MSD Bhatta

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Unit-1 Design of Machine Tool Geraox

1. What is the maximum percentage loss of economic cutting speed if geometric progression ratio = 1.06 ?
a) 17 b) 11.5 c) 5.7 d)2.9

Ans: d

2. Diameter range is high in geometric progression due to _________ spindle speed.


a) Low b) High c) Constant d) all of these

Ans: a

3. What is harmonic progression?


a) Difference between reciprocal of two successive spindle speeds is constant 
b) Difference between two successive spindle speeds is constant
c) Ratio of two successive spindle speeds is constant.
d) Ratio of two successive spindle speeds is variable.

Ans: a

4. What is arithmetic progression?


a) Difference between reciprocal of two successive spindle speeds is constant 
b) Difference between two successive spindle speeds is constant
c) Ratio of two successive spindle speeds is constant.
d) Ratio of two successive spindle speeds is variable.

Ans: b

5. What is geometric progression?


a) Difference between reciprocal of two successive spindle speeds is constant 
b) Difference between two successive spindle speeds is constant
c) Ratio of two successive spindle speeds is constant.
d) Ratio of two successive spindle speeds is variable.

Ans: c

6. What is the purpose of using a gear box?


a) To increase torque
b) To increase speed
c) Converts single input speed into multiple output speeds
d) All of above

Ans: d

7. Which of the following statements is true for structure/speed diagrams?


a) Structure diagrams gives range ratio of spindle speeds
b) Speed diagrams do not give range ratio of spindle speeds
c) Speed diagrams consider motor speed 
d) All of above

Ans: c

8. A machine tool has minimum speed of 100 r.p.m. How many speed steps are required by it to achieve
speed of 200 rpm? (Geometric progression ratio = 1.06) 
a) 11 b) 12 c) 13 d) 14

Ans: b

9. Maximum and minimum diameter of a shaft to be machined is 100 mm and 80 mm respectively. What is
the maximum spindle speed if cutting velocity is 40 m/min? 
a) 120 b) 127 c) 160 d) 636

Ans: c

10. Economic cutting speed is minimum if geometric ratio is _________


a) Minimum b) Maximum c) Equal to economic cutting speed d) All of above

Ans: a

11. What is the geometric progression ratio if maximum and minimum spindle speeds are 500 r.p.m and 300
r.p.m respectively? (Number of speed steps = 7)
a) 2 b) 1.5 c) 1.08 c) None of these

Ans: c

12. Ratio of two spindle speeds is constant in _________ progression.


a) Arithmetic b) Harmonic c) Geometric d) All of the above

Ans: c

13. Which of the following is the need of the gearbox?


a) To vary the speed of the vehicle
b) To vary the torque of the vehicle
c) To vary the power of the vehicle
d) To vary the acceleration of the vehicle

Ans: b

14. What is the maximum percentage loss of economic cutting speed if geometric progression ratio = 1.06 ?
a) 17.0% b) 11.5% c) 5.7 % d) 2.9%

Ans: d

15. Higher the value of geometric progression, ____________ is loss of economic cutting speed.
a) Higher
b) Lower
c) Constant
d) None of the above

Ans: a

16. What is the maximum percentage loss of economic cutting speed if geometric progression ratio = 1.58 ?
a) 17.0% b) 22.5% c) 5.7 % d) 2.9%

Ans: b

17. What is the maximum percentage loss of economic cutting speed if geometric progression ratio = 2 ?
a) 17.0% b) 22.5% c) 5.7 % d) 33.3%

Ans: d

18. If number of spindle speed steps, z = 27, then Number of stages of the gearbox is,
a) 1 b) 2 c) 3 d) 4

Ans: c

19. If number of spindle speed steps, z = 12, then Number of stages of the gearbox is,
a) 1 b) 2 c) 3 d) 4

Ans: c
20. If number of spindle speed steps, z = 8, then Number of stages of the gearbox is,
b) 1 b) 2 c) 3 d) 4

Ans: c

21. For a three stage, twelve speed gearbox the total number of structural formulae that can be written are
a) 3 b) 6 c) 12 d) 36

Ans: d

22. For a two stage, four speed gearbox the total number of structural formulae that can be written are
a) 2 b) 4 c) 12 d) 36

Ans: b

23. Lower is the speed of shaft, higher is the torque that shaft has to transmit and hence __________ is its
diameter.
a) Higher b) Lower c) Constant d) None of the above

Ans: a

24. What is the geometric progression ratio if maximum and minimum spindle speeds are 100 r.p.m and 1800
r.p.m respectively? (Number of speed steps = 8)
a) 1.5 b) 2 c) 2.5 d) 3

Ans: a

25. What is the Range ratio if maximum and minimum spindle speeds are 100 r.p.m and 1800 r.p.m
respectively?
a) 15 b) 18 c) 20 d) 22

Ans: b

26. Identify the optimum structure diagram from the following structural formulae.
a) 2(3) 3(1) b) 2(1) 3(2) c) 3(1) 2(3) d) 3(2) 2(1)

Ans: b

27. Identify the optimum structure diagram from the following structural formulae.
a) 2(1) 2(2) 3(4) b) 2(1) 2(6) 3(4) c) 2(2) 3(1) 3(4) d) 3(1) 2(4) 2(2)

Ans:a

28. In node method of optimization, for optimum structure diagram the sum of diameter of all shafts be,
a) Minimum b) Maximum c) Constant d) None of the above

Ans: a

29. Loss of economic cutting speed is


a) Difference between actual cutting speed and optimum cutting speed
b) Ratio of actual cutting speed to optimum cutting speed
c) Difference between reciprocal of actual cutting speed and optimum cutting speed
d) None of the above
Ans: a

30. Deviation of actual spindle speeds from calculated spindle speeds must not exceed
a) 10(Φ-1)% b) 15(Φ-1)% c) 20(Φ-1)% d) 10(Φ-10)%

Ans: a
31. Spacing between two adjacent gears on the shaft must be greater than__________ the facewidth.
a) Thrice b) Twice c) half d) None of these

Ans: b

32. Percentage speed deviation is given by,


a) nact-nth/nth*100 b) nact-nth/nact*100 c) nth-nact/nact*100 d) None of the above

Ans: a

33. What is the geometric progression ratio if gearbox based on R5 series is designed?
a) 4 b) 2 c) 1.58 d) 2.5

Ans: c

34. What is the geometric progression ratio if maximum and minimum spindle speeds are 150 r.p.m and 1000
r.p.m respectively? (Number of speed steps = 6)
a) 4 b) 2 c) 2.5 d) 1.46

Ans: d

35. What is the geometric progression ratio if gearbox based on R10 series is designed?
a) 4 b) 2 c) 1.26 d) 2.5

Ans: c

36. What is the geometric progression ratio if gearbox based on R40 series is designed?
a) 4 b) 2 c) 1.06 d) 2.5

Ans: c

37. Advantage of the arithmetic Progression is


a) It is good in High spindle speed range
b) It is poor in low spindle speed range
c) All of the above
d) None of the above

Ans: a

38. Disadvantage of the arithmetic progression is


a) It is good in High spindle speed range
b) It is poor in low spindle speed range
c) All of the above
d) None of the above

Ans: b

39. Advantage of the harmonic Progression is


a) It is good in low spindle speed range
b) It is poor in high spindle speed range
c) All of the above
d) None of the above

Ans: a

40. Disadvantage of the arithmetic progression is


a) It is good in low spindle speed range
b) It is poor in high spindle speed range
c) All of the above
d) None of the above
Ans: b

41. Advantage of the Geometric Progression is


a) It gives constant loss of economic cutting speed in total speed range
b) Gives better gearbox design features
c) All of the above
d) None of the above

Ans: c

42. Disadvantage of the geometric progression is


a) It is good in high spindle speed range
b) It is poor in low spindle speed range
c) All of the above
d) None of the above

Ans: b

43. For a six speed gear box following can be one of the a structural formula,
a) 3(1) 2(3) b) 3(1) 3(3) c) 2(1) 2(2) d) None of the above

Ans: a

44. For a nine speed gear box following can be one of the a structural formula,
a) 3(1) 2(3) b) 3(1) 3(3) c) 2(1) 2(2) d) None of the above

Ans: b

45. For a four speed gear box following can be one of the a structural formula,
a) 3(1) 2(3) b) 3(1) 3(3) c) 2(1) 2(2) d) None of the above

Ans: c

46. For a eight speed gear box following can be one of the a structural formula,
a) 2(1) 2(2) 2(4) b) 3(1) 3(3) 2(9) c) 2(1) 2(2) 3(4) d) None of the above

Ans: a

47. For a eight speed gear box following can be one of the a structural formula,
a) 2(1) 2(2) 2(4) b) 3(1) 3(3) 2(9) c) 2(1) 2(2) 3(4) d) None of the above

Ans: a

48. For a twelve speed gear box following can be one of the a structural formula,
a) 2(1) 2(2) 3(4) b) 3(1) 3(3) 2(9) c) 2(1) 3(2) 3(4) d) None of the above

Ans: a

49. For a eighteen speed gear box following can be one of the a structural formula,
a) 2(1) 3(2) 3(6) b) 3(1) 2(3) 2(9) c) 2(1) 2(2) 3(4) d) None of the above

Ans: a

50. For a twenty seven speed gear box following can be one of the a structural formula,
a) 2(1) 2(2) 3(4) b) 3(1) 3(3) 3(9) c) 2(1) 3(2) 3(4) d) None of the above

Ans: b

51. Following is a purpose of gearbox:


a) To increase the torque
b) To increase the speed
c) To convert the single input speed to multiple output speeds
d) All of the above

Ans: d

52. The minimum number of teeth on the pinion can be taken as


a) 14 b) 20 c) 10 d) all of the above

Ans: b

53. What is Range ratio if, nmax=2880rpm, nmin= 60rpm,


a) 48 b) 60 c)85 d)100

Ans: a

54. Vertical lines in the structure diagram represent


a) Shafts b) Gears c) Speed steps d) None of the above

Ans: a

55. Number of vertical lines in structure diagram is equal to


a) N b) N+1 c) N+2 d) N-1
Unit 2 Statistical Consideration in Design

Sr. No
1. 1)   What causes infant mortality in mechanical equipments?

a. Design errors
b. Manufacturing defects
c. Installation defects
d. All of the above
Ans d. All of the above
2. A plain carbon steel has mean yield strength of 300 N/mm2 and standard
deviation of 50 N/mm2. What is the mean and standard deviation of margin of
safety, if mean tensile stress of 250 N/mm2 and standard deviation of 65
N/mm2 acts on it?
a. 23.45 N/mm2, 50 N/mm2
b. 50 N/mm2, 82 N/mm2
c. 82 N/mm2, 7.07 N/mm2
d. 7.07 N/mm2, 50 N/mm2
Ans b. 50 N/mm2, 82 N/mm2
3 What is meant by mean time to failure (MTTF)?

a. Mean time between two successive failure components


b. Maximum time between two successive failure components
c. Sum of survival time for number of components divided by number of
failures
d. Sum of number of failures divided by survival time for number of
components
Ans c. Sum of survival time for number of components divided by number of
failures

4 If a relief valve has reliability of 0.989, how many failures are expected in
testing 1000 such relief valves?

a. 111
b. 100
c. 10
d. 11
Ans d. 11
5 Failure rate for safety valve working for 400 hours is 3 x 10–
6
 failures/hour. What is the reliability of safety valve?

a. 0.998
b. 0.989
c. 0.888
d. 0.899
Ans a. 0.998
6 What is meant by hazard rate?

a. Number of failures per unit time per number of items when exposed for
same time
b. Probability of test specimen fails between time t1 and t1 + dt1 which survives
for time t1
c. Both a. and b.
d. None of the above
Ans c. Both a. and b.
7 What is the standard deviation of clearance population for the diameter
of shaft and hole assembly specified below?
Shaft diameter = 30 ± 0.15
Hole diameter = 30.5 ± 0.25

a. 0.097 mm
b. 0.059 mm
c. 0.036 mm
d. 0.390 mm
Ans a. 0.097 mm
8 Which of the following curves have the mean value equal to zero in the
graph of frequency vs random variable?

a. Normal distribution curve


b. Standard normal distribution curve
c. Both a. and b.
d. None of the above
Ans b. Standard normal distribution curve
9  What is the relation between standard deviation(σ) and arithmetic mean
(μ) to determine coefficient of variation (C)?

a. C = σ + μ
b. C = σ – μ
c. C = σ / μ
d. C = σ x μ
Ans c. C = σ / μ
10 Assignable causes are caused due to changes in _________

a. manufacturing process
b. material
c. inspection process
d. all of the above
Ans d. all of the above
11 Which of these does not come into the general model of a process?
a) Input
b) Controllable input factors
c) Uncontrollable inputs factors
d) Acceptance sampling
Ans d) Acceptance sampling
12 The uncontrollable factors are the factor ___
a) That varies according to a normal distribution
b) That does not vary at all
c) That can be controlled by the user
d) That cannot be changed according to the wish of the user
Ans d) That cannot be changed according to the wish of the user
13 The uncontrollable factors are also called ____
a) Designed factors
b) Noise factors
c) Acceptance factors
d) Sound factors
Ans b) Noise factors
14 Which of these steps are not conducted when the design of experiment
procedure is adopted?
a) Determining which variable is most influential to output
b) Determining where to set the influential controllable factors so that output is
near the nominal requirement
c) Deleting the uncontrollable factors
d) Determining where to set the influential controllable inputs so that the
variability in the output is smallest
Ans c) Deleting the uncontrollable factors
15 Experimental design methods are not used ____
a) Evaluating the process capability
b) In process development
c) In process troubleshooting to improve process performance
d) To obtain a process that is robust and insensitive to external sources of
variability
Ans a) Evaluating the process capability
16 The designed experiments are the part of ___ step of DMAIC process.
a) Define
b) Measure
c) Analyze
d) Control
Ans c) Analyze
17 The design of experiment is used to determine the variables which are ___
affecting the state of the process.
a) The most
b) The least
c) Not
d) Not changing or
Ans a) The most
18 Which of these can be used to develop a new process?
a) Design of experiments
b) Acceptance sampling
c) Control charts
d) Histogram
Ans a) Design of experiments
19 The types of frequency distribution are
A. a) 3
B. b) 4
C. c) 5
D. d) 2

Ans E. d) 2
20 The minimum value in the class limit is called
A. a) primary limit
B. b) upper limit
C. c) lower limit
D. d) secondary limit
Ans E. c) lower limit
21 The total of frequency up to an upper class limit or boundary is known as
A. a) average frequency
B. b) cumulative frequency
C. c) frequency distribution
D. d) frequency polygon
Ans E. b) cumulative frequency
22 The data presented in the form of frequency data is known as
A. a) grouped data
B. b) ungrouped data
C. c) secondary data
D. d) calculated data
Ans E. a) grouped data
23 A tabular arrangement for classifying data into different groups is called
A. a) standard deviation
B. b) frequency distribution
C. c) class mn
D. d) arithmetic mean

Ans E. b) frequency distribution

24
Why is it sometimes easier to use a frequency table to interpret data than
to examine a distribution of raw scores?
A. A frequency table transforms the raw scores by showing the means.
B. Frequency tables display patterns, organizing the data by how often
each score occurs.
C. Raw scores are not based on the sample.
D. Raw scores do not represent the data.

Ans B. Frequency tables display patterns, organizing the data by how often
each score occurs
25 In comparing frequency tables with grouped frequency tables for the same set of
data, which of the following would be true?
a) Depending on the width of class intervals it is possible that
some scores may not be counted in a grouped frequency table.
b)  If the data set is large the grouped frequency table would be
easier to decipher.
c) Because of overlapping class intervals, the total frequency for a
grouped frequency table would exceed that of a frequency table.
d) It is generally harder to spot patterns in the data when using a
grouped frequency table.

Ans b) If the data set is large the grouped frequency table would be easier
to decipher.

26
A bar graph is usually used with __________ data while a histogram is used
with _________ data.
a) Interval; nominal
b) Ratio; scale
c) Nominal; scale
d) Nominal; ordinal

Ans a) Interval; nominal


27
A normal distribution is:
a) Symmetric.
b) Bell-shaped, symmetric, and unimodal.
c) Unimodal.
d) Bell-shaped.

Ans e) Bell-shaped.
28 The sum of frequencies for all classes will always equal
a. 1
b. the number of elements in a data set
c. the number of classes
d. a value between 0 and 1
Ans c. the number of classes
29 A bar chart constructed in which the area of each bar is proportional to
the number of items in each group is known as
A. a) pi chart
B. b) histogram
C. c) frequency distribution table
D. d) polygon

Ans E. b) histogram
30 The table which shows the frequency of each score is called a
A. a) polygon
B. b) pi chart
C. c) histogram
D. d) frequency distribution table

Ans E. d) frequency distribution table

31 A many sided closed figure used in frequency distribution is termed as


A. a) frequency polygon
B. b) frequency hexagon
C. c) frequency pentagon
D. d) frequency decagon

Ans E. a) frequency polygon


32 The number of times each value appears is called the value's
A. a) range
B. b) mode
C. c) frequency
D. d) standard Deviation
Ans c) frequency
33 1. Normal Distribution is applied for ___________
a) Continuous Random Distribution
b) Discrete Random Variable
c) Irregular Random Variable
d) Uncertain Random Variable
Ans a) Continuous Random Distribution
34 The shape of the Normal Curve is ___________
a) Bell Shaped
b) Flat
c) Circular
d) Spiked
Ans a) Bell Shaped
35 Normal Distribution is symmetric is about ___________
a) Variance
b) Mean
c) Standard deviation
d) Covariance
Ans b) Mean
36 For a standard normal variate, the value of mean is?
a) ∞
b) 1
c) 0
d) not defined
Ans c) 0
37 The area under a standard normal curve is?
a) 0
b) 1
c) ∞
d) not defined
Ans b) 1
38 The standard normal curve is symmetric about the value ___________
a) 0.5
b) 1
c) ∞
d) 0
Ans d) 0
39 For a standard normal variate, the value of Standard Deviation is ___________
a) 0
b) 1
c) ∞
d) not defined
Ans b) 1
40 Normal Distribution is also known as ___________
a) Cauchy’s Distribution
b) Laplacian Distribution
c) Gaussian Distribution
d) Lagrangian Distribution
Ans c) Gaussian Distribution
41 Skewness of Normal distribution is ___________
a) Negative
b) Positive
c) 0
d) Undefined
Ans c) 0
42 In Normal distribution, the highest value of ordinate occurs at ___________
a) Mean
b) Variance
c) Extremes
d) Same value occurs at all points
Ans a) Mean
43 The shape of the normal curve depends on its ___________
a) Mean deviation
b) Standard deviation
c) Quartile deviation
d) Correlation
Ans b) Standard deviation
44  In Standard normal distribution, the value of mode is ___________
a) 2
b) 1
c) 0
d) Not fixed
Ans c) 0
45 In Standard normal distribution, the value of median is ___________
a) 1
b) 0
c) 2
d) Not fixed
Ans b) 0
46 In a normal curve, the highest point on the curve occurs at the mean, μ, which is
also the:
(a) Median and mode
(b) Geometric mean and harmonic mean
(c) Lower and upper quartiles
(d) Variance and standard deviation
Ans (a) Median and mode

47 The shape of the normal curve depends upon the value of:
(a) Standard deviation
(b) Q1
(c) Mean deviation
(d) Quartile deviation
Ans (a) Standard deviation
48 The normal distribution is a proper probability distribution of a continuous random
variable, the total area under the curve f(x) is:
(a) Equal to one
(b) Less than one
(c) More than one
(d) Between -1 and +1
Ans (a) Equal to one
49 Process capability generally uses ____
a) Specifications
b) Control Limits
c) Process standard deviation
d) Mean of any one sample
Ans b) Control Limits
50 In case of a brittle material,  the factor of safety is
(a) Real stress/unit stress
(b) Ultimate stress/allowable stress
(c) Allowable stress/ Yield stress
(d) None
Ans (b) Ultimate stress/allowable stress
51 What is accounted for by the factor of safety?
(a) Uncertainties
(b) Linear displacements
(c) Parabolic displacements
(d) None
Ans (a) Uncertainties
52 Other common name of the factor of safety is
(a) Strength
(b)Strain
(c)Ignorance
(d) None
Ans (c)Ignorance
53 Under exact analysis of stresses,what will be value of factor of safety  in a body?
(a) More
(b) Less
(c) Zero
(d) None
Ans (c) Zero
54 Effect of higher factor of safety on cost of the material? 
(a) Increases
(b) Decreases
(c) No change
(d) None
Ans (a) Increases
55 In normal distribution curve the random variable is
a) 0
b) X
c) Y
d) 1

