Concrete Recyclicling Agg
Concrete Recyclicling Agg
Extended Abstract
Master’s Degree in Civil Engineering
October 2017
1. Introduction
1.1. Preliminary remarks
Construction is one of the most waste generating activities in existence. It is estimated that during the
year of 2014 the 28 countries belonging to the European Union generated about 821 million tonnes of
waste related to Construction (Eurostat, 2016). Thus, multiple recycling of concrete presents itself as a
possible alternative for the reutilization of construction and demolition waste.
Since there is not much scientific knowledge about the viability of the use of recycled aggregates
obtained from multiple recycling on the production of concrete, as the very scarce literature available
regarding this topic demonstrates, this dissertation intends to make a contribution to the scientific
community in this regard.
Hence, this study presents the results and conclusions obtained from an extensive experimental
campaign intended to study the durability performance of concrete produced with aggregates obtained
from up to three recycling cycles.
1.2. Methodology
This investigation intends to study the influence of the use of aggregates obtained by the multiple
recycling of concrete in terms of concrete durability properties. For this purpose, the experimental
campaign was organised in three phases.
The first phase consists in the procurement of all the recycled coarse aggregates necessary for the
study. Three different families were used, obtained from one (RCAI), two (RCAII) and three (RCAIII)
recycling cycles. For this purpose, three mixes of source concrete were produced (OCI, OCII, OCIII)
and later crushed with the help of a jaw crusher. The first source concrete (SCI) was made only with
natural aggregates. Both the OCII and OCIII were produced with a 100% substitution of natural coarse
aggregates with recycled coarse aggregates obtained from one and two cycles of recycling respectively.
In the second phase, seven more mixes were produced: a reference concrete, three mixes with 25%
and three more with 100% substitution of NCA with RCA. Just like the SCI, the reference concrete (RC)
was produced exclusively with natural aggregates. On the other hand, to produce the mixes with 25%
and 100% substitution of NCA recycled coarse aggregate from one (C125%, C1100%), two (C225%,
C2100%) and three (C325%, C3100%) recycling cycles were used. Figure 1 presents a schematic
diagram of the methodology explained.
Finally, the third phase consisted in testing in terms of durability the seven concrete mixes referred above.
C125%
C1100%
Crushing Casting
RCAI
SCI SCII
Crushing
Crushing Casting
RCAIII RCAII
SCIII
C325% C225%
C3100% C2100%
Figure 1 - Schematic diagram of the methodology used to produce all concrete mixes
1
2. Experimental campaign
2.1. Materials
Both natural and coarse recycled aggregates were used in the production of the concrete mixes.
Two different types of natural aggregates were used, silica sand and limestone. The recycled coarse
aggregates were obtained from the multiple recycling of concrete with a design strength of 30 MPa.
Overall, three cycles of recycling were made. Type I cement of class 42.5R and tap water were also
used in the production of all mixes.
2
absorption were determined according to NP EN 1097-6 (2003). The NP EN 1097-3 (2002) procedure
was used to determine the bulk density. The Los Angeles abrasion test was performed according to NP
EN 1097-2 (2011) and the shape index was determined according to the NP EN 933-4 (2002) standard.
Finally, all the samples tested were prepared according to the percentage of each aggregate’s size in
concrete.
Table 2 - List of tests performed concerning the hardened concrete mixes and standards used
Test Standard Age [days]
Compressive strength NP EN 12390-3 (2011) 7, 28, 56
Shrinkage LNEC E 398 (1993) 0-91
Water absorption by immersion LNEC E 394 (1993) 28
Water absorption by capillary LNEC E 393 (1993) 28
Carbonation resistance LNEC E 391 (1993) 7, 28, 56, 90
Chloride penetration resistance LNEC E 463 (2004) 29, 90
According to the results achieved, it can be said that the quality of the RCA is lower than that of the
NCA. Additionally, it is also noted that in general the properties of the aggregate decrease as the number
of recycling cycles increases. These results can be explained by the bigger porosity of the adhered
mortar that is part of the RCA composition. In fact, with the increase of the recycling cycles, the quantity
of adhered mortar also increases, consequently reducing the quality of the recycled aggregates.
