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INSTRUCTION MANUAL

HEAD OF TRAIN DEVICE, CONSOLE UNIT,


MODELS Q3465/R, V3465/R, Q3465/DME,
V3465/DME, Q3465/SPM AND V3465/SPM

NOVEMBER 2016

DOCUMENT NO. OBE-00-12-05


VERSION F

Siemens Industry, Inc.


9568 Archibald Ave., Suite 100
Rancho Cucamonga, California 91730
1-800-793-SAFE

Copyright © 2013-2016 Siemens Industry, Inc.


All rights reserved

PRINTED IN U.S.A.
PROPRIETARY INFORMATION
Siemens Industry, Inc. has a proprietary interest in the information contained herein and, in some
instances, has patent rights in the systems and components described. It is requested that you
distribute this information only to those responsible people within your organization who have an
official interest.

This document or the information disclosed herein, shall not be reproduced or transferred to other
documents or used or disclosed for manufacturing or for any other purpose except as specifically
authorized in writing by Siemens Industry, Inc.

TRANSLATIONS
The manuals and product information of Siemens Industry, Inc. are intended to be produced and
read in English. Any translation of the manuals and product information are unofficial and can be
imprecise and inaccurate in whole or in part. Siemens Industry, Inc. does not warrant the
accuracy, reliability, or timeliness of any information contained in any translation of manual or
product information from its original official released version in English and shall not be liable for
any losses caused by such reliance on the accuracy, reliability, or timeliness of such
information. Any person or entity that relies on translated information does so at his or her own
risk.

WARRANTY INFORMATION
Siemens Industry, Inc. warranty policy is as stated in the current Terms and Conditions of Sale
document. Warranty adjustments will not be allowed for products or components which have
been subjected to abuse, alteration, improper handling or installation, or which have not been
operated in accordance with Seller's instructions. Alteration or removal of any serial number or
identification mark voids the warranty.

SALES AND SERVICE LOCATIONS


Technical assistance and sales information on Siemens Industry, Inc. products may be obtained
at the following locations:

SIEMENS INDUSTRY, INC. RAIL AUTOMATION SIEMENS INDUSTRY, INC.RAIL AUTOMATION


2400 NELSON MILLER PARKWAY 939 S. MAIN STREET
LOUISVILLE, KENTUCKY 40223 MARION, KENTUCKY 42064
TELEPHONE: (502) 618-8800 TELEPHONE: (270) 918-7800
FAX: (502) 618-8810 CUSTOMER SERVICE: (800) 626-2710
SALES & SERVICE: (800) 626-2710 TECHNICAL SUPPORT: (800) 793-7233
WEB SITE: www.siemens.com/rail-automation FAX: (270) 918-7830

FCC RULES COMPLIANCE


The equipment covered in this manual has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the
interference at his/her own expense.

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Document No.: OBE-00-12-05 Version: F
Table of contents

1.0 INTRODUCTION AND PRODUCT FEATURES .............................................................. 1


1.1 Features of the Q3465/V3465 Head-of-Train Device ................................................... 2
2.0 SYSTEM COMPONENTS ............................................................................................... 3
3.0 Installation ..................................................................................................................... 5
3.1 Mounting the Q3465/V3465 ......................................................................................... 5
3.2 Power/Locomotive Interface Cable .............................................................................. 5
3.3 Emergency Interface Module (EIM) .............................................................................. 5
3.4 UHF Antenna ............................................................................................................... 5
3.5 Serial Port .................................................................................................................... 5
3.6 Front Panel .................................................................................................................. 5
4.0 Configuration ................................................................................................................. 7
5.0 Operation ....................................................................................................................... 9
5.1 Power-Up Sequence .................................................................................................... 9
5.2 Disarming the Q3465/V3465 HOT ............................................................................... 9
5.3 Linking the Q3465/V3465 HOT to an EOT ................................................................... 9
5.4 Performing a Communication (COMM) Test ................................................................ 9
5.5 Arming the Q3465/V3465 HOT to an EOT ................................................................... 9
6.0 Functional Testing........................................................................................................11
6.1 Mounted on a Locomotive ...........................................................................................11
6.2 Bench Test .................................................................................................................13
6.2.1 Required Equipment ............................................................................................13
6.2.2 Test Procedure ....................................................................................................13
6.3 Radio Tests.................................................................................................................15
6.3.1 Transmitting: ........................................................................................................15
6.3.2 Receiving: ............................................................................................................16
7.0 Servicing .......................................................................................................................17
7.1 Required Equipment ...................................................................................................17
7.2 Circuit Description .......................................................................................................17
7.3 TestING ......................................................................................................................17
7.4 RITRON TELEMETRY RADIOS .................................................................................18
8.0 Maintenance..................................................................................................................19
9.0 Warranty and Repair ....................................................................................................21
9.1 WARRANTY POLICY .................................................................................................21
9.2 REPAIR POLICY ........................................................................................................21
10.0 Drawings .......................................................................................................................23
APPENDIX A - PUMP Program ...............................................................................................71
Installation .............................................................................................................................71
Operation ..............................................................................................................................71

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Document No.: OBE-00-12-05 Version: F
APPENDIX B - EOT/HOT Event Log Viewer ...........................................................................74
Installation .............................................................................................................................74
Program Description .............................................................................................................74
Download ...........................................................................................................................75
Setup .................................................................................................................................75
View ...................................................................................................................................76
Help ...................................................................................................................................76
Operation ..............................................................................................................................77
Download a Q3465/V3465 .................................................................................................77
Loading a Data File for Viewing .........................................................................................77
Data Display ......................................................................................................................78
APPENDIX C – ALIGNMENT ...................................................................................................80
C.2 ALIGNMENT PROCEDURE ........................................................................................81
C.2.1 RX FREQUENCY TRIM ........................................................................................81
C.2.2 AUX OUT GAIN .....................................................................................................81
C.2.3 AUDIO PA GAIN...................................................................................................82
C.2.4 CARRIER DETECT ON AND CARRIER DETECT OFF .......................................82
C.2.5 TX LOW POWER AND HIGH POWER .................................................................83
C.2.6 AUX IN GAIN ........................................................................................................83
C.2.7 TX FREQUENCY TRIM ........................................................................................83
C.2.8 DEVIATION AND BALANCE ................................................................................84

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Document No.: OBE-00-12-05 Version: F
CHANGE NOTICE

Rev. Date Author Description


A 3/2002 WWW Initial release
B 1/2004 BEB Unknown
C 3/2005 A Unknown
D 10/2005 A Unknown
D1 03/2012 SO Branding change (title page, proprietary
information, throughout document)
1.) Change company references from
Quantum to Invensys Rail.
2.) Update to Invensys Rail format.
3.) Specify lengths for all cables on pg. 3
and throughout the document.
4.) Add Invensys warranty on pg. 25.
5.) Add DME drawing.
6.) Update drawing format to Invensys Rail.
7.) Update drawing table to current rev’s.

