020At147
PAGE3OF3 PAGES
Instrument Digital Multimeter Serial No. ; 47781339WS
CALIBRATION RESULTS
Function / Applied Test Meter Measurement
Range Value Limits Display Uncertainty
DC Current Test
400 pA 350 pA 344.4 to 355.6 pA 350.9 p L + 0.15 pA
4000 p L 3500 p A 3444 to 3556 1tA 3509 p A + 1.5 pA
40 mA 35 mA 34.45 to 35.55 mA 35.03 m A +17pA
400 mA 350 mA 344.5 to 355.5 mA 350.3 m A + 0.35 mA
4A 3.5 A 3.445 to 3.555 A
3.504 A * 3.1 mA
10A 10A 9.82 to 10.18 A 10.00 A + 8.6 mA
AC Current Test
400 pA 350 pA 40 Hz 344.4 to 355.6 1tA 351.3 p A + 4.57 pA
4000 p A 3500 pA 200112 3444 to 3556 1t A, 3511 p A + 5.9 pA
40 mA 35 mA 200I{2 34.44 to 35.56 mA 35.12 m A + 63 pA
400 mA 350 mA 50 Hz 344.5 to 355.5 mA 350.4 m A I 0.86 mA
4A 3.5A 50 Hz 3.444 to 3.556 A 3.508 A + 1i mA
l0A 10A 50Hz 9.82 to 10.18 A 9.99 A + 24 mA
q
Calibrated ,r,
Hafizul Fahmi Zailani
The uncertainties are fot a confidence probability of approximat ely 95yo
This certificate is issued in accordmce wilL tLe conditions of accreditation granted by the SAMM which has assessed rhe measurement capability of
the laboratory and its traceability to recognised national standard.s and to the units of measurement realised at tho corresponding nationaf
standards
laboratory. Copltight of this oertificats is ownod by tho issuing laboratory and may not be reproducod other than in fu1l except with the prior written
approval ofthe Head ofthe issuing laboratory
.-'l
,
,}ENDi SMSB
iarir SENDI MAHIR SDN. BHD.
(SVC TAX NO: 816-1910-32000018)
(33313&r)
NO. 6, 8, 10 & 12, JALAN KAPAR 27189, MEGAI.I INDUSTRIAL PARK,

SEKSYEN 27,40400 SHAH ALAM, SELANGOR DARUL EHSAN, MALAYSIA.
TEL:03-5191 7388 FAX:03-5191 0675
EMAIL: [email protected] ; [email protected] Website: vuww.sendimahir.com
Certificate No. sM20833013 Date oflssue : 18 Jun 2020
Issued By Sendi Mahir Sdn Bhd

Page 1 of4 Pages
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Customer : BQEENGINEERING SDNBHD

NO.4, JALAN SEPADUD 25lD,
AXIS PREMIERPARK,
4OOOO SHAH ALAM SELANGOR
Instrument : 3 Phase Secondary Injection Test Set Calibra'tion Date : 18 Jun 2020
Manufacturer : Omicron Recalibration Date : l8 Jun 2021

Specified By Customer
ModeUType : CMC 156
Remark r The user should be aware that any numbers of factors
may cause this instrument to drift out of calibration before the
Serial No : PC833N
specified calibration interval has expired.
Capacity : Refer to Following Pages
Resolution : Calibration Environment Condition :

oC
Condition Upon : Good in Physical Condition Temperature : 23.1to23.3
Receiving Relative Humidity : 51 to 53 %orh
Condition Upon : Calibrated and Tested Serviceable. No adjustment done.
Returning
Calibration Method : Intemal Calibration Procedure(s) ICPE l/18/19
Calibration Venue : This Instrument has been calibrated at Sendi Mahir Sdn Bhd
Calibration Result : The result as following page(s). The expanded uncertainties are based on an estimated confidence
probability of approximately at95a/o and have a coverage factor of k=2 unless stated otherwise.
Reference Standard(s) Used:

Reference Standard Name Serial No Calibration l)ue Date Traceable To
MULTIMETER E,062 13 Nov 2020 NMIM(MY)
MULTI-PRODUCT CALIBRATOR E040 02 Aug202A NMrM(MY)
Calibrated By: Approved Signatory:

