OPERATION AND SERVICE MANUAL

MODEL AC1000
Power Source

1 kVA Linear Power Source

SERIAL NUMBER

© Associated Research, Inc. 2008

Model 13860 West Laurel Drive
Lake Forest, Illinois, 60045-4546
AC1000 U.S.A.

Item 38771 Ver 1.08 Printed November 5, 2008

 DECLARATION OF CONFORMITY
Manufacturer: Associated Research, Inc.

Address: 13860 W. Laurel Dr.

Lake Forest, IL 60045 USA

Product Name: AC 1000 Power Source

Model Number: AC 1000

Conforms to the following Standards:

Safety: EN 61010-1:2001
IEC 61010-01:2001

EMC: EN 61326:1997/A1:1998/A2:2001/A3:2003
(EN 55022:1998/A1:2000 Class A, EN 61000-3-2:2000,
EN 61000-3-3:1995/A1:2001, IEC61000-4-
2:1995/A2:2000, EN 61000-4-3:2002, IEC61000-4-
4:1995/A2:2001, EN 61000-4-5:1995/A1:2000, IEC
61000-4-6:1996/A1:2000 IEC 61000-4-8:1993/A1:2000,
IEC 61000-4-11:1994/A1:2000)

Supplementary Information

The product herewith complies with the requirements of the Low

Voltage Directive 73/23/EEC as amended by 93/68/EEC and the EMC
Directive 89/336/EEC as amended by 92/31/EEC.

The CE marking has been affixed on the device according to article 10

of the EMC Directive 8/336/EEC.

The technical file and other documentation are on file with

Associated Research, Inc.

______________________________

Joseph Guerriero
Vice President / General Manager

Associated Research, Inc.

Lake Forest, Illinois USA
July 30, 2007
 TABLE OF CONTENTS

1. INTRODUCTION .............................................................................................. 1
1.1. Warranty Policies ................................................................................ 1
1.2. Safety Symbols ................................................................................... 3
1.2.1. Product Marking Symbols ........................................................... 3
1.2.2. Caution and Warning Symbols.................................................... 3
1.3. Glossary of Terms ............................................................................... 3
1.4. Safety .................................................................................................. 5
1.4.1. Service and Maintenance ........................................................... 5
1.4.2. Test Station................................................................................. 6
1.4.3. Test Operator.............................................................................. 1
1.5. Key Features of the AC1000 ............................................................... 2
2. GETTING STARTED ........................................................................................ 3
2.1. Unpacking and Inspection ................................................................... 3
2.1.1. Packaging ................................................................................... 3
2.1.2. Contents of Carton...................................................................... 3
2.1.3. Returning the Instrument for Service or Calibration ....................3
2.2. Installation ........................................................................................... 4
2.2.1. Work Area................................................................................... 4
2.2.2. Power Requirements .................................................................. 4
2.2.3. Basic Connections ...................................................................... 4
2.2.4. Environmental Conditions ........................................................... 6
3. SPECIFICATIONS AND CONTROLS .............................................................. 8
3.1. AC1000 Functional Specifications....................................................... 8
3.2. Instrument Controls ........................................................................... 10
3.2.1. Front Panel Controls ................................................................. 10
3.2.2. Rear Panel Controls.................................................................. 13
4. PROGRAMMING INSTRUCTIONS ................................................................ 15
4.1. Power On .......................................................................................... 15
4.2. System Setup.................................................................................... 15
4.2.1. System Setup Keys................................................................... 15
4.2.2. System Parameters .................................................................. 16
4.2.3. Default System Parameters ...................................................... 17
4.3. Test Setup......................................................................................... 17
4.3.1. Test Parameters ....................................................................... 17
4.3.2. Default Test Parameters ........................................................... 18
4.3.3. Setting Test Parameters ........................................................... 18
4.4. Error Messages................................................................................. 19
5. CONNECTION OF REMOTE I/O.................................................................... 21
5.1. Remote Signal Outputs ..................................................................... 21
i
 5.2. Remote Signal Inputs and Memory Access....................................... 22
5.3. Interfacing the AC1000 with an OMNIA 8006/8106........................... 24
6. OPTIONS........................................................................................................ 27
7. CALIBRATION PROCEDURE ....................................................................... 30
7.1. Warranty Requirements .................................................................... 30
7.2. Calibration Procedure........................................................................31
8. REPLACEMENT PARTS LIST ............................................................................ 34
9. SCHEMATIC INDEX............................................................................................. 35
10. Index… … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … 36

ii
1. INTRODUCTION

1.1. Warranty Policies

Associated Research, Inc., certifies that the instrument listed in this manual meets or
exceeds published manufacturing specifications. This instrument was calibrated using
standards that are traceable to the National Institute of Standards and Technology
(NIST).
Your new instrument is warranted to be free from defects in workmanship and material
for a period of (1) year from the date of shipment. You must complete the online
registration at www.asresearch.com/register or call 1-800-858-TEST (8378) ext. 210
to register over the phone.
5-Year Program
Associated Research, Inc. recommends that your instrument be recertified on a
twelve-month cycle. Instruments purchased and used in North America only may have
their warranty extended in (1) year increments to a maximum of (5) Years provided
they are serviced by an Associated Research, Inc. technician. The recertification and
inspection must be performed annually following receipt of the instrument. Any
instrument not recertified and inspected annually will not be eligible for extended
warranty status. This extended warranty is non-transferable and is offered only to the
original purchaser. A return material authorization (RMA) must be obtained from
Associated Research, Inc. before returning this instrument for warranty service.
Please contact our customer support center at 1-800-858-TEST (8378) to obtain an
RMA number. It is important that the instrument is packed in its original container for
safe transport. If the original container is not available or in poor condition please
contact our customer support center for proper instructions on packaging. Damages
sustained as a result of improper packaging will not be honored. Transportation costs
for the return of the instrument for warranty service must be prepaid by the customer.
Associated Research, Inc. will assume the return freight costs when returning the
instrument to the customer. The return method will be at the discretion of Associated
Research, Inc.
3-Year Program
A 3-Year warranty is also available for instruments purchased and used in North
America. All costs for this warranty are paid with the initial purchase and include
warranty coverage, annual recertification and standard ground return freight for (3)
Years. However, unlike our 5-Year program, annual recertification and inspection by
Associated Research, Inc. is not required.
Except as provided herein, Associated Research, Inc. makes no warranties to the
purchaser of this instrument and all other warranties, express or implied (including,
without limitation, merchantability or fitness for a particular purpose) are hereby
excluded, disclaimed and waived.

1
Operator Modifications
Any non-authorized modifications, tampering or physical damage will void this
warranty. Elimination of any connections in the earth grounding system or bypassing
any safety systems will void this warranty. This warranty does not cover accessories
not of Associated Research, Inc. manufacture. Parts used must be parts that are
recommended by Associated Research, Inc. as an acceptable specified part. Use of
non-authorized parts in the repair of this instrument will void the warranty.

Associated Research, Inc. will not be responsible for any injuries sustained due to
unauthorized equipment modifications or use of parts not specified by Associated
Research, Inc. Instruments returned to Associated Research, Inc. with unsafe
modifications will be returned to their original operating condition at the customer’
s
expense.

2
1.2. Safety Symbols

1.2.1. Product Marking Symbols

Product will be marked with this symbol when it is necessary to refer to the
operation and service manual in order to prevent injury or equipment
damage.

Product will be marked with this symbol when hazardous voltages may be
present.

Product will be marked with this symbol at connections that require earth
grounding.

1.2.2. Caution and Warning Symbols

Calls attention to a procedure, practice, or condition that could

possibly cause bodily injury or death.

