Doc. Ref.

M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- PLANETORY CARRIER

Part No.:- CA 128711

Latest Engg. Change Level (Drg./Spec.): 03

Material Grade:-GS 600-3 UNI-ISO 1083 Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

Saap-
सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
eja nakao, , bar, nakao, ,Tula maak- nakao, Visual
,kasTIMga p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा
मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

SPECIAL Checking Actual dimensions in mm Remarks

Sr. No. Inspection Parameter Specification
CHARACTERSTICS Instruments
1 2 3 4 5

1 HOLE DIA - 12+0.027 PLUGE GAUGE

SETTING RING
2 BORE DIA - 39.849±0.019
WITH DIAL

3 CHAMFER(2 SIDES) - 0.5X45˚ VISUALLY

SETTING RING
4 BORE DIA - 262.026±0.026
WITH DIAL
PATTI PLUGE
5 BORE DIA - 260±0.25
GAUGE

6 OUTER DIA - 280-0.2 SNAP GAUGE

7 WIDTH - 10±0.2 SNAP GAUGE

8 HOLE DIA - 9+0.22 PLUGE GAUGE

9 HOLE DIA - 23+0.33 PLUGE GAUGE

10 TAPPING - M30X2 TPG

SPL
11 CONCENTRICITY - 0.08 CONCENTRICITY
GAUGE

12 CHAMFER - 5X45˚ CHAMFER GAUGE

13 DEPTH - 72+0.5 DEPTH VERNIER

14 DEPTH - 79±0.1 DEPTH VERNIER

15 DEPTH - 86+0.2 DEPTH VERNIER

16 DISTANCE - 112+0.5 HEIGHT GAUGE

17 CD - 59.24±0.25 QG/CMM

18 CD - 118.427±0.025 QG/CMM

19 PCD - 335±0.3 QG/CMM

20 CD - 98.45±0.2 QG/CMM

21 CD - 159.30±0.2 QG/CMM

22 CD - 167.50±0.2 QG/CMM

23 CD - 135.51±0.2 QG/CMM

24 CD - 114±0.2 QG/CMM

25 CD - 51.76±0.2 QG/CMM

26 CD - 68.40±0.2 QG/CMM

27 CD - 32.2±0.2 QG/CMM

28 PCD - 136.8±0.2 QG/CMM

29 POSITION - 0.5 WRT D QG/CMM

VISUAL
30 LOGO - OIL LEVEL LOGO
INSPECTION

31 GEAR FOULING - NO FOULING SPL GAUGE

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01

Part Name:- WHEEL HUB

Part No.:- CA 445105

Latest Engg. Change Level (Drg./Spec.): 01

Material Grade:- EN- GJL-300 UNI EN 1561 Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

Saap-
सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
eja nakao, , bar, nakao, ,Tula maak- nakao, Visual
,kasTIMga p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा
मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Actual dimensions in mm Remarks

Inspection SPECIAL
Sr. No. Specification Checking Instruments
Parameter CHARACTERSTICS
1 2 3 4 5

BORE DIA SETTING RING WITH

3 - 158.665-0.04
(2 SIDES) DIAL

4 DEPTH - 21±0.1 DEPTH VERNIER

SETTING RING WITH

5 BORE DIA - 180+0.063
DIAL

6 DEPTH - 17±0.1 DEPTH VERNIER

7 BORE DIA - 184+0.72 PATTI PLUG GAUGE

DAIL WITH HEIGHT

8 DISTANCE - 13.5-0.1
MASTER

DAIL WITH HEIGHT

9 WIDTH - 8.5-0.05
MASTER

10 BORE DIA - 143+0.63 PATTI PLUG GAUGE

DAIL WITH OD
11 OUTER DIA - 204.914±0.03
MASTER

12 DEPTH - 7.5±0.1 DEPTH VERNIER

13 TAPPING - M8X1.25 TPG

14 TAPPING - M18X2.5 TPG

15 CD (4NOS) - 137.5±0.15 QG/CMM

16 CD (2NOS) - 113.6±0.15 QG/CMM

17 CD (4NOS) - 97.227±0.15 QG/CMM

18 CD (2NOS) - 47.07±0.15 QG/CMM

19 PCD - 275±0.15 QG/CMM

20 POSITION - 0.3 WRT B QG/CMM

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No.Issue No. 02/01/04/18
Rev. No./Rev. No./ 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- ACTUATOR MTG BKT BOGGI RH

Part No.:- 7715AAQ00340N

Latest Engg. Change Level (Drg./Spec.): A

Material Grade:- S.G.IRON GRADE,450/10 Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

Saap- eja nakao, ,

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1 bar, nakao, ,Tula maak- nakao, ,kasTIMga p`a^blaoma Visual

nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

SPECIAL Actual dimensions in mm Remarks

Sr. No. Inspection Parameter Specification Checking Instruments
CHARACTERSTICS
1 2 3 4 5
PLUG
3 HOLE DIA - 17±0.25
GAUGE/VERNIER
SETTING RING WITH
4 BORE DIA SC 52.22/52.27
DIAL
SETTING RING WITH
5 BORE DIA SC 52.22/52.27
DIAL
SETTING RING WITH
6 BORE DIA - 43.01/43.06
DIAL
SNAP GAUGE
7 WIDTH - 19.5±0.2
/VERNIER
SNAP GAUGE
8 WIDTH - 20±0.2
/VERNIER

9 SPOT FACE - 32±0.31 SPL GAUGE

10 SPOT FACE - 38±0.31 SPL GAUGE

11 TAPPING - M6X1 TAPPING GAUGE

12 TAPPING - M10X1.5 TAPPING GAUGE

13 HOLE DIA - 50±0.3 VERNIER

14 CD - 120.6±0.15 VERNIER

15 CD - 66±0.15 QG/CMM

16 CD - 60.3±0.15 QG/CMM

17 CD - 126±0.15 QG/CMM

18 CD - 118±0.15 QG/CMM

AS PER WORK
19 VISUALLY INSP. - BUSH ASSEMBLY
INSTRUCTIONS

AS PER WORK
20 VISUALLY INSP. - OIL SEAL ASSEMBLY
INSTRUCTIONS

GREAS NIPPLE MOUNTING. AS PER WORK

21 VISUALLY INSP. ** (MANUALLY) INSTRUCTIONS

**- This indicates customer complaint.

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- ACTUATOR MTG BKT BOGGI LH

Part No.:- 7715AAQ00350N

Latest Engg. Change Level (Drg./Spec.): A

Material Grade:- S.G.IRON GRADE,450/10 Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा. Saap- eja
nakao, , bar, nakao, ,Tula maak- nakao, ,kasTIMga Visual
1 p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

No paint run down, No extra paint, no paint pill off. Visual

SPECIAL Checking Actual dimensions in mm Remarks

Sr. No. Inspection Parameter Specification
CHARACTERSTICS Instruments
1 2 3 4 5
PLUG
2 HOLE DIA - 17±0.25
GAUGE/VERNIER
SETTING RING
3 BORE DIA SC 52.22/52.27
WITH DIAL
SETTING RING
4 BORE DIA SC 52.22/52.27
WITH DIAL
SETTING RING
5 BORE DIA - 43.01/43.06
WITH DIAL
SNAP GAUGE
6 WIDTH - 19.5±0.2
/VERNIER
SNAP GAUGE
7 WIDTH - 20±0.2
/VERNIER

8 SPOT FACE - 32±0.31 SPL GAUGE

9 SPOT FACE - 38±0.31 SPL GAUGE

10 TAPPING - M6X1 TAPPING GAUGE

11 HOLE DIA - 50±0.3 VERNIER

12 CD - 120.6±0.15 VERNIER

13 CD - 66±0.15 QG/CMM

14 CD - 60.3±0.15 QG/CMM

15 CD - 126±0.15 QG/CMM

16 CD - 118±0.15 QG/CMM

AS PER WORK
17 VISUALLY INSP. - BUSH ASSEMBLY
INSTRUCTIONS

OIL SEAL AS PER WORK

18 VISUALLY INSP. -
ASSEMBLY INSTRUCTIONS

GREAS NIPPLE
AS PER WORK
19 VISUALLY INSP. - MOUNTING.
INSTRUCTIONS
(MANUALLY)

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- ACTUATOR MTG BKT IMCR RH/LH

Part No.:- 7715AAQ00540N/ 7715AAQ00530N.

