5200 SERIES: Manitou North America, Inc
5200 SERIES: Manitou North America, Inc
5200 SERIES: Manitou North America, Inc
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
5200 SERIES
3 STAGE MAST
MODELS K5205 -- K5225
S/N: 520001 & ABOVE
PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
CATALOG R64
R11--91
CONTENTS PARTS INDEX
GENERAL INFORMATION
The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou, Inc.) Notify the Parts Dept. of any changes that may
affect your parts order.
When ordering Mast parts or requesting technical information, the following numbers are required:
The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.
NOTE:
Additional information can be found stamped on the Mast, such as:
1.) Individual Rail Assemblies; check the top end of the assembly for the stamped part no..
2.) Carriage Assembly; check either end of the face bars for the stamped part no. and model no..
3.) Cylinder Assemblies; check along the upper portion of the barrel for the stamped part no..
This information may be required if your parts book is out--dated or incomplete.
CONTENTS
RAIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PRIMARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECONDARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX
RAIL SYSTEM
5 R5974 Roller 8
6 R2553 Bearing, Wear 1
PRIMARY CYLINDER
4 * Wiper 1
5 R10046 Nut, Gland 1
6 R6479 Ring, Wear 2
7 R6449 Ring, Modular 1
8 * Seal 1
9 R5138 Fuse 1
10 * O--Ring 1
11 K62--10 Fitting 1
12 R2211--3 Lockwire 1
13 * Washer, Seal 1
SECONDARY CYLINDER
4 * Wiper 1
15 R4573--1 Lockwire 1
16 R10665K Seal Kit 1 (Standard)
16 R167780K Seal Kit 1 (Cold Weather)
17 R10666--9 Spacer 1 K5210A
HYDRAULIC SYSTEM
14
NOTE:
POSITION ITEM 11 WITH ITEM 12 AS SHOWN.
INSTALL ITEM 11 INTO ITEM 12. BEFORE IN-
STALLATION OF ITEMS 11 & 12 INTO CYL--
INDER BOSS: NOTE ITEM 12 MUST BE
ALIGNED IN CYLINDER BOSS BEFORE IN-
STALLATION OF ITEMS 8 & 9.
7 K62--8 Adapter 1
8 K4--10--8 Adapter 1
9 K908 O--Ring 4
10 R6329 Adapter 2
11 R6327 Regulator, Flow 1
12 R6328 Stop 2
13
14 R16620 Tube Assembly 1
15 R6459 Regulator, Flow 1
16 R6483 Stop 2
HOSE KIT
CARRIAGE ASSEMBLY
CARRIAGE ASSEMBLY
DECALS
1
1
ROUGH TERRAIN
MAST 48” 2, 3
INDUSTRIAL
MAST 57”
2, 3