Calls attention to a procedure, practice, or condition that could

possibly cause damage to equipment or permanent loss of data.

1.3. Glossary of Terms

(As used in this manual)

Alternating Current, AC: Current that reverses direction on a regular basis. Utility power is
usually generated in the form of a sinusoid at a frequency of 60 times per second in the United States
and 50 times per second in other countries.

Arc: A partial momentary breakdown due to the force of a strong electric field on closely spaced
conductors, sometimes evidenced by corona or a luminous flashover.

Breakdown: The failure of insulation to effectively prevent the flow of current. If the test voltage is
gradually raised, breakdown will begin suddenly at a certain voltage level and current flow will not be
directly proportional to voltage. Once a breakdown occurs, especially for a period of time, the next
gradual application of voltage will often cause a breakdown to begin at a lower voltage.

Conductor: A solid or liquid material which permits the flow of electrons. A material which has a
volume resistivity of no more than 103 -cm.

Current: The movement of electrons through a conductor. Current is measured in amperes (A),
milliamperes (mA), microamperes (uA). Symbol = I

Dielectric: An insulating material that is positioned between two conductive materials in such a way
that a charge or voltage may appear across the two conductive materials.
3
Direct Current, DC: Current that flows in one direction only. The source of direct current is said to
be polarized and has one terminal that is always at a higher potential than the other.

Frequency: The number of cycles an AC waveform repeats over time. Usually given in Hertz (Hz).

Ground: Refers to the point of low potential in a circuit to which all other voltages are referenced.
May or may not be tied to the earth. Also referred to as Earth.

Hot: Used to refer to the test lead or output side of an instrument that is at high potential.

Impedance: The property of capacitive or inductive items to limit certain frequencies.

Insulation: Gas, liquid or solid material which has a volume resistivity of at least 1012 -cm and is
used for the purpose of restricting current flow between conductors.

Leakage: AC or DC current flow through insulation and over its surfaces. Current flow is directly
proportional to voltage. The insulation is thought of as a constant impedance unless breakdown
occurs.

Neutral: The point of low potential in a circuit to which all other voltages are referenced. Also known
as Common.

Peak Current: The maximum amplitude of an AC current waveform. For a sinusoid, 1.414 x the
RMS value.

Power: The amount of work performed by an energy source over time, given in Watts (W).

PF (Power factor): Power Factor = W/VA where W =Watts (Real Power) and VA =Volts x Amps
(apparent power). It is important to note that the closer the power factor is to "1" the more resistive the
DUT is. The closer the power factor is to 0 the more reactive (inductive or capacitive) the DUT is.

Reactive Current: The current component due to the reactive impedance of a load. Also called
imaginary current.

Real Current: The current component due to the resistance of a load.

Resistance: The property of a substance that impedes current and results in the dissipation of
power in the form of heat. The practical unit of resistance is the ohm ( ). Symbol = R

Return: The path by which current returns to a source.

RMS: The Root Mean Squared value of a voltage or current waveform. An RMS waveform delivers
the same amount of energy to a load as a DC waveform of the same value. For a sinusoid, the RMS
value is .707 x the peak value.

Total Current: The vector sum of the real current component and the reactive current component
produced by an applied voltage.

VA: A rating of instantaneous power found by multiplying an instrument’s maximum output current by
its maximum output voltage.

4
Voltage: The force which causes current through an electrical conductor, given in volts (V).
Symbol = V

1.4. Safety
This product and its related documentation
must be reviewed for familiarization with
safety markings and instructions before
operation. The 620L produces voltages
and currents that can cause
This product is a Safety Class I instrument harmful or fatal electric
(provided with a protective earth terminal). shock. To prevent
Before applying power verify that the accidental injury or death,
instrument is set to the correct line voltage these safety procedures
(115 or 230) and the correct fuse is must be strictly observed
installed. when handling and using the
test instrument.
This product carries an NRTL (Nationally
Recognized Testing Laboratory) and
comes equipped with an audible and visual failure indicator.

1.4.1. Service and Maintenance

User Service
To prevent electric shock do not remove the
instrument cover. There are no internal user SAFETY
serviceable parts. Routine maintenance or This instrument
cleaning of internal parts is not necessary. Avoid meets UL
the use of cleaning agents or chemicals on the requirements for
instrument, as some chemicals may damage audible and visual
plastic parts or lettering. Any external cleaning failure indication.
should be done with a clean, dry or slightly damp
cloth. Schematics, when provided, are for
reference only. Refer servicing and certification to an Associated Research, Inc.
authorized service center.

ASSOCIATED RESEARCH, INC. (PHONE: 1 (847) 367-4077

13860 WEST LAUREL DRIVE 1 (800) 858-TEST (8378)
LAKE FOREST, IL 60045-4546 U.S.A. FAX: 1 (847) 367-4080
E-MAIL: [email protected]

Service Interval
Associated Research, Inc. will not be held liable for injuries suffered if the instrument
is not properly maintained and safety checked annually. See section 1.1. Warranty
Policies for more information.

5
1.4.2. Test Station

Location
Select an area away from the mainstream of activity where employees do not walk
while performing their normal duties. If this is not practical because of production line
flow, then the area should be roped off and marked for HIGH VOLTAGE TESTING.
No employees other than test operators should be allowed inside.

If benches are placed back-to-back, be especially careful about the use of the bench
opposite the test station. Signs should be posted: “DANGER – HIGH VOLTAGE
TEST IN PROGRESS – UNAUTHORIZED PERSONNEL KEEP AWAY.”

Work Area
When possible, use the instrument on a non-conducting table or workbench. If you
cannot avoid using a conductive surface, be certain that it is connected to a good
earth ground and the high voltage connection is insulated from the grounded surface.

There should not be any metal in the work area between the operator and the location
where products being tested will be positioned. Any other metal in the work area
should be connected to a good ground, never left “floating”.

Keep the area clean and uncluttered. All test equipment and unnecessary test leads
should be removed from the test bench and put
away. It should be apparent to both the operator ESD TESTING
and to any observers which product is under test, Electrical safety tests
which product is waiting to be tested and which should not be
product has already been tested. performed in or around
ESD testing areas.
Power ESD methods should
Power to the test station should be arranged so that not be employed during
it can be shut off by one prominently marked switch electrical safety testing,
located at the entrance to the test area. In case of as this could cause a
an emergency, anyone should be able to cut off the hazardous condition for
power before entering the test area to offer equipment and test
assistance. operators.
More Information
For more information on setting up a safe work station, please visit the Events and
Training section of our website at www.asresearch.com/events-training/index.shtml

6
1.4.3. Test Operator

This instrument generates voltages and currents that can cause

harmful or fatal electric shock and must only be operated by a
skilled worker trained in its use. The operator should
understand the electrical fundamentals of voltage, current, and resistance.

Rules
Operators should be thoroughly trained to follow all national safety standard
guidelines for electrical safety testing in the workplace. Defeating any safety system
should be considered a serious offense with severe penalties. Allowing unauthorized
personnel in the area during a test should also be dealt with as a serious offense.
Test operators should be familiar with methods to properly discharge a device under
test in case test leads become disconnected during testing.

Refer to the following standards for more information:

NFPA 70E
OSHA 1910 subpart (S)
EN50191

Dress
Operators should not wear jewelry that could accidentally complete a circuit.

ESD protocols should not be observed while performing

electrical safety tests. Intentionally grounding the test operator
could lead to a harmful or fatal electric shock.

Medical Restrictions
Personnel with heart ailments or devices such as pacemakers should be informed that
the voltages and currents generated
by the instrument are very dangerous.
KEY SAFETY POINTS TO
If contacted, the instrument may
cause heart-related problems. RE M E M BE R
Please have the test operator consult Keep unqualified and
a physician for recommendations. unauthorized personnel away
from the test area.
Arrange the test station in a safe
and orderly manner.
In case of any problem, turn off
the high voltage first.