E 8/2013 DLW Font change and reformat to add V3465


configuration, replace Invensys Rail Corp
reference with Siemens Rail Automation Corp.
E.1 3/2016 TP Remove Invensys Branding
E.2 3/25/2016 TP Add new text Section 6.3.1
F 11/15/2016 TP Sec 6.3.1 changed deviation levels
Sec 6.3.2 changed SINAD info
SECTION 10 Update Drawings
Add Appendix C

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This Page Intentionally Left Blank

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Document No.: OBE-00-12-05 Version: F
1.0 INTRODUCTION AND PRODUCT FEATURES

The Siemens Q3465/V3465 series of Head-of-Train Devices (HOT or HTD), when used with an
End-of-Train Device (EOT or ETD), provides the Locomotive Engineer with information
regarding conditions that are important to the operation of the train. These conditions include
brake pipe pressure (PSI) and various status conditions. The status indications include:
• Arming status [emergency feature enabled/disabled]
• Communication status [good/comm-loss, rear-to-front or front-to-rear]
• motion detection [moving/stopped]
• highly visible marker (HVM) [on/off/defective]
• brake valve [normal/emergency/defective]
• battery status [good/low/dead]
• battery charge [percent depleted, in charge units]

The Q3465/V3465 also processes EOT/HOT communications tests, arm requests, and
emergency brake commands resulting from an emergency switch activation or external
emergency input.

The Siemens Q3465/V3465 Head-of-Train console unit is intended for application to the top of
the locomotive control stand or other suitable locations. The unit supports the AAR standard
protocol on the frequency pairs of 457.9375 MHz and 452.9375 MHz.

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Document No.: OBE-00-12-05 Version: F
1.1 FEATURES OF THE Q3465/V3465 HEAD-OF-TRAIN DEVICE

• Interchangeability – The Q3465/V3465 is a direct mechanical and electrical replacement


for HOT equipment from other manufacturers.

• 12-Digit Key Pad – The key pad is used to allow easy entry of the EOT marker ID
number, adjust the front panel display illumination level, and enter the locomotive wheel
size.

• Accelerometer/Odometer – A 4-1/2 digit LED display is provided to display locomotive


acceleration. The odometer function, accessible by a push button on the front panel of
the Q3465/V3465, displays +/-19,999 feet of movement. True net distance is calculated
and based on the locomotive reverser handle position.

• 16-Character Display – The 16-character display provides "plain text" messages


regarding the state of communication between the HOT and EOT marker. The display is
also used to prompt the operator for a new EOT marker ID and display information
regarding the wheel size setting and axle drive type (20/60 Pole) configuration.

• Internal Event Recorder – The Q3465/V3465 provides an internal event recorder for the
last 1600 HOT/EOT events. The data is accessible via a portable computer and the
communication port located on the back of the Siemens HOT.

• External Event Recorder – The Q3465/V3465 is equipped with an event recorder


communication port. Information regarding the operational status of the HOT/EOT
system can be connected to any Siemens recorder. The Q3465/V3465 sends the
information using industry standard protocols; therefore, event recorders from other
manufacturers can also be connected to the Siemens HOT.

• Modular Design – The Q3465/V3465 is designed using modular components that allow
maintenance personnel to quickly make routine inspections, test the radio, and effect
repairs.

Q3465/V3465 Head-of-Train Device

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Document No.: OBE-00-12-05 Version: F
2.0 SYSTEM COMPONENTS

The following table lists all components available from Siemens for the installation,
interconnection, and servicing of the Siemens Q3465/V3465 Head-of-Train Device. A drawing
of cable orientations a, b, c, d, and e is included on the following page.

Table 1. Q3465/V3465 HOTs and Accessories


Siemens Part Number Description
Q3465/SPM & V3465/SPM Console Mount HOT (see chart below)
Q3465/R & V3465/R Console Mount HOT (see chart below)
Q3465/DME & V3465/DME Console Mount HOT (see chart below)
Q9077/15C Locomotive Power and Signal Interconnection Cable,
(15 designates the cable length in feet,) (a, b, c, d, or e)
Q9116/20 HOTD to Event Recorder Communication Cable (20
indicates cable length in feet)
Q9198 HOT Event Recorder Download and Service Port
Adapter
QP-07030 Wheel Size Configuration Key
QP-09654/10 HOT Serial Cable, 10 feet long
QP-16371 PUMP® Software Update Host Program
QP-16390 HOTD Download and Event Viewing Software
OBE-00-12-05 Service Manual (this manual)

Table 2. Q3465/V3465 Models and Features

App Wheel Internal


Model Radio Recorder Ext Recorder Emulation
Program setting
Q3465/SPM Ritron 89055 Keyswitch 16k LCU 05/07
Q3465/R Ritron 16960 Keyswitch 16k LCU 05/07
Q3465/DME Ritron 89046 Menu 64k (GPS) LCU 05/07, RX 03,
Siemens
V3465/SPM Ritron 9VC38 Keyswitch 16k LCU 05/07
V3465/R Ritron 9VC12 Keyswitch 16k LCU 05/07
V3465/DME Ritron 9VC37 Menu 64k (GPS) LCU 05/07, RX 03,
Siemens

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Cable Configuration

Cable Orientation

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3.0 INSTALLATION

3.1 MOUNTING THE Q3465/V3465

Normally, the Q3465/V3465 HOT is installed on top of the locomotive control stand using a HOT
mounting plate, Siemens part number QP-52379 or a console HOT mounting plate supplied by
other manufacturers.

3.2 POWER/LOCOMOTIVE INTERFACE CABLE

A single cable provides HOT power, axle drive, 20/60 pole selection, reverser (8T/9T) inputs,
and the remote input for emergency activation of the EOT. Note that the odometer function
requires either FORWARD (8T) or REVERSE (9T) to be active (+74 VDC) in order to increment
or decrement.

If the locomotive is equipped with a 60 pole axle drive, connect the "axle drive select" wire to BP
(+74). For 20 pole axle drives, the "axle drive select" wire is connected to BN or "tied back".

3.3 EMERGENCY INTERFACE MODULE (EIM)

If using an external switch for automatically initiating an EOT emergency, connect the EIM
inputs as shown on Siemens drawing C3465, located in the Drawings Section of this manual.

3.4 UHF ANTENNA

One type PL-259 connector is provided for the connection of an external antenna.

3.5 SERIAL PORT

The rear of the unit has a connection for download of the internal event recorder. The same
connector is also used to connect the HOT to an event recorder for recording of HOT/EOT
activity. Please reference drawing C3465, located in the Drawings section of this service
manual, for connection information between the Q3465/V3465 HOT and an event recorder.
Refer to Appendix B of this manual regarding the connection of a portable computer to the serial
port for copying data from the internal event recorder of the Q3465/V3465 HOT.

3.6 FRONT PANEL

User controls include three push buttons (COMM TEST/ARM, MENU, and accelerometer/
odometer functions), a guarded emergency EOT switch, and a 12-button keypad.

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4.0 CONFIGURATION

Configuration of the Q3465/V3465 series of Head-of-Train devices is limited to adjusting the


wheel size setting to match the locomotive wheel size. The default wheel size setting, as
shipped from Siemens, is 38.5" diameter.

For models V3465/R and V3465/SPM, a set-up key, Siemens part number QP-07030, is
required to adjust the wheel size setting.

• Insert the setup key into the key lock and rotate the key 90° clockwise. The 16 character
alpha-numeric display should indicate ENTER DIAM XX.X (XX = inches, .X = tenths of
an inch).

• Enter the wheel diameter in inches and tenths of an inch, using the numeric keypad.
The range of wheel size (diameter) supported by the Q3465/V3465 is from 36.0 to 52.0
inches.

• Press the ENTER/YES key on the numeric keypad.

• Rotate and remove the setup key. The setting is now stored in non-volatile memory.

Model V3465/DME does not require a key. To adjust the wheel setting:

• Press the MENU push button on the front panel three times. The 16 character alpha-
numeric display should indicate WHEEL = XX.X 20P (XX = inches, .X = tenths of an
inch, 20P indicates 20-pole axle drive, or 60P indicates 60-pole axle drive).

• Enter the wheel diameter in inches and tenths of an inch, using the numeric keypad.
The range of wheel size (diameter) supported by the Q3465/V3465 is from 36.0 to 52.0
inches.