Ans b) x

56 In standard normal distribution curve, the mean is equal to


a) 1
b) 0
c) -1
d) 2

Ans b) 0

57 In normal distribution curve, the area under curve is equal to the total population.
a) total population
b) standard deviation
c) mean
d) 1

Ans a) total population

58 In standard normal distribution curve, the area under curve is equal to the total population.
a) total population
b) standard deviation
c) mean
d) 1
Ans d) 1
59 In normal distribution curve, the standard deviation is any value.
a) total population
b) ̂σ
c) mean
d) 1

Ans b) ̂σ
60 In standard normal distribution curve, the standard deviation is any value.
a) total population
b) ̂σ
c) mean
d) 1
Ans d) 1
61 In normal distribution curve, the value in X-axis is
a) X
b) ̂σ
c) Z
d) no. of populations

Ans a) X

62 In standard normal distribution curve, the value in X-axis is


a) X
b) ̂σ
c) Z
d) no. of populations
Ans c) Z
63
Ans
64
Ans
65
Ans
66
Ans
67
Ans
124
24 STATISTICAL CONSIDERATION IN DESIGN

24.1 Histogram is
(a) a set of rectangles
(b) a line graph of class frequency plotted against class marks
(c) a bell shaped smooth curve
(d) none of the above

24.2 Frequency polygon is


(a) a set of rectangles
(b) a line graph of class frequency plotted against class marks
(c) a bell shaped smooth curve
(d) none of the above

24.3 Central tendency of population is


(a) spread of data or extend to which the observations are scattered
(b) mid point of distribution where most of the data cluster
(c) concentration of data at either low or high end
(d) distribution with sharp peak

24.4 Dispersion of population is


(a) spread of data or extend to which the observations are scattered
(b) mid point of distribution where most of the data cluster
(c) concentration of data at either low or high end
(d) distribution with sharp peak

125
24.5 Skewness of population is
(a) spread of data or extend to which the observations are scattered
(b) mid point of distribution where most of the data cluster
(c) concentration of data at either low or high end
(d) measure of sharp peak

24.6 Kurtosis of population is


(a) spread of data or extend to which the observations are scattered
(b) mid point of distribution where most of the data cluster
(c) concentration of data at either low or high end
(d) measure of sharp peak
24.7 Central tendency of population is measured in units of
(a) standard deviation (b) arithmetic mean
(c) standard variable (d) square of standard deviation

24.8 Dispersion of population is measured in units of


(a) standard deviation (b) arithmetic mean
(c) geometric mean (d) square of standard deviation

24.9 Standard variable is


(a) square of standard deviation
(b) arithmetic mean
(c) root mean square deviation from the mean
(d) deviation from mean in units of standard deviation

126
24.10 Standard deviation is
(a) square of standard variable
(b) arithmetic mean
(c) root mean square deviation from the mean
(d) deviation from mean in units of standard deviation

24.11 The area below normal curve from (Z = - ∞) to (Z = + ∞) is


(a) 1 (b) 0.6827
(c) 0.9545 (d) 0.9973
where Z is standard variable

24.12 The area below normal curve from (Z = - 1) to (Z = + 1) is


(a) 1 (b) 0.6827
(c) 0.9545 (d) 0.9973
where Z is standard variable

24.13 The area below normal curve from (Z = - 2) to (Z = + 2) is


(a) 1 (b) 0.6827
(c) 0.9545 (d) 0.9973
where Z is standard variable

24.14 The area below normal curve from (Z = - 3) to (Z = + 3) is


(a) 1 (b) 0.6827
(c) 0.9545 (d) 0.9973
where Z is standard variable

127
24.15 When two populations with means X μ and Y μ are added, the mean of
resultant population is given by,
(a) ( ) X Y μ + μ (b) ( ) X Y μ − μ
(c) ( ) X Y μ μ (d) ( / ) X Y μ μ

24.16 When population Y with means Y μ is subtracted from population X with


mean X μ , the mean of resultant population is given by,
(a) ( ) X Y μ + μ (b) ( ) X Y μ − μ
(c) ( ) X Y μ μ (d) ( / ) X Y μ μ

24.17 When two populations with means X μ and Y μ are multiplied, the mean of
resultant population is given by,
(a) ( ) X Y μ + μ (b) ( ) X Y μ − μ
(c) ( ) X Y μ μ (d) ( / ) X Y μ μ

24.18 When population X with mean X μ , is divided by population Y with mean


Y μ , the mean of resultant population is given by,

(a) ( ) X Y μ + μ (b) ( ) X Y μ − μ
(c) ( ) X Y μ μ (d) ( / ) X Y μ μ

24.19 When two populations X and Y are added, the standard deviation of
resultant population is given by,
(a) ( ˆ ˆ ) X Y σ + σ
(b) ( ˆ ˆ 2 )
Y
2
X σ+σ
(c) ( ˆ ˆ 2 )
Y
2
X σ + σ (d) ( ˆ ˆ 2 )
Y
2
X σ–σ

128
24.20 When population Y is subtracted from population X, the standard deviation
of resultant population is given by,
(a) ( ˆ ˆ ) X Y σ + σ (b) ( ˆ ˆ 2 )
Y
2
Xσ+σ
(c) ( ˆ ˆ 2 )
Y
2
X σ + σ (d) ( ˆ ˆ 2 )
Y
2
X σ–σ

24.21 The resultant population is normally distributed,


(a) when populations of two normally distributed random variables are added
(b) when populations of two normally distributed random variables are
subtracted
(c) when populations of two normally distributed random variables are
multiplied
(d) any one of above

24.22 In statistically controlled system,


(a) variations due to assignable causes are corrected
(b) variations due to chance causes are corrected
(c) variations due to assignable and chance causes are corrected
(d) none of these

24.23 There is no rejection of components when


(a) design tolerance is equal to (± 3σˆ ) and the process is centered
(b) design tolerance is slightly more than (± 3σˆ )
(c) design tolerance is (± 4σˆ )
(d) any one of above

129
24.24 The reliability of ball bearing selected from manufacture’s catalogue is
(a) 90% (b) 50%
(c) 99% (d) more than 90%

Answers:
24.1 (a) 24.2 (b) 24.3 (b) 24.4 (a) 24.5 (c)
24.6 (d) 24.7 (b) 24.8 (a) 24.9 (d) 24.10 (c)
24.11 (a) 24.12 (b) 24.13 (c) 24.14 (d) 24.15 (a)
24.16 (b) 24.17 (c) 24.18 (d) 24.19 (c) 24.20 (c)
24.21 (d) 24.22 (a) 24.23 (d) 24.24 (a)
Multiple Choice Questions : Mechanical System Design
Unit 3: Belt Conveyor Systems
Sr. No. Question Answer
1 Any Material Handling Process consists of: (a) Picking up the load (b) d
Transporting the load ( c)Setting the load down (d) All of the above
2 Which of the following is the type of Bulk Load: (a)Boxes (b)sand b
( c)machines (d)Containers
3 Which of the following is the type of Bulk Load: (a)Boxes (b)machines c
( c)Coal (d)Containers
4 Which of the following is the type of Unit Load: (a)Boxes (b)Sand ( c)Coal a
(d)Cement
5 Which of the following is the type of Unit Load: (a) Stones (b)Sand c
( c)Machine (d)Cement
6 Objectives of Material Handling Systems: (a) Accuracy in d
transportation(b)Low Cost ( c)Safety (d)All of the Above
7 Material Handling Equpments are: (a) Hoists(b)Conveyors ( c)Both of c
them (d) None
8 pulley Coupled to drive unit and drives the belt convyor is called as: (a) a
head pulley(b)tail pulley ( c)crown pulley (d) flat pulley
9 Which of the following is not a belt conveyor:(a) troughed(b) blanket ( c) c
chain (d)flat belt
10 If inclination angle is 55⁰ the belt conveyor used is called as: (a) b
troughed(b) blanket ( c) chain (d)flat belt
11 To calculate capacity of Horizontal Belt Conveyor----- factor is used : c
(a)flowability Factor (b)Inclination Factor ( c) Surcharge Factor (d) None
12 To calculate capacity of inclined Belt Conveyor----- factor is used : a
(a)flowability Factor (b)Inclination Factor ( c) Surcharge Factor (d) None
13 If the material is poured on the Stationary belt the angle made by top a
surface of belt with the horizontal is called as : (a)Angle of Repose (b)
Angle of Surcharge ( c)Angle of Inclination (d)Angle of Declination
14 If the material is poured on the moving belt the angle made by top b
surface of belt with the horizontal is called as : (a)Angle of Repose (b)
Angle of Surcharge ( c)Angle of Inclination (d)Angle of Declination
15 The minimum Diameter of Head Pulley is given by: (a) Dmin= d
K2Zp(b)Dmin= K1+K2+Zp ( c)Dmin= K1Zp (d) Dmin= K1K2Zp
16 The minimum Diameter of tail Pulley is given by: (a) Dmin= K2Zp(b)Dmin= d
K1+K2+Zp ( c)Dmin= K1Zp (d) Dmin= K1K2Zp
17 Function of Snub Pulley is: (a)Changing the path of Carrying run of the d
belt (b) Changing the path of return run of the belt ( c)Faciliating the
loading and unloading operations (d) All of the above
18 Function of Idler is:(a)Changing the path of Carrying run of the belt (b) c
Changing the path of return run of the belt ( c) To support belt on the
Carrying run and return run ( d)Faciliating the loading and unloading
operations
19 On carrying run the spacing between the idlers is: (a)1m to 1.5 m (b) 2m a
to 3m ( c) 0.5m to 0.75m(d)3m to 4m
20 On return run the spacing between the idlers is: (a)1m to 1.5 m (b) 2m to b
3m ( c) 0.5m to 0.75m(d)3m to 4m
21 At loading point the spacing between the idlers is: (a)1m to 1.5 m (b) 2m c
to 3m ( c) 0.5m to 0.75m(d)3m to 4m
22 Method of feeding to flat belt conveyor is: (a)By hopper (b) by preceeding d
Conveyor ( c)by process equipment (d)All of the above
23 Carrying capacity of horizontal flat belt conveyor is calculated by : a
(a)Q=Cb^2V (b) Q=Kb^2V ( c)Q=C^2bV (d)Q=K^2bV
24 Carrying capacity of inclined flat belt conveyor is calculated by : b
(a)Q=Cb^2V (b) Q=Kb^2V ( c)Q=C^2bV (d)Q=K^2bV
25 Frictional Resistance at unloading station is given by: (a)Fr=(2.1 to b
3.6)MmgB (b)Fr=(3.1 to 3.6)MmgB ( c) Fr=(4.1 to 4.6)MmgB(d)Fr=(3.6 to
4.6)MmgB
26 Frictional Reistance at cleaning Station is given by: (a)Fcl=KclgB (b) a
Fcl=Kclgb ( c)Fcl=Kcl+gB (d)Fcl=Kclg+B
27 which belt conveyor does prevents sliding down of material at an c
inclination of more than 35 degrees with the horizontal: (a)Flat belt
Conveyor (b)Troughed belt Conveyor ( c) Blanket belt Conveyor
(d)Woven Wire belt Conveyor
28 Which of the following statement is false for Troughed belt conveyors :(a) b
Used as a flexible belts(b) Depth deceases with incereasing no. of idlers
( c)They contains 5 idlers (d) They contains 3 idlers
29 What is the mass carrying capacity of flat belt conveyor if the volumetric b
capacity is 0.55m3/hr and density of the material is 1500 kg/m3? : (a) 825
tons/hr (b)825kg/hr ( c) 2727 tons/hr (d) 2722 kg/hr
30 The mass carrying capacity of a conveyor is 200 ton/hr, if the speed of the c
belt is 4m/s then what is the width of horizontal flat belt conveyor
carrying the load?( surcharge Factor= 0.075 and density=1000kg/m3) :
(a)499.23 mm (b) 500 mm ( c)533.7 mm (d) Insufficient Data
31 The mass carrying capacity of a conveyor , if the speed of the belt is a
1.75m/s , the width of horizontal flat belt conveyor carrying the load is
650 mm ?( surcharge Factor= 0.1 and density=1200kg/m3) : (a)216.38
tons/hr (b)316.38 tons/hr ( c)216.38 kg/hr (d) Insufficient Data
32 The mass carrying capacity of a conveyor , if the speed of the belt is a
1.75m/s , the width of horizontal flat belt conveyor carrying the load is
800 mm ?( surcharge Factor= 2.35*10^-4 and density=2 ton/m3) :
(a)1.329 tons/hr (b)1.32 tons/hr ( c)1.33 kg/hr (d) Insufficient Data
33 A horizontal belt conveyor is to be used for transporting 450 tons/hr of b
iron ore with a mass density of 1750 kg/m3. if the surcharge factor is
0.06, determine the belt width?: (a)900 mm (b) 915 mm ( c)930 mm
(d)950 mm
34 Length of pulley is given by : (a)Lp= 2B+S (b) Lp= B*2S ( c)Lp= B+S (d)Lp= d
B+2S
35 A horizontal belt conveyor is to be used for transporting 500 tons/hr of b
iron ore with a mass density of 1800 kg/m3. if the surcharge factor is
0.075, determine the belt width?Belt Speed= 1.5 m/s: (a)900 mm (b) 980
mm ( c)1000 mm (d)1100 mm
36 Out of the following is not the standard belt width? :(a)900 mm d
(b)1000mm ( c)1200mm (d)1300 mm
37 Out of the following is not the standard belt width? :(a)400 mm d
(b)450mm ( c)500mm (d)550 mm
38 Out of the following is the standard belt width? :(a)200 mm (b)250mm c
( c)300mm (d)350 mm
39 Out of the following is the standard belt width? :(a)400 mm (b)425mm a
( c)550mm (d)470 mm
40 Out of the following is the standard belt width? :(a)1500 mm (b)1700mm c
( c)1800mm (d)1900 mm
41 Cranes are the-----: (a)Hoisting Equipments (b)Surface and overhead a
Equipments ( c) Conveyors(d) None
42 Angle of Lap factor for pulley when Ө<90° is : (a)0.02 to 0.03 (b)0.03 to a
0.04 ( c)0.05 to 0.06 (d) 0.01 to 0.02
43 Angle of Lap factor for pulley when 90°<Ө<180° is : (a)0.02 to 0.03 (b)0.03 b
to 0.04 ( c)0.05 to 0.06 (d) 0.01 to 0.02
44 Angle of Lap factor for pulley when Ө>=180° is : (a)0.02 to 0.03 (b)0.03 to c
0.04 ( c)0.05 to 0.06 (d) 0.01 to 0.02
45 Frictional Resistance at loading station is given by: (a)F=(3.1 to 3.6)MmgB d
(b)F=(3.1 to 3.6)MmgB ( c) F=(4.1 to 4.6)MmgB (d)F=M(V-Vi)
46 Method of unloading for flat belt conveyors is: (a)Plow Discharge (b) d
Tripper dischrge ( c) Head Pulley Discharge(d) All
47 It is not the type of idler: (a)Impact idler (b) Spring Idler ( c) Disc Idler (d) d
Grooved Idler
48 Angle of Surcharge is always ------ than angle of repose: (a)less (b)more a
( c)equal to (d)none
49 Angle of Repose is always ------ than angle of Surcharge: (a)less (b)more b
( c)equal to (d)none
50 What is the mass carrying capacity of flat belt conveyor if the volumetric d
capacity is 0.45m3/hr and density of the material is 1200 kg/m3? : (a) 54
tons/hr (b)450kg/hr ( c) 540 tons/hr (d) 540 kg/hr
51 Which of the following is the type of take up device? : (a)Screw type d
(b)Vertical Gravity type ( c)Horizontal Gravity type (d) All
52 The rate at which material is carried by the conveyor is called as: c
(a)Density of the Conveyor (b) Volume ( c)Capacity of the conveyor (d)
Mass
53 The width on which material is present on the belt is called as: (a)Width b
of belt (b)Effective beltwidth ( c)Both (d) None
54 Relationship between effective belt width and width of belt is: (a) b= c
0.09B-0.05 (b)b= 0.5B-0.09 ( c)b= 0.9B-0.05 (d)b= 0.9B-0.5
55 Flowability factor when belt inclination angle is 16° to 20° is: (a)2.65*10^- b
4 (b)2.5*10^-4 ( c)2.35*10^-4 (d)2.20*10^-4
56 Flowability factor when belt inclination angle is 10° to 15° is: (a)2.65*10^- a
4 (b)2.5*10^-4 ( c)2.35*10^-4 (d)2.20*10^-4
57 Flowability factor when belt inclination angle is 21° to 25° is: (a)2.65*10^- c
4 (b)2.5*10^-4 ( c)2.35*10^-4 (d)2.20*10^-4
58 Flowability factor when belt inclination angle is 26° to 30° is: (a)2.65*10^- d
4 (b)2.5*10^-4 ( c)2.35*10^-4 (d)2.20*10^-4
59 The------conveyors consists of a pair of parallel endless roller chains a
running on tracks supported by frames.: (a)Apron (b)screw ( c)Chain (d)
Falt Belt
60 Which of the following Coveyor has highest probability of Slip? (a) Flat a
Belt (b) Troghed Belt ( c) Chain (d) Apron
61 The ---- devices are used in belt conveyors to maintain adequate tension c
in the belt? : (a) Idlers(b) Snub Pulleys ( c) Belt Take up Devices (d)
Cleaner
Multiple Choice Questions : Mechanical System Design
Unit 3: Belt Conveyor Systems
Sr. Question
No.