1
1.5. Key Features of the AC1000

KEY LOCKOUT This feature locks out the keys on the front panel,
preventing the operator from changing parameters or
settings during testing.
SOFTWARE CURRENT LIMIT A programmable software current limit keeps the
output current from exceeding a pre-programmed level.
OVER-CURRENT FOLD A programmable over-current fold back feature
BACK maintains a constant output current even with a varying
load. The output voltage will expand or collapse in
order to maintain a pre-programmed current level.
3 WAY POWER ON Controls the way the AC1000 powers up: with the
CONDITION output enabled, with the output disabled, or with the
output configured in the same condition as when the
source was turned off.
PROGRAMMABLE VOLTAGE Separate programmable HI/LO output voltage and
AND FREQUENCY LIMITS frequency limits.
3 PROGRAMMABLE Equipped standard with 3 fully programmable memory
MEMORY LOCATIONS locations capable of storing voltage, current limit,
frequency and power meter configuration. Memory
locations can be toggled while the output is enabled.
PLC IN/OUT Programmable logic control bus allows the operator to
read test processing and failure conditions as well as
control the output relay (ON/OFF) and toggle memory
locations 1, 2, and 3.
OMNIA 8100 SERIES Can be integrated with an OMNIA 8106 multi-function
INTEGRATION tester to form a complete testing solution. Take control
of DUT power settings during Functional Run testing
from the OMNIA’s easy-to-use interface.

2
2. GETTING STARTED

Introduction
This section contains information for the unpacking, inspection, preparation and
storage of your Associated Research, Inc., product.

2.1. Unpacking and Inspection

2.1.1. Packaging
Your instrument was shipped in a custom foam insulated container. If the shipping
carton is damaged, inspect the contents for visible damage such as dents, scratches
or a broken display. If the instrument is damaged, notify the carrier and Associated
Research, Inc.’ s customer support department. Please save the shipping carton
and packing material for the carrier’s inspection. Our customer support
department will assist you in the repair or replacement of your instrument. Please do
not return your product without first notifying us and receiving an RMA (return material
authorization) number. To receive an RMA number, please contact our customer
support department at 1-800-858-TEST (8378).

NOTE: Please retain all of the original packaging materials.

2.1.2. Contents of the Carton

Inside the carton should be the following:
DESCRIPTION AR PART NUMBER
Power Source AC1000
2U Rack Mount Handle 38794 (Qty. 2)
2U Rack Mount Bracket 38793 (Qty. 2)
Screw M4 x 12mm FHMS 38549 (Qty. 4) For Rack
Mount Handle

2.1.3. Returning the Instrument for Service or Certification

When it is necessary to return the instrument for servicing or certification, repackage
the instrument in its original container as long as it is in good condition. Please
include all accessories and test leads. Mark the container “FRAGILE”to ensure
proper handling. Before shipping, contact an Associated Research, Inc. customer
support representative at 1-800-858-TEST (8378) to indicate and explain the reason
for service. At this time you will be supplied with an RMA (return material
authorization) number. Please refer to this number in all correspondence.

If you do not have the original packaging materials, please follow these guidelines:

Wrap the instrument securely in a bubble pack or similar foam. Enclose the
same items as above.
Use a strong double-wall container that is made for shipping instrumentation.
350-lb. test material is adequate.
3
 Use a layer of shock-absorbing material 70 to 100 mm (3 to 4 inch) thick
around all sides of the instrument. Protect the control panel with cardboard.
Seal the container securely.
Mark the container “FRAGILE”to insure proper handling.
Please refer in all correspondence to your RMA number.
Do not ship more than 1 unit per box.

2.2. Installation

2.2.1. Work Area

Locate a suitable testing area and be sure you have read all
safety instructions for the operation of the instrument and
suggestions on the test area setup in section 1.4. Safety. Make
sure the work area you choose has a three-prong grounded outlet capable of
supplying the necessary input current to the power source. Be sure the outlet has
been tested for proper wiring before connecting the instrument to it.

2.2.2. Power Requirements

This instrument requires an input of either 115 volts AC ± 10%, 50/60 Hz single phase
or 230 volts AC ±10%, 50/60 Hz single phase. Before applying power verify that the
instrument is set to the correct line voltage (115 or 230 volts). Adjust both voltage
select switches to 115 for use with a 115 volt input. Adjust both voltage select
switches to 230 for use with a 230 volt input. See section 3.2.2. Rear Panel Controls
for an image of the rear panel.

Do not switch the line voltage selector switches located on the

rear panel while the instrument is on or operating. This may
cause internal damage and represents a safety risk to the
operator.

The AC1000 must be connected to a good ground. Be certain

that the power wiring is properly polarized and that the proper low
resistance bonding to ground is in place.

2.2.3. Basic Connections

Input Power Connections

The terminal strip located on the rear panel of the AC1000 is designed to accept line,
neutral, and a safety earth ground. See section 3.2. Instrument Controls for images
of the front and rear panels. Connections should be made using properly rated wire
based on each application’ s input current specifications. Refer to the Figure 1.0 for
input/output current requirements.

This instrument comes equipped with a ground connection.

Make sure this is connected to a good earth ground.

4
 Figure 1.0

Below is the American Wire Gauge (AWG) table which may be used as a reference to
determine the appropriate copper wire gauge based on the maximum rated current
output of a 15, 20 and 30 Amp circuit breaker.

NOTE: This table corresponds to posted NEC (National Electric Code)

specifications for copper wire at an ambient temperature of 30 °C and is
provided for reference only.

CONDUCTOR NUMBER OF CURRENT

SIZE CARRYING CONDUCTORS
AWG MM2 2 3 4- 6 7- 24
18 0.75 10 7 5.6 x
16 1.0 13 10 8.0 x
14 1.5 18 15 12.0 x
12 2.5 25 20 16.0 x
10 4.0 30 25 20.0 x
8 6.0 40 35 28.0 x
6 10.0 55 45 36.0 x
Note: Conductor sizes do not represent exact
dimensional equivalents.

5
Installing the Power Line Cord
Once the proper wire gauge has been selected and a suitable input power cable has
been assembled, it must be connected to the AC1000’ s input terminal block. The input
terminal block is located on at the rear of the unit under a plastic shield. In order to
access the screw terminals, two screws binding the shield to the terminal block must
be removed. When mounting the lugs to the screw terminals, be sure that the wire
comes from underneath the protective shield. The protective shield should be
remounted once the line cord has been connected to the input terminal block. See
section 3.2.2. Rear Panel Controls for an image of the back panel.

Output Connections
The AC1000’ s output is single phase and can be accessed from both the front and
back panel of the instrument. The output on the front panel is a single phase universal
socket designed for use with a line cord. The output on the back panel is located on
the terminal strip and consists of two screw-on terminal connections. See section 3.2.
Instrument Controls for images of the front and rear panels.

NOTE: The output of the AC1000 has been intentionally grounded at the
factory before shipment. This has been done by means of a jumper from the
output neutral to the input ground connection on the rear panel terminal block.
Please check your standard to be sure if your DUT requires an isolated output.
If so, you must remove the jumper from the back of the instrument.

2.2.4. Environmental Conditions

This equipment is intended for indoor use only. The equipment has been evaluated
according to Installation Category II and Pollution Degree 2 as specified in IEC 664.

This instrument may be operated in environments with the following limits:

Temperature… .................. 32° - 104° F (0° - 40°C)
Relative humidity… ........... 0 – 80%
Altitude… ......................... 6560 feet (2,000 meters)

NOTE: Keep the ventilation slits uncovered during operation. Failure to do so

could cause the instrument to overheat and may damage internal components.