However, as shown by the results, most of the properties studied present an asymptotic behaviour with
the increase of the recycling cycle. This may indicate that the quantity of adhered mortar that takes part
of the recycled aggregate composition tends to stabilize at the end of a given number of cycles. This
behaviour is verified by the excellent correlations obtained with the exponential asymptotic model for
3
the oven dried density (Figure 2), saturated surface dry density (Figure 3), bulk density (Figure 4) and
LA abrasion (Figure 5).
2200
2400
2000 2300
0 1 2 3 0 1 2 3
x
Equation y = a-b*c
1300
LA abrasion [%]
a 955.72 ± 1.15
b -399.33 ± 1.21
c 0.44 ± 0.00 Exponencial
35 Model
1200 R2 1 asymptotic
x
Equation y = a-b*c
a 41.23 ± 0.41
1100
30 b 13.30 ± 0.61
c 0.17 ± 0.05
1000 R2 0.998
25
0 1 2 3 0 1 2 3
Number of recycling cycles Number of recycling cycles
Figure 4 - Bulk density as a function of the number Figure 5 - LA abrasion as a function of the number
of recycling cycles of the RCA of recycling cycles of the RCA
4
2420
2380 Exponencial
Model
asymptotic
2360 Equation y = a-b*c^x 2400
a 2377.78 ± 5.10
b -35.87 ± 6.81
2340 c 0.25 ± 0.20
Modelo Linear
R2 0.97
2320 Equação y = a + b*x
2200
Exponencial a -4964.40 ± 27
Model
asymptotic b 3.13 ± 0.12
2300 Equation y = a-b*c^x
R
2 0.997
a 2253.62 ± 1.13
2280 b -160.23 ± 1.23
c 0.41 ± 0.01 2000
2260 R2 1.00 2250 2300 2350 2400 2450
Fresh concrete density [kg/m3]
0 1 2 3
Number of recycling cycles
Figure 6 - Concrete fresh density as a function of the RCA number Figure 7 - Correlation between RCA oven dry
of recycling cycles of the RCA density and the fresh density of concrete
mixes with 100% substitution of NCA
3.3.2. Shrinkage
Figure 8 shows the results obtained for shrinkage deformation. As expected, mixes with higher
percentage of substitution of NCA present a higher shrinkage deformation. This can be explained by the
lower stiffness of the recycled aggregates. In fact, the bigger the quantity of adhered mortar that
constitutes the aggregate the less stiffness it has, hence the lower resistance it shows to deformation.
This explains the worse results obtained by mixes with recycled aggregates obtained from a higher
number of recycling cycle.
As seen in Figure 8, the evolution of shrinkage deformation in all mixes presents a non-linear behaviour.
It is much more relevant in the first ages than in the older ones, as expected. Additionally, until 7 days of
age the concrete mixes with incorporation of RCA show very similar results to the ones presented by the
5
RC. This can be due to the higher porosity of the recycled aggregates, which allows them to retain water.
This water is then gradually released allowing for an internal curing, which slows down the shrinkage
deformation in the first ages of concrete. It can also be stated that the 91 days of duration of the test were
not enough to verify a stabilization of the deformation by shrinkage on all the mixes in study.
Furthermore, although good correlations factors have been obtained with the use of the exponential
asymptotic model, three recycling cycles are not enough to verify a stabilization of this property (Figure
9). This is corroborated by the unacceptable large error intervals of the asymptotes obtained.
RC -400
Exponencial
Shrinkage deformation [m/m]
C3100% R2 0.985
-400 -600
Exponencial
-650 Model asymptotic
Equation y = a-b*c^x
-600 -700 a -659.291 ± 994.4
b -210.716 ± 988.5
-750 25% c 0.890 ± 0.582
-800 100%
-800 R2 0.922
0 7 14 21 28 35 42 49 56 63 70 77 84 91 0 1 2 3
Time [days] Number of recycling cycles
Figure 8 - Evolution of shrinkage deformation Figure 9 - Shrinkage deformation at 91 days for mixes with
over time 25% and 100% substitution of NCA as a function of the
number of recycling cycles of the RCA
As seen in Figure 10, the water absorption by capillary of the mixes with 25% and 100% substitution of
NCA present an asymptotic behaviour in regard to the number of recycling cycles. This is also the case
for the water absorption by immersion (Figure 11).