• Press the ENTER/YES key on the numeric keypad.

• The setting is now stored in non-volatile memory.

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5.0 OPERATION

5.1 POWER-UP SEQUENCE

Upon power-up, the unit will light all status indicators; all digits in the rear pressure display, and
display Quantum Eng. Inc. for a few seconds in the status display. The status display will
change to Q3465: xxxxx-Z (or V3465: xxxxx-Z) for a few seconds, where xxxxx is the program
part number and Z is the version (e.g., 16960-B). Then, the unit will enter normal operating
mode.

NOTE
If the unit was last linked to an EOT, it will attempt
to contact that EOT. If the unit was not linked to an
EOT, the status display will show 00000
DISARMED.

5.2 DISARMING THE Q3465/V3465 HOT

To disarm the Q3465/V3465 HOT, press the MENU button once and the status display will
show Enter EOT# nnnnn (where nnnnn is the current EOT number entered). Press the
CLEAR/NO button to clear the EOT number and then press the ENTER/YES button to accept.
Alternately, enter 00000 and then press the ENTER/YES button to accept. The EMERG
DISABLED indicator on the front panel of the Q3465/V3465 HOT will be illuminated.

5.3 LINKING THE Q3465/V3465 HOT TO AN EOT

Press the MENU button once. The status display should change to Enter EOT# *****. Enter
the EOT marker number and then press the ENTER/YES button on the numeric keypad. The
Q3465/V3465 will display the EOT number entered and DISARMED in the 16-character display.
The EMERG DISABLED indicator should be illuminated. The Q3465/V3465 will monitor and
display messages received from the EOT.

5.4 PERFORMING A COMMUNICATION (COMM) TEST

Once the EOT marker number is entered, a COMM test can then be performed by pressing the
COMM TEST/ARM button. The Q3465/V3465 HOT will transmit a COMM test message to the
EOT. Results (COMM TEST PASS or COMM TEST FAIL) are displayed on the 16-character
alpha-numeric display. EOT status information regarding rear pressure, marker light, and EOT
motion will be displayed. It is recommended that a successful COMM test should be completed
before attempting to arm the Q3465/V3465 to an EOT device.

5.5 ARMING THE Q3465/V3465 HOT TO AN EOT

Once a successful COMM test is completed, the EOT system can be armed for 2-way
operation. The arming sequence is initiated from the EOT device by pressing the arming button
on the EOT. When the EOT transmits a request to arm message, the Q3465/V3465 HOT
device will display xxxxx * ARM NOW * (xxxxx is the EOT number) on the alpha-numeric
display. Press the COMM TEST/ARM button on the front panel of the Q3465/V3465 to arm the
HOT system. When armed, the HOT will display xxxxx * ARMED *. The EMERG ENABLED
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Document No.: OBE-00-12-05 Version: F
indicator on the front panel of the Q3465/V3465 HOT will be illuminated. Two-way
communication is established.

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6.0 FUNCTIONAL TESTING

A functional EOT unit is required for these tests.

6.1 MOUNTED ON A LOCOMOTIVE

• Set up the EOT unit.

• Apply power to the Q3465/V3465. Upon power-up the unit will light all status indicators,
all digits in the Rear Pressure display, and display Quantum Eng. Inc. for a few
seconds in the status display. The status display will change to Q3465: xxxxx-Z (or
V3465: xxxxx-Z) for a few seconds, where xxxxx is the program part number and Z is
the version (e.g., 16960-B). Verify that the program part number and version are the
current release. At the end of this 3 second display, the unit will assume the operating
mode. If the unit was last linked to an EOT, it will attempt to contact that EOT. If the unit
was not linked to an EOT, the status display will show 00000 DISARMED.

• If necessary, disarm the HOT unit. To disarm, press the MENU button once. The status
display will show Enter EOT# nnnnn (where nnnnn is the current EOT number
entered), press the CLEAR/NO button to clear the EOT number and then press the
ENTER/YES button to accept. Wait until the displays quit flashing (approximately 10
seconds) before proceeding to the next step.

• Verify that following status lights are lit at this time: COMM LOSS and EMERG
DISABLED. The status display should read 00000 DISARMED.

• Press the MENU button once, and the status display should change to Enter EOT#
*****. Press in sequence the number keys 1, 2, 3, 4, 5, 6, 7, 8, 9, and 0. Verify on the
status display that each number can be entered and that there is an audible beep from
the unit as each key is pressed (the beep happens on the key release). This verifies that
the keypad is functional.

• Press the MENU button again. The status display shows the brightness level being
used. There are four levels of brightness; press the keypad buttons 1 through 4 to test
each of the brightness levels. Set the brightness to the desired level.

• Press the MENU button again. The status display shows the currently configured wheel
size (diameter) and the axle drive pole (20P/60P) configuration. Verify all data displayed
is correct.

• Press the MENU button again. The alpha numeric display should indicate the following:
HOT# XXXXXXXXX, where XXXXXXXXX is the Siemens product serial number.

• Press the MENU button once again and the status display will return to the normal
operational status display.

• Press the MENU button once and then enter the test EOT number using the keypad.
When the number has been entered, press the ENTER/YES button.
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Document No.: OBE-00-12-05 Version: F
• To arm the Q3465/V3465 HOT, the button on the EOT will have to be pressed as
described in Section 5 – OPERATION under “Arming the Q3465/V3465 HOT to an
EOT”. When the EOT has been successfully armed, the Q3465/V3465 will light the
EMERG ENABLED status light. The far-right display character in the status display is
used to provide a visual indication of message transmissions to/from the HOT. The
diamond character (◊) will be displayed when the HOT is transmitting. The hourglass
character will be displayed when a valid transmission is received from the selected EOT.
Both characters are displayed only for approximately 1 second.

• With the EOT now armed to the Q3465/V3465, activate the EMERGENCY switch. After
the EOT system recovers from this emergency application, test the external EIM input to
the Q3465/V3465, if used. Usually, the EIM input can be tested by placing the train
brake handle in the EMERGENCY position, if safe to do so.

• Information transmitted by the EOT will be displayed on the HOT. There is no need to
test all the display combinations. The lighting of all displays at power-up provides a
visual check to ensure that the appropriate displays will light when an EOT status
message is received by the unit.

• Press the COUNT/HOLD/DONE button on the front panel of the Q3465/V3465 HOT.
The accelerator/odometer indicator should display "0". Move the locomotive reverser
handle to either the forward or reverse positions. If safe to do so, move the locomotive
while observing the odometer. The odometer should increment, indicating the total
distance traveled in feet. Stop the locomotive and move the reverser handle in the
opposite direction. Move the locomotive again, observing the odometer. The odometer
should now decrement. If the odometer performs as described in the steps above, both
the reverser (8T and 9T) and the axle drive connections have been successfully tested.
If the odometer fails to perform as described, check the reverser and axle drive
connections and repeat the test sequence.

• When the tests are complete, unlink the unit by pressing the MENU button once to get
the Enter EOT # nnnnn display. Press the CLEAR/NO button to clear the EOT number
and then press the ENTER/YES button to accept the entry.

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6.2 BENCH TEST

6.2.1 Required Equipment

• Siemens Q9077 interface cable or test fixture


• 72 VDC power supply
• Function generator
• Radio service monitor with SINAD and Watt meter
• PC computer running Windows® with an available serial port
• Functional EOT unit or EOT simulator

6.2.2 Test Procedure

• Remove the eight screws on the sides that hold the clamshell case on the unit, and then
remove the top and bottom covers. This will provide access to test points and
adjustment points for this procedure.