Storage and Shipping Environment

This instrument may be stored or shipped in environments with the following limits:
Temperature… .................. -40° - 167° F (-40° - 75°C)
Altitude… ......................... 50,000 feet (15,240 meters)
The instrument should also be protected against temperature extremes that may
cause condensation within the instrument.

Failure to operate this instrument within the specified conditions

could result in damage.

6
More Information
For more information on test operator and workstation safety please visit the Events
and Training section of our website at www.asresearch.com/events-
training/index.shtml

7
3. SPECIFICATIONS AND CONTROLS

3.1. AC1000 Functional Specifications

INPUT
Phase Single Phase
Voltage 115 / 230V selectable, ± 10 % variation
Frequency 50/60 Hz ± 5%
Fuse 20A Slow-Blo 250VAC Internal
OUTPUT
Max Power 1000 VA
Max Current Volt Range 1: 8.4 Amps
Volt Range 2: 4.2 Amps
Phase Single Phase, 2 wire
Total Harmonic Distortion (THD) 0.5% at 45 - 500Hz (Resistive Load)
Crest Factor (Output Current) 4
Line Regulation ± 0.1V
Load Regulation ± 0.5% (Resistive Load)
Combined Regulation (Hardware) ± (0.5% + 0.1V) (Resistive Load)
Response Time < 100µS
Combined Regulation (Firmware) ± 0.1V (Resistive Load)
Response Time < 1S
SETTING
Voltage Setting Range 1: 0 - 150V
Range 2: 0 - 300V
Resolution: 0.1V
Accuracy: ± (1.5% of setting + 2 counts)
Frequency Setting Range: 45-500Hz
Resolution: 0.1Hz, 45.0 - 99.9Hz,
1Hz, 100 - 500Hz
Accuracy: ± 0.02% of setting
Current Hi Limit (OC Fold=OFF) Volt Range 1: OFF, 0.01 - 8.40
OC Fold Back (OC Fold = ON) Resolution: 0.01 Amps
Accuracy: ± (2.0% of setting + 2 counts)
Volt Range 2: OFF, 0.01 - 4.20
Resolution: 0.01 Amps
Accuracy: ± (2.0% of setting + 2 counts)
OC Fold Back Response Time: < 1.5S

8
MEASUREMENT
Voltage Measurement Range: 0.0 - 300.0V
Resolution: 0.1V
Accuracy: ± (1.5% of reading + 2 counts)
Frequency Measurement Range: 0.0 - 500.0Hz
Resolution: 0.1Hz
Accuracy: ± 0.1Hz
Current Measurement Range 1: 0.000-3.500A
Resolution: 0.001A
Accuracy: ± (2.0% of reading + 2 counts)
Range 2: 3.00 - 35.00A
Resolution: 0.01A
Accuracy: ± (2.0% of reading + 2 counts)
Power Measurement Range 1: 0.0 - 350.0W
Resolution: 0.1W
Accuracy: ± (5.0% of reading + 3 counts)
PF 0.05
Range 2: 300 - 4000W
Resolution: 1W
Accuracy: ± (5.0% of reading + 3 counts)
PF 0.05
Power Factor Range : 0.000 - 1.000
Accuracy: ± (8.0% of reading + 2 counts)
W / VA, calculated and displayed to three
significant digits.
GENERAL
PLC Remote Control Input: Test, Reset, Recall memory 1 through 3
(Standard), Recall memory 1 through 7
(Optional)
Output: Fail ,Test-in Process
Memories 3 Memories (Standard), 7 Memories (Optional)
Safety Over Current, Over Voltage, Over Temperature
OC Fold Back On/Off , Setting On when output current over the
Hi-Limit setting it will fold back output voltage to
keep output current constant at the Hi-Limit.
Security Lock key to prevent accidental parameter
changes
PLC Remote Control Input: Test, Reset, Recall memory 1 through 3
(Standard), Recall memory 1 through 7
(Optional)
Dimensions 2U (W x H x D) (430 X 89 X 560 mm) (16.93”x
3.50”x 22.05”)
Weight 39.7kgs (87.52lbs)
Product specifications are subject to change without notice.

9
3.2. Instrument Controls

3.2.1. Front Panel Controls

Figure 2.0(a)

1. Frequency Display: Shows the output frequency during operation. Shows the
parameter item when in the system setting mode. Shows the error condition if an
error has occurred.

2. Voltage Display: Shows the output voltage during operation. Shows the
parameter item when in the system setting mode.

3. Current Display: Shows the Hi-limit of output current during operation. Shows the
parameter condition and value when in the system setting mode.

4. Power/PF Display: Displays the output power (watts) or power factor.

5. Universal AC Output Socket: Output Socket (15A).

6. P/PF Select Button: Toggles display of output power or power factor.

7. M3 Button: Stores settings in memory or recalls memory M3.

8. M2 Button: Stores settings in memory or recalls memory M2.

9. M1 Button: Stores settings in memory or recalls memory M1.

10. Current Up Key: Increments the output current to a higher value during operation
or selects the system condition in the system setting mode.

11. Current Down Key: Increments the output current to a lower value during
operation or selects the system condition in the system setting mode.
10
 Figure 2.0(b)

12. SYSTEM Key: Enters or exits the system setting mode.

13. LOCK Key: Disables all the keys on the front panel.

14. Voltage Up Key: Increments the output voltage to a higher value during operation
or selects the system item in system setting mode.

15. Voltage Down Key: Increments the output voltage to a lower value during
operation or selects the system item in system setting mode.

16. Range Key: Toggles between the High (0-300V) and Low Voltage Ranges (0-
150V).

17. OUTPUT/RESET Key: Turns the output ON and OFF. Resets the source if an
error occurs.

18. Frequency Up Key: Increments the output frequency to a higher value during
operation.

19. Frequency Down Key: Increments the output frequency to a lower value during
operation.

20. 60 Hz Frequency Key: Press to set the output frequency to 60 Hz.

21. 50 Hz Frequency Key: Press to set the output frequency to 50 Hz.

22. Wattmeter Indicator: When this LED is ON, the display shows the output power.

23. Power Factor Indicator: When the LED is ON, the display shows the output
power factor.

11
 Figure 2.0(c)

24. M3 Indicator: When the LED is ON, the output is set according to M3.

25. M2 Indicator: When the LED is ON, the output is set according to M2.

26. M1 Indicator: When the LED is ON, the output is set according to M1.

27. SYSTEM Indicator: When the LED is ON, the system setting menu is activated.

28. LOCK Indicator: When this LED is ON, all the keys are disabled.

29. 0-300V Indicator: When the LED is ON the output is set to High range.

30. 0-150V Indicator: When the LED is ON, the output is set to Low range.

31. OUTPUT/RESET Indicator: When the LED is ON the source is operating

normally. When the LED is blinking the source has experienced an error.

32. Power Switch: Turns the power source ON or OFF.

12
3.2.2. Rear Panel Controls

Figure 3.0(a)

1. Line Output Terminal: High voltage output screw terminal.

2. Neutral Output Terminal: Neutral (return) screw terminal.

3. Ground Input Terminal: Earth ground (chassis) connection for line cord.

4. Line Input Terminal: High voltage input screw terminal for line cord.

5. Neutral Input Terminal: Neutral (return) screw terminal for line cord.

6. Terminal Block Shield: Screw-mounted plastic shield limits access to high voltage
terminals.

7. Calibration Key: Press and hold during power-up to enter Calibration Mode.

8. Remote Signal Output: 6-pin mini-DIN female connector for monitoring FAIL and
PROCESSING output relay signals (see Section 5.0 for more detailed information).