Any Material Handling Process consists of: (a) Picking up the load (b) Transporting the
1 d
load ( c)Setting the load down (d) All of the above
Which of the following is the type of Bulk Load: (a)Boxes (b)sand ( c)machines
2 b
(d)Containers

Which of the following is the type of Bulk Load: (a)Boxes (b)machines ( c)Coal
3 c
(d)Containers
4 Which of the following is the type of Unit Load: (a)Boxes (b)Sand ( c)Coal (d)Cement a

Which of the following is the type of Unit Load: (a) Stones (b)Sand ( c)Machine
5 c
(d)Cement
Objectives of Material Handling Systems: (a) Accuracy in transportation(b)Low Cost
6 d
( c)Safety (d)All of the Above

7 Material Handling Equpments are: (a) Hoists(b)Conveyors ( c)Both of them (d) None c
pulley Coupled to drive unit and drives the belt convyor is called as: (a) head pulley(b)tail
8 a
pulley ( c)crown pulley (d) flat pulley

Which of the following is not a belt conveyor:(a) troughed(b) blanket ( c) chain (d)flat
9 c
belt
If inclination angle is 55⁰ the belt conveyor used is called as: (a) troughed(b) blanket ( c)
10 b
chain (d)flat belt

To calculate capacity of Horizontal Belt Conveyor----- factor is used : (a)flowability Factor


11 c
(b)Inclination Factor ( c) Surcharge Factor (d) None
To calculate capacity of inclined Belt Conveyor----- factor is used : (a)flowability Factor
12 a
(b)Inclination Factor ( c) Surcharge Factor (d) None

If the material is poured on the Stationary belt the angle made by top surface of belt
13 with the horizontal is called as : (a)Angle of Repose (b) Angle of Surcharge ( c)Angle of a
Inclination (d)Angle of Declination
If the material is poured on the moving belt the angle made by top surface of belt with
14 the horizontal is called as : (a)Angle of Repose (b) Angle of Surcharge ( c)Angle of b
Inclination (d)Angle of Declination

The minimum Diameter of Head Pulley is given by: (a) Dmin= K2Zp(b)Dmin= K1+K2+Zp
15 d
( c)Dmin= K1Zp (d) Dmin= K1K2Zp
The minimum Diameter of tail Pulley is given by: (a) Dmin= K2Zp(b)Dmin= K1+K2+Zp
16 d
( c)Dmin= K1Zp (d) Dmin= K1K2Zp

Function of Snub Pulley is: (a)Changing the path of Carrying run of the belt (b) Changing
17 the path of return run of the belt ( c)Faciliating the loading and unloading operations (d) d
All of the above
18 Function of Idler is:(a)Changing the path of Carrying run of the belt (b) Changing the path c
of return run of the belt ( c) To support belt on the Carrying run and return run
( d)Faciliating the loading and unloading operations

On carrying run the spacing between the idlers is: (a)1m to 1.5 m (b) 2m to 3m ( c) 0.5m
19 a
to 0.75m(d)3m to 4m
On return run the spacing between the idlers is: (a)1m to 1.5 m (b) 2m to 3m ( c) 0.5m to
20 b
0.75m(d)3m to 4m

At loading point the spacing between the idlers is: (a)1m to 1.5 m (b) 2m to 3m ( c) 0.5m
21 c
to 0.75m(d)3m to 4m
Method of feeding to flat belt conveyor is: (a)By hopper (b) by preceeding Conveyor
22 d
( c)by process equipment (d)All of the above

Carrying capacity of horizontal flat belt conveyor is calculated by : (a)Q=Cb^2V (b)


23 a
Q=Kb^2V ( c)Q=C^2bV (d)Q=K^2bV
Carrying capacity of inclined flat belt conveyor is calculated by : (a)Q=Cb^2V (b)
24 b
Q=Kb^2V ( c)Q=C^2bV (d)Q=K^2bV

Frictional Resistance at unloading station is given by: (a)Fr=(2.1 to 3.6)MmgB (b)Fr=(3.1


25 b
to 3.6)MmgB ( c) Fr=(4.1 to 4.6)MmgB(d)Fr=(3.6 to 4.6)MmgB
Frictional Reistance at cleaning Station is given by: (a)Fcl=KclgB (b) Fcl=Kclgb
26 a
( c)Fcl=Kcl+gB (d)Fcl=Kclg+B

which belt conveyor does prevents sliding down of material at an inclination of more
27 than 35 degrees with the horizontal: (a)Flat belt Conveyor (b)Troughed belt Conveyor c
( c) Blanket belt Conveyor (d)Woven Wire belt Conveyor
Which of the following statement is false for Troughed belt conveyors :(a) Used as a
28 flexible belts(b) Depth deceases with incereasing no. of idlers ( c)They contains 5 idlers b
(d) They contains 3 idlers

What is the mass carrying capacity of flat belt conveyor if the volumetric capacity is
29 0.55m3/hr and density of the material is 1500 kg/m3? : (a) 825 tons/hr (b)825kg/hr ( c) b
2727 tons/hr (d) 2722 kg/hr
The mass carrying capacity of a conveyor is 200 ton/hr, if the speed of the belt is 4m/s
then what is the width of horizontal flat belt conveyor carrying the load?( surcharge
30 c
Factor= 0.075 and density=1000kg/m3) : (a)499.23 mm (b) 500 mm ( c)533.7 mm (d)
Insufficient Data

The mass carrying capacity of a conveyor , if the speed of the belt is 1.75m/s , the width
of horizontal flat belt conveyor carrying the load is 650 mm ?( surcharge Factor= 0.1 and
31 a
density=1200kg/m3) : (a)216.38 tons/hr (b)316.38 tons/hr ( c)216.38 kg/hr (d)
Insufficient Data
The mass carrying capacity of a conveyor , if the speed of the belt is 1.75m/s , the width
of horizontal flat belt conveyor carrying the load is 800 mm ?( surcharge Factor=
32 a
2.35*10^-4 and density=2 ton/m3) : (a)1.329 tons/hr (b)1.32 tons/hr ( c)1.33 kg/hr (d)
Insufficient Data

A horizontal belt conveyor is to be used for transporting 450 tons/hr of iron ore with a
33 mass density of 1750 kg/m3. if the surcharge factor is 0.06, determine the belt width?: b
(a)900 mm (b) 915 mm ( c)930 mm (d)950 mm
34 Length of pulley is given by : (a)Lp= 2B+S (b) Lp= B*2S ( c)Lp= B+S (d)Lp= B+2S d

35 A horizontal belt conveyor is to be used for transporting 500 tons/hr of iron ore with a b
mass density of 1800 kg/m3. if the surcharge factor is 0.075, determine the belt width?
Belt Speed= 1.5 m/s: (a)900 mm (b) 980 mm ( c)1000 mm (d)1100 mm

Out of the following is not the standard belt width? :(a)900 mm (b)1000mm
36 d
( c)1200mm (d)1300 mm
Out of the following is not the standard belt width? :(a)400 mm (b)450mm ( c)500mm
37 d
(d)550 mm

Out of the following is the standard belt width? :(a)200 mm (b)250mm ( c)300mm
38 c
(d)350 mm
Out of the following is the standard belt width? :(a)400 mm (b)425mm ( c)550mm
39 a
(d)470 mm

Out of the following is the standard belt width? :(a)1500 mm (b)1700mm ( c)1800mm
40 c
(d)1900 mm
Cranes are the-----: (a)Hoisting Equipments (b)Surface and overhead Equipments ( c)
41 a
Conveyors(d) None

Angle of Lap factor for pulley when Ө<90° is : (a)0.02 to 0.03 (b)0.03 to 0.04 ( c)0.05 to
42 a
0.06 (d) 0.01 to 0.02
Angle of Lap factor for pulley when 90°<Ө<180° is : (a)0.02 to 0.03 (b)0.03 to 0.04
43 b
( c)0.05 to 0.06 (d) 0.01 to 0.02

Angle of Lap factor for pulley when Ө>=180° is : (a)0.02 to 0.03 (b)0.03 to 0.04 ( c)0.05
44 c
to 0.06 (d) 0.01 to 0.02
Frictional Resistance at loading station is given by: (a)F=(3.1 to 3.6)MmgB (b)F=(3.1 to
45 d
3.6)MmgB ( c) F=(4.1 to 4.6)MmgB (d)F=M(V-Vi)

Method of unloading for flat belt conveyors is: (a)Plow Discharge (b) Tripper dischrge ( c)
46 d
Head Pulley Discharge(d) All
47 It is not the type of idler: (a)Impact idler (b) Spring Idler ( c) Disc Idler (d) Grooved Idler d

Angle of Surcharge is always ------ than angle of repose: (a)less (b)more ( c)equal to
48 a
(d)none
Angle of Repose is always ------ than angle of Surcharge: (a)less (b)more ( c)equal to
49 b
(d)none

What is the mass carrying capacity of flat belt conveyor if the volumetric capacity is
50 0.45m3/hr and density of the material is 1200 kg/m3? : (a) 54 tons/hr (b)450kg/hr ( c) d
540 tons/hr (d) 540 kg/hr
Which of the following is the type of take up device? : (a)Screw type (b)Vertical Gravity
51 d
type ( c)Horizontal Gravity type (d) All

The rate at which material is carried by the conveyor is called as: (a)Density of the
52 c
Conveyor (b) Volume ( c)Capacity of the conveyor (d) Mass
The width on which material is present on the belt is called as: (a)Width of belt
53 b
(b)Effective beltwidth ( c)Both (d) None

Relationship between effective belt width and width of belt is: (a) b= 0.09B-0.05 (b)b=
54 c
0.5B-0.09 ( c)b= 0.9B-0.05 (d)b= 0.9B-0.5
55 Flowability factor when belt inclination angle is 16° to 20° is: (a)2.65*10^-4 (b)2.5*10^-4 b
( c)2.35*10^-4 (d)2.20*10^-4

Flowability factor when belt inclination angle is 10° to 15° is: (a)2.65*10^-4 (b)2.5*10^-4
56 a
( c)2.35*10^-4 (d)2.20*10^-4
Flowability factor when belt inclination angle is 21° to 25° is: (a)2.65*10^-4 (b)2.5*10^-4
57 c
( c)2.35*10^-4 (d)2.20*10^-4

Flowability factor when belt inclination angle is 26° to 30° is: (a)2.65*10^-4 (b)2.5*10^-4
58 d
( c)2.35*10^-4 (d)2.20*10^-4
The------conveyors consists of a pair of parallel endless roller chains running on tracks
59 a
supported by frames.: (a)Apron (b)screw ( c)Chain (d) Falt Belt

Which of the following Coveyor has highest probability of Slip? (a) Flat Belt (b) Troghed
60 a
Belt ( c) Chain (d) Apron
The ---- devices are used in belt conveyors to maintain adequate tension in the belt? : (a)
61 c
Idlers(b) Snub Pulleys ( c) Belt Take up Devices (d) Cleaner

The power transmitted by belt drive depends upon


62 (a) belt velocity (b) initial belt tension d
(c) arc of contact (d) all of the above
When the belt speed increases
(a) power transmitted increases
63 (b) power transmitted decreases c
(c) power transmitted increases to a maximum value and then decreases
(d) power transmitted remains the same

The coefficient of friction in belt drive depends upon


64 (a) material of belt (b) material of pulley c
(c) materials of belt and pulley (d) belt velocity
Material handling consists of movement of material from
(a) one machine to another
65 b)one shop to another shop d
c)stores to shop
d) all of the above

Overbridge crane has


a)transverse movement
66 b)longitudinal movement c
c)both ‘a’ and ‘b’
d)None of the above
It is generally not possible to change the direction of flow with belt conveyors.
Statement 2: If belt conveyors are to be used in the bent position, slat belts are used.
a) True, False
67 b
b) True, True
c) False, False
d) False, True

68 Statement 1: Belt conveyors cannot be used in the inclined position. c


Statement 2: Screw conveyors can carry more amount of load compared to belt
conveyors.
a) True, False
b) True, True
c) False, False
d) False, True

Statement 1: Chain drive rollers move faster than belt driven rollers.
Statement 2: Screw conveyors are used in the feeding of raw materials like wheat or
chilly into the grinding unit to make a powder out of it.
69 a) True, False b
b) True, True
c) False, False
d) False, True
Statement 1: Cranes and hoists have an incline up and down option.
Statement 2: Trucks can be used for continuous operations.
a) True, False
70 c
b) True, True
c) False, False
d) False, True

The angle of repose depends on


71 A. shape of the material B. smoothness of the material d
C. degree of fineness of the material D. all of the above
Overbridge crane has
a)transverse movement
72 b)longitudinal movement c
c)both ‘a’ and ‘b’
d)None of the above

Which of the following is a property of bulk load?


a. Hardness
73 b. Cake forming tendency b
c. Suspension part
d. Weight
What are bulk loads?
a. Lump of material
74 b. Single rigid mass b
c. Homogeneous particles
d. Heterogeneous particles

Which belt conveyor prevents sliding down of material at an inclination of 55o with
horizontal?
a. Flat belt conveyor
75 c
b. Troughed belt conveyor
c. Blanket belt conveyor
d. Woven wire belt conveyors
76 Which of the following statements is false for troughed belt conveyors? c
1. Troughed belt conveyors use flexible belts
2. They contain five idlers
3. Depth of trough decreases with increasing number of idlers
4. Flexibility of belt increases as depth of trough decreases
a. 1 and 2
b. 2 and 3
c. 3 and 4
d. None of the above

Mass capacity of a conveyor is 200 ton/hr, if speed of the belt is 4 m/s then what is the
width of horizontal flat belt conveyor carrying the load? (Surcharge factor = 0.075 & ρ =
1000 kg/m3)
77 c
a. 499.23 mm
b. 500.0 mm
c. 533.7 mm
d. Insufficient data
What is the mass capacity of flat belt conveyor if volumetric capacity 0.55 m3/hr? (ρ =
1500 kg/m3)

78 a. 825 tons/hr b
b. 825 kg/hr
c. 2.727 tons/hr
d. 2722 kg/hr

An inclined belt conveyor is used for loading goods. If speed of the belt having 1500 mm
width is 3 m/s then what is the volumetric capacity of the conveyor?
(For 21o, k= 2.35 x 10–4)
79 a
a. 1.19 x 10-3 m3/s
b. 1.75 x 10-3 m3/s
c. 1.5 x 10-3 m3/s
d. 2.5 x 10-3 m3/s
Which discharge method provides only intermediate discharge for low speed flat belt
conveyor?

80 a. Plow discharge a
b. Tripper discharge
c. Both a. and b.
d. None of the above
MSD

Unit 4 Design of Cylinders and Pressure Vessels.

Sr. No Questions

1. Internal pressure of 2.5 Mpa acts on a pressure vessel of thickness 15 mm and internal
diameter of 1500 mm. What is the stress induced in longitudinal direction?

a. 36.63 N/mm2

b. 59.13 N/mm2

c. 65.62 N/mm2

d. 131.25 N/mm
Ans c. 65.62 N/mm2

2. Which type of formed threads are used for vertical pressure vessels in the pressure range of
0.1 N/mm2 to 1.5 N/mm2?

a. Plain formed head


b. Torispherical dished head
c. Semi-elliptical dished head
d. All of the above
Ans b. Torispherical dished head

3 Design pressure for unfired pressure vessels is 1.05 times of _______

a. minimum working pressure


b. maximum working pressure
c. hydrostatic test pressure
d. none of the above
Ans b. maximum working pressure

4 Class 3 pressure vessels having welded joints are _________

a. fully radio-graphed
b. partially radio-graphed
c. spot radio-graphed
d. not radio-graphed
Ans d. not radio-graphed

5  Which type of welded joints are not included in class 3 pressure vessels?

a. Double welded butt joint with full penetration


b. Single welded but joint with back strip
c. Single full fillet lap joints
d. None of the above
Ans c. Single full fillet lap joints

6 In unfired pressure vessels, category A consists of _________

a. joints connecting flanges and flat heads


b. welded joints connecting nozzles with main shell
c. circumferential welded joints joints
d. longitudinal welded joints

Ans d. longitudinal welded joints


7 What is the weld joint efficiency if pressure vessel is fabricated with single full fillet lap
joint?

a. 1.0
b. 0.55
c. 0.65
d. 0.85

Ans b. 0.55
8 A cylindrical pressure vessel is subjected to an internal pressure of 3 MPa on internal
diameter of 1000 mm. The vessel is fabricated with single weld butt joint with back strip
and is not radio-graphed. What is the thickness of flat head, if head made of alloy steel has
an ultimate tensile strength of 400 N/mm 2 ? (corrosion allowance = 2)

a. 110 mm
b. 120 mm
c. 150.23 mm
d. 152.13 mm

Ans a. 110 mm
9 A cylindrical pressure vessel is subjected to operating pressure of 0.55 Mpa and corrosion
allowance of 2. What is the thickness of pressure vessel shell if its internal diameter is 2000
mm? (σall = 120 N/mm2 & ηl = 0.75)

a. 6.5 mm
b. 7 mm
c. 9 mm
d. 9.5 mm

Ans c.9 mm
10 A vessel is said to be thin if

a. Its wall has less thickness

b. Stresses are uniform over the entire thickness

c. Stresses  vary at inner and at outer radius

d. None of the above

Ans b. Stresses are uniform over the entire thickness


11 In a thin vessel, the true ratio of D/t is 

a. D/t =20

b. D/t=10

c. D/t >20

d. D/t >10

Ans c. D/t >20


12 Hoop stress in a thin vessel is

a. pD/2t

b. pD/4t

c. pD/3t

d. None

Ans a. pD/2t

13 Radial stress in a thin shell is given by

a. pD/2t

b. pD/4t

c. pD/3t

d. None

Ans d. None
14 A thin cylindrical shell under internal pressure can fail by

a. Shear

b. Compression

c. Tension

d. None

Ans b. Tension
15 Failure of a thin spherical shell under internal pressure will be due to

a. Maximum shear stress

b. Principal compressive stress

c. Principal tensile stress

d. None

Ans C. Principal tensile stress


16 Stresses in a thin cylindrical shell under internal pressure is independent of

a. Diameter

b. Thickness

c. Length

d. Diameter and thickness

Ans c. Length
17  Design of a thin shell under pressure is done on the basis of

a. Radial stress
b. Longitudinal stress

c. Hoop stress

d. All the three stresses

Ans c. Hoop stress


18 The thickness of thin cylinder is determined on the basis of

(a) radial stress

(b) longitudinal stress

(c) circumferential stress

(d) principal shear stress

Ans (c) circumferential stress


19 The end-closure for tankers of milk, petrol or diesel is

(a) hemispherical head

(b) conical head

(c) torispherical head

(d) flat head

Ans (c) torispherical head


20 Weld joint efficiency is maximum when the pressure vessel is welded by (a) single-welded
butt joint with backing strip (b) single-welded butt joint without backing strip (c) double-
welded butt joint with full penetration (d) none of the above

Ans (c) double-welded butt joint with full penetration


21 While designing pressure vessels according to ‘Code for unfired vessel IS2825’, the design
pressure is taken as

(a) 1.05(maximum operating pressure)

(b) 1.5(maximum operating pressure)

(c) 2(maximum operating pressure)

(d) 1.3(maximum operating pressure)

Ans (a) 1.05(maximum operating pressure)


22 Class 3 pressure vessels are to be designed according to ‘Code for unfired vessel IS-2825’
when,

(a) operating pressure is less than 17.5 kgf/cm 2

(b) operating temperature is more than 0°C and less than 250°C

(c) thickness of shell is less than 16 mm

(d) any one of the above

Ans (d) any one of the above


23 Class 1 pressure vessels are to be designed according to ‘Code for unfired vessel IS-2825’
when,

a. hydrocyanic acid, carbonyl chloride or mustard gas are stored

b. operating temperature is more than -20°C

c. liquefied petroleum gas is stored

d. thickness of shell is less than 38 mm

Ans a. hydrocyanic acid, carbonyl chloride or mustard gas are stored


24 According to Lame’s equation, the thickness of cylindrical shell is given by,

Ans

25 According to Birnie’s equation, the thickness of cylindrical shell is given by,

Ans

26 According to Clavarino’s equation, the thickness of cylindrical shell is given by,

Ans

27 In thick cylinders, the tangential stress across the thickness of cylinder

(a) remains uniform throughout

(b) varies from internal pressure at the inner surface to zero at the outer surface (c) varies
from maximum value at the inner surface to minimum value at the outer surface

(d) varies from maximum value at the outer surface to minimum value at the inner surface

Ans (c) varies from maximum value at the inner surface to minimum value at the outer surface
28 In thick cylinders, the radial stress across the thickness of cylinder (a) remains uniform
throughout (b) varies from internal pressure at the inner surface to zero at the outer
surface (c) varies from maximum value at the inner surface to minimum value at the outer
surface (d) varies from maximum value at the outer surface to minimum value at the inner
surface

Ans (b) varies from internal pressure at the inner surface to zero at the outer surface
29 In thick cylinders, the axial stress across the thickness of cylinder

(a) remains uniform throughout

(b) varies from internal pressure at the inner surface to zero at the outer surface (c) varies
from maximum value at the inner surface to minimum value at the outer surface

(d) varies from maximum value at the outer surface to minimum value at the inner surface

Ans (a) remains uniform throughout


30 Autofrettage is,

(a) a surface coating process of cylinders for corrosion resistance

(b) a heat treatment process for cylinders to relieve residual stresses

(c) a process of pre-stressing the cylinder to develop residual compressive stress at the
inner surface

(d) a surface hardening process of cylinder to improve wear resistance 22

Ans (c) a process of pre-stressing the cylinder to develop residual compressive stress at the
inner surface
31 Autofrettage is achieved by,

(a) compound cylinder

(b) overloading the cylinder before putting it in service

(c) winding a wire under tension around the cylinder

(d) any one of the above methods

Ans (d) any one of the above methods


32 The thickness of thick cylindrical shell with closed ends and made of brittle material is
determined by,

(a) Lame’s equation

(b) Clavarino’s equation

(c) Birnie’s equation

(d) Barlow’s equation

Ans (a) Lame’s equation


33 The thickness of thick cylindrical shell with closed ends and made of ductile material is
determined by,

(a) Lame’s equation

(b) Clavarino’s equation


(c) Birnie’s equation

(d) Barlow’s equation

Ans (b) Clavarino’s equation


34 The thickness of thick cylindrical shell with open ends and made of ductile material is
determined by,

(a) Lame’s equation

(b) Clavarino’s equation

(c) Birnie’s equation

(d) Barlow’s equation

Ans (c) Birnie’s equation


35 In thin cylinders, the longitudinal stress is,

(a) 2(circumferential stress)

(b) 1/2(circumferential stress)

(c) 1/4(circumferential stress)

(d) 4(circumferential stress)

Ans (b) 1/2(circumferential stress)


36 The thickness of thin cylinder is determined on the basis of,

(a) radial stress

(b) longitudinal stress

(c) circumferential stress

(d) principal shear stress

Ans (c) circumferential stress


37 The piston rod of a hydraulic cylinder exerts an operating force of 10kN. The allowable
stress in the cylinder is 45N/mm². Calculate the thickness of the cylinder using Lame’s
equation. Diameter of the cylinder is 40mm and pressure in cylinder is 10MPa.
a) 2.05mm
b) 4.2mm
c) 5.07mm
d) None of the listed

Ans c) 5.07mm

t=D/2[√[σ+ P /σ-P] -1 ].
38 The piston rod of a hydraulic cylinder exerts an operating force of 10kN. The allowable
stress in the cylinder is 70N/mm². Calculate the thickness of the cylinder using Clavarinoe’s
equation. Diameter of the cylinder is 240mm.μ=0.3 and pressure in cylinder is 15MPa.
a) 35mm
b) 30mm
c) 27mm
d) None of the listed
Ans c) 27mm

t=D/2[√[σ+(1-2μ) P /σ-(1+μ)P] -1 ].