• Connect the 72 VDC power supply to the unit under test as per drawing C3465, located
in the Drawings section of this manual. Connect a suitable antenna to the unit.

• Apply power and note the action of the LED's and displays on the unit. All LED's should
light and the status display will read Quantum Eng. Inc. for a few seconds. The status
display will then change to Q3465: 16960-x (or V3465: 16960-x), where x is the version
letter of the internal software of the Q3465/V3465. For instructions on updating the
internal software of the Q3465/V3465, refer to Appendix A of this manual. After a few
seconds elapse, the unit will begin normal operation.

• If necessary, disarm the HOT unit. To disarm, press the MENU button once. The status
display will show Enter EOT# nnnnn, where nnnnn is the current EOT number entered.
Press the CLEAR/NO button to clear the EOT number and then press the ENTER/YES
button to accept. Wait until the displays stop flashing (approximately 10 seconds) before
proceeding to the next step of the test procedure.

• Verify that following status lights are lit at this time: HVM OFF; STP (stopped); COMM
LOSS; EMERG DISABLED. The Rear Pressure should display 0 (zero) and the status
display should read 00000 DISARMED.

• Press the MENU button once, the status display should change to Enter EOT# *****.
Press in sequence the number keys 1, 2, 3, 4, 5, 6, 7, 8, 9, and 0. Verify on the status
display that you can enter each number and there is an audible beep from the unit as
each key is pressed (the beep happens on the key release). This verifies that the
keypad is functional.

• Press the MENU button again. The status display shows the brightness level being
used. There are four levels of brightness; press the keypad buttons 1 through 4 to test
each brightness level. Set the brightness to the desired level.

• Press the MENU button again. The status display shows the currently configured wheel
size (diameter) and the axle drive pole (20P/60P) configuration.

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Document No.: OBE-00-12-05 Version: F
• Press the MENU button again. The alpha-numeric display should indicate the following:
HOT# XXXXXXXXX, where XXXXXXXXX is the Siemens product serial number.

• Press the MENU button once again and the status display will return to the normal status
display.

• Press the MENU button once and then enter the test EOT number using the keypad.
When the number has been entered, press the ENTER/YES button.

• Proceed with the arming of the EOT. To arm, the button on the EOT will have to be
pressed as described in Section 5 – OPERATION under “Arming the Q3465/V3465 HOT
to an EOT”. After the EOT has been successfully armed, the unit will light the EMERG
ENABLED status light. The far-right display character in the status display is used to
provide a visual indication of message transmissions to/from the HOT. The diamond
character (◊) will be displayed when the HOT is transmitting. The hourglass character
will be displayed when a valid transmission is received from the selected EOT. Both
characters are displayed only for approximately 1 second.

• With the EOT now armed to the unit, test the EMERGENCY switch and observe that the
EOT dump valve opens. Reset the EOT’s valve and test the remote emergency input to
the Q3465/V3465 by shorting input pins I and J of the main power/locomotive
interconnection cable to the Q3465/V3465 HOT.

• Connect the output of a function generator to the axle drive inputs of the Q3465/V3465
(polarity insensitive). Set the function generator to a triangular waveform, 500 mV P-P
minimum, 45 Hz output frequency. Connect the forward input signal line (pin E) to the
+72VDC source. Press the COUNT/HOLD/DONE button on the front panel of the
Q3465/V3465 HOT. The odometer display should start counting and continue to
increment. Disconnect the forward input signal line from the +72VDC source and
connect the reverse input signal line (pin F) to the +72VDC source. The odometer
display should decrement the count, and will indicate a negative distance if the user
waits a sufficient time to do so. Press the COUNT/HOLD/DONE button again and the
counter will halt. Press the COUNT/HOLD/DONE button a third time and the
Acceleration display will be activated.

• Information transmitted by the EOT will be displayed on the HOT. There is no need to
test all the display combinations. The lighting of all displays at power-up provides a
visual check to ensure that the appropriate display will light when an EOT status
message is received by the unit.

• After completing the tests, unlink the unit by pressing the MENU button once to get the
Enter EOT # ***** display. Press the CLEAR/NO button to clear the EOT number and
then press the ENTER/YES button to accept the entry. The unit should now read 00000
DISARMED.

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6.3 RADIO TESTS

6.3.1 Transmitting:

• With the HOT displaying 00000 DISARMED, enter 68179 on the keypad to enter radio
test mode. The status display should display RADIO TEST AAR.
• Connect the radio service monitor to the UHF antenna port on the unit. Set the service
monitor to receive on 452.9375 MHz.
• The keypad buttons 1, 2, 4, and 5 can now be used to make the UHF radio transmit.
The buttons will cause the following to be transmitted:

Button Effect
1 Low power 1800 Hz tone
2 Low power 1200 Hz tone
4 High power 1800 Hz tone
5 High power 1200 Hz tone
NOTE: All test tones are transmitted at High power for the V3465 units.

Perform the following checks:

1. Press the 1 key on the keypad (1800 Hz, low power).


2. Verify the unit is transmitting on 452.9375 MHz, +/-100 Hz
3. Verify the transmit deviation is 2.4 KHz +/- 100 Hz
4. Verify transmit power is a minimum of 1.9W. (Note: The V3465 always operates
in high power.)
5. Allow the radio to cool for 2 minutes. (Note: The radio has a built-in 20-second
timeout for transmit duration.)
6. Press the 4 key on the keypad (1800 Hz, high power).
7. Verify the unit is transmitting on 452.9375 MHz, +/-100 Hz.
8. Verify the transmit deviation is 2.4 KHz +/- 100 Hz.
9. Verify a power measurement of 7.0 Watts nominal, not to exceed 9 Watts.
10. Allow the radio to cool for 2 minutes.
11. Press the 2 key on the keypad (1200 Hz, low power).
12. Verify the unit is transmitting on 452.9375 MHz, +/-100 Hz
13. Verify the transmit deviation is 2.4 KHz +/- 100 Hz
14. Verify transmit power is a minimum of 1.9W. (Note: The V3465 always operates
in high power.)
15. Allow the radio to cool for 2 minutes.
16. Press the 5 key on the keypad (1200 Hz, high power).
17. Verify the unit is transmitting on 452.9375 MHz, +/-100 Hz.
18. Verify the transmit deviation is 2.4 KHz +/- 100 Hz.
19. Verify a power measurement of 7.0 Watts nominal, not to exceed 9 Watts.
20. Allow the radio to cool for 2 minutes.

Transmit deviation can be set by adjusting a potentiometer:


• For the Q3465 – R43 on the 60230 PCB
• For the V3465 – R5 on the 90405 PCB

If any parameters do not pass, perform radio alignment (see Appendix C).
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6.3.2 Receiving:

• For Q3465 units, connect the SINAD meter to TP4 (radio Rx Audio) as shown on
drawing C60230, found in the Drawings Section of this manual.
• For V3465 units, connect the SINAD meter to TP3 (radio RX audio) as shown on
drawing A90405, found in the Drawings Section of this manual.
• Set the radio service monitor to transmit on 457.9375 MHz using an internal tone
of 1 kHz with 2.5 kHz modulation. Set the generator level to -116 dBm (0.35μV).


• Verify that the SINAD reads > 12dB
• Verify the RX audio level is 354 mV RMS +/- 5%.

If any parameters do not pass, perform radio alignment (see Appendix C).