9. Input Voltage Selection Switch 1: Configures the power source to accept 115
VAC or 230 VAC inputs (must be set in the same configuration as Input Voltage
Selection Switch 2).

10. Input Voltage Selection Switch 2: Configures the power source to accept 115
VAC or 230 VAC inputs (must be set in the same configuration as Input Voltage
Selection Switch 1).

13
 Figure 3.0(b)

11. Remote Signal Input: 9-in D sub-miniature female connector for remote control of
TEST, RESET, and MEMORY SELECTION functions (See Section 5.0
Connection of Remote I/O for more detailed information).

14
4. PROGRAMMING INSTRUCTIONS

4.1. Power On
When the AC1000 is powered up the Frequency and Voltage Displays will indicate the
model and version. The alarm will provide a beep and the previous setting will be
displayed.

Frequency Voltage

4.2. System Setup

1. With the AC1000 powered up and the output in the OFF condition, press the
SYSTEM key to enter the system setting mode. The SYSTEM indicator light will
illuminate. The system setting screen cannot be entered when the output is ON.
2. 8 system parameters may be configured and stored from the system setting mode
(refer to following System Parameters table for more information): PLC Remote,
Alarm, OC Fold Back, Voltage LO Limit, Voltage HI Limit, Frequency LO Limit,
Frequency HI Limit, P-UP.
3. The parameter item currently selected will be shown in the Frequency and Voltage
Displays. The Current Display will show the current parameter condition and value.
4. To exit the system setting, press the SYSTEM key.

4.2.1 System Setup Keys

In the system setting mode, the keys on the front panel act in the following manner:

Current Up Key: Selects the system condition

Current Down Key: Selects the system condition
Voltage Up Key: Selects the system parameter
Voltage Down Key: Selects the system parameter

15
 SYSTEM PARAMETERS
FRONT PANEL DISPLAYS
EXPLANATION
FREQUENCY VOLTAGE CURRENT
PLC OFF Enables or disables the PLC
ON Remote
Alar m 1-9 Alarm volume setting
P-UP OFF
Adjusts the output status at
ON
power up
LAST
Freq HI 500.0 Maximum frequency setting limit
Freq LO 45.0 Minimum frequency setting limit
Voltage HI 300.0 Maximum voltage setting limit
Voltage LO 0.0 Minimum voltage setting limit
OC Fold ON Enables or disables the over
OFF current fold back

4.2.2 System Parameters

PLC Remote
When the PLC Remote parameter is active, the overall operation of the AC1000 may
be controlled through the PLC connector on the rear of the instrument. When enabled,
all keys on the front panel will be disabled except the LOCK, SYSTEM and P/PF keys.

Alarm
Sets the volume of the alarm from 0-9.

Over-current Fold Back

This feature regulates the output current to a set value in less than 1500 ms.

Voltage LO Limit
Sets the LO Limit voltage from 0-300 volts. The output voltage cannot be lowered to
value that falls below this limit during a test.

Voltage HI Limit
Sets the HI Limit voltage from 0-300 volts. The output voltage cannot be raised to a
value that exceeds this limit during a test.

Frequency LO Limit
Sets the LO Limit frequency from 45-500 Hz. The output frequency cannot be
lowered to a value that falls below this limit during a test.

16
Frequency HI Limit
Sets the HI Limit frequency from 45-500 Hz. The output frequency cannot be raised
to a value that exceeds this limit during a test.

Power Up Status
This parameter controls the output configuration during power up and can be changed
to one of three conditions: ON, OFF, or LAST. If Power Up Status is set to OFF the
output will be disabled when the unit is powered up. If Power Up Status is set to ON
the output will be enabled when the unit is powered up. If Power Up Status is set to
LAST the output will be enabled in the same condition as it was when power was
turned off.

4.2.3 Default System Parameters

PLC OFF
Alarm 5
OC Fold back OFF
Voltage LO Limit 0V
Voltage HI Limit 300 V
Frequency LO Limit 45 Hz
Frequency HI Limit 500 Hz
P-UP OFF

4.3. Test Setup

4.3.1 Test Parameters

P/Pf Select Key

Press P/PF select key to view output power (watts) or power factor.

Output/Reset Key
Enables or disables the power source output. Enabling the output will cause the
OUTPUT/RESET indicator to illuminate and the decimal points on the LED displays to
blink. At this point high voltage is present at the universal socket output. If the
OUTPUT/RESET indicator is blinking an abnormal operation has occurred. This
condition will result in an audible alarm and the output voltage will be disabled
immediately. An error message will be displayed.

Lock Key
Press the LOCK key to enable or disable all keys on the front panel except the P/PF
key. When this feature is active the LOCK indicator will illuminate. The power source
will beep to indicate if a button is depressed when the Lock feature is enabled.

17
Memory Keys
Current limit, and voltage and frequency settings may be stored in 3 different memory
locations, along with the power meter configuration (display power or power factor).
To store test parameters, press and hold the M1, M2 or M3 keys until the
corresponding LED stops flashing. To recall each memory, press and release the M1,
M2 or M3 keys.

4.3.2 Default Test Parameters

The AC1000 has specific default test parameters that have been preconfigured upon
shipment from the factory. The Default Parameters are as follows:

TEST PARAMETER VALUE

Frequency 60 Hz
Voltage 100 V
Current Hi-Lmt OFF
Power/PF Display Watts
Lock OFF

4.3.3 Setting Test Parameters

Setting Output Voltage

Press and hold the “^”or “v”keys to increment or decrement the voltage setting. The
maximum allowable voltage setting is dependent on the range.

Low Range voltage: 0 – 150 volts

High Range voltage: 151 – 300 volts

The Voltage Display will blink once to signal that the new value has been accepted.
Any invalid setting will not be accepted.

Setting Output Frequency

The output frequency may be adjusted in one of two ways:

Press the “^”and “v”keys to adjust the frequency manually

Press the 50Hz and 60Hz keys to output utility standards frequencies

The Frequency Display will blink once to signal that the new value has been accepted.
Any invalid setting will not be accepted.

Setting Output Voltage Range

If the desired voltage is lower than 150 volts, press the RANGE key. The 0-150V LED
will illuminate indicating the power source is in the low range. If the desired voltage is
greater than 150 volts, press the RANGE key. The 0 – 300V LED will illuminate
indicating the power source is in the high range. Any invalid setting will not be
accepted.

18
 NOTE: Increasing the output voltage range from Low to High decreases the
maximum output current capability of the power source.

Setting Output Current

With the output disabled, press the “^”or “v”key to set the current limit. This current
limit corresponds to the current hi limit or the over-current fold back limit, depending
on which mode has been selected in the system setting mode. The Current Display
will blink once to signal that the new value has been accepted. Any invalid current
setting will not be accepted.

With the output enabled, press the “^”or “v”key to change the current limit. This
current limit corresponds to the current high limit or the over-current fold back limit,
depending on which mode has been selected in the system setting mode. The
Current Display will blink once to signal that the new value has been accepted. Any
invalid current setting will not be accepted.

Enabling the Output

Once all test parameters have been set or a memory location has been selected,
press the OUTPUT/RESET button to turn the power source output ON. The
OUTPUT/RESET LED will illuminate to signal that the output is ON and the decimal
points on the various Display screens will blink. Press the OUTPUT/RESET button
again to disable the output.

4.4. Error Messages

If for any reason an error occurs during testing the following actions will occur:
The output will disable.
The alarm will sound.
The OUTPUT/RESET LED will start blinking.
A corresponding error message will be displayed on the LED screens.