Latest Engg. Change Level (Drg./Spec.): A1

Material Grade:- S.G.IRON GRADE,450/10 Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा. Saap- eja
1 nakao, , bar, nakao, ,Tula maak- nakao, ,kasTIMga Visual

p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

SPECIAL Checking Actual dimensions in mm Remarks

Sr. No. Inspection Parameter Specification
CHARACTERSTICS Instruments
1 2 3 4 5
PLUG
1 HOLE DIA - 17±0.25
GAUGE/VERNIER
SETTING RING
2 BORE DIA <SC> 52.22/52.27
WITH DIAL
SETTING RING
3 BORE DIA <SC> 52.22/52.27
WITH DIAL
SETTING RING
4 BORE DIA - 43.01/43.06
WITH DIAL
SNAP GAUGE
5 WIDTH - 12.5±0.2
/VERNIER
SNAP GAUGE
6 WIDTH - 20±0.2
/VERNIER

7 SPOT FACE - 32±0.31 SPL GAUGE

8 SPOT FACE - 38±0.31 SPL GAUGE

9 TAPPING - M6X1 TAPPING GAUGE

10 HOLE DIA - 50±0.3 VERNIER

11 CD - 120.6±0.15 QG/CMM

12 CD - 66±0.15 QG/CMM

13 CD - 60.3±0.15 QG/CMM

14 CD - 118±0.15 QG/CMM

TORQUE RING
15 TIGHTENING TORQUE <SC> 4-5 Nm
SPANNER
BUSH AS PER WORK
16 VISUALLY INSP. -
ASSEMBLY INSTRUCTIONS
OIL SEAL AS PER WORK
17 VISUALLY INSP. -
ASSEMBLY INSTRUCTIONS

GREAS NIPPLE
AS PER WORK
18 VISUALLY INSP. - MOUNTING.
INSTRUCTIONS
(MANUALLY)

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- ACTUATOR MTG BKT IMCR RH/LH

Part No.:- 7715AAP00150N/ 7715AAP00160N

Latest Engg. Change Level (Drg./Spec.): C1

Material Grade:- S.G.IRON GRADE,450/10 Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

Saap- eja nakao, ,

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1 bar, nakao, ,Tula maak- nakao, ,kasTIMga p`a^blaoma Visual

nakao. (बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

SPECIAL Actual dimensions in mm Remarks

Sr. No. Inspection Parameter Specification Checking Instruments
CHARACTERSTICS
1 2 3 4 5

1 HOLE DIA - 17±0.25 PLUG GAUGE/VERNIER

SETTING RING WITH

2 BORE DIA SC 52.22/52.27
DIAL
SETTING RING WITH
3 BORE DIA SC 52.22/52.27
DIAL
SETTING RING WITH
4 BORE DIA - 43.01/43.06
DIAL

5 WIDTH - 13.5±0.2 SNAP GAUGE /VERNIER

6 WIDTH - 20±0.2 SNAP GAUGE /VERNIER

7 SPOT FACE - 32±0.31 SPL GAUGE

8 SPOT FACE - 38±0.31 SPL GAUGE

9 TAPPING - M6X1 TAPPING GAUGE

10 HOLE DIA - 50±0.3 VERNIER

11 CD - 120.6±0.15 VERNIER

12 CD - 66±0.15 QG/CMM

13 CD - 60.3±0.15 QG/CMM

14 CD - 118±0.15 QG/CMM

15 TIGHTENING TORQUE <SC> 4-5 Nm TORQUE RING SPANNER

AS PER WORK
16 VISUALLY INSP. - BUSH ASSEMBLY
INSTRUCTIONS

AS PER WORK
17 VISUALLY INSP. - OIL SEAL ASSEMBLY
INSTRUCTIONS

GREAS NIPPLE AS PER WORK

18 VISUALLY INSP. -
MOUNTING.(MANUALLY) INSTRUCTIONS

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- WHEEL FLANGE

Part No.:- CA146413

Latest Engg. Change Level (Drg./Spec.): 8864

Material Grade:- EN- GJS-400 UNI EN 1563 Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.

1
Saap- eja nakao, , bar, nakao, ,Tula Visual
maak- nakao, ,kasTIMga p`a^blaoma
nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)
2 No paint run down, No extra paint, no paint pill off. Visual

Inspection SPECIAL Checking Actual dimensions in mm Remarks

Sr. No. Specification
Parameter CHARACTERSTICS Instruments
1 2 3 4 5
BORE DIA ( 2 SETTING RING
3 - 158.665-158.685
side) WITH DIAL
SETTING RING
4 BORE DIA - 180+0.063
WITH DIAL

5 DEPTH - 21.5+0.2 DEPTH VERNIER

6 BORE DIA - 184+0.72 PATTI PLUG GAUGE

DAIL WITH
7 DISTANCE - 3.455-3.63
MASTER
DAIL WITH HEIGHT
8 WIDTH C 19.56-0.05
MASTER

9 BORE DIA - 142+0.63 PATTI PLUG GAUGE

10 OUTER DIA - 265.944-265.892 SNAP GAUGE

11 OUTER DIA - 260.5-0.2 SNAP GAUGE

12 WIDTH - 4.8+0.2 WIDTH GAUGE

13 TAPPING - M8X1.25 TAPPING GAUGE

14 TAPPING - M20X2.5 TAPPING GAUGE

15 DEPTH (2 side) - 16.4±0.1 DEPTH VERNIER

16 CD(2NOS) - 135.51±0.1 QG/CMM

17 CD(2NOS) - 98.454±0.1 QG/CMM

18 CD(2NOS) - 98.454±0.1 QG/CMM

19 CD(2NOS) - 159.302±0.1 QG/CMM

20 CD(2NOS) - 51.76±0.1 QG/CMM

21 CD(2NOS) - 167.5±0.1 QG/CMM

22 CD(2NOS) - 135.51±0.1 QG/CMM

23 POSITION - 0.2 WRT B QG/CMM

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- REAR AXLE SUPPORT.

Part No.:- CA 445083

Latest Engg. Change Level (Drg./Spec.): 04

Material Grade:- TR 401-GG25 Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.

1
Saap- eja nakao, , bar, nakao, ,Tula Visual
maak- nakao, ,kasTIMga p`a^blaoma
nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)
2 No paint run down, No extra paint, no paint pill off. Visual

Inspection SPECIAL Actual dimensions in mm Remarks

Sr. No. Specification Checking Instruments
Parameter CHARACTERSTICS
1 2 3 4 5
PLAIN PLUG GAUGE /
1 HOLE DIA CF Ø21+0.2
VERNIER
SETTING RING WITH
2 SPOT FACE DIA - 30+0.033
DIAL

3 WIDTH - 36.5-0.3 SNAP GAUGE

4 OD - 100.071±0.017 DAIL WITH OD MASTER

5 CHAMFER - 2±0.2*20˚±5˚ TEMPLET

6 DEPTH - 30+0.2 HEIGHT GAUGE

7 RADIUS - R2.5+0.4 RADIUS GAUGE

SETTING RING WITH
8 ID - 82.575±0.075
DIAL

9 ID - 82 +0.54 PATTI PLUGE GAUGE

10 CHAMFER - 2±0.2*45˚±5˚ TEMPLET

11 TAPPING CF M8*1.25 (N-3) TPG

TAPPING
12 CF 18-0.135 TPG+VERNIER
DEPTH

13 DRILL DEPTH CF 25±0.2 VERNIER

14 WIDTH CF 21±0.2 SNAP GAUGE

15 SPOT FACE dia CF 60+1 SPOTFACE GAUGE

16 CD CF 398±0.04 MASTET WITH DAIL

17 DISTANCE - 6+0.1 HEIGHT GAUGE

18 CD - 199±0.04 HEIGHT GAUGE

POSITION WRT
19 - 0.4 CMM
A-B
POSITION
20 WRT-D
CF 0.3 QG/CMM

SYMMETRYCITY
21 WRT-D
CF 0.15 HEIGHT GAUGE/CMM

22 DISTANCE CF 113±0.1 HEIGHT GAUGE/CMM

23 RADIUS CF R 3±0.3 RADIUS GAUGE

24 PCD CF 120±0.1 QG/CMM

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 01/01/09/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- REAR HUB-NGHEX

Part No.:- 7003AAP270N

Latest Engg. Change Level (Drg./Spec.): D

Material Grade:- SG IRON GRADE,500/7 AS PER IS :1865 1991

Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
Saap- eja nakao, , bar, nakao, ,Tula maak- Visual

nakao, ,kasTIMga p`a^blaoma nakao. ,(बी. एच. **

,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Inspection SPECIAL Checking Actual dimensions in mm Remarks