39 A seamless cylinder of storage capacity of 0.03mᵌis subjected to an internal pressure of


21MPa. The ultimate strength of material of cylinder is 350N/mm².Determine the thickness
of the cylinder if it is twice the diameter of the cylinder.
a) 12mm
b) 4mm
c) 8mm
d) 16mm
Ans c) 8mm

t=PD/2σ.

40 A seamless cylinder of storage capacity of 0.03mᵌis subjected to an internal pressure of


21MPa. The ultimate strength of material of cylinder is 350N/mm².Determine the length of
the cylinder if it is twice the diameter of the cylinder.

a) 540mm

b) 270mm

c) 400mm

d) 350mm
Ans a) 540mm

0.03=πd²L/4 and L=2d.

41 A thin cylindrical pressure vessel with closed-ends is subjected to internal pressure. The
ratio of circumferential (hoop) stress to the longitudinal stress is

a)0.25

b)0.50

c)1.0

d)2.0
Ans d)2.0

42 What is the condition to avoid joint separation of connected members in cylinders.

a) Fm<0

b) Fm>0

c) Fm=0

d) None of the above


Ans a) Fm<0

43 _______________closure is the weakest enclosure for cylindrical vessels.

a.)Hemispherical

b) Torispherical

c) Conical or flat plate


d) Elliptical

Ans c) Conical or flat plate


44 In hydrostatic testing of welded pipe (for leakage, strength etc.) the ratio of minimum
hydrostatic test pressure to internal design pressure is around

a. 0.5

b. 1.5

c. 2.5

d. 3.5

Ans b.1.5
45 A certain pressure vessel manufacturer avoids doing reinforcements calculations for
openings by always providing a reinforcing pad extending upto double the diameter of the
opening and of the same material and thickness as that of the shell wall. If area
compensation is accepted as a code guideline, his approach leads to safe design

a. Only if the opening is on spherical vessel

b. Only if the opening is on a vertical cylindrical vessel

c. Only if the opening is on a horizontal cylindrical vessel

d. Irrespective of the shape of the vessel

Ans d. Irrespective of the shape of the vessel


46 Safety valves are provided in chemical equipments to guard against excessive

a. Temperature

b. Pressure/pressure fluctuation

c. Turbulence

d. Noise

Ans b. Pressure/pressure fluctuation

47 Welded joint efficiency in the design of chemical process equipment is taken as

a. 0.55

b. 0.75

c. 0.85

d. 0.95

Ans c. 0.85
48 Circumferential (hoop) stress in a thin cylindrical vessel under internal pressure is
__________ the longitudinal stress.

a. Half

b. Equal to
c. Twice

d. Eight times

Ans c. Twice
49 Cylindrical pressure vessels in horizontal condition is generally supported on a __________
support.

a. Lug

b. Skirt

c. Saddle

d. Guy wire

Ans c. Saddle
50 For high pressure process equipments/vessels, the connected nozzle should be

a. Welded

b. Screwed

c. Flanged

d. Brazed

Ans c. Flanged
UNIT – I Design of Machine Tool Gear Boxs

1. Diameter range is high in geometric progression due to _________ spindle speed.

a. Low

b. High

c. Constant

d. None of the above

Ans: a

2. What is harmonic progression?

a. Difference between reciprocal of two successive spindle speeds is constant

b. Difference between two successive spindle speeds is constant

c. Ratio of two successive spindle speeds is constant.

d. Ratio of two successive spindle speeds is variable.

Ans: a

3. Ratio of two spindle speeds is constant in _________ progression.

a.Arithmetic

b.Geometric

c.Harmonic

d.None of the above

Ans: b

4. What is the purpose of using a gear box?

a.To increase torque

b.To increase speed

c.Converts single input speed into multiple output speeds

d.All of the above

Ans: d

5. Which of the following statements is true for structure/speed diagrams?

a.Structure diagrams gives range ratio of spindle speeds

b.Speed diagrams do not give range ratio of spindle speeds

c.Speed diagrams consider motor speed

d.All of the above

Ans: b

6. What is the maximum percentage loss of economic cutting speed if geometric progression

ratio = 1.06 ?
a.17.0 %

b.11.5 %

c.5.7 %

d.2.9 %

Ans: d

7. A machine tool has minimum speed of 100 r.p.m. How many speed steps are required by

it to achieve speed of 200 rpm? (Geometric progression ratio = 1.06)

a.11

b.12

c.13

d.14

Ans: b

8. Maximum and minimum diameter of a shaft to be machined is 100 mm and 80 mm

respectively. What is the maximum spindle speed if cutting velocity is 40 m/min?

a.120 r.p.m

b.127 r.p.m

c.160 r.p.m.

d.636 r.p.m.

Ans: c

9. Economic cutting speed is minimum if geometric ratio is _________

a.Minimum

b.Maximum

c.Equal to economic cutting speed

d.None of the above

Ans: a

10. What is the geometric progression ratio if maximum and minimum spindle speeds are

500 r.p.m and 300 r.p.m respectively? (Number of speed steps = 7)

a.0.91

b.1.5

c.1.08

d.2.0

Ans: c

11. In machine tool gear box, optimum number of speed steps with increments between---
a. 5 to 10 %

b. 10 to 15 %

c. 15 to 20 %

d. 20 to 25 %

Ans: c

12. In case of single speed gear box for every input speed there is/are only -----output speed.

a. Three

b. Two

c. One

d. None of the above

Ans: c

13. In arthmetic progression the------between any two successive spindle speed is constant.

a. Addition

b. Substraction

c. Reciprocal

d. None of the above

Ans: a

14. Multispeed drive with arithmetic progression is /are good in -----spindle speed range.

a. High

b. Low

c. Both a and b

d. None of the above

Ans: a

15. Multispeed drive with arithmetic progression is /are poor in -----spindle speed range.

a. High

b. Low

c. Both a and b

d. None of the above

Ans: b

16. In geometric progression the ------of any two successiv espindle speed is constant.

a. Addition

b. Substraction

c. Ratio
d. None of the above

Ans: c

17. Multispeed drive with geometric progression is / are poor in------spindle speed range.

a. High

b. Low

c. Both a and b

d. None of the above

Ans: b

18. Multispped drive with geometric progression gives better gear box design feature.

a. True

b. False

Ans: a

19. In which laws of stepped regulation of speeds gives constant loss of economic cutting

speed.

a. Geometric progression

b. Arthmetic progression

c. Harmonic progression

d. None of the above

Ans: a

20. In harmonic progression the -----between reciprocal of any two successive spindle speed

is constant.

a. Addition

b. Difference

c. Insufficiant data

d. None of the above

Ans: b

21. Multispeed drive with harmonic progression is / are poor in------spindle speed range.

a. High

b. Low

c. Both a and b

d. None of the above

Ans: a

22.Multispeed drive with harmonic progression is / are good in------spindle speed range.
a. High

b. Low

c. Both a and b

d. None of the above

Ans: b

23. If speed steps are obtained by arithematic or harmonic progression the number of gear

pairs required are equal to the number of speed steps.

a. This makes gear box bulky

b. Gear shifiting time consuming as well as inconvenient

c. Entire arrangement economically infeasible

d. All of the above

Ans: d

24. The constant loss of economic cutting speed over the total spindle speed range,the

spindle speed must be in----

a. Geometric progression

b. Arthmetic progression

c. Harmonic progression

d. None of the above

Ans: a

25. Compact and better gear box designed obtained in which law---

a. Geometric progression

b. Arthmetic progression

c. Harmonic progression

d. None of the above

Ans: a

26. The multispeed drive with ---- law is commanly used in machine tool drive.

a. Arthmetic progression

b. Harmonic progression

c. Geometric progression

d. None of the above

Ans: c

27. The range ratio for the multispeed gear box is ---

a. The ratio of maximum output speed of gear box to the minimum output speed of the gear
box.

b. The ratio of minimum output speed of gear box to the maximum output speed of the gear

box.

c. Insufficiant data

d. None of the above

Ans: a

28. The value of range ratio Rn is large for general purpose machine tools--

a. True

b. False

c. Insufficiant data

d. None of the above

Ans: a

29. The value of range ratio Rn is small for secial purpose machine tools--

a. True

b. False

c. Insufficiant data

d. None of the above

Ans: a

30. The smaller value of geometric progression ratio ф is / are used in---

a. Large sized heavy duty machine

b. Automats

c. Both a and b

d. None of the above

Ans: c

31.The larger value of geometric progression ratio ф is used in---

a. Small sized special purpose machine tools

b. Large sized heavy duty machine

c. Automats

d.None of the above

Ans: a

32. For the higher the value of geometric progression ratio ф the loss of economic cutting

speed is--

a. Low
b. High

c. Moderate

d. Insufficiant data

Ans: a

33. For the lower value of geometric progression ratio ф the loss of economic cutting speed

is--

a. Minimum

b. Maximum

c. Moderate

d. Insufficiant data

Ans: b

34. For the lower value of geometric progression ratio ф the number of speed steps or

spindle speeds Z is---

a. Large

b. Small

c. Insufficiant data

d. None of the above

Ans: a

35. For the higher value of geometric progression ratio ф the number of speed steps or

spindle speeds Z is---

a. High

b. Low

c. Insufficiant data

d. None of the above

Ans: b

36. Standard values of geometric progression ratio ф for series ф20/3 equal to----

a. 1.41

b. 1.56

c. 1.78

d. 2

Ans: a

37. In order to compromise between the loss of economic cutting speed and the compactness

of the drive the value of ф is selected.


a. 2 < ф ≤ 3

b. 3 < ф ≤ 4

c. 4 < ф ≤ 5

d. 1 < ф ≤ 2

Ans: d

38. Recommende value of ф for heavy duty machine tools and automats--

a. 1.12

b. 1.26

c. 1.14

d. 1.58

Ans: a

39. Recommende value of ф for medium size general purpose machine tools--

a. 1.12

b. 1.26

c. 1.14

d. 1.58

Ans: c

40. Number of spindle speed stepsin machine tool gear box indicated by letter--

a. Z

b. ф

c. Rn

d. None of the above

Ans: a

41. The normally selected value/ s of Z is /are --

a. 4

b. 6

c. 8

d. All of the above

Ans: d

42. letter P indicates in machine tool gear box as ?

a. Number of speed steps per stage

b. Number of spindle speed steps

c. Geometric ratio
d. Range ratio

Ans: a

43. When structural formulae to be feasible , the product PkXk must be a factor of Z--

a. True

b. False

c. Insufficiant data

d. None of the above

Ans: a

44. For machine tool gear box the transmission range should not be grater than ---

a. 9

b. 10

c. 11

d. 8

Ans: d

45. In structural digram, Each zone between two adjacent vertical lines reperesents a---

a. Transmission group

b. Stage

c. Both a and b

d. None of the above

Ans: c

46.In speed diagram, Each horizontal line represents a---

a. Spindle speed

b. Spindle steps

c. Both a and b

d. None of the above

Ans: a

47. What is /are the limitation/s of structure diagram---

a.It gives, The spindle speeds

b. It gives, The motor speeds

c. It gives ,The geometric progression ratio

d. All of the above

Ans: d

48. Number of speed steps in any stage should not be more than---
a. 3

b. 4

c. 5

d. 6

Ans: a

49. The speed ratio in last stage should be as ---------as possible.

a. Maximum

b. Minimum

c. Insufficient data

d. None of the above

Ans: a

50. Sailent feature/ s of speed diagram is / are---

a. It gives ,The number of shaft in the gera box

b. It gives ,The number of gears on each shaft

c. It gives , the spindle speeds

d. All of the above

Ans: d

51. To avoid interference on gears ,the number of teeth on the smallest gear of the gear box

is---

a. 21

b. 16

c. 18

d. 20

Ans: c

52. If gear pairs on parallel shafts have same module the sum of number of teeth on mating

gear must be same---

a. Correct

b. Incorrect

c. Insufficiant data

d. None of the above

Ans: a

53. Minimum difference between number of teeth of adjacent gears in a change gera block

must be at least---
a. 6

b. 3

c. 4

d. 5

Ans: c

54. Spacing between two adjacent gear on the shaft must be grater than -----the face width.

a. Twice

b. Thrice

c. Insufficiant data

d. none of the above

Ans: a

55. If the line is inclined upwards from left to right in speed diagram repersent the----

a. Increment in speed

b. Decrement in speed

c. There is no speed change

d. None of the above

Ans: a

56. If the line is inclined downwards from left to right in speed diagram repersent the----

a. Increment in speed

b. Decrement in speed

c. There is no speed change

d. None of the above

Ans: b

57. If the line is straight from left to right in speed diagram repersent the----

a. Increment in speed

b. Decrement in speed

c. There is no speed change

d. None of the above

Ans: c

58. Conditiom for optimum structure diagram---

a. X1 < X2 < X3

b. X3 < X2 < X1

c. X2 < X1 < X3
d. X3 < X1 < X2

Ans: a

59. Letter N indicate in machine tool gear box design ?

a. Number of stages of gear box

b. Number of spindle speed steps

c. Range ratio

d. geometric progression ratio

Ans: a

60. Range ratio for central lathe is --

a. 8-10

b. 15-25

c. 15-30

d. 40-60

Ans: d

61. Deviation of actual spindle speeds from calculated spindle speeds must not exceed--

a. 10 (ф-1)

b. 20 (ф-1)

c. 30 (ф-1)

d. 40 (ф-1)

Ans: a

62. The speed diagram contains the number of horizontal lines required for locating ?

a. All spindle speds

b. Electric motor speed

c. Both a and b

d. None of the above

Ans: c

63. Zth Spindle speed in Arithematic progression ----

a. nz = nmax- nmin/(Z-1)

b. nz = (nmax/nmin)1/Z-1

c. nz = 1/nz - 1/n1

d. None of the above

Ans: a

64. Zth Spindle speed in geometric progression ----


a. nz = nmax- nmin/(Z-1)

b. nz = (nmax/nmin)1/Z-1

c. nz = 1/nz - 1/n1

d. None of the above

Ans: b

65. Zth Spindle speed in harmonic progression ----

a. nz = nmax- nmin/(Z-1)

b. nz = (nmax/nmin)1/Z-1

c. nz = 1/nz - 1/n1

d. None of the above

Ans: c

66. ф Geometric progression ratio is equal to

a. ф = (nmax/nmin)1/Z-1

b. ф = Rn

1/Z-1

c. Both a and b

d. None of the above

Ans: c

UNIT II Statistical Considerations in Design

1. Histogram is

a. A set of rectangles

b. A line graph of class frequency plotted against class marks

c. A bell shaped smooth curve

d. None of the above

Ans: a

2. Frequency polygon is

a. A set of rectangles

b.A line graph of class frequency plotted against class marks

c. A bell shaped smooth curve

d. None of the above

Ans: b

3. Central tendency of population is

a. Spread of data or extend to which the observations are scattered


b. Mid point of distribution where most of the data cluster

c. Concentration of data at either low or high end

d. Distribution with sharp peak

Ans: b

4. Dispersion of population is

a. Spread of data or extend to which the observations are scattered

b. Mid point of distribution where most of the data cluster

c. Concentration of data at either low or high end

d. Distribution with sharp peak

Ans: a

5. Skewness of population is

a. Spread of data or extend to which the observations are scattered

b. Mid point of distribution where most of the data cluster

c. Concentration of data at either low or high end

d. Measure of sharp peak

Ans: c

6. Kurtosis of population is

a. Spread of data or extend to which the observations are scattered

b. Mid point of distribution where most of the data cluster

c. Concentration of data at either low or high end

d. Measure of sharp peak

Ans: d

7. Central tendency of population is measured in units of

a. Standard deviation

b. Arithmetic mean

c. Standard variable

d. Square of standard de

Ans: b

8. Dispersion of population is measured in units of

a. Standard deviation

b.Arithmetic mean

c.Geometric mean

d. Square of standard deviation


Ans: a

9. Standard variable is

a. Square of standard deviation

b.Arithmetic mean

c. Root mean square deviation from the mean

d. Deviation from mean in units of standard deviation

Ans: d

10. Standard deviation is

a. Square of standard variable

b.Arithmetic mean

c. Root mean square deviation from the mean

d. Deviation from mean in units of standard deviation

Ans: c

11. The area below normal curve from (Z = - ∞) to (Z = + ∞) is

a.1

b.0.6827

c. 0.9545

d. 0.9973

where Z is standard variable

Ans: a

12. The area below normal curve from (Z = - 1) to (Z = + 1) is

a. 1

b. 0.6827

c. 0.9545

d. 0.9973

where Z is standard variable

Ans: b

13. The area below normal curve from (Z = - 2) to (Z = + 2) is

a.1

b. 0.6827

c. 0.9545

d. 0.9973

where Z is standard variable


Ans: c

14. The area below normal curve from (Z = - 3) to (Z = + 3) is

a.1

b. 0.6827

c. 0.9545

d. 0.9973

where Z is standard variable

Ans: d

15. When two populations with means μ X and μ Y are added, the mean of resultant

population is given by,

a. ( μ X + μ Y )

b. ( μ X − μ Y )

c. ( μ X μ Y )

d. ( μ X / μ Y )

Ans: a

16. When population Y with means μ Y is subtracted from population X with mean μ X , the

mean of resultant population is given by,

a. ( μ X + μ Y )

b. ( μ X − μ Y )

c. ( μ X μ Y )

d. ( μ X / μ Y )

Ans: b

17. When two populations with means μ X and μ Y are multiplied, the mean of resultant

population is given by,

a. ( μ X + μ Y )

b. ( μ X − μ Y )

c. ( μ X μ Y )

d. ( μ X / μ Y )

Ans: c

18. When population X with mean μ X , is divided by population Y with mean μ Y , the

mean of resultant population is given by,

a. ( μ X + μ Y )

b. ( μ X − μ Y )
c. ( μ X μ Y )

d. ( μ X / μ Y )

Ans: d

19. When two populations X and Y are added, the standard deviation of resultant population

is given by,

a. ( σ ˆ X + σ ˆ Y )

b. ( σ ˆ 2X + σ ˆ 2Y )

c. √( σ ˆ 2X + σ ˆ 2Y )

d. √( σ ˆ 2X − σ ˆ 2Y )

Ans: c

20. When population Y is subtracted from population X, the standard deviation of resultant

population is given by,

a. ( σ ˆ X + σ ˆ Y )

b. ( σ ˆ 2X + σ ˆ 2Y )

c. ( σ ˆ 2X + σ ˆ 2Y )

d. ( σ ˆ 2X − σ ˆ 2Y )

Ans: c

21. The resultant population is normally distributed,

a. When populations of two normally distributed random variables are added

b. When populations of two normally distributed random variables are subtracted

c. When populations of two normally distributed random variables are multiplied

d. Any one of above

Ans: d

22. In statistically controlled system,

a. Variations due to assignable causes are corrected

b. Variations due to chance causes are corrected

c. Variations due to assignable and chance causes are corrected

d. None of these

Ans: a

23. There is no rejection of components when

a. Design tolerance is equal to ( ± 3 σ ˆ ) and the process is centered

b. Design tolerance is slightly more than ( ± 3 σ ˆ )

c. Design tolerance is ( ± 4 σ ˆ )
d. Any one of above

Ans: d

24. The reliability of ball bearing selected from manufacture’s catalogue is

(a) 90%

(b) 50%

(c) 99%

(d) More than 90%

Ans: a

25. What is the standard deviation of clearance population for the diameter of shaft and hole

assembly specified below?