Wan Arman L.H. Seah
ofsuch equipmeut that Sendi Mahir Sdn. Bhd. in any way guarmtees the equipment's performance after calibration. Test/calibrations maked "Not SAMM Accredited" in this
(SVC TAX NO: B{6-1910-320000{8)
NO.6, 8, 1O & 12, JALAN KAPAR 27189, MEGAH INDUSTRIAL PARK,
SEKSYEN 27, 4O4OO SHAH ALAM, SELANGOR DARUL EHSAN, MALAYSIA.
TEL: 03-5191 7388 FAX: 03-5'191 0675
#w
EMAIL: [email protected] ; [email protected] Website: www.sendimahir.com
Certificate No. : SM20833013 Page2of4Pages
Function Instrument Measured Uncertainty (+) &

Test Point Readins Value Coverase Factor
Output
AC Voltage at 50 Hz
v1
75V 25.000 v 24.988 V 5.28-02 V ,k= 2
50.000 v 49.956 Y 7.08-02 V ,k= 2
75.000 v 74.927 Y 8.58-02 V ,k= 2
Y2
75V 25.000 v 24.989 Y 5.28-02 V ,k= 2
s0.000 v 49.954 Y 7.0E-02 V ,k= 2
75.000 v 74.925 v 8.5E-02 V .k= 2
v3
75Y 25.000 v 2499r y 5.28-02 V ,k= 2
50,000 v 49.958 V 7.08-02 V,k=2
75.000 v 74.921 Y 8.5E-02 V .k= 2
MS rSO/rEC 17025
(SVC TAX NO: 816-1910-32000018) CALIBRATION
NO. 6. 8. 10 & 12, JALAN KAPAR 27189, MEGAH INDUSTRIAL PARK, SAMM NO. O82
SEKSYEN 27, 4O4AO SHAH ALAM, SELANGOR DARUL EHSAN, MALAYSIA.
TEL:03-5191 7388 FAX:03-5191 0675
EMAIL: [email protected] ; [email protected] Website: www.sendimahir.com
Certificate No. : SM20833013 Page of Pages
Function Instrument Measured Uncertainty (t) &

Test Point Readinp Value Coverage Factor
AC Current at 50 Hz
I1
10A 1.000 A 1.0035 A 1.7E-03 A t,_
[-
a
L
2.000 A 2.0008 A 5.5E-03 A k= 2

3.000 A 2.9984 A 7.2E-03 A f= Z
5.000 A 4.9943 A 6.8E-02 A ft= 2
10.000 A 9.9993 A 1.28-01 A [= 2
t2
10A 1.000 A 1.0042 A t.7E-03 A k= 2
2.000 A 2.0013 A 5.5E-03 A k= 2
3.000 A 2.9991 A 7.28-03 A t-_ 2
5.000 A 4.9964 A 6.8E-02 A k= 2
10.000 A 9.9998 A t.2E-0t A k= 2
I3
t0A 1.000 A 1.0043 A 1.7E-03 A k=2
2.000 A 2.0018 A 5.5E-03 A k= 2
3.000 A 2.9994 A 7.28-03 A f6= 2
5.000 A 4.9962 A 6.88-02 A k= 2
10.000 A 9.9993 A t.2B-01 A t-_
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kmperqturc; Volwnetic; Electrical & Optical and Photomelric measurements.

d}snflsB
; iF.l I IJI
IIIAF I 'l
sENDt MAHTR sDN. BHD. (333138-r)
rsvcrax
(SVC No:846-{e{0-320000{s}
TAX NO: 816-1910-32000018)
NO. 6; 8, 10 & 12, JALAN KAPAR 27189, MEGAH INDUSTRIAL PARK,
SEKSYEN 27,4A4OO SHAH ALAM, SELANGOR DARUL EHSAN, MALAYSIA.
TEL:03-5191 7388 FAX:03-5191 0675
ffim
Certificate No. : SM20833013 Page4of4Pages
Function Instrument Measured Uncertainty (+) &

Test Point Readine Value Coverase Factor
Frequency
1000 Hz 10.000 Hz 10.0000 Hz 5.98-04 Hz [= 2
40.000 Hz 40.0000 Hz 5.98-04 Hz k= 2
50.000 Hz 50.0000 Hz 5.9E-04 Hz k= 2
100.000 Hz 100.000 Hz 1.5E-03 Hz l-_ a
500.000 Hz 500.000 Hz 5.78-04 Hz k= 2