Sr. No. Specification
Parameter CHARACTERSTICS Instruments
1 2 3 4 5
SETTING RING
1 BORE DIA SC 170.031±0.031
WITH DIAL
SETTING RING
2 BORE DIA SC 168.227±0.020
WITH DIAL
SETTING RING
3 BORE DIA SC 152.581±0.031
WITH DIAL
SETTING RING
4 BORE DIA SC 149.930±0.030
WITH DIAL

5 OUTER DIA SC 281.703 ±0.040 SNAP GAUGE

6 OUTER DIA - 280.8-0.2 SNAP GAUGE

OD MASTER
7 OUTER DIA SC 186.141±0.019
WITH DIAL
PLAIN PLUGE
8 HOLE DIA - 22.14+0.1
GAUGE

9 TAPPING ** M6X1 TPG

TAPPING
10 - 14+1.0 VERNIER
DEPTH

11 TAPPING ** M16X1.5 TPG

TAPPING TPG WITH

12 - 40+1.0
DEPTH VERNIER

13 WIDTH - 25±0.1 SNAP GAUGE

PATTI PLUG
14 BORE DIA - 153+0.2
GAUGE

DAIL WITH
15 DISTANCE SC 103±0.05
HEIGHT MASTER

16 DEPTH - 43.5-0.25 DEPTH VERNIER

17 DEPTH - 62+0.2 DEPTH VERNIER

18 DEPTH - 86+0.25 DEPTH VERNIER

19 DEPTH - 41+0.25 DEPTH VERNIER

20 PCD - 177.8±0.2 QG/CMM

21 PCD - 335±0.5 QG/CMM

22 POSITION - Ø1 WRT F,B,Z. QG/CMM

23 POSITION - Ø0.1 WRT F,B. QG/CMM

24 POSITION - Ø0.4 WRT J,H,G. QG/CMM

WHITE MARK HEAVIER BALANCING

25 BALANCING -
SIDE OF HUB MACHINE

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 03/05/09/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:-HUB REAR AXLE.

Part No.:- 7003AAE00010N.

Latest Engg. Change Level (Drg./Spec.): c

Material Grade:- SG IRON GRADE,500/7 AS PER IS :1865 1991

Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
Saap- eja nakao, , bar, nakao, ,Tula maak- Visual
nakao, ,kasTIMga p`a^blaoma nakao. ,(बी.
एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Inspection Checking Actual dimensions in mm Remarks

Sr. No. SC / CC Specification
Parameter Instruments
1 2 3 4 5
SETTING RING
1 BORE DIA SC ø145(-0.012/-0.052)
WITH DIAL
SETTING RING
2 BORE DIA SC ø140(-0.1/-0.065)
WITH DIAL
SETTING RING
3 BORE DIA SC 127.00(-0.057/-0.092)
WITH DIAL
SETTING RING
4 BORE DIA SC 130.00(-0.012/-0.052)
WITH DIAL

5 OUTER DIA - ø220.8 (-0.2) SNAP GAUGE

6 OUTER DIA SC ø220.8 (-0.05) SNAP GAUGE

OD MASTER
7 OUTER DIA SC ø160.112 ± 0.012
WITH DIAL
PLAIN PLUGE
8 HOLE DIA - 20.14+0.1
GAUGE

9 TAPPING - M12X1.25 TPG

TAPPING TPG WITH

10 - 22+1
DEPTH VERNIER

11 WIDTH - 19.5±0.2 SNAP GAUGE

PATTI PLUG
12 REMER DEPTH - 7+0.5
GAUGE

DAIL WITH
13 DISTANCE SC 80(±0.5)
HEIGHT MASTER

14 DEPTH - 56±0.25 DEPTH VERNIER

15 DEPTH - 41±0.2 DEPTH VERNIER

16 DEPTH - 43.6±0.25 DEPTH VERNIER

17 DEPTH - 38.3±0.2 DEPTH VERNIER

18 DEPTH - 25-0.5 DEPTH VERNIER

19 PCD - 155±0.2 QG/CMM

20 POSITION - Ø0.1 WRT A,B. QG/CMM

21 PCD - 275±0.4 QG/CMM

22 POSITION - ø0.1/A/B QG/CMM

MARK HEAVIER SIDE BALANCING

23 BALANCING -
OF HUB MACHINE

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- TAG AXLE HUB-NGHEX

Part No.:- 7003AAP290N

Latest Engg. Change Level (Drg./Spec.): B

Material Grade:- SG IRON GRADE,500/7 AS PER IS :1865 1991
Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
Saap- eja nakao, , bar, nakao, ,Tula maak- Visual
nakao, ,kasTIMga p`a^blaoma nakao. ,(बी.
एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Actual dimensions in mm Remarks

Inspection SPECIAL Checking
Sr. No. Specification
Parameter CHARACTERSTICS Instruments
1 2 3 4 5

SETTING RING WITH

1 BORE DIA SC 170.031±0.031
DIAL
SETTING RING WITH
2 BORE DIA SC 168.227±0.020
DIAL
SETTING RING WITH
3 BORE DIA SC 149.930±0.030
DIAL

4 OUTER DIA SC 281.7±0.040 SNAP GAUGE

5 OUTER DIA - 280.8-0.2 SNAP GAUGE

OD MASTER WITH
6 OUTER DIA SC 186.141±0.019
DIAL

7 HOLE DIA - 22.14+0.1 PLAIN PLUGE GAUGE

8 TAPPING - M6X1 TPG

TAPPING
9 DEPTH
- 14+0.2 VERNIER

10 WIDTH - 25±0.1 SNAP GAUGE

DAIL WITH HEIGHT

11 DISTANCE SC 103±0.05
MASTER

12 DEPTH - 43.5-0.25 DEPTH VERNIER

13 DEPTH - 62+0.2 DEPTH VERNIER

14 DEPTH - 45±0.25 DEPTH VERNIER

15 PCD - 335±0.5 QG/CMM

16 PCD - 170±0.2 QG/CMM

17 POSITION - Ø 0.4 WRT F,B. QG/CMM

MARK HEAVIER SIDE

18 BALANCING - OF HUB WITH WHITE BALANCING MACHINE
COLOUR

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- PALNETARY CARRIER 19741

Part No.:- CA 452080

Latest Engg. Change Level (Drg./Spec.): 03

Material Grade:- EN-GJS-500-7 EN 1563
Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा. Saap- eja
1 nakao, , bar, nakao, ,Tula maak- nakao, ,kasTIMga Visual

p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

SPECIAL Actual dimensions in mm Remarks

Sr. No. Inspection Parameter Specification Checking Instruments
CHARACTERSTICS
1 2 3 4 5
SETTING RING WITH
1 BORE DIA - 151.5+0.04
DIAL

2 BORE DIA - 151.3+0.2 PATTY PLUG GAUGE

PATTI PLUGE GAUGE

3 BORE DIA - 158-158.25
/VERNIER

DEPTH VERNIER/HEIGHT
4 DEPTH - 2-0.14
GAUGE.

DEPTH VERNIER/HEIGHT
5 BORE DIA 31.5±0.1
GAUGE.

SETTING RING WITH

6 BORE DIA - 22.007-22.028
DIAL

7 BORE DIA - 17+0.27 PLUGE GAUGE

8 DEPTH 3.5±0.1 DEPTH VERNIER

9 CHAMFER - 15˚-0.3̕ * 3±0.1 SPL GAUGE

10 BORE DIA - 54+0.46 PLUGE GAUGE/VERNIER

11 CHAMFER - 1X45˚ VISSUALLY

12 WIDTH - 10±0.1 SNAP GAUGE

13 OUTER DIA - 157+1.0 SNAP GAUGE

14 OUTER DIA - 160-0.2 SNAP GAUGE

15 OUTER DIA - 160.8-0.5 SNAP GAUGE

16 HOLE DIA - 21+0.33 PLAIN PLUGE GAUGE

17 SPOTFACE DAI - 30.5+0.39 PLUGE GAUGE

18 FLANGE WIDTH - 10±0.2 SNAP GAUGE

19 TAPPING - M24X1.5-6H TPG

20 POSITION WRT-A - 0.5-A QG/CMM

21 PCD - 83±0.05 QG/CMM

SPL GAUGE WITH

22 CONCENTRICITY WRT A - 0.1-A
DIAL/CMM

23 CHAMFER - 0.5X45˚ VISSUALLY

24 CHAMFER - 5+1X45˚±5˚ SPL GAUGE

25 BORE DIA - 9+0.22 PLUGE GAUGE

26 CD - 35.94±0.15 QG/CMM

27 CD - 71.88±0.025 QG/CMM

28 CD - 41.5±0.15 QG/CMM

29 CD - 51.25±0.15 QG/CMM

30 CD - 3.31±0.15 QG/CMM

31 CD - 177.53±0.15 QG/CMM

32 CD - 88.77±0.15 QG/CMM

33 CD - 57.27±0.15 QG/CMM

34 CD - 13.73±0.15 QG/CMM

35 CD - 102.5±0.15 QG/CMM

36 CD - 153.75±0.15 QG/CMM

37 CD - 191.27±0.15 QG/CMM

VISSUALLY(AS PER
38 LOGO - OIL LEVEL
QUALITY ALERT DISPLY)