Shaft diameter = 30 ± 0.15

Hole diameter = 30.5 ± 0.25

a.0.097 mm

b.0.059 mm

c.0.036 mm

d.0.390 mm

Ans: b

26. Which of the following curves have the mean value equal to zero in the graph of

frequency vs random variable?

a.Normal distribution curve

b.Standard normal distribution curve

c.Both a. and b.

d.None of the above

Ans: b

27. What is the relation between standard deviation(σ) and arithmetic mean (μ) to determine

coefficient of variation (C)?

a.C = σ + μ

b.C = σ – μ

c.C = σ / μ

d.C = σ x μ

Ans: c

28. Assignable causes are caused due to changes in _________

a. Manufacturing process
b. Material

c. Inspection process

d. All of the above

Ans: d

29. If a relief valve has reliability of 0.989, how many failures are expected in testing 1000

such relief valves?

a. 111

b.100

c.10

d.11

Ans: d

30. Failure rate for safety valve working for 400 hours is 3 x 10–6 failures/hour. What is the

reliability of safety valve?

a.0.998

b.0.989

c.0.888

d.0.899

Ans: a

31. What is meant by hazard rate?

a.Number of failures per unit time per number of items when exposed for same time

b.Probability of test specimen fails between time t1and t1+ dt1which survives for time t1

c.Both a. and b.

d.None of the above

Ans: c

32. What causes infant mortality in mechanical equipments?

a.Design errors

b.Manufacturing defects

c.Installation defects

d.All of the above

Ans: d

33. A plain carbon steel has mean yield strength of 300 N/mm2 and standard deviation of 50

N/mm2. What is the mean and standard deviation of margin of safety, if mean tensile stress

of 250 N/mm2 and standard deviation of 65 N/mm2 acts on it?


a. 23.45 N/mm2, 50 N/mm2

b. 50 N/mm2, 82 N/mm2

c. 82 N/mm2, 7.07 N/mm2

d. 7.07 N/mm2, 50 N/mm2

Ans: b

34. What is meant by mean time to failure (MTTF)?

a. Mean time between two successive failure components

b. Maximum time between two successive failure components

c. Sum of survival time for number of components divided by number of failures

d. Sum of number of failures divided by survival time for number of components

Ans: c

35. The variation in an apperantly identical componat are due to---

a. Variation in material

b. Variation in manufaturing process

c. Variation in workmanship

d. All of the above

Ans: d

36. It is practically imposible to produce exactly identical component of ---

a. Same geometrical properties

b. Same material properties

c. Same functional properties

d. All of the above

Ans: d

37. Assigenable cause do not occur at random but are the result of changes in the material,

manufacturing process, inpection process.

a. True

b. False

c. Insufficiant data

d. None of the above

Ans: a

38. In a frequncy distribution , there are different measures of central value or central

tendancy. Choose correct option.

a. Arithematic mean
b. Median

c. Mode

d. All of the above

Ans: d

39. The dispression or variation or spread of a frequncy distribution is measured in number

of units like--

a. Standard deviation

b. Number of units

c. Quartile Deviation

d. All of the above

Ans: d

40. Coefficient of variation is defined as----

a. Ratio of the standard deviation to the arithematic mean

b. Ratio of mean deviation to the arithematic mean

c. Ratio of quartile deviation to the arthematic mean

d. None of the above

Ans: a

41. In standard normal distribution curve the mean is equal to---

a. 1

b. 0

c. -1

d. 2

Ans: b

42. In standard normal distribution curve the standard deviation is equal to---

a. 1

b. 2

c. -1

d. 3

Ans: a

43. In standard normal distribution curve the area under curve is always equal to---

a. 2

b. 3

c. 4
d. 1

Ans: d

44. In normal distribution curve the standard deviation is any value of ---

a. Ψ

b. ˆб

c. μ

d. z

Ans: b

45. In normal distribution curve the mean is only value of ---

a. Ψ

b. ˆб

c. μ

d. z

Ans: c

46. In normal distribution curve the random variable is--

a. X

b. ˆб

c. μ

d. z

Ans: a

47. In normal distribution curve the standard variable is--

a. X

b. ˆб

c. μ

d. z

Ans: d

48. Distribution of population under normal distribution curve population within band

μ + 3ˆб equal to

a. 99.73 %

b. 95.45 %

c. 68.27 %

d. 78.25 %

Ans: a
49. Distribution of population under normal distribution curve population within band

μ + 2ˆб equal to

a. 99.73 %

b. 95.45 %

c. 68.27 %

d. 78.25 %

Ans: b

50. The mode is / are obeservation/ s that occurs--------

a. Most frequntly

b. Not frequntly

c. Insufficiant data

d. None of the above

Ans: a

51. When the design tolerance is grater than the natural tolerance there is---

a. No rejection

b. Rejection

c. Insufficiant data

d. None of the above

Ans: a

52. When the design tolerance is equal to the natural tolerance there is---

a. No rejection

b. Rejection

c. Insufficiant data

d. None of the above

Ans: a

53. When the design tolerance is less than the natural tolerance there is---

a. No rejection

b. Rejection

c. Insufficiant data

d. None of the above

Ans: b

54. Reliability it is usually denoted by R and is expressed by a number within the range---

a. 0 ≤ R ≤ 1
b. -1 ≤ R ≤ 0

c. 1 ≤ R ≤ 2

d. 2 ≤ R ≤ 3

Ans: a

55. Reliability is defined as the probability that a component , system or device will perform

without failure for a specified period of time under the specified operating conditions.

a. Incorrect

b. Correct

c. Insufficiant data

d. None of the above

Ans: b

UNIT III

Question 1 The Objective of Material Handling System * 1

Option A Accuracy in load transportation

Option B Transportation of load without damage

Option C Low initial and operating cost

Option D all of above

Answer D

Question 2 Economy in material handling can be achieved by______ * 1

Option A employing gravity feed movements

Option B minimizing distance of travel

Option C by carrying material to destination without using manual labour

Option D all of the above

Answer D

Question 3 Unit load states that____ * 1

Option A materials should be moved in lots

Option B one unit should be moved at a time

Option C both ‘a’ and ‘b’

Option D none of the above

Answer A

Question 4 Match the following and the correct order is____ * 3

Option A A-1, B-2, C-3

Option B A-2, B-1, C-3


Option C A-3, B-2, C-1

Option D A-2, B-3, C-1

Answer B

Question 5 Which of the following statements is false for troughed belt conveyors?* 2

Option A 1 and 2

Option B 2 and 3

Option C 3 and 4

Option D None of the above

Answer C

Question 6 Which of the following belt conveyors have low volume carrying capacity*? 1

Option A Flat belts

Option B Troughed belts

Option C Both of above

Option D None of the above

Answer A

Question 7 What is the mass capacity of flat belt conveyor if volumetric capacity 0.55 m3/hr? (ρ = 1500
kg/m3)* 3

Option A 825 tons/hr

Option B 825 kg/hr

Option C 2.727 tons/hr

Option D 2722 kg/hr

Answer B

Question 8

An inclined belt conveyor is used for loading goods. If speed of the belt having 1500 mm width is 3 m/s

then what is the volumetric capacity of the conveyor?(For 21 degree, k= 2.35 x 10 2.5 x 10-3 m3/s–4)* 3

Option A 1.75 x 10^-3 m3/s

Option B 1.5 x 10^-3 m3/s

Option C 1.19 x 10^-3 m3/s

Option D 2.5 x 10^-3 m3/s

Answer 1.19 x 10^-3 m3/s

Question 9 The capacity of a conveyor belt is depends on ______ * 1

Option A belt speed

Option B a continuous supply of products

Option C distance between the products being conveyed


Option D all of above

Answer D

Question 10 Which type of conveyor is shown in figure below * 2

Option A Flat belt conveyor

Option B Blanket belt conveyor

Option C Troughed belt conveyor

Option D Woven wire belt conveyor

Answer C

Question 11 Angle of repose * 1

Option A Angle made by the surface of pile of material with horizontal

Option B Angle measured with respect to horizontal plane of surface of material by moving a belt

Option C Capacity to move by flow

Option D None of the above

Answer A

Question 12 For very loose and free material Angle of repose is _____ * 1

Option A more

Option B less

Option C same as angle of surcharge

Option D None of above

Answer

Question 13 Describe the type of idler shown in figure * 2

Option A roller

Option B rubber covered

Option C Impact

Option D disc

Answer C

Question 14 Material factor for pile is represented by_____ * 1

Option A K1

Option B K2

Option C K3

Option D K4

Answer A

Question 15 Where do adjust the tension on a conveyor belt? * 1


Option A at ending point of conveyor

Option B at starting point of conveyor

Option C at roller

Option D at the take-up pulley

Answer A

Question 16 Impact idlers are used in a belt conveyor at * 1

Option A the return point

Option B the loading points

Option C an interval of 15m on a conveyor run

Option D none of these

Answer B

Question 17 Volumetric capacity of inclined belt conveyor is___ * 2

Option A Q=C*b^2*V

Option B Q=k*b^2*V

Option C Q= C*V*b^2

Option D Q=k*V*b^2

Answer C

Question 18 Which material is classified as bulk material * 1

Option A coal

Option B iron ore

Answer A

Question 19 Belt conveyors are operated in_____ * 1

Option A vertical plane

Option B horizontal plane

Option C inclined plane

Option D smooth surface on all of these planes

Answer D

Question 20 Resisting force on conveyor belt shown in below figure is at _________ * 1

Option A Lifting of material

Option B Idlers

Option C Loading station

Option D Unloading station

Answer B
Question 20 Material handling consists of movement of material from 1

Option A one machine to another

Option B one shop to another shop

Option C stores to shop

Option D all of the above

Answer D

Question 21 The following is used to transport materials having flat bottoms

Option A Belt conveyor

Option B Roller conveyor

Option C Chain conveyor

Option D None of the above

Answer B

Question 22 Fork lift truck is used for 1

Option A lifting and lowering

Option B vertical transportation

Option C both ‘a’ and ‘b’

Option D none of the above

Answer C

Question 23 Cranes are used for 1

Option A lifting and lowering

Option B vertical transportation

Option C both ‘a’ and ‘b’

Option D none of the above

Answer C

Question 24 Which of the following is a property of bulk load? 1

Option A Hardness

Option B Cake forming tendency

Option C Suspension part

Option D Weight

Answer B

Question 25 What are bulk loads? 1

Option A Lump of material


Option B Single rigid mass

Option C Homogeneous particles

Option D Heterogeneous particles

Answer B

Question 26 Which belt conveyor prevents sliding down of material at an inclination of 55o with
horizontal? 1

Option A Flat belt conveyor

Option B Troughed belt conveyor

Option C Blanket belt conveyor

Option D Woven wire belt conveyors

Answer C

Question 27

Mass capacity of a conveyor is 200 ton/hr, if speed of the belt is 4 m/s then what is the width of

horizontal flat belt conveyor carrying the load? (Surcharge factor = 0.075 & ρ = 1000 kg/m3) 3

Option A 499.23 mm

Option B 500.0 mm

Option C 533.7 mm

Option D Insufficient data

Answer 533.7 mm

Question 28 The angle of repose depends on 1

Option A shape of the material

Option B smoothness of the material

Option C degree of fineness of the material

Option D all of the above

Answer degree of fineness of the material

Question 29 Which of the following application is a belt conveyor used for?

Option A Material transportation over long distances

Option B Material transportation within premises

Option C Material transportation for processing

Option D All of the mentioned

Answer D

Question 30 Statement 1: It is generally not possible to change the direction of flow with belt conveyors.
2
Statement 2: If belt conveyors are to be used in the bent position, slat belts are used.

Option A True, False

Option B True, True

Option C False, False

Option D False, True

Answer B

UNIT IV

Sr No. Questions Marks

Question 1 A cylinder is considered as thin cylinder when the ratio of inner diameter to the wall
thickness is 1

Option A more than 15

Option B less than 15

Option C equal to 15

Option D none of these criteria

Answer A

Question 2 A cylinder is considered as thick cylinder when the ratio of inner diameter to the wall
thickness is 1

Option A more than 15

Option B less than 15

Option C equal to 15

Option D none of these criteria

Answer B

Question 3 In thin cylinders, the longitudinal stress is,

Option A 2(circumferential stress)

Option B 1/2(circumferential stress)

Option C 1/4(circumferential stress)

Option D 4(circumferential stress)

Answer B

Question 4 The thickness of thin cylinder is determined on the basis of 1

Option A radial stress

Option B longitudinal stress

Option C circumferential stress

Option D principal shear stress


Answer circumferential stress

Question 5 The thickness of thin cylindrical shell is given by, 2

Option A PiDi/2σt

Option B PiDi/4σt

Option C 2PiDi/σt

Option D 4PiDi/σt

Answer A

Question 6 The thickness of thin spherical shell is given by, 2

Option A PiDi/2σt

Option B PiDi/4σt

Option C 2PiDi/σt

Option D 4PiDi/σt

Answer B

Question 7 In thick cylinders, the tangential stress across the thickness of cylinder

Option A remains uniform throughout

Option B varies from internal pressure at the inner surface to zero at the outer surface

Option C varies from maximum value at the inner surface to minimum value at the outer surface

Option D varies from maximum value at the outer surface to minimum value at the inner surface

Answer C

Question 8 In thick cylinders, the radial stress across the thickness of cylinder 1

Option A remains uniform throughout

Option B varies from internal pressure at the inner surface to zero at the outer surface

Option C varies from maximum value at the inner surface to minimum value at the outer surface

Option D varies from maximum value at the outer surface to minimum value at the inner surface

Answer B

Question 9 In thick cylinders, the axial stress across the thickness of cylinder 1

Option A remains uniform throughout

Option B varies from internal pressure at the inner surface to zero at the outer surface

Option C varies from maximum value at the inner surface to minimum value at the outer surface

Option D varies from maximum value at the outer surface to minimum value at the inner surface

Answer A
Question 10 In thin cylinders, the tangential stress across the thickness of cylinder 1

Option A remains uniform throughout

Option B varies from internal pressure at the inner surface to zero at the outer surface

Option C varies from maximum value at the inner surface to minimum value at the outer surface

Option D varies from maximum value at the outer surface to minimum value at the inner surface

Answer A

Question 11 The thickness of thick cylindrical shell with closed ends and made of brittle material is
determined by,

Option A Lame’s equation

Option B Clavarino’s equation

Option C Birnie’s equation

Option D Barlow’s equation

Answer A

Question 12 The thickness of thick cylindrical shell with closed ends and made of ductile material is
determined by, 1

Option A Lame’s equation

Option B Clavarino’s equation

Option C Birnie’s equation

Option D Barlow’s equation

Answer B

Question 13 The thickness of thick cylindrical shell with open ends and made of ductile material is
determined by, 1

Option A Lame’s equation

Option B Clavarino’s equation

Option C Birnie’s equation

Option D Barlow’s equation

Answer C

Question 14 The thickness of high-pressure oil and gas pipes is determined by,

Option A Lame’s equation

Option B Clavarino’s equation

Option C Birnie’s equation

Option D Barlow’s equation

Answer D
Question 15 Autofrettage is,

Option A a surface coating process of cylinders for corrosion resistance

Option B a heat treatment process for cylinders to relieve residual stresses

Option C a process of prestressing the cylinder to develop residual compressive stress at inner surface

Option D a surface hardening process of cylinder to improve wear resistance

Answer C

Question 16 Autofrettage is achieved by, 2

Option A compound cylinder

Option B overloading the cylinder before putting it in service

Option C winding a wire under tension around the cylinder

Option D any one of the above methods

Answer D

Question 17 A gasket is made of, 2

Option A asbestos or cork

Option B lead, copper or aluminum

Option C vulcanized rubber

Option D any one of the above

Answer D

Question 18

Welded pressure vessels made of steel plates should be designed according to ‘Code for unfired vessel
IS-2825’

when, 2

Option A internal pressure is from 1 kgf/cm2 to 200 kgf/cm2

Option B internal diameter is less than 150 mm

Option C water container is to be designed with capacities less than 500 litres

Option D steam boilers and nuclear pressure vessels are to be designed

Answer A

Question 19 Class 1 pressure vessels are to be designed according to ‘Code for unfired vessel IS-2825’
when 2

Option A hydrocyanic acid, carbonyl chloride or mustard gas are stored

Option B operating temperature is more than -200C

Option C liquefied petroleum gas is stored

Option D thickness of shell is less than 38 mm


Answer A

Question 20 Class 3 pressure vessels are to be designed according to ‘Code for unfired vessel IS-2825’
when, 2

Option A operating pressure is less than 17.5 kgf/cm2

Option B operating temperature is more than 00C and less than 2500C

Option C thickness of shell is less than 16 mm

Option D any one of the above

Answer D

Question 21

While designing pressure vessels according to ‘Code for unfired vessel IS- 2825’, the design pressure is
taken as

Option A 1.05(maximum operating pressure)

Option B 1.5(maximum operating pressure)

Option C 2(maximum operating pressure)

Option D 1.3(maximum operating pressure)

Answer A

Question 22 Weld joint efficiency is maximum when the pressure vessel is welded by 1

Option A single-welded butt joint with backing strip

Option B single-welded butt joint without backing strip

Option C double-welded butt joint with full penetration

Option D none of the above

Answer C

Question 23 Type of domed heads for the pressure vessel is

Option A hemispherical head

Option B semi-ellipsoidal head 1

Option C torispherical head

Option D any one of the above

Answer D

Question 24 The end-closure for tankers of milk, petrol or diesel is

Option A hemispherical head 1

Option B semi-ellipsoidal head

Option C torispherical head

Option D Flat head


Answer C

Question 25 The end-closure for tall vertical pressure vessel is 1

Option A hemispherical head

Option B semi-ellipsoidal head

Option C torispherical head

Option D Flat head

Answer A

Question 26

cylinder made of plain carbon steel has inner diameter 100 mm. What is the thickness of cylinder if
maximum

internal pressure of 20 Mpa acts on it? ( σall = 100 N/mm2 & poisson's ratio = 0.3) 3

Option A 11 mm

Option B 15.36 mm

Option C 22.32 mm

Option D 80 mm

Answer A

Question 27 Claviro's equation is applicable to cylinders with _______ 1

Option A close ends

Option B open ends

Option C both a. and b.

Option D none of the above

Answer A

Question 28 Why is autofrettage process used in pressure vessels?

Option A Increase fatigue lifetime

Option B To enhance carrying capacity

Option C To introduce compressive residual stress in them

Option D All of the above

Answer D

Question 29

A seamless cylinder of storage capacity of 0.03mᵌis subjected to an internal pressure of 21MPa. The
ultimate strength

of material of cylinder is 350N/mm².Determine the length of the cylinder if it is twice the diameter of
the cylinder. 3

Option A 540mm
Option B 270mm

Option C 400mm

Option D 350mm

Answer A

Question 30

Internal pressure of 2.5 Mpa acts on a pressure vessel of thickness 15 mm and internal diameter of 1500
mm. What

is the stress induced in longitudinal direction? 3

Option A 36.63 N/mm2

Option B 59.13 N/mm2

Option C 65.62 N/mm2

Option D 131.25 N/mm2

Answer 65.62 N/mm2

Question 31 Which of the following is not an unfired pressure vessel?