1000.000 Hz 1.00000 kHz 5.78-04 krtz [= 2
Function Applied Measured Uncertainty (+) &
Test Point Value Value Coverase Factor
Analog Input
DC Voltage
10v 0.00000 v 0.000 v
2.00000 v 2.001 v t.5E-03 V ,k= 2
4.00000 v 4.000 v r.5E-03 V ,k= 2
6.00000 v 6.001 v 1.6E-03 V ,k= 2
8.00000 v 8.001 v l.6E-03 V ,k= 2
10.00000 v 10.001 v 1.6E-03 V ,k= 2
DC Current
20mA 0.000 pA 0.0000 pA
2.00000 mA 2.0080 mA 4.38-04 mA ,k= 2
4.00000 mA 4.0040 mA 5.8E-04 mA ,k= 2
8.00000 mA 8.0040 mA 9.88-04 mA ,k= 2
12.0000 mA 12.0015 mA 2.0E-03 mA ,k= 2
16.0000 mA 16.0010 mA 2.48-03 mA ,k= 2
20.0000 mA 20.0030 mA 2.7E-03 mA .k= 2
Notes: ( # ) Indicates not SAMM Accredited.

B Q E Procedure Ref TECH-750-202-WI-070
BQE ENGINEERING SDN BHD Date Issue
No 4A, Jalan Sepadu D 25/D, Taman Axis Premier, 40000 Shah Alam, Selangor DE Revision
Tender No
ISOLATION CHECKLIST Page 1 of1
SITE:
CLIENT:
BAY:
ANALYSIS CHECKLIST
JOB SAFETY ANAYSIS ITEM NO 1:
Description
1 PTW Issued from TNB competent persent.
2 Identified panel or location under test
3 Lock shutter busbar side and barricade the others panel to isolate
isolate working area
4 Toolbox on scope of work and safety procedure
JOB SAFETY ANAYSIS ITEM NO 2:
Description
1 Isolation Checklist provided
2 Test procedure provided
3 Connection diagram provide
4 Isolate and marked cleary all terminal block which can
use the unwanted tripping ( n/r not existing tripping )
B Q E Procedure Ref: TECH-750-202-WI-001
BQE ENGINEERING SDN BHD Date Issued: 15-Aug-07
No 4A, Jalan Sepadu D25/D, Taman Axis Premier, 40000 Shah Alam, Selangor DE Revision No: 1
Tel: (03) 5121 3629, (03) 5121 3695 Fax: (03) 5121 3501 Contract No:
Tender No:
MULTICORE CABLE TERMINATION TEST PROCEDURE Page: 1 of 3
SITE:
CLIENT:
BAY:
1. TEST OBJECTIVE
To ensure the wiring termination point to point is correct with proper termination
i.e. lugs and ferrule no. In accordance with the cable schedule provided. Also to ensure the
multicore cable insulation in good condition.
a. To ensure the multicore cable is not damaged.
b. To ensure continuity, and insulation resistance are good condition.
2. TEST EQUIPMENT
i) 1 kV insulation test set
ii) Multimeter
iii) Test leads
3. REFERENCE
i) Test certificate
ii) Wiring table termination
iii) Schematic drawing
iv) Site Acceptance Test Document: Doc ID: PCU/QA - TFCMM01
4. SAFETY
Isolation of circuit need to be done for insulation test for safety to the equipment.
Multicore cable termination check are divided into two test:
i) Continuity check
ii) Insulation resistance test

ENGINEERING SDN BHD Date Issued: 15-Aug-07
Tender No:
5. TEST PROCEDURE
5.1 Continuity Check
To ensure the wiring termination point to point is correct with proper termination
material i.e. lugs and ferrule no. In accordance with the cable schedule provided.
Test Equipment:
i) Multimeter or buzzer
Test Procedure:
i) One terminal of the cable is connected to the ground and the other terminal is connected to the
multimeter as shown in figure 1.1
ii) Record the reading on the multicore cable test sheet.
5.2 Insulation Resistance Test
To ensure the multicore cable insulation in good condition
Test Equipment:
i) 1kV insulation test set
Test Procedure:
i) The multicore under test is open circuited.
ii) One lead of the test equipment is connected to cable while the other one is connected to
the ground as shown in figure 1.2
iii) Record the reading on the multicore cable test sheet.