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7.0 SERVICING

7.1 REQUIRED EQUIPMENT

The following equipment will be necessary for proper servicing of the Q3465/V3465.
• 72 VDC power supply
• 15 VDC variable power supply
• Radio service monitor with meter
• Bird Watt meter, or equivalent
• Multi-meter for both ohms and volts
• Signal generator
• Siemens Q9077 cable for test fixture
• Siemens Q9198 service port adapter
• Siemens program QP-16371 (PUMP)
• Siemens program QP-16390 Download and Event Viewing Software
• Ritron DTXP-MRM DTX Plus Maintenance Manual
• Ritron DTXP-PCPK 2.0 DTX Plus Programming Kit
• DataRadio 685-3230-001 JSLM cable and software
• DataRadio 001-2040-101 JSLM Service manual
• Desktop or laptop computer running Windows® with an available serial port
• Functional EOT unit or EOT simulator

7.2 CIRCUIT DESCRIPTION

Refer to the applicable board schematics and assembly drawings in the Drawings section of this
manual.

7.3 TESTING

If replacing the main circuit board or any other major component of the Q3465/V3465 (such as a
radio module), the unit must be retested to insure that it will function properly.

If installing a new circuit board, you must upload the application program into the unit. New
application software can be loaded into the Q3465/V3465 through the use of the Siemens Rail
software utility QP-16371 (PUMP). Software updates may be distributed in response to
customer requests for new features. Likewise, if board level repairs have been made, it may
be necessary to reload the application software. See Appendix A for the operation of the
PUMP software. Refer to the Table 3 for application software part numbers for each model of
Q3465/V3465. The bootloader firmware for all models is 9VC11. If bootloader installation is
required, consult the factory.

Table 3. Q3465/V3465 Application Software Part Number


Model Application Software Part Number
Q3465/SPM 89055
Q3465/R 16960
Q3465/DME 89046
V3465/SPM 9VC38
V3465/R 9VC12
V3465/DME 9VC37

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• Connect the Q3465/V3465 to a 72 VDC power supply using the Siemens Q9077 cable.
• If installing a new circuit board, the radio module should not be connected to the circuit
until the power supplies are checked.
• Apply 72 VDC to the unit.

Q3465 Measurements (on 60230 board):


• Measure +5.00 VDC (+/- 0.25 V) at TP7 to ground.
• Measure +5.00 VDC (+/- 0.25 V) at TP2 to ground. This is the High Current supply.
• Measure +5.00 VDC (+/- 0.25 V) between TP3 (+) and TP5 (-).
• Measure +V at TP10 to ground. This should be 8 - 9 volts for Q3465 (depends upon
setting of R40). This should be +12.0 for Q3465/R or Q3465/DME.

V3465 Measurements (on 90405 board):


• Measure 5.0 VDC (+/- 0.25 V) at TP5, referenced to TP10
• Measure 3.3 VDC (+/- 0.15 V) at TP11, referenced to TP10
• Measure 12.0 VDC (+/- 0.5 V) at TP6, referenced to TP10
• Measure 5.0 VDC (+/- 0.25 V) at TP7, referenced to TP12

• If installing a new circuit board, you must upload the application program into the unit at
this time.
• Remove power from the unit and connect the radio module if required

7.4 RITRON TELEMETRY RADIOS

The radio used in the Q3465/V3465 is a DTX-Plus radio transceiver (original part number DTX-
454- 0BN9L, or 2nd generation radio part number DTX-460-0BN9L) manufactured by Ritron,
Inc. Ritron may be reached at:

Ritron Inc.
Attn: sales department
505 West Carmel Drive
Carmel, IN 46032
Phone: 800-872-1872
Fax: 800-251-7329
Website: www.ritron.com

The DTX-Plus radio is a synthesized telemetry radio. Frequency settings are made through the
use of a software program and cable which are available from Ritron.

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8.0 MAINTENANCE

There are no components in the Q3465/V3465 which require annual calibration. Radio modules
themselves are subject to FCC requirements, but do not explicitly require annual inspection.
Additionally, the Ritron radio transceiver inside this product was granted an FRA waiver (FRA-
2009-0015), and is therefore exempt from the requirements of 49CFR232.409 (d).

Verification of radio transceiver performance may be done on-locomotive with the use of a
Siemens Q3430, Q3431 or Q3433 tester. This verification does not need to be performed by an
electronics technician. Failure of any verification step, as indicated on the Q3430 or Q3431
tester, requires that the Q3465/V3465 HOT be serviced by a qualified technician.

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9.0 WARRANTY AND REPAIR

To obtain expedited warranty claim service, expedited repair service, or if special shipping
arrangements are required for the return of any Siemens product, please contact Siemens
Customer Service to obtain a Return Material Authorization (RMA#).

9.1 WARRANTY POLICY

All Siemens Industry, Inc. equipment, excluding credit card memory or other similar devices that
already carry a manufacturer’s warranty, is warranted against failure due to materials or
workmanship, for a period of two (2) years commencing on the month of manufacture.
Replacement parts are warranted for a period of one (1) year, excluding customer-supplied
material. Siemens Industry, Inc. will repair or replace, at our discretion, all defective material
returned prepaid to our factory in Marion, Kentucky. The equipment will be fully repaired and
tested to the original equipment specifications. Equipment will be returned at the equipment
owners' expense with the existing warranty in effect. To determine the initiation of the warranty
period for Siemens equipment, refer to the date on the “accepted by” sticker on the unit.
However, if the unit has been repaired, the accepted by sticker is replaced by a “repaired by”
sticker. In that case the warranty would be one year from the date of repair.

9.2 REPAIR POLICY

Equipment must be shipped to the address provided below. Equipment which has exceeded the
warranty period must be shipped freight pre-paid to our factory, unless other arrangements have
been previously negotiated. Repair charges will be estimated and charged upon determination
of the extent of damage, current costs of parts, and labor. Return shipping is the responsibility of
the equipment owner and will be charged accordingly.

Return all equipment to:

Siemens Industry, Inc.


Field Repair Department
939 S. Main St
Marion, KY 42064, USA

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10.0 DRAWINGS

The following lists all applicable Siemens drawings and their corresponding revision levels for
the Siemens Q3465/V3465 Head-of-Train Device. These drawings are included in this manual.

For Q3465:

Drawing Description Revision


C3465 Telemetry II Installation D
C3465/SPM Telemetry II Installation A
C3465-WIR Chassis wiring B

CS1216 Schematic – Keypad B


CS1229 Schematic – HOT Display B
CS1230 Schematic – HOT CPU G
C60229 PCB Assy – HOT Display A
C60230 PCB Assy – HOT CPU B

C62122 Assembly Front Panel A


C62123 Assembly Chassis B
C62124 Assembly Rear Panel A

For the V3465 the following additional drawings apply:

Drawing Description Revision


V3465 HOTD AAR Console A
A90412 Assembly Front Panel A1
A90413 Assembly Chassis A
A90414 Assembly Rear Panel A

A90405 Assembly AAR HOT Carrier Board A1


S90405 Schematic AAR HOT Carrier Board A1
A90406 Assembly HOT Console B1
S90406 Schematic – HOT Console B1
A90410 Assembly Integrated Locomotive
CPU Common Module A1
S90410 Schematic Integrated Locomotive
CPU Common Module A1

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PROPRIETARY INFORMATION
THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS THE PROPERTY OF
SIEMENS INDUSTRY, INC. AND SHALL NOT BE DEVULGED, REPRODUCED, OR COPIED
WITHOUT THE EXPRESS WRITTEN PERMISSION OF SIEMENS INDUSTRY, INC.

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PROPRIETARY INFORMATION
THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS THE PROPERTY OF
SIEMENS INDUSTRY, INC. AND SHALL NOT BE DEVULGED, REPRODUCED, OR
COPIED WITHOUT THE EXPRESS WRITTEN PERMISSION OF SIEMENS INDUSTRY, INC.

