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Workshop and Spare Parts Manual IQ, IQM and IQML MK 2 Range Actuators Modules 1K, 1K/1 & 1L Battery All Mechanical Sizes

1) The document discusses battery modules for IQ, IQM and IQML Mk 2 range actuators, including components of Modules 1K, 1K/1, and 1L. 2) It provides instructions for replacing the battery in the actuator, noting the battery is located in its own compartment in the gearcase and protected by a plastic holder and access plug. 3) The summary recommends checking actuator limits after replacing the battery if main power was not available, as stored datalogger records will be lost when the battery is removed with main power off.

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620 views2 pages

Workshop and Spare Parts Manual IQ, IQM and IQML MK 2 Range Actuators Modules 1K, 1K/1 & 1L Battery All Mechanical Sizes

1) The document discusses battery modules for IQ, IQM and IQML Mk 2 range actuators, including components of Modules 1K, 1K/1, and 1L. 2) It provides instructions for replacing the battery in the actuator, noting the battery is located in its own compartment in the gearcase and protected by a plastic holder and access plug. 3) The summary recommends checking actuator limits after replacing the battery if main power was not available, as stored datalogger records will be lost when the battery is removed with main power off.

Uploaded by

Oscar Moreno
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Workshop and Spare Parts Manual

IQ, IQM and IQML Mk 2 Range Actuators


Modules 1K, 1K/1 & 1L Battery
All mechanical sizes

Module 1K consists of the following


components:-

Battery Type PP3 Ultralife U9VL Lithium


Manganese Dioxide.
Battery Cover Plug and ‘O’ Ring.
Battery Removal Strap.
Pic 165

Module 1K/1

Battery only

Module 1L consists of:-

Battery Cover Plug and ‘O’ Ring only.

The Actuator Battery


The battery supports the actuator position
Module 1K updating circuits and the position (LCD)
display when the main power supply is
turned off . It ensures the current position
is updated and displayed when manual
operation takes place with the main power
turned off.
The battery is not required to retain any
actuator settings.
Warning:
The battery holder in the actuator
gearcase also protects the user from
Pic 166 the hazardous live connections inside
the actuator and therefore it must not
be damaged. The actuator must be
isolated or disconnected if the battery
holder has to be removed from the
actuator gearcase.
A unique circuit has been incorporated
into the battery function of the IQ,
effectively reducing the overall drain and
significantly increasing the battery life.
Tests show for a typical actuator, a
battery life of 7 years can be expected.
Allowing for a conservative margin,
Module 1L Rotork recommend that the battery
should be replaced every 5 years.
Battery level status is indicated by an icon
on the actuator display.

Full details from the actuator name plate must be given when enquiring about or ordering spare parts
Modules 1K, 1K/1 and 1L

Check limit settings of the


Battery Replacement actuator using Rotork
Publication E170E2 and Rotork
If the actuator is located within Infra Red Setting Tool.
a hazardous area permission
must be obtained in the form of
a ‘Hot Work Permit’ or other Pic 28
local regulation before removal
and/or replacement of the
battery. Removal of the battery
with the main electrical power
supply switched off will result in
stored datalogger records
being lost. It is therefore
recommended that the battery
is replaced with the main
electrical supply to the actuator 3
switched on. If main electrical
power is not available or if main
power has been switched off
while the battery was
discharged, it is recommended
that the actuator limits be
checked after battery
replacement.
(Refer to Rotork Publication
E170E2 page 20)

The battery is situated in its


own compartment located in
the gearcase. Using an 8mm
allen key (hex wrench) remove
the access plug.
Pic 25

1
Disconnect the existing battery
and using the strap provided
pull out of its plastic holder. Fit
new battery into strap and push
into its holder, reconnect. Refit
and tighten threaded plug after
lightly greasing thread and Pic 76
checking sealing ‘O’ ring is
serviceable.

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