Tender No:
6. DIAGRAM
Tender No:
CURRENT DIFFERENTIAL RELAY TEST PROCEDURE Page: 1 of 2
SITE:
CLIENT:
BAY:
1. TEST OBJECTIVE
a. To ensure the device is in good operating condition and safe for operation.
b. To ensure that the bias current is equal for both sides of the relays.
c. To ensure that the differential protection is stable during through fault current.
2. TEST EQUIPMENT
i) Multimeter
ii) Secondary Injection Set
3. REFERENCE
i) Test Certificate
ii) Relay Operation Manual
iii) Schematic Drawing
4. TEST PROCEDURE
i) Record the serial numbers.
ii) Record the relay type, relay ratings.
iii) Record the site, bays and circuit required.
iv) Insert the correct setting to the relays.
v) Inject the relay according to drawings from the terminal block.
vi) Have factory setting values if available.
vii) Inject creep values or start values.
viii) Inject secondary current as per setting values.
x) Record values for input current and biased differential current.
xi) Record the measured values and the expected values accordingly.
Tender No:
CURRENT DIFFERENTIAL RELAY TEST PROCEDURE Page: 2 of 2
xii) Record the values for remote end and local end.
xiii) Record the comok =1 , for communication is good.
xiv) Record the comok = 0 , for communication fail.
xv) Confirm setting again.
xvi) Sign the test certificates.

Tender No:
AUTO RECLOSE RELAY TEST PROCEDURE Page: 1 of 2
SITE:
CLIENT:
BAY:
1. TEST OBJECTIVE
a. To ensure the device is in good operating condition and safe for operation.
b. The auto reclose attempted during E/F Current Differential only
c. The auto relclose attempted during phase/fault Current Differential only
d. Block all autoreclose in zone 2, zone 3, SOTF, MCB trip and 3 phase fault.
e. Condition of sync is abided, Dead line, dead bus, live line -live bus.
f. Test all condition of A/R switch, 1 +3, On/FF , 1 phase auto relocse, 3 phase A/R.
g. Ensure blocking functions.
h. Ensure release functions to initate autoreclose of CB.
2. TEST EQUIPMENT
i) Three Phase Secondary Injection Test Set
ii) Multimeter
3. REFERENCE
i) Test Certificate
ii) Schematic Drawing
iii) Relay Operation & Maintenance Manual

Tender No:
AUTO RECLOSE RELAY TEST PROCEDURE Page: 2 of 2
4. TEST PROCEDURE
i) Record the serial numbers.
ii) Record the relay type, relay ratings.
iii) Record the site, bays and circuit required.
iv) Insert the correct setting to the relays.
v) Inject the protection relay that can initiate autoreclosing for example differential relay according to
drawings from the terminal block.
vi) Generate injections for differential; the circuit breaker should auto-reclose.
vii) Record the facia indication on the differential relay.
viii)Record the facia indication on the control panels.
x) Record the circuit breaker operation.
xi) Record the master trip operation, for successful auto-reclosing, the master trip must not trip.
Record that it did not trip.
xii) Generate injection for lockout operation, it must not auto-reclose, and master trip lockout operated.
xiii)Complete the approved test format provided.
xiv) Tick the appropriate values and the expected operation accordingly.
xv) Confirm setting again.
xvi) Sign the test certificates.

BQE ENGINEERING SDN BHD Date Issued: 15-May-06
No 4A, Jalan Sepadu D25/D, Taman Axis Premier, 40000 Shah Alam, Selangor DE Revision No:
Tender No:
SCHEME TEST PROCEDURE Page: 1 of 3
SITE:
CLIENT:
BAY:
1. TEST OBJECTIVE
a. To ensure correct tripping of the protection relay to the designated circuit breaker and as per required scheme.
b. To ensure the circuit breaker trip with correct operation of the alarms, RTU, SCS, indication and fault recorder.
c. To ensure that the circuit breaker that is not suppose to trip did not trip.
2. TEST EQUIPMENT
i) Three phase injection test result.
ii) Single phase injection test result.
iii) Ampere clamp meter.
iv) Multimeter.
v) Test leads.
3. REFERENCE
i) Test certificate
ii) Schematic drawing.
iii) Checklist
iv) Operation and maintenance manual.
4. SAFETY
Make sure all necessary safety pracaution has been taken during the injection and
inform to all people working in that area not to touch our injection area. Use only standard
test equipment and follow the specification given by supplier. Safety guidelines for working
with electric supply have used.
Tender No:
5. TEST PROCEDURE
i) All breakers in the plant should be kept in closed position during the trip test.
Only the breaker meant to trip shall trip.
ii) Trip test shall be performed using the actual CB not dummy breaker.
iii) To test the DC supply segregation of the tripping scheme, only the protection DC supply
of the trip coil under test kept on. All other DC supply.
iv) During the trip test, the following shall be recorded:
a) all indication for each trip test.
b) counter operation for each trip test.
c) Disturbance Recorder, SCADA and SCS.
v) During trip test, test trip link isolation functionality.
vi) For trip scheme with two trip coil, the tripping shall be repeated for each coil with the
other coil isolated.
vii) For main and duplicate busbar protection scheme each main duplicate scheme shall be tested
independently. When performing trip test for the main, the DC supply of the duplicate scheme
shall be switch off.
viii) All the above test shall be documented.
x) Perform all the test listed in the table below for a double busbar configuration.
NO TEST CONDITION TRIP TEST SIMULATED RESULT