Pressing the OUTPUT/RESET key will reset the audible alarm and disable the
OUTPUT/RESET LED. The error message will remain on the LED screens. Pressing
the OUTPUT/RESET key a second time will clear the error message and the power
source will revert to its idle state.
All error messages are the result of an abnormal condition and
should be recorded. Check the cause of error to ensure the
problem is eliminated before restarting the operation, or contact
Associated Research, Inc.

OCP
If the output current exceeds 110% of maximum hardware current rating, the
Frequency Display will indicate “OCP”and the alarm will sound. The
OUTPUT/RESET LED indicator will blink and the Voltage and Current Displays will
show the overloaded voltage and current respectively.

19
 Frequency

HI-A
If the output current has exceeded the HI Limit, the Frequency Display will indicate
“HI-A”and the alarm will sound. The OUTPUT/RESET LED indicator will blink and the
Voltage and Current Displays will show the overloaded voltage and current
respectively.

Frequency

OtP
If the heat sink of the instrument has exceeded 130 °C, the Frequency Display will
indicate “OtP”. The alarm will sound, the OUTPUT/RESET LED indicator will blink
and the Voltage and Current Displays will show the overloaded voltage and current
respectively. This error may be cleared by pressing the OUTPUT/RESET key. It is a
good idea to allow the power source to remain powered but with the output relay
disabled so the fans have a chance to bring the internal temperature to an acceptable
level.

Frequency

20
5. OPERATING INSTRUCTIONS

One 9-pin D sub-miniature female connector is mounted on the rear panel that
provides REMOTE-INPUT control and information. This connector mates with
standard 9-pin D-sub-miniature connector provided by the user. The female (socket)
connector on the power source mates to a male (plug) connector. For best
performance, a shielded cable should be used. To avoid ground loops the shield
should not be grounded at both ends of the cable.

One 6-pin mini-DIN female connector is mounted on the rear panel that provides the
REMOTE-OUTPUT information. This connector mates with a standard 6-pin mini-DIN
connector provided by the user. The female (socket) connector on the power source
mates to a male (plug) connector.

Suggested AMP part numbers for interconnecting to the REMOTE-INPUT are shown
below:

205204-4 PLUG SHELL WITH GROUND INDENTS

205203-3 RECEPTACLE SHELL
745254-7 CRIMP SNAP-IN PIN CONTACT (for plug)
745253-7 CRIMP SNAP-IN SOCKET CONTACT (for receptacle)
745171-1 SHIELDED CABLE CLAMP (for either plug or receptacle)
747784-3 JACKSCREW SET (2)

Suggested MOUSER part number for interconnecting to the REMOTE-OUTPUT is as

follows:

171-2606 6 PIN MINI-DIN PLUG

5.1. Remote Signal Outputs

The 6-pin mini-DIN female connector provides output signals to remotely monitor
FAIL, and PROCESSING conditions. These signals are provided by two normally
open internal relays that switch on to indicate the current condition of the tester.
These are normally open free contacts and will not provide any voltage or current.
The ratings of the contacts are 1 A / 250 VAC (0.5 ADC). Below is a listing that
indicates what conditions activate each pin. When a terminal becomes active, the
relay closes thereby allowing the external voltage to operate an external device.

Pins 3 and 4 provide the FAIL signal.

Pins 5 and 6 provide the PROCESSING signal.

The following describes how the relays operate for each test condition:

PROCESSING - The relay contact closes the connection between pin 5 and pin 6
while the instrument is performing a test. The connection is opened at the end of the
test.

21
FAIL - The relay contact closes the connection between pin 3 and pin 4 after detecting
that the item under test failed any test. The connection is opened when the next test
is initiated or the reset function activated.

Figure 4.0

5.2. Remote Signal Inputs and Memory Access

Introduction
The 9-pin D sub-miniature female connector enables remote operation of the
OUTPUT/RESET functions and allows the operator to toggle and select memory
location 1, 2, and 3.

When the PLC Remote mode is ON, the AC1000 will respond to simple switch or relay
contacts closures. At this point the OUTPUT/RESET switch on the front panel cannot
be used to enable the output, but can be used to return the power source to its idle
state.

Below is the pin configuration of Remote Input:

1. TEST Connect between PIN 3 and PIN 5

2. RESET Connect between PIN 2 and PIN 5
3. Memory Input Control
a. Memory 1 (M1) Connect between PIN 8 and PIN 5
b. Memory 2 (M2) Connect between PIN 9 and PIN 5
c. Memory 3 (M3) Connect PIN 8 and PIN 9 with a series diode
(D4148 or equivalent) at each pin and the joint point
is connected to PIN 5. PIN 5 is the Common of the
input signals (COM).

22
Figure 5.0

THE OUTPUT OF THE POWER SOURCE IS CONTROLLED

EXTERNALLY WHEN USING THE PLC REMOTE

ACTIVATING MEMORY PROGRAM FUNCTIONS THROUGH

THE REMOTE CONNECTOR SELECTS THE PROGRAM AND
ENABLES THE OUTPUT WHICH IS PREPROGRAMMED INTO
THAT MEMORY

DO NOT CONNECT VOLTAGE OR CURRENT TO THE SIGNAL

INPUTS, THIS COULD RESULT IN DAMAGE TO THE
CONTROL CIRCUITRY.

Timing Information
A minimum pulse width or contact closure of 20 ms is required to guarantee activation
of the OUTPUT/RESET relay to start a test. A minimum pulse width or contact closure
of 50 ms is required to disable the OUTPUT/RESET relay while a test is running. The
memory select bits should be set simultaneously and remain set for a minimum of 20
ms to guarantee that the correct memory will be selected. However, the memory
select bits may be set in sequential manner, provided that the time delay between
each bit is less than 4 ms. When the desired bit pattern has been established it
should remain set for a minimum of 20 ms to guarantee that the correct memory will
be selected.

23
 Figure 6.0

5.3. Interfacing the AC1000 with an OMNIA 8006/8106

Introduction
The AC1000 may be integrated with an Associated Research, Inc. OMNIA model
8006 or 8106 to form a complete test system. In this configuration, the AC1000 acts
as the DUT power source (replacing line power or an isolation transformer) during
Functional Run and Line Leakage testing modes.

Requirements
OMNIA model 8006 or 8106 with one of the following interface options:

8006/8106 Option 04 – 3 Remote Memory Send

This option has the PLC Remote Signal Output Connector reconfigured to provide a
control signal that is menu selectable from the Run test and Line Leakage test
parameter screen. This option uses cable p/n 38774 to interconnect the OMNIA’ s
PLC Remote Signal Output Connector with the AC1000’ s Remote Signal Input
Connector. This option may be purchased for either OMNIA model 8006 or 8106.

8106 Option 05 – 7 Remote Memory Send

This option has an additional Programmable Output Connector to provide a control
signal that is menu selectable from the Run test and Line Leakage test parameter
screen. This option uses cable p/n 38772 to interconnect the OMNIA’ s Programmable
Output Connector with the AC1000’ s Remote Signal Input Connector. This option is
only available for OMNIA model 8106 and requires AC1000 Option 01 – 7 Memory
Select.

Connection Description
The OMNIA and the AC1000 work in a master/slave configuration. The OMNIA has
the capability to change the AC1000’s memory location depending on the test that is
being performed. The signals are sent via the interconnect cable from the OMNIA to
the AC1000.

The output of the AC1000 should be connected to the OMNIA’ s DUT-IN receptacle via
a standard line cord (provided with the OMNIA). The OMNIA will then provide the

24
necessary relay switching network to apply power to the DUT in the Run test and Line
Leakage test modes.

NOTE: The OMNIA cannot disable the AC1000 output relay. The AC1000
output relay will be enabled automatically at the start of each test but if the
relay needs to be disabled it must be done manually. Under normal operation
the OMNIA’ s DUT-IN receptacle should be used as the system’ s output relay.
For more on this please consult the OMNIA 8006/8106 manual.