Option A Heat exchanger

Option B Storage vessels

Option C Steam boilers

Option D None of the above

Answer C

UNIT V

Question 1 I.C. engine cylinder is made of, 1

Option A cast iron

Option B plain carbon steel

Option C alloy steel

Option D copper

Answer A

Question 2 The ratio of length of stroke to cylinder bore (l/D) is usually,

Option A a. 1/2

Option B b. 5

Option C c. 1.5

Option D d. 1/4

Answer C
Question 3 Cylinder thickness is calculated on the basis of, 1

Option A radial stress

Option B residual stress

Option C whipping stress

Option D circumferential hoop stress

Answer D

Question 4 The length of cylinder is taken as, 1

Option A equal to cylinder diameter

Option B equal to length of stroke

Option C 1.15 times of stroke length

Option D 1.5 times length of piston

Answer C

Question 5 Piston is made of

Option A alloy steel 1

Option B plain carbon steel

Option C cast iron

Option D brass

Answer C

Question 6 The function of piston skirt is 1

Option A to provide bearing surface for side thrust

Option B to support gas load

Option C to support gudgeon pin

Option D to seal the cylinder and prevent leakage of oil past piston

Answer A

Question 7 The ratio of side thrust on piston to maximum gas force on piston head is, 1

Option A 1

Option B 0.5

Option C 0.25

Option D 0.1

Answer D

Question 8 For buckling consideration, the end conditions of connecting rod in plane of motion are, 1

Option A one end is free and the other fixed

Option B both ends are hinged


Option C both ends are fixed

Option D one end is fixed and the other hinged

Answer B

Question 9

The condition for connecting rod to be equally strong in plane of motion (XX) and a plane perpendicular
to

plane of motion (YY) is, 2

Option A I xx = I yy

Option B I xx = 4 I yy

Option C 4 I xx = I yy

Option D I xx = 2 I yy

Answer B

Question 10 Connecting rod is made of, 1

Option A aluminium

Option B medium carbon steel

Option C cast iron

Option D babbits

Answer B

Question 11 The ratio of length of connecting rod to the crank radius (L/r) is usually, 2

Option A 1.5 to 2

Option B 10 to 12

Option C 4 to 5

Option D 1:1

Answer C

Question 12 The bolts for the cap of big end of connecting rod are subjected to 1

Option A only gas force

Option B only inertia force

Option C only side thrust

Option D inertia force, gas force and side thrust

Answer B

Question 13 Automotive crankshafts are made by, 1

Option A casting process

Option B machining from rolled stock

Option C drop forging process


Option D welding process

Answer C

Question 14 The function of valve gear mechanism is, 1

Option A to rotate the cam

Option B to reduce the speed of crankshaft

Option C to transmit the power

Option D open and close inlet and exhaust valve

Answer D

Question 15 At the top dead centre position, the crankshaft is subjected to, 1

Option A maximum torque

Option B maximum bending moment

Option C maximum torsional and bending moment

Option D none of the above

Answer B

Question 16 At the top dead centre position, the crankshaft is subjected to, 1

Option A maximum torque

Option B maximum bending moment

Option C maximum torsional and bending moment

Option D none of the above

Answer B

Question 17 For maximum torque condition, the crank angle is, 2

Option A 0 0 from top dead centre for petrol and diesel engines

Option B 33 0 before top dead centre for petrol engine and 1 0 after top dead centre position for diesel
engine

Option C 25 0 to 35 0 for petrol engine and 30 0 to 40 0 for diesel engine from top dead centre

Option D 90 0 from top dead centre for petrol and diesel engines

Answer C

Question 18 The area of inlet valve is 1

Option A equal to the area of exhaust valve

Option B more than the area of exhaust valve

Option C less than the area of exhaust valve

Option D none of the above

Answer B

Question 19 Whipping stress is due to 1


Option A vibrations of crankshaft

Option B reciprocating motion of piston

Option C inertia force on connecting rod

Option D obliquity of connecting rod

Answer C

Question 20 When the length of connecting rod is small, it results in 1

Option A greater angular swing and greater side thrust on piston

Option B lesser angular swing and lesser side thrust on piston

Option C more chances of buckling failure

Option D no side thrust on piston

Answer A

Question 21 The design of piston head is based on 1

Option A strength and rigidity considerations

Option B bending and torsional moments

Option C buckling consideration

Option D strength and heat transfer considerations

Answer D

Question 22 The spring index for valve spring is usually 1

Option A 5

Option B 8

Option C 12

Option D 20

Answer B

Question 23 The main objective of providing two concentric valve springs, one inside another, in heavy
duty engines is, 1

Option A to increase force on valve

Option B to eliminate surge

Option C to provide fail safe system

Option D to provide linear force-deflection characteristic

Answer B

Question 24 Push rod is designed on the basis of, 1

Option A tensile strength

Option B compression strength

Option C bending strength


Option D buckling strength

Answer D

Question 25 The valve lift depends upon 1

Option A bore and length of cylinder

Option B length of connecting rod and crank radius

Option C seat angle and diameter of port

Option D length of stroke and length of piston

Answer C

Question 26 Valve springs have 1

Option A plain ends

Option B plain and ground ends

Option C square ends

Option D square and ground ends

Answer D

SR.NO. UNIT NO.VI OPTIMUM DESIGN MARKS

Question 1 Which of the following is no expressed by primary design equation ? 1

Option A Functional parameters

Option B Material parameters

Option C Geometrical parameters d

Option D none of the above

Answer D

Question 2 The limit equatipn St= Sut /Nf is expressed as ----

Option A loose limit equation

Option B rigid limit equation

Option C rigid on one side and loose on other side

Option D none of the above

Answer D

Question 3 Which is / are the design parameter/ s in a design of any mechanical element ? 1

Option A Functional requirement parameter

Option B Material parameter

Option C Geometrical parameter

Option D All of the above


Answer D

Question 4 Functional requirement parameter are----- 1

Option A Positive

Option B Negative

Option C Both (a) and (b)

Option D Neither (a) and (b)

Answer C

Question 5 Functional requirement parameter are indpend on ----- 1

Option A Material Parameter

Option B Geometrical parameter

Option C Both (a) and (b)

Option D None of the above

Answer C

Question 6 Individual functional requirement parameter on each other. 1

Option A Independent

Option B Dependent

Option C Independent or Dependent

Option D None of the above

Answer B

Question 7 Choose incorrect example of functional requirement parameters ? 1

Option A Power tansmitting capacity and gera ratio of gear pair

Option B Maximum force exerted by the spring stiffness for helical compression spring

Option C Cost

Option D Density

Answer D

Question 8 Choose desirable functional requirement parameter ? 1

Option A Weight

Option B Stress

Option C Deflection

Option D Power transmitting capacity and gear ratio for gear pair

Answer D

Question 9 The undesirable effect / s --- 1

Option A Negative functional requirement


Option B Positive functional requirement

Option C both (a) and (b)

Option D None of the above

Answer A

Question 10 Choose incorrect material parameter ? 1

Option A Cost per unit weight

Option B Density

Option C Yield strength

Option D Vibration

Answer D

Question 11 The material parameter are independet on ---- 1

Option A Functional requiremet parameter

Option B Geometrical Parameter

Option C Both (a) and (b)

Option D None of the above

Answer C

Question 12 The material parameter are generally not of each other. 1

Option A Dependent

Option B Independent

Option C Both (a) and (b)

Option D none of the above

Answer B

Question 13 The geometrical parameters are dependent on the ----

Option A material parameters 1

Option B Functionla requirement parameters

Option C Both (a) and (b)

Option D None of the above

Answer C

Question 14 The geometrical parameter for a spur gear are--.Choose incorrect geometrical parameter 1

Option A Possions ratio

Option B Addendum

Option C Pressure angle

Option D Face width


Answer A

Question 15 Classification of Design Parameter/ s based on status in design problem. 1

Option A limited Parameters

Option B Specific Parameters

Option C Unspecified and Unlimited parameters

Option D All of the above

Answer A

Question 16 Specified Parameter as given below. Choose correct. 2

Option A P = 30 kw

Option B 30mm ≤ d ≤ 60 mm

Option C 60 mm ≤ l ≤ 90 mm

Option D none of the above

Answer A

Question 17 In adequte design available for single design problem 1

Option A There are number of adequate design

Option B Unique adequate design

Option C Both (a) and (b)

Option D None of the above

Answer A

Question 18

The optimum design targets a single paramete for optimizing while fulfilling the

other requirement. 1

Option A a. Maximizing

Option B b. Minimizing

Option C c. Both (a) and (b)

Option D d. None of the above

Answer C

Question 19

The objective in the optimum design might be to maximize one of the quanyity, consider the

following parameters. Choose correct. 1

Option A Cost

Option B Deflection

Option C Center distance


Option D Load carrying capacity

Answer D

Question 20

The objective in the optimum design might be to minimize one of the quanyity, consider the

following parameters. Choose correct. 1

Option A Power transmitting Capacity

Option B Energy storing Capacity

Option C Load carrying capacity

Option D Deflection

Answer D

Question 21 How many design avialable in adeduate design. 1

Option A Number of design available

Option B Unique design available

Option C Both (a) and (b)

Answer A

Question 22 How many design avialable in optimum design. 1

Option A Unique design available

Option B Number of design available

Option C Both (a) and (b)

Option D None of the above

Answer B

Question 23 In design procedure, How many type/s of design equation use ?

Option A Primary design equation (P.D.E) 1

Option B Limit equation (L.E)

Option C Subsidiary Design equation (S.D.E)

Option D All of the above

Answer D

Question 24 The subsidiary design equations express----

Option A Material Parameters 1

Option B Geometrical Parameters

Option C Either Functional requirement or Undesirable effects

Option D All of the above

Answer C
Question 25 The primary design equation is the most important design equation Which Express---- 1

Option A The most significant functional requirement to be maximized

Option B The most significant undesirable effect to be minimized

Option C Both (a) and (b)

Option D None of the above

Answer C

Question 26

Which is the most significant undesirable effect to be minimized . Choose Incorrect

Parameter. 1

Option A Cost

Option B Weigth.

Option C Vibration

Option D Module

Answer D

Question 27 Stess equations in any optimum design are gemerally-----

Option A Limit equation (L.E) 1

Option B Subsidiary design equation (S.D.E)

Option C Primary design equation

Option D All of the above

Answer B

Question 28

If it is paooible to combine the effect of all subsidairy design eauaion, limit equation and

specified parameters in primary design equation (P.D.E) then it is the case of------- 1

Option A Normal specifications

Option B Redudant Specifications

Option C Incompatible Specifications

Option D None of the above

Answer B

Question 29

If it is paooible to combine the effect of all subsidairy design eauaion, limit equation and

specified parameters in primary design equation (P.D.E) then it is the case of------- 1

Option A Normal specifications

Option B Redudant Specifications


Option C Incompatible Specifications

Option D None of the above

Answer B

Question 30 σt = F / A it is called as-----

Option A Limit equation

Option B Primary design Eauation

Option C Subsidary design equation

Option D None of the above

Answer C

Question 31 σt ≤ Syt /Nf it is called as ----

Option A Limit equation

Option B Primary design Eauation

Option C Subsidary design equation

Option D None of the above

Answer C

Question 32 Choose correct material parameters. 2

Option A w , ρ

Option B A , L

Option C F , Nf

Option D σt , Syt

Answer D

Question 33 Choose correct functional parameters. 2

Option A w , ρ

Option B A , L

Option C F , Nf

Option D σt , Syt

Answer C

Question 34 Choose correct geometrical parameters as limited value , unspecified and unlimited value ?
2

Option A w , ρ

Option B L, A

Option C F , Nf

Option D σt , Syt

Answer B
Question 35 Choose undesirable effect parameters as limited value, unspecified and unlimited value. 2

Option A σ , w

Option B L , A

Option C ρ , Syt

Option D F , Nf

Answer A

Question 36 Choose material selection factor/s--- 2

Option A σ/Sut

Option B σ/Syt

Option C Both (a) and (b)

Option D None of the above

Answer C

UNIT – I Design of Machine Tool Gear Boxs

1. Diameter range is high in geometric progression due to _________


spindle speed. a. Low

b. High

c. Constant

d. None of the
above Ans: a

2. What is harmonic progression?

a. Difference between reciprocal of two successive spindle speeds is


constant b. Difference between two successive spindle speeds is constant

c. Ratio of two successive spindle speeds is


constant. d. Ratio of two successive spindle
speeds is variable. Ans: a
3. Ratio of two spindle speeds is constant in _________
progression. a.Arithmetic

b.Geometric

c.Harmonic
d.None of the
above Ans: b

4. What is the purpose of using a gear box?

a.To increase torque

b.To increase speed

c.Converts single input speed into multiple output speeds

d.All of the above

Ans: d

5. Which of the following statements is true for structure/speed


diagrams? a.Structure diagrams gives range ratio of spindle speeds
b.Speed diagrams do not give range ratio of spindle
speeds c.Speed diagrams consider motor speed

d.All of the
above Ans: b
6. What is the
maximum
percentage loss of
economic cutting
speed if geometric
progression ratio =
1.06 ?

a.17.0 %
b.11.5 %
c.5.7 %
d.2.9 %
Ans: d

7. A machine tool has minimum speed of 100 r.p.m. How many speed steps are
required by it to achieve speed of 200 rpm? (Geometric progression ratio = 1.06)

a.11

b.12

c.13

d.14
Ans: b

8. Maximum and minimum diameter of a shaft to be machined is 100 mm and


80 mm respectively. What is the maximum spindle speed if cutting velocity is
40 m/min? a.120 r.p.m

b.127 r.p.m

c.160 r.p.m.

d.636 r.p.m.
Ans: c
9. Economic cutting speed is minimum if geometric ratio is _________

a.Minimum

b.Maximum

c.Equal to economic cutting speed

d.None of the above

Ans: a

10. What is the geometric progression ratio if maximum and minimum spindle speeds are

500 r.p.m and 300 r.p.m respectively? (Number of speed


steps = 7) a.0.91

b.1.5
c.1.08

d.2.0

Ans: c

11. In machine tool gear box, optimum number of speed steps with increments between---

a. 5 to 10 %
b. 10 to 15 %
c. 15 to 20 %
d. 20 to 25 %
Ans: c

12. In case of single speed gear box for every input speed there is/are only
-----output speed. a. Three

b. Two
c. One

d. None of the
above Ans: c

13. In arthmetic progression the------between any two successive spindle speed is


constant. a. Addition

b. Substraction
c. Reciprocal

d. None of the
above Ans: a

14. Multispeed drive with arithmetic progression is /are good in -----spindle speed range.

a. High

b. Low
c. Both a and b

d. None of the
above Ans: a

15. Multispeed drive with arithmetic progression is /are poor in -----spindle speed range.

a. High

b. Low

c. Both a and b
d. None of the above

Ans: b

16. In geometric progression the ------of any two successiv espindle speed is
constant. a. Addition

b. Substraction
c. Ratio

d. None of the
above Ans: c

17. Multispeed drive with geometric progression is / are poor in------spindle


speed range. a. High

b. Low

c. Both a and b

d. None of the
above Ans: b

18. Multispped drive with geometric progression gives better gear box design feature.

a. True

b. False

Ans: a

19. In which laws of stepped regulation of speeds gives constant loss of


economic cutting speed.

a. Geometric progression

b. Arthmetic progression

c. Harmonic progression

d. None of the above


20. In harmonic progression the -----between reciprocal of any two successive
spindle speed is constant.

a. Addition b.
Difference

c. Insufficiant data
d. None of the
above Ans: b
21. Multispeed drive with harmonic progression is / are poor in------spindle
speed range. a. High

b. Low

c. Both a and b

d. None of the
above Ans: a

22.Multispeed drive with harmonic progression is / are good in------spindle


speed range. a. High

b. Low

c. Both a and b

d. None of the
above Ans: b

23. If speed steps are obtained by arithematic or harmonic progression the


number of gear pairs required are equal to the number of speed steps.

a. This makes gear box bulky

b. Gear shifiting time consuming as well as inconvenient


c. Entire arrangement economically infeasible

d. All of the
above Ans: d

24. The constant loss of economic cutting speed over the total spindle speed
range,the spindle speed must be in----

a. Geometric
progression b. Arthmetic
progression c. Harmonic
progression d. None of
the above Ans: a

25.Compact and better gear box designed obtained in which law---

a. Geometric
progression b. Arthmetic
progression c. Harmonic
progression d. None of
the above Ans: a
26. The multispeed drive with ---- law is commanly used in machine tool
drive. a. Arthmetic progression

b. Harmonic progression
c. Geometric
progression d. None of
the above Ans: c

27.The range ratio for the multispeed gear box is ---

a. The ratio of maximum output speed of gear box to the minimum output speed of
the gear box.

b. The ratio of minimum output speed of gear box to the maximum output speed of
the gear box.

c. Insufficiant data

d. None of the above

Ans: a

28. The value of range ratio Rn is large for general purpose machine
tools-- a. True

b. False

c. Insufficiant data
d. None of the
above Ans: a

29. The value of range ratio Rn is small for secial purpose machine
tools-- a. True

b. False
c. Insufficiant data
d. None of the
above Ans: a

30.The smaller value of geometric progression ratio ф is / are used in---

a. Large sized heavy duty machine

b. Automats

c. Both a and b

d. None of the
above Ans: c
31.The larger
value of
geometric
progression ratio
ф is used in---

a. Small sized special purpose machine tools

b. Large sized heavy duty machine

c. Automats
d.None of the
above Ans: a

32. For the higher the value of geometric progression ratio ф the loss of
economic cutting speed is--

a. Low

b. High

c. Moderate

d. Insufficiant data

33. For the lower value of geometric progression ratio ф the loss of economic cutting speed

is--

a. Minimum
b. Maximum
c. Moderate

d. Insufficiant
data Ans: b

34. For the lower value of geometric progression ratio ф the number of speed
steps or spindle speeds Z is---
a. Large
b. Small

c. Insufficiant data
d. None of the
above Ans: a

35. For the higher value of geometric progression ratio ф the number of
speed steps or spindle speeds Z is---

a. High
b. Low

c. Insufficiant data
d. None of the above

Ans: b

36.Standard values of geometric progression ratio ф for series ф20/3 equal to----

a. 1.41
b. 1.56
c. 1.78
d. 2
Ans: a

37. In order to compromise between the loss of economic cutting speed and the
compactness of the drive the value of ф is selected.

a. 2 < ф ≤ 3
b. 3 < ф ≤ 4
c. 4 < ф ≤ 5
d. 1 < ф ≤ 2
Ans: d

38.Recommende value of ф for heavy duty machine tools and automats--

a. 1.12

b. 1.26

c. 1.14

d. 1.58
Ans: a

39. Recommende value of ф for medium size general purpose machine tools--

a. 1.12

b. 1.26

c. 1.14
d. 1.58
Ans: c

40. Number of spindle speed stepsin machine tool gear box indicated by letter--

a. Z

b. ф

c. Rn

d. None of the above


Ans: a

41.The normally selected value/ s of Z is /are --

a. 4

b. 6

c. 8

d. All of the
above Ans: d

42. letter P indicates in machine tool gear box


as ? a. Number of speed steps per stage

b. Number of spindle speed


steps c. Geometric ratio

d. Range
ratio Ans: a

43. When structural formulae to be feasible , the product PkXk must be a


factor of Z-- a. True

b. False

c. Insufficiant data
d. None of the
above Ans: a

44. For machine tool gear box the transmission range should not be grater than ---

a. 9

b. 10

c. 11

d. 8
Ans: d
45. In structural digram, Each zone between two adjacent vertical lines reperesents a---

a. Transmission group

b. Stage

c. Both a and b

d. None of the
above Ans: c

46.In speed diagram, Each horizontal line represents a---


a. Spindle speed

b. Spindle steps

c. Both a and b

d. None of the above

Ans: a

47.What is /are the limitation/s of structure diagram---

a.It gives, The spindle speeds

b. It gives, The motor speeds

c. It gives ,The geometric progression


ratio d. All of the above

Ans: d

48.Number of speed steps in any stage should not be more than---

a. 3
b. 4 c.
5 d. 6
Ans:
a

49. The speed ratio in last stage should be as ---------as


possible. a. Maximum

b. Minimum

c. Insufficient data
d. None of the
above Ans: a

50.Sailent feature/ s of speed diagram is / are---


a. It gives ,The number of shaft in the
gera box b. It gives ,The number of gears
on each shaft c. It gives , the spindle
speeds d. All of the above