39 GEAR FALLING - GEAR FALLING SPECIAL GAUGE

Remarks:-
Inspector sign Quality Head Sign Date
 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:-PLANETARY CARRIER (TRENO PORTASATELLITI)

Part No.:- CA 129426

Latest Engg. Change Level (Drg./Spec.): 04

Material Grade:- EN-GJS-500-7 EN 1563
Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

Saap-
सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
eja nakao, , bar, nakao, ,Tula maak- nakao, Visual
,kasTIMga p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा
मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Actual dimensions in mm Remarks

SPECIAL
Inspection Checking
Sr. No. CHARACTERSTIC Specification
Parameter Instruments 1 2 3 4 5
S

SETTING RING WITH

1 BORE DIA - 151.5+0.04
DIAL

2 BORE DIA - 151.3+0.2 PATTY PLUG GAUGE

PATTI PLUGE GAUGE

3 BORE DIA - 158-158.25
/VERNIER

4 DEPTH - 2-0.14 DEPTH VERNIER

DEPTH VERNIER/HEIGHT
5 DEPTH 31.5±0.1
GAUGE
SETTING RING WITH
6 HOLE DIA - 22.007-22.028
DIAL

7 BORE DIA - 17+0.27 PLUGE GAUGE

8 DEPTH - 5.5±0.1 DEPTH VERNIER

9 BORE DIA - 54+0.46 PLUGE GAUGE/VERNIER

10 CHAMFER - 1X45˚ VISSUALLY

11 WIDTH - 10±0.1 SNAP GAUGE

12 OUTER DIA - 157+1.0 SNAP GAUGE

13 OUTER DIA - 160-0.2 SNAP GAUGE

14 OUTER DIA - 160.8-0.5 SNAP GAUGE

15 HOLE DIA - 21+0.33 PLAIN PLUGE GAUGE

16 SPOTFACE DIA - 30.5±0.2 PLUGE GAUGE

17 WIDTH - 10±0.2 SNAP GAUGE

18 TAPPING - M24X1.5 TPG

19 POSITION WRT-A - 0.5-A QG/CMM

20 PCD - 83±0.05 QG/CMM

21 CONCENTRICITY WRT A - 0.1-A QG/CMM

22 CHAMFER - 0.5X45˚ VISSUALLY

23 CHAMFER - 5+1 X45˚ SPL GAUGE

24 BORE DIA - 9+0.22 PLUGE GAUGE

25 CD - 35.94±0.15 QG/CMM

26 CD - 71.88±0.025 QG/CMM

27 CD - 41.5±0.15 QG/CMM

28 CD - 51.25±0.15 QG/CMM

29 CD - 3.31±0.15 QG/CMM

30 CD - 177.53±0.15 QG/CMM

31 CD - 88.77±0.15 QG/CMM

32 CD - 57.27±0.15 QG/CMM

33 CD - 13.73±0.15 QG/CMM

34 CD - 102.5±0.15 QG/CMM

35 CD - 153.75±0.15 QG/CMM

36 CD - 191.27±0.15 QG/CMM

37 LOGO - OIL LEVEL VISSUALLY

38 GEAR FALLING - GEAR FALLING SPECIAL GAUGE

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:-BRAKE CYLINDER

Part No.:- CA10755

Latest Engg. Change Level (Drg./Spec.): 1

Material Grade:- EN-GJS-400-15 UNI EN 1563 Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

Saap- eja nakao, ,

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1 bar, nakao, ,Tula maak- nakao, ,kasTIMga p`a^blaoma Visual

nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Actual dimensions in mm Remarks

SPECIAL Checking
Sr. No. Inspection Parameter Specification
CHARACTERSTICS Instruments 1 2 3 4 5

1 DEPTH - 40.7±0.05 MASTER WITH DIAL

2 DEPTH - 14.05±0.05 MASTER WITH DIAL

3 OD - 229.950±0.06 SNAP GAUGE

4 OD - 231.964±0.037 SNAP GAUGE

surface finish(ø212.036
5 ±0.036)
C Ra 1.2 ROUGHNESS TESTER

6 OD - 114.836±0.05 DIAL WITH OD MASTER

7 DEPTH - 8.95±0.06 DIAL TYPE GAUGE

8 RADIUS - R5-0.4 RADIUS GAUGE

9 DEPTH - 11.45±0.06 MASTER WITH DIAL

10 ID - 213.05±0.06 PATTI PLUGE GAUGE

11 DEPTH - 50.35±0.06 GROOVE HEIGHT GAUGE

12 ID - 212.036±0.036 PATTI PLUGE GAUGE

surface
13 finish(ø212.036±0.0 C Ra 1.2 ROUGHNESS TESTER
36)

14 WIDTH - 3.7-0.2 GROOVE WIDTHGAUGE

15 ID - 216.3±0.2 MASTER WITH DIAL

16 HEIGHT - 108±0.2 SNAP GAUGE

17

18

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:-ELBOW ,EXHAUST-S/F FREE FLOT TURBOCHARGER

Part No.:0302DAV00050N

Latest Engg. Change Level (Drg./Spec.): 07

Material Grade:- CAST IRON TR 402 GGG-40
Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

Saap- eja
सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
nakao, , bar, nakao, ,Tula maak- nakao, Visual
,kasTIMga p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट
पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

SPECIAL Checking Actual dimensions in mm Remarks

Sr. No. Inspection Parameter Specification
CHARACTERSTICS Instruments
1 2 3 4 5

1 OUTER DIA - 119±0.2 SNAP GAUGE

2 OUTER DIA - 97±0.2 SNAP GAUGE

3 RIB WIDTH - 9.8±0.4 VERNIER

4 DEPTH - 29.8±0.2 DEPTH VERNIER

5 WIDTH - 12±0.2 VERNIER

6 WIDTH - 13±0.2 VERNIER

7 BORE DIA - 9+0.5 PLUGE GAUGE

8 BORE DIA - 9-0.5 PLUGE GAUGE

9 C.D - 25±0.2 QG/CMM

10 C.D - 50±0.2 QG/CMM

11 C.D - 75±0.2 QG/CMM

12 C.D - 100±0.2 QG/CMM

13 C.D - 63±0.15 QG/CMM

14 C.D - 43±0.15 QG/CMM

15 DISTANCE - 95±1.1 CMM

16 SPOT FACE FOULING - NO FOULING SPL GAUGE

17 METAL CHIPS INSIDE - NO METAL CHIPS Visual

EXTRA MATERIAL ON NO EXTRA
18
PARTING LINE
- MATERIAL
Visual

19 DISTANCE - 27.6±0.26 CMM

20 MIN.WALL THICKNESS - 5+1 VERNIER

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:-ELBOW ,EXHAUST-S/F WG TURBOCHARGER

Part No.: 0302DAV00350NP

Latest Engg. Change Level (Drg./Spec.): 02

Material Grade:- CAST IRON TR 402 GGG-40 Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

Saap- eja
सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
nakao, , bar, nakao, ,Tula maak- nakao, Visual
,kasTIMga p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा मटेरियल
,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

SPECIAL Checking Actual dimensions in mm Remarks

Sr. No. Inspection Parameter Specification
CHARACTERSTICS Instruments
1 2 3 4 5

1 OUTER DIA - 119±0.2 SNAP GAUGE

2 OUTER DIA - 97±0.2 SNAP GAUGE

3 RIB WIDTH - 9.8±0.4 VERNIER

4 DEPTH - 29.8±0.2 DEPTH VERNIER

5 WIDTH - 12±0.2 VERNIER

6 WIDTH - 13±0.2 VERNIER

7 BORE DIA - 11+0.5 PLUGE GAUGE

8 BORE DIA - 11-0.5 PLUGE GAUGE

9 C.D - 70.7±0.2 QG/CMM

10 C.D - 35.35±0.2 QG/CMM

11 DISTANCE - 95±1.1 CMM

12 SPOT FACE FOULING - NO FOULING SPL GAUGE

17 METAL CHIPS INSIDE - NO METAL CHIPS Visual

EXTRA MATERIAL ON NO EXTRA
18
PARTING LINE
- MATERIAL
Visual

19 DISTANCE - 27.6±0.26 CMM

13 MIN.WALL THICKNESS - 5+1 VERNIER

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:-EXHAUST CURVE

Part No.:0302DAV01630N

Latest Engg. Change Level (Drg./Spec.): 02

Material Grade:- CAST IRON TR 402 GGG-40 Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