Connection Procedure

1.) Connect the interface cable (p/n 38774 or 38772) between the OMNIA’s
Remote Signal Output Connector (8006/8106 Option 4, Figure 7.0(a)) or the
Programmable Output Connector (8106 Option 5, Figure 7.0(b)) and the
AC1000 Remote Signal Input connector.

Figure 7.0(a)

25
 Figure 7.0(b)

2.) Using a line cord, connect the output of the AC1000 to the OMNIA’ s DUT-IN
receptacle. This connection will provide power for the DUT during Run test
and Line Leakage test modes.

Figure 8.0

3.) The OMNIA’ s menu system may then be used to change the AC1000’ s
memory location in the Run test and Line Leakage test menu screens (refer
to the OMNIA 8006/8106 manual for more information).

26
6. OPTIONS

Introduction
This section contains a list and descriptions of available factory installed options at the
time of this printing. The list of options contains an option code number that can be
referenced on the data plate on the rear panel of the unit.

Option Label

On the rear panel of the instrument , you will find a label that contains the option code.

For example, your options code would appear as follows:

Fitted with option 01… … … … … … … … … … … … … … … … … ..OPT: 01
Fitted with option 01 and 02… … … … … … … … … … … … … … .OPT: 0102

AC1000 Options

CODE DESCRIPTION
01 7 Memory Select
02 Low Range Meter Resolution

Description

01 7 Memory Select
The 7 Memory Select option increases the number of programmable memory
locations from 3 to 7. These locations can be toggled manually, accessed via the PLC
input, and controlled from the Associated Research, Inc. OMNIA 8106. To store test
parameters in a memory location, press and hold the correct combination of the M1,
M2, and M3 keys until the corresponding LED’ s stop flashing. To recall each memory,
press and release the appropriate keys. The following table lists the key combinations
for each memory location.

MEMORY LOCATION KEY

1 M1
2 M2
3 M3
4 M1 + M2
5 M2 + M3
6 M1 + M3
7 M1 + M2 + M3

The following binary truth table shows the different combinations of relay closures and
their corresponding memory programs for accessing memory locations via the PLC
input. It may be necessary to logically "OR" the relay contacts to prevent incorrect

27
program selection due to timing errors. For more information please review section 5.
Connection of Remote I/O.

Figure 9.0

7 MEMORIES SELECT TRUTH TABLE

MEMORY
M3 M2 M1
PROGRAM #
0 0 1 1
0 1 0 2
0 1 1 3
1 0 0 4
1 0 1 5
1 1 0 6
1 1 1 7
1= Momentary Contact closure between BIT and
COMMON
0= No Contact closure between BIT and COMMON

ACTIVATING MEMORY LOCATIONS THROUGH THE REMOTE

CONNECTOR STARTS THE TEST THAT IS
PREPROGRAMMED INTO THAT MEMORY LOCATION.

DO NOT CONNECT VOLTAGE OR CURRENT TO THE SIGNAL

INPUTS. THIS COULD RESULT IN DAMAGE TO THE
CONTROL CIRCUITRY.

02 Low Range Meter Resolution

The Low Range Meter Resolution option adds a low current and low power range and
increases the resolution of the current and power measurement. The option adds a
2.0mA-350.0mA current range and a 0.00-35.00W power range to the existing ranges
of the instrument. In addition to the new ranges, the existing ranges have been
rescaled and the instrument now displays in milliamps instead of amps. The following
specifications have been changed for this option:

28
Current Measurement Range 1: 2.0mA - 350.0mA
Resolution: 0.1mA
Accuracy: ± (2.0% of reading + 2
counts)

Range 2: 300mA - 3500mA

Resolution: 1mA
Accuracy: ± (2.0% of reading + 2
counts)

Range 3: 3000mA - 9999mA

Resolution: 10mA
Accuracy: ± (2.0% of reading + 2
counts)
Power Measurement Range 1: 0.00 –35.00W
Resolution: 0.01W
Accuracy: ± (5.0% of reading + 5
counts)
O/P V>50V
PF 0.05

Range 2: 30.0W - 350.0W

Resolution: 0.1W
Accuracy: ± (5.0% of reading + 3
counts)
PF 0.05

Range 3: 300 - 4000W

Resolution: 1W
Accuracy: ± (5.0% of reading + 3
counts)
PF 0.05

7. CALIBRATION PROCEDURE
29
 You will find in this manual a copy of the
DID YOU KNOW? "Certificate of Calibration". It is recommended that
you have this instrument recertified at least once
This instrument has been per year. Associated Research, Inc. recommends
fully calibrated at the factory you use "Calibration Standards" that are NIST
in accordance to our traceable or traceable to agencies recognized by
published specifications and NIST to keep this instrument within published
with standards traceable to specifications. Unless necessary, do not
the National Institute of recalibrate the instrument within the first 12
Standards & Technology months.
(NIST).
End user metrology standards or practices may
vary. These metrology standards determine the
measurement uncertainty ratio of the calibration standards being used. Calibration
adjustments can only be made in the Calibration mode and calibration checks or
verifications can only be made while operating in Test mode.

NOTE: Verification should be performed before and after calibration.

Calibration effects will only be noticeable after exiting calibration mode.

7.1. Warranty Requirements

Associated Research, Inc. offers a standard one-year manufacturer’ s warranty. This
warranty can be extended an additional four years provided that the instrument is
returned each year to Associated Research, Inc. for its annual recertification. In order
to be eligible for the extended warranty instruments must be returned to Associated
Research, Inc. for certification service at least once every twelve months.

A return material authorization number (RMA) must be obtained from Associated

Research, Inc. before returning this instrument for calibration. To obtain an RMA
number or for information regarding our warranty, please contact our customer
support representatives at 1-800-858-TEST (8378).

Required Calibration Equipment

20 AAC True RMS Ammeter.
0 - 500 VAC True RMS Voltmeter.
12.5 /800W Resistor
33.3 /300W Resistor
9 /900W Resistor

30
7.2. Calibration Procedure
Press and hold the CAL key (located on the back of the power source) while powering
up the AC1000. After two seconds, the power source will indicate the model number
and firmware version: it is now in calibration mode. Press the “^”or “v”key to select
the calibration menu.

Frequency Voltage

Low Range Voltage Calibration

Press the “^”or “v”key from the Frequency Display until “V-LO" is displayed. Connect
the calibrated true RMS voltmeter across the output and press the OUTPUT/RESET
key. This will activate the low range offset voltage while outputting 150 VAC. Using
the voltage value from the RMS Voltmeter, press the “^“or “v“key from the Current
Display to change the displayed value to the value that corresponds to the voltmeter.
After the appropriate value is reached, press the LOCK key to save the data. The low
range voltage calibration is now complete.

Frequency Voltage Current Power

High Range Voltage Calibration

Press “^”or “v”key from the Frequency Display until “V-HI" is displayed. Connect the
calibrated true RMS voltmeter across the output and press the OUTPUT/RESET key.
This will activate the high range offset voltage while outputting 300 VAC. Using the
voltage value from the RMS voltmeter, press the “^”or “v”key from the Current
Display to change the displayed value to the value that corresponds to the voltmeter.
After the appropriate value is reached, press the LOCK key to save the data. The high
range voltage calibration is now complete.