1 All feeder on main Initiate check zone followed B/C trip when both check zone
busbar and all CB by reserve busbar trip and reserve operate.
closed.
2 All feeder on main Initiate check zone followed Feeder 1,2,3,4,B/S and B/C trip
busbar and all CB by main busbar trip when both check zone and main
closed. operate.
3 All feeder on main Initiate check zone followed B/C trip when both check zone
busbar and all CB by main busbar trip and M1 operate.
closed.
4 All feeder on main Initiate check zone followed Feeder 1,2,3,4,B/S and B/C trip
busbar and all CB by reserve busbar trip when both check zone and main
closed. operate.
Tender No:
6 NEGATIVE CHECK
i) when test plug is inserted, the relay operation is blocke as per SAT document.
ii) when DC is failed, the relay do not initiate tripping contacts
iii) Relay shall not be operated at the 'non applicable setting'
7 ACCEPTANCE CRITERIA
The result value compared to the expected value error shall be not less than 10%
B Q E
Tel: (03) 521 3629, (03) 521 3695 Fax: (03) 521 3501 Reference : TECH-750-202-QR-014
Contract No:
CURRENT DIFFERENTIAL RELAY TEST CERTIFICATE Tender No:
SITE:
CLIENT:
BAY:
Testing Equipment Details
Equipment Used:
Serial Number/Tag Number:
Date Calibration:
1. Relay Details
Make: Dc input Version
Type: Relay amp
Serial no. Frequency
2. Inspection
1. Physical check on relay for any damage or defect

2. Check by inserting Test Plug:
a) Dc Supply is not interrupted
b) The signaling circuit for alarm/scada/SCS are not interrupted
c) The incoming current circuit were shorted
d) All tripping circuit were isolated
3. Final setting and configuration are given by TNB
4. Check the relay and terminal are labelled
5. Test Plug
Funtion Test Plug Terminal No.

R Phase
Y Phase
B Phase
N Phase
Tripping
SERVICE ENGINEER DECLARATION: PASS / FAIL

Comments:
Witness By: Certified by: Tested By:
Signature: Signature:
Date/Time: Date/Time:
Page: of
1
B Q E
Contract No:
SITE:
CLIENT:
BAY:
3. Operating Current
-Setting =
Phase Pick-up ( A ) Drop-off Limit

Injection Expected Measured % Error (A) error
R-N
Y-N
B-N
R-Y
Y-B
B-R
4. Operating Time
Phase Measured ( ms )
Pick-up Reset
R-N
Y-N
B-N
R-Y
Y-B
B-R
Requirement:
Operating Time : ≥ 30ms
Reset Time max : 55ms

Comments:
Page: of
5. Relay Measurement Check
Phase Reading Of Current Differential Relay On The MMI Display

Injection I Primary I Sec IDiffL1 IBiasL1 IDiffL2 IBiasL2 IDiffL3 IBiasL3
R-N
2
B Q E
Contract No:
SITE:
CLIENT:
BAY:
Y-N
B-N
6. Output Contact Check
Output Contact Operation

Function Trip ct.1 Trip ct.2 Lockout 1 Lockout 2 Counter Scada Alarm Dist.Rec
I > diff
Com.fail
Dc fail
7. Relay Fail Check
- OFF MCB supply no.

-Isolated terminal no.1 (+ve) or 18 (-ve) supply at test terminal
8. CT Supervision
CTSU operated
Not Blocked differential
9. COMMUNICATION PORT OPERATION CHECK
Able to connect to PC and access information
10. DISTURBANCE RECORDER OPERATION CHECK
Able to record disturbance injected to relay and print out disturbance record

Comments:
Page: of
3
B Q E
ENGINEERING SDN BHD
No 4A, Jalan Sepadu D 25/D, Taman Sri Axis Premier, 40000 Shah Alam, Selangor DE
Tel: (03) 5121 3629, (03) 5121 3695 Fax: (03) 5121 3501 Reference: TECH-750-202-QR-027
Contract No:
AUTORECLOSE RELAY TEST CERTIFICATE Tender No:
SITE:
CLIENT:
BAY:
Main Serial no.