Saap- eja
सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
nakao, , bar, nakao, ,Tula maak- nakao, VISUALLY
,kasTIMga p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा मटेरियल
,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. VISUALLY

SPECIAL Actual dimensions in mm Remarks

Sr. No. Inspection Parameter CHARACTERST Specification Checking Instruments
ICS 1 2 3 4 5

3 HOLE DIA - 11+0.5 PLAIN PLUGE GAUGE

4 POSITION - 0.5-A Q.G

5 BORE DIA - 11-0.5 PLAIN PLUGE GAUGE

6 POSITION - 0.4-A Q.G

7 OUTER DIA - 119±0.2 SNAP GAUGE

8 OUTER DIA - 97±0.2 SNAP GAUGE

9 WIDTH - 13±0.2 VERNIER

10 WIDTH - 12±0.2 VERNIER

11 RIB WIDTH - 9.4±0.4 VERNIER

12 SPOT FACE - 22+0.2 VERNIER

13 FLATNESS - 0.1 Q.G

14 DISTANCE - 95±0.43 HEIGHT GAUGE

15 CD - 70.7±0.15 Q.G

16 CD - 35.36±0.15 Q.G

17 CD - 70.7±0.15 Q.G

18 CD - 35.36±0.15 Q.G

19 CD - 226.3±0.15 CMM

20 CD - 19.2±0.15 CMM

21 MIN.WALL THICKNESS - 5+1 VERNIER

22

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- BODY CYLINDER 10"

Part No.: 777135

Latest Engg. Change Level (Drg./Spec.): F

Material Grade:- 140273 Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.

1
Saap- eja nakao, , bar, nakao, ,Tula VISUALLY
maak- nakao, ,kasTIMga p`a^blaoma
nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)
2 No paint run down, No extra paint, no paint pill off. VISUALLY

Inspection SPECIAL Checking Actual dimensions in mm Remarks

Sr. No. Specification
Parameter CHARACTERSTICS Instruments
1 2 3 4 5

1 BORE DIA CTQ 269.951/269.824 PLUG GAUGE

2 DEPTH - 3.6±0.3 DEPTH VERNIER

3 DEPTH - 143.7±0.4 DEPTH VERNIER

4 WIDTH - 15.87±0.4 VERNIER

5 HOLE DIA - 13.5±0.2 PLUG GAUGE

6 P.C.D - 295.148 QG/CMM

7 HOLE POSITION - 0.330/C QG/CMM

8 HOLE DIA - 16.67±0.4 PLUG GAUGE

9 C.D - 146.05±0.12 HEIGHT GAUGE

10 THREADING - 1/2 13UNC-2B TPG

TAPPING
11
DEPTH
- 17.5±1.00 TPG & VERNIER

12 C.D - 30.16±0.2 QG/CMM

13 C.D - 60.325±0.2 QG/CMM

BORE DIAL
14 BORE DIA - 35.077±0.025 GAUGE / PLUG
GAUGE

15 BORE DIA - 192.881±0.2 HEIGHT GAUGE

16 DIM - 46.00+1.0 VERNIER

SURFACE ROUGHNESS
17 FINISH
3.81/5.71
TESTER

18

19

20

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:-SPACER

Part No.: CA 643938

Latest Engg. Change Level (Drg./Spec.): 6S

Material Grade:- EN-CJL-250UNIEN1561 Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

Saap- eja nakao, ,

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1 bar, nakao, ,Tula maak- nakao, ,kasTIMga p`a^blaoma VISUALLY

nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. VISUALLY

SPECIAL Actual dimensions in mm Remarks

Sr. No. Inspection Parameter CHARACTERST Specification Checking Instruments
ICS 1 2 3 4 5

3 TOTAL HEIGHT - 150.0 ± 0.1 Snap Gauge/ hight gauge

4 FLATNESS - 0.05 Filler Gauge/ Height Pad

5 PARALLALISEM - 0.1 Height Gauge

6 HOLE DIAMETER - 10.031 ± 0.018 Plug Gauge

7 DEPTH - 10.0 ± 0.2 Plug Gauge + Vernier

8 HOLE DIAMETER - 14.977 ± 0.016 Plug Gauge

9 HOLE POSITION - 0.3 / Y Q.G.

10 TAPPING - M14 X 1.5 Thread plug gauge

11 DEPTH - 24.5 ± 0.2 TPG + Vernier

12 HOLE POSITION - 0.3 / Y Q.G.

225, 214.5 , 207.5 , 15.5, 70, 40 ,
13 ALL 1 SIDE C.D. - 56 , 131 , 191, 17.5, 62.5, 162.5, Qualifying gauge
207.5, 106 , 92 , 25
14 HOLE DIAMETER - 14.75 ± 0.20 Plug Gauge

15 HOLE POSITION - 0.3 / X Q.G.

129.5,25,37.5,135,107,185,205,2
16 ALL 2nd SIDE C.D. - 22,194,61,110,33.4
Qualifying gauge

17 DEPTH - 12.0 ± 0.2 Height Gauge

18 RADIUS - R1 Radius Gauge

19 HOLE DIAMETER - 23.010 ±0.10 Plug Gauge

20 CONCENTRICITY - 0.1 / Z ALINE BAR

21 MILLING DIST. - 167.5 ± 0.1 Qualifying gauge + Spl. Gauge

22 MILLING DIST. - 147.5 ± 0.1 Qualifying gauge + Spl. Gauge

23 MILLING DIST. TOT. - 315 ± 0.2 Spl. Gauge

24 CHAMFER - 2 x 15° Vernier

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT Page 01 OF 01

Part Name:- BREAK DRUM

Part No.: 0602AA0060N
Latest Engg. Change Level (Drg./Spec.): F

Material Grade:- Cast iron grade MFG260 Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा. Saap- eja
1 nakao, , bar, nakao, ,Tula maak- nakao, ,kasTIMga VISUALLY
p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. VISUALLY

CHARACTERSTIC Actual dimensions in mm Remarks

Sr. No. Inspection Parameter Specification Checking Instruments
S 1 2 3 4 5

1 BORE DIA - 52.0 + 0.0 74 PLUG GAUGE

2 BRAKE BORE DIA - 180.9 ± 0.15 PADDLE GAUGE

3 OUTER DIA - 220.5 ± 0.2 SNAP GAUGE

4 DEPTH - 14.0 - 0.3 HEIGHT GAUGE

SNAP GAUGE /
5 WIDTH - 5.0 - 0.12
MICROMETER

DEPTH VERNIER /
6 DEPTH - 57.9 - 0.5
HEGHT GAUGE

DEPTH VERNIER /
7 DEPTH - 67.5 +0.2 / -0.6
HEGHT GAUGE

8 PARALALITY - 0.1 wrt A DIAL LAYOUT

9 CYLINDRICITY - 0.04 DIAL LAYOUT

10 OVALITY - 0.03 DIAL LAYOUT

11 PERPENDICULARITY - 0.05 wrt D DIAL LAYOUT

12 CONCENTRICITY - 0.08 wrt B DIAL LAYOUT

13 PCD - 100.0 ± 0.1 QG / CMM

14 PCD - 70.0 ± 0.1 QG / CMM

15 PCD - 103.0 ± 0.1 QG / CMM

16 ANGLE - 45.0° QG / CMM

17 RUN OUT - 0.1 wrtB DIAL LAYOUT / CMM

CHAMFER ANGLE &

18
LENGTH
- 2 X 45 ° TEMPLATE

19 TAPPING - M 8 x 1.25 THREAD PLUG GAUGE

20

21

22

23

24

25

26

27

28

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/03/19
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- R.H.BRAKE CYLINDER
Part No.:- CA140145
Latest Engg. Change Level (Drg./Spec.): 11
Material Grade:- EN-GJS-400-15 UNI EN 1563 Invoice No.:- Invoice Qty.:- Date:-
Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा. Saap- eja
1 nakao, , bar, nakao, ,Tula maak- nakao, ,kasTIMga p`a^blaoma Visual
nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Inspection CHARACTER Checking Actual dimensions in mm Remarks
Sr. No. Specification
Parameter STICS
Instruments 1 2 3 4 5
1 OD - 229.95±0.05 SNAP GAUGE