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PROPRIETARY INFORMATION
THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS THE
PROPERTY OF SIEMENS INDUSTRY, INC. AND SHALL NOT BE DEVULGED,
REPRODUCED, OR COPIED WITHOUT THE EXPRESS WRITTEN PERMISSION
OF SIEMENS INDUSTRY, INC.

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DRAWING CHANGE HISTORY

Drawing Name: Assembly Front Panel – HOTD V3465


Drawing Number: A90412
Revision: A1
Reason For Change: Add P/N 55020 To Drawing Callout
Drawing Changes: See below

BACK VIEW OF (9000-90412-0001) CALL OUT IS:

CHANGE TO:

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DRAWING CHANGE HISTORY

Drawing Name: Assembly AAR HOT Carrier Board


Drawing Number: A90405
Revision: A1
Reason For Change: Change inductor to resistor to voltage divide 5V key-switch signal to micro-controller.
Change power supply input capacitors to short versions for better mechanical fit.
Remove digital input pull-up resistor.
Drawing Changes: See below

Change Bill of Materials:

IS:
QTY ITEM EDP NO. PART NO. DESCRIPTION MATERIAL REF DES
2 57 Z352-00330-U065 UCY2D331MHD CAPACITOR 300uF 20% 200v C45 C64

24 63 Z442-0010K-0111 CRCW0603-1002FRT1 RESISTOR 10k Ohm 1% ...R25 R32 R35...


7 74 Z442-4.99k-0121 CRCW06034K99FKEA RESISTOR 4.99k 1% ...R21 R88...
1 79 Z464-0005K-0001 RS2B-5K1% RESISTOR 5k Ohm 3W 1% R31
7 84 Z541-00009-0000 BLM41PG102SN1L INDUCTOR 1k@100MHz L5 L6 L10....

CHANGE TO:
QTY ITEM EDP NO. PART DESCRIPTION REF DES

2 57 Z352-00330-U165 EKXJ201ELL331MMN3S CAPACITOR C45 C64

23 63 Z442-0010K-0111 CRCW0603-1002FRT1 RESISTOR ...R25 R35...


8 74 Z442-4.99k-0121 CRCW06034K99FKEA RESISTOR ...R21 R32 R88...
0 79 Z464-0005K-0001 RS2B-5K1% RESISTOR R31 N/U
6 84 Z541-00009-0000 BLM41PG102SN1L INDUCTOR L5 L10 L12 L13 L14 L15
1 100 Z442-0002K-0551 ERJ-12NF2001U RESISTOR L6

Change Schematic:

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CHANGE TO Z442-4.99K-0121

CHANGE TO Z442-0002K-0551

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Change C45 & C64 to
Z352-00330-U165 Do Not Populate R31

Change L6 to
Z442-0002K-0551

Change R32 to
Z4 -4.9 -

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DRAWING CHANGE HISTORY

Drawing Name: Assembly HOT Console


Drawing Number: A90406
Revision: B
Reason For Change: To correct LRD display locations to align with sheet metal
Drawing Changes: Relocated DS1, DS2, DS3, DS4, DS5, DS6, DS7, DS8, DS9 AND DS10 for correct
alignment with sheet metal cutouts

Drawing Name: Assembly HOT Console


Drawing Number: A90406
Revision: B1
Reason For Change: Change connector to cable assembly.
Drawing Changes: See below

IS:
QTY ITEM EDP NO. PART OR NOMENCLATURE DATA: SPECS, REF DES, ETC.
REQD NO IDENTIFYING NO. OR DESCRIPTION
1 2 08059 746610-8 Connector J1

CHANGE TO:
QTY ITEM EDP NO. PART OR NOMENCLATURE DATA: SPECS, REF
REQD NO IDENTIFYING NO. OR DESCRIPTION DES, ETC.
1 2 Z706-00313-0000 AV060413 Cable Assembly J1

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DRAWING CHANGE HISTORY

Drawing Name: Assembly Integrated Locomotive CPU Common Module


Drawing Number: A90410
Revision: A1
Reason For Change: Remove pull-down resistor on output pin (not necessary)
Drawing Changes: See below

IS:

QTY ITEM EDP NO. PART OR NOMENCLATURE DATA: SPECS, REF


REQD NO IDENTIFYING NO. OR DESCRIPTION DES, ETC.
10 23 Z442-0010K-0111 CRCW0603- RESISTOR (R1 R2 R21 R22 N/U)
1002FRT1 R24 R29 R30 R31 R32
R33 R35 R45 R46 R90

CHANGE TO:

QTY ITEM EDP NO. PART OR NOMENCLATURE DATA: SPECS, REF


IDENTIFYING NO. DES, ETC.
REQD NO OR DESCRIPTION
9 23 Z442-0010K-0111 CRCW0603- RESISTOR (R1 R2 R21 R22 N/U)
1002FRT1 R24 R29 R30 R31
R32 R33 R35 R45 R46
(R90 N/U)

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APPENDIX A - PUMP PROGRAM

INSTALLATION

The 16371 program is installed by running the SETUP.EXE program found on Disk 1. It is
recommended that you accept the defaults given for these options.

OPERATION

If the user did not change the default installation, the program will appear as PUMP in the Start
Menu under Siemens. Upon execution, the program screen will appear as show below in Figure
A1.

Figure A1 - PUMP

When running the program for the first time, use the Options menu choice and check the
Communications Setup for the correct settings. The COM Port will depend upon the computer
configuration. For V3465 and V3465/R Baud Rate should be 9600. For V3465/DME Baud
Rate should be 19200. The program should be set to Connect to 1 Device.

Connect the serial cable and communication adapter to the portable computer and Siemens
V3465 HOT device. Apply power to the V3465 HOT. After the device has powered up and
commences with normal operations, click the Connect button on the PUMP screen. A dialog
box, as shown in Figure A2, will appear while the program is attempting to connect to the HOT
unit.

Figure A2 – Connecting

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Once communication is established, the PUMP program will display the device data as shown in
Figure A3. The Upload button should also be displayed on the computer screen.

Figure A3 - PUMP connected

To upload the new application, click on the Upload button. A standard Windows™ file load
dialog will appear. Select the application file supplied to you by Siemens and click the Open
button. The dialog box as shown in Figure A4 will appear showing the selected file.

Figure A4 - PUMP file selected

Click the Upload button to begin the application update. The PUMP program will upload the
application and when completed will display a dialog similar to Figure A5.

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Figure A5 - PUMP Complete

Select the Exit button and then Exit on the main screen to end the program.

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APPENDIX B - EOT/HOT EVENT LOG VIEWER

INSTALLATION

The 16390 program is installed by running the SETUP.EXE program found on Disk 1. During
the installation you will be asked to accept the software license agreement and enter the serial
number that is shown on a sticker applied to Disk 1. The installation program also allows you to
select a different installation directory and to select a different program folder for the program's
shortcut to reside in. It is recommended that you accept the defaults given for these
options.

PROGRAM DESCRIPTION

Once installed, the program will appear in the Start Menu program list in the Quantum Folder (if
the default was selected). The installation also installs a Shortcut icon on the desktop which
appears as:

EOT – HOT
Event Log Viewer

Run the program by double clicking the desktop icon or by finding it on the Start Menu tree.
From the main program menu, you have the choice of the following menu items: File,
Download, Setup, View, and Help. The underlined letters indicate the hot key for each menu
item. To use the hot key, hold down the <Alt> button and then press the hot key.

The menu choices are described below.