6
Furthermore, since the result obtained for the water absorption by immersion for the C325% (16.06%)
and C3100% (21.72%) mixes are within the error range of the asymptotes given by the exponential
asymptotic model (16.095±0.18% for 25% and 22.637±1.19% for the 100%), it can be concluded that
three recycling cycles were enough to achieve stabilization of this property.
This is also true for water absorption for capillary for the mixes with 25% substitution of NCA, since the
result obtained for C325% (6.57x10-3) also is inside the error range of asymptote given by the correlation
model (6,536x10-3±0,146x10-3).
Water absorption by capillary (72h) [x10-3 g/mm2]
Exponencial
Exponencial Model asymptotic
Model asymptotic 25%
11 25% Equation y = a-b*c^x
3.3.4. Carbonation
The carbonation resistance essentially depends on the diffusion capacity of concrete. Since recycled
aggregates have a bigger porosity, it is expected that mixes with bigger substitution percentages show
lower resistance to the penetration of CO2. Furthermore, it is also likely that the use of RCA obtained
from a higher number of recycling cycles also lowers the performance of concrete, since this kind of
aggregates presents a higher quantity of adhered mortar.
In fact, as seen in Figure 12, the ranking of mixes with bigger penetration depths at 91 days is: C3100%;
C2100%; C1100%; C325%; C225%; C125% and RC.
Figure 12 also shows that the speed of penetration of the carbonation front was higher in the first 7 days.
However, contrary to what was stated by Yuan et al. (2010), in the case of this study it was not observed
a decrease in the speed of penetration of the carbonation front over time.
It is also worth noting that at 28 days almost all mixes present a variation on the evolution of the
carbonation depth. Since this behaviour was seen in all mixes except C3100% and no logical
explanation was found, it is believed that an experimental anomaly may have occurred.
As seen by Figure 13, the excellent correlations obtained with the exponential asymptotic model
demonstrates yet again the tendency of stabilization of the carbonation resistance with the increase of
recycling cycles used to obtain the RCA. However, three recycling cycles were not enough to achieve a
stabilization of this property.
7
12
RC Exponencial
C125% Model asymptotic
10 C225% 25% Equation y = a-b*c^x
11
C325%
Carbonation depth [mm]
0 0 1 2 3
Number of recycling cycles
0 7 28 56 91
Time [days]
Figure 13 - Carbonation depth of mixes with 25% and
Figure 12 - Evolution of the carbonation depth
100% substitution of NCA as a function of the number of
over time
the recycling cycles of the RCA
8
m/s ]
m/s ]
2
2
21
18 100% RCA
-12
-12
20
100% RCA
Chloride penetration coefficient [x10
18 16
17
15
16
14
15
13
14
13 12
0 1 2 3 0 1 2 3
Number of recycling cycles Number of recycling cycles
Substitution Substitution Substitution Substitution
100% 25% 100% 25%
of NCA of NCA of NCA of NCA
x
Equation y = a-b*c Equation x
y = a-b*c Equation x
y = a-b*c Equation y = a-b*cx
a 21,175 ± 0,052 a 15,873 ± 0,273 a 19,176 ± 0,494 a 15,296 ± 0,418
b 7,577 ± 0,051 b 2,284 ± 0,292 b 6,642 ± 0,482 b 2,731 ± 0,513
c 0,530 ± 0,005 c 0,419 ± 0,120 c 0,549 ± 0,053 c 0,309 ± 0,194
2 2 2
R 1,000 R2 0,992 R 0,999 R 0,975
Figure 14 - Chloride diffusion coefficient at 28 days as Figure 15 - Chloride diffusion coefficient at 91 days as a
a function of the number of recycling cycles of the function of the number of recycling cycles of the RCA
RCA
4. Conclusions
The aim of this dissertation was to study the influence of the incorporation of RCA obtained from multiple
recycling of concrete on the durability performance of concrete. The following conclusions could be drawn:
• A higher number of recycling cycles generates RCA with higher amount of adhered mortar;
• Therefore, the use of these aggregates in the composition of concrete results in a lower
durability performance;
• The increase of adhered mortar present in the constitution of RCA tends to stabilize given enough
number of recycling cycles. This leads to an asymptotic behaviour of every property studied;
• Three recycling cycles were not enough to achieve a stabilization of the aggregates properties
(apart from LA abrasion). However, some of the properties of the mixes made with this kind of
RCA showed a stabilization at the end of a given number of recycling cycles.