Ans: d

51. To avoid interference on gears ,the number of teeth on the smallest gear of the
gear box is---

a. 21
b. 16

c. 18

d. 20

Ans: c

52. If gear pairs on parallel shafts have same module the sum of number of teeth
on mating gear must be same---

a. Correct

b. Incorrect

c. Insufficiant data

d. None of the
above Ans: a

53. Minimum difference between number of teeth of adjacent gears in a change


gera block must be at least---

a. 6

b. 3

c. 4

d. 5
Ans: c

54. Spacing between two adjacent gear on the shaft must be grater than -----the face width.

a. Twice

b. Thrice

c. Insufficiant data

d. none of the
above Ans: a

55. If the line is inclined upwards from left to right in speed diagram repersent the----
a. Increment in speed

b. Decrement in speed

c. There is no speed change

d. None of the
above Ans: a

56. If the line is inclined downwards from left to right in speed diagram repersent the----

a. Increment in speed
b. Decrement in speed

c. There is no speed change

d. None of the above

Ans: b

57. If the line is straight from left to right in speed diagram repersent the----

a. Increment in speed
b. Decrement in speed

c. There is no speed
change d. None of the
above Ans: c

58.Conditiom for optimum structure diagram---

a. X1 < X2 < X3

b. X3 < X2 < X1

c. X2 < X1 < X3

d. X3 < X1 < X2

Ans: a

59. Letter N indicate in machine tool gear box


design ? a. Number of stages of gear box

b. Number of spindle speed


steps c. Range ratio

d. geometric progression
ratio Ans: a
60.Range ratio for central lathe is --

a. 8-10

b. 15-25

c. 15-30

d. 40-60

Ans: d

61. Deviation of actual spindle speeds from calculated spindle speeds must not exceed--

a. 10 (ф-1)

b. 20 (ф-1)

c. 30 (ф-1)
d. 40 (ф-
1) Ans: a

62. The speed diagram contains the number of horizontal lines required for
locating ? a. All spindle speds

b. Electric motor
speed c. Both a and b

d. None of the
above Ans: c

63. Zth Spindle speed in Arithematic progression ----

a. nz = nmax- nmin/(Z-1)

b. nz = (nmax/nmin)1/Z-1

c. nz = 1/nz - 1/n1

d. None of the
above Ans: a

64. Zth Spindle speed in geometric progression ----

a. nz = nmax- nmin/(Z-1)

b. nz = (nmax/nmin)1/Z-1

c. nz = 1/nz - 1/n1

d. None of the
above Ans: b

65. Zth Spindle speed in harmonic progression ----

a. nz = nmax- nmin/(Z-1)
b. nz = (nmax/nmin)1/Z-1

c. nz = 1/nz - 1/n1

d. None of the
above Ans: c

66. ф Geometric progression ratio is equal to

a. ф = (nmax/nmin)1/Z-
1
b. ф = Rn1/Z-1

c. Both a and b

d. None of the
above Ans: c
UNIT II Statistical Considerations in Design

1. Histogram is

a. A set of rectangles

b. A line graph of class frequency plotted against class marks

c. A bell shaped smooth curve

d. None of the above

Ans: a

2. Frequency polygon
is a. A set of rectangles

b.A line graph of class frequency plotted against class


marks c. A bell shaped smooth curve

d. None of the
above Ans: b

3. Central tendency of population is

a. Spread of data or extend to which the observations are scattered

b. Mid point of distribution where most of the data cluster

c. Concentration of data at either low or high end

d. Distribution with sharp peak

Ans: b
4. Dispersion of population is

a. Spread of data or extend to which the observations are scattered

b. Mid point of distribution where most of the data cluster

c. Concentration of data at either low or high end

d. Distribution with sharp peak

Ans: a

5. Skewness of population is

a. Spread of data or extend to which the observations are scattered


b. Mid point of distribution where most of the data

cluster c. Concentration of data at either low or high

end d. Measure of sharp peak

Ans: c

6. Kurtosis of population is

a. Spread of data or extend to which the observations are scattered

b. Mid point of distribution where most of the data cluster

c. Concentration of data at either low or

high end d. Measure of sharp peak Ans: d

7. Central tendency of population is measured in

units of a. Standard deviation

b. Arithmetic mean

c. Standard variable

d. Square of standard

de Ans: b

8. Dispersion of population is measured in units of

a. Standard deviation

b.Arithmetic mean

c.Geometric mean

d. Square of standard deviation


Ans: a

9. Standard variable is

a. Square of standard deviation

b.Arithmetic mean

c. Root mean square deviation from the mean


d. Deviation from mean in units of standard

deviation Ans: d

10. Standard deviation is

a. Square of standard variable

b.Arithmetic mean

c. Root mean square deviation from the mean

d. Deviation from mean in units of standard

deviation Ans: c

11. The area below normal curve from (Z = - ∞) to (Z = + ∞) is

a.1

b.0.6827

c. 0.9545

d. 0.9973

where Z is standard

variable Ans: a

12. The area below normal curve from (Z = - 1) to (Z = + 1) is

a. 1

b. 0.6827

c. 0.9545

d. 0.9973
where Z is standard

variable Ans: b

13. The area below normal curve from (Z = - 2) to (Z = + 2) is

a.1

b. 0.6827

c. 0.9545
d. 0.9973

where Z is standard variable

Ans: c

14.The area below normal curve from (Z = - 3) to (Z = + 3) is

a.1

b. 0.6827

c. 0.9545

d. 0.9973

where Z is standard

variable Ans: d

15. When two populations with means μ X and μ Y are added, the mean of
resultant population is given by,

a. ( μ X + μ Y )

b. ( μ X − μ Y )

c. ( μ X μ Y )

d. ( μ X / μ Y )

Ans: a

16. When population Y with means μ Y is subtracted from population X with mean μ
X , the mean of resultant population is given by,

a. ( μ X + μ Y )
b. ( μ X − μ Y )

c. ( μ X μ Y )

d. ( μ X / μ Y )

Ans: b

17. When two populations with means μ X and μ Y are multiplied, the mean of
resultant population is given by,

a. ( μ X + μ Y )
b. ( μ X − μ Y )

c. ( μ X μ Y )

d. ( μ X / μ Y )

Ans: c

18. When population X with mean μ X , is divided by population Y with mean μ


Y , the mean of resultant population is given by,

a. ( μ X + μ Y )

b. ( μ X − μ Y )

c. ( μ X μ Y )

d. ( μ X / μ Y )

Ans: d

19. When two populations X and Y are added, the standard deviation of resultant
population is given by,

a. ( σ ˆ X + σ ˆ Y )

b. ( σ ˆ 2X + σ ˆ 2Y )

c. √( σ ˆ 2X + σ ˆ 2Y )

d. √( σ ˆ 2X − σ ˆ 2Y )

Ans: c
20. When population Y is subtracted from population X, the standard deviation of
resultant population is given by,

a. ( σ ˆ X + σ ˆ Y )

b. ( σ ˆ 2X + σ ˆ 2Y )

c. ( σ ˆ 2X + σ ˆ 2Y )

d. ( σ ˆ 2X − σ ˆ 2Y )

Ans: c

21. The resultant population is normally distributed,

a. When populations of two normally distributed random variables are added


b. When populations of two normally distributed random variables are subtracted

c. When populations of two normally distributed random variables are multiplied

d. Any one of above

Ans: d

22. In statistically controlled system,

a. Variations due to assignable causes are corrected

b. Variations due to chance causes are corrected

c. Variations due to assignable and chance causes are corrected

d. None of these

Ans: a

23. There is no rejection of components when

a. Design tolerance is equal to ( ± 3 σ ˆ ) and the process is

centered b. Design tolerance is slightly more than ( ± 3 σ ˆ )

c. Design tolerance is ( ± 4 σ ˆ )

d. Any one of above

Ans: d

24.The reliability of ball bearing selected from manufacture’s catalogue is

(a) 90%
(b) 50%

(c) 99%

(d) More than

90% Ans: a

25. What is the standard deviation of clearance population for the diameter of shaft
and hole assembly specified below?

Shaft diameter = 30 ± 0.15

Hole diameter = 30.5 ± 0.25


a.0.097 mm

b.0.059 mm

c.0.036 mm

d.0.390 mm

Ans: b

26. Which of the following curves have the mean value equal to zero in the
graph of frequency vs random variable?

a.Normal distribution curve

b.Standard normal distribution curve

c.Both a. and b.

d.None of the above

Ans: b

27. What is the relation between standard deviation(σ) and arithmetic mean (μ) to
determine coefficient of variation (C)?

a.C = σ + μ

b.C = σ – μ

c.C = σ / μ

d.C = σ x μ

Ans: c
28. Assignable causes are caused due to changes in _________

a. Manufacturing process

b. Material

c. Inspection process

d. All of the above

Ans: d

29. If a relief valve has reliability of 0.989, how many failures are expected in
testing 1000 such relief valves?

a. 111

b.100
c.10

d.11

Ans: d

30. Failure rate for safety valve working for 400 hours is 3 x 10–6 failures/hour.
What is the reliability of safety valve?

a.0.998

b.0.989

c.0.888

d.0.899

Ans: a

31. What is meant by hazard rate?

a.Number of failures per unit time per number of items when exposed for same time

b.Probability of test specimen fails between time t1and t1+ dt1which survives for time t1

c.Both a. and b.

d.None of the above

Ans: c

32. What causes infant mortality in mechanical


equipments? a.Design errors
b.Manufacturing defects

c.Installation defects

d.All of the above

33. A plain carbon steel has mean yield strength of 300 N/mm2 and standard deviation
of 50 N/mm2. What is the mean and standard deviation of margin of safety, if mean
tensile stress of 250 N/mm2 and standard deviation of 65 N/mm2 acts on it?

a. 23.45 N/mm2, 50 N/mm2

b. 50 N/mm2, 82 N/mm2

c. 82 N/mm2, 7.07 N/mm2

d. 7.07 N/mm2, 50 N/mm2


Ans: b

34. What is meant by mean time to failure (MTTF)?

a. Mean time between two successive failure components

b. Maximum time between two successive failure components

c. Sum of survival time for number of components divided by number of failures d.

Sum of number of failures divided by survival time for number of components

Ans: c

35.The variation in an apperantly identical componat are due to---

a. Variation in material

b. Variation in manufaturing process

c. Variation in workmanship

d. All of the

above Ans: d

36.It is practically imposible to produce exactly identical component of ---

a. Same geometrical

properties b. Same material

properties c. Same functional

properties d. All of the above

Ans: d
37.Assigenable cause do not occur at random but are the result of changes in
the material, manufacturing process, inpection process.

a. True

b. False

c. Insufficiant data

d. None of the

above Ans: a
38. In a frequncy distribution , there are different measures of central value
or central tendancy. Choose correct option.

a. Arithematic mean

b. Median

c. Mode

d. All of the above

39. The dispression or variation or spread of a frequncy distribution is measured in


number of units like--

a. Standard deviation

b. Number of units

c. Quartile Deviation

d. All of the above

Ans: d

40. Coefficient of variation is defined as----

a. Ratio of the standard deviation to the arithematic mean

b. Ratio of mean deviation to the arithematic mean

c. Ratio of quartile deviation to the arthematic

mean d. None of the above


41.In standard normal distribution curve the mean is equal to---

a. 1 b.

0 c. -1

d. 2

Ans:

b
42. I
n
s
t
a
n
d
a
r
d
n
o
r
m
a
l
d
is
tr
i
b
u
ti
o
n
c
u
r
v
e
t
h
e
s
t
a
n
d
a
r
d
d
e
vi
a
ti
o
n
is
e
q
u
a
l
t
o
--
-

a. 1 b.

2 c. -1

d. 3

Ans: a

43. In standard normal distribution curve the area under curve is always equal to---

a. 2 b.

3 c. 4

d. 1

Ans:

44.In normal distribution curve the standard deviation is any value of ---

a. Ψ

b. ˆб

c. μ

d. z

Ans: b

45. In normal distribution curve the mean is only value of ---


a. Ψ

b. ˆб

c. μ

d. z

Ans: c

46. In normal distribution curve the random variable is--

a. X
b. ˆб

c. μ

d. z

Ans: a

47. In normal distribution curve the standard variable is--

a. X

b. ˆб

c. μ

d. z

Ans: d

48. Distribution of population under normal distribution curve population

within band μ + 3ˆб equal to

a. 99.73 %

b. 95.45 %

c. 68.27 %

d. 78.25

% Ans: a

49. Distribution of population under normal distribution curve population

within band μ + 2ˆб equal to

a. 99.73 %

b. 95.45 %
c. 68.27 %

d. 78.25

% Ans: b

50. The mode is / are obeservation/ s that occurs--------

a. Most frequntly
b. Not frequntly

c. Insufficiant data

d. None of the above

Ans: a

51.When the design tolerance is grater than the natural tolerance there is---

a. No rejection

b. Rejection

c. Insufficiant data

d. None of the

above Ans: a

52.When the design tolerance is equal to the natural tolerance there is---

a. No rejection

b. Rejection

c. Insufficiant data

d. None of the

above Ans: a

53. When the design tolerance is less than the natural tolerance there is---

a. No rejection

b. Rejection

c. Insufficiant data
d. None of the

above Ans: b

54. Reliability it is usually denoted by R and is expressed by a number within the range---

a. 0≤R≤1

b. -1 ≤R≤0

c. 1≤R≤2
d. 2 ≤ R ≤ 3

Ans: a

55. Reliability is defined as the probability that a component , system or device will perform

without failure for a specified period of time under the specified operating conditions.

a. Incorrect

b. Correct

c. Insufficiant data

d. None of the

above Ans: b
UNIT III

Question 1 The Objective of Material Handling System* 1


Option A Accuracy in load transportation

Option B Transportation of load without damage

Option C Low initial and operating cost

Option D all of above

Answer D

Question 2 Economy in material handling can be achieved by______* 1


Option A employing gravity feed movements

Option B minimizing distance of travel

Option C by carrying material to destination without using manual labour

Option D all of the above

Answer D

Question 3 Unit load states that____ * 1


Option A materials should be moved in lots

Option B one unit should be moved at a time

Option C both ‘a’ and ‘b’

Option D none of the above

Answer A

Question 4 Match the following and the correct order is____* 3

Option A A-1, B-2, C-3

Option B A-2, B-1, C-3

Option C A-3, B-2, C-1

Option D A-2, B-3, C-1

Answer B

Question 5 Which of the following statements is false for troughed belt conveyors?* 2

Option A 1 and 2
Option B 2 and 3

Option C 3 and 4

Option D None of the above

Answer C
Question 6 Which of the following belt conveyors have low volume carrying capacity?* 1
Option A Flat belts

Option B Troughed belts

Option C Both of above

Option D None of the above

Answer A

Question 7 What is the mass capacity of flat belt conveyor if volumetric capacity 0.55 m3/hr? (ρ = 1500 kg/m3)* 3
Option A 825 tons/hr

Option B 825 kg/hr

Option C 2.727 tons/hr


Option D 2722 kg/hr

Answer B

An inclined belt conveyor is used for loading goods. If speed of the belt having 1500 mm width is 3 m/s
then what is the volumetric capacity of the conveyor?(For 21 degree, k= 2.35 x 10 2.5 x 10-3 m3/s–4)*
Question 8 3
Option A 1.75 x 10^-3 m3/s

Option B 1.5 x 10^-3 m3/s

Option C 1.19 x 10^-3 m3/s

Option D 2.5 x 10^-3 m3/s

Answer 1.19 x 10^-3 m3/s

Question 9 The capacity of a conveyor belt is depends on ______* 1


Option A belt speed

Option B a continuous supply of products

Option C distance between the products being conveyed

Option D all of above

Answer D

Question 10 Which type of conveyor is shown in figure below* 2

Option A Flat belt conveyor


Option B Blanket belt conveyor

Option C Troughed belt conveyor

Option D Woven wire belt conveyor

Answer C

Question 11 Angle of repose * 1


Option A Angle made by the surface of pile of material with horizontal

Option B Angle measured with respect to horizontal plane of surface of material by moving a belt

Option C Capacity to move by flow

Option D None of the above

Answer A

Question 12 For very loose and free material Angle of repose is _____* 1
Option A more
Option B less

Option C same as angle of surcharge

Option D None of above

Answer

Question 13 Describe the type of idler shown in figure* 2

Option A roller

Option B rubber covered

Option C Impact

Option D disc

Answer C

Question 14 Material factor for pile is represented by_____ * 1


Option A K1

Option B K2

Option C K3

Option D K4

Answer A

Question 15 Where do adjust the tension on a conveyor belt?* 1


Option A at ending point of conveyor

Option B at starting point of conveyor

Option C at roller

Option D at the take-up pulley

Answer A

Question 16 Impact idlers are used in a belt conveyor at* 1


Option A the return point

Option B the loading points

Option C an interval of 15m on a conveyor run

Option D none of these

Answer B
Question 17 Volumetric capacity of inclined belt conveyor is___* 2
Option A Q=C*b^2*V

Option B Q=k*b^2*V

Option C Q= C*V*b^2

Option D Q=k*V*b^2

Answer C

Question 18 Which material is classified as bulk material * 1


Option A coal

Option B iron ore

Answer A

Question 19 Belt conveyors are operated in_____ * 1


Option A vertical plane

Option B horizontal plane


Option C inclined plane

Option D smooth surface on all of these planes

Answer D

Question 20 Resisting force on conveyor belt shown in below figure is at _________* 1

Option A Lifting of material

Option B Idlers

Option C Loading station

Option D Unloading station

Answer B

Question 20 Material handling consists of movement of material from 1

Option A one machine to another

Option B one shop to another shop

Option C stores to shop

Option D all of the above

Answer D

1
Question 21 The following is used to transport materials having flat bottoms

Option A Belt conveyor

Option B Roller conveyor

Option C Chain conveyor

Option D None of the above

Answer B

Question 22 Fork lift truck is used for 1

Option A lifting and lowering

Option B vertical transportation


Option C both ‘a’ and ‘b’

Option D none of the above

Answer C

Question 23 Cranes are used for 1

Option A lifting and lowering

Option B vertical transportation

Option C both ‘a’ and ‘b’

Option D none of the above

Answer C

Question 24 Which of the following is a property of bulk load? 1

Option A Hardness
Option B Cake forming tendency

Option C Suspension part

Option D Weight

Answer B

Question 25 What are bulk loads? 1

Option A Lump of material

Option B Single rigid mass

Option C Homogeneous particles

Option D Heterogeneous particles

Answer B

Question 26 Which belt conveyor prevents sliding down of material at an inclination of 55 with horizontal? 1

Option A Flat belt conveyor

Option B Troughed belt conveyor

Option C Blanket belt conveyor

Option D Woven wire belt conveyors

Answer C

Mass capacity of a conveyor is 200 ton/hr, if speed of the belt is 4 m/s then what is the width of
3

Question 27 horizontal flat belt conveyor carrying the load? (Surcharge factor = 0.075 & ρ = 1000 kg/m) 3

Option A 499.23 mm

Option B 500.0 mm

Option C 533.7 mm

Option D Insufficient data

Answer 533.7 mm

Question 28 The angle of repose depends on 1


Option A shape of the material

Option B smoothness of the material

Option C degree of fineness of the material

Option D all of the above

Answer degree of fineness of the material

Question 29 Which of the following application is a belt conveyor used for?

1
Option A Material transportation over long distances

Option B Material transportation within premises

Option C Material transportation for processing

Option D All of the mentioned

Answer D

Question 30 Statement 1: It is generally not possible to change the direction of flow with belt conveyors. 2
Statement 2: If belt conveyors are to be used in the bent position, slat belts are used.