File

Opens a data file from disk


Printer setup and selection

List of the last 4 files opened by the program

Program exit

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Download

For downloading the event log you must


select the unit type first. Select
Download > AAR Types choice and
then select Download HOT
(Q3465/V3465).

Setup

Setup > Program is used to change the setup of the 16390


program. Changes available include the path for downloaded
files, the COM port used for downloading, and the colors
used by the program.

The program setup is shown below.

COM Port selects the serial port used to


connect to the EOT or HOT.

Path for downloaded data points to the


directory where the file will be created
for downloaded data. Check the Use
Default Path checkbox to point the data
to the location expected by the program.

Check the Load File into Viewer after


Download checkbox to automatically
view the downloaded data.

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Color selection is done with the dialog below.

To change the colors, click on a color


selection in the Color Choices at the
bottom of the dialog. Then click on the
location that you wish to use this color.

User protection against selecting white


text on a white background is not
provided by the software. The Restore
Defaults button can be used to restore
the color selections as originally set
when the software was installed.

View

With this menu choice, the user can select to either


show (checked state) or hide (uncheck) the status bar
at the bottom of the window.

Help

Help Topics displays the online program help topic list.

About EOT/HOT viewer… menu choice provides information on the current software version
installed.

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OPERATION

Download a Q3465/V3465

• Connect a computer to the Q3465/V3465 using a Q9198 adapter and QP-09654 serial
cable.
• On the program menu select Download > Download AAR Types > Download HOT.
• The program will prompt for the connection to the HOT unit. If the HOT unit is connected
and operational, click OK to proceed.
• The program will now start the download process. The program will display a packet count
as the download progresses. Data will be saved in a file created in the directory specified in
the program setup (Setup > Program). If the default directory is used, this will be a \DATA
directory created under the program directory. The filename is created using the serial
number of the HOT unit with an extension of .QEI (e.g., 123456789.qei). If a file exists of
the same name at the time of download, a single letter character (starting with "A") will be
appended to the serial number (e.g., 123456789A.qei).
• When the download is complete, the program will display the complete name of the file
created. Exit the download process by clicking the OK button in the dialog. If the "Load File
into Viewer after Download" option was selected, the downloaded file will automatically be
loaded into the program for viewing. If this option had not been selected, the program will
return to the main window.

Loading a Data File for Viewing

• On the program menu select File > Open.


• A standard Windows® file open dialog, shown in Figure B1, will be displayed. Find the file
in the dialog box listing and click on the filename. The filename should then be displayed in
the File name: edit box at the bottom of the dialog. Click the Open button to complete the
process.

Figure B1 - File Open Dialog

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Data Display

The data is displayed in text format in a scrollable window, a portion of which is shown in Figure
B2. The oldest data is at the top of the window and the newest data is at the bottom.

Figure B2 - Data Display

The following events are displayed:

EOT NUM This is the EOT unit that is being received by the HOT unit. This EOT
number must have been entered into the V3465 HOT.

DAY, TIME Time is reported in days, hours, minutes, and seconds since either power-up
or reset. A maximum of 278 hours (11 days, 13:46:39) can be reported, at
which point the time will rollover to zero. As a maximum of 11 days can be
recorded, the DAY field displays a range from zero (0) days to 11 days that
the reported time relates to.

BPP This is the Brake Pipe Pressure as reported on the HOT unit.

REASON This is the reason this event has been recorded in the event log. Reason
codes for the V3465 HOT are:
Sent a message
Received a message
EOT ID code was archived (user entered a new EOT ID number)
Comm protocol & armed status was archived
Start of emergency
End of emergency
HOT emergency initiated by DUMP input
HOT communications test passed
HOT communications test failed
HOT lost rear-to-front comms
HOT lost front-to-rear comms
Log has been erased
Power up reset
Watchdog timeout reset
Archive memory was corrupted

HOT Status This is the status of the V3465 HOT at the time of the sample. The following
status conditions are reported:
Arm Arm status. Possible values are: Y = yes, armed; N =
no, not armed
V Valve status. Possible values are: 1 = OK, 0 = bad
CS Communication status. Possible values are: OK =
Communication OK; FR = Front to Rear failure; RF =
Rear to Front failure; NO = No communication

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Mov EOT moving. Possible values are: 1 = moving, 0 =
stopped
HVM EOT light. Possible values are: 1 = On, 0 = Off
Batt EOT battery status. Possible values are: 0 = OK, D =
dead
CU/Volt Charge units (0 - 100) or battery voltage of the EOT
unit being received

If the HOT unit has just been put in service, it is possible that the entire event log has not been
populated with valid data records. In this case, a special event record will be displayed at the
start of the file to indicate that that all the event data storage was not used. A sample of this
event record is shown in Figure B3.

Figure B3 - Unused Event Log Records

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APPENDIX C – ALIGNMENT

WARNING
ALIGNMENT MUST ONLY BE PERFORMED BY QUALIFIED AND
TRAINED SERVICE PERSONNEL.

The DTX module is aligned at the factory before shipment and should need no further
adjustment. It is possible that the gain settings for the audio input and output signal paths may
need optimized. The frequency trim, deviation, and balance should not need adjustment. The
procedure for performing all of the alignment steps is detailed below. The unit should not be
opened for alignment; all adjustments are electronic and effected through the programmer
software.

C.1 REQUIRED TEST EQUIPMENT

Depending upon which alignment steps are to be performed, some or all of the following pieces
of test equipment may be required:

DC Power Supply -capable of operating at the correct voltage for the module and capable of 2.5
Ampere minimum current.

RF Signal Generator-capable of operating at the carrier frequency of the module with an output
level adjustment and able to be frequency modulated.

FM Demodulator/Deviation Meter-capable of operating at the carrier frequency of the module.

RF Frequency Counter-must operate at the RF frequency of the unit with a resolution of 10 Hz


or better and an accuracy of +/-1 ppm (+/-150 Hz at VHF, +/-450 Hz at UHF) or better.

Audio Oscillator-must have sine wave output allow for output frequency and amplitude
adjustment.

Oscilloscope

RF Power Attenuator or Dummy Load with coupled output-must be 50 ohms impedance at the
operating frequency and rated for the output power of the module and have an output which can
drive the FM demodulator at the correct level and the frequency counter.

RF Power Meter-capable of accurately indicating the RF output power of the module.

NOTE
Except for the power supply, a two-way radio test set may include most, if
not all, of the required equipment.

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C.2 ALIGNMENT PROCEDURE

It is not absolutely necessary to perform all of the alignment steps detailed below. However,
some adjustments interact with others e.g. balance affects deviation, deviation affects AUX IN
gain, and the output power AUX IN gain have a slight effect on TX frequency trim. It may be
prudent to spot check all of the adjustments which interact. These will be indicated in the
particular alignment step.

The programmer must be connected to the unit via the programming interface cable and the
alignment screen selected. During alignment, the channel may be selected via the channeling
control lines on the module or through the programmer. A channel pull-down menu allows for
the selection. Also, the unit can be keyed through the programmer, if desired.

NOTE
Interrupting the power supply to the unit while the programmer software is
open will require exiting the software and re-opening it.

C.2.1 RX FREQUENCY TRIM

The RX Frequency Trim trims the unit frequency during receive. This setting, if incorrect, may
degrade receive sensitivity, distortion, and possible recovered audio level, which in turn affects
AUX OUT (RX) Gain and Audio PA Gain. The receive frequency trim is not affected by any
other alignment step.

To determine if the receiver is correctly trimmed to frequency, the 1st local oscillator frequency
must be measured.