2 OD - 231.964±0.036 SNAP GAUGE

3 ID - 212.036±0.036 PATTI PLUG GAUGE

surface finish
4 - Ra 1.2 ROUGHNESS TESTER
(ø212.036 ±0.036)
DIAL WITH SETTING
5 ID C 232.066±0.021
RING
DIAL WITH OD
6 OD - 114.836±0.05
MASTER
7 DEPTH C 8.95±0.06 DIAL TYPE GAUGE

8 DEPTH - 54.7 ± 0.05 DIAL TYPE GAUGE

surface
9 finish(ø114.836 - Ra 1.2 ROUGHNESS TESTER
±0.04)
10 ID - 213.05±0.06 PATTI PLUGE GAUGE
GROOVE HEIGHT
11 DEPTH - 50.35±0.06
GAUGE
DIAL WITH SETTING
12 ID - 211.025±0.025
RING
DIAL WITH SETTING
13 ID - 176.035 ±0.025
RING
surface
14 - Ra 1.2 ROUGHNESS TESTER
finish(176.1±0.1)
GROOVE WIDTH
15 WIDTH - 3.7-0.2
GAUGE
16 ID - 216.3±0.2 MASTER WITH DIAL

17 WIDTH - 106 - 0.14 SNAP GAUGE

DIAL WITH SETTING
18 HOLE DIA (3 NOS) - 20.025±0.025
RING
SURFACE
19 FINISH(20.025±0.02 - Ra 1.2 ROUGHNESS TESTER
5)
20 HOLE DIA - 14+0.27 PLUG GAUGE

21 DEPTH(ID 14+0.27) C 65±0.3 VERNIER

22 HOLE DIA ( 2 NOS) - 13+0.11 PLUG GAUGE

23 HOLE DIA (1 1 NOS) - 15+0.27 PLUG GAUGE

24 TAP - M6X1 TPG

25 TAP DEPTH - 10+1.5 TPG & VERNIER

26 DRILL DEPTH - 14±0.2 VERNIER

27 TAP - M6X1 TPG

28 TAP DEPTH - 10+1.5 TPG & VERNIER

29 DRILL DEPTH - 14 MAX VERNIER

30 HOLE DIA 23+0.33 INSIDE CALIPER

31 TAPPING (3 NOS) M22X1.5 TPG

32 HOLE DIA 16.5+0.05 PLUG GAUGE

33 DEPTH 14±0.2 VERNIER

34 DRILL DIA 14.5+0.27 PLUG GAUGE

35 DEPTH 44.7+0.3 VERNIER

36 HOLE DIA 14D7(+0.068/+0.05) PLUG GAUGE

37 TAPPING (3 NOS) M16X1.5 TPG

38 TAP DEPTH 30±0.2 VERNIER

39 TAPPING (2 NOS) M10X1-6H TPG

40 TAP DEPTH 7.5+1.5 TPG & VERNIER

41 DRILL DEPTH 10+0.2 VERNIER

42 HOLE DIA 5+0.2 PLUG GAUGE

43 TAPPING M30X2 TPG

44 TAPPIG M10X1-6H TPG

45 TAP DEPTH 10+1.5 TPG & VERNIER

46 DRILL DEPTH 15+0.2 VERNIER

47 CHAMFER ID 11.1+0.1 PLUG GAUGE

48 HOLE DIA 6+0.18 PLUG GAUGE

49 ID 238.0 +0.29 PADDLE GAUGE

50 ID 226.0 + 0.29 PADDLE GAUGE

Burr at ID 212 mm slot
51 BURR VISUALLY
area( ID 14 D7 opening)
Burr at ID 20 mm
52 BURR VISUALLY
chamfer (N*3)
Burr at Tap M 6*1
53 BURR VISUALLY
chamfer (N*4)
Burr at casting cavity
54 BURR VISUALLY
area (pocket)
Burr at Tap M 30*2
55 BURR VISUALLY
chamfer
Burr at cross hole
56 BURR VISUALLY
opening of ID 5 mm
Burr at cross hole
57 BURR VISUALLY
opening of ID 6 mm
Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/03/19
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- L.H.BRAKE CYLINDER Part No.:- CA140144
Latest Engg. Change Level (Drg./Spec.): 13 Material Grade:- EN-GJS-400-15 UNI EN 1563
Invoice No.:- Invoice Qty.:- Date:-
Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks
Saap- eja
सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
nakao, , bar, nakao, ,Tula maak- nakao, Visual
,kasTIMga p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा मटेरियल
,कास्ट पॅच..)
2 No paint run down, No extra paint, no paint pill off. Visual
Inspection CHARACTERS Actual dimensions in mm Remarks
Sr. No. Specification Checking Instruments
Parameter TICS 1 2 3 4 5
1 OD - 229.95±0.05 SNAP GAUGE

2 OD - 231.964±0.036 SNAP GAUGE

3 ID - 212.036±0.036 PATTI PLUG GAUGE

surface roughness
4 - Ra 1.2 ROUGHNESS TESTER
(ø212.036 ±0.036)
5 ID C 232.066±0.021 DIAL WITH SETTING RING

6 OD - 114.836±0.05 DIAL WITH OD MASTER

7 DEPTH C 8.95±0.06 DIAL TYPE GAUGE

8 DEPTH - 54.7 ± 0.05 MASTER WITH DIAL

surface
9 roughness(ø114.836 - Ra 1.2 ROUGHNESS TESTER
±0.04)
10 ID - 213.05±0.05 PATTI PLUGE GAUGE

11 DEPTH - 50.35±0.05 GROOVE HEIGHT GAUGE

12 ID - 211.025±0.025 DIAL WITH SETTING RING

13 ID - 176.035 ±0.025 DIAL WITH SETTING RING

surface
14 - Ra 1.2 ROUGHNESS TESTER
roughness(176.1±0.1)
15 WIDTH - 3.7-0.2 GROOVE WIDTHGAUGE

16 ID - 216.3±0.2 MASTER WITH DIAL

17 WIDTH - 106 - 0.14 SNAP GAUGE

18 HOLE DIA (3 NOS) - 20.025±0.025 DIAL WITH SETTING RING

SURFACE
19 roughness(20.025±0.025 - Ra 1.2 ROUGHNESS TESTER
)
20 HOLE DIA - 14+0.27 PLUG GAUGE

21 DEPTH(ID 14+0.27) C 65±0.3 VERNIER

22 HOLE DIA ( 2 NOS) - 13+0.11 PLUG GAUGE

23 HOLE DIA (1 2 NOS) - 15+0.27 PLUG GAUGE

24 TAP - M6X1 TPG

25 TAP DEPTH - 10+1.5 TPG & VERNIER

26 DRILL DEPTH - 14±0.2 VERNIER

27 TAP - M6X1 TPG

28 TAP DEPTH - 10+1.5 TPG & VERNIER

29 DRILL DEPTH - 14 MAX VERNIER

30 TAPPING (3 NOS) M22X1.5 TPG

31 HOLE DIA 16.5+0.05 PLUG GAUGE

32 DEPTH 14±0.2 VERNIER

33 DEPTH 30±0.2 VERNIER

34 DRILL DIA 14.5+0.27 PLUG GAUGE

35 DEPTH 44.7+0.3 VERNIER

36 HOLE DIA 14D7(+0.068/+0.05) PLUG GAUGE

37 TAPPING (3 NOS) M16X1.5 TPG

38 TAPPING (2 NOS) M10X1-6H TPG

39 TAP DEPTH 7.5+1.5 TPG & VERNIER

40 DRILL DEPTH 10+0.2 VERNIER

41 HOLE DIA 5+0.2 PLUG GAUGE

42 TAPPING M30X2 TPG

43 TAPPIG M10X1-6H TPG

44 TAP DEPTH 10+1.5 TPG & VERNIER

45 DRILL DEPTH 15+0.2 VERNIER

46 CHAMFER ID 11.1+0.1 PLUG GAUGE

47 HOLE DIA 6+0.18 PLUG GAUGE

48 ID 238.0 +0.29 PADDLE GAUGE

49 ID 226.0 + 0.29 PADDLE GAUGE

Burr at ID 212 mm
50 BURR slot area( ID 14 D7 VISUALLY
opening)
Burr at ID 20 mm
51 BURR VISUALLY
chamfer (N*3)
Burr at Tap M 6*1
52 BURR VISUALLY
chamfer (N*4)
Burr at casting cavity
53 BURR VISUALLY
area (pocket)
Burr at Tap M 30*2
54 BURR VISUALLY
chamfer
Burr at cross hole
55 BURR VISUALLY
opening of ID 5 mm
Burr at cross hole
56 BURR VISUALLY
opening of ID 6 mm
Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 02/015/09/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- AXLE HOUSING LH/RH
Part No.:-CA441656/441653
Latest Engg. Change Level (Drg./Spec.): 06
Material Grade:- CJS- 400 -15 UNI EN 1563. Invoice No.:- Invoice Qty.:- Date:-
Sr. Checking
Inspection Parameter 1 2 3 4 5 Remarks
No. Instruments