Option A True, False

Option B True, True

Option C False, False

Option D False, True

Answer B
UNIT IV

Sr No. Questions Marks


Question 1 A cylinder is considered as thin cylinder when the ratio of inner diameter to the wall thickness is 1

Option A more than 15

Option B less than 15

Option C equal to 15

Option D none of these criteria

Answer A

Question 2 A cylinder is considered as thick cylinder when the ratio of inner diameter to the wall thickness is 1

Option A more than 15

Option B less than 15

Option C equal to 15

Option D none of these criteria

Answer B

Question 3 In thin cylinders, the longitudinal stress is,

Option A 2(circumferential stress)

Option B 1/2(circumferential stress)

Option C 1/4(circumferential stress)

Option D 4(circumferential stress)

Answer B

Question 4 The thickness of thin cylinder is determined on the basis of 1

Option A radial stress

Option B longitudinal stress

Option C circumferential stress

Option D principal shear stress

Answer circumferential stress

Question 5 The thickness of thin cylindrical shell is given by, 2

Option A PiDi/2σt

Option B PiDi/4σt

Option C 2PiDi/σt

Option D 4PiDi/σt

Answer A
Question 6 The thickness of thin spherical shell is given by, 2

Option A PiDi/2σt

Option B PiDi/4σt

Option C 2PiDi/σt

Option D 4PiDi/σt

Answer B

Question 7 In thick cylinders, the tangential stress across the thickness of cylinder

Option A remains uniform throughout

Option B varies from internal pressure at the inner surface to zero at the outer surface

Option C varies from maximum value at the inner surface to minimum value at the outer surface

Option D varies from maximum value at the outer surface to minimum value at the inner surface

Answer C

Question 8 In thick cylinders, the radial stress across the thickness of cylinder 1

Option A remains uniform throughout

Option B varies from internal pressure at the inner surface to zero at the outer surface

Option C varies from maximum value at the inner surface to minimum value at the outer surface

Option D varies from maximum value at the outer surface to minimum value at the inner surface

Answer B
Question 9 In thick cylinders, the axial stress across the thickness of cylinder 1

Option A remains uniform throughout

Option B varies from internal pressure at the inner surface to zero at the outer surface

Option C varies from maximum value at the inner surface to minimum value at the outer surface

Option D varies from maximum value at the outer surface to minimum value at the inner surface

Answer A

Question 10 In thin cylinders, the tangential stress across the thickness of cylinder 1

Option A remains uniform throughout

Option B varies from internal pressure at the inner surface to zero at the outer surface

Option C varies from maximum value at the inner surface to minimum value at the outer surface

Option D varies from maximum value at the outer surface to minimum value at the inner surface

Answer A

Question 11 The thickness of thick cylindrical shell with closed ends and made of brittle material is determined by,

Option A Lame’s equation

Option B Clavarino’s equation

Option C Birnie’s equation

Option D Barlow’s equation

Answer A

Question 12 The thickness of thick cylindrical shell with closed ends and made of ductile material is determined by, 1

Option A Lame’s equation

Option B Clavarino’s equation

Option C Birnie’s equation

Option D Barlow’s equation

Answer B

Question 13 The thickness of thick cylindrical shell with open ends and made of ductile material is determined by, 1

Option A Lame’s equation

Option B Clavarino’s equation

Option C Birnie’s equation


Option D Barlow’s equation

Answer C

Question 14 The thickness of high-pressure oil and gas pipes is determined by,

Option A Lame’s equation

Option B Clavarino’s equation

Option C Birnie’s equation

Option D Barlow’s equation

Answer D

Question 15 Autofrettage is,

Option A a surface coating process of cylinders for corrosion resistance

Option B a heat treatment process for cylinders to relieve residual stresses

Option C a process of prestressing the cylinder to develop residual compressive stress at inner surface

Option D a surface hardening process of cylinder to improve wear resistance

Answer C

Question 16 Autofrettage is achieved by, 2

Option A compound cylinder

Option B overloading the cylinder before putting it in service

Option C winding a wire under tension around the cylinder

Option D any one of the above methods


Answer D

Question 17 A gasket is made of, 2

Option A asbestos or cork

Option B lead, copper or aluminum

Option C vulcanized rubber

Option D any one of the above

Answer D

Welded pressure vessels made of steel plates should be designed according to ‘Code for unfired vessel IS-2825’

Question 18 when, 2

2 2
Option A internal pressure is from 1 kgf/cm to 200 kgf/cm

Option B internal diameter is less than 150 mm

Option C water container is to be designed with capacities less than 500 litres

Option D steam boilers and nuclear pressure vessels are to be designed

Answer A

Question 19 Class 1 pressure vessels are to be designed according to ‘Code for unfired vessel IS-2825’ when 2

Option A hydrocyanic acid, carbonyl chloride or mustard gas are stored


0
Option B operating temperature is more than -20 C

Option C liquefied petroleum gas is stored

Option D thickness of shell is less than 38 mm

Answer A

Question 20 Class 3 pressure vessels are to be designed according to ‘Code for unfired vessel IS-2825’ when, 2

2
Option A operating pressure is less than 17.5 kgf/cm
0 0
Option B operating temperature is more than 0 C and less than 250 C

Option C thickness of shell is less than 16 mm

Option D any one of the above

Answer D

While designing pressure vessels according to ‘Code for unfired vessel IS- 2825’, the design pressure is taken as
Question 21

2
Option A 1.05(maximum operating pressure)

Option B 1.5(maximum operating pressure)

Option C 2(maximum operating pressure)

Option D 1.3(maximum operating pressure)

Answer A

Question 22 Weld joint efficiency is maximum when the pressure vessel is welded by 1

Option A single-welded butt joint with backing strip

Option B single-welded butt joint without backing strip

Option C double-welded butt joint with full penetration

Option D none of the above

Answer C

Question 23 Type of domed heads for the pressure vessel is

Option A hemispherical head

Option B semi-ellipsoidal head 1

Option C torispherical head

Option D any one of the above

Answer D

Question 24 The end-closure for tankers of milk, petrol or diesel is


Option A hemispherical head 1

Option B semi-ellipsoidal head

Option C torispherical head

Option D Flat head

Answer C

Question 25 The end-closure for tall vertical pressure vessel is 1

Option A hemispherical head

Option B semi-ellipsoidal head

Option C torispherical head

Option D Flat head

Answer A

cylinder made of plain carbon steel has inner diameter 100 mm. What is the thickness of cylinder if maximu
2
Question 26 internal pressure of 20 Mpa acts on it? ( σall = 100 N/mm & poisson's ratio = 0.3) 3

Option A 11 mm

Option B 15.36 mm

Option C 22.32 mm

Option D 80 mm

Answer A

Question 27 Claviro's equation is applicable to cylinders with _______ 1

Option A close ends

Option B open ends

Option C both a. and b.

Option D none of the above

Answer A

Question 28 Why is autofrettage process used in pressure vessels?

Option A Increase fatigue lifetime

Option B To enhance carrying capacity

Option C To introduce compressive residual stress in them

Option D All of the above

Answer D

A seamless cylinder of storage capacity of 0.03mᵌis subjected to an internal pressure of 21MPa. The ultimate strength
Question 29 of material of cylinder is 350N/mm².Determine the length of the cylinder if it is twice the diameter of the cylinder. 3
Option A 540mm

Option B 270mm

Option C 400mm

Option D 350mm

Answer A

Internal pressure of 2.5 Mpa acts on a pressure vessel of thickness 15 mm and internal diameter of 1500 mm. What

Question 30 is the stress induced in longitudinal direction? 3


2
Option A 36.63 N/mm
2
Option B 59.13 N/mm
2
Option C 65.62 N/mm
2
Option D 131.25 N/mm
2
Answer 65.62 N/mm

Question 31 Which of the following is not an unfired pressure vessel?

Option A Heat exchanger

Option B Storage vessels

Option C Steam boilers

Option D None of the above

Answer C
UNIT V

Question 1 I.C. engine cylinder is made of, 1

Option A cast iron

Option B plain carbon steel

Option C alloy steel

Option D copper

Answer A

Question 2 The ratio of length of stroke to cylinder bore (l/D) is usually,

Option A a. 1/2

Option B b. 5

Option C c. 1.5

Option D d. 1/4

Answer C

Question 3 Cylinder thickness is calculated on the basis of, 1

Option A radial stress

Option B residual stress

Option C whipping stress

Option D circumferential hoop stress

Answer D

Question 4 The length of cylinder is taken as, 1

Option A equal to cylinder diameter

Option B equal to length of stroke

Option C 1.15 times of stroke length

Option D 1.5 times length of piston

Answer C

Question 5 Piston is made of

Option A alloy steel 1

Option B plain carbon steel

Option C cast iron

Option D brass
Answer C

Question 6 The function of piston skirt is 1

Option A to provide bearing surface for side thrust

Option B to support gas load

Option C to support gudgeon pin

Option D to seal the cylinder and prevent leakage of oil past piston

Answer A

Question 7 The ratio of side thrust on piston to maximum gas force on piston head is, 1

Option A 1

Option B 0.5

Option C 0.25

Option D 0.1

Answer D

Question 8 For buckling consideration, the end conditions of connecting rod in plane of motion are, 1

Option A one end is free and the other fixed

Option B both ends are hinged

Option C both ends are fixed


Option D one end is fixed and the other hinged

Answer B

The condition for connecting rod to be equally strong in plane of motion (XX) and a plane perpendicular to
Question 9 plane of motion (YY) is, 2

Option A I xx = I yy

Option B I xx = 4 I yy

Option C 4 I xx = I yy

Option D I xx = 2 I yy

Answer B

Question 10 Connecting rod is made of, 1

Option A aluminium

Option B medium carbon steel

Option C cast iron

Option D babbits

Answer B

Question 11 The ratio of length of connecting rod to the crank radius (L/r) is usually, 2

Option A 1.5 to 2

Option B 10 to 12

Option C 4 to 5

Option D 1:1

Answer C

Question 12 The bolts for the cap of big end of connecting rod are subjected to 1

Option A only gas force

Option B only inertia force

Option C only side thrust

Option D inertia force, gas force and side thrust

Answer B

Question 13 Automotive crankshafts are made by, 1

Option A casting process


Option B machining from rolled stock

Option C drop forging process

Option D welding process

Answer C

Question 14 The function of valve gear mechanism is, 1

Option A to rotate the cam

Option B to reduce the speed of crankshaft

Option C to transmit the power

Option D open and close inlet and exhaust valve

Answer D

Question 15 At the top dead centre position, the crankshaft is subjected to, 1

Option A maximum torque

Option B maximum bending moment

Option C maximum torsional and bending moment

Option D none of the above

Answer B

Question 16 At the top dead centre position, the crankshaft is subjected to, 1
Option A maximum torque

Option B maximum bending moment

Option C maximum torsional and bending moment

Option D none of the above

Answer B

Question 17 For maximum torque condition, the crank angle is, 2

Option A 0 0 from top dead centre for petrol and diesel engines
0 0
Option B 33 before top dead centre for petrol engine and 1 after top dead centre position for diesel engine

Option C 25 0 to 35 0 for petrol engine and 30 0 to 40 0 for diesel engine from top dead centre
0
Option D 90 from top dead centre for petrol and diesel engines

Answer C

Question 18 The area of inlet valve is 1

Option A equal to the area of exhaust valve

Option B more than the area of exhaust valve

Option C less than the area of exhaust valve

Option D none of the above

Answer B

Question 19 Whipping stress is due to 1

Option A vibrations of crankshaft

Option B reciprocating motion of piston

Option C inertia force on connecting rod

Option D obliquity of connecting rod

Answer C

Question 20 When the length of connecting rod is small, it results in 1

Option A greater angular swing and greater side thrust on piston

Option B lesser angular swing and lesser side thrust on piston

Option C more chances of buckling failure

Option D no side thrust on piston

Answer A
Question 21 The design of piston head is based on 1

Option A strength and rigidity considerations

Option B bending and torsional moments

Option C buckling consideration

Option D strength and heat transfer considerations

Answer D

Question 22 The spring index for valve spring is usually 1

Option A 5

Option B 8

Option C 12

Option D 20

Answer B

Question 23 The main objective of providing two concentric valve springs, one inside another, in heavy duty engines is, 1

Option A to increase force on valve

Option B to eliminate surge

Option C to provide fail safe system

Option D to provide linear force-deflection characteristic


Answer B

Question 24 Push rod is designed on the basis of, 1

Option A tensile strength

Option B compression strength

Option C bending strength

Option D buckling strength

Answer D

Question 25 The valve lift depends upon 1

Option A bore and length of cylinder

Option B length of connecting rod and crank radius

Option C seat angle and diameter of port

Option D length of stroke and length of piston

Answer C

Question 26 Valve springs have 1

Option A plain ends

Option B plain and ground ends

Option C square ends

Option D square and ground ends

Answer D
SR.NO. UNIT NO.VI OPTIMUM DESIGN MARKS

Question 1 Which of the following is no expressed by primary design equation ? 1

Option A Functional parameters


Option B Material parameters
Option C Geometrical parameters d
Option D none of the above
Answer D
1

Question 2 The limit equatipn St= Sut /Nf is expressed as ----


Option A loose limit equation
Option B rigid limit equation
Option C rigid on one side and loose on other side
Option D none of the above
Answer D

Question 3 Which is / are the design parameter/ s in a design of any mechanical element ? 1

Option A Functional requirement parameter


Option B Material parameter
Option C Geometrical parameter
Option D All of the above
Answer D

Question 4 Functional requirement parameter are----- 1

Option A Positive
Option B Negative
Option C Both (a) and (b)
Option D Neither (a) and (b)
Answer C

Question 5 Functional requirement parameter are indpend on ----- 1

Option A Material Parameter


Option B Geometrical parameter
Option C Both (a) and (b)
Option D None of the above
Answer C

Question 6 Individual functional requirement parameter on each other. 1


Option A Independent
Option B Dependent
Option C Independent or Dependent
Option D None of the above
Answer B

Question 7 Choose incorrect example of functional requirement parameters ? 1

Option A Power tansmitting capacity and gera ratio of gear pair

Option B Maximum force exerted by the spring stiffness for helical compression spring
Option C Cost
Option D Density
Answer D

Question 8 Choose desirable functional requirement parameter ? 1

Option A Weight
Option B Stress
Option C Deflection
Option D Power transmitting capacity and gear ratio for gear pair
Answer D

Question 9 The undesirable effect / s --- 1

Option A Negative functional requirement


Option B Positive functional requirement
Option C both (a) and (b)
Option D None of the above
Answer A

Question 10 Choose incorrect material parameter ? 1

Option A Cost per unit weight


Option B Density
Option C Yield strength

Option D Vibration
Answer D

Question 11 The material parameter are independet on ---- 1

Option A Functional requiremet parameter


Option B Geometrical Parameter
Option C Both (a) and (b)
Option D None of the above
Answer C

Question 12 The material parameter are generally not of each other. 1


Option A Dependent
Option B Independent
Option C Both (a) and (b)
Option D none of the above
Answer B

Question 13 The geometrical parameters are dependent on the ----


Option A material parameters 1

Option B Functionla requirement parameters


Option C Both (a) and (b)
Option D None of the above
Answer C

Question 14 The geometrical parameter for a spur gear are--.Choose incorrect geometrical parameter 1

Option A Possions ratio


Option B Addendum
Option C Pressure angle
Option D Face width
Answer A
Question 15 Classification of Design Parameter/ s based on status in design problem. 1

Option A limited Parameters


Option B Specific Parameters
Option C Unspecified and Unlimited parameters
Option D All of the above
Answer A

Question 16 Specified Parameter as given below. Choose correct. 2

Option A P = 30 kw
Option B 30mm ≤ d ≤ 60 mm
Option C 60 mm ≤ l ≤ 90 mm
Option D none of the above
Answer A

Question 17 In adequte design available for single design problem 1


Option A There are number of adequate design
Option B Unique adequate design
Option C Both (a) and (b)
Option D None of the above
Answer A

The optimum design targets a single paramete for optimizing while fulfilling the
Question 18 other requirement. 1
Option A a. Maximizing
Option B b. Minimizing
Option C c. Both (a) and (b)
Option D d. None of the above
Answer C

The objective in the optimum design might be to maximize one of the quanyity, consider the
Question 19 following parameters. Choose correct. 1

Option A Cost
Option B Deflection
Option C Center distance
Option D Load carrying capacity
Answer D

The objective in the optimum design might be to minimize one of the quanyity, consider the
Question 20 following parameters. Choose correct. 1

Option A Power transmitting Capacity


Option B Energy storing Capacity
Option C Load carrying capacity
Option D Deflection
Answer D

Question 21 How many design avialable in adeduate design. 1

Option A Number of design available


Option B Unique design available
Option C Both (a) and (b)
Answer A
Question 22 How many design avialable in optimum design. 1

Option A Unique design available


Option B Number of design available
Option C Both (a) and (b)
Option D None of the above
Answer B

Question 23 In design procedure, How many type/s of design equation use ?


Option A Primary design equation (P.D.E) 1

Option B Limit equation (L.E)


Option C Subsidiary Design equation (S.D.E)
Option D All of the above
Answer D

Question 24 The subsidiary design equations express----


Option A Material Parameters 1

Option B Geometrical Parameters


Option C Either Functional requirement or Undesirable effects
Option D All of the above
Answer C

Question 25 The primary design equation is the most important design equation Which Express---- 1

Option A The most significant functional requirement to be maximized


Option B The most significant undesirable effect to be minimized
Option C Both (a) and (b)
Option D None of the above
Answer C

Which is the most significant undesirable effect to be minimized . Choose Incorrect


Question 26 Parameter. 1

Option A Cost
Option B Weigth.
Option C Vibration
Option D Module
Answer D

Question 27 Stess equations in any optimum design are gemerally-----


Option A Limit equation (L.E) 1

Option B Subsidiary design equation (S.D.E)


Option C Primary design equation
Option D All of the above
Answer B

If it is paooible to combine the effect of all subsidairy design eauaion, limit equation and
Question 28 specified parameters in primary design equation (P.D.E) then it is the case of------- 1

Option A Normal specifications


Option B Redudant Specifications
Option C Incompatible Specifications
Option D None of the above
Answer B
If it is paooible to combine the effect of all subsidairy design eauaion, limit equation and
Question 29 specified parameters in primary design equation (P.D.E) then it is the case of------- 1

Option A Normal specifications


Option B Redudant Specifications
Option C Incompatible Specifications
Option D None of the above
Answer B

Question 30 σt = F / A it is called as-----


Option A Limit equation
Option B Primary design Eauation
Option C Subsidary design equation
Option D None of the above
Answer C

Question 31 σt ≤ Syt /Nf it is called as ----

Option A Limit equation


Option B Primary design Eauation
Option C Subsidary design equation
Option D None of the above
Answer C

Question 32 Choose correct material parameters. 2

Option A w,ρ
Option B A,L
Option C F , Nf

Option D σt , Syt
Answer D

Question 33 Choose correct functional parameters. 2

Option A w,ρ
Option B A,L
Option C F , Nf

Option D σt , Syt
Answer C

Question 34 Choose correct geometrical parameters as limited value , unspecified and unlimited value ? 2

Option A w,ρ
Option B L, A
Option C F , Nf

Option D σt , Syt
Answer B

Question 35 Choose undesirable effect parameters as limited value, unspecified and unlimited value. 2

Option A σ,w
Option B L,A
Option C ρ , Syt
Option D F , Nf
Answer A
Question 36 Choose material selection factor/s--- 2

Option A σ/Sut
Option B σ/Syt
Option C Both (a) and (b)
Option D None of the above
Answer C

Item Bank
13872 Name MSU Baroda//.../Journalism
Option
Option Text Text
Option Text 1
Item Text Option Text 2 3 4
Recommende value
of ф for heavy duty
1.12 1.26 1.56 1.14
machine tools
and automats--

Number of spindle
speed stepsin machine None from
tool gear box Z ф Rn
indicated by given
letter-- options

The normally selected


value/ s of Z is /are All given
4 6 8
-- options
Which of the
following is not true
about Positive drive Constant Transmit large Bulky
gears? velocity ratio power construction

The basic series of R5, R10, R20,


preferred numbers are R40 R10, R20, R30, R5, R10, R15, None from
given
and R80 R40 and R50 R20 and R25 options

Series factor for


R20 series is, 1.16 4.47 1.12 2.71
For construction of
kinematic diagram of Zmin>18 Z1i +Z1o = Z2i Z2i +Z1i> 4 All given
multispeed gear box,
which of following +Z2o=Z3i +Z3o = equations
equation is
correct. C

Permissible speed
deviation is .. ±10(ø-1) ±10(ø+1) ± 10 (ø x 1) ± 10 (ø /1)

line graph of
class
Set of
What is frequency frequency
polygon plotted against Bar chart Histogram
rectangles
class marks

Root mean Root mean


Root mean
square square square
What is a standard
deviation Variance
deviation from deviation
the mode deviation from from
the median the mean

Process of converting
the bulk load into a All given
Materialization containerization Transportation
unit load using
container is options

A triple ply belt conveyor is


required to
transport 2 ton of iron ore per
hour at a
conveyor speed of 90 m/min
through a
15 16.7 17.4 18.2
distance of 1000m and a height
of 300 m.
what is the maximum suitable
inclination
for the conveyor.

Which of the following is a


property of Cake forming
weight Lump size density
unit load? tendency

The point where material is


loaded on the Discharge
Head end Tail end Feed point
belt conveyor is known as point

Which of the following is the


least Continuous Pneumatic Screw
Belt conveyor
preferred conveyor for
handling glue? flow conveyor conveyor conveyor

Chains for material handling cast iron wrought iron mild steel carbon
equipment steel
are generally made of
Surface and
In material handling equipment
through Hoisting
Conveying Equipment overhead Elevators.
belt conveyors is classified as Equipment
Equipment

Volumetric capacity of
horizontal belt Q= Cb2v
Q= Mb2v m3/s Q= kb2v m3/s m3/s M=ρQ
conveyor is given as

The angle of surcharge (f) will None


always be - from
Greater Less Equal
---------- than the angle of given
repose(Y) options

Circumferential (hoop) stress


in a thin
cylindrical vessel under
internal pressure is
__________ the longitudinal Eight
stress. Half Equal to Twice times

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