WARNING
DO NOT KEY THE UNIT DURING THIS PROCEDURE AS SERIOUS
DAMAGE TO THE COUNTER MAY RESULT!

A channel with a receive frequency programmed into it should be selected. The correct local
oscillator will be displayed on the programmer channel box. The frequency on the counter
should be observed and the RX Frequency Trim value adjusted for least error. Because of the
very low local oscillator level at the antenna terminals, the frequency counter may not be able to
read the frequency. If so, perform the TX Frequency Trim adjustment detailed later and set the
RX Frequency Trim value to match that of the proper TX Frequency Trim value.

C.2.2 AUX OUT GAIN

To set the AUX OUT gain, an RF signal generator must be connected to the DTX module. Its
frequency should be set to that of a programmed channel. The generator should be modulated
at the desired deviation, typically 60 % of maximum, with a 1 kHz tone. The RF output level is
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not critical, but should be above any squelch threshold which may have been set. –70 dBm
should be sufficient. If not, squelch can be disabled via the settings menu of the programmer
for this procedure.

With an oscilloscope connected to the AUX OUT output, the AUX OUT Gain setting should be
set to value which produces the desired output level.

NOTE
The output impedance of the AUX OUT is about 600 ohms. If the load
impedance of the load that will be connected to this output is less than 10
kΩ or so, a resistor of a value equal to the load impedance should be
connected to the AUX OUT output when making the adjustment.

C.2.3 AUDIO PA GAIN

To set the Audio PA gain, an RF signal generator must be connected to the DTX module. Its
frequency should be set to that of a programmed channel. The generator should be modulated
at the desired deviation, typically 60 % of maximum, with a 1 kHz tone. The RF output level is
not critical, but should be above any squelch threshold which may have been set. A –70 dBm
level should be sufficient. If not, squelch operation can be disabled via the settings menu of the
programmer.

With an oscilloscope connected to the AUDIO OUT output, the AUDIO OUT Gain setting should
be set to value which produces the desired output level.

C.2.4 CARRIER DETECT ON AND CARRIER DETECT OFF

The Carrier Detect On and Carrier Detect Off settings control the RF level (or Signal-to-noise
ratio) at which the DCD output goes true and what level at which it goes false. To prevent
chattering on noise, these two settings are not normally the same. 3 to 5 dB of hysteresis is
usually provided i.e. if the RF signal level is increased from zero, at some point, the DCD output
will go from false to true. The RF level may then have to be decreased by several dB before the
DCD output goes false again. This prevents chattering with signal levels near the carrier detect
level. If squelch is enabled, the receive audio muting will follow the DCD output. The desired
carrier detect levels can be directly entered via the alignment screen in dBm and then fine-tuned
with a high quality signal generator, if necessary.

To determine the state of the DCD output, connect a DC coupled oscilloscope or DVM to the
DCD output. It may help to disable the squelch via the Monitor input or Monitor button on the
programmer so that the receive audio signal can be continuously observed i.e. not squelched
when DCD is false.

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C.2.5 TX LOW POWER AND HIGH POWER

The transmitter output power level can be programmed on a per channel basis via the alignment
page of the programmer. If RNet Compatibility has not been programmed on the settings page,
both the low and high power levels can be set. If RNet Compatibility has been programmed,
only high power can be set. The TX High Power and TX Low Power settings in the TX Power
box act to select a common value for all channels. Individual values for each channel can be
entered in the per channel boxes at the bottom of the screen. Power is set in watts with a
resolution of 0.1 watt. The power level can be confirmed and fine-tuned, if desired, by
connecting the radio to an accurate wattmeter.

C.2.6 AUX IN GAIN

To set the Aux In gain, an audio oscillator or appropriate signal source (e.g. modem) should be
connected to the Aux In input at the desired input level. An FM deviation meter should be
connected to the antenna connector through a suitable attenuator or coupler. The unit should
be keyed for transmit and the Aux In gain should be adjusted for the desired deviation, typically
60% of rated deviation.

C.2.7 TX FREQUENCY TRIM

This setting is used to trim the transmitter to frequency. This value should not normally need
adjustment. However, as the unit ages and/or if the transmitter power or the Aux In gain is
changed significantly, slight corrections may be prudent.

NOTE

Any adjustments must be made at a unit temperature of 25 ±2 °C


(77 ±1.8 °F). Due to internal heating, this adjustment must not be made
after the unit has been transmitting unless it has been allowed to cool to
the correct temperature. Likewise, the adjustment itself should be made
as quickly as possible.

The unit should be set to a channel which is at an output power which is close to what will be
used the majority of the time. The RF output of the unit should be coupled to a frequency
counter through a suitable attenuator or coupler. Ensure that no modulation source is
connected to the MIC IN or AUX IN. The PTT should be activated and the TX Frequency Trim
value adjusted for the correct frequency. The value can be changed while the unit is
transmitting.

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C.2.8 DEVIATION AND BALANCE

The deviation adjustments are used to set the maximum limiting deviation of the transmitter.
This must be set properly to ensure that the unit will meet the regulatory spurious emissions
requirements, in particular, occupied bandwidth. The balance adjustment is used to ensure a
proper relationship between the modulating signal to the reference and to the VCO. If the ratio
i.e. balance is not correct, the transmit audio frequency response will not be correct which could
result in a distorted data waveform.

The optimum values for deviation and balance vary in a predictable manner as a function of
carrier frequency. In order to relieve the user of having to adjust deviation and balance each
time a transmit frequency is entered or changed the radio calculates the required values based
upon the correct values for two special alignment frequencies. These required values have
already been determined at the factory and are stored in the unit. As transmit frequencies are
entered or changed, new calculated values will appear in the per channel boxes at the bottom of
the screen. These values can be changed on a channel by channel basis, if desired.

The procedure detailed here is for setting the deviation and balance at the special alignment
frequencies so that the deviation and balance will be correct at any programmed frequency.
This same procedure can be used to set any given channel values in the per channel boxes.

An FM demodulator should be connected to the RF output of the module through a suitable


power attenuator or coupler. The demodulator filters should be set for no de-emphasis, as low
a high pass cutoff as possible (<50 Hz, preferably down to DC), and a low pass cutoff of
approximately 15 kHz. The demodulator output should be connected to an oscilloscope so that
it can be observed.

An audio oscillator should be connected to the AUX IN input. The output waveform should be
sine, the level at zero, and at a frequency of 500 Hz. Confirm that the Aux In Gain value is at
least 10.

On the channel drop-down menu, select lower band edge. Activate the PTT, and while
observing the demodulated waveform on the oscilloscope, begin increasing the audio
oscillator’s output level or the Aux In setting. The waveform should begin as a sine wave and at
some point show clipping. The clipped portion may not necessarily be flat. The audio oscillator
level should be set so that a substantial portion of the waveform is clipped, at least 50 %.
Adjust the balance value so that the clipped portion is flat i.e. horizontal rather than tilted.
Although the programmer can change values while transmitting, it is better to unkey between
value entries. After the balance is set, the deviation should be set to a value of 1.2 kHz for a
very narrow channel, 2.3 kHz for a 12.5 kHz channel or 4.6 kHz for a 25/30 kHz channel. Select
the upper band edge on the channel menu and repeat. As a result of this procedure, the per
channel balance and deviation values may have changed.

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NOTES

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NOTES

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NOTES

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Siemens Industry, Inc.
2400 Nelson Miller Parkway
Louisville, Kentucky 40223
(502) 618-8800

Siemens Industry, Inc.


California R&D Division
9568 Archibald Ave., Suite 100
Rancho Cucamonga, California 91730
(909) 532-5300

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