5. References
Ferreira, L., Brito, J. d., & Barra, M., Influence of the pre-saturation of recycled coarse concrete
aggregates on concrete properties, Magazine of Concrete Research, 63, n.º 8, pp. 617-27, 2011.
Huda, S. B., & Alam, M. S., Mechanical behavior of three generations of 100% repeated recycled
coarse aggregate concrete, Construction and Building Materials, 65, pp. 574-82, 2014.
Kou, S. C., & Poon, C. S., Enhancing the durability properties of concrete prepared with coarse
recycled aggregate, Construction and Building Materials, 35, pp. 69-76, 2012.
Rodrigues, F., Evangelista, L., & Brito, J. d., A new method to determine the density and water
absorption of fine recycled aggregates, Materials Research, 16, n.º 5, pp. 1045-51, 2013.
Yuan, C. F., Luo, Z., Ding, T. F., Wang, H., Hao, Y., & Zhang, H. L., Orthogonal experiment of
carbonation resistance for recycled aggregate concrete, Journal of Wuhan University of
Technology, 21, pp. 9-12, 2010.
9
6. Standards/Test specifications
NP EN 933-1 (2000) - “Tests for geometrical properties of aggregates. Part 1: Particle size distribution.
Sieving method” (in Portuguese), IPQ, Lisbon.
NP EN 932-2 (1999) - “Tests for general properties of aggregates. Part 2: Methods of reducing
laboratory samples”, (in Portuguese), IPQ, Lisbon.
NP EN 933-4 (2002) - “Tests for geometrical properties of aggregates. Part 4: Determination of
particle shape - shape index” (in Portuguese), IPQ, Lisbon.
NP EN 1097-2 (2011) - “Tests for mechanical and physical properties of aggregates. Part 2: Methods
for the determination of resistance of fragmentation” (in Portuguese), IPQ, Lisbon.
NP EN 1097-3 (2002) - “Tests for mechanical and physical properties of aggregates. Part 3:
Determination of bulk density and void volume” (in Portuguese), IPQ, Lisbon.
NP EN 1097-6 (2003) - “Tests for mechanical and physical properties of aggregates. Part 6:
Determination of density and water absorption” (in Portuguese), IPQ, Lisbon.
NP EN 12350-2 (2009) - “Testing fresh concrete. Part 2: Slump test” (in Portuguese), IPQ, Lisbon.
NP EN 12350-6 (2011) - “Testing fresh concrete. Part 6: Density” (in Portuguese), IPQ, Lisbon.
NP EN 12390-3 (2011) - “Testing of hardened concrete. Part 3: Compressive strength of test
specimens” (in Portuguese), IPQ, Lisbon.
LNEC E 391 (1993) - “Concrete: Determination of the carbonation resistance” (in Portuguese),
National Laboratory of Civil Engineering, Lisbon.
LNEC E 393 (1993) - “Concrete: Determination of the water absorption” (in Portuguese), National
Laboratory of Civil Engineering, Lisbon.
LNEC E 394 (1993) - “Concrete: Determination of the water absorption by immersion” (in Portuguese),
National Laboratory of Civil Engineering, Lisbon.
LNEC E 398 (1993) - “Concrete: Determination of shrinkage and expansion” (in Portuguese), National
Laboratory of Civil Engineering, Lisbon.
LNEC E 463 (2004) - “Concrete: Determination of the chloride diffusion coefficient by the migration
test under stationary regime” (in Portuguese), National Laboratory of Civil Engineering, Lisbon.
7. Sites
Eurostat - Environment and Energy. Waste statistics in Europe 2014. Available at:
http://ec.europa.eu/eurostat/statistics-explained/index.php/Waste_statistics, visited on the 30
November of 2016.
10