Saap-
सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1
eja nakao, , bar, nakao, ,Tula maak- nakao, Visual
,kasTIMga p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा
मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Sr. Inspection CHARACT Specification Checking Actual dimensions in mm Remarks
No. Parameter ERSTICS Instruments 1 2 3 4 5
No pain Run down, No
1 VISUAL INSP. - extra paint,No paint pill -
off .
OD MASTER WITH
2 OD - Ø187.727±0.023
DIAL
OD MASTER WITH
3 OD - Ø109.561 ± 0.015
DIAL
4 BORE DIA - Ø53.6±0.1 PLUG GAUGE
SETTING RING
5 BORE DIA - Ø39+0.039
WITH DIAL
SETTING RING
6 BORE DIA - Ø52+0.046
WITH DIAL
7 ID - Ø15±0.1 PLUG GAUGE

8 TAPPING - M12ˣ1.5(N-2) TPG

9 TAPPING - M14ˣ1.5 TPG

10 TAP DEPTH - 53.5 min TPG + VERNIER

11 ID - Ø20.036±0.016 PLUG GAUGE

12 ID - Ø18+0.27 (N-2) PLUG GAUGE

13 WIDTH - 25±0.2 MICROMETER

14 TAPPING - M30ˣ2-7H TPG

VISUALLY
TAPPING M30ˣ2-7H TRUE
15 - COMPARE WITH
ORIENTATION ORIENTATION
MASTER
16 TAPPING - M10ˣ1 TPG
17

18

19

20
Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:-BRAKE CYLINDER

Part No.:- 488474

Latest Engg. Change Level (Drg./Spec.): -

Material Grade:- EN-GJS-400-15 UNI EN 1563 Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

Saap- eja nakao, ,

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1 bar, nakao, ,Tula maak- nakao, ,kasTIMga p`a^blaoma Visual
nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Actual dimensions in mm Remarks

SPECIAL Checking
Sr. No. Inspection Parameter Specification
CHARACTERSTICS Instruments 1 2 3 4 5

1 DEPTH - 40.7±0.05 MASTER WITH DIAL

2 DEPTH - 15.5+0.1 MASTER WITH DIAL

3 OD - 229.950±0.06 SNAP GAUGE

4 OD - 231.964±0.037 SNAP GAUGE

DIAL WITH OD
6 OD - 114.836±0.05
MASTER

7 DEPTH - 8.1 DIAL TYPE GAUGE

8 RADIUS - R5-0.4 RADIUS GAUGE

9 DEPTH - 11.45±0.06 MASTER WITH DIAL

10 ID - 213.05±0.06 PATTI PLUGE GAUGE

GROOVE HEIGHT
11 DEPTH - 51.850±0.05
GAUGE

12 ID - 212.036±0.036 PATTI PLUGE GAUGE

surface
13 finish(ø212.036±0.036 C Ra 1.2 ROUGHNESS TESTER
)

GROOVE
14 WIDTH - 3.7-0.1
WIDTHGAUGE

15 ID - 216.3±0.1 MASTER WITH DIAL

16 WIDTH - 108±0.2 SNAP GAUGE

17

18

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT Page 01 OF 01
Part Name:- L.H.BRAKE CYLINDER
Part No.:- CA440887
Latest Engg. Change Level (Drg./Spec.): 7
Material Grade:- EN-GJS-400-15 UNI EN 1563
Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा. Saap- eja
1 nakao, , bar, nakao, ,Tula maak- nakao, ,kasTIMga Visual
p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)
2 No paint run down, No extra paint, no paint pill off. Visual

Actual dimensions in mm Remarks

SPECIAL
Sr. No. Inspection Parameter Specification Checking Instruments
CHARACTERSTICS 1 2 3 4 5

1 OUTER DIA - 231.964±0.037 SNAP GAUGE

2 OUTER DIA - 229.95 ±0.05 SNAP GAUGE

3 INNER DIA - 213+0.1 PATTI PLUGE GAUGE

4 INNER DIA - 212.036±0.036 PATTI PLUGE GAUGE

SURFACE FINISH
5 C Ra 1.2 ROUGHNESS TESTER
(ø212.036±0.036)

DIAL WITH OD
6 OUTER DIA - 114.836±0.05
MASTER
SURFACE FINISH
7 C Ra 1.2 ROUGHNESS TESTER
(ø114.836±0.05)

8 TAPPING - M94X2 TAPPING GAUGE

DIAL WITH SETTING

9 INNER DIA - 90.004±0.017
MASTER
GROOVE
10 WIDTH - 3.7-0.1
WIDTHGAUGE

11 GROOVE ID - 216.3± 0.1 GROOVE ID CALIPER

12 INNER DIA - 193.350 +0.290 PATTI PLUGE GAUGE

DIAL WITH SETTING

13 INNER DIA - 187.816±0.02
MASTER

14 TAPPING (N.10) - M14X2 TAPPING GAUGE

TAPPING GAUGE +
15 TAP DEPTH - 28±0.1
VERNIER

16 TAPPING - M10X1 TAPPING GAUGE

TAPPING GAUGE +
17 TAP DEPTH - 7.5±0.1
VERNIER

18 ID - 6 +0.2 PLUG GAUGE

19 DEPTH - 10 +0..2 VERNIER

20 TAPPING - M6X1 TAPPING GAUGE

TAPPING GAUGE
21 TAP DEPTH - 10±0.1
WITH VERNIER

22 HEIGHT - 87.5-0.14 SNAP GAUGE

23 HOLE DIA - 20+0.05 PLAIN PLUG GAUGE

SURFACE FINISH
24 C Ra 1.2 ROUGHNESS TESTER
(ø20+0.05)

25 HOLE DIA - 15+0.27 PLAIN PLUG GAUGE

26 HOLE DIA - 13+0.27 PLAIN PLUG GAUGE

27 TAPPING (N.2) - M14X2 TAPPING GAUGE

TAPPING GAUGE
28 TAP DEPTH - 40 +0.2
+VERNIER

29 ID 10.1 +0.05 VERNIER

30 DRILL DEPTH ** 73.0 -0.2 VERNIER

31 HOLE DEPTH ** 71.5 +0.5 VERNIER + PG

32 TAPPING - M10X1 TAPPING GAUGE

TAPPING GAUGE +
33 TAP DEPTH - 10 +0.2
VERNIER

34 ID - 6 +0.2 PLUG GAUGE

35 HOLE DEPTH - 15 + 0.2 VERNIER

36 TAPPING - M30X2 TAPPING GAUGE

37

38

39

40

41

42

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT
Page 01 OF 01
Part Name:- R.H.BRAKE CYLINDER

Part No.:- CA440513

Latest Engg. Change Level (Drg./Spec.): 8

Material Grade:- EN-GJS-400-15 UNI EN 1563 Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

Saap- eja nakao, ,

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा.
1 bar, nakao, ,Tula maak- nakao, ,kasTIMga p`a^blaoma Visual
nakao. ,(बी. एच. ,एक्सट्रा मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Actual dimensions in mm Remarks

SPECIAL
Sr. No. Inspection Parameter Specification Checking Instruments
CHARACTERSTICS 1 2 3 4 5

1 OUTER DIA - 231.964±0.036 SNAP GAUGE

2 OUTER DIA - 229.95 ±0.05 SNAP GAUGE

3 INNER DIA - 213+0.1 PATTI PLUGE GAUGE

4 INNER DIA - 212.036±0.036 PATTI PLUGE GAUGE

SURFACE FINISH
5 C Ra 1.2 ROUGHNESS TESTER
(ø212.036±0.036)

6 OUTER DIA - 114.836±0.05 DIAL WITH OD MASTER

SURFACE FINISH
7 C Ra 1.2 ROUGHNESS TESTER
(ø114.836±0.05)