Frequency Voltage Current Power

31
Low Range Current Calibration
Press the “^”or “v”key from the Frequency Display until “A-LO" is displayed. Connect
a variable resistor (33.3 /300W) and a calibrated true RMS ammeter in series with
the output and press the OUTPUT/RESET key. This will activate the low range offset
current while outputting 100 VAC. Adjust the load to get a reading of 3.000 A from the
ammeter. Using the current value from the RMS ammeter, press the “^”or “v”key
from the Current Display to change the displayed value to the value that corresponds
to the ammeter. After the appropriate value is reached, press the LOCK key to save
the data. The low range current calibration is now complete.

Frequency Voltage Current Power

High Range Current Calibration

Press the “^”or “v”key from the Frequency Display until “A-HI" is displayed. Connect
a variable resistor (12.5 /800W) and a calibrated true RMS ammeter in series with
the output and press OUTPUT/RESET key. This will activate the high range offset
current while outputting 100 VAC. Adjust the load to get a reading of 8.00 A from the
ammeter. Using the current value from the RMS ammeter, press “^”or “v”key from
the Current Display to change the displayed value to the value that corresponds to the
ammeter. After the appropriate value is reached, press the LOCK key to save the
data. The high range current calibration is now complete.

Frequency Voltage Current Power

Low Range Power Calibration

Press “^”or “v”key from the Frequency Display until “P-LO" is displayed. Connect a
variable resistor (33.3 /300W) and a calibrated true RMS power meter in series with
the output and press the OUTPUT/RESET key. This will activate the low range offset
power while outputting 100 VAC. Adjust the load to get a reading of 300 W from the
power meter. Using the power value from the RMS power meter, press the “^”or “v”
key from the Current Display to change the displayed value to the value that
corresponds to the power meter. After the appropriate value is reached, press the
LOCK key to save the data. The low range power calibration is now complete.

Frequency Voltage Current Power

32
High Range Power Calibration
Press “^”or “v”key from the Frequency Display until “P-HI”is displayed. Connect a
variable resistor (9 /900W) and a calibrated true RMS power meter in series with the
output and press the OUTPUT/RESET key. This will activate the high range offset
power while outputting 100 VAC. Adjust the load to get a reading of 900W from the
power meter. Using the power value from the RMS power meter, press the “^”or “v”
key from the Current Display to change the displayed value to the value that
corresponds to the power meter. After the appropriate value is reached, press the
LOCK key to save the data. The high range power calibration is now complete.

Frequency Voltage Current Power

Calibration Completion
Once calibration is completed, turn OFF the AC1000.

NOTE: Each calibration item above can be performed independently of the

others. If the full calibration procedure has to be terminated for any reason,
press the P/PF key to exit the calibration mode.

33
8. REPLACEMENT PARTS LIST
Rev: “B“11/5/08 ECO “5351“

PART QTY. REF. DESCRIPTION

NUMBER DESIGNATOR
Supplied Accessories
38549 4 - Screw for Rack Mount Handle
38794 2 - 2U Rack Mount Handle
38793 2 - 2U Rack Mount Bracket
Panel Components
38021 10 - Diode LED Red Square
38070 1 - Universal Receptacle 7.5kv
38109 1 - Power Switch 2P 10A/250V
38121 1 - Panel Bezel Plastic 2U x 17in
38274 16 - Button Keypad Rect. 9.8 x 8.0mm
38751 1 - Front Panel
38752 6 - Plastic Foot
38759 1 - Terminal Block
38760 1 - Terminal Block Cover
38797 1 - Shorting Bar Terminal Block
PCB Assemblies
38739 1 AMP6700 Amplifier Board
38740 1 CON6700 Main Control Board
38741 1 DSP6800 Display Board
38742 1 OPT6700 Output Control Board
38743 1 PWR6700 Input Voltage Select Board
38744 1 REC6700 DC Filter Board
38779 1 REM6700 Remote Input Board
Internal Components
38756 1 - Input Transformer
38757 1 - Input Transformer
39037 2 - Fuse 20A Slow Blow 30mm
38758 1 - Output Transformer
38262 1 - IC W78E516B

34
9. SCHEMATIC INDEX

DRAWING DESCRIPTION REFERENCE PAGES

NUMBER DESIGNATOR
SAC1000 Wiring Diagram - 1

S38740 Main Control Board CON6700 4

S38739 Amplifier Board AMP6700 1

S38741 Display Board DSP6800 1

S38742 Output Control Board OPT6700 1

S38743 Power Board PWR6700 1

S38744 DC Filter Board REC6700 1

S38779 Remote Input Board REM67000 1

35
Index

Arc ................................................................................................................................3
Breakdown ................................................................................................................3, 4
Calibration...............................................................................................................3, 29
Calibration Procedure .....................................................................................29, 30, 32
Controls ..............................................................................................2, 4, 6, 10, 13, 17
Controls ........................................................................................................................8
Default Parameters .....................................................................................................18
Default Test Parameters .............................................................................................18
Delay...........................................................................................................................23
Discharge......................................................................................................................1
DUT ..............................................................................................................................1
ESD ..............................................................................................................................1
Features........................................................................................................................2
Frequency................................... 3, 4, 2, 8, 9, 10, 11, 15, 16, 17, 18, 19, 20, 30, 31, 32
Front Panel Controls ...................................................................................................10
Functional Run Test....................................................................................2, 24, 25, 26
Glossary........................................................................................................................3
HI-Limit .......................................................................................................................10
Indicator ........................................................................................11, 12, 15, 17, 19, 20
Interconnect ................................................................................................................24
Interface............................................................................................................2, 24, 25
Leakage ........................................................................................................................4
Line Leakage...............................................................................................24, 25, 26
Limits ..........................................................................................................................18
Line Cord ..........................................................................................................6, 13, 25
Line Leakage Test ..........................................................................................24, 25, 26
Lockout .........................................................................................................................2
Medical Restrictions......................................................................................................1
Memory ..................................................................... 2, 9, 10, 18, 19, 22, 23, 24, 26, 27
Menu.........................................................................................................12, 24, 26, 30
OC Fold Back................................................................................................8, 9, 15, 17
OCP ............................................................................................................................19
Offset ..............................................................................................................30, 31, 32
OMNIA ..................................................................................................2, 24, 25, 26, 27
Operator..................................................................................................6, 1, 2, 4, 7, 22
Options .................................................................................................................24, 27
Parameters
System Parameters.....................................................................................15, 16, 17
Test Parameters....................................................................................17, 18, 19, 27
PLC................................................................................. 2, 9, 15, 16, 17, 22, 23, 24, 27
Power..1, 4, 6, 2, 3, 4, 6, 8, 9, 10, 11, 12, 13, 15, 16, 17, 18, 19, 20, 21, 22, 24, 25, 26,
30, 31, 32, 33, 34
Power Factor.......................................................................................................4, 9, 11
Programming ..............................................................................................................15
Rear Panel Controls............................................................................................4, 6, 13
36
Receptacle................................................................................................21, 25, 26, 33
Regulation.....................................................................................................................8
Remote ....................................................... 9, 13, 14, 15, 16, 21, 22, 24, 25, 27, 33, 34
Resistance ................................................................................................................4, 1
Safety............................................................................................................1, 3, 5, 4, 9
Safety Symbols.............................................................................................................3
Schematic ...................................................................................................................34
Schematic Index .........................................................................................................34
Security.........................................................................................................................9
Service........................................................................................................1, 3, 5, 3, 29
Service Interval .............................................................................................................5
Setting Test Parameters .............................................................................................18
Setup ............................................................................................................................4
Shield................................................................................................................6, 13, 21
Specifications................................................................................................................8
Terminal..................................................................................................4, 6, 13, 21, 33
Test Parameters .........................................................................................................17
Test Station...................................................................................................................6
Unpacking.....................................................................................................................3
Warranty .............................................................................................................1, 2, 29
Warranty Policies ..........................................................................................................1
Watts...............................................................................................................10, 17, 18