A/r relay Serial no.
CONDITION: Current differential mode (comm ok)
INJECTION / SIMULATION RELAY A/R RELAY TRIP RELAY FACIA INDICATION DUMMY
INDICATION CB
RN
A/R SUCCESSFUL
SN
A/R SUCCESSFUL
TN
A/R SUCCESSFUL
RN - 2 SHOTS
A/R LOCKOUT IN
RECLAIM TIME
2ND SHOT AFTER 1sec
RS
A/R SUCCESSFUL
ST
A/R SUCCESSFUL
TR
A/R SUCCESSFUL
3 PHASE FAULT
Will lock-out

Comments: Acceptance Criteria error within specification
Reference Document for acceptance criteria/error: _________________
Witness By Certified By: Tested By:
Signature:
Date/Time:
Page 1 of 1

Method of Statement Replacement and Testing Current Diff Relays

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Method of Statement Replacement and Testing Current Diff Relays

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METHOD STATEMENT (OUTAGE REQUIRED):

1 To change and testing ABB RED670 RELAY (-F87L/1) at (=D03+R1)

Prepared by Review by Review by Approved by

TNB TNB TNB

5. OCCUPATIONAL, SAFETY AND HEALTH: WORKERS INFORMATION &

6 DETAILS WORK PROCEDURES (WORK INVOLVE)

8 CONTINGENCY ACTION PLAN

OVERVIEW OF PROJECT SUPPLY, ERECT AND COMMISSIONING OF 275KV

TSG & TTDA-JV Project Director

1.0 WORK OBJECTIVE

1.1 To CHANGE ABB RED670 RELAY (-F87L/1) at (=D03+R1)

No From Bay To Bay

1.2 To CHANGE SCHNEIDER P543 RELAY (-F87L/2) at (=D01+R2)

No From Bay To Bay

1.3 To CHANGE SCHNEIDER P543 RELAY (-F87L/2) at (=D06+R2)

No From Bay To Bay

2.0 WORKING AREA

3.0 SCOPE OF WORK

5 Cutting/Remove existing panel NO

Description Risk involved Minimizing risk

Description Risk involved Minimizing risk

5.0 OCCUPATIONAL, SAFETY AND HEALTH (ROLES & RESPONSIBILITIES).

*Attachment of NTSP Cards

5.2 Role & Responsibility of Workers

1. To seek permission and supervision from TNB Authorize/Competent Person

5.4 Personal Protective Equipment (PPE)

PPE used for above work are as below:

List of tools/equipment/test sets/machinery to be used:

Suggestion Control Involve

Barricade adjacent panel at

5.7 Welfare Facilities and First Aid

1. Location of the nearest welfare facility: TBC

6.0 DETAILS WORK PROCEDURES (WORK INVOLVE)

6.1 Prerequisite Check (Documentation):

Approved conceptual or schematic drawing from Design Group

5 Wiring schedule site verification (if any): Done

6.3 Perform secondary isolation to avoid unnecessary tripping, DC interruption

6.4 Interfacing to Existing Panel

If any wires still have DC supply:

ii. Trace the source and perform additional isolation if

IF THERE IS DC EARTH FAULT ALARM, STOP WORKS IMMEDIATELY AND

6.5 Panel installation

IF THERE IS DC EARTH FAULT ALARM, STOP WORKS IMMEDIATELY AND

6.7 To perform wiring check

7.0 Testing or Normalization

7.1 Normalize secondary isolation as per Appendix 7 (according to related isolation

8.0 CONTIGENCY ACTION PLAN

2. Specify other source /emergency supply restoration

3. Probability Incident/Emergency Action Plan are as per table below:

Probable Incident/ Cause of Incident Corrective Action

Appendix 1: Work Program

DATE TO BE DECIDED BY TNB FOR OUTAGE DATE DAY 1

1.2 MOS Briefing & Toolbox Meeting / Safety Briefing

-F72/1 MCB OFF at =D03+R1

1.5 Isolation Work as per Appendix 6 in MS

1.7 Dismantling Wire & Changing new Relay

1.8 Wiring Check