8 TAPPING - M94X2 TAPPING GAUGE

DIAL WITH SETTING

9 INNER DIA - 90.004±0.017
MASTER

10 WIDTH - 3.7-0.1 GROOVE WIDTHGAUGE

11 GROOVE ID - 216.3± 0.1 GROOVE ID CALIPER

12 INNER DIA - 193.350 +0.290 PATTI PLUGE GAUGE

DIAL WITH SETTING

13 INNER DIA - 187.816±0.02
MASTER

14 TAPPING (N.10) - M14X2 TAPPING GAUGE

TAPPING GAUGE +
15 TAP DEPTH - 28±0.1
VERNIER

16 TAPPING - M10X1 TAPPING GAUGE

TAPPING GAUGE +
17 TAP DEPTH - 7.5±0.1
VERNIER

18 ID 6 +0.2 PLUG GAUGE

19 DEPTH 10 +0..2 VERNIER

20 TAPPING - M6X1 TAPPING GAUGE

TAPPING GAUGE WITH

21 TAP DEPTH - 10±0.1
VERNIER

22 HEIGHT - 87.5-0.14 SNAP GAUGE

23 HOLE DIA - 20+0.05 PLAIN PLUG GAUGE

SURFACE FINISH
24 C Ra 1.2 ROUGHNESS TESTER
(ø20+0.05)

25 HOLE DIA - 15+0.27 PLAIN PLUG GAUGE

26 HOLE DIA - 13+0.27 PLAIN PLUG GAUGE

27 TAPPING (N.2) - M14X2 TAPPING GAUGE

TAPPING GAUGE
28 TAP DEPTH - 40 +0.2
+VERNIER

29 ID - 10.1 +0.05 VERNIER

30 DRILL DEPTH ** 73.0 -0.2 VERNIER

31 HOLE DEPTH ** 71.5 +0.5 VERNIER + PG

32 TAPPING - M10X1 TAPPING GAUGE

TAPPING GAUGE +
33 TAP DEPTH - 10 +0.2
VERNIER

34 ID - 6 +0.2 PLUG GAUGE

35 HOLE DEPTH - 15 + 0.2 VERNIER

36 TAPPING - M30X2 TAPPING GAUGE

37

38

39

40

41

42

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT Page 01 OF 01

Part Name:- SUPPORT PINZA

Part No.:- CA 143527

Latest Engg. Change Level (Drg./Spec.): 8287

Material Grade:- EN-GJS-400-15 UNI EN 1563
Invoice No.:- Invoice Qty.:- Date:-

Sr. No. Inspection Parameter Checking Instruments 1 2 3 4 5 Remarks

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री
करा. Saap- eja nakao, , bar, nakao, ,Tula maak-
1 Visual
nakao, ,kasTIMga p`a^blaoma nakao. ,(बी. एच.
,एक्सट्रा मटेरियल ,कास्ट पॅच..)
No paint run down, No extra paint, no paint
2 Visual
pill off.
Actual dimensions in mm Remarks
Inspection CHARACTE
Sr. No. Specification Checking Instruments
Parameter RSTICS 1 2 3 4 5

PLAIN PLUG
1 HOLE DIA - Ø16 ± 0.2
GAUGE
20 -0.030/- SETTING RING
2 ID -
0.080 WITH DIAL

3 WIDTH - 23.75 ± 0.1 SNAP GAUGE

4 TAPPING - M 16 x 2 TPG

5 DEPTH - 6.5±0.2 DEPTH VERNIER

6 TAPPING DEPTH - 32.5 ± 0.2 VERNIER + TPG

7 TAPPING - 1/2 -13 UNC-2B TPG

CMM / HEGHT
8 PARALLITY - 0.03
GAUGE

SURFACE
SURFACE
9 - Ra 3.2 ROUGHNESS
ROUGHNESS
TESTER

10

11

12

13

14

Remarks:-

Inspector sign Quality Head Sign Date

 Doc. Ref. M/QA/P04/F01
Jagadeesh Iron and Steels Pvt. Ltd. Issue No. / Date 02/01/04/18
Rev. No./Dt. 00/01/04/18
PRE- DISPATCH INSPECTION REPORT Page 01 OF 01
Part Name:- BRAKE CYLINDER

Part No.:- CA 488255

Latest Engg. Change Level (Drg./Spec.): -1

Material Grade:- EN-GJS-400-15 UNI EN 1563 Invoice No.:- Invoice Qty.:- Date:-

Checking
Sr. No. Inspection Parameter 1 2 3 4 5 Remarks
Instruments

सर्व ऑपरेशन पूर्ण झाले आहेत का ,टँपिंग थ्रू झाले आहे का याची खात्री करा. Saap- eja nakao, , bar,
1 nakao, ,Tula maak- nakao, ,kasTIMga p`a^blaoma nakao. ,(बी. एच. ,एक्सट्रा Visual
मटेरियल ,कास्ट पॅच..)

2 No paint run down, No extra paint, no paint pill off. Visual

Inspection Checking Actual dimensions in mm

Sr. No. Characteristics Specification Remarks
Parameter Instruments 1 2 3 4 5
SNAP GAUGE / MASTER
1 OD _ 229.95±0.05
WITH DIAL

SNAP GAUGE / MASTER

2 OD _ 231.964±0.036
WITH DIAL

3 ID _ 212.036±0.036 PATTI PLUG GAUGE

surface finish
4 c Ra 1.2 ROUGHNESS TESTER
(ø212.036 ±0.036)

5 OD - 114.836±0.05 DIAL WITH OD MASTER

surface finish (ø114.836

6 c Ra 1.2 ROUGHNESS TESTER
±0.04)

7 DEPTH - 13 -0.1 DIAL TYPE GAUGE

8 DEPTH - 40.7 ± 0.3 DIAL TYPE GAUGE

9 RADIUS - R5-0.3 RADIUS GAUGE

10 DEPTH - 56.2 ± 0.1 MASTER WITH DIAL

11 ID - 213.05±0.05 PATTI PLUGE GAUGE

12 WIDTH - 3.7-0.2 GROOVE WIDTHGAUGE

13 ID - 216.3±0.1 MASTER WITH DIAL

14 DEPTH - 51.9-0.1 GROOVE HEIGHT GAUGE

15 ID - 238 +0.29 PATTI PLUG GAUGE

DIAL WITH SETTING

16 ID - 232.066 +0.021
RING

17 ID - 226+0.29 PATTI PLUG GAUGE

DIAL WITH SETTING

18 ID - 211.025 ± 0.025
RING

surface finish (ø211.025

19 C Ra 1.2 ROUGHNESS TESTER
± 0.025)

DIAL WITH SETTING

20 ID - 176.035 ±0.025
RING

surface finish
21 C Ra 1.2 ROUGHNESS TESTER
(176.035 ±0.025)

22 ID - 95.1 ± 0.1 PLUG GAUGE

DIAL WITH SETTING

23 ID - 90.004 ± 0.017
RING

24 HEIGHT - 106-0.14 SNAP GAUGE

DIAL WITH SETTING

25 HOLE DIA (3 NOS) - 20.025±0.025
RING

SURFACE
26 C Ra 1.2 ROUGHNESS TESTER
FINISH(20.025±0.025)

27 HOLE DIA - 14+0.27 PLUG GAUGE

28 DEPTH(ID 14+0.27) - 65±0.3 VERNIER

29 HOLE DIA ( 2 NOS) - 13+0.11 PLUG GAUGE

30 HOLE DIA (1 2 NOS) - 15+0.27 PLUG GAUGE

31 TAP - M6X1 TPG

32 TAP DEPTH - 10+1.5 TPG & VERNIER

33 DRILL DEPTH - 14±0.2 VERNIER

34 TAP (3 NOS) - M6X1 TPG

35 TAP DEPTH - 10.5+1.5 TPG & VERNIER

36 DRILL DEPTH - 14 MAX VERNIER

37 GROOV ID - 23+0.33 INSIDE CALIPER

38 TAPPING (3 NOS) - M22X1.5 TPG

39 HOLE DIA - 16.5+0.05 PLUG GAUGE

40 DEPTH - 14±0.2 VERNIER

41 DRILL DIA - 14.5+0.27 PLUG GAUGE

42 HOLE DIA - 14 D7 (+0.068/+0.05) PLUG GAUGE

43 DEPTH - 44.7+0.3 VERNIER

44 TAPPING (3 NOS) - M16X1.5 TPG

45 TAPPING (2 NOS) - M10X1-6H TPG

46 TAP DEPTH - 7.5+1.5 TPG & VERNIER

47 DRILL DEPTH - 10+0.2 VERNIER

48 TAPPING - M30X2 TPG

49 TAPPIG - M10X1-6H TPG

50 TAP DEPTH - 10+1.5 TPG & VERNIER

51 DRILL DEPTH - 15+0.2 VERNIER

52 TAPPING - M 94*2 TPG

53 HOLE DIA - 6.25+0.22 PLUG GAUGE

Remarks:-

Inspector sign Quality